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AU - Process - Automation - Overview - Brochure 2018
AU - Process - Automation - Overview - Brochure 2018
Process Automation
2 - Process automation solutions Process automation solutions - 3
Industries....
Paper Food and Beverage Water Electronics Chemical Mining Biotech/Pharma Oil/Gas
You are looking for a partner who understands your objectives. Giving you a head start: Complete Automation Systems from a Single Source...
You require more efficient production facilities.
We are your solution for automation.
For years, Festo has Product range for process Each year we are keeping Maximum productivity
been developing process automation abreast with the fast pace this is our mission
automation solutions for of technological progress
Master PLC
a broad range of industry Festo process automation by continually expanding Our know-how, our holistic
sectors. By transferring products offer all the the range of products for approach and our love Ethernet
our experience from one individual levels of the each industry segment. In of detail have made us a
industry to another, we automation pyramid, from addition, the functionality of global leader in automation Control panel Programmable logic controller
take advantage of valuable the operating level to the products has been adapted technology. With over
synergies and create field level. to particular functions of 50 years’ experience
economies of scale. the process technology and in factory and process Fieldbus
Individual
valves Sensor box Linear drive, closed/ Sensor box
open-loop control
Quarter turn Quarter turn actuator
actuator
Gate valve
Butterfly valve Ball valve
4 - Process automation solutions Process automation solutions - 5
Actuated Ball Valve Assemblies Suitable for a wide range of applications in various industries including...
Fully automated ball valves from a single source make planning, procurement and commissioning significantly easier and more cost
effective. It eliminates a considerable amount of product configuration, reduces warehousing costs for spare parts, and speeds up service
and maintenance.
High visibility
indication makes Actuated polymer valves for chemical Sanitary and hygienic options for food Ex approved accessories for hazardous
identifying the valve applications processes areas
position easy from a
Quarter turn actuator DFPD distance!
• Compact
• Single or double-acting variants
• End-position adjustment at both ends
• Optimised spring setting design Sensor box SRBC For positioning and control -
• Weather-tight aluminium housing for outdoor applications CMSX
Options • Mechanical, inductive or magnetic switch variants • Excellent price/
• Corrosion resistant version with • Two cable inputs for common power supply to the sensor performance ratio
epoxy coating and high grade stainless box and solenoid valve • Energy-efficient
steel shaft • 4-20mA feedback as
• Extreme temperature versions standard
• 180° swivel angle Alternatives • Pre-definable safety
Sensor box SRBE position for emergency
• Mechanical, inductive or magnetic switch variants stop
• Ex approved for hazardous area installations
Alternatives
Quarter turn actuator DAPS-CR
Sensor box SRBG
• All stainless steel design for
• Compact design
corrosive environments
• Inductive dual sensor
• Direct mounting to VDI/VDE 3845
Quarter turn actuator DAPS-MW
• M12 or terminal port connection
• Direct hand wheel actuation for
• ASI interface compatible
manual override
Ball valves
A wide range of 2-way and 3-way ball valves for the Standard NAMUR valve VSNC-...F8 Single solenoid 3/2 or 5/2 Double solenoid 5/2 or 5/3
control of liquids and gaseous media. Can be Normally • Rotatable seal for 3/2 or 5/2-way function
closed (NC) or Normally open (NO). • Multiple coil voltage options
• Excellent price/performance ratio
VZBA/VZBE Pre-assembled with
• 2-way Direct mounting Options
silencers and fittings
• CF8M body and ball material to to reduce NAMUR valve VSNC-...FN
ISO 5211 installation time! • Ex solenoid options for hazardous areas
• PTFE seals
• Standard BSP or NPT connection • Aluminium alloy cover material for outdoor
applications
Alternatives
Manual versions Pilot valves VOFC and VOFD Dual valve option
also available • Reliable and safe switching for redundant safety
requirements
• 3/2-, 5/2-way valves with ports G1/4", G1/2" and
Hygienic VZBM VZBA/VZBE VZBF VZBD
NAMUR
• SS or Ematel body for corrosive environments
• SIL 3 certified
• Ex solenoid options for hazardous areas
• Suitable for food • 2-way • 2-way and 3-way • Fire safe • 3A Sanitary
• EPDM, FPM, or • Nickel plated brass • Stainless steel • Stainless steel • Cavity filled
silicone seat • Low cost • L or T port • ANSI flange • Weld or tri-clamp
6 - Process automation solutions Process automation solutions - 7
Actuated Butterfly Valve Assemblies Suitable for a wide range of applications in various industries including...
