Dear Valued yarn buyers

Don't you have problems of many yarn breaks like following picutres?
These problems are coming from ‘Ribbons’ on the package.

Sloughing

Ribbon

Create yarn breaks

Latching

In order to solve these problems, Muratec has developed “Pac 21

winding system” which is combination of special machine
Pac21 winding system
program & uniquely designed drum. Thanks to this technology,
the package which is wound by “Pac21 winding system” is
always able to avoid patterning point and shows higher
Groove with 2.5W
unwinding performance as shown in following data. winding angles
Groove with 2W
winding angles
m/min.
1,700 1,650
1,600 1,550 Conventional Package
1,500 Pac21 Package Drum wind controller
1,400
1,400
1,300 1,250
1,200
1,200 Automatic Winder
1,150
1,100
1,000
900 900
900
800
Cotton Ne20 Cotton Ne30 CVC45 TC45

Note : 1) This data is just for your reference.

2) This is unwinding data which is wound from package dia. 260mm to empty with 5' 57 tube.

Quality Ring
If the package is wound by Pac21 Winding
system, the surface of package shows small
steps as per the following picture which is
namely “Quality Ring” because No. of winding
has been contoured at patterning point. It is one
of the certification of good quality package
which is suitable for high speed unwinding as
shown above.

Please check unwinding performance between your normal package and the one with Quality ring.

CAT. NO.21P8V2 19-01-1.5(FR-NS)

Oct. 2018
 Great Value
High
Perfect package
Q uality
Top quality

High High Profit

P roductivity High speed

Maximize your Benefit

Less power
Energy Consumption

MADE IN JAPAN
R eduction Laborsaving

Easy Easy maintenance

O peration Ergonomic design

1 2
 QPRO EX Over view

VOSⅢ Filter Box (Dust) Filter Box (Waste) Auto Doffer (optional)

PAC21 Winding System

Smart Guide Panel
Upper Yarn Sensor (optional)
Traverse Sensor (optional)

Waxing Device (optional)

Suction Shutter
PLC21-The Perfect Length Counter
(optional)
Splicer

Ceramic Cutter
Straight Magazine
PC Sensor

PC Tensor

PC Bal-Con
VCF

Dust Collector (optional)

Kink Preventing System
- Hard Waste Reducer

Tray Selector (optional)

Bobbin-tray

Link Coner

3 4
 Perfect Tension

Realizes stable winding from start to end of the winding process by giving Tension feed back
instantaneous feedback of yarn tension from the bobbin to package by PC Module.
Feedback is performed so that a uniform tension for winding by any bobbin can be maintained.
In order to realize even greater stability in unwinding, activates the bobbin Regardless of the shape of a bobbin, high quality winding is realized.

automatic centering function. This allows for yarn unwinding at higher speeds to
improve productivity. Without Tension Feed-back (Conventional machine) With Tension Feed-back
Devices including the drum motor, splicer, and suction mouth are independently Pressurized tension Pressurized tension
driven to optimize the splicing cycle.
Yarn tension Yarn tension

Quick tension feed back

PC Sensor
Unit PC
Realizes stable winding tension

Perfect tension control

Through tension feedback from the PC sensor and PC Bal-Con, unstable yarn tension from start
PC Tensor
to end of the winding process are controlled, realizing stable high-speed unwinding.

Ne 30 - 1500 m/min
Precise adjustment Without Tension Feed-back Without Bal-Con
PC Bal-Con
Winding Speed

Yarn tension

PC Sensor PC Tensor
In addition to the feedback function of yarn tension, Pressurized tension is delicately controlled by two With Tension Feed-back Without Bal-Con

PC sensor prevents package rejection caused by
tensor error, which may occur due to tension
deviation or component damage in yarn path.
gate tensors located one above the other.
Winding Speed
Even sudden fluctuation in yarn tension can be
handled accurately, enabling high-speed winding.
Yarn tension

With Tension Feed-back With Bal-Con

Winding Speed

Yarn tension

5 6
 Perfect Ballooning

Auto Bobbin-Centering Function

PC Bal-Con
The bobbin is continuously held in the ideal position by the
sensor sensing the bobbin position. The bobbin can be
PC Bal-Con continuously moves along the bobbin, creating a ballooning in order to maintain a uniform maintained at the center of the Bal-Con by the sensor.
winding tension from start to end of the winding process. Bal-Con with smaller diameters can be used, and this allows
for high-speed unwinding.
Combination of PC Sensor and PC Tensor further enhances the stability and boosts high speed winding.
Precise & controlled movement of PC Bal-Con by the motor driven slide screw ensures its accuracy.

