Download as pdf or txt
Download as pdf or txt
You are on page 1of 16

Technical Service

Manual
French Door Refrigerator
HC-702WE

1
Content

Chapter 1: Functions and Characteristics


Chapter 2: Technical Parameters
Chapter 3: Cycle Diagram of the System
Chapter 4: Electric Schematic Diagram and Circuit
Wiring Diagram
Chapter 5: Guide for Maintenance of R134a Refrigerator
Chapter 6: Failure Predication Flow Chart
Chapter 7: Exploded View of the Product and Parts List

2
Chapter 1: Functions and Characteristics

Midea Brand

● DC frequency conversion technology;

● Double evaporator system, chill and refrigerate food separately, so as to

prevent from tainting by odor;

● High moisture system, with moisture rate up to 80%, so as to increase the

freshness retaining of fruits and vegetables;

● Mute design; noise level≤45dB;

● According to the actual frequency of usage, intelligent defrosting is adopted

for the frosting speed, which is better for energy saving;

● Thermostatic preservation technology, with independent air circulation

system designed in the chilling chamber, so that the temperature can be

independently controlled, the storage temperature is stable, and the freshness

of food can be retained longer.

3
Chapter 2: Technical Parameters
1. Specifications and main parameters of Midea Brand

Power
Effective Refrigerat Energy
Net Product consump Refrigerant/in
Series

/refrigera Climate ing consum Temp.


Model weight size tion Compressor jection rate
tion type capacity ption control
(kg) (mm) (kW·h/24h (g)
(L) (kg/24h) grading
)
911×728. Embraco
5×1775(
HC-702WE 540/420 T 10 137
without
1.18 A+ VEGZ7H Computer R134a/180
handles)
Dual system
refrigerator

4
Chapter 3: Cycle Diagram of the System

Dry Filter

Solenoid valve

Chilling capillary
Chilling evaporator
Dew eliminating tube
Freezing capillary

Freezing evaporator Compresso


Condenser

Applicable for: HC-702WE (economic development zone)


The size on the drawing is a theoretical size, and it is different from full size.

5
Chapter 4: Electric Schematic Diagram
and Circuit Wiring Diagram
Electric schematic diagram:

Circuit wiring diagram:

ambient
temperature sensor
inlet pipe heater strip
door display panel

123
black

brown
1 2 3 4 5 6

black white
2 3 4
3 2 1

1
black

CN 6 CN 2
control circuit board
purple
CN9

blue

white pink blue


red yellow white blue

CN13

CN14 CN 16 CN7 CN15 red CN10 CN12 CN 11 CN5 CN4 CN3 CN1 1 2 3
13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4321 9 8 7 6 5 4 3 21 1 2 3 4 5 67 1 2 3 4 5 6 7 8 9 10 1 2 123 4 5 6 7 8 1 23 4 5 6 1 2 3 45 6 7 1 2 3 white black
cyan purple orange red white black blue yellow brown green pink blue/white gray red tawny white blue gray black yellow pink gray tawny red white orange purple red black yellow blue purple white brown blue yellow cyan purple red black blue yellow white white purple red black pink orange yellow white black black cyan gray red orange blue cyan
blue purple white red black red yellow blue tawny blue
brown blue

compressor frequency
conversion board

brown blue black

1 2 3 4 5

defrost sensor

fan electromotor
refrigerating defrost heater

black
3 black
fuse

fuse

red 2 red
chilling chamber defrosting heater

purple
1 purple
door turnover beam heater

defrost sensor purple


1 purple

red 2 red fan electromotor


black
3 black

chilling chamber sensor

chilling chamber
sensor
door turnover beam component

chilling chamber ceiling lamp

GM ice maker electric machine

chilling chamber side lamp red 1 red


white 2 white switch
yellow
3 yellow
blue 4 blue
purple
1 purple
ice maker water
blue 2 blue pump

chilling chamber side lamp refrigerating


ceiling lamp

chilling chamber

temperature-variable purple red black

temperature-variable chamber sensor


1 2 3 tawny blue yellow-green

cool chamber 1 2 3 4
chamber
purple red black

tawny blue yellow-green

12 3 45 6

electric
changeover
变温室控制板
valve
UV-LIGHT WAVE PRESERVING LAMP
brown
1

brown/
white
2

blue
blue

temperature-variable
3

/white
yellow
chamber motorized
4

/green

JM
operated damper brown blue black

compressor

yellow-green

yellow-green yellow-green

yellow-green
filter
yellow-green

This wiring diagram is applicable for: the Midea Brand refrigerator produced in the economic
development zone