Fully automated butterfly valves from a single source make planning, procurement and commissioning significantly easier and more cost
effective. It eliminates a considerable amount of product configuration, reduces warehousing costs for spare parts, and speeds up service
and maintenance.
VZAV
Options
• Wide range of resilient seat options to suit
NAMUR valve VSNC-...FN
different applications
• Ex solenoid options for hazardous areas
• Epoxy or polyurethane coated cast iron body
• Aluminium alloy cover material for outdoor
• Various food grade options (FDA approved
applications
materials)
• Wafer, lugged and ANSI U-Section connections
• DN25 to DN1600
Alternatives
Pilot valves VOFC and VOFD Dual valve option
Manual operators for redundant safety
also available • Reliable and safe switching
Alternative hygienic solution requirements
• 3/2-, 5/2-way valves with ports G1/4", G1/2" and
Hygienic VZAF
NAMUR
• SS or Ematel body for corrosive environments
• SIL 3 certified
• Ex solenoid options for hazardous areas
Nickel-plated steel or high Sensor box SRBC Sensor box SRBE Sensor box SRBG Limit switch DAPZ...AR
Port pattern to NAMUR grade stainless steel shaft
VDI/VDE 3845 for mounting
solenoid valves, position Configurable swivel direction (right/ Sturdy design Ideal for Compact design Provides
sensors and positioners left) enables the single-acting version for harsh explosive for tight 3-way
of the DFPD to be configured Fail Open conditions atmospheres installations indication
or Fail Close
• Weather-tight housing for • Flameproof enclosure • Direct mounting with • Micro switch or inductive
outdoor applications enables installation minimal space required sensor for position sensing
• Mechanical, inductive or without safety barriers • Inductive dual sensor • Integrated solenoid valve
magnetic switch variants • Ex approved for hazardous • Ex version for hazardous actuation
Machined grooves • Clearly visible position area installations areas • IP67
underneath the actuator
indicator for detection of • IP67 • M12 or terminal port
allows the detection of
valve stem leakage current position • SIL2 connection
Single-acting version utilises • IP67 • ASI interface compatible
configurable spring cartridges • SIL2 • IP67
to suit a wide range of Standard ISO 5211
operating pressures connection to the
process valve
Namur Valves
Quarter turn actuator DFPD - Double and single acting Completely automated process valves from a single supplier
Variants When combined with a sensor box, a pilot valve or positioner,
the quarter turn actuator DFPD forms part of a complete NAMUR valves are pilot valves for single and double acting quarter turn and linear actuators. They are designed to automate and control
• Corrosion resistant version with
automated process valve assembly. process valves and actuators safely and reliably.
epoxy coating and high grade stainless
steel shaft
• Low and high temperature versions Namur valve - VSNC Namur valve - VSNC-Ex Pilot valve - VOFD Pilot valve - VOFC
from -50 °C to +150 °C for extreme
operating conditions One solution
Ex-approved Extremely Reliable use
for single sturdy and under tough
for hazardous
• 180° swivel angle available for and double corrosion conditions
areas
double acting version acting actuators resistant
• Rotatable seal for 3/2 or • Application optimised for • 3/2-way single, closed, • 3/2-way, 5/2-way single
5/2-way function IP65 and Ex coils with single solenoid and double solenoid
• Multiple coil voltage protective cap for armature • For outdoor use under • Ematal surface
options tube exhaust harsh ambient conditions treatment offers long
• Capable of high flow rates • Ex approved • Extremely reliable for lasting protection against
• Extended temperature • Air-recycling feature for direct actuated valves, in wear and corrosion
ranges 3/2 configuration to particular for emergency • For safety-orientated
• Air-recycling feature for eliminate internal actuator shut-down functions systems up to Safety
3/2 configuration to corrosion Integrity SIL 3
Extreme temperature environments High corrosion resistance in harsh Compact design for tight installation Find out more: eliminate internal actuator • Cover material for outdoor
operating environments spaces www.festo.com/dfpd corrosion applications
10 - Process automation solutions Process automation solutions - 11
Naturally energy-efficient -
Reliable and safe position when it is at standstill, the
control compressed air consumption of Sturdy plug and socket design
the valve actuator is zero Position sensing possible with to protect the pneumatic and
Feedback signals as proximity sensors electrical connections
standard
Positioner for linear and quarter turn actuators - CMSX Complete solutions from a single supplier Linear positioning cylinders - DFPI Actuated process valves with linear positioner
• Reliable position control When combined with linear or quarter-turn actuators, the CMSX • Double-acting The DFPI is highly suitable for the control of slides, knife gate
• Analogue feedback as standard forms part of a complete automated solution. • ISO 15552 sturdy tie rod design valves, pinch valves, dart valves, penstocks and more. As a
• Safety positions for opening, closing and holding in • Suitable for applications requiring solution supplier, we can offer a complete assembly for easy
the event of a breakdown closed-loop control installation.