Advantages of PC Bal-Con

1. High-speed winding Sloughing suppression

2. High productivity When unwinding the supply bobbin, the Bal-Con minimizes

3. Sloughing suppression the contact between the yarn being unwound and the yarn
layer on the bobbin. This results in a remarkable suppression Cotton Ne 30
4. Hairiness reduction during high-speed winding of undesired tension in the 16
5. Reduced hairiness generation package, stitched package, etc.
14

Sloughing occurrences/10 bobbins

6. Reduced nep generation
12

10
Balloon Breaker
8
21C Bal-Con
6
PC Bal-Con Balloon Breaker
4

2
PC Bal-Con
0
500 1,000 1,500 2,000
PC Bal-Con Balloon Breaker Winding speed (m/min)

Suppression of fluff and hairiness generation

The chase surface does not generate hairiness as a result of non contact with unwound
yarn, and hairiness is reduced in all sections, from the top to the bottom of bobbin.

Increase rate of fly waste generation Carded cotton Ne 23 Total IPI increase rate Carded cotton Ne 23
Getting maximum
speed faster
Less Down time Quick Splicing 17.9% 15.3% 11.3% 0.5%
QPRO EX
Winding Speed

Other Machines

Time Bobbin Package Bobbin Package Bobbin Package Bobbin Package

Conventional QPRO EX Conventional QPRO EX

15% more production in total* *Depending on the winding condition. 1500m/min 1700m/min 1500m/min 1700m/min
*Depending on the winding condition.
7 8
 Perfect Package

PLC21-The Perfect Length Counter (optional) Traverse Sensor (optional)

PLC21-The Perfect Length Counter is a non-contact photoelectric type and precisely detects the length of yarn Yarn traverse is always checked and a unit is
to be wound without making contact with yarn. Based on the detected data, the VOS (Visual On demand stopped if any irregular traverse occurs to avoid
System) controls the winding length of a package to rewind at a uniform speed so that a precise fixed length yarn lapping or defective packages. Recommended
winding (±0.3%*) can be realized (*This depends on the winding condition). for fine count yarns requiring strict control of yarn
over, chemical synthetic fibers, and wool yarns.

PLC21 minimizes yarn length variation between

the packages.

・Precise fixed length winding(±0.3%) can be achieved.

・Excessive yarn production can be reduced by
0.5%~2.5%
・Power saving by reducing the winding time (yarn
Suction Mouth
length)
Suction mouth features its economical design which
・Waste yarn (Warping) can be reduced by 0.7~1.2%
is realized by computer analysis of air flow. Yarn end
・Rewinding of Remnant cone is reduced.
is precisely suctioned out even by lower suction
pressure. In addition, the pulse control achieves a
precise distance to package.

Kink Preventing System - Hard Waste Reducer

Improvement in the shape of the brush increases
stability further. Kink generation is prevented and
package quality is improved.

−2 −1.5 −1 −0.5 0 0.5 1 1.5 2 −1 −0.5 0 0.5 1 1.5 2 2.5 3 3.5

Without PLC : ±1~1.5% With PLC : ±0.3%

* The above data is for your reference.
9 10
 Think ECO

Machine base design that minimizes pressure loss of the blower. In addition, each device of the unit is
modularized and independently driven to suppress electrical power consumption. Outstanding energy reduction
Upper Yar n Sensor
performance even with high-speed operation.
(optional)
UKG Package weight variation By quickly detecting the yarn from package,
UKG : Unit per KG/ Power required for production of 1kg-package Without PLC, with single air piping
hard waste can be substantially reduced.
kWh %
The splicing cycle time is also shortened,
15∼20% 5∼15% contributing to increase the production volume.
Off＊ Off＊
Wastage of yarn Production volume

% %

10∼20% 1∼5%
Off＊ UP＊
Other Machine QPRO EX Other Machine QPRO EX

Wastage of yarn
%
*Winding unit only *Winding unit only

10∼20% Without Upper With Upper Without Upper With Upper

Yarn Sensor Yarn Sensor
Off＊ Yarn Sensor Yarn Sensor

Blower Blower frequency is

*Depending on the winding condition. ENERGY SAVING adjusted according to
By setting a necessary static pressure static pressure drop.

Blower frequency (Hz.)

*Above performance of QPRO EX is based on standard specification.
Other Machine QPRO EX value, blower Hz fluctuates so that the
static pressure value is maintained.
Minimum required
This realizes a higher energy reduction static pressure Set Minimum required
Drum Motor Suction Shutter effect compared to the conventional
static pressure

frequency setting. Time

Power consumption is minimized by mounting a Minimizes pressure loss, eliminates unnecessary air Machine Stop

high-efficiency drum motor. This offers significant suction, and prevents waste yarn generation by

No. of Upper Yarn Miss (P1 Alarm)/1,000 splicing

energy reduction even during high-speed operation. independent drive of the shutter. 18 8.2

E-Drive 16

14
8

7.8

Power consumption(Kw)
7.6
12
7.4
When finding the yarn end, the package 10
7.2
8
is rotated at high speeds and the yarn 6
7

6.8

end is easily found. 4 6.6

2 6.4
Even if the static pressure of the blower 0 6.2
Conventional Conventional E-Drive
is decreased, failure of the upper yarn 4.2kPa 3kPa 3kPa
(60Hz) (50Hz) (50Hz)
end finding does not increase, Power consumption(Kw)
Link Coner 26sp,Cotton Ne 38,Blower motor 7.5kw
contributing to energy saving.
11 12
 Think clean

Separate Chamber Dust free

By the dust-proof device independent structure, cotton fly is prevented from entering inside the machine. This
allows an extension of maintenance cycle compared to before and a reduction in maintenance time.

