Sample Fixed Tubesheet Heat Exchanger Report

Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors : 3
Input Echo : 4
XY Coordinate Calculations : 10
Internal Pressure Calculations : 11
External Pressure Calculations : 18
Element and Detail Weights : 23
Nozzle Flange MAWP : 25
Wind Load Calculation : 26
Earthquake Load Calculation : 28
Center of Gravity Calculation : 29
Horizontal Vessel Analysis (Ope.) 30
Horizontal Vessel Analysis (Test) 36
Nozzle Calcs. : LIQUOR IN 42
Nozzle Calcs. : GLYCOL IN 45
Nozzle Calcs. : GLYCOL OUT 48
Nozzle Calcs. : COLLECTOR 51
Nozzle Calcs. : LQUOR OUT 54
Nozzle Calcs. : COLLECTOR BLEED 57
Nozzle Schedule : 60
Nozzle Summary : 62
PD 5500 TS Calc : CASE ONE 63
Vessel Design Summary : 71
Cover Page
DESIGN CALCULATION
In Accordance with British Standard 5500:2015 Edition
Analysis Performed by : HEATEX INDUSTRIES LIMITED
Job File : C:\USERS\PUBLIC\DOCUMENTS\INTERGRAPH CAS\PVELITE
Date of Analysis : Oct 6,2017 8:47pm
PV Elite 2016, January 2016

Title Page
PV Elite 2016 Licensee: HEATEX INDUSTRIES LIMITED
FileName : PD55Exchanger-Fixed Page 3 of 72
Warnings and Errors : Step: 0 8:47pm Oct 6,2017
Class From To : Basic Element Checks.

==========================================================================
Note 20 30 The wind load will not be computed on this element.
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Input Echo : Step: 1 8:47pm Oct 6,2017
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 1.0000 N./sq.mm.

Channel Side Design Pressure 1.0000 N./sq.mm.
Shell Side Design Temperature 100 C
Channel Side Design Temperature 50 C
Hydrotest Position Horizontal

Projection of Nozzle from Vessel Top 0.0000 mm.
Projection of Nozzle from Vessel Bottom 0.0000 mm.
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Consider Vortex Shedding Y
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 N./sq.mm.
User defined MAWP 0.0000 N./sq.mm.
User defined MAPnc 0.0000 N./sq.mm.
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EQ+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BW
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+OW
Load Case 17 IP+VF+CW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description LEFT HEAD
Distance "FROM" to "TO" 50.000 mm.
Inside Diameter 500.00 mm.
Element Thickness 10.000 mm.
Internal Corrosion Allowance 0.0000 mm.
Nominal Thickness 0.0000 mm.
External Corrosion Allowance 0.0000 mm.
Design Internal Pressure 1.0000 N./sq.mm.
Design Temperature Internal Pressure 50 C
Design External Pressure 0.0000 N./sq.mm.
Design Temperature External Pressure 50 C
Effective Diameter Multiplier 1.2
Material Name BS1501-151,430A
Allowable Stress, Ambient 167.02 N./mm²
Allowable Stress, Operating 167.02 N./mm²
Material Density 0.007810 kg./cm³
Elliptical Head Factor 2.0

Detail Type Nozzle
Detail ID LIQUOR IN
Dist. from "FROM" Node / Offset dist 0.0000 mm.
Nozzle Diameter 4.0 in.
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 N.
Grade of Attached Flange GR 1.1
Nozzle Matl BS1501-225,460A

Element To Node 30
Element Type Cylinder

Description LEFT CHANNE SHELL

Detail Type Saddle
Detail ID LEFT SADDLE
Width of Saddle 50.000 mm.
Height of Saddle at Bottom 350.00 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 mm.
Width of Wear Plate 0.0000 mm.
Thickness of Wear Plate 0.0000 mm.
Contact Angle, Wear Plate (degrees) 0.0

Element To Node 40
Description MAIN SHELL

Detail Type Nozzle
Detail ID GLYCOL IN
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0


Detail Type Nozzle
Detail ID GLYCOL OUT
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0

Detail Type Nozzle
Detail ID COLLECTOR
Nozzle Schedule 40
Nozzle Class None
Layout Angle 180.0
Grade of Attached Flange None
Nozzle Matl A-106 B

Element To Node 50
Description RIGHT CHANNEL SHELL

Detail Type Saddle
Detail ID RIGHT SADDLE
Width of Saddle 50.000 mm.

Height of Saddle at Bottom 350.00 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 mm.
Width of Wear Plate 0.0000 mm.
Thickness of Wear Plate 0.0000 mm.
Contact Angle, Wear Plate (degrees) 0.0

Element To Node 60
Description RIGHT CHANNEL HEAD

Detail Type Nozzle
Detail ID LQUOR OUT
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0

Element To Node 70
Description COLLECTOR DOME


Detail Type Nozzle
Detail ID COLLECTOR BLEED
Nozzle Schedule None
Nozzle Class None
Layout Angle 0.0
Grade of Attached Flange None
Nozzle Matl A-105

XY Coordinate Calculations : Step: 2 8:47pm Oct 6,2017
XY Coordinate Calculations
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm mm mm mm
LEFT HEAD 50.0000 ... 50.0000 ...

LEFT CHANN 300.000 ... 250.000 ...
MAIN SHELL 1230.00 ... 900.000 ...
RIGHT CHAN 1510.00 ... 250.000 ...
RIGHT CHAN 1560.00 ... 50.0000 ...
COLLECTOR 800.000 ... ... 50.0000

Internal Pressure Calculations : Step: 3 8:47pm Oct 6,2017
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
N/mm2 mm mm mm N/mm2
LEFT HEAD 1.0000 ... ... 500.00 167.02

LEFT CHANN 1.0000 ... ... 500.00 157.02
MAIN SHELL 1.0000 ... ... 500.00 157.02
RIGHT CHAN 1.0000 ... ... 500.00 157.02
RIGHT CHAN 1.0000 ... ... 500.00 157.02
COLLECTOR 1.0000 ... ... 154.05 157.02
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
N/mm2 N/mm2 N/mm2 mm mm
LEFT HEAD 1.00000 6.54997 6.74903 10.0000 1.73795

LEFT CHANN 1.00000 6.15784 6.54996 10.0000 1.59719
MAIN SHELL 1.00000 6.15783 6.54997 10.0000 1.59719
RIGHT CHAN 1.00000 6.15783 6.54997 10.0000 1.59719
RIGHT CHAN 1.00000 6.15783 6.74903 10.0000 1.83121
COLLECTOR 1.00000 13.8588 15.9417 7.11200 0.54835
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note:
The MAWPs and MAPs for the Exchanger elements all appear to
be zero or some could not be calculated. Please fill these
values in on the main tubesheet tab.
Internal Pressure Calculation Results :
British Standard PD 5500:2015 Edition
Elliptical Head From 10 To 20 BS1501-151,430A at 50 C
LEFT HEAD
Thickness Due to Internal Pressure (er):

= Values_Used_Min( HT, HE1, HE2 ), P/f, he/D, D Per 3.5.2 Domed Ends
= Values_Used_Min(135.00,2539975,2539975),0.00599,0.2596,520.00
= 1.7380 + 0.0000 = 1.7380 mm
Max. All. Working Pressure at Given Thickness (MAWP):

= 6.75 N/mm^(2)
Maximum Allowable Pressure, New and Cold (MAPNC):

= 6.75 N/mm^(2)
Actual Stress at Given Thickness:

= ( P * Rica ) / ecor
= (1.00*250.00)/10.0000
= 25.00 N/mm^(2)
Required Thickness of Straight Flange = 1.501 mm
Minimum Design Temperature per PD 5500: Annex D:
Note: Membrane Stress is in Corroded Condition - Conservative Approach

When considering the reference thickness the New Thickness is used.
Minimum Design Metal Temperature ThetaD: -29 C
Design Stress Actual Stress Category PWHT ThetaS ThetaC ThetaH

N/mm2 N/mm2 C C C
167.0 25.0 1 Full 50 0 0
Reference material thickness 10.000 mm
Design Reference Temperature ThetaR: 21 C (Modified Below)
Computed Impact Test Temp. RITT: 20 C
Because Thickness <= 10 mm Table D.3 is Applied, thus:

Table D.3 give limiting ThetaR = -30 C for 10.000 mm
ThetaR = 21 C , but from Table D.3 Exempt Temp. = -30.000 C
Because Actual ThetaR > Table D.3 ThetaR - IMPACT TESTING IS EXEMPT
Caution: Please review the above results to ensure compliance with the
specific project requirements.
Cylindrical Shell From 20 To 30 BS1501-151,430A at 100 C
LEFT CHANNE SHELL

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*500.0000)/(2*157.02-1.00)
= 1.5972 + 0.0000 = 1.5972 mm

= ( 2 * f * ecor ) / ( Dica + ecor )
= (2*157.02*10.00)/(500.00+10.00)
= 6.16 N/mm^(2)

= ( 2 * fa * e ) / ( D + e )
= (2*167.02*10.00)/(500.00+10.00)
= 6.55 N/mm^(2)

= ( P * Ri ) / ecor
= (1.00*250.00)/10.0000
= 25.00 N/mm^(2)


