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2016 E450 Schematic-A PDF
2016 E450 Schematic-A PDF
BK - BLACK HARNESS #
CONNECTOR LOADING DIAGRAMS............3-4-5-6-7-8 CONNECTOR
BR - BROWN SYMBOL HARNESS # ITEM #
CONNECTOR LOCATING DIAGRAM.............9 ITEM # CONN. DESCRIPTION
DB - DARK BLUE 1.1
POWER DISTRIBUTION.............................10-11-12 1.1 2.3 COWL CONNECTOR
DG - DARK GREEN
GROUND DISTRIBUTION...........................14 A A 12020991
GY - GRAY CAVITY
SWITCHES................................................15-16 IDENTIFICATION CONN. PART NO.
LB - LIGHT BLUE
WIPER SYSTEM........................................17
LG - LIGHT GREEN
FORWARD LAMP WIRING...........................18 CONTINUE TO
OR - ORANGE ANOTHER SHEET
REAR LIGHT WIRING-STANDARD...............19-20
PK - PINK CONTINUED FROM
CLEARANCE LIGHT SYSTEM......................21 ANOTHER SHEET
FRONT CLEARANCE LIGHT........................22 RD - RED CONN. WITH NO
18 - 18 GA - 0.8mm
16 - 16 GA - 1.0mm
14 - 14 GA - 2.0mm 500 BK 2.0mm
12 - 12 GA - 3.0mm WIRE GAUGE SIZE IN MM
NOTES:
1) ALL CONNECTORS ARE SHOWN IN THE LOAD WIRE COLOR
POSITION. CIRCUIT # BATT
LEGEND
HOT AT ALL TIMES
PAGE 2 OF 12
CONNECTOR VIEW
350 BK/PK
200 DB 350 BK/PK
238 YL 234 RD 150 RD 200 DB
520 WT 234 RD 150 RD
232 DG 236 LG 236 LG 234 RD 500 WT 520 WT 234 RD
230 BR 232 DG 222 YL
500 BK 500A WT
238 YL 222 YL
1 4 7 10 13
1 4 7 10 13
1 2 3 4 A B C D E F 220 YL 2 5 8 11 14
5 6 7 8 256 DG/WT 220 YL 2 5 8 11 14
3 6 9 12 15 257 LB 256 DG/WT
224 YL/BK
110B PK/BK 3 6 9 12 15 257 LB
224 YL/BK
258 LB/WT 110 PK/BK
231 BR/WT
254 DG 258 LB/WT
500 BK 231A BR/WT
1.3 2.1 2.2 254 DG
230 BR 291 DB TO REAR STRUCTURE TO ROOF HARNESS TO ROOF HARNESS
1.1 HARNESS 770023-1 770023-1
CHASSIS INTERFACE 12015799
7283-5574-10
222 YL/BK
231B BR/WT 500B WT 500A WT
230A BR 1 4
224 YL/BK
500A WT
2 5
230A BR
3 6
2.3 2.4 3.1 3.2
"A" PILLAR(ROOF) "A" PILLAR(ROOF) "A" PILLAR(ROOF) "A" PILLAR(ROOF)
MOLDED CONN. MOLDED CONN. MOLDED CONN. MOLDED CONN.