1 1 5

Bearing Center Waxing Device

2 6
ダスト
Dust

3
2 5
Waste Suction Shutter Splicer

3 7
6

4 8
PC Sensor

Dust Collector (optional) 8

Making the dust collection Suction Mouth

nozzle close to the dust 4

source reduces waste yarn Dust and waste yarn are separately

and dust generation to collected by the dust collector

(optional).
9 PC Tensor
reliably collect dust.
9

Joint pipe

PC Bal-Con

13 14
 Think Operation

Completely independent structure of each device facilitates detachment and attachment for maintenance,
and reduces maintenance time.
Simple design
Allows maintenance for each unit by inclining only the upper
half frame of the machine forward. Maintenance convenience is
Smart Guide Panel improved to shorten maintenance time.
In addition, as machine design pursues maintainability,
The smart guide panel built in each unit is an LED display and remarkably improves visibility. This lights blue to
maintenance can be performed without removing the air pipe,
indicate a full bobbin. When the LED lights red, this indicates a maintenance call and informs of trouble spots
etc.
(upper, middle, and lower sections) in the machine base.

Unit Checker
Operator alarm
(package) A wide range of winding functions including Input /Output
Yarn end finding error signals and inching motions can be checked with three-digit
display on each unit. No special device for conformation is
Full package signal
required.

Unit alarm Vibration sensor

This sensor detects abnormal vibrations and gives alarm and
stops the winding unit.

Operator alarm
(bobbin)
Bobbin feed failure
Ceramic Cutter
Has a life approximately ten times longer than steel cutters, and
needs no periodic lubrication.

15 16
 Smart & Easy

VOSⅢ Visual On-demand System Muratec Smart Support (optional)

・Smooth operability with 15" touch panel. Analyzing cause of unit alarm
Diagnostic reports
・Memory lot number is up to 200 in 30 groups. Check cause of unit alarm simply and quickly.
Inside the factory
・Data can be easily downloaded by use of a USB memory.
Data accumulation

VOS III
USB Factory manager

Portal Site

Web Applications
Outside the factory
Maintenance staff
① Data of lot production
Machine setting Operational condition Production, efficiency, current unit operation

Visual ManagerⅢ (optional)

Visual Manager Ⅲ is a total management system that enables overall management of production, quality and
maintenance of automatic winders. Simplification of production management, quality management, and
maintenance management, which have conventionally been performed on a machine basis, will be realized by
performing them on a plant or lot basis.

Machine management
The system helps to improve the maintenance, machine efficiency and product quality.

Maintenance Quality Production

② Analysis of machine efficiency The system analyzes the operation
data and suggests the maintenance
Product quality is automatically
improved by better maintenance.
Graphical report of production data
is available for each machine, each
Real-time alarm check Machine efficiency, ratio of unit stoppage time, ratio of
alarm stoppage time
activity. lot and each group.

Displays the current situation of alarm indicating the location

and causes with picture.

Visual Manager Ⅲ

Instruction manuals and parts catalogues

Document management of particular machine are available.

③ Analysis of causes of unit alarm stoppages Parts catalog Instruction manual

Ratio of causes of unit alarm stoppage

17 18
 Futher Usability

AD-Automatic Doffer(optional) PAC21 Winding System

The Automatic Doffer achieves a top traveling speed of 52m/min. The packages doffed in a 10-second cycle Muratec’s Multi-grooved Drum has a control system that switches the drum groove to the diameter at which
are automatically loaded into either the conveyor or the shelf installed at the rear of the machine. Also equips patterning(ribbon) occurs and produce the quality package to facilitates the unwinding.
the auto-adjustable-chucker that allows handling different types of winding bobbins(cone and cheese) by one
Suitable for
machine. AD automatically judges to perform only package doffing operation in lot change. middle-fine count yarn
Type A
Drum interchange 2W 2.5W
Specifications
unnecessary regardless of
Doffing Time 10 seconds Suitable for
yarn type or yarn count.
coarse-middle count yarn
Traveling speed of AD carriage Maximum 52m/min
Type B (optional)
3°30’ : 7pieces
Amount of take-up tube stock 3°51’ : 5pieces 1.5W 2W
4°20’ : 6pieces
5°57’ : 5pieces
Take-up bobbin size Type D (optional) For winding of finer count yarn than Ne60, we recommend Type D.
Standard specifications:
Minimum diameter (d): ø47mm
d
Maximum diameter (d): ø83mm
Maximum length (L) : 182mm
L

Package diameter Jumping mechanism

Maximum : ø320mm PAC21, the drum wind controller is used to form a package suitable for high-speed unwinding. This is achieved by switching the number of
Minimum : ø140mm
winds before and after this particular package diameter (excluding Type-B).

