Professional Documents
Culture Documents
HC-702WE - Service Manual (20-Mar-2013) PDF
HC-702WE - Service Manual (20-Mar-2013) PDF
Manual
French Door Refrigerator
HC-702WE
1
Content
2
Chapter 1: Functions and Characteristics
Midea Brand
3
Chapter 2: Technical Parameters
1. Specifications and main parameters of Midea Brand
Power
Effective Refrigerat Energy
Net Product consump Refrigerant/in
Series
4
Chapter 3: Cycle Diagram of the System
Dry Filter
Solenoid valve
Chilling capillary
Chilling evaporator
Dew eliminating tube
Freezing capillary
5
Chapter 4: Electric Schematic Diagram
and Circuit Wiring Diagram
Electric schematic diagram:
ambient
temperature sensor
inlet pipe heater strip
door display panel
123
black
brown
1 2 3 4 5 6
black white
2 3 4
3 2 1
1
black
CN 6 CN 2
control circuit board
purple
CN9
blue
CN13
CN14 CN 16 CN7 CN15 red CN10 CN12 CN 11 CN5 CN4 CN3 CN1 1 2 3
13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4321 9 8 7 6 5 4 3 21 1 2 3 4 5 67 1 2 3 4 5 6 7 8 9 10 1 2 123 4 5 6 7 8 1 23 4 5 6 1 2 3 45 6 7 1 2 3 white black
cyan purple orange red white black blue yellow brown green pink blue/white gray red tawny white blue gray black yellow pink gray tawny red white orange purple red black yellow blue purple white brown blue yellow cyan purple red black blue yellow white white purple red black pink orange yellow white black black cyan gray red orange blue cyan
blue purple white red black red yellow blue tawny blue
brown blue
compressor frequency
conversion board
1 2 3 4 5
defrost sensor
fan electromotor
refrigerating defrost heater
black
3 black
fuse
fuse
red 2 red
chilling chamber defrosting heater
purple
1 purple
door turnover beam heater
chilling chamber
sensor
door turnover beam component
chilling chamber
cool chamber 1 2 3 4
chamber
purple red black
12 3 45 6
electric
changeover
变温室控制板
valve
UV-LIGHT WAVE PRESERVING LAMP
brown
1
brown/
white
2
blue
blue
temperature-variable
3
/white
yellow
chamber motorized
4
/green
JM
operated damper brown blue black
compressor
yellow-green
yellow-green yellow-green
yellow-green
filter
yellow-green
This wiring diagram is applicable for: the Midea Brand refrigerator produced in the economic
development zone
6
Chapter 5: Guide for Maintenance of
R134a Refrigerator
I. Property of the R134a refrigerant
R134a, also named as tetrafluoroethane, is one of the hydrofluorocarbon (HFC for short), The
molecular weight of it is 102, and its structural formula is CH2FCF3. It is colorless transparent liquid,
without turbidity and foreign odor. Its ozone depleting potential (ODP: ozone depletion potential) = 0. and
its greenhouse effect potential (GWP: global warming potential) = 1300. ASHRAE safety class: A1. I is
non-toxic and non-flammable.
II. Maintenance technology of R134a refrigerator
1. General requirement: no matter whether there is leakage of the system, reliable earthing for all the
equipment is necessary when filling the refrigerant, so as to avoid sparks resulting from possible static
electricity. Besides, all the wiring must be firm, and wrong wiring is not permitted.
2. Firstly, check whether there is fire source around, and keep favorable ventilation;
3. Get the equipment and fittings ready which are specially used for maintenance;
4. Check the safety of maintenance equipment and main supply;
5. Check whether there is leakage, loose for the emptying clamp, and adjust it to the proper position;
6. Lead the exhaust pipe to the outdoor, get the emptying clamp stuck at the dry filter, start the
compressor, and stop after 5-minute operation. Vibrate the compressor, so as to discharge the
isobutane dissolved with lubricating oil. After 3-minute suspension, re-plug to operate for 5 minutes, so
as to minimize the isobutane content in the pipe system;
7. Cut off the power supply, seal the air vent of dry filter, get the special emptying clamp stuck at the low
voltage tube of the compressor, use the R134a vacuum pump to evacuate, and operate for 10 minutes;
8. Remove the compressor, dry filter using pipe cutter, and adopt nitrogen to blow the pipe for more than
5 seconds;
9. Change the R134a compressor, dry filter, and weld each interface by gas welding;
10. Blow the nitrogen to check the leakage, with nitrogen pressure no larger than 0.8Mpa, and use soap
water to check the leakage;
11. Discharge the nitrogen, and evacuate for more than 20 minutes, so that the vacuum degree will
reach up to specified value;
12. In order to ensure the accuracy of recharge, electronic scale shall be adopted for the weighting
during the filling. Plug the refrigerator to operate;
13. There is no abnormal seal;
14. Use suds to check leakage of the seal;
15. Plug the refrigerator to operate, and test its performance.
III. Precautions
1. If it is required to change the compressor during repair, the recharged amount shall be specified value;
no need to change the compressor, the recharged amount shall be 90% of the specified value.