N/mm2 N/mm2 C C C
157.0 25.0 1 Full 50 0 0

MAIN SHELL

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*500.0000)/(2*157.02-1.00)
= 1.5972 + 0.0000 = 1.5972 mm

= ( 2 * f * ecor ) / ( Dica + ecor )
= (2*157.02*10.00)/(500.00+10.00)
= 6.16 N/mm^(2)

= ( 2 * fa * e ) / ( D + e )
= (2*167.02*10.00)/(500.00+10.00)
= 6.55 N/mm^(2)

= ( P * Ri ) / ecor
= (1.00*250.00)/10.0000
= 25.00 N/mm^(2)


N/mm2 N/mm2 C C C
157.0 25.0 1 Full 50 0 0

RIGHT CHANNEL SHELL

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*500.0000)/(2*157.02-1.00)
= 1.5972 + 0.0000 = 1.5972 mm

= ( 2 * f * ecor ) / ( Dica + ecor )
= (2*157.02*10.00)/(500.00+10.00)
= 6.16 N/mm^(2)

= ( 2 * fa * e ) / ( D + e )
= (2*167.02*10.00)/(500.00+10.00)
= 6.55 N/mm^(2)

= ( P * Ri ) / ecor
= (1.00*250.00)/10.0000
= 25.00 N/mm^(2)


N/mm2 N/mm2 C C C
157.0 25.0 1 Full 50 0 0

RIGHT CHANNEL HEAD

= Values_Used_Min(135.00,2539975,2539975),0.00637,0.2596,520.00
= 1.8312 + 0.0000 = 1.8312 mm

= 6.34 N/mm^(2)

= 6.75 N/mm^(2)

= (1.00*250.00)/10.0000
= 25.00 N/mm^(2)


N/mm2 N/mm2 C C C
157.0 25.0 1 Full 50 0 0

COLLECTOR DOME

= Values_Used_Min(45.61,2539975,2539975),0.00637,0.2711,168.27
= 0.5484 + 0.0000 = 0.5484 mm

= 14.99 N/mm^(2)

= 15.94 N/mm^(2)

= (1.00*77.03)/7.1120
= 10.83 N/mm^(2)


N/mm2 N/mm2 C C C
157.0 10.8 1 Full 50 0 0


Elements Suitable for Internal Pressure.

External Pressure Calculations : Step: 4 8:47pm Oct 6,2017
External Pressure Calculation Results :
Elliptical Head From 10 to 20
LEFT HEAD
Determine the Stress Yield point [Py]:

= 2 * Sfact * f * ea / R
= 2 * 1.4 * 167.024 * 10.000/520.00
= 8.994 N/mm^(2)
Determine the Elastic Instability Pressure [Pm]:

= 1.21 * E * ea^(2) / R^(2)
= 1.21 * 207500.0 * 10.000^(2)/520.00^(2)
= 92.853 N/mm^(2)
External Allowable Pressure [Pmax]:

= delta * Py
= 0.380 * 8.994
= 3.418 N/mm^(2)
Cylindrical Shell From 20 to Tsht
LEFT CHANNE SHELL

= Sfact * f * ea / R
= 1.4 * 157.025 * 10.000/255.00
= 8.621 N/mm^(2)
Strain Factor [Z]:

= pi * R / L
= 3.141 * 255.000/349.97
= 2.289
Determine the ratio Pm/Py:

= Pm / Py
= 45.430/8.621
= 5.270
Determine delta from Figure 3.6-4:

= 0.611
Determine the critical Strain [strain]:

= 1/(n^(2)-1+Z^(2)/2)[1/(n^(2)/Z^(2)+1)^(2)+ea^(2)/(12R2(.91))*(n2-1+Z2)2]
= 1/(5^(2)-1+2.289^(2)/2)
[1/(5^(2)/2.289^(2)+1)^(2)+10.000^(2)/(12*255.0^(2)(1-0.3^(2))
(5^(2)-1+2.289^(2))^(2)]
= 0.0056511
Where n is the expected number of lobes [n]:

= 5

= E * ea * strain / R
= 205000.0 * 10.000 * 0.005651/255.00
= 45.430 N/mm^(2)

= delta * Py
= 0.611 * 8.621
= 5.270 N/mm^(2)
Cylindrical Shell From 30 to Tsht
MAIN SHELL

= 1.4 * 157.025 * 10.000/255.00
= 8.621 N/mm^(2)
Strain Factor [Z]:

= pi * R / L
= 3.141 * 255.000/900.00
= 0.890

= Pm / Py
= 16.692/8.621
= 1.936

= 0.497

= 1/(n^(2)-1+Z^(2)/2)[1/(n^(2)/Z^(2)+1)^(2)+ea^(2)/(12R2(.91))*(n2-1+Z2)2]
= 1/(3^(2)-1+0.890^(2)/2)
[1/(3^(2)/0.890^(2)+1)^(2)+10.000^(2)/(12*255.0^(2)(1-0.3^(2))
(3^(2)-1+0.890^(2))^(2)]
= 0.0020764

= 3

= 205000.0 * 10.000 * 0.002076/255.00
= 16.692 N/mm^(2)

= delta * Py
= 0.497 * 8.621
= 4.286 N/mm^(2)
Cylindrical Shell From 40 to 50
RIGHT CHANNEL SHELL

= 1.4 * 157.025 * 10.000/255.00
= 8.621 N/mm^(2)
Strain Factor [Z]:

= pi * R / L
= 3.141 * 255.000/350.03
= 2.289

= Pm / Py
= 45.422/8.621
= 5.269

= 0.611

= 1/(n^(2)-1+Z^(2)/2)[1/(n^(2)/Z^(2)+1)^(2)+ea^(2)/(12R2(.91))*(n2-1+Z2)2]
= 1/(5^(2)-1+2.289^(2)/2)
[1/(5^(2)/2.289^(2)+1)^(2)+10.000^(2)/(12*255.0^(2)(1-0.3^(2))
(5^(2)-1+2.289^(2))^(2)]
= 0.0056501

= 5

= 205000.0 * 10.000 * 0.005650/255.00
= 45.422 N/mm^(2)

= delta * Py
= 0.611 * 8.621
= 5.270 N/mm^(2)
RIGHT CHANNEL HEAD

= 2 * Sfact * f * ea / R
= 2 * 1.4 * 167.006 * 10.000/520.00
= 8.993 N/mm^(2)

= 1.21 * E * ea^(2) / R^(2)
= 1.21 * 207500.0 * 10.000^(2)/520.00^(2)
= 92.853 N/mm^(2)

= delta * Py
= 0.380 * 8.993
= 3.417 N/mm^(2)
COLLECTOR DOME

= 2 * Sfact * f * ea / R
= 2 * 1.4 * 167.006 * 7.112/168.27
= 19.763 N/mm^(2)

= 1.21 * E * ea^(2) / R^(2)
= 1.21 * 207500.0 * 7.112^(2)/168.27^(2)
= 448.485 N/mm^(2)

= delta * Py
= 0.380 * 19.763
= 7.510 N/mm^(2)
External Pressure Calculations
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm mm mm N/mm2
10 20 No Calc 520.000 10.0000 No Calc No Calc

20 Tsht 349.970 520.000 10.0000 No Calc No Calc
Tsht 30 No Calc ... 10.0000 No Calc No Calc
30 Tsht 900.001 520.000 10.0000 No Calc No Calc
Tsht 40 No Calc ... 10.0000 No Calc No Calc
40 50 350.029 520.000 10.0000 No Calc No Calc
External External External External

From To Actual T. Required T. Des. Press. M.A.W.P.
mm mm N/mm2 N/mm2
10 20 10.0000 No Calc ... 3.41757

20 Tsht 10.0000 No Calc ... 5.27014
Tsht 30 10.0000 No Calc ... No Calc
30 Tsht 10.0000 No Calc ... 4.28578
Tsht 40 10.0000 No Calc ... No Calc

40 50 10.0000 No Calc ... 5.27000
50 60 10.0000 No Calc ... 3.41720
60 70 7.11200 No Calc ... 7.51010
Minimum 3.417
Actual Len. Allow. Len. Ring Inertia Ring Inertia

From To Bet. Stiff. Bet. Stiff. Required Available
mm mm mm4 mm4
10 20 No Calc No Calc No Calc No Calc

20 Tsht 349.970 No Calc No Calc No Calc
Tsht 30 No Calc No Calc No Calc No Calc
30 Tsht 900.001 No Calc No Calc No Calc
Tsht 40 No Calc No Calc No Calc No Calc
40 50 350.029 No Calc No Calc No Calc
Elements Suitable for External Pressure.

Element and Detail Weights : Step: 5 8:47pm Oct 6,2017
Element and Detail Weights
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg m3 kg m3 kg
10 20 30.5697 0.026185 30.5697 0.026185 ...