4.4
ROOF HARNESS
770020-1
230A BR 234B RD 236A LG
500A WT
500 WT 232A DG 230C BR
236 LG 236B LG 500D WT
238B YL 500C WT
B 238 YL A B
A E F E D C B A
D C
234 RD
B A
230 BR
5.2
5.5
LEFT MARKER
BACK UP ALARM
5.1 12015792 5.4
12010973
LEFT S/T/T FEED FRAME RAIL HARNESS
12034342 12010975
B 232B DG
A E 230G BR
236C LG
B A D C LEGEND
5.6 BATT HOT AT ALL TIMES
5.7
LICENSE PLATE LIGHT 234C RD
LICENSE PLATE LIGHT
12010996 5.8 IGN HOT IN RUN OR START
12010996
RIGHT MARKER
5.9 ACC HOT IN ACC OR RUN
12015792
RIGHT S/T/T FEED
12034342
ENGINEER DRAWN BY TITLE
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ELECTRICAL SCHEMATIC #-4
CONNECTOR VIEW
890 VT 850 YL
513 WT 510 WT
16 8 511 WT
120 OR 860 YL/BK
830 RD 8 1
170A RD 511 WT 870 YL/WT
850 YL 820 DG 830 RD
15 7 9 2
236 LG
14 6 R A 700B DB/WT
230A BR 10 3
13 5 B
P Q C
O D 11 4
500A WT B 12 4 S V
E A N E
240 LG/BK 11 3 T U 12 5
C D 235 YL
M F
10 2 512 WT L K H G
242A RD/BK 13 6
890 VT
J I 110 PK/BK 512 WT
731 DB
870 YL/WT
9 1 860 YL/BK 14 7
236 LG 110 PK/BK 830A RD 840 GY
190B RD
6.1 890A VT
LEFT LAMP FEED
12065158 6.2 6.4 6.5
FORD CHASSIS CONNECTION-ENG-2 TO COWL CONNECTOR TO WIPER CONTROL MODULE
33486-1601 15492521 54201411
890A VT
731 DB 2 170 RD 190A RD 700 DB/WT 700C DB/WT
170A RD 190B RD
700A DB/WT
F E D
513 WT
A B C 1 A B A B A B
500B WT
6.8
6.7 WASHER MOTOR (ETP)
HVAC WATER VALVE 480115-3 6.10 6.11 6.13
12052848 CLEARANCE LIGHT FUSE KEYLESS POWER FUSE BLOWER MOTOR FUSE
12085030 12085030 12085030
230B BR
500C WT 237A GY
830A RD
B 233 DG 230A BR 230A BR
840 GY
820 DG E A 237B GY
120 OR 500A WT 500B WT
A B C D E 241 LG/WT
C D
242B RD/BK 1 2 3 3 2 1 LEGEND
BATT HOT AT ALL TIMES
510 WT
6.14 6.15
WIPER MOTOR 7.1 7.3 IGN HOT IN RUN OR START
RIGHT LAMP FEED TO HEADLIGHT HARNESS TO HEADLIGHT
12084891 12065158 ACC HOT IN ACC OR RUN
282105-1 282087-1
ENGINEER DRAWN BY TITLE
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ELECTRICAL SCHEMATIC #-6
CONNECTOR VIEW
120 OR
890 VT 170 RD
710B DG
314A VT 234A RD
230A BR 700B DB/WT
110B PK/BK
237 GY 500A WT 236 LG 500B WT 236 LG 500B WT 830 RD
236 LG
820 DG
3 2 1 3 2 1 3 2 1 A R
C B Q P
D O
V S
E N
9.2/R U T
9.3/L 9.3/R F M
RIGHT STOP/TAIL LEFT BACK-UP RIGHT BACK-UP G H K L
282087-1 282087-1 282087-1 253 DG I J
840 GY 238 YL
200B DB 232 DG
257B LB
280 LB/RD 350 BK/PK 222 YL/BK 230 BR
936 RD 10.1
150B RD 258B LB/WT
234 RD 220 YL COWL CONNECTOR
110 PK/BK 710E DG
890 VT 234B RD 15492531
710A DG 224 YL/BK
830 RD
150 RD 200A DB 257A LB
232 DG
840 GY 13 10 7 4 1
120 OR
13 10 7 4 1 170 RD
520 WT 1 2 3 180 PK 14 11 8 5 2 280B LB/RD 700A DB/WT
14 11 8 5 2
238 YL 4 5 6 500C WT 15 12 9 6 3 4 3 2 1
130 RD 15 12 9 6 3 231 BR/WT
7 8 9 520 WT 530 WT
180 PK 710 DG
236 LG 500B WT 231 BR/WT
820 DG 256 DG/WT
230 BR
350 BK/PK 254 DG
700 DB/WT 710E DG
258A LB/WT
10.5
10.4
10.2 10.3 HVAC CONTROL TO SCS HARN
"A" PILLAR STANDARD TO 16400487
CHASSIS POWER FEED CHASSIS POWER FEED 770019-1
770030-1
770030-1 770028-1
222 YL/BK
6 5 4 7 6 5 4 7 6 5 4 7 6 5 4 7 500H WT
500F WT
500E WT
10.7
10.8 10.11 LEGEND
HEATED MIR SW (ETP) 10.9
AUX FAN SWITCH (ETP) AUX SWITCH (ETP)
999-16716-001 CARGO LIGHT SWITCH (ETP) BATT HOT AT ALL TIMES
999-16716-001 999-16716-001
999-16716-001
IGN HOT IN RUN OR START
ENGINEER DRAWN BY TITLE
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ELECTRICAL SCHEMATIC #-5
CONNECTOR VIEW
237C GY 500C WT
240 LG/BK
230B BR
233 DG 500A WT
230A BR
A B 235 YL B 500E WT
B 500A WT A E B C
A E
2 D C
D C 242B RD/BK A
241 LG/WT
242 RD/BK
240 LG/BK 242A RD/BK
8.1/R 8.6/L
7.2 8.1/L
RIGHT HEADLAMP DIST. LEFT HEADLIGHT
TO HEADLIGHT LEFT HEADLAMP DIST.