2. It is not advisable to open the refrigerating system to operate at home by the users in principle,
because it is dangerous.
7
Chapter 6: Flow Chart of Refrigerator
Failure Predication
abnormal operation
of refrigerator
electroless check the
plug and
socket fuse
check the power
supply and voltage
too low voltage check indoor
normal power circuit
The compressor
The
can be started and compressor
operated normally fails to start
display and light display and light on
off
Whether the display Firstly, eliminate the
displays normally, yes trouble according to
See Figure-4 Use the oscilloscope to
whether there is
trouble code
the trouble code
and instruction.
check the check whether there is
yes no
Whether the whether the
Whether the chilling whether the chilling
refrigerating chamber temperature of chamber blower
chamber blower fan check whether the
blower fan works temperature-variable fan works change the frequency
works normally frequency
normally chamber is normal master control conversion board
conversion board
yes no yes no on the high side on the low side
yes no board
and compressor
connector are
See Figure-3 trouble
correctly erected
the temperature-variable air there is no sound of check the no yes change the
Check the chilling Whether the Check the refrigerating temperature-varia condensate fan or
Whether the chilling duct is blocked up or the flowing coolant at frequency
blower fan circuit refrigerating blower fan circuit or ble damper opens change the blower conversion board
chamber defrosting temperature-variable
all the time and the inlet of
or change the defrost heater is change the chilling evaporator fan
heater is normal damper is not open
cannot be closed wrong terminal
chilling blower fan normal blower fan linear ordering may compress
no yes no yes cause compressor
trouble easily or trouble
clear out the foaming material in change the very low power
Check the heater Check which one is
the temperature-variable air temperature-vari
Check the heater Check whether the
circuit or change the larger, the compressor
duct, or check the damper able damper change the change the
circuit or change the electric changeover See Figure-5 circuit and change the
refrigerating defrost power or the rated
chilling chamber
defrosting heater
valve works normally
heater power
temperature-variable damper
compressor compressor
no yes smaller larger dissect the process
tube after closing
down
Check the electric Check which one is There is insufficient The system pipeline is
valve circuit or larger, the compressor coolant in the blocked up. Find out
change the electric power or the rated system, and refilling the blocking point,
changeover valve power is required weld and refill again
● For different products, there is some difference for the predication of failure, thus, it is un-necessary to
explain each point clearly.
● For products with inleakage and in need of repair, excavate the foaming material according to the
pipeline location drawing in Chapter 3. Carry out repair welding for the inleakage point, and conduct
pressure maintaining and leakage detecting. No leakage found, fill it with foaming material.
Figure -1
Use oscilloscope to
check whether
signal is output here
8
Figure -2
Figure -3
Figure -4
Sensor failure Failure code Remarks
Chilling chamber E1
Incasement sensor failure Refrigerating chamber E2
Temperature-variable E3
chamber
Defrost sensor failure Chilling defrost sensor E4
Refrigerating defrost sensor E5
Ambient temperature sensor Ambient temperature E7
failure sensor
Communication failure - E9
High temp. alarm of - EA
refrigerating chamber
Figure -5
Rated power table of refrigerator in different ambient temperature
Scope of ambient temperature ℃
Below 22℃ ℃
22~28℃ ℃
28~35℃ ℃
Over 35℃
Variation range of rated power 80~105W 95~130W 125~160W 140~190W
Note: If the difference between actual power and the above rated power is within 10W, it can be
considered to be normal.
9
Chapter 7: Exploded View of the Product
and Parts List
Exploded view of product:
Parts list:
S/N Name Material /specification Qty.
1 Display panel decorative part IMD technology /ABS 1
2 Rubber keying of display panel Silicon rubber 2
3 PCB dead plate of display panel ABS 1
4 Display panel Component 1
5 Cross recessed pan head tapping screw Q215 4
6 Magnet-fixed box POM 2
7 Magnet High magnetic 8
8 Cold storage door handle component Stainless steel304 2
9 Preassemble of the left cold storage door Component 1
10 Handle set bolt 45#+heat treatment 8
11 Cold storage door seal component Component 2
10
17 Torsional spring 1Cr9Ni18Ti 1
18 Rollover beam upper-pivot POM 1
19 Rollover beam pivot upper housing ABS 1
20 Rollover beam foam EPS 1
21 Rollover beam slide reinforcement POM 1
22 Cross recessed pan head tapping screw Q235A 1
11
52 Rack glass of fruit vegetable box Glass 1
53 Cover plate decorative part of cold storage air duct PS, spraying with dull silver 1
13
122 Refrigeration lamp base PS 1
123 Refrigeration LED lamp Component 1
14
157 Feed water pump box PS 1
158 Outlet pipe of water pump Silicon rubber 1
15
192 Refrigeration upper door seal component Component 1
193 Preassembly of refrigeration upper door Component 1
199
200
201
This detail is compiled referring to the Midea Brand HC-702WE product, and there is some difference
with other products. For the electric parts, please refer to the Electric Schematic Diagram and Circuit
Wiring Diagram in Chapter 4.
16