20 30 31.2836 0.049096 31.2836 0.049096 ...
30 40 112.621 0.12145 112.621 0.12145 ...
40 50 31.2836 0.049096 31.2836 0.049096 ...
50 60 30.5697 0.026185 30.5697 0.026185 ...
60 70 3.13287 0.0014108 3.13287 0.0014108 ...
Total 239 0.27 239 0.27 0
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kg mm mm
10 Nozl 10.7614 -125.000 ... LIQUOR IN

20 Sadl ... 125.000 295.000 LEFT SADDLE
30 Nozl 10.7614 200.000 301.130 GLYCOL IN
30 Nozl 7.62301 700.000 288.964 GLYCOL OUT
30 Nozl 7.41884 500.000 327.025 COLLECTOR
40 Sadl ... 125.000 295.000 RIGHT SADDLE
50 Nozl 10.7614 175.000 ... LQUOR OUT
60 Nozl 0.28077 ... -38.5127 COLLECTOR BLEED
20 FTsh 31.7621 265.000 ... pd55Sample01
20 Tube 149.780 730.000 ...
20 RTsh 31.7621 1195.00 ...
Total Weight of Each Detail Type
Total Weight of Nozzles 47.6

Total Weight of Exchanger Components 213.3
Sum of the Detail Weights 260.9 kg
Note:
Because some nozzles were sumps, their weights include the attached
head/flange.
Weight Summation: kg
Fabricated Shop Test Shipping Erected Empty Operating
236.3 497.2 236.3 497.2 236.3 497.2

... 273.3 ... ... ... ...
47.6 ... 47.6 ... ... ...
Element and Detail Weights : Step: 5 8:47pm Oct 6,2017
... 62.3 ... ... ... ...

... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 47.6 ...
213.3 ... 213.3 ... ... ...
... ... ... ... 213.3 ...
497.2 832.8 497.2 497.2 497.2 497.2
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 497.2 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 832.8 kg
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 497.2 kg
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 497.2 kg
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 497.2 kg
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 497.2 kg
Oper. Wt. + CA - Corr Wt. + Operating Liquid 497.2 kg
Field Test Wt. - Empty Weight + Water (Full) 832.8 kg
Exchanger Tube Data

Volume of Exchanger tubes : 0.1 m3
Weight of Ope Liq in tubes : 0.0 kg
Weight of Water in tubes : 62.3 kg
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
Surface
From To Area
mm2
10 20 374791.
20 30 408407.
30 40 1.470E+06
40 50 408407.
50 60 374791.
60 70 57127.2
Total 3093788.750 mm^(2)

Nozzle Flange MAWP : Step: 6 8:47pm Oct 6,2017
Nozzle Flange MAWP Results :
Nozzle Flange Rating

Description Operating Ambient Temperature Class Grade/Group
N/mm^(2) N/mm^(2) C
LIQUOR IN 1.9 2.0 50 150 GR 1.1

GLYCOL IN 1.8 2.0 100 150 GR 1.1
GLYCOL OUT 1.8 2.0 100 150 GR 1.1
LQUOR OUT 1.8 2.0 100 150 GR 1.1
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 1.768 N/mm^(2)
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 1.965 N/mm^(2)
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 1.768 N/mm^(2)
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 1.965 N/mm^(2)
Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Edition

Wind Load Calculation : Step: 7 8:47pm Oct 6,2017
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static Dynamic 1.807
Shape Factor (Cf) for the Vessel is 0.685
User Entered Basic Wind Speed 112.7 km/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.000
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D > 7.0
Interpolating to find the final cf:
Because H / D < 25.0
CF = CF1 + (CF2-CF1) * ( H/D - 7.0 )/( 25.0 - 7.0 )
= 0.600 + (0.700 -0.600 ) * ( 22.325 - 7.0 )/( 25.0 - 7.0 )
= 0.685
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category C:
Alpha = 7.000 , Zg = 274320.000 mm
Height of Interest for First Element [z]

= Centroid Hgt + Base Height
= 350.000 + 0.000 = 350.000 mm
but: z = Max(4572.000 , 350.000 ) = 4572.000 mm
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )^(2/Alpha) : z is Elevation of First Element
= 2.58( 4572.000/900 )^(2/7.0 )
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 845.625 (^2)/32029.900
= 22.325
Vibration Frequency = 33.000 Hz

Because H/D > 5 Or Freqency < 1.0: Dynamic Analysis Implemented
Element O/Dia = 3 mm
Vibration Damping Factor (Operating) Beta = 0.01000
Wind Load Calculation : Step: 7 8:47pm Oct 6,2017
For Terrain Category C

S = 1.000 , Gamma = 0.230 , Drag Coeff. = 0.005 , Alpha = 7.000
Compute [fbar]
= 10.5 * Frequency(Hz) * Vessel Height(ft) / (S * Vr(mph))
= 10.5 * 33.000 (Hz) * 2.774 (ft)/S * 1.000 (mph)
= 13.733
Wind Pressure - (performed in Imperial Units) [qz]

Importance Factor: I = 1.000
Wind Speed = 112.651 km/hr Converts to 70.000 mph
qz = 0.00256 * kZ * (I * Vr)^(2)
= 0.00256 * 0.801 *(1.000 * 70.000 )^(2) = 10.046 psf
Converts to: 481.014 N/m^(2)
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 481.014 * 1.807 * 0.685 * 86334.961
= 51.410 N
Element z GH Area qz Force

mm mm^(2) N/m^(2) N
LEFT HEAD 350.0 1.807 86335.0 481.0 51.4

LEFT CHANNE SHE 350.0 1.807 0.0 481.0 0.0
MAIN SHELL 350.0 1.807 0.0 481.0 0.0
RIGHT CHANNEL S 350.0 1.807 0.0 481.0 0.0
RIGHT CHANNEL H 350.0 1.807 0.0 481.0 0.0
COLLECTOR DOME 52.1 1.807 0.0 481.0 0.0
Wind Load Calculation
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
mm mm mm2 N/m2 N
10 20 350.000 624.000 86335.0 481.014 51.4101

20 30 350.000 ... ... 481.014 ...
30 40 350.000 ... ... 481.014 ...
40 50 350.000 ... ... 481.014 ...
50 60 350.000 ... ... 481.014 ...
60 70 52.1039 ... ... 481.014 ...

Earthquake Load Calculation : Step: 8 8:47pm Oct 6,2017
Earthquake Analysis Results
The UBC Zone Factor for the Vessel is ............. 0.0000

The Importance Factor as Specified by the User is . 1.000
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 4875.9 N
The UBC Total Shear (V) for the Vessel is ......... 0.0 N
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 N
Earthquake Load Calculation
Earthquake Earthquake Element

From To Height Weight Ope Load
mm N N
10 20 250.000 609.489 ...

20 30 250.000 609.489 ...
20 30 250.000 609.489 ...
30 40 250.000 609.489 ...
40 0 250.000 609.489 ...
40 50 250.000 609.489 ...
50 60 250.000 609.489 ...
60 70 250.000 609.489 ...

Center of Gravity Calculation : Step: 9 8:47pm Oct 6,2017
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Nozzles 771.429 mm

Center of Gravity of Tubesheet(s) 780.000 mm
Center of Gravity of Tubes 780.000 mm
Center of Gravity of Bare Shell New and Cold 779.971 mm

Center of Gravity of Bare Shell Corroded 779.971 mm
Vessel CG in the Operating Condition 779.171 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 779.171 mm
Vessel CG in the Test Condition 779.500 mm

Horizontal Vessel Analysis (Ope.) : Step: 10 8:47pm Oct 6,2017
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Input and Calculated Values:
Vessel Mean Radius Rm 255.00 mm

Stiffened Vessel Length per 4.15.6 L 900.00 mm
Distance from Saddle to Vessel tangent a 125.00 mm
Saddle Width b 50.00 mm

Saddle Bearing Angle theta 120.00
Inside Depth of Head h2 125.00 mm
Shell Allowable Stress used in Calculation 157.02 N/mm^(2)

Head Allowable Stress used in Calculation 167.02 N/mm^(2)
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 2517.79 N
Horizontal Vessel Analysis Results: Actual Allowable
Long. Stress at Top of Midspan 12.64 157.02 N/mm^(2)

Long. Stress at Bottom of Midspan 12.86 157.02 N/mm^(2)
Long. Stress at Top of Saddles 12.76 157.02 N/mm^(2)
Long. Stress at Bottom of Saddles 12.74 157.02 N/mm^(2)
Tangential Shear in Shell 0.87 125.62 N/mm^(2)

Tangential Shear in Head 0.87 133.62 N/mm^(2)
Circ. Stress at Horn of Saddle 1.62 196.28 N/mm^(2)
Addl. Stress in Head as Stiffener 25.40 208.78 N/mm^(2)
Circ. Compressive Stress in Shell 0.15 157.02 N/mm^(2)
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 51.4/2 + 0 ) * 350.0000/441.6729
= 61.1 N
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 122.58 , 0.00 , 0 ) * 350.0000/1150.0000
= 37.3 N
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 2457 + Max( 37 , 61 , 0 , 0 )
= 2517.8 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 2517.79 N
Transverse Shear Load Saddle 25.71 N
Longitudinal Shear Load Saddle 122.58 N
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is less than Rm/2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -2518*125.00[1-(1-125.00/900.00+(255.000^(2)-125.000^(2))/
(2*125.00*900.00))/(1+(4*125.00)/(3*900.00))]
= -27765.9 N-mm