12034342 12077384
282087-1 12034342
241 LG/BK
B C
3 2 1 3 2 1
A B A
242B RD/BK 8.9/L
8.8/L 8.8/R
LEFT SIDE MARKER LIGHT
8.6/R RIGHT TURN/MARKER LIGHT
LEFT TURN/MARKER LIGHT 12015792
RIGHT HEADLIGHT 282087-1
282087-1
12077384
LEGEND
BATT HOT AT ALL TIMES
ENGINEER DRAWN BY TITLE
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ELECTRICAL SCHEMATIC #-6
CONNECTOR VIEW
120 OR
890 VT 170 RD
710B DG
314A VT 234A RD
230A BR 700B DB/WT
110B PK/BK
237 GY 500A WT 236 LG 500B WT 236 LG 500B WT 830 RD
236 LG
820 DG
3 2 1 3 2 1 3 2 1 A R
C B Q P
D O
V S
E N
9.2/R U T
9.3/L 9.3/R F M
RIGHT STOP/TAIL LEFT BACK-UP RIGHT BACK-UP G H K L
282087-1 282087-1 282087-1 253 DG I J
840 GY 238 YL
200B DB 232 DG
257B LB
280 LB/RD 350 BK/PK 222 YL/BK 230 BR
936 RD 10.1
150B RD 258B LB/WT
234 RD 220 YL COWL CONNECTOR
110 PK/BK 710E DG
890 VT 234B RD 15492531
710A DG 224 YL/BK
830 RD
150 RD 200A DB 257A LB
232 DG
840 GY 13 10 7 4 1
120 OR
13 10 7 4 1 170 RD
520 WT 1 2 3 180 PK 14 11 8 5 2 280B LB/RD 700A DB/WT
14 11 8 5 2
238 YL 4 5 6 500C WT 15 12 9 6 3 4 3 2 1
130 RD 15 12 9 6 3 231 BR/WT
7 8 9 520 WT 530 WT
180 PK 710 DG
236 LG 500B WT 231 BR/WT
820 DG 256 DG/WT
230 BR
350 BK/PK 254 DG
700 DB/WT 710E DG
258A LB/WT
10.5
10.4
10.2 10.3 HVAC CONTROL TO SCS HARN
"A" PILLAR STANDARD TO 16400487
CHASSIS POWER FEED CHASSIS POWER FEED 770019-1
770030-1
770030-1 770028-1
222 YL/BK
6 5 4 7 6 5 4 7 6 5 4 7 6 5 4 7 500H WT
500F WT
500E WT
10.7
10.8 10.11 LEGEND
HEATED MIR SW (ETP) 10.9
AUX FAN SWITCH (ETP) AUX SWITCH (ETP)
999-16716-001 CARGO LIGHT SWITCH (ETP) BATT HOT AT ALL TIMES
999-16716-001 999-16716-001
999-16716-001
IGN HOT IN RUN OR START
ENGINEER DRAWN BY TITLE
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ELECTRICAL SCHEMATIC #-7
CONNECTOR VIEW
150E RD
255 DB
258 LB/WT 280F LB/RD
200 DB
110D PK/BK
3 2 1 8 314A VT
85 314 VT
150C RD
B A
150D RD 30
87A
87
B A 6 5 4 7
C D
936 RD 500K WT 86
500L WT
500P WT
10.13
10.27 10.28
CARGO LT FUSE 10.14
CARGO LIGHT SWITCH (ETP) AUX HEATER RELAY
12033769 KEYLESS POWER
999-16716-001 12033871
12015024
232A DG
500 WT 1 4 7 10 13 2 5 A B
6 5 4
150B RD 2 5 8 11 14 3 6
9 8 7 236 LG
3 6 9 12 15 130A RD
180A PK
236 LG
500 WT 350 PK/BK
11.3 11.8
11.1 INTERIOR ROUTED WIRING T/S FEED
POWER FEED PLUG #1 11.2 770020-1 12010973
770021-1 TO POWER FEED PLUG #2
770023-1
291A DB/WT
150C RD 200A DB