• Set-point value configurable to 0-10V, 0-20mA or
4-20mA Alternatives
• Linear actuator with external
Variants positioner CMSX
• Linear input for use with DFPI on applications where
the positioner is required to be remote mounted or • Fully integrated actuator with
accessible for programming/calibration positioner to DIN 338
• Higher flow rate [130 litres/minute] to allow faster
response time for large actuators
Designed for controlling process Valve positioning solutions for flow High flow version for large actuators Find out more: Controlled sluice gate for flowrate Control of dart valve for level Control of silo discharge in fertiliser Find out more:
valves such as a butterfly valve across control www.festo.com/cmsx of return sludge at a wastewater regulation in mineral processing processing www.festo.com/dfpi
a wide range of industry sectors treatment plant
12 - Process automation solutions Process automation solutions - 13
The VZXA angle seat valve offers long service life, a robust design and high flow rate making it ideal for the control of liquids, gaseous, The VZQA pneumatic pinch valve is a versatile solution for a wide range of media such as gases, granulates, liquids, syrups and media with
viscous, contaminated or aggressive media flows. entrained solids, regardless of whether they are abrasive, corrosive or highly viscous.
KEG washing and filling Water cooling systems Shut-off control for glycol used in food Find out more: Filling applications Dispensing ...even as a gripper! Find out more:
production www.festo.com/vzxa www.festo.com/vzqa
14 - Process automation solutions Process automation solutions - 15
The 2/2-way solenoid media valves are suitable for neutral gases and liquid media for both factory and process automation. At Festo, you A pneumatic system is not complete unless you have considered the right air preparation and accessories such as fittings and tubing.
can find the right valve for your fluid control requirements thanks to our range of solenoid valve options. These components are part of the core range from Festo and are readily available in a range of different variants.
Servo controlled - VZWP Forced pilot - VZWF Direct acting - VZWD Diaphragm valve - VZWM Air preparation - MS Air preparation - D Tubing Fittings
• For all applications with • Possible to control high • Operates without • Diaphragm valve • Simple or complex • Basic functions for • Wide selection of tubing • More than 300 connectors
a differential pressure at pressures with large differential pressure at up • Brass or stainless steel applications standard applications materials and numerous connections
least 0.5 bar nominal diameters to 90 bar, even in closed casting design • Individual or • Individual or combination • Pressure resistant, heat • Mini, standard, metal,
• For use in open media • Zero differential pressure media circuits • Wide range of coils with a pre-assembled units units for complete solution resistant, antistatic, polymer and corrosion
circuits required • Valve will switch at any variety of different voltages • Integrated functions such • Sizes from 1/8” up to 1” resistant to cleaning resistant fittings
• High pressure up to 40 bar • Generally suitable for use pressure from 0 bar available. Add new point as safety, energy efficiency • Aluminium housing and agents, media resistant, • Push in, threaded, barbed,
• Media with viscosity up to in all cases where the • N/C function “NC and NO versions • Sturdy housing metal bowl guards flame retardant, welding couplings
22 mm²/s medium can be vented • 3/2-way version available available • Easily expandable • 3 grid sizes MINI, MIDI and splatter resistant, food • Flow controls, shut-off and
downstream of the valve for piloting process valves • Variety of different • Size range from 1/8” up MAXI industry approved non-return valve fittings
voltages available to 2” • Accessories available • Different colour options
Festo offers the largest and most flexible range of Valve Terminals. Valve Terminals are completely pre-assembled modules consisting of Festo caters for all your sensing needs. Our comprehensive portfolio of sensors combines optimum performance and maximum reliability to
pneumatic valves, electrical connection technology and communication network capabilities. ensure smooth and efficient production sequences.