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 2518*900/4(1+2(255^(2)-125^(2))/(900^(2)))/(1+(4*125)/
(3*900))-4*125/900
= 221655.2 N-mm
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 1.000 * 255.000/(2*10.000 ) - 221655.2/(pi*255.0^(2)*10.000 )
= 12.64 N/mm^(2)
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 1.000 * 255.000/(2 * 10.000 ) + 221655.2/(pi * 255.0^(2) * 10.000 )
= 12.86 N/mm^(2)
Longitudinal Stress at Top of Shell at Support (4.15.8) [Sigma3]:

= P * Rm/(2t) - M1/(pi * Rm^(2) * t)
= 1.000 * 255.000/(2 * 10.000 ) - -27765.9/(pi * 255.0^(2) * 10.000 )
= 12.76 N/mm^(2)
Longitudinal Stress at bottom of Shell at Support (4.15.9) [Sigma4]:

= P * Rm/(2t) + M1/(pi*Rm^(2)t)
= 1.000 * 255.000/(2*10.000 ) + -27765.9/(pi*255.0^(2)*10.000 )
= 12.74 N/mm^(2)
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 2518 ( 900.00 - 2 * 125.00 )/(900.00 + ( 4 * 125.00/3))
= 1534.3 N
Shear Stress in the shell no rings, stiffened (4.15.15) [tau3]:

= K3 * Q / ( Rm * t )
= 0.8799 * 2518/( 255.0000 * 10.0000 )
= 0.87 N/mm^(2)
Shear Stress in the head, shell stiffened (4.15.16) [tau3*]:

= K3 * Q / ( Rm * th )
= 0.8799 * 2518/( 255.0000 * 10.0000 )
= 0.87 N/mm^(2)
Membrane stress in the head as a stiffener (4.15.18) [sigma5]:

= K4 * Q/(Rm*th) + ((P*Ri)/(2*th)) * (Ri/h2)
= 0.4011 * 2518/(255.00 * 10.000 ) +
((1.00 * 250.00 )/(2 * 10.000 ))*(250.00/125.00 )
= 25.40 N/mm^(2)
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 255.000 * 10.000 )
= 39.388 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 2518 * 0.1/( 10.000 * ( 50.00 + 39.39 + 39.39 ) )
= -0.15 N/mm^(2)
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -2518/(4*10.000 *(50.000 +39.388 +39.388 )) -
12 * 0.013 * 2518 * 255.000/(900.000 * 10.000^(2))
= -1.62 N/mm^(2)
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 50.00 + 1.56 * sqrt( 255.000 * 10.000 ), 2 * 125.000 )
= 128.78 mm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle




Saddle Force Q, Operating Case 2511.06 N



= 3.00 * ( 51.4/2 + 0 ) * 350.0000/441.6729
= 61.1 N

= max( 122.58 , 0.00 , 0 ) * 350.0000/1150.0000
= 37.3 N

= 2450 + Max( 37 , 61 , 0 , 0 )
= 2511.1 N


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -2511*125.00[1-(1-125.00/900.00+(255.000^(2)-125.000^(2))/
(2*125.00*900.00))/(1+(4*125.00)/(3*900.00))]
= -27691.8 N-mm

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 2511*900/4(1+2(255^(2)-125^(2))/(900^(2)))/(1+(4*125)/
(3*900))-4*125/900
= 221063.2 N-mm

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 1.000 * 255.000/(2*10.000 ) - 221063.2/(pi*255.0^(2)*10.000 )
= 12.64 N/mm^(2)

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 1.000 * 255.000/(2 * 10.000 ) + 221063.2/(pi * 255.0^(2) * 10.000 )
= 12.86 N/mm^(2)

= P * Rm/(2t) - M1/(pi * Rm^(2) * t)
= 1.000 * 255.000/(2 * 10.000 ) - -27691.8/(pi * 255.0^(2) * 10.000 )
= 12.76 N/mm^(2)

= P * Rm/(2t) + M1/(pi*Rm^(2)t)
= 1.000 * 255.000/(2*10.000 ) + -27691.8/(pi*255.0^(2)*10.000 )
= 12.74 N/mm^(2)

= Q(L-2a)/(L+(4*h2/3))
= 2511 ( 900.00 - 2 * 125.00 )/(900.00 + ( 4 * 125.00/3))
= 1530.2 N

= K3 * Q / ( Rm * t )
= 0.8799 * 2511/( 255.0000 * 10.0000 )
= 0.87 N/mm^(2)

= K3 * Q / ( Rm * th )
= 0.8799 * 2511/( 255.0000 * 10.0000 )
= 0.87 N/mm^(2)

= K4 * Q/(Rm*th) + ((P*Ri)/(2*th)) * (Ri/h2)
= 0.4011 * 2511/(255.00 * 10.000 ) +
((1.00 * 250.00 )/(2 * 10.000 ))*(250.00/125.00 )
= 25.39 N/mm^(2)

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 255.000 * 10.000 )
= 39.388 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 2511 * 0.1/( 10.000 * ( 50.00 + 39.39 + 39.39 ) )
= -0.15 N/mm^(2)

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -2511/(4*10.000 *(50.000 +39.388 +39.388 )) -
12 * 0.013 * 2511 * 255.000/(900.000 * 10.000^(2))
= -1.62 N/mm^(2)

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 50.00 + 1.56 * sqrt( 255.000 * 10.000 ), 2 * 125.000 )
= 128.78 mm

Horizontal Vessel Analysis (Test) : Step: 11 8:47pm Oct 6,2017
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case



Saddle Force Q, Test Case, no Ext. Forces 4122.11 N
Long. Stress at Top of Midspan -0.15 -129.32 N/mm^(2)



= 3.00 * ( 17.0/2 + 0 ) * 350.0000/441.6729
= 20.2 N

= max( 40.45 , 0.00 , 0 ) * 350.0000/1150.0000
= 12.3 N

= 4102 + Max( 12 , 20 , 0 , 0 )
= 4122.1 N

Hydrostatic Test Pressure at center of Vessel: 0.002 N/mm^(2)

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -4122*125.00[1-(1-125.00/900.00+(255.000^(2)-125.000^(2))/
(2*125.00*900.00))/(1+(4*125.00)/(3*900.00))]
= -45458.2 N-mm

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 4122*900/4(1+2(255^(2)-125^(2))/(900^(2)))/(1+(4*125)/
(3*900))-4*125/900
= 362892.3 N-mm

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 0.002 * 255.000/(2*10.000 ) - 362892.3/(pi*255.0^(2)*10.000 )
= -0.15 N/mm^(2)

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 0.002 * 255.000/(2 * 10.000 ) + 362892.3/(pi * 255.0^(2) * 10.000 )
= 0.21 N/mm^(2)

= P * Rm/(2t) - M1/(pi * Rm^(2) * t)
= 0.002 * 255.000/(2 * 10.000 ) - -45458.2/(pi * 255.0^(2) * 10.000 )
= 0.05 N/mm^(2)

= P * Rm/(2t) + M1/(pi*Rm^(2)t)
= 0.002 * 255.000/(2*10.000 ) + -45458.2/(pi*255.0^(2)*10.000 )
= 0.01 N/mm^(2)

= Q(L-2a)/(L+(4*h2/3))
= 4122 ( 900.00 - 2 * 125.00 )/(900.00 + ( 4 * 125.00/3))
= 2511.9 N

= K3 * Q / ( Rm * t )
= 0.8799 * 4122/( 255.0000 * 10.0000 )
= 1.42 N/mm^(2)

= K3 * Q / ( Rm * th )
= 0.8799 * 4122/( 255.0000 * 10.0000 )
= 1.42 N/mm^(2)

= K4 * Q/(Rm*th) + ((P*Ri)/(2*th)) * (Ri/h2)
= 0.4011 * 4122/(255.00 * 10.000 ) +
((0.00 * 250.00 )/(2 * 10.000 ))*(250.00/125.00 )
= 0.71 N/mm^(2)

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 255.000 * 10.000 )
= 39.388 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 4122 * 0.1/( 10.000 * ( 50.00 + 39.39 + 39.39 ) )
= -0.24 N/mm^(2)

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -4122/(4*10.000 *(50.000 +39.388 +39.388 )) -
12 * 0.013 * 4122 * 255.000/(900.000 * 10.000^(2))
= -2.65 N/mm^(2)

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 50.00 + 1.56 * sqrt( 255.000 * 10.000 ), 2 * 125.000 )
= 128.78 mm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle





Saddle Force Q, Test Case, no Ext. Forces 4115.33 N
Long. Stress at Top of Midspan -0.15 -129.32 N/mm^(2)



= 3.00 * ( 17.0/2 + 0 ) * 350.0000/441.6729
= 20.2 N

= max( 40.45 , 0.00 , 0 ) * 350.0000/1150.0000
= 12.3 N

= 4095 + Max( 12 , 20 , 0 , 0 )
= 4115.3 N

Hydrostatic Test Pressure at center of Vessel: 0.002 N/mm^(2)

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923


= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -4115*125.00[1-(1-125.00/900.00+(255.000^(2)-125.000^(2))/
(2*125.00*900.00))/(1+(4*125.00)/(3*900.00))]
= -45383.5 N-mm

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 4115*900/4(1+2(255^(2)-125^(2))/(900^(2)))/(1+(4*125)/
(3*900))-4*125/900
= 362296.0 N-mm

