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Majumdar 2014
Majumdar 2014
1007/s12221-014-1985-y
Abstract: This paper presents the low stress mechanical properties of plain fabrics woven from cotton, bamboo viscose and
cotton-bamboo viscose blended yarns. Three blends (100 % cotton, 50:50 cotton-bamboo and 100 % bamboo) were used to
produce three yarn counts (20, 25 and 30 Ne). Each of these yarns was used to make fabrics with different pick densities (50,
60 and 70 picks per inch). It was found that bending rigidity, bending hysteresis, shear rigidity, shear hysteresis and
compressibility is lower for bamboo fabrics as compared to those of 100 % cotton fabrics. On the other hand, extensibility,
tensile energy and compressional resilience are higher for 100 % bamboo fabrics than 100 % cotton fabrics. Higher pick
density increases linearity of load-elongation curve, bending rigidity, shear rigidity and compressional resilience. Shear and
bending rigidities show very good correlation with the respective hysteresis values.
Keywords: Bamboo viscose, Bending, Compression, Cotton, Low stress mechanical properties, Shear
1985
1986 Fibers and Polymers 2014, Vol.15, No.9 Abhijit Majumdar and Sagar Baburao Pol
Fabric Sample Preparation were measured by using Instron universal tester following
Sizing of yarn samples were done on CCI Tech (SS 565) ASTM D2256-02. Gauge length was maintained at 500 mm
single end sizing machine using PVA solution of 3 % and crosshead speed was kept at 100 mm/min. Thirty tests
concentration. Plain woven fabric samples were produced on for each yarn specimen ware carried out and mean tenacity,
CCI Tech (SC 8900s) sample weaving machine. Warp sett breaking elongation and initial modulus were calculated.
(ends per inch or EPI) for all the fabrics was kept constant at Low stress mechanical properties of fabrics were measured
50. For all the fabric specimens, warp and weft yarn counts using Kawabata Evaluation System (KES). Tensile and
were kept at the same level. Three yarn counts (20, 25 and shear, bending and compression properties were evaluated
30 Ne), three fiber blends (100 % cotton, 50:50 cotton: using KES-FB1, KES-FB2 and KES-FB3 respectively.
bamboo and 100 % bamboo) and three pick densities or Table 1 presents the testing parameters and Table 2 explains
picks per inch (50, 60 and 70) were used for producing a the meaning and units of various parameters evaluated by
total of 27 (3×3×3) fabric specimens. All the fabrics were KES.
then desized using standard recipe.
Results and Discussion
Testing of Yarns and Fabrics
Yarn diameter was measured using Nikon SMZ1500 Yarn Properties
microscope. Ten cones were randomly selected for each type Tensile properties of 100 % cotton, 50:50 cotton-bamboo
of yarn and from each cone five readings were noted and and 100 % bamboo yarns is shown in Table 3. It is seen that
then the average was calculated. Tensile properties of yarn for same yarn count, 100 % cotton yarn is having higher
tenacity as compared to other yarns. This is due to higher
Table 1. Parameters for fabric testing in KES cotton fibre tenacity as compared to that of bamboo fibre.
Testing Parameter Value Besides, it is observed that 50:50 cotton-bamboo yarn is
Maximum tensile strain 100 % weaker as compared to 100 % cotton and 100 % bamboo
yarns. This can be attributed to different breaking elongation
Maximum tensile force 500 gf/cm
Tensile and of cotton and bamboo fibres. Cotton fibres are expected to
Tensile strain rate 0.02 mm/s reach rupture point earlier as compared to bamboo fibres.
shear
Maximum shear strain 8 degree Breaking elongation of cotton yarn is found to be even lower
Shear strain rate 0.417 mm/s than the half of that of bamboo yarn. Thus, during tensile
Rate of bending 0.5 cm-1/s testing, cotton fibres rupture at lower level of elongation
Bending when the contribution of bamboo fibres towards the load
Maximum curvature ±2.5 cm-1
Anvil area 2 cm2 bearing is negligible. After the rupture of cotton components,
the entire load is transferred to the bamboo components and
Compression Rate of compression 0.02 mm/s
it also ruptures immediately. This results in weaker blended
Maximum compressive load 50 gf/cm2 yarn as compared to 100 % cotton and 100 % bamboo yarn.
Figure 1 depicts the stress-strain curves of 25 Ne 100 %
Table 2. Properties evaluated by Kawabata Evaluation System
cotton, 50:50 % cotton-bamboo and 100 % bamboo yarns. It
Test Parameters Characteristics Unit is clearly seen that initial modulus of yarn decreases with
EM Extensibility %
LT Linearity of tensile curve - Table 3. Tensile properties and diameter of yarns
Tensile
WT Tensile energy g.cm/cm2 Yarn
Yarn Blend Tenacity Elongation Modulus
RT Tensile resilience % diameter
count ratio (g/tex) (%) (g/tex)
G Shear rigidity g/cm.degree (mm)
Hysteresis at 0.5 o shear g/cm 100 % C 15.32 5.51 272.2 0.220
Shear 2HG
angle 20 Ne 50:50 C-B 10.08 6.81 208.2 0.216
2HG5 Hysteresis at 5 o shear angle g/cm 100 % B 12.06 14.42 140.0 0.197
B Bending rigidity g.cm2/cm 100 % C 13.45 5.18 274.3 0.186
Bending
2HB Bending hysteresis g.cm/cm 25 Ne 50:50 C-B 10.83 5.96 229.5 0.183
Compressibility % 100 % B 12.08 15.57 149.0 0.171
Linearity of compression - 100 % C 14.09 5.30 292.3 0.174
LC
Compression curve 30 Ne 50:50 C-B 10.39 5.70 239.2 0.170
WC Compressional energy g.cm/cm2 100 % B 10.94 12.99 144.5 0.155
RC Compressional resilience % C: cotton; B: bamboo; C-B: cotton-bamboo.