Valve terminal - VTUG Valve terminal - MPA Valve terminal - CPX-P Valve terminal - CPV10-Ex Pressure sensor - SPTW Pressure transmitter - SPAW Flow sensor - SFAW Cylinder sensor - CRSMT
• Multi-pin, fieldbus, IO-Link • High perfromance valves in • Extremely modular with up • Intrinsically safe design for • Pressure and vacuum • For liquid and gaseous • Measures flow rate, • Suitable for outdoor
• Up to 24 valve positions sturdy metal housing to 9 modules per terminal use in potentially explosive sensing for gaseous and media, pressure and consumption and use and washdown
• Degree of protection IP40, • With multi-pin plug, • Compatible with PROFIBUS atmospheres liquid media vacuum temperature of neutral applications
IP65, IP67 AS-interface, CPI, fieldbus DP, PROFINET, Modbus • Ideal for very high flow • High media resistance • 4-digit LED display, with liquid media • Resistant to oils, acids and
• Multiple different connection and control TCP, DeviceNet and rates in small spaces • Pneumatic connection display options - Bar, MPA, • Highly visible display alkalis
pressure zones on one block Ethernet/IP • Up to 16 x 3/2 way valves G1/4 female thread kPA, Psi, Kgf/cm² • The display and the • Recommended for use with
valve terminal • Up to 16 2/2-way or • Integration of valve per valve terminal • Electrical connection via • Electrical connection 4-pin housing can be freely Festo cylinders DFPI and
• Control cabinet optimised 3/2-way valves thanks to terminal and remote I/O • Extremely robust thanks to M12, 4-Pin Plug M12x1 or 5 pin Plug rotated DSBG
version available two valve function in each on a single platform saves the metal valve design • Accuracy ± 1% FS M12x1 • IO-Link support
valve slide installation space • Optimised for control • Repeatability ± 0.1% FS • Accuracy ± 1% FS • Easy to replace the sensor
cabinets • Repeatability ± 0.1% FS and fittings
16 - Process automation solutions Process automation solutions - 17
Save time and Just one order Quick Search Plus Application
costs with number for the
ready-to-install The Quick Search Application is It's time to take advantage of the tools that save you valuable time
entire control
cabinets a must have for your desktop. It Fiind the right products easily with built in type code search
cabinet
helps you find the right product Select multiple products for comparision of data
and gives you quick access to Direct connection to engineering tools and online shop
Integration of pneumatic and the online catalogue. Add products to basket or create your own parts list to export
electrical system completely designed Direct connection to selection and dimensioning tools
Stainless Steel cabinets
and assembled Easy to find suitable accessories and even spare part products
also available for use in
corrosive environments
www.festo.com/quicksearch
Provides
Technology mix
protection
from one single Online Shop 24h
against harsh
source
elements Online is the most convenient It's time to enjoy the benefits of online ordering
way to purchase products. It is Quick and easy selection of products
faster than ever before, more Create, save and share product baskets and parts lists
reliable and allows customer’s Check net prices for all products in your product basket
Quick and easy maintenance thanks to
Labelling of the connections in the to select from a vast range of Check delivery times and track orders to your door
clearly arranged, neat and compact
control cabinet and in the products, over 30,000 of them. View and accept quotations online
tubing
documentation Import parts lists using copy and paste functions
www.festo.com/ols
The support portal packs as It's time to enjoy the benefits of our support services
much information as possible Access to product information and technical documentation
into one location. It is home to all Full product catalogues and brochures
Festo's documents, whether they Operating instructions
relate to product information, Audio visual media
user documentation, certificates, Manuals
For hazardous areas with Protection from dust or Integrated control cabinet Stainless steel cabinets Extremely compact software, expert knowledge and
intrinsically safe valve liquids as per protection solution for outdoor use, for hygienic purposes design to protect valve even training content.