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 0.002 * 255.000/(2*10.000 ) - 362296.0/(pi*255.0^(2)*10.000 )
= -0.15 N/mm^(2)

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 0.002 * 255.000/(2 * 10.000 ) + 362296.0/(pi * 255.0^(2) * 10.000 )
= 0.21 N/mm^(2)

= P * Rm/(2t) - M1/(pi * Rm^(2) * t)
= 0.002 * 255.000/(2 * 10.000 ) - -45383.5/(pi * 255.0^(2) * 10.000 )
= 0.05 N/mm^(2)

= P * Rm/(2t) + M1/(pi*Rm^(2)t)
= 0.002 * 255.000/(2*10.000 ) + -45383.5/(pi*255.0^(2)*10.000 )
= 0.01 N/mm^(2)

= Q(L-2a)/(L+(4*h2/3))
= 4115 ( 900.00 - 2 * 125.00 )/(900.00 + ( 4 * 125.00/3))
= 2507.8 N

= K3 * Q / ( Rm * t )
= 0.8799 * 4115/( 255.0000 * 10.0000 )
= 1.42 N/mm^(2)

= K3 * Q / ( Rm * th )
= 0.8799 * 4115/( 255.0000 * 10.0000 )
= 1.42 N/mm^(2)

= K4 * Q/(Rm*th) + ((P*Ri)/(2*th)) * (Ri/h2)
= 0.4011 * 4115/(255.00 * 10.000 ) +
((0.00 * 250.00 )/(2 * 10.000 ))*(250.00/125.00 )
= 0.71 N/mm^(2)

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 255.000 * 10.000 )
= 39.388 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 4115 * 0.1/( 10.000 * ( 50.00 + 39.39 + 39.39 ) )
= -0.24 N/mm^(2)

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -4115/(4*10.000 *(50.000 +39.388 +39.388 )) -
12 * 0.013 * 4115 * 255.000/(900.000 * 10.000^(2))
= -2.65 N/mm^(2)

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 50.00 + 1.56 * sqrt( 255.000 * 10.000 ), 2 * 125.000 )
= 128.78 mm

Nozzle Calcs. : LIQUOR IN Nozl: 1 8:47pm Oct 6,2017
INPUT VALUES, Nozzle Description: LIQUOR IN From : 10
Pressure for Reinforcement Calculations P 1.0000 N/mm^(2)

Temperature for Internal Pressure Temp 50 C
Shell Material BS1501-151,430A

Shell Allowable Stress at Temperature f 167.02 N/mm^(2)
Shell Allowable Stress At Ambient fa 167.02 N/mm^(2)
Inside Diameter of Elliptical Head Di 500.00 mm

Aspect Ratio of Elliptical Head Ar 1.93
Head Finished (Minimum) Thickness ea 10.0000 mm
Head Internal Corrosion Allowance c 0.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 0.0000 mm
Type of Element Connected to the Shell : Nozzle
Material BS1501-225,460A
Allowable Stress at Temperature fn 175.03 N/mm^(2)
Allowable Stress At Ambient fna 175.03 N/mm^(2)
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 4.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness eb 40
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 mm

Loading Factor applied to ers/eps C 1.00
Outside Projection ho 152.4000 mm

Weld leg size between Nozzle and Pad/Shell Wo 9.5250 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
User Defined Nozzle/Shell Centerline Angle 90.0000 deg.
Class of attached Flange 150

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|
Insert/Set-in Nozzle No Pad, no Inside projection
Isolated Nozzle Calculation per PD 5500 3.5.4, Description: LIQUOR IN
Actual Inside Diameter Used in Calculation 4.026 in.

Actual Thickness Used in Calculation 0.237 in.
Outside Diameter of Ellipsoidal Head : 520.00 mm

Spherical Mean Diameter of Ellipsoidal Head : 893.05 mm
Mean Diameter of Head Skirt / 10 : 51.00 mm

Distance from edge of head to edge of Nozzle or pad L : 194.18 mm
Note: Nozzle is not too close to the edge of the head.
Nozzle input data check completed without errors.
Shell/Head required thickness due to Internal Pressure (eps)

= P * D / ( 4 * fs - 0.2 * P ) + Cas [Spherical Section]
= 1.0000 * 893.0452/( 4 * 167.0242 - 0.2 * 1.0000 ) + 0.0000 + 0.0000
= 1.3371 mm
Nozzle required thickness due to Internal Pressure (epb)

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*102.2604)/(2*175.03-1.00)
= 0.2930 + 0.0000 = 0.2930 mm
Mean noz dia / Mean Shl Dia d/D: 108.280 / 893.045 = 0.1212
Compute the value of Rho (use eas in place of ers) [rho]:

= d/D * sqrt( D / ( 2 * ( eas - Cas + Tp )))
= 108.28/893.05 * (893.05/( 2*( 10.00 - 0.00 + 0.00 )))^(.5)
= 0.8102
Compute the ratio of C eas/eps (use eas in place of ers) [CeRatio]:

= Max( C * ( eas - Cas + Tp ) / eps, 1 )
= Max( 1.00 * ( 10.00 - 0.00 + 0.00 )/1.34 , 1 )
= Min( 7.4789 , 4.00 )
Note: The value of the CeRatio has been set to the maximum graph value.
Which is: 4.000
The following are the curves of rho selected for the analysis:
Values of Rho: 0.800 (Curve1), 0.810 (Computed rho), 0.900 (Curve2)
Values of erb/ers for values of rho: 0.800 , 0.000 , 0.900 , 0.000

Note: Since the graph line for rho cuts the erb/ers = 0 line below the
calculated value of Cers/eps, this nozzle is adequately compensated.
Minimum Nozzle Neck thickness per Table 3.5-4, mm

Branch Nominal Size: 114.3000. Min. thickness for this size: 5.4000 mm
3.5.4.3.4, PD 5500 Limits of Reinforcement : Case 1

Effective material Diameter limit 222.5802 mm
Effective material Thickness limit Lb 5.6323 mm
Minimum Reqd Effective width adjacent to Nozzle Ls 54.1401 mm
Thickness Limit for Nozzle Group Calculation Tlc 25.5309 mm
The Drop for this Nozzle is : 3.7143 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 166.1143 mm

Nozzle Calcs. : GLYCOL IN Nozl: 2 8:47pm Oct 6,2017
INPUT VALUES, Nozzle Description: GLYCOL IN From : 30


Inside Diameter of Cylindrical Shell Di 500.00 mm

Shell Finished (Minimum) Thickness ea 10.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 500.0000 mm

Diameter 4.0000 in.





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Isolated Nozzle Calculation per PD 5500 3.5.4, Description: GLYCOL IN


= P * D / ( 2 * fs - P ) + Cas + Caext [Cylindrical Shell]
= 1.0000 * 500.0000/( 2 * 157.0247 - 1.0000 ) + 0.0000 + 0.0000
= 1.5972 mm

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*102.2604)/(2*165.03-1.00)
= 0.3108 + 0.0000 = 0.3108 mm
Dist from Center of Nozzle to Nearest Circ. Seam: 200.000 mm

= 108.28/510.00 * (510.00/( 2*( 10.00 - 0.00 + 0.00 )))^(.5)
= 1.0721

= Max( 1.00 * ( 10.00 - 0.00 + 0.00 )/1.60 , 1 )
= Min( 6.2610 , 3.10 )
Which is: 3.100





Nozzle Calcs. : GLYCOL OUT Nozl: 3 8:47pm Oct 6,2017
INPUT VALUES, Nozzle Description: GLYCOL OUT From : 30




Diameter 3.0000 in.





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Isolated Nozzle Calculation per PD 5500 3.5.4, Description: GLYCOL OUT


= 1.0000 * 500.0000/( 2 * 157.0247 - 1.0000 ) + 0.0000 + 0.0000
= 1.5972 mm

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*77.9272)/(2*165.03-1.00)
= 0.2368 + 0.0000 = 0.2368 mm

= 83.41/510.00 * (510.00/( 2*( 10.00 - 0.00 + 0.00 )))^(.5)
= 0.8259

= Max( 1.00 * ( 10.00 - 0.00 + 0.00 )/1.60 , 1 )
= Min( 6.2610 , 3.10 )
Which is: 3.100





Nozzle Calcs. : COLLECTOR Nozl: 4 8:47pm Oct 6,2017
INPUT VALUES, Nozzle Description: COLLECTOR From : 30



Material A-106 B

Diameter 6.0000 in.


Flange Type None


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Isolated Nozzle Calculation per PD 5500 3.5.4, Description: COLLECTOR


= 1.0000 * 500.0000/( 2 * 157.0247 - 1.0000 ) + 0.0000 + 0.0000
= 1.5972 mm

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*154.0510)/(2*147.02-1.00)
= 0.5257 + 0.0000 = 0.5257 mm
Note: Per Paragraph 3.5.4.5.1(a) if pads are to be used they must

be double sided when using the SCF method.
Because d/D > 0.3 we use Figure 3.5-12 only

Using the value of CeRatio = 6.2610
From Figure 3.5-12 Y = 0.0264 , [erb]:
= d * Y * sqrt( ers / (2 * D) )
= 161.1630 * 0.0264 * sqrt(10.0000/2*510.0000 ) )
= 0.4211 mm
Adjusting the Thickness for Nozzle Design Stress [erb]:

= erb * Max(fs/fn, 1) = 0.421 * Max(157.025/147.024 ,1)
= 0.4497 mm
Note : Increasing the Nozzle thickness by the ratio [1.068 ]

of the shell allowable to the Nozzle allowable stress.
See paragraph 3.5.4.3.7 for more information.
Required Nozzle thickness based on Figure 3.5-12 : 0.4497 mm





Nozzle Calcs. : LQUOR OUT Nozl: 5 8:47pm Oct 6,2017
INPUT VALUES, Nozzle Description: LQUOR OUT From : 50




Diameter 4.0000 in.





