Actual Data Flow Rate BOG

Case C/D Line CAPC Unloading Circulation Flow Rate BOG Cal. Flow Rate BOG Act.
1 x x x x 750 750
2 o x x x 1112 991
3 o o x x 2060 1954
4 o o o x 2102 -
5 o o o o 2236 -
6 x o o o 2236 2227
7 x x o o 1288 ?
8 x x x o 884 937
9 x o x x 1698 1513
10 x x o x 1154 1235
11 x o o x 2102 2093
12 o x x o 1246 ?
13 o x o o 1288 -
14 o o x o 2194 ?
15 o x o x 1235 -
16 x o x o 1832 ?

Case Generate Flow

C/D 362 Nm3/hr 0.5 ton/hr
Cir 134 Nm3/hr 7.7 ton/hr
CAPC 948 Nm3/hr 19.5 ton/hr
Unload 404 Nm3/hr 228.7 ton/hr
 Remark
-
-
-
Never did C/D when Unloading Activity (same with case 11)
Never did C/D when Unloading Activity (same with case 6)
-
No Data Actual
-
-
-
-
No Data Actual
Never did C/D when Unloading Activity (same with case 7)
No Data Actual
Never did C/D when Unloading Activity (same with case 10)
No Data Actual
I. LP-BOG Design
ST-2101 ST-5921 New Tank
refr loss = Q / l 468.8 kg/hr 468.8 kg/hr 695.7 kg/hr
Q = max heat input 53906 kcal/hr 53906 kcal/hr 80000 kcal/hr
l = latent heat 115 kcal/kg 115 kcal/kg 115 kcal/kg
displacement loss - during filling = q * r 0.0 kg/hr 0.0 kg/hr 0.0 kg/hr
q = liq filling rate 0.0 m3/hr 0 m3/hr 0 m3/hr
r = relieving gas density 1.262 kg/m3 1.262 kg/m3 1.262 kg/m3
set pressure 0.14 k 0.14 k 0.14 k
gas temp 36.4 C 36.4 C 36.4 C
gas density at 1 atm, 0oC 1.26 kg/m3 1.26 kg/m3 1.26 kg/m3
heat fr CAPC = m * CL * DT / l 0.0 kg/hr 0.0 kg/hr 0.0 kg/hr
m 0 ton/hr 0 ton/hr 0 ton/hr
T CAPC -90 C -90 C -90 C
T C2 Tank -102.15 C -102.15 C -102.15 C
T ave -96.08 C -96.08 C -96.08 C
CL-liq spec heat, kcal/(kmol*C) 16.10 16.10 16.10
Cap vent = 468.8 kg/hr 468.8 kg/hr 695.7 kg/hr
Flow BOG each tank = 375 Nm3/hr 375 Nm3/hr 557 Nm3/hr
Flow BOG both existing tank = 750 Nm3/hr
CO-2103 (cap 1500 Nm3/hr) Run 2
CO-2101 (cap 1300 Nm3/hr) Stop
Flow BOG total = 1307 Nm3/hr
I. LP-BOG Design
ST-2101 ST-5921 New Tank
refr loss = Q / l 695.7 kg/hr 695.7 kg/hr 695.7 kg/hr
Q = max heat input 80000 kcal/hr 80000 kcal/hr 80000 kcal/hr
l = latent heat 115 kcal/kg 115 kcal/kg 115 kcal/kg
displacement loss - during filling = q * r 0.0 kg/hr 0.0 kg/hr 0.0 kg/hr
q = liq filling rate 0.0 m3/hr 0 m3/hr 0 m3/hr
r = relieving gas density 1.262 kg/m3 1.262 kg/m3 1.262 kg/m3
set pressure 0.14 k 0.14 k 0.14 k
gas temp 36.4 C 36.4 C 36.4 C
gas density at 1 atm, 0oC 1.26 kg/m3 1.26 kg/m3 1.26 kg/m3
heat fr CAPC = m * CL * DT / l 0.0 kg/hr 0.0 kg/hr 0.0 kg/hr
m 0 ton/hr 0 ton/hr 0 ton/hr
T CAPC -90 C -90 C -90 C
T C2 Tank -102.15 C -102.15 C -102.15 C
T ave -96.08 C -96.08 C -96.08 C
CL-liq spec heat, kcal/(kmol*C) 16.10 16.10 16.10
Cap vent = 695.7 kg/hr 695.7 kg/hr 695.7 kg/hr
Flow BOG each tank = 557 Nm3/hr 557 Nm3/hr 557 Nm3/hr
Flow BOG both existing tank = 1113 Nm3/hr
CO-2103 (cap 1500 Nm3/hr) Run 2
CO-2101 (cap 1300 Nm3/hr) Stop
Flow BOG total = 1670 Nm3/hr
 PU-2101 BOG Calculation