110C PK/BK 130A RD
150B RD 180A PK
110B PK/BK
235 YL 232 DG
2 4 6 8
233 DG 238 YL 2 4 6 8
1 3 5 7
1 3 5 7
F5 F6 F7 F8 180 PK
ENGINEER DRAWN BY TITLE
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ELECTRICAL SCHEMATIC #-8
CONNECTOR VIEW
15 12 9 6 3 4 5 6
1 2 3 4 1 2 3 4 236 LG
224 YL/BK
110 PK/BK 234 RD
130 RD 233 DG 235 YL 230 BR
700 DB/WT
180 PK 234 RD 110A PK/BK
700 DB/WT 12.5
11.13 11.14 12.1
TO "A" PILLAR HARNESS REAR CLEARANCE LIGHT HARNESS
INST-3 (BLACK) INST-2 (GREY)
770030-1 770027-1
F5AB-14489-EA D2SB-14489-KA
710 DG
700A DB/WT
280 LB/RD 736 VT
280 LB/RD 710 DG
700 DB/WT
3 2 1 735 LG/WT 737 LG/VT
530 WT
6 5 4
4 3 2 1
9 8 7
731 DB 530 WT
715 DB/BK
LEGEND
BATT HOT AT ALL TIMES
ENGINEER DRAWN BY TITLE
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11.2 ELECTRICAL SCHEMATIC #-9
TO POWER FEED
13.2 11.1 PLUG #2
CONNECTOR LOCATING
13.3
WATER VALVE TO POWER FEED 11
HVAC HARNESS PLUG #1
CLRC
4 LT
CLRC
13.1 11.14 LT CLRC
MAIN CIG LTR INST-2
13 HVAC HARNESS
DASH 10.5
HVAC
10.14
KEYLESS
POWER FEED HARNESS
(GREY)
LT
10.1
MAIN HARNESS COWL 9.3/L
CONNECTOR
5.7
CARGO 9.1/R
LIGHT 5.9 9.2/L
VIEW AA
CLRC 5 5.6
(UNDER DASH)
LT 9
5.4 15.3
ITEM NO. HARNESS NUMBER DESCRIPTION 3 15.2
5.5
6.15
2.3 12
5 16514514 HARNESS STANDARD REAR STRUCTURE 2.2
8.1/R VIEW-AA
6 16516608 HARNESS #36 HDLP/WPR 2011 FORD
2.1
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ELECTRICAL SCHEMATIC #-10
11.11
FUSE PANEL 1 POWER DISTRIBUTION
11.14
150A RD 2.0 F1 150B RD 2.0 150B RD 2.0
11.11 10.2 150 RD 2.0
FORD INTERIOR FUSE BOX 1 2 AUXILIARY SWITCHES
5 2 2 SHEET NO. 15 & 16
11.13
130 RD 2.0 F5 130A RD 2.0 130A RD 2.0
11.12 130 RD 1.0
1 2 10.2 CIGARETTE LIGHTER
FORD INTERIOR FUSE BOX
4 11 11 SHEET NO. 28
11.13
200 DB 1.0 F7 200A DB 1.0 200A DB 1.0
11.12
200A DB 1.0
FORD INTERIOR FUSE BOX 5 6 10.3 DOME LIGHT POWER
6 1 1 SHEET NO. 30
11.13
180 PK 1.0 F8 180A PK 1.0 180A PK 1.0
11.12 180 PK 1.0
7 8 10.3 BACKUP CAMERA
FORD INTERIOR FUSE BOX
3 9 9 SHEET NO. 27
11.12
FUSE PANEL 2
LEGEND
BATT HOT AT ALL TIMES
ENGINEER DRAWN BY TITLE
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ELECTRICAL SCHEMATIC #-11
POWER DISTRIBUTION
FUSE
FORD BATTERY
BK
LEGEND
HOT AT ALL TIMES
ENGINEER DRAWN BY TITLE
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ELECTRICAL SCHEMATIC #-12
232 DG 2.0 1.1
1 REAR LIGHT WIRING SHEET NO. 19 POWER DISTRIBUTION