6
Chapter 5: Guide for Maintenance of
R134a Refrigerator
I. Property of the R134a refrigerant
R134a, also named as tetrafluoroethane, is one of the hydrofluorocarbon (HFC for short), The
molecular weight of it is 102, and its structural formula is CH2FCF3. It is colorless transparent liquid,
without turbidity and foreign odor. Its ozone depleting potential (ODP: ozone depletion potential) = 0. and
its greenhouse effect potential (GWP: global warming potential) = 1300. ASHRAE safety class: A1. I is
non-toxic and non-flammable.
II. Maintenance technology of R134a refrigerator
1. General requirement: no matter whether there is leakage of the system, reliable earthing for all the
equipment is necessary when filling the refrigerant, so as to avoid sparks resulting from possible static
electricity. Besides, all the wiring must be firm, and wrong wiring is not permitted.
2. Firstly, check whether there is fire source around, and keep favorable ventilation;
3. Get the equipment and fittings ready which are specially used for maintenance;
4. Check the safety of maintenance equipment and main supply;
5. Check whether there is leakage, loose for the emptying clamp, and adjust it to the proper position;
6. Lead the exhaust pipe to the outdoor, get the emptying clamp stuck at the dry filter, start the
compressor, and stop after 5-minute operation. Vibrate the compressor, so as to discharge the
isobutane dissolved with lubricating oil. After 3-minute suspension, re-plug to operate for 5 minutes, so
as to minimize the isobutane content in the pipe system;
7. Cut off the power supply, seal the air vent of dry filter, get the special emptying clamp stuck at the low
voltage tube of the compressor, use the R134a vacuum pump to evacuate, and operate for 10 minutes;
8. Remove the compressor, dry filter using pipe cutter, and adopt nitrogen to blow the pipe for more than
5 seconds;
9. Change the R134a compressor, dry filter, and weld each interface by gas welding;
10. Blow the nitrogen to check the leakage, with nitrogen pressure no larger than 0.8Mpa, and use soap
water to check the leakage;
11. Discharge the nitrogen, and evacuate for more than 20 minutes, so that the vacuum degree will
reach up to specified value;
12. In order to ensure the accuracy of recharge, electronic scale shall be adopted for the weighting
during the filling. Plug the refrigerator to operate;
13. There is no abnormal seal;
14. Use suds to check leakage of the seal;
15. Plug the refrigerator to operate, and test its performance.

III. Precautions
1. If it is required to change the compressor during repair, the recharged amount shall be specified value;
no need to change the compressor, the recharged amount shall be 90% of the specified value.
2. It is not advisable to open the refrigerating system to operate at home by the users in principle,
because it is dangerous.

IV. Servicing installation and tools


1) R134a evacuating placer
2) Electronic scale
3) Emptying clamp
4) Sealing clamp

7
Chapter 6: Flow Chart of Refrigerator
Failure Predication
abnormal operation
of refrigerator
electroless check the
plug and
socket fuse
check the power
supply and voltage
too low voltage check indoor
normal power circuit

The compressor
The
can be started and compressor
operated normally fails to start
display and light display and light on
off
Whether the display Firstly, eliminate the
displays normally, yes trouble according to
See Figure-4 Use the oscilloscope to
whether there is
trouble code
the trouble code
and instruction.
check the check whether there is

power line signal sent out from the See Figure-1


main control panel
no
no yes
abnormal operation poor refrigeration
poor refrigeration of poor refrigeration of the of the chilling and check whether there
chilling chamber of refrigerating temperature-variabl refrigerating master control is voltage output from
chamber e chamber chamber board trouble the frequency See Figure-2
conversion board

yes no
Whether the whether the
Whether the chilling whether the chilling
refrigerating chamber temperature of chamber blower
chamber blower fan check whether the
blower fan works temperature-variable fan works change the frequency
works normally frequency
normally chamber is normal master control conversion board
conversion board
yes no yes no on the high side on the low side
yes no board
and compressor
connector are
See Figure-3 trouble