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Isolated Nozzle Calculation per PD 5500 3.5.4, Description: LQUOR OUT




= 1.0000 * 893.0452/( 4 * 157.0247 - 0.2 * 1.0000 ) + 0.0000 + 0.0000
= 1.4223 mm

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*102.2604)/(2*175.03-1.00)
= 0.2930 + 0.0000 = 0.2930 mm

= 108.28/893.05 * (893.05/( 2*( 10.00 - 0.00 + 0.00 )))^(.5)
= 0.8102

= Max( 1.00 * ( 10.00 - 0.00 + 0.00 )/1.42 , 1 )
= Min( 7.0310 , 4.00 )
Which is: 4.000





Nozzle Calcs. : COLLECTOR BLEED Nozl: 6 8:47pm Oct 6,2017
INPUT VALUES, Nozzle Description: COLLECTOR BLEED From : 60



Material A-105
Diameter Basis (for tr calc only) OD

Diameter 1.7500 in.
Size and Thickness Basis Actual

Actual Thickness tn 5.5245 mm


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Isolated Nozzle Calculation per PD 5500 3.5.4, Description: COLLECTOR BLEED
Actual Outside Diameter Used in Calculation 1.750 in.




= 1.0000 * 273.5428/( 4 * 157.0247 - 0.2 * 1.0000 ) + 0.0000 + 0.0000
= 0.4356 mm

= ( P * Di ) / ( 2 * f - p ) per 3.5.1.2 Eqn. 3.5.1-1
= (1.00*33.4010)/(2*156.02-1.00)
= 0.1074 + 0.0000 = 0.1074 mm

= 38.93/273.54 * (273.54/( 2*( 7.11 - 0.00 + 0.00 )))^(.5)
= 0.6240

= Max( 1.00 * ( 7.11 - 0.00 + 0.00 )/0.44 , 1 )
= Min( 16.3251 , 4.00 )
Which is: 4.000

Note: The minimum neck thickness chosen was to the closest table value.



Nozzle Schedule : Step: 18 8:47pm Oct 6,2017
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm mm mm mm
COLLECTOR 6.000 40 None 6.625 7.112 - - 176.98

COLLECTOR BLEED 1.750 - None 1.750 5.524 - - 62.19
GLYCOL IN 4.000 40 WNF 4.500 6.020 - - 169.02
GLYCOL OUT 3.000 40 WNF 3.500 5.486 - - 166.38
LIQUOR IN 4.000 40 WNF 4.500 6.020 - - 166.11
LQUOR OUT 4.000 40 WNF 4.500 6.020 - - 166.11
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
COLLECT A-106 B 10.000 9.525 - - -

COLLECT A-105 7.112 9.525 - - -
GLYCOL BS1501-225,460A 10.000 9.525 - - -
GLYCOL BS1501-225,460A 10.000 9.525 - - -
LIQUOR BS1501-225,460A 10.000 9.525 - - -
LQUOR O BS1501-225,460A 10.000 9.525 - - -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
COLLECTOR 830.000 180.00 152.40 0.00 MAIN SHELL

COLLECTOR BLEED 0.00 53.21 0.00 COLLECTOR DO
GLYCOL IN 530.000 0.00 152.40 0.00 MAIN SHELL
GLYCOL OUT 1030.000 0.00 152.40 0.00 MAIN SHELL
LIQUOR IN 0.00 152.40 0.00 LEFT HEAD
LQUOR OUT 0.00 152.40 0.00 RIGHT CHANNE
Nozzle Schedule : Step: 18 8:47pm Oct 6,2017

Nozzle Summary : Step: 19 8:47pm Oct 6,2017
Nozzle Calculation Summary:
Per Section 3.5.4 Based on Graphs 3.5-9 to 3.5-11:
Description Act Thk Calc Thk Table Rho Result Pr. Area Result
mm mm 3.5-4
LIQUOR IN 6.02 ... 5.40 Passed N/A

GLYCOL IN 6.02 ... 5.40 Passed N/A
GLYCOL OUT 5.49 ... 4.70 Passed N/A
COLLECTOR 7.11 0.45 6.20 Passed N/A
LQUOR OUT 6.02 ... 5.40 Passed N/A
COLLECTOR B 5.52 ... 3.10 Passed N/A
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate, Layout Angle, Mean Radius

10 LIQUOR IN 0.000 0.000 54.140
30 GLYCOL IN 500.000 0.000 54.140
30 GLYCOL OUT 1000.000 0.000 41.707
30 COLLECTOR 800.000 180.000 80.582
50 LQUOR OUT 0.000 0.000 54.140
60 COLLECTOR BLEED 0.000 0.000 19.463
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

PD 5500 TS Calc : CASE ONE Case: 1 8:47p Oct 6,2017
Input Echo, TubeSheet Item 1, Description: pd55Sample01
Tubesheet Design Code PD 5500

Shell Desc. MAIN SHELL
Shell Design Pressure Ps 1.00 N/mm^2
Shell Temperature for Internal Pressure TEMPS 99.99 C
Shell Allowable Stress at Temperature Sos 157.01 N/mm^2
Shell Allowable Stress at Ambient Sas 167.02 N/mm^2
Shell Thickness Ts 10.0000 mm
Shell Internal Corrosion Allowance Cas 0.0000 mm
Inside Diameter of Shell Ds 500.000 mm
Mean Metal Temperature for Shell Tm 99.99 C
Channel Desc. LEFT CHANNE SHELL

Channel Design Pressure Pc 0.50 N/mm^2
Channel Temperature for Internal Pressure TEMPC 99.99 C
Channel Material BS1501-151,430A
Channel Material UNS Number
Channel Allowable Stress at Temperature Soc 157.01 N/mm^2
Channel Allowable Stress at Ambient Sac 167.02 N/mm^2
Channel Thickness Tc 10.0000 mm
Channel Corrosion Allowance Cac 0.0000 mm
Inside Diameter of Channel Dc 500.000 mm
Mean Metal Temperature for Tubes tm 74.99 C
Tube Design Temperature Tubtmp 99.99 C

Tube Material A-106 B
Tube Allowable Stress at Temperature Sot 147.01 N/mm^2
Tube Allowable Stress At Ambient Sat 161.01 N/mm^2
Tube Yield Stress At Operating Temperature Syt 220.51 N/mm^2
Tube Wall Thickness Tt 1.2000 mm
Tube Corrosion Allowance Catt 0.0000 mm
Number of Tubes Holes Ntubs 300
Tube Layout Pattern Triangular
Tube Outside Diameter do 19.0000 mm
Tube Pitch (Center to Center Spacing) PTube 25.0000 mm
Tube-Tubesheet Joint Classification e
Tube Joint Reliability Factor fr 0.5000
Straight Tube Length, bet. inner tubsht faces RL 900.000 mm

Unsupported Tube Length for max. (k*SL) SL 150.0000 mm
Tube end condition corres. to span (SL) k 1.0000
Length of Expanded Portion of Tube l 20.0000 mm
Tube Bundle Effective outer diameter Do 439.000 mm

Tube hole diameter dh 19.5000 mm
Number of Grooves in tube hole Ngroove 0
Area of untubed Lanes, S 0.00 mm^2
Tubesheet type: Fixed Tubesheet Exchanger

Tubesheet Design Metal Temperature TEMPTS 99.99 C
Tubesheet Material BS1501-151,430A

Tubesheet Allowable Stress at Temperature Sots 157.02 N/mm^2
Tubesheet Allowable Stress at Ambient Sats 167.02 N/mm^2
Thickness of Tubesheet Tts 30.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 1.5000 mm
Tubesheet Corr. Allowance (Channel side) Catc 1.5000 mm
Depth of Groove in Tube Sheet hg 0.0000 mm
Tubesheets Clamped: Stationary Clamped / Floating Clamped
Additional Data for Fixed Tubesheet Exchangers

Mean Metal Temperature for Tubesheet Tshm 99.99 C
Run Multiple Load Cases for Fixed Tubesheets No
Is this a Kettle-type configuration No
Tube Properties - Group # 1.10 and S factor: 1.40

Tube alpha at Metal Temp. along len. 75.0 0.1172E-04 / C
Tube Elastic Mod. at Metal Temp. length 75.0 0.2063E+06 N/mm^2
Shell Properties - Group # 1.10 and S factor: 1.40

Shell alpha at Metal Temp. along len. 100.0 0.1190E-04 / C
Shell Elastic Mod. at Metal Temp. len 100.0 0.2050E+06 N/mm^2
Tubesheet Properties - Group # 1.10 and S factor: 1.40