238 YL 2.0
REAR LIGHT WIRING SHEET NO. 19
1.1
2
234 RD 2.0
REAR LIGHT WIRING SHEET NO. 19
1.1
3
233 DG 0.8
FORWARD LAMP WIRING SHEET NO. 18
6.4
5
235 YL 0.8
FORWARD LAMP WIRING SHEET NO. 18
6.4
6
1 2 3 4 5 6 7 8
512 WT 0.8
WIPER SYSTEM SHEET NO. 17
6.2
4
510 WT 2.0
WIPER SYSTEM SHEET NO. 17
6.2
1 2 3 4 5 6 7 8
8
513 WT 1.0
WIPER SYSTEM SHEET NO. 17
6.2
9 10 11 12 13 14 15 16
16
830 RD 1.0
WIPER SYSTEM SHEET NO. 17
6.2 ACC HOT IN ACC OR RUN
6
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ELECTRICAL SCHEMATIC #-14
BODY GROUND
530 WT 3.0
HVAC
500J WT 1.0
DIODE PACK
500L WT 2.0
COWL KEYLESS POWER
500 WT 2.0
500 WT 0.8
AUXILIARY SWITCH
500B WT 2.0
FRONT CLEARANCE LIGHTS
500 WT 1.0 500 WT 3.0 500 WT 2.0 500C WT 2.0 10.4 2.1 500 WT 2.0 2.2 500A WT 2.0
FORWARD LAMPS 14 14 14
REAR CLEARANCE LIGHTS
GROUND GROUND
500 WT 1.0
CIGARETTE LIGHTER
500M WT 1.0
CORNERING LIGHT MODULE
500P WT 1.0
AUX HEATER RELAY
520 WT 1.0 10.4 2.1 520 WT 0.8
5 5 DOME LIGHTS
LEGEND
BATT HOT AT ALL TIMES
TITLE
PAGE 2 OF 12
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603 Earthway Blvd
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ELECTRICAL SCHEMATIC #-15
SWITCHES
10.9 222 YL/BK 0.8 10.4 2.1 222 YL/BK 2.0 2.2 12.1 222 YL/BK 2.0 12.5 4.4 222 YL/BK 2.0
6
ON/OFF 1 1 1 1 1 1
10.9 224 YL/BK 2.0 10.4 2.1 224 YL/BK 2.0 2.2 12.1 224 YL/BK 2.0 12.5 4.4 224 YL/BK 2.0
1 3 3 3 3 2 2
8 7
10.9 150D RD 2.0 150D RD 2.0
2
CARGO LIGHT 6
220 YL 2.0 220 YL 2.0 220 YL 2.0
SWITCH 2 10.9
3
10.4
2
2.1
2
2.2
2
12.1
2 TO CARGO LIGHT
1 3
10.9 500E WT 0.8
7 10.13
A
10.9 280C LB/RD 0.8
8
10.13
B
ON/OFF 10.8
1
256 DG/WT 2.0 10.4 2.1 256 DG/WT 2.0 2.2
8 8 8
ON/OFF/ON
10.7 150A RD 2.0
8 7 2
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ELECTRICAL SCHEMATIC #-16
SWITCHES
253 DG 2.0
ON/OFF 10.11
1
253 DG 2.0 10.1
U
10.11 110C PK/BK 2.0
8 7 2
AUX 1
10.11
255 DB 1.0 255 DB 1.0
10.28
3 85
SWITCH 2 500H WT 0.8
10.11
3 7
6
10.11 280A LB/RD 0.8
8
280 LB/RD
ILLUMINATION POWER DISTRIBUTION
LEGEND
150 RD
POWER DISTRIBUTION BATT HOT AT ALL TIMES
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ELECTRICAL SCHEMATIC #-17
WIPER SYSTEM
M
3 8 7 6.14 830A RD 1.0 H
D
6.2 512 WT 0.8 6.5
4 5 6.14 120 OR 2.0 B
6.2 870 YL/WT 0.8 6.5 6.5 840 GY 1.0 840 GY 1.0
10 3 6
890A VT 0.8 6.8
2
513 WT 1.0
840 GY - PARK
830A RD - HIGH SPEED