Ribbon
Winding on 2.5W base Carded Cotton Ne40 Stable and high-speed unwinding
m/min.
3.75 1,600

Package Shutter (optional) 3.50

3.25
2.5W
2W
1,500
3.00 1,400 Create yarn

Number of winds
2.75
1,300
1,300 breaks
New package shutter performs two-stage transfer to absorb impact when a wound package is transferred to 2.50 Sloughing
2.25
1,200
the conveyor. 2.00
1.75 1,100
1.50 1,000
1.25 1,000
1.00 Latching
900
0.75
0.50 800
80 100 120 140 160 180 200 220 240 260 280 300 2.5W drum Pac21
Package diameter (mm)

Rough standard of available yarn count

Winding Shape
Regular Package Dye Package
Drum Yarn Count (Ne) Cone Parallel Parallel Cone
Waxing Device (optional) 0 5 10 20 25 40 50 60 80 140
2.5W ○ × × ×
Pac-A
Stable and uniform waxing is made possible by a rotary-driven 2W ○ ○ ※ ※

2W 3$·∼$· ○ ○ 3$·∼$·
positive motor. When wax isn't required, the motor stops and saves Pac-B
1.5W 3$·∼$· ○ ○ 3$·∼$·
energy. Available for both S twist and Z twist directions.
Pac-D 2.5W 4$·∼$· × × ×
Can use wax with max. 45mm in length up to 3mm in thickness,
2W ※ ○ ○ ※
and is equipped with a wax remaining alarm.
○ : Available ※ : Condition Apply NA : No Applicable

19 20
 Splicing Technology

Splicer Line-Up
Splicer
Air Splicer Air Splicer for CSY (Optinal)
Cotton,Cotton blended, Synthetics etc. CSY (Core Spandex Yarn) with Cotton, Synthetic cover

Water/Air Hybrid Splicer (Optional) Water Splicer with Beater (Optinal)

Cotton Coarse count, CSY (Core Spandex Yarn) Cotton 100% 2ply
with Cotton cover, Ramie or Linen blend etc.

Exhibited the automatic winder, No.7 MACH CONER (with Mach Splicer) at ITMA'79 in Hanover, Germany.

In 1979 , Muratec was the first company in the

world to develop “Splicer Technology” , rewriting
Air Splicer with 3 tier nozzle (Optional) Hot Splicer (Optional)
the history of the textile industry until that point in Worsted, Worsted blend, Wool, Synthetic (figber length:50mm≦) etc. Worsted, Worsted blend
time. “Yarn with no joining points” made it possible
to improve final textile product quality. Splicing
minimized troubles caused by joints in spinning and
post-spinning processes. Enabled high speed
leading to significant improvements in textile
productivity. Since its development, the Splicer
continues to contribute significantly to the
production of textile products. It is widely used for
more than 40 years as worldwide standard
technology for joining spun yarns.

21 22
 Match your needs

Main specifi cations

Yarn Magazine, Cone to Cone, Rewind Magazine Cotton, staple fiber, worsted, woolen, synthetic, and blends
S t r aigh t Maga zine Link Coner, Bobbin-tray, VCF Cotton, staple fiber, worsted, synthetic, and blends
Yarn Count Ne3 to Ne142 (Nm5 to Nm240)
Supply bobbin size a: Min. 15mm b: Min. 10mm D: Max. ø50mm (9can) ø75mm (6can)
Magazine
D L: Max. 260mm (360mm)
a: Min. 15mm b: Min. 10mm D: Max. ø57mm
Link Coner
b a L: Max. 260mm Number of back winds: 3 to 5
L
Bobbin-tray, VCF a: Min. 15mm b: Min. 10mm D: Max. ø57mm L: Max. 260mm
D: Max. ø240mm
Cone to Cone
Supply package D
L: Max. 182mm
size D: Max. ø110mm
Rewind Magazine
L L: Max. 182mm
L ink C oner Winding shape 0°~5°57’
Winding traverse 148mm (5 3/4” ), 153mm (6” )
Maximum package diameter ø 320mm/6” cone
Machine orientation Left-hand or Right-hand
10-spindle system: Max. 60
Magazine
12-spindle system: Max. 80 (12x5 + 10x2)
Link Coner 8-60spindle (Every 2 spindle excluding 14sp)
10-spindle system: Max. 60
Number of spindles Bobbin-tray, VCF 12-spindle system: Max. 72
*10SP/12SP: 1 kind only
10-spindle system: Max. 60
Cone to Cone
12-spindle system: Max. 72
B obbin -t r ay Rewind Magazine 6-spindle system (double pitch): Max. 36
9-can magazine (6-can magazine)
Magazine
Yarn supply magazine
Rewind Magazine 12-can magazine
Amount of supply bobbin stock Link Coner, Bobbin-tray, VCF 2 bobbins per spindle
Amount of supply package stock Cone to Cone (Model-II) 1 package per spindle
Yarn joining method: Mach Splicer Cassette type splicer
Tensor PC Tensor
Magazine, Bobbin-tray, VCF, Cone to Cone Individual blower: 15kW (option), 11kW, 7.5kW
Blower Link Coner Individual blower: 11kW, 7.5kW
Rewind Magazine Individual blower: 7.5kW
Winding speed Maximum 2,200m/ min *Depending on the yarn type, supply bobbin and machine specification
Drum drive DC Brushless motor direct drive
VC F Monitoring device VOSIII (Visual On-demand System)
Yarn detector Lower yarn sensor
Drum Steel drum
Yarn clearer Capacity or Optical yarn clearer depending upon your request

