SAUDI ARAMCO INSPECTION DEPARTMENT NORTHERN AREA PROJECTS INSPECTION CLOSED BOOK TEST ae: TEST score COMPANY NAME: START TIME DATE COMPLETED: FINISH TIME 1S areas of knowledge in the Northern Area value ach question fas 00 7 so = YOU HAVE The following © related to pro} The test is warth high-lighted at 1.111). ° You mist pass this test with QUESTIONS, PLEASE ASK THE TEST MENTOF: with the uns each ques animes grade of 7 1, What is the “Technical nefinitia pt) Non-metallic matezial trapped in a molten metal during welding or forging. CONCERNING FINAL OrEPATICE with its stem below the hori: ape) oul served Positioning of valve stem below horizontal is not preferred to prevent diposition of debris on the bonnet which will prevent closure of the valve. Corzosion is also a reason 3. what ar? specific areas do the following stand: 4) ASME IX: Welder and Welding Procedure Qualification bj AUST B31.3: Refinery / Plant Piping ©) ABS DLt: Steucturat Redding — Slog f Training/and Certification for tion-Destructive Testing and Inspection Pressure Vessel separate oops Fe appear cn 3 pane S) B.I./0.0, ox description of the equipment/piping b) Weld Numbex c| Penetrameter Date Avif. Date of ar10) 21) What is IQ (penetrameter) sensitivicy and what dees it determine? (2p) TOI determine the quality of the radiographic techniques used and therefore, will help us in knowing as to what degree of defect can be detected what has occur Light image sf the 5 on your radiograph? (2pt There is backscatter You are monitoring an HDT inspection at a Vencer shop who is using the Magnetic Particle, dry power prod metho hey have located a “weak formation pattern”. Where would yan expect then to next place the Prods to obtain a stronger indication pattern? (Please draw the 2° location of the prods in relationship te the | lecaticn. pencte the direction ef the defect for both prod placements) {3pe) s between a E6010, £-7910, and an E+ J after renoval from (A) What are the basic difgeres 71a electrode? (B} How long should each be dri their “hermatically sealed” container? (4p) 2) B-6010, £-7010 electrodes are non-low hydzogen electzodes, while E- 7018 is a low hydrogen electrode B) E-6010 & E-7010 do not xequire dzying after removal from hematically sealed container E-7018 does not xequire drying after removal from hermatically sealed container; however, if this is removed from the sealed container for more than 4 hours then there should be dried or baked for 2 hours Define the follewin qualification” and ™ terms "Welder pert Explain theiy in qual tion”, WBS onship (pt) a) This is a test undertaken by a welder to prove his ability oz be certified to veld on a certain welding process and procedure b) WPS is a welding procedure specification, This is a written procedare to weld which states the essential and some non-essential variables. Qualification is performing the welding based on the WPS and performing of the mechanical tests to qualify the procedure, ©) POR - This is the zecord of the mechanical tests conducted on the test piece welded to a given WPS. * All these are closely related because they refer to testing and qualification12) Please denote the £ 4) SAH- Submerged Arc Welding i ~ Flux Cored Arc Welding ©) GMAN - Gas Metal Are Welding dj SMW - Shielded Metal Arc Welding Please draw the complet: symbols and explain each el. 25) (aj What is meant hy the term “film density”, and ib) wow is ie measured? (apts): a) Is the degree of blackness om the radiograph b) This is measured by using a densitometer or comparison with a density strip. 26) What is PWHT and why is at re PWHT is bringing up the temperature of a welded material at a regulated heating rate up to its required soak temperature and held at a required holding time after which cooled down at the required cooling ‘rate. This is requized to remove any residual stress after welding. 17) Is it possible to locate defects magnetic particle or liquid onct be fond by radiogeaphy? Explain: penetrant examination. w (ope)? . vacadel Yes, there aze near surface or surface that may be posundicular vith the rays of zadiation such as internal Jamination and csld laps 201 What is the basic difference between a (2pt) 3) DIN is a wize penetzaneter while an AME penet is a penay type (a Block consisting of holes) foes Bir bck Myre > wiry / » 22) Denote ¢ ee (3) main reasons to use pret. 8) To xeduce the cooling rate during welding b) To prevent entrapment of hydrogen gas =) To prevent formation of hardenable microstructures that will result iy #6 brittleness23. What are radiographic film ARTI Film Artifacts aze defects formed on the radiograph that are not pazt of the defect or discontinuity of the material to be tested. 1. Water Marks 2. Crimps 3. Scratches on the film 4, Disbondment of film emision 24. What does the term “Holiday Detectic This is a test performed to locate a break oz discontinuity on a protective coating of 2 QC Plan 30. what is the purpo: the @A/Qo Manual? (ape) Q¢ Plan is a list of a quality contzol activities to be performed in accordance with the approved QA/gC manual on a certain project 37, What position is the gate to be in during a ‘shell’ t Explain why (pt) Paxtially opened position so that any cavity on the valve body can be subjected to the test pressure 38. What is the ultimate purpose of the backseat t a gate valve? (2pt) To ensure that there is no leakage through the bonnet and stem packing. 39. Please sce the attached drawing to complete this question. 49. Is the packing gland to be tight ducing the & valve? (2pe) No 41, Name at least € areas that should be inspection of a raised face welding ne - Rating = No. of bolt holes - Thickness of hub and all bend - Soundness of bevel > Ensure that raised face meets the required zoughness per standard. - Internal dianeter 45. if a valve body is to he painted, when should shel) hydeestatic testing © performed? {ip Before painting.PLEASE FILL 101 TEE BLAH DFT, is an acronym for Dry Film Thickness » and is normally specified in micrometers. One mil 1.091") equals approximately 25 le depth” mean, - During painting and coating, what 4 and (b) how it is obtained and mea a) Profile is the measurement of the depth of peaks and valleys on the substrate material b) This is obtained by 2 profile gauge ox a comparator gauge What is the “Swedish Standards Ins (apts) 4 associated with? Degrees of surface preparation of metal before painting SA 2%. Why must alternate paint coats he tinted? — (2pte! To determine the number of coats applied and find areas you may have missed or lightly coated. + Which of ‘the following is ezue? (2ptsi: a} All discontinuities are defects. b) Defects that effect the produ discontinuies ©) Discontinuities = defects. d) All discontinuities a: are called "3 usefuiness are called at effe. unacceptable. What do the Lette: AY mean a] Pressure referred to Hational tnstitul Technology's absolute pressure, b) Pascals per square inch absolute, ©) Pressure standard in absolute units, @ Pounds per squaze inch absolute. Draw the di (a) “Double-v-greove ferences betn id butt joint": tb) “Double-bevel-qroove wald butt joint"; fel “Single-bevel- 2d bute jount”;