890A VT - WASHER PUMP WIPER MOTOR GROUND WASHER GROUND LEGEND
513 WT - WASHER GROUND BATT HOT AT ALL TIMES
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ELECTRICAL SCHEMATIC #-18
LEGEND
BATT HOT AT ALL TIMES
ENGINEER DRAWN BY TITLE
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ELECTRICAL SCHEMATIC #-19
190B RD
232 DG 4 1
2
RIGHT TURN 230 BR 2.0 1.3
500B WT FEED B
232 DG 2.0 1.3
5
E
190 RD 190C RD
238 YL 2.0 1.3 TO
BATTERY POWER 4 1 236 LG 2.0
F
REAR LIGHT WIRING
238 YL 1.3
2 LEFT TURN
C SHEET NO. 20
FEED 234 RD 2.0 1.3
500C WT
D
5 500 BK 3.0 1.3
A
190D RD
236 LG 4 1
2 BACK UP
500D WT FEED
14
STOP 234 RD
LAMP TAILER
10
SWITCH BREAK BREAK FEED
CONTROLLER
500E WT
11
190E RD
291 DB 4 1 TO POWER SAVER LEGEND
2 BATT HOT AT ALL TIMES
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ELECTRICAL SCHEMATIC #-20
230D BR 1.0
5.6 LICENSE REAR LIGHT WIRING-STANDARD
A PLATE 1 230 BR 1.0 5.2
A LEFT
SIDE
230 BR 1.0
5.1 9.1/L
230 BR 1.0 MARKER
C C 500 WT 1.0 5.2
B
BACK UP
ALARM 234 RD 1.0 234 RD 1.0
5.1 9.1/L 234 RD 1.0 9.2/L
D D A
500 WT 1.0 9.2/L LEFT
5.5 5.5 B
B A STOP/TAIL
230 BR 1.0 9.2/L
236 LG 1.0 C
5.1 9.1/L 236 LG 1.0 9.3/L LEFT
236B LG 1.0
A A A BACK UP
500D WT 1.0
FROM 5.4 232A DG 2.0 232B DG 1.0 5.9 9.1/R 232B DG 1.0 232B DG 1.0
REAR LIGHT E E E
RIGHT
WIRING TURN
5.4 234B RD 2.0
SHEET NO.19 D 500F WT 1.0
236C LG 1.0 5.9 9.1/R 236C LG 1.0 9.3/R RIGHT 230G BR 0.8 5.8
A BACK UP A LEGEND
A A
BATT HOT AT ALL TIMES
RIGHT
SIDE IGN HOT IN RUN OR START
500F WT 1.0 500F WT 1.0 500E WT 0.8
5.9 9.1/R 5.8 MARKER
ACC HOT IN ACC OR RUN
B B B
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ELECTRICAL SCHEMATIC #-21
TO
2.3 231B BR/WT 1.0 231 BR/WT 2.0 2.1 10.4 231 BR/WT 2.0 10.2 CLEARANCE LIGHTS
FRONT CLEARANCE LIGHT 6
A 6 5
10.2 POWER FEED
SHEET NO. 22
TO
2.2 231A BR/WT 2.0
REAR CLEARANCE LIGHT 6
SHEET NO. 23
LEGEND
BATT HOT AT ALL TIMES
ENGINEER DRAWN BY TITLE
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Bristol, IN 46507
CAGE CODE DWG. NUMBER
REV. REVISIONS AUTH DATE BY CHECKED
BY
APPROVED
BY
ELECTRICAL SCHEMATIC #-22
CLEARANCE LIGHT
3.3
A
3.4
A
500B WT 0.8
230B BR 0.8
FROM 231B BR/WT 1.0 2.3 3.2 230A BR 1.0 230C BR 0.8 3.5
CLEARANCE LIGHT SYSTEM A 1
500C WT 0.8 3.6
A CLEARANCE LIGHT
SHEET NO. 23 500B WT 1.0 2.4 3.1 500A WT 1.0 A
1 1
500F WT 0.8
230F BR 0.8
3.11
A
3.12
A
CLEARANCE LIGHT
LEGEND
