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Tube To Tube Sheet
Tube To Tube Sheet
HEAT EXCHANGER
FIXED TUBESHEET
FLOATING
TUBESHEET
“U” BUNDLE
WITH SINGLE
TUBE SHEET
FIXED TUBESHEET
SUMMARY
Two tube sheets with tube bundle assembled in between, are
shell material.
expansion bellows.
FLOATING TUBESHEET
SUMMARY
One tubesheet is fixed to one end of the shell.
Other tubesheet is floating within the shell with
– Double Segment
– Triple Segment
Disc & ring type
SINGLE SEGMENTAL BAFFLES
VERTICAL
HORIZONTAL
ROTATED
MULTI - SEGMENTAL BAFFLE
TUBE
TUBE SHEET
EXPANDED JOINT
STRENTH WELD.
MINIMUM 2
PASSES
TUBE
Reference documents
Article F-3 of ASME
SEC.IX(QW193,page-9).
ASME SEC.VIII
Customer specification
PREPARATION OF MOCK UP BLOCK
The tubesheet block shall be prepared on
1)
2)
3)
4)
adjusted.
Welders are qualified to weld that particular joint and
cleared RT of joint on mock -up piece before start of
welding.
Gas cup with gas lenses.
Leakage of shielding gas in connections
Water cooling system and water circulation is in
order.
Joint shall be cleaned with acetone just before start
of tack welding
PRECAUTIONS WHILE WELDING
welding is 25mtr/12hrs.
Circumference of tube = 2*pie*r
= 2*3.14159*10
= 62.83mm
= 63mm approx.
Welder output/shift = Average efficiency/circumference
= 25*1000 / 63
= 397 passes (approx).
No of passes/tube = 2 passes / tube
Total nos of tube which could be welded/shift = 397/2
= 199 nos (approx)
COUNTER WEIGHT CLACULATION
Counter weight = x
X * RHS span = Weight of baffle * LHS span
X * 5 = 10*5
Hence, counterweight X = 10 ton
SHELL TRIMMING
Shell trimming for A-type weld configuration.
X = L-2P-T1-T2-B1-B2+S
SHELL TRIMMING
Shell trimming for B-type weld configuration
X = L-2P-T1-T2-B1-B2-2H-2R+S
ABBREVATIONS
X = Distance from the edge of tubesheet to