C one to C one

Rewind Maga zine

23 24
 Match your needs

CBF (Continuous Bobbin Feeder) S-Feed Control

First time in history of automation in winding, Muratec By circulating only the necessary
developed the bobbin transport system technology in 1983. quantity of full bobbins, the bobbin
This industry-changing innovation has enhanced the flow is optimized.
spinning-winding concept and has been adapted for
material handling systems in a variety of ways.
Various transport systems such as the bobbin tray type
wherein the CBF and spinning doff box have been
combined together and the link corner type wherein the
CBF and spinning frame are connected have been put into
practical use to promote automation at textile plants.
Side Suction (optional)
Thanks to side suction device, success ratio of picking up yarn end is improved
Plus Run System even with bad shape bobbins.

By efficiently supplying full bobbins and buffering empty bobbins, the unit continues winding even while the spinning The combination of side suction devices are as follows.

frame is doffing. 1st line 2nd line

Without Without
This maximizes the capacity of the winder. Well-balanced operation with the spinning frame is achieved using lesser 1 Kind (2 cop robos)
Without With
number of drums on the winder. Without
1 Kind (1 cop robo)
Spinning frame in doffing With
Without Without
2 Kinds With Without
Conventional Winding Stop Winding
With With

QPRO EX Winding
CBF 1 Kind (1 cop robo) CBF 1 Kind (2 cop robos)
Time 1st line
1st line A B C
A B C

Winding Unit

Winding Unit
A B C

2nd line

A station B station A station B station

Bottom bunch cutter Searcher Bottom bunch cutter Searcher
*Bottom bunch spec only Side suction (optional) *Bottom bunch spec only Side suction (optional)

C station C station
Cop robo Cop robo

25 26
 Match your needs

Link Coner Auto Balance (optional)

The spinning frame and automatic winder are directly connected via the tray-to-tray linking system conveyor. Observes winding progress regularly
When the bobbins are doffed at the spinning frame, they are placed onto the tray and do not need to be replaced. until the next doffing of spinning
This means that the bobbins are supplied to the winding unit without any special handling. frame. Ring frame production
If winding progress is delayed due to

No. of bobbins/doffing
unexpected troubles, the winding

Production
Accelerate
speed is automatically adjusted to
recover the delay. Thanks to this
function, the production can always Production drop due
to alarm occurrence
be maintained.

Winder production

Easy operation/maintenance Small footprint

Muratec pursued a simple compact design for easy machine
operation and maintenance. In addition, since each spindle is
independently driven, this machine can be maintained on a per
spindle basis without stopping other spindles.
Start spinning & doffing 1 doffing time
Compared to installing a spinning frame and a winder separately,
space to sort bobbins and store empty bobbins is not necessary,
so floor space can be saved by 10% or more. A small footprint
also leads to savings in air conditioning. In addition, since the
production line of spinning and rewinding can be configured as a

Reduction in total cost straight line, various types of work can be efficiently performed. Additional Magazine (optional)
The bobbins rewound by the winder are automatically sent to the
spinning frame, minimizing risks such as damage and loss, and
Labor saving Rewinding solution on Link Coner for B-grade and bad

also leads to significant savings in plastic tubes. In addition, No manpower is required in the transportation between spinning shape bobbin.
auxiliary devices and facilities such as bobbin boxes and carts and winding process, which contributes to labor saving.
can be drastically reduced.

Floor Space & Manpower comparison Simulation by Muratec in case of 29,184sp of Ring Spinning frame

Magazine Magazine 60 sp Link Coner

10 frames

Winding
19 operators
machine
36 sp

3,200 2,200 3,200 （mm）

Winding machine
1,824 sp

1,824 sp

Link Coner Ring Spinning frame Ring Spinning frame

2,150 2,100 2,150 （mm）

2 operators

16 frames 16 frames

27 28
 Match your needs

CBF for Link Coner Spin Inspector (optional)

Suitable CBF is selectable from 3 types according to factory conditions.
Identify the bad spindle no.of RSF
Standard

Identify the spindle Quality control screen

no.of RSF

Ejecting bad shape & textile alarm bobbins with sorting function
With Bobbin Stripper
Bobbin Stripper Bobbin Exchanger

Winding Unit
Textile alarm bobbin

Bobbin arrival
With Bobbin Exchanger
Textile alarm bobbin? Yes Ejecting

Data reading
No
Unable to find the yarn
Yes Ejecting
end of that bobbin?*
No
Minimal remnant bobbin? Yes Ejecting
No
The number of yarn end finding
attempt is added on the ID tag.

is sent to the yarn end findier.