BATT HOT AT ALL TIMES
ENGINEER DRAWN BY TITLE
PAGE 10 OF 12
CHECKED BY DATE
Bristol, IN 46507
CAGE CODE DWG. NUMBER
REV. REVISIONS AUTH DATE BY CHECKED
BY
APPROVED
BY
ELECTRICAL SCHEMATIC #-23
4.1
A
4.2
A
230 BR 0.8
500 BK 0.8
230B BR 0.8 4.6
A
LEFT
500B WT 0.8 4.5 CLEARANCE
A
FROM 231A BR/WT 2.0 2.2 12.1 230 BR 2.0 12.5 4.4
CLEARANCE LIGHT SYSTEM 6 6 3 3 230A BR 1.0 230C BR 0.8 4.8
SHEET NO. 21
500C WT 0.8 4.7
A LEFT
500A WT 1.0
A I.D
500 WT 2.0 12.5 4.4
6 6
500H WT 0.8
4.19 230H BR 0.8
A
4.18
A
LEGEND
RIGHT BATT HOT AT ALL TIMES
ENGINEER DRAWN BY TITLE
PAGE 11 OF 12
CHECKED BY DATE
Bristol, IN 46507
CAGE CODE DWG. NUMBER
REV. REVISIONS AUTH DATE BY CHECKED
BY
APPROVED
BY
ELECTRICAL SCHEMATIC #-24
PANEL LAMP
280A LB/RD 0.8 500H WT 0.8
10.11 10.11
8 7
LEGEND
BATT HOT AT ALL TIMES
ILLUMINATION
ENGINEER DRAWN BY TITLE
PAGE 12 OF 12
CHECKED BY DATE
Bristol, IN 46507
CAGE CODE DWG. NUMBER
REV. REVISIONS AUTH DATE BY CHECKED
BY
APPROVED
BY
ELECTRICAL SCHEMATIC #-2
14.1
NOTE:- CONNECTING TO
PCM CONNECTOR TO HVAC HARNESS RESISTOR
TE
LEFT
ITEM: 1 ITEM: 3 AMP 2-WAY
A/C TRANSDUCER
MOLEX
14.3 A/C PRESS TRANS FD
MOLEX
9-WAY
7.3
NOTE:- CONNECTING
TO OEM
CONNECTOR
7.1 8.8
8.6
ITEM: 6
8
3-WAY DISCONNECT 1-WAY ITEM: 3 ITEM: 1 ITEM: 8
NOTE:- CONNECTING TO NOTE:- CONNECTING TO TO HEADLIGHT TO HEADLIGHT HARNESS LEFT TURN/MARKER LIGHT LEFT HEADLIGHT
OEM CONNECTOR PCM CONNECTOR 16517024-REV C 16514775-REV B AMP AMP AMP DELPHI
A/C SWITCH TR HVAC HARNESS 3-WAY 3-WAY 3-WAY 3-WAY
NOTE:- CONNECTING TO
ITEM: 4 NOTE:- CONNECTING TO
8.9 OEM CONNECTOR 8.1
14.4 A/C 5V REF FD OEM CONNECTOR
13.1 13.2
MOLEX ITEM: 9 ITEM: 1
ITEM: 1 ITEM: 2
DISCONNECT 1-WAY
NOTE:- CONNECTING TO
13.1-MAIN DASH HARNESS 13.2-TO WATER VALVE 16516860 IS USED LEFT SIDE MARKER
DELPHI
8.1/L-"A" PILLAR TO WIPER
DELPHI
AMP MATE-N-LOCK DELPHI
PCM CONNECTOR
4-WAY 1-WAY
16514775-REV B 16516860-REV B
FOR LEFT 2-WAY
NOTE:- CONNECTING TO
5-WAY
OEM CONNECTOR
HVAC HARNESS SIGNAL JUMPER
16514775-REV B HVAC HARNESS 16516613-REV A HEADLAMP
16517256-REV A MAIN 16516608-REV C HDLP/WIPER
10.1
10.5 6.3 6.2
ITEM: 1 6.4 6.1
ITEM: 5 10.1-"A" PILLAR TO WIPER ITEM: 4
ITEM: 3 ITEM: 2
ITEM: 1
10.5 - HVAC CONTROL TO SCS HARN DELPHI MATE-N-LOCK GROUND FORD CHASSIS CONNECTION
10
6.4-"A" PILLAR TO COWL CONNECTOR 6.1-"A" PILLAR TO LEFT LAMP
AMP MATE-N-LOCK 22-WAY DELPHI MATE-N-LOCK
