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55194HMPPSplashzoneWhitepaper.5d8cbbf884bcc
55194HMPPSplashzoneWhitepaper.5d8cbbf884bcc
Abstract
In the past, glass flake filled epoxy resins, with a solids content of 75-90 per cent had been widely used within
the oil and gas industry for the protection of the vulnerable splash zone areas (the area which is repeatedly
immersed then exposed to the atmosphere) which often suffer from extensive corrosion. With the focus for
offshore development now increasingly shared between oil and gas and wind power with its very different
construction needs, we look at how ultra-high solids glass flake filled epoxy resins offer benefits for fixed and
floating construction projects offshore.
Introduction
Providing long-term corrosion resistance for splash zone areas can be demanding. As well as the combined
corrosive effects of water and oxygen, often mechanical damage and abrasive forces must also be considered
- not only when the structure is in service but also during its transit and installation. The past few years has seen
an increasing move towards the use of ultra-high solids glass flake epoxies for use on different types of offshore
structures. This can deliver prolonged service life and reduced maintenance.
Hempadur Multistrength 35840 and 35842 are 98 per cent solids epoxy glass flake coatings specifically
designed for splash zone protection. Unlike conventional coatings, these two products are almost solvent-free
and contain reactive diluents that contribute to cross-linking (a chemical reaction which assists with hardening
the coating), and it is this that significantly enhances the resistance to corrosion.
In addition, the coatings are reinforced with overlapping glass flakes to further enhance their water resistance
and strengthen them against physical impact. Their high solids ratio (98 per cent) and low VOC (volatile organic
compound) content make them significantly kinder to the environment; it also helps protect those who have to
apply the product.
The presence of diluents which are reactive compared to conventional unreactive solvent / thinners also reduce
the risk of solvent entrapment which may ultimately impact the performance of the final coating.
Flexible areas of use
Hempadur Multistrength 35840 is suitable for application to splash zone and submerged areas of new
construction offshore facilities. It is NORSOK M501 (Edition 6) System 7A/B pre-qualified and can be applied
across a wide dry film thickness (DFT) range. For higher DFT applications up to 1000 microns it can be
substituted with Hempadur Multistrength 35842. Both products are designed for application without additional
solvent being required.
Increasingly as higher DFT’s are being used, often in short construction cycles with little time allowed between
coats, it makes sense to use a product with less risk of solvent being retained within the coating film if it is
over-coated too early to meet fabrication schedules. This problem is further exacerbated in colder weather when
additional solvents may be required in order to continue applying the paint satisfactorily in these conditions.
Physical property development (i.e. hardening) occurs much quicker when compared with lower solids epoxy
systems. This allows for quicker handling of coated items. As importantly, the higher volume solids contained
within the product means that less paint is needed to coat the same surface area, and this delivers benefits
in application time, wastage, paint transport and storage costs.
Conclusion
Providing long term corrosion resistance for splash zone areas can be demanding. The challenging offshore
conditions are encouraging oil and gas offshore facility operators to search for more effective solutions from
their coating providers. Hempadur Multistrength 35840/35842 are unique low solvent and high solids coatings
offering offshore facilities tough and consistent corrosion resistance.
As always Hempel is committed to assisting its global customer base to prolong their assets by maximising
the effectiveness and durability of every protective coating. This is why Hempel has placed its expert technical
services team at the heart of the coating process. Hempel services deliver an increase in an owner’s overall
return on investment as well as ensuring maximum performance. Coatings advisors are now supporting and
managing the coating selection, application and maintenance in the most cost-efficient way. Through this
unique service costs are reduced, maintenance intervals are extended, and maximum uptime is delivered to
every asset.