*Bobbins which exceed the set number of attempts

29 30
 Match your needs

Bobbin-tray Recommended size of doffing box

Double feeding system enables the machine to work

two kinds of yarn simultaneously which allows the
machine with maximum flexibility with high
L W
efficiency. Two types of trays will be used for dividing
the bobbins into two separate units by section with
the mechanical system.

H
h
L−30 A

B
1 Kind (2 cop robos) Yarn end finder

Bobbin supply point Bobbin L W H h A B

Bobbin ejector 500 pcs 800 680 1000 130∼200 Max. 570
1000 pcs 1000 900 1000 130∼200 500∼675
Bobbin φ45 × L250
Bobbin ejector
Yarn end finder for yarn type-A for yarn type-A
2 Kind (2 cop robos)
Bobbin supply point
Yarn end finder for yarn type-B for yarn type-A
Bobbin supply point
for yarn type-B

Bobbin ejector
Winding section is changeable per span by recombination of guides. for yarn type-B

Dual Chute System (optional)

The number of supplied bobbins increases to 50 or more per minute. This allows for coarse yarn count on the 72-spindle machine.

Length : Max. 230mm Diameter : Max. Φ47

31 32
 Match your needs

VCF VCF Advance (optional)

Two kinds yarn supply Larger supply bobbin box
Just one machine can wind two different yarn kind / count bobbin.
Standard Advance
Labor saving No. of reserve bobbins 270pcs 540pcs

Saves max. 75% labor Max. 75%

*The number of reserve bobbins depends on the bobbin length.
in comparison to Labor Saving
magazine type.

Magazine VCF
Automatic replacement of empty bobbin box
Bunch remover An additional spare box for empty bobbins is provided.
If the one box became full, it is automatically changed to the spare box.

Sucks out the bunch of each bobbin with suction air.

Empty Bobbin Coll ection System

Standard type Sorting Type (2types, optional)

Square Box Type Fan Box Type

Ejects empty bobbins keeping same direction to help easy operation.

Sorting image (Fan Box Type) Residual yarn checker (Dual Brush Type)

33 34
 Match your needs

Cone to Cone Optinal device list

Accessory equipment Optional equipment
Outer layer sensor Straight Cone to Cone Cone to Cone Rewind
Link Coner Bobbin-tray VCF
At the package outer layer section where yarn Magazine Model-I Model-II Magazine
High efficiency drum motor
breakage can easily occur, low-speed winding is
Pac21 winding system
performed, and upon detection of the sensor, the BQC (Bobbin quality check)
winding speed is increased to efficiently reduce Ceramic cutter
yarn breakage. (set diameter: 100 – 200mm). Kink Preventing system (Hard waste reducer)
Sloughing catcher
Suction shutter
Inner layer sensor
Inner layer sensor Vibration sensor
Deceleration function PC Tensor
Outer layer sensor PC module PC Bal-Con
Upon detection of an inner layer, winding stops
Model-Ⅰ PC Sensor
automatically (ModelⅠ) or the winding speed is Auto Bobbin-Centering Function
decreased (Model Ⅰ & Ⅱ). UNIT CSY (Core Spandex Yarn) splicer
Water/Air Hybrid splicer
Inner layer removal function Splicer Water splicer with beater
After winding is complete, the inner layer is Air splicer with 3-tier nozzle
removed by sucking with the suction mouth Hot splicer
Waxing device
(Model Ⅱ).
High-speed Upper yarn sensor
winding PLC21 (Perfect Length Counter 21)
Dust collector
Low-speed
Traverse sensor
winding
V-gate tensor
Outer layer sensor 100 ∼ 200mm
Inner layer sensor
Outer layer sensor
Inner layer sensor
Blower with Static pressure control(individual blower)
Model-Ⅱ Blow cleaner
Package conveyor
Package shutter
Inner layer sensor Outer layer sensor
Plus Run system

Rewind Magazine MC
S-Feed control
AD (Automatic doffer)
Air flow meter
Power meter
Empty bobbin sorting table (Only with Line conveyor)
Mule bobbin conveyor
Split conveyor
Wide line conveyor
Bobbin stripper
CBF
Bobbin exchanger (Ejector + Chuter)
for Link Coner
Bobbin chuter
2 cop robos with 1 kind yarn supply
2 cop robos with 2 kind yarn supply
Dual chute system (Length : Max.230mm Diameter : Max. ø47)
VCF Advance (only for Fan box type)
CBF
Square box type with sorting function
Fan box type with sorting function
Bunch remover
Beater
Bottom searcher
Rotary cutter
Side suction
Auto balance
Additional Magazine
Others Spin inspector
Underground linking system
Tray selector

35 36
 Dimensions of Machine
Straight Magazine Cone to Cone

751
367 733

367 733
698 469

(1075*)
835
L-H L-H

137
Mechanical explanation

3200 (3250*)
2550 (2600*)
Muratec’s Multi-grooved drum has 3 functions by switching the guide position.