Plant Data and Constants Values Unit

Storage Tank operating pressure 750 mmH2O
C2H4 Density 564.9 kg/m3
Operating pressure at ship inlet 0.08 kg/cm2.G
Ship tank's operating pressure 1 kg/cm2.G
Run down operating pressure 40 kg/cm2.G
Rundown temperature -100 degC
BOG pressure at storage tank inlet 989 mmH2O
BOG temperature at storage tank inlet -102 degC
Ambient temperature 35 degC
Sunlit temperature 32 degC
Thermal conductivity of ambient air 0.027 W/m.K
Specific heat ambient air 1005 J/kg.K
Viscosity of ambient air 1.90E-05 kg/m.s
Density of ambient air 1.127 kg/m3
Tank capacity 16000 m3
Storage filling rate 0 m3/hr
Ship's tank unloading rate 0 m3/hr
Diameter of run down line 0.1016 m (4in)
Length equivalent of run down line 75 m
Diameter of loading line 0.254 m (10in)
Equiv. Length of loading line 500 m
Insulation thickness 0.275 m
Thermal conductivity of insulation 0.04 W/m.K
Pump head PU-2101 630 m
Efficiency of pump PU-2101 58%
Latent heat of C2H4 474.3 kJ/kg
Safety Factor 1.05

Prandl Number
Pr = 0.71
Reynold Number
Pump Rundown Line
r0 = 0.3258 m
ri = 0.0508 m
Re4 = 463280.0
ho4 = 15.4 W/m2.K
QL = 11923.2 W
Nu = 8.9
BOG(L) = 95.0 kg/h
Heat Ingress from pump
Pump rate out
V = 13.6 m3/h
= 7685.0 kg/h
Qp = 9544.0 W
BOG(P) = 72.4 kg/h
BOG rate from pumping
BOG = 167.5 kg/h
BOG = 134.0 Nm3/h
Case Power Failure

P1 710 mmH2O
P2 855 mmH2O
Q 1130 Nm3/h
t 12 h

ID 30 m
L 27 m
V 19085.175 m3
Vpor Vol 12405.364 m3
T -102 degC
171 K
n 2213.6131 mol
49.584934 Nm3/h

total Gen 1179.6 Nm3/h

As Theory 1230 Nm3/h

Theoretical Calculation
Case CO-2103 50% 750 Nm3/h
CO-2101 100% 995 Nm3/h
BOG recovered 1745 Nm3/h
Theoretical Generation
Assume:
No Unloading
CAPC 15 tph
Minimum flow PU-2101 open
BOG Gen 2316 Nm3/h
BOG unrecovered 571 Nm3/h

Pressure Increment 139.14677 mmH2O per hour

Actual Field Data

Case CO-2103 50% 750 Nm3/h

CO-2101 100% 995 Nm3/h
BOG recovered 1745 Nm3/h
Theoretical Generation
Assume:
No Unloading
CAPC 15 tph
Minimum flow PU-2101 open
BOG Gen 2316 Nm3/h
BOG unrecovered 571 Nm3/h

P1 710 mmH2O
P2 855 mmH2O
FI21050.PV 1130 Nm3/h
t 12 h

ID 30 m
L 27 m
V 19085.175 m3
Vpor Vol 12405.364 m3
T -102 degC
171 K
n 2213.6131 mol
49.584934 Nm3/h

total Gen 1179.6 Nm3/h

 C/D + CAPC UNLOADIN
CAPC

Case A B C D
1 x x x x
2 o x x x
3 o o x x
4 o o o x
5 o o o o
6 x o o o
7 x x o o
8 x x x o
9 x o x x
10 x x o x
11 x o o x
12 o x x o
13 o x o o
14 o o x o
15 o x o x
16 x o x o

x No
o Yes
UNLOADING +
CAPC CAPC ONLY
CIRCULATION
ONLY
C/D ONLY
 CO-2101 and CO-2102 Test Run Result