KES Properties of Bamboo Viscose Blended Fabrics Fibers and Polymers 2014, Vol.15, No.9 1987
increase in proportion of bamboo fibre. the better packing of bamboo fibres in the yarn cross-section
It is also noted from Table 3 that for the same count of caused by the lower flexural rigidity of fibres. Furthermore,
yarn, as the proportion of bamboo fibre increases, the yarn the bamboo fibre that has been used to produce the yarn is
diameter decreases. In other words, addition of bamboo fibre comparatively longer (38 mm) than the cotton counterpart
in the yarn makes it finer in terms of diameter. This is due to (upper half mean length is 28 mm) which helps in better
twist propagation and thus producing a more compact structure.
This has also been verified by previous researchers [1].
between forward and recovery curve indicates higher shear fabrics were measured along the warp and weft directions
hysteresis. Figures 3 and 4 depict the relationship between and then the average was calculated. The results of bending
shear rigidity and shear hysteresis. It is observed that there is properties of fabrics are given in Table 5. It is noted that
a very strong linear relationship between shear rigidity and shear 100 % cotton fabric is having the highest bending rigidity.
hysteresis (correlation coefficient between G and 2HG is 0.95 However, the bending rigidity of fabric decreases with the
and between G and 2HG5 is 0.97). This may be due the fact increase in proportion of bamboo fiber. This is due to lower
that the factors influencing the shear rigidity and shear tensile modulus and lower diameter of bamboo yarn as
hysteresis are same. This is in agreement with the findings of compared to those values of equivalent cotton yarn. The
Lo and Hu [12] who used cotton fabrics in their research. bending rigidity of a circular rod can be expressed by the
following equation.
Bending Properties of Fabrics
Bending rigidity indicates the resistance offered by the Bending rigidity = E.I
fabric against bending deformation. In KES, bending rigidity is 4
πd
measured by calculating the average slope of bending curve For circular cross-section: I = --------
64
between the curvatures of ±0.5 and ±1.5 cm-1. The bending
hysteresis is measured by calculating the distance between where, E is the tensile modulus; I is the area moment of
forward and recovery curve, along vertical axis, at 1.0 cm-1 inertia; and d is the diameter of the rod.
curvature. Bending rigidity and bending hysteresis of the For bamboo yarns, the values of tensile modulus (E) and
bamboo viscose fabrics have been studied and analyzed in Photoimmunology and Photomedicine, 29, 182 (2013).
this research. The extensibility, tensile energy and tensile 5. I. R. Hardin, S. S. Wilson, R. Dhandapani, and V. Dhende,
resilience of fabric increase with the increase in the proportion AATCC Rev., 9, 33 (2009).
of bamboo fiber. The linearity of load-elongation curve 6. A. Majumdar, S. Mukhopadhyay, and R. Yadav, Int. J.
decreases with the increase in the proportion of bamboo fiber Therm. Sci., 49, 2042 (2010).
and with the decrease in pick density. Higher proportion of 7. C. Prakash, G. Ramakrishnan, and C. V. Koushik, J. Therm
bamboo fiber, finer yarn count and lower pick density result Anal. Calorim, 110, 1173 (2012).
in lower shear and bending resistances in woven fabric. 8. S. Kawabata, “Measurement of Mechanical Properties of
Shear and bending resistances are highly correlated with the Fabric”, The Standardization and Analysis of Hand
respective hysteresis values. Fabric compressibility and Evaluation, 2nd ed., Japan, 1980.
compressional energy reduces with the increase in the 9. T. K. Ghosh, S. K. Batra, and S. P. Hersh, J. Text. Inst., 81,
proportion of bamboo fibers. Higher proportion of bamboo 255 (1990).
fiber and higher pick density yield higher compressional 10. T. K. Ghosh, S. K. Batra, and S. P. Hersh, J. Text. Inst., 81,
resilience. Higher value of extensibility, compressional resilience 272 (1990).
and lower values of shear and bending rigidities imply that 11. M. Matsuraida, K. Nakano, Y. Yamazaki, Y. Hayashi, and
bamboo fabrics will give softer handle characteristics than O. Hayashi, J. Text. Inst., 100, 265 (2009).
the virgin cotton fabrics making the former suitable for 12. W. M. Lo and J. L. Hu, Text. Res. J., 72, 383 (2002).
apparel applications. 13. B. K. Behera, AUTEX Res. J., 7, 33 (2007).
14. R. K. Nayak, S. K. Punj, K. N. Chatterjee, and B. K.
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