correctly erected

the temperature-variable air there is no sound of check the no yes change the
Check the chilling Whether the Check the refrigerating temperature-varia condensate fan or
Whether the chilling duct is blocked up or the flowing coolant at frequency
blower fan circuit refrigerating blower fan circuit or ble damper opens change the blower conversion board
chamber defrosting temperature-variable
all the time and the inlet of
or change the defrost heater is change the chilling evaporator fan
heater is normal damper is not open
cannot be closed wrong terminal
chilling blower fan normal blower fan linear ordering may compress
no yes no yes cause compressor
trouble easily or trouble
clear out the foaming material in change the very low power
Check the heater Check which one is
the temperature-variable air temperature-vari
Check the heater Check whether the
circuit or change the larger, the compressor
duct, or check the damper able damper change the change the
circuit or change the electric changeover See Figure-5 circuit and change the
refrigerating defrost power or the rated
chilling chamber
defrosting heater
valve works normally
heater power
temperature-variable damper
compressor compressor
no yes smaller larger dissect the process
tube after closing
down

Check the electric Check which one is There is insufficient The system pipeline is
valve circuit or larger, the compressor coolant in the blocked up. Find out
change the electric power or the rated system, and refilling the blocking point,
changeover valve power is required weld and refill again

smaller larger there is no there is liquid


liquid ejected ejected
There is insufficient The system pipeline is all the coolant
coolant in the blocked up. Find out
system, and refilling the blocking point, is leaked
is required weld and refill again
find out the restarted, there restarted, there
leakage point, is no suction at is suction at the
pump out and the cutting incision
refill the coolant nozzle
compressor is there is blockage on
out of work the high voltage side

change the clear the blockage,


evacuate and refill
compressor the coolant.

● For different products, there is some difference for the predication of failure, thus, it is un-necessary to
explain each point clearly.
● For products with inleakage and in need of repair, excavate the foaming material according to the
pipeline location drawing in Chapter 3. Carry out repair welding for the inleakage point, and conduct
pressure maintaining and leakage detecting. No leakage found, fill it with foaming material.
Figure -1

Use oscilloscope to
check whether
signal is output here

8
Figure -2

Check that whether


voltage is output here

Figure -3

Figure -4
Sensor failure Failure code Remarks
Chilling chamber E1
Incasement sensor failure Refrigerating chamber E2
Temperature-variable E3
chamber
Defrost sensor failure Chilling defrost sensor E4
Refrigerating defrost sensor E5
Ambient temperature sensor Ambient temperature E7
failure sensor
Communication failure - E9
High temp. alarm of - EA
refrigerating chamber

Figure -5
Rated power table of refrigerator in different ambient temperature
Scope of ambient temperature ℃
Below 22℃ ℃
22~28℃ ℃
28~35℃ ℃
Over 35℃
Variation range of rated power 80~105W 95~130W 125~160W 140~190W

Note: If the difference between actual power and the above rated power is within 10W, it can be
considered to be normal.
9
Chapter 7: Exploded View of the Product
and Parts List
Exploded view of product:

Parts list:
S/N Name Material /specification Qty.
1 Display panel decorative part IMD technology /ABS 1
2 Rubber keying of display panel Silicon rubber 2
3 PCB dead plate of display panel ABS 1
4 Display panel Component 1
5 Cross recessed pan head tapping screw Q215 4
6 Magnet-fixed box POM 2
7 Magnet High magnetic 8
8 Cold storage door handle component Stainless steel304 2
9 Preassemble of the left cold storage door Component 1
10 Handle set bolt 45#+heat treatment 8
11 Cold storage door seal component Component 2

12 Rollover beam cover plate Cold-rolled plate Q235 (t0.8) 1

13 Rollover beam heater Component 1

14 Torsional spring sleeve Copper pipe 1

15 Rollover beam down-pivot housing ABS 1

16 Rollover beam down-pivot POM 1

10
17 Torsional spring 1Cr9Ni18Ti 1
18 Rollover beam upper-pivot POM 1
19 Rollover beam pivot upper housing ABS 1
20 Rollover beam foam EPS 1
21 Rollover beam slide reinforcement POM 1
22 Cross recessed pan head tapping screw Q235A 1

23 Rollover beam body ABS 1


24 Cross recessed pan head tapping screw Q215 4
25 Foldaway of grease box Transparent PS 2

26 Left grease box body HIPS 1


27 Left gallon bottle pedestal Transparent PS 2

28 Left special-shaped bottle pedestal Transparent PS 1


29 Right door preassembly of cold storage Component 1
30 Door-closing arresting device - right POM 1
Hot rolling pickled plate 1
31 Door-open arresting device - right
Q235/t2.5
32 Right grease box body HIPS 1

