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B10 IGNITION SYSTEM

1KR -------------------------------------------------- B10 - 1


IGNITION SYSTEM-------------------------- B10 - 1
SYSTEM DIAGRAM ---------------------- B10 - 1
SPARK PLUG --------------------------------- B10 - 2
REMOVAL AND INSTALLATION ------ B10 - 2
K3----------------------------------------------------- B10 - 5
IGNITION SYSTEM-------------------------- B10 - 5
SYSTEM DIAGRAM ---------------------- B10 - 5
SPARK PLUG --------------------------------- B10 - 6
REMOVAL AND INSTALLATION ------ B10 - 6

B10
B10–2
2 SPARK PLUG
2-1 REMOVAL AND INSTALLATION
2-1-1 ARTICLES TO BE PREPARED
SST
Shape Part No. Part name

09842-97209-000 Sub-harness,EFI computer check

Instrument
Torque wrench

2-1-2 OPERATION BEFORE REMOVAL


1.Remove the hose S/A, air cleaner.
Refer to Page B3-1.

2-1-3 REMOVAL AND INSTALLATION PROCEDURES


(1) Components

T:8.5&1.7 {184&36}

T:25.0&5.0 {255&51}
b

T11E6053S20

Unit:N;m{kgf;cm}
(2) Removeal and installation procedures
1 a Coil Ay, W/igniter
2 b Plug, spark
B10–3
2-1-4 INSPECTION
(1) Coil Ay, W/igniter
1.Spark check
WARNING
• Sparks will take place. Care must be exercised to the surrounding combustible objects.

(1) Warm up the engine.


(2) Turn the IG switch to LOCK.
(3) Remove the fuel pump relay.
(4) Let the engine idle and wait until it stops by itself.
(5) Turn the IG switch to LOCK.
(6) Remove the connector of the injector.
CAUTION
• Stop the fuel injection through the above operation and prevent damaging the catalyst by the
unburned gas.

(7) Remove the spark plug and install it to the ignition coil to earth the plug.
(8) Check the state of the spark plug during cranking..
SPECIFIED VALUE: An ignition spark is generated.

2.Diagnosis check
(1) Check the diagnosis.
Refer to Page B8-33.

3.Ion current combustion detection circuit check (Vehicle equipped with the ion current combustion con-
trol system)
(1) Connect the SST.
SST: 09842-97209-000

(2) Completely warm up the engine.


B10–4
(3) While idling (With the air conditioner turned ON with
electric load), check each cylinder for output wave-
forms of the ignition signal (1d) and ion current com-
bustion control signal (2d), using an oscilloscope.
1
Channel ' side measur- ( side measur-
ing terminal ing terminal
1d 63(IG1) 125(E1)
Cylinder No.1
2d 51(ICMB1) 125(E1)
2
1d 62(IG2) 125(E1)
Cylinder No.2
2d 50(ICMB2) 125(E1) B11E6133T10
1d 61(IG3) 125(E1)
Cylinder No.3
2d 49(ICMB3) 125(E1)

Time axis 50ms / DIV


Voltage axis 2V / DIV
Measuring condition Air conditioner is ON; Electric load exists;
during idling
Air conditioner is ON: Condition where all of the air conditioner switch
(ACSW), blower switch (BLW) and magnet clutch (MGC) are ON.
Electric load exists: Conditions where the headlight (H/L) and defogger
(DEF) are both ON.
SPECIFIED VALUE: Check that waveforms like those in
the figure (Example) are produced (Ion
current combustion control signal must
output 0#5V waveforms).
4.If 0#5V waveform output is not detected in the ion current
detection circuit check in Step 3 above, inspect the fol-
lowing points.
(1) Check for an open or short circuit in the harness
between the ignition coil - EFI ECU of the ion current
combustion control signal system. (Repair fault if
any.)
(2) Check that no engine misfire has occurred and that
idle state is stable, and then repeat the ion current
detection circuit check in Step 3 above.
5.Using an oscilloscope, check the output waveform of the
ion current combustion control signal for each cylinder, when the engine speed is increased slowly
from an idle state to 4000rpm, and then the throttle is suddenly closed (At the fuel cut).
SPECIFIED VALUE: The output level must be constant at approx. 5V (0#5V waveform must not be
outputted).

(2) Plug, spark


1.Perform the plug check.
Refer to Page B8-222.