3100
2450
1) as 2 wind drum for coarse count.
367 2000 L1 1200 2000 L1
2) as 2.5 wind drum for middle & fine count.
750.8
835
1354.7
TL (750) 733 367 TL 3) as Multi-drum for higher-speed unwinding performance.
1060 1730 1060 1025(1255*)

10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP 50SP 60SP(5-span) 60SP(6-span) 72SP 80SP 10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP 50SP 60SP(5-span) 60SP(6-span) 72SP
TL 6470 7110 9740 11020 13010 14930 16280 18840 19550 22750 22820 26660 29290 TL 5270 5910 8540 9820 11810 13730 15080 17640 18350 21550 21620 25460
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460 26090 L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460
2W

830
VCF Rewind Magazine

751
367 733
1100
367 733

830
VCF Advance

1075
L-H
L-H

370
2.5W

3200
3100

2550
2450

4100
367 1650* 2000 L1
750.8 692 2000 L1 2100 2060* 733 367 TL
1060 1030 TL 1060 1105

10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP 50SP 60SP(5-span) 60SP(6-span) 72SP 6SP 12SP 18SP 24SP 30SP 36SP as Multi-Drum on 2.5W base
TL* 9430 10070 12700 13980 15970 17890 19240 21800 22510 25710 25780 29620 TL 5910 9280 13730 17640 21550 25460
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460
* VCF ADVANCE : +500
L1 3910 7820 11730 15640 19550 23460
Number of winds
•10SP/12SP : 1 kind only 3.75
3.50
2.5W
3.25
2W
3.00
2.75
Bobbin-tray
367 733

Straight Magazine / Cone to Cone Link Coner

STOP
2.50

1100
2.25

L-H Rewind Magazine 2.00

1.75

100
1.50

1500
1000 1.25
2000 1.00

1500
L-h
2000
0.75
3100

0.50
2450

A
L-h
80 100 120 140 160 180 200 220 240 260 280 300
R-h Package diameter (mm)

*3200

B
2000
R-h
367
L-h
* Very less chance to have yarn breaks due to sloughing & latching thanks to Multi-Drum.
750.8 592 2000 L1 2100 1882 1293 (400)

2200

1400
1060 1030 TL

10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP 50SP 60SP(5-span) 60SP(6-span) 72SP
L-h Rough standard of available yarn count
Winding Shape

1800
TL 10545 11185 13815 15095 17085 19005 20355 22915 23625 26825 26895 30735 A B
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460 Without 2150 2000 Regular Package Dye Package
•10SP/12SP : 1 kind only Dust Collector Yarn Count (Ne)
Drum type Cone Parallel Parallel Cone
With 2150 2200
* With front suction type of blow cleaner (optional)
•With package shutter (optional) : B=2200
0 510 20 25 40 50 60 80 140
Bobbin-tray
Link Coner
567 533

2.5W NA NA NA
1 kind 2 kinds Pac-A
2W
L-H
2W

1200
Pac-B

1400
2000 2000 1.5W

1734
1634*
R-h 2000 2000
L-h
Pac-D 2.5W
3100

2200

NA NA NA
2450

2450
L-h

2W
2250

R-h

1800 R-h
533 592 (2100*) : Available : Condition Apply NA : No Applicable

4100
2000 L1
1500

985 1030 TL

L-h
18SP 20SP 22SP 24SP 26SP 28SP 30SP 32SP 34SP 36SP 38SP 40SP 48SP 60SP
TL 9700 10340 10980 11620 12330 12970 13610 14250 14890 15530 16240 16880 19440 23350

1400
L1 5900 6540 7180 7820 8530 9170 9810 10450 11090 11730 12440 13080 15640 19550
* VCF
37 * With 2 cop robos : +300mm in a total length

38
 Dimensions of Machine
Straight Magazine Cone to Cone

751
367 733

367 733
698 469

(1075*)
835
L-H L-H

137
Mechanical explanation

3200 (3250*)
2550 (2600*)
Muratec’s Multi-grooved drum has 3 functions by switching the guide position.