33 Right special-shaped bottle pedestal Transparent PS 1


34 Right gallon bottle pedestal Transparent PS 2
35 Allotype egg stand Transparent PS 2

36 Big sealed case Transparent GPPS 1

37 Small sealed case Transparent GPPS 2


38 Small sealed case cover HIPS 2
39 Big sealed case cover Transparent GPPS 1
40 Splitter plate of temperature-variable drawer HIPS 1

41 Full width temperature-variable drawer component Component 1

42 Left fruit vegetable box component Component 1

43 Sliding cantilever rack component Component 1

44 Left cantilever rack component Component 1

45 Conditioning plate of fruit vegetable box ABS 2

46 Card of conditioning plate PS 2

47 Strengthened iron of fruit vegetable box cover plate Q215A 2

48 Water tank component Component 1

49 Cover plate of fruit vegetable box HIPS 1


50 Right cantilever rack component Component 1

51 Folded cantilever rack component Component 1

11
52 Rack glass of fruit vegetable box Glass 1
53 Cover plate decorative part of cold storage air duct PS, spraying with dull silver 1

54 Screw cap of cold storage PS 1


55 Cross recessed pan head tapping screw Q235A 2

56 Middle support iron of cantilever rack t2/Cold-rolled plate 1


57 Chilling chamber temperature sensor Component 1
58 Cover plate of cold storage air duct PS 1

59 Flotation sponge of cold storage air duct LC 1


60 Main foam of cold storage air duct EPS 1
61 Left cover of cold storage air duct foam EPS 1

62 UV preserving lamp shade Translucent PS 2

63 Right cover of cold storage air duct foam EPS 1


64 Cross recessed pan head tapping screw Q215 10
65 Cold storage blower fan support Modified pp 1
66 Main cover of cold storage air duct foam EPS 1
67 Front cover of evaporator t0.4/ aluminizing zinc plate 1
68 UV preserving LED lamp Component 1

69 Chilling chamber fin evaporator component Component 1


70 Water collector of cold storage t0.4/ aluminizing zinc plate 1

71 Left support of fruit vegetable box cover plate ABS 1

72 Fruit vegetable box cushion Silicon rubber 4


73 Right support of fruit vegetable box cover plate ABS 1

74 Fruit vegetable box roller POM 4

75 Rollover beam guide holder ABS 1

76 Cold storage ceiling lamp shade GPPS 1

77 Cold storage upper LED lamp Component 1


78 Cold storage ceiling lamp base PS 1

79 Cold storage side lamp base Translucent GPPS 2


80 Cold storage side LED lamp Component 2
81 Left top hinged cover ABS 1
Hot rolling pickled plate 1
82 Left top hinge
Q235
83 cantilever rack side support iron t2/Cold-rolled plate 2
Hot rolling pickled plate 1
84 Left middle hinge
Q235
85 Cold storage door switch Component 2
86 Right top hinged cover ABS 1
12
87 Cross recessed pan head tapping screw Q215 21
88 Cross recessed hexagon bordered screw 1022, galvanization 6

89 Right top hinge Hot rolling pickled plate Q235 1


90 Box assembly Component 1

91 Frequency conversion plate Component 1


92 Mains filter Component 1
93 Main control panel Component 1

94 Main control panel cover t0.4/ aluminizing zinc plate 1


95 Foam seal PE foam 1
96 Compensator component Component 1

97 Back cover of compressor t0.35/ aluminizing zinc plate 1


15# carburized surface 4
98 Y-shape pan head tapping screw
galvanizing passivation
99 Drain connection Blow molding PP 2
100 Drain blind joint Rubber 2

101 Evaporating pan PP 1


102 Compressor component Component 1

103 Back cushion blocking of blower fan NR 3


104 Chilling fan electromotor Component 1

105 Front cushion blocking of blower fan NR 3

106 Blower fan box Antiflaming PP 3


107 Side cushion blocking of blower fan NR 3
108 Chilling electromotor support PP 1
109 Chilling fan blade ABS 1

110 Dry filter Copper pipe 1

111 Cushion cover of compressor Rubber 4

112 Back roller POM 2

113 Caster axle Cold-rolled plate 2

114 Floor plate of compressor t1.5 hot zinc plate 1

115 Power line Component 1


Cross recessed countersunk head stainless steel 4
116
tapping screw /
Hot rolling pickled plate 1
117 Right middle hinge component
Q235, chrome-plating
118 Middle sleeve POM 2
119 Cross recessed pan head shoulder locking screw 20#, white galvanized 4