terminals CPV10-Ex class IP66, especially in ideal for the water/ and mounting in clean terminal controls with www.festo.com/sp
the mining industry wastewater industry rooms connections underneath
Field automation components Process valve Customised Automation concepts Application solutions
units (selected systems
examples)
Festo Designer
Front-end Front-end display Front-end display Front-end display Front-end display
Studio engineering
CDPX 4" CDPX 7" CDPX 10" CDPX 13"
design software for
(touchscreen) (touchscreen) (touchscreen) (touchscreen)
visualisation
Quarter turn actuator DFPD, Customised control
Modul 1
ball valve VZBE, cabinet solution,
Control level pilot valve VSNC, also for ex zones
sensor box SRBC
Controllers
1.n Modul 2
1.2
1.1
Control of dart valve for level
PLC development
regulation in mineral processing
Integrated controller Modular controller Compact controller Integrated controller
CPX-CEC CECX CECC CDPX-CEC environment
2.n Modul n
2.2
2.1
n.n
Quarter turn actuator DFPD, Pneumatic operator panel
Remote I/O ball valve VZBD,
n.2
n.1
pilot valve VSNC,
sensor box SRBG
Modular valve
terminal CPX/MPA
Electrical terminal CPI Electrical connecting Modular electrical Modular electrical Operator unit
block CAPC terminal CPX terminal CPX-P MMI
Hybrid installation
Modular valve
terminal CPX-P/MPA (centralised/decentralised)
Valve terminals Bottle filling applications
Field level
Solenoid valves
Pilot valve VSNC Pilot valve VSNC-Ex Pilot valve VOFC Pilot valve VOFD Pilot valve MFH Pilot valve VUVS Directional control Proportional pressure
(NAMUR) (NAMUR) (NAMUR) (NAMUR + thread) valve VUVG regulator VPPX
Quarter turn actuator DFPD, Linear actuator DFPI with
butterfly valve VZAV, positioner CMSX
pilot valve VSNC,
sensor box SRBC
Abrasion resistant options for powders
and solids
Sensors and
Centralised installation
positioners
Sensor box SRBC Sensor box SRBE Sensor box SRBG Analogue sensor box Positioner for quarter Proximity sensor Pressure sensor SPAW Pressure transmitter Flow sensor SFAB for Flow sensor SFAW for
(flameproof enclosure) (inductive double SRAP turn and linear SME/SMT for gases/liquids SPTW for gases/ compressed air/ fluids
sensor) actuators CMSX liquids nitrogen
P
Quarter turn actuator DFPD, Quarter turn actuator DFPD
butterfly valve VZAV, with individual swivel angle t
Actuators positioner CMSX and integrated speed
regulation P
Quarter turn actuator Quarter turn actuator Quarter turn actuator, Quarter turn actuator Heavy-duty quarter Linear actuator DLP Closed-loop Closed-loop controlled
DFPD DAPS stainless steel with handwheel turn actuator DFPD-HD controlled linear linear actuator to ISO
DAPS-CR DAPS-MW actuator DFPI 15552 DFPI-NB3 Shut-off control for glycol used in food
production
Accessories
Service units Air dryers Couplings Push-in fittings Plastic tubing Polytet- Pressure booster DPA Compressed air Linear actuator DLP with Hall and robot installation
High corrosion resistance in extremely
rafluoroethylene tubing reservoirs knife gate valve VZKA plates dusty and contaminated environments
PTFEN
20 - Process automation solutions
Festo is a leading provider of pneumatic and Festo has continuously elevated the state Today, we are located in each capital city with
electrical drive technology for factory and of manufacturing with new automation numerous service distributors. Our highly
process automation. technologies and processes, resulting in trained Automation Consultants provide expert
innovative solutions, systems and services that advice and solutions for all your automation
As a global, independant family-owned deliver high performing and more profitable needs. This service is supported by our contact
company, Festo has become the performance automated and processing equipment for our centre agents, technical department and pro-
leader in its industry thanks to its innovations customers. duction facility located at our Melbourne office.
and problem-solving competency in all areas of
pneumatics as well as its unique range of Around the world, 61 Festo national Find out more here:
industrial training equipment and education companies and 250 regional offices in 176 www.festo.com/corp
programs. countries ensure that advice, service, delivery
quality and reliability precisely meets customer
needs.
www.festo.com/process
Sydney Christchurch
14 Millennium Court Unit 5
Silverwater NSW 245 Blenheim Road
Riccarton NZ
Brisbane
42 Turbo Drive Hamilton
Coorparoo QLD 25 Devon Road Connect with us on
Frankton NZ LinkedIn -
Adelaide Festo New Zealand
245 Richmond Road
Richmond SA
Perth
43 Esther Street
Belmont WA