2-1-5 OPERATION AFTER INSTALLATION


1.Install air cleaner cap S/A.
Refer to Page B3-1.
B10–5
Ä K3
1 IGNITION SYSTEM
1-1 SYSTEM DIAGRAM
EU SPEC
EFI ECU
Fuse Fuse
IG1 63 ENGINE IG switch
AM2
3 (10A) (IG2)
(30A)
4 1

ICMB1 51 2 Ion current detection circuit


Ignition coil1
F/L
IG2 62
3

4 1

Battery
ICMB2 50 2 Ion current detection circuit
Ignition coil 2
125 E1
IG3 61
3

4 1 Spark plug

ICMB3 49 2 Ion current detection circuit


Ignition coil 3

IG4 60
3

4 1

ICMB4 49 2 Ion current detection circuit


Ignition coil 4
T11E6515ES20

GENEAL SPC

EFI ECU

Fuse Ignition switch


Ignition coil 1 ENGINE Fuse AM2
(IG2) (30A)
IG1 63 3 (10A)
IC igniter
4 1

Ignition coil 2 F/L

IG2 62 3
IC igniter
4 1

Ignition coil 3 Spark plug Battery


IG3 61 3
125 E1 IC igniter
4 1

Ignition coil 4
IG4 60 3
IC igniter
4 1

T11E6108ES20
B10–6
2 SPARK PLUG
2-1 REMOVAL AND INSTALLATION
2-1-1 ARTICLES TO BE PREPARED
SST
Shape Part No. Part name

09842-97209-000 Sub-harness,EFI computer check

Instrument
Torque wrench

2-1-2 OPERATION BEFORE REMOVAL


1.Remove the cleaner Ay, air W/ element.
Refer to Page B3-9.

2-1-3 REMOVAL AND INSTALLATION PROCEDURES


(1) Components
T:7.5&1.5 {76&15}

T:18.0&3.6 {184&36}
b
T11E6054S20

Unit:N;m{kgf;cm}
(2) Removeal and installation procedures
1 a Coil Ay, w/igniter
2 b Plug, spark
B10–7
2-1-4 INSPECTION
(1) Coil Ay, W/igniter
1.Spark check
WARNING
• Sparks will take place. Care must be exercised to the surrounding combustible objects.

(1) Warm up the engine.


(2) Turn the IG switch to LOCK.
(3) Remove the fuel pump relay.
(4) Let the engine idle and wait until it stops by itself.
(5) Turn the IG switch to LOCK.
(6) Remove the connector of the injector.
CAUTION
• Stop the fuel injection through the above operation and prevent damaging the catalyst by the
unburned gas.

(7) Remove the spark plug and install it to the ignition coil to earth the plug.
(8) Check the state of the spark plug during cranking.
SPECIFIED VALUE: An ignition spark is generated.

2.Diagnosis check
(1) Check the diagnosis.
Refer to Page B8-33.

3.Ion current detection circuit check (Vehicle equipped with the ion current combustion control system)
(1) Connect the SST.
SST: 09842-97209-000

(2) Completely warm up the engine.


B10–8
(3) While idling (With the air conditioner turned ON with
electric load), check each cylinder for output wave-
forms of the ignition signal (1d) and ion current
combustion control signal (2d), using an oscillos-
1
cope.
Channel ' side measur- ( side measur-
ing terminal ing terminal
1d 63(IG1) 125(E1) 2
Cylinder No.1
2d 51(ICMB1) 125(E1)
1d 62(IG2) 125(E1) B11E6133T10
Cylinder No.2
2d 50(ICMB2) 125(E1)
1d 61(IG3) 125(E1)
Cylinder No.3
2d 49(ICMB3) 125(E1)
1d 60(IG4) 125(E1)
Cylinder No.4
2d 48(ICMB4) 125(E1)

Time axis 50ms / DIV


Voltage axis 2V / DIV
Measuring condition Air conditioner is ON; Electric load exists;
during idling
Air conditioner is ON: Condition where all of the air conditioner switch
(ACSW), blower switch (BLW) and magnet clutch (MGC) are ON.
Electric load exists: Conditions where the headlight (H/L) and defogger
(DEF) are both ON.
SPECIFIED VALUE: Check that waveforms like those in
the figure (Example) are produced (Ion
current combustion control signal must
output 0#5V waveforms).
4.If 0#5V waveform output is not detected in the ion current
detection circuit check in Step 3 above, inspect the fol-
lowing points.
(1) Check for an open or short circuit in the harness
between the ignition coil - EFI ECU of the ion current
combustion control signal system. (Repair fault if
any.)
(2) Check that no engine misfire has occurred and that the
idle state is stable, and then repeat the ion current
detection circuit check in Step 3 above.
5.Using an oscilloscope, check the output waveform of the ion current combustion control signal for each
cylinder, when the engine speed is increased slowly from an idle state to 4000rpm, and then the throt-
tle is suddenly closed (At the fuel cut).
SPECIFIED VALUE: The output level must be constant at approx. 5V (0#5V waveform must not be
outputted).

(2) Plug, spark


1.Perform the plug check.
Refer to Page B8-471.
2-1-5 OPERATION AFTER INSTALLATION
1.Remove the cleaner Ay, air W/ element.
Refer to Page B3-9.

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