3100
2450
1) as 2 wind drum for coarse count.
367 2000 L1 1200 2000 L1
2) as 2.5 wind drum for middle & fine count.
750.8
835
1354.7
TL (750) 733 367 TL 3) as Multi-drum for higher-speed unwinding performance.
1060 1730 1060 1025(1255*)

10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP 50SP 60SP(5-span) 60SP(6-span) 72SP 80SP 10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP 50SP 60SP(5-span) 60SP(6-span) 72SP
TL 6470 7110 9740 11020 13010 14930 16280 18840 19550 22750 22820 26660 29290 TL 5270 5910 8540 9820 11810 13730 15080 17640 18350 21550 21620 25460
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460 26090 L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460
2W

830
VCF Rewind Magazine

751
367 733
1100
367 733

830
VCF Advance

1075
L-H
L-H

370
2.5W

3200
3100

2550
2450

4100
367 1650* 2000 L1
750.8 692 2000 L1 2100 2060* 733 367 TL
1060 1030 TL 1060 1105

10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP 50SP 60SP(5-span) 60SP(6-span) 72SP 6SP 12SP 18SP 24SP 30SP 36SP as Multi-Drum on 2.5W base
TL* 9430 10070 12700 13980 15970 17890 19240 21800 22510 25710 25780 29620 TL 5910 9280 13730 17640 21550 25460
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460
* VCF ADVANCE : +500
L1 3910 7820 11730 15640 19550 23460
Number of winds
•10SP/12SP : 1 kind only 3.75
3.50
2.5W
3.25
2W
3.00
2.75
Bobbin-tray
367 733

Straight Magazine / Cone to Cone Link Coner

STOP
2.50

1100
2.25

L-H Rewind Magazine 2.00

1.75

100
1.50

1500
1000 1.25
2000 1.00

1500
L-h
2000
0.75
3100

0.50
2450

A
L-h
80 100 120 140 160 180 200 220 240 260 280 300
R-h Package diameter (mm)

*3200

B
2000
R-h
367
L-h
* Very less chance to have yarn breaks due to sloughing & latching thanks to Multi-Drum.
750.8 592 2000 L1 2100 1882 1293 (400)

2200

1400
1060 1030 TL

10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP 50SP 60SP(5-span) 60SP(6-span) 72SP
L-h Rough standard of available yarn count
Winding Shape

1800
TL 10545 11185 13815 15095 17085 19005 20355 22915 23625 26825 26895 30735 A B
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460 Without 2150 2000 Regular Package Dye Package
•10SP/12SP : 1 kind only Dust Collector Yarn Count (Ne)
Drum type Cone Parallel Parallel Cone
With 2150 2200
* With front suction type of blow cleaner (optional)
•With package shutter (optional) : B=2200
0 510 20 25 40 50 60 80 140
Bobbin-tray
Link Coner
567 533

2.5W NA NA NA
1 kind 2 kinds Pac-A
2W
L-H
2W

1200
Pac-B

1400
2000 2000 1.5W

1734
1634*
R-h 2000 2000
L-h
Pac-D 2.5W
3100

2200

NA NA NA
2450

2450
L-h

2W
2250

R-h

1800 R-h
533 592 (2100*) : Available : Condition Apply NA : No Applicable

4100
2000 L1
1500

985 1030 TL

L-h
18SP 20SP 22SP 24SP 26SP 28SP 30SP 32SP 34SP 36SP 38SP 40SP 48SP 60SP
TL 9700 10340 10980 11620 12330 12970 13610 14250 14890 15530 16240 16880 19440 23350

1400
L1 5900 6540 7180 7820 8530 9170 9810 10450 11090 11730 12440 13080 15640 19550
* VCF
37 * With 2 cop robos : +300mm in a total length

38
Dear Valued yarn buyers
Don't you have problems of many yarn breaks like following picutres?
These problems are coming from ‘Ribbons’ on the package.

Sloughing

Ribbon

Create yarn breaks

Latching

In order to solve these problems, Muratec has developed “Pac 21

winding system” which is combination of special machine
Pac21 winding system
program & uniquely designed drum. Thanks to this technology,
the package which is wound by “Pac21 winding system” is
always able to avoid patterning point and shows higher
Groove with 2.5W
unwinding performance as shown in following data. winding angles
Groove with 2W
winding angles
m/min.
1,700 1,650
1,600 1,550 Conventional Package
1,500 Pac21 Package Drum wind controller
1,400
1,400
1,300 1,250
1,200
1,200 Automatic Winder
1,150
1,100
1,000
900 900
900
800
Cotton Ne20 Cotton Ne30 CVC45 TC45

Note : 1) This data is just for your reference.

2) This is unwinding data which is wound from package dia. 260mm to empty with 5' 57 tube.

Quality Ring
If the package is wound by Pac21 Winding
system, the surface of package shows small
steps as per the following picture which is
namely “Quality Ring” because No. of winding
has been contoured at patterning point. It is one
of the certification of good quality package
which is suitable for high speed unwinding as
shown above.

Please check unwinding performance between your normal package and the one with Quality ring.

CAT. NO.21P8V2 19-01-1.5(FR-NS)

Oct. 2018