1. Background
Ethylene liquefaction system is an integral part of storage ethylene boil off gas (BOG) recovery. Ethylene is
compressed by CO-2101 and liquified by utilizing CO-2102 refrigerant R-22 system. In order to perform
adequacy check of the liquefaction capacity, CO-2101 and CO-2102 performance should be evaluated. Since
both compressors had been recently overhauled, actual test run of the system will show the amount of BOG
generation rate compared with the compression flow rate. This comparison shall conclude the actual BOG
liquefaction capacity and the verified BOG generation rate calculation for future Ethylene storage BOG
treatment consideration.

2. Defined basis condition

a. No unloading from CAPC
b. No unloading from jetty
c. Cooling down only for suction PU-2101 A/B

3. Method

Set CO-2103 A/B load 100% and Stabilized Storage Press.

(define as actual BOG generation)

Stop CO-2103 A/B (0% load) to let C2H4 recovery

by CO-2101 system only

Start CO-2101 and CO-2102 System 100% load

and observe parameter result periodically

C2H4 Side R-22 Side

CO-2102
1st stage CO-2101
2nd stage 1. Psuct.
1. Psuct. 1. Psuct. 1. VE-2102 Temperature 2. Pdisch.
2. Pdisch. 2. Pdisch. 3. Tsuct. 1. VE-2106
2. VE-2102 Pressure Temperature
3. Tsuct. 3. Tsuct. 3. ST-2101/5921 4. Tdisch. 2. VE-2106 Pressure
4. Tdisch. 4. Tdisch. Pressure

4. Result
4.1 Compressor Test Result
CO-2101 CO-2102
1st Stage 2nd Stage 1st Stage 2nd Stage
Pin Pout Tin Tout Pin Pout Tin Tout Pin Tin Pin Pout Tin Tout
kg/cm2.G degC kg/cm2.G degC kg/cm2.G degC kg/cm2.G degC
25-09-2017
 0.079 3.6 32 127 3.6 20.2 37 126 0.5 -19 1.2 17 40 56
0.079 3.6 32 113.6 3.6 20.2 37 110.7
07-10-2017 (after HE-2104 cleaning)
0.077 3.5 40 137 3.5 17.6 38 125 0.05 -32 0.8 13.2 - 50
0.077 3.5 40 122.4 3.5 17.6 38 103.8
Theorietical calculation
Actual Data
Appendix-A. Heat Duty Calculation of C2H4 Liquefaction System

No Condition Unit HE-2108 HE-2105 Intercooler HE-2101

Design Actual Design Actual Design Actual Design Actual
1 Duty MKcal/h 58.4 69.4 18.8 12.6 46.6 65.3 176 172.7
2 Compression Ratio
 4.2 PI Data Result
4.2.1 First Test Run (25-09-2017)

4.2.2 Second Test Run (07-10-2017) after HE-2104 Refrigerant condenser cleaning at sea water side

1st test run 2nd test run

P1 mmH2O 719 705.9
P2 mmH2O 920.5 759.8
interval hr 1.5 3.75
dP/hr mmH2O/hr 134.333 14.373333333
BOG excess kmol/hr 7.5721 2.0255
Nm3/hr 169.615 45.3712
BOG gen (CO-2103) Nm3/hr 1113 1230
Liquefaction cap. Nm3/hr 943.385 1184.6288
5. Conclusion Summary
Based on calculation, BOG generation rate is higher than liquefaction capacity of CO-2101 system. BOG
generation rate is shown by CO-2103 load, which at 100% is around 1200 Nm3/hr. CO-2101 is designed
for 995 Nm3/h BOG rate. At actual condition, higher capacity of liquefaction by decreased discharge
pressure is still unadequately recover the amount of BOG generated.
 CO-2101A CO-2101B
Design Actual Design Actual

5.02 4.17 3.7 4.21