120 Leveling adjuster POM 2


121 Right support of refrigeration slide ABS 2

13
122 Refrigeration lamp base PS 1
123 Refrigeration LED lamp Component 1

124 Refrigeration lamp shade Transparent GPPS 1


125 Cross recessed pan head tapping screw Q215 14

126 Left support of refrigeration slide ABS 2


127 Right support of temperature-variable drawer HIPS 1
128 Left support of temperature-variable drawer HIPS 1

129 Cross recessed pan head tapping screw Q235A 2


130 Temperature-variable chamber control panel Component 1
131 Temperature-variable chamber control face mask PC 1

132 Right slide of temperature-variable drawer Component 1

133 Refrigerating chamber fin evaporator component Component 1


134 Refrigeration water collector Aluminizing zinc plate 1
Refrigeration air duct thermal insulation small XPE+aluminum-plated 1
135
sponge aluminum foil membrane
136 Left slide of temperature-variable drawer Component 1
137 Refrigerating chamber fan electromotor Component 1
Refrigeration air duct thermal insulation large XPE+aluminum-plated 1
138
sponge aluminum foil membrane
139 Cross recessed pan head tapping screw Q215 10
140 Refrigeration motor bracket PP 1
141 Cold storage fan blade ABS 2

142 Refrigeration air duct separator Aluminizing zinc plate 1


143 Mud sill dog PS 1

144 Damper water-proof sponge EPDM 1


145 Temperature-variable chamber damper foam EPS 1
146 Motorized operated damper Component 1
Temperature sensor of the temperature-variable 1
147
chamber Component
148 Refrigeration air duct foam EPS 1

149 Damper casing of temperature-variable chamber PP 1

150 Cross recessed pan head tapping screw Q215A 4

151 Front shroud of the special-shaped water pipe PS 1

152 Water-pipe insulation casing PE foaming 1


153 Special-shaped water-pipe blow molding PP 1
154 Rubber coating of refill tube Silicon rubber 1

155 Refrigeration air duct cover plate PP 1


156 Cross recessed pan head tapping screw Q215A 3

14
157 Feed water pump box PS 1
158 Outlet pipe of water pump Silicon rubber 1

159 Built-in water pump for ice maker Component 1


160 Feed water pump box cover PS 1

161 Inlet of water pump Silicon rubber 1


162 Water tank limit buckle POM 1
163 Ice exploration rod of ice maker PP 1

164 Ice maker spacing PS 1


165 Ice maker hanger PS 1
166 Ice maker hanging button PS 1

167 Cross recessed pan head tapping screw Q215 4

168 Right fruit vegetable box component Component 1


169 Frame of ice maker & ice cube tray PS 1
170 Twisting ice cube tray PP 1
171 Frame cover of ice maker & ice cube tray PS 1
172 Lower refrigeration drawer dog Modified PP 1
173 Lower refrigeration drawer Modified PP 1

174 Strengthened iron of lower drawer Q235 1


175 Separator of lower refrigeration drawer Modified PP 1

176 Refrigeration drawer synchronous gear POM 4

177 Refrigeration synchronous gear connecting rod Q235 2


178 Right refrigeration slide component Component 2

179 Quick freezing pan AL 1

180 Separator of upper refrigeration drawer Modified PP 1

181 Upper refrigeration drawer Modified PP 1

182 Left refrigeration slide component Component 1


183 Ice storage box Transparent PS 1

184 Refrigeration door switch dog PP 2


185 Left strut member of refrigeration drawer Q215+anti-corrosion 2
186 Refrigeration lower door seal component Component 1

187 Preassembly of refrigeration lower door Component 1

188 Ice scoop PP 1

189 Right strut member of refrigeration drawer Q215+anti-corrosion 2

190 Hexagon flange tapping screw \ 12

191 Cross recessed pan head tapping screw Q215 8

15
192 Refrigeration upper door seal component Component 1
193 Preassembly of refrigeration upper door Component 1

194 Refrigeration handle component Stainless steel304 2


195 Hexagon flange tapping screw 20# 2

196 Right door-closing arresting device POM 1


197 Cross recessed screw 10# 4
198 Right door-open arresting device Q215A 1

199
200
201
This detail is compiled referring to the Midea Brand HC-702WE product, and there is some difference
with other products. For the electric parts, please refer to the Electric Schematic Diagram and Circuit
Wiring Diagram in Chapter 4.

16

You might also like