Tubesheet Elastic Mod. at Design Temp. 100.0 0.2050E+06 N/mm^2
Channel Properties - Group # 1.10 and S factor: 1.40

Channel Elastic Mod. at Design Temp. 100.0 0.2050E+06 N/mm^2
PD 5500:2012, Paragraph 3.9 Flat Heat Exchanger Tubesheets:
Tubesheet Min Thk, for tube od < 25.000 is : 0.75 * 19.000 mm

TMIN = 14.2500 mm
Min. Thickness + CATS + MAX(CATC,GROOVE)
TREQMIN = 17.2500 mm
Paragraph 3.9.4: Tubesheets of Fixed Tubesheet Exchangers
Note: Iterating to compute Tubesheet Required Thickness per 3.9.4.2:
For the Effective Shell Side Pressure - Bending [e]:

= D1 * sqrt(PB1 /( OmegaS * Mu * f * 4 * H ))
= 500.000 * sqrt(0.638 /(1.500 * 0.307 * 157.025 * 4 * 7.125 ))
= 8.796 mm
For the Effective Tubeside Pressure - Bending [e]:

= D2 * sqrt(PB2 /( OmegaT * Mu * f * 4 * H ))
= 500.000 * sqrt(0.742 /(1.500 * 0.307 * 157.025 * 4 * 7.125 ))
= 9.485 mm
For the Effective Shellside Pressure - Shear [e]:

= 0.155 * Do * PS1 / (Lambda * Tau)
= 0.155 * 439.000 * 0.638 / (0.220 * 78.512 )
= 2.512 mm
For the Effective Tubeside Pressure - Shear [e]:

= 0.155 * Do * PS2 / (Lambda * Tau)
= 0.155 * 439.000 * 0.742 / (0.220 * 78.512 )
= 2.921 mm
Note: Recomputing Effective Pressures at the given thickness.
Equivalent Shell Side Bolting Pressure - Para 3.9.4.3.5 [PBS]:

= 2 * PI * MATM / D2^3
= 2 * 3.142 * 0 / 500.000 ^3
= 0.000 N/mm^2
Equivalent Tube Side Bolting Pressure - Para 3.9.4.3.5 [PBT]:

= 2 * PI * MOP / D1^3
= 2 * 3.142 * 0 / 500.000 ^3
= 0.000 N/mm^2
Ligament Efficiency for Bending - paragraph 3.9.2.1 [Mu]:

= (P* - d*h) / P*
= (25.000 - 17.325 ) / 25.000
= 0.307
Ligament Efficiency for Shear - paragraph 3.9.2.1 [Lambda]:

= (P - dh) / P
= (25.000 - 19.500 ) / 25.000
= 0.220
Factor k: para 3.9.4.2 [k]:

= 4 * N * Et * et * (d - et) / (L * D1^2)
= 4 * 300 * 206250.0 * 1.20 (19.00 - 1.20 ) / (900.00 * 500.00^2)
= 23.4940 N /mm^3
Differential Factor Kc para 3.9.4.2 [Kc]:

= Ec * ec^2.5 / ((12(1 - v^2))^0.75 * (D2 + ec)^0.50)
= 205000.000 * 10.000 ^2,5 / ((12(1 - 0.300 ^2))^0.75 *
(500.000 + 10.000 )^0.50)
= 477820 N
Differential Factor Ks Para 3.9.4.2 [Ks]:

= Es * es^2.5 / ((12(1 - v^2))^0.75 * (D1 + es)^0.50)
= 205000.000 * 10.000 ^2,5 / ((12(1 - 0.300 ^2))^0.75 *
(500.000 + 10.000 )^0.50)
= 477820 N
KTheta = Kc + Ks
= 477820 + 477820
= 955641 N
Eta from Figure 3.9-10 or 3.9-11 (e <2P or e >2P) [Eta]:

= 0.32088
D* per paragraph 3.9.4.2 [D*]:

= Eta * E * e^3 / (12(1-v^2))
= 0.321 * 205000.000 * 27.000 ^3 / (12(1 - 0.300 ^2))

= .11860E+09 N-mm
Beta per paragraph 3.9.4.2 [Beta]:

= (2 * k / D*)^0.25
= (2 * 23.494 / .11860E+09)^0.25
= 0.251E-01 1/mm
xa per paragraph 3.9.4.2 [xa]:

= Beta * D1 / 2
= 0.025 * 500.000 / 2
= 6.273
z per paragraph 3.9.4.2 [z]:

= 2 * Ktheta / (Beta * D*)
= 2 * 955641 / (0.025 * .11860E+09)
= 0.643
K per pargapraph 3.9.4.2 [K]:

= Es * es * (D - es) / (Et * et * N(d - et))
= 205000.000 * 10.000 * (520.000 - 10.000 ) /
(300 * 19.000 * 1.200 (19.000 - 1.200 ))
= 0.791
Fq From Figure 3.9-12 (using z & xa from above) [Fq]:

= 3.67568
fs per paragraph 3.9.4.3.1 [fs]:

= 1 - N * (d / D1)^2
= 1 - 300.000 * (19.000 / 500.000 )^2
= 0.567
ft per paragraph 3.9.4.3.2 [ft]:

= 1 - N * ((d - 2 * et) / D1)^2
= 1 - 300 * ((19.000 - 2 * 1.200 ) / 500.000 )^2
= 0.669
Ps' per paragraph 3.9.4.3.1 [Ps']:
J = 1 (No Expansion Joint)
X = 0.4*J(1.5 + K(1.5 + fs)) - ((1 - J) / 2) * ((DJ / D1)^2- 1)

= 0.4* 0.100E+01(1.5+0.791 (1.5+0.567 ))-((1- 0.100E+01)/2*
(500.000 /500.000 )^2-1)
= 1.253982
Ps' = p1 * X / (1 + J * K * Fq)
= 1.000 * 1.254 / (1 + 0.100E+01 * 0.791 * 3.676 )
= 0.321 N/mm^2
Pt' per paragraph 3.9.4.3.2 [Pt']:

X = p2 * (1 + 0,4 * J * K * (1.5 + ft))
= 0.500 * (1 + 0.4 * 0.100E+01 * 0.791 * (1.5 + 0.669 ))
= 0.843212 N/mm^2
Pt' = X / (1 + J * K * Fq)
= 0.843 / (1 + 0.100E+01 * 0.791 * 3.676 )
= 0.216 N/mm^2
Differential Thermal Expansion Pressure pe per 3.9.4.3.3:

X = Es * es * ( as * ThetaS - at * ThetaT)
= 205000.000 * 10.000 * ( 0.000012 * 89.991 - 0.000012 * 64.993 )
= 634.073 N / mm
Y = X / ((D - 3 * es) * (1 + J * K *Fq))
= 634.073 / ((520.000 - 3 * 10.000 ) * (1 + 0.100E+01 * 0.791 * 3.676
= 0.331 mm
pe = 4 * J * Y
= 4 * 0.100E+01 * 0.331
= 1.325 N/mm^2
Calculation of Shell Side Effective Pressure per 3.9.4.3.1:

Note: Absolute values are given below
PSE0 = 0.667 * (ps' - pe)
= 0.667 * (0.321 - 1.325 )
= 0.669 N/mm^2
PSE1 = Ps'
= 0.321 N/mm^2
PSE2 = Pbs
= 0.000 N/mm^2
PSE3 = 0.667 * (ps' - pe - Pbs)
= 0.667 * (0.321 - 1.325 - 0.000 )
= 0.669 N/mm^2
PSE4 = 0.667 * (Pbs + pe)
= 0.667 * (0.000 + 1.325 )
= 0.884 N/mm^2
PSE5 = Ps' - Pbs
= 0.321 - 0.000
= 0.321 N/mm^2
Maximum shell side effective pressure from above - bending:

PB1 = 0.884 N/mm^2
Maximum shell side effective pressure from above - shear:

PSE6 = 0.667 * (Ps' - Pe)
= 0.667 * (0.321 - 1.325 )
= 0.669 N/mm^2
PSE7 = Ps'
= 0.321 N/mm^2
PSE10 = 0.667 * Pe
= 0.667 * 1.325
= 0.884 N/mm^2
Maximum effective pressure for shear:

P1S = 0.884 N/mm^2
If PB1 is controlled by term containing pe then Omega = 1.5 else 2.0

OmegaS = 1.500
Calculation of tube side effective pressure per 3.9.4.3.2:

Note: Absolute values are given below
When ps' > 0 then:
PTE0 = 0.667 * (pt' + Pbt + pe)
= 0.667 * (0.216 + 0.000 + 1.325 )
= 1.027 N/mm^2
PTE1 = pt' + Pbt
= 0.216 + 0.000
= 0.216 N/mm^2
When ps' < 0 then:

PTE2 = 0.667(Pt' - Ps' + Pbt + Pe)
= 0.667(0.216 - 0.321 + 0.000 + 1.325 )
= 0.813 N/mm^2
PTE3 = pt' - ps' + Pbt
= 0.216 - 0.321 + 0.000
= 0.105 N/mm^2
Maximum tube side pressure for bending:

PB2 = 1.027 N/mm^2
Maximum Shear: eliminate the Pbs term in above equations

PTE4 = 0.667(Pt' + Pe)
= 0.667(0.216 + 1.325 )
= 1.027 N/mm^2
PTE5 = pt'
= 0.216 N/mm^2
PTE6 = 0.667(pt' - ps' + pe)'
= 0.813 N/mm^2
PTE7 = pt' - ps'
= 0.216 - 0.321
= 0.105 N/mm^2
If ps' > 0 then PS2 = Max(PTE4, PET5) else ps' = Max(PRE6, PTE7):
PS2 = 1.027 N/mm^2
If PB2 is controlled by term containing pe then Omega = 1.5 else 2.0

OmegaT = 1.500
The value of H is taken from Figure 3.9-13 or 3.9-14 using z and xa:
H = 6.231
Shell and Tube Longitudinal Stresses per paragraph 3.9.4.4:

Shell Longitudinal Stress Calculations per 3.9.5:
P* has a maximum positive and maximum negative value:
Maximum positive P* = 0.605 N/mm^2
Maximum negative P* = -0.132E+01 N/mm^2
Calculated Positive Shell Longitudinal Stress [Fpos]:

= Pstar * (D - es) / (4 * es)
= 0.605 * (520.000 - 10.000 ) / (4 * 10.000 )
= 7.715 N/mm^2
Max. Allowable Postive Long. Shell Stress = 157.007 N/mm^2

Calculated Negative Shell Longitudinal Stress [Fneg]:

= Pstar * (D - es) / (4 * es)
= -1.325 * (520.000 - 10.000 ) / (4 * 10.000 )
= -16.889 N/mm^2
Maximum Allowable Negative Long. Stress, f:

pyss = 2 * s' * fshell * es / R
= 2 * 1.400 * 157.007 * 10.000 / 255.000
= 17.240 N/mm^2
pe = 1.21 * Es * es^2 / R^2

= 1.21 * 205000.000 * 10.000 ^2 / 2560.039 ^2
= 381.469 N/mm^2
K = pe / pyss
= 381.469 / 17.240
= 22.127
DELTA, From figure A-2:

= 0.588
fallow = DELTA * s' * fshell

= 0.588 * 1.400 * 157.007
fallow = 129.313 N/mm^2
Tube Longitudinal Stresses:

P* has both positive and negative values:
P* positive = 0.725 N/mm^2
P* negative = -0.167 N/mm^2
Calculated Positive Tube Longitudinal Stress [PosStress]:

= (Pt*) * Fq * D2^2/ (4* N* (et - ct) * (d - (et - ct) ))
= (0.72 ) * 3.68 * 500.000^2/ (4* 300 * 1.200 * (19.000 -
(1.200 - 0.000 ) ))
= 25.980 N/mm^2
Maximum Allowable Positive Stress [fpos]:

= 147.008 N/mm^2
Calculated Negative Tube Longitudinal Stress [NegStress]:

= (Pt*) * Fq * D2^2/ (4* N* (et - ct) * (d - (et - ct) ))
= (-0.17 ) * 3.68 * 500.000^2/ (4* 300 * 1.200 * (19.000 -
(1.200 - 0.000 ) ))
= -5.976 N/mm^2
Maximum Allowable Compressive Stress :

C = SQRT(2 * Pi * Et / (s' * ftube)) per para 3.9.5
= SQRT(2 * 3.142 * 206250.016 * / (1.400 * 147.008 ))
= 140.646
S = 3.25 - 0.50 * Fq per para 3.9.5 (Bet. 1.25 - 2.0)

= 3.25 - 0.50 * 3.676
= 1.412
fneg = s' * ftube/S(1 - Lk / (2 * r * C ) (When C > Lk / r)

= 1.400 * 147.008 /1.412 (1 - 150.000 / (2 * 6.308 * 140.646 )
= 133.421 N/mm^2
Allowable Load on the Tube/Tubesheet Joint, per 3.9.6 [Fallow]:

= AreaTube * f * Fe * Fr * Fy (Jt type e Table 3.9-2)
= 67.104 * 147.008 * 1.000 * 0.500 * 1.000
= 4932.018 N
The actual loading on the tubes is Max of stress * area_tube [ActualLoad]:

= Max(NegStress, PosStress) * area_tube
= Max(-5.976 , 25.980 )* 67.104
= 1743.205 N
Summary of Tubesheet Results:
Condition Req Thk Actual Thk Actual Allow Result

(+CA) (mm) Stress (N/mm^2)
Bending 12.485 30.000 46.05 235.54 Ok

Shear 5.921 30.000 11.77 78.51 Ok
Longitudinal Stresses:
Compressive Tensile
Condition Actual Allow Actual Allow Result
Shell -16.889 -129.313 7.715 157.007 Ok

Long Tubes -5.976 -133.421 25.980 147.008 Ok
Tube Load 1743.205 4932.018 Ok

Vessel Design Summary : Step: 20 8:47pm Oct 6,2017
Diameter Spec : 500.000 mm ID

Vessel Design Length, Tangent to Tangent 1560.00 mm
Specified Datum Line Distance 0.00 mm

Nozzle Material BS1501-225,460A
Nozzle Material A-106 B
Nozzle Material A-105
Shell Side Design Temperature 100 C

Channel Side Design Temperature 50 C
Shell Side Design Pressure 1.000 N/mm^(2)

Channel Side Design Pressure 1.000 N/mm^(2)
Shell Side Hydrostatic Test Pressure 0.000 N/mm^(2)

Channel Side Hydrostatic Test Pressure 0.000 N/mm^(2)
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Element Pressures and MAWP: N/mm^(2)
Element Desc Design Pres. External M.A.W.P Corrosion

+ Stat. head Pressure Allowance
LEFT HEAD 1.000 0.000 6.550 0.0000

LEFT CHANNE SHELL 1.000 0.000 6.158 0.0000
MAIN SHELL 1.000 0.000 6.158 0.0000
RIGHT CHANNEL SHELL 1.000 0.000 6.158 0.0000
RIGHT CHANNEL HEAD 1.000 0.000 6.158 0.0000
COLLECTOR DOME 1.000 0.000 13.859 0.0000
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
Ellipse 50.0 50.0 10.0 1.7 ... 1.00 1.00

Cylinder 300.0 250.0 10.0 1.6 ... 1.00 1.00
Cylinder 1230.0 900.0 10.0 1.6 ... 1.00 1.00
Cylinder 1510.0 250.0 10.0 1.6 ... 1.00 1.00
Ellipse 1560.0 50.0 10.0 1.8 ... 1.00 1.00
Ellipse 800.0 0.0 7.1 0.5 ... 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width 50.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 350.000 mm
Wear Pad Width 0.000 mm
Wear Pad Thickness 0.000 mm
Vessel Design Summary : Step: 20 8:47pm Oct 6,2017
Wear Pad Bearing Angle 0.000 deg.

Distance from Saddle to Tangent 125.000 mm
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 2517.79 N
Maximum Transverse Saddle Shear Load 25.71 N
Maximum Longitudinal Saddle Shear Load 122.58 N
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 4122.11 N
Maximum Transverse Saddle Shear Load 8.48 N
Maximum Longitudinal Saddle Shear Load 40.45 N
Weights:
Fabricated - Bare W/O Removable Internals 497.2 kg
Shop Test - Fabricated + Water ( Full ) 832.8 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 497.2 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 497.2 kg
Empty - Fab. + Intls. + Details + Wghts. 497.2 kg
Operating - Empty + Operating Liquid (No CA) 497.2 kg
Field Test - Empty Weight + Water (Full) 832.8 kg

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Table of Contents

In Accordance with British Standard 5500:2015 Edition

Analysis Performed by : HEATEX INDUSTRIES LIMITED

Job File : C:\USERS\PUBLIC\DOCUMENTS\INTERGRAPH CAS\PVELITE

Date of Analysis : Oct 6,2017 8:47pm

PV Elite 2016, January 2016

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 1.0000 N./sq.mm.

Hydrotest Position Horizontal

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Seismic Design Code UBC 94

Design Nozzle for Des. Press. + St. Head Y

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 10

Element From Node 20

Element Type Cylinder

Element From Node 20

Element From Node 30

Element From Node 30

Blind Flange (Y/N) N

Element From Node 30

Element From Node 30

Element From Node 40

Element From Node 40

Width of Saddle 50.000 mm.

Element From Node 50

Element From Node 50

Element From Node 60

Design Temperature Internal Pressure 100 C

Element From Node 60

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

LEFT HEAD 50.0000 ... 50.0000 ...

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable

LEFT HEAD 1.0000 ... ... 500.00 167.02

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required

LEFT HEAD 1.00000 6.54997 6.74903 10.0000 1.73795

Summary of Heat Exchanger Maximum Allowable Working Pressures :

Internal Pressure Calculation Results :

British Standard PD 5500:2015 Edition

Elliptical Head From 10 To 20 BS1501-151,430A at 50 C

Thickness Due to Internal Pressure (er):

Max. All. Working Pressure at Given Thickness (MAWP):

Maximum Allowable Pressure, New and Cold (MAPNC):

Actual Stress at Given Thickness:

Required Thickness of Straight Flange = 1.501 mm

Minimum Design Temperature per PD 5500: Annex D:

Note: Membrane Stress is in Corroded Condition - Conservative Approach