MOLEX MOLEX
DELPHI
10.16 & 10.17 10.13
4-WAY 10.19 22-WAY
1-WAY 16-WAY
5-WAY
10.25 & 10.26 10.14 NOTE:-CONNECTING
10.24 10.15 NOTE:- CONNECTING
ITEM: 25 & 26 ITEM: 16 & 17 ITEM: 14 ITEM: 13
ITEM: 24 ITEM: 15
ITEM: 19 TO GROUND TO OEM
CONNECTOR
CIGARETTE LIGHTER 2 & CIGARETTE LIGHTER 1 & KEYLESS POWER CARGO LIGHT FUSE HVAC GROUND
TO 12V DASH PORT GROUND 2 TO 12V DASH PORT GROUND 1 WEATHER PACK DELPHI CORNERING LIGHT MODULE DIODE PACK MOLEX
1-WAY 1-WAY 4-WAY 2-WAY
AMP FAI
1-WAY 6.6
NOTE:- CONNECTING 6.5
NOTE:- CONNECTING NOTE:- CONNECTING NOTE:- CONNECTING NOTE:- CONNECTING ITEM: 6
TO OEM TO OEM TO OEM TO OEM 9-WAY 2-WAY ITEM: 5
CONNECTOR CONNECTOR
TO GROUND FORD CHASSIS CONNECTION
CONNECTOR CONNECTOR TO WIPER CONTROL
6.7
MOLEX
FCI 8-WAY
14-WAY ITEM: 7
NOTE:- CONNECTING TO
NOTE:- CONNECTING TO HVAC WATER VALVE OEM CONNECTOR
OEM CONNECTOR &
ITEM 8,14 OF HARNESS DELPHI
16516608
6-WAY
6.10 6.8
ITEM: 10 ITEM: 8
CLEARANCE LIGHTS FUSE WASHER MOTOR
DELPHI AMP
2-WAY 2-WAY
6.9 NOTE:- CONNECTING TO NOTE:- CONNECTING TO
ITEM: 9 ITEM 4 OF HARNESS ITEM 4 OF HARNESS
ITEM: 7,8,9,11&27 16516608 16516608
AUXILARY SWITCHES BATTERY POWER
10.20 & 10.21 10.22 & 10.23
ITT CANNON
10.28 MOLEX
8-WAY ITEM: 28 ITEM:20&21 ITEM:22&23 16517256-REV A 16516608-REV C 1-WAY 6.11 & 6.13 6.14
11.10 11.9 11.7 11.6
RIGHT/LEFT HDLP HARN RIGHT/LEFT CORNERING LIGHT MAIN HDLP/WIPER NOTE:- CONNECTING TO ITEM: 11 & 13 ITEM: 14
2.5, 2.6 & 2.7 16400487-REV K PILLAR STD 4.5 & 4.6 4.7,4.8,4.9,4.10,4.11&4.12 4.13 & 4.14
ITEM NO: 5 & 6 ITEM NO: 13 & 14
12
ITEM: 7,8,9.10,11&12
4
2.1
BACKUP MONITOR 12.2, 12.3 & 12.4 16516727-REV B 16512066-REV N MOLEX RIGHT ID LIGHTS MOLEX
ITEM: 1 ITEM: 2, 3 & 4 ROOF REAR CLR LTS 1-WAY 1-WAY 1-WAY
MOLEX
16512062-REV F 16400487-REV K 2.1-"A" PILLAR TO MAIN 16400487-REV K 16516727-REV B MONITOR 4.1 & 4.2 NOTE:- CONNECTING NOTE:- CONNECTING NOTE:- CONNECTING 4.18 & 4.19
FRONT CLEARANCE 1-WAY AMP MATE-N-LOCK PILLAR STD ROOF MOLEX
PILLAR STD ITEM NO: 1 & 2 TO OEM TO OEM TO OEM
ITEM NO: 18 & 19
15-WAY 1-WAY NOTE:- CONNECTING CONNECTOR CONNECTOR CONNECTOR
TO OEM LEFT SIDE MARKER RIGHT SIDE MARKER
NOTE:- CONNECTING CONNECTOR MOLEX MOLEX
3.3, 3.4, 3.5, 3.6, 3.7, 3.8, TO OEM
2.2 12.1 12.5 4.4 1-WAY 1-WAY
3.9, 3.10, 3.11 & 3.12 3.1 & 3.2 2.3 & 2.4 CONNECTOR
NOTE:- ALL CLEARANCE ITEM: 3,4,5,6,7,8,9,10,11&12 ITEM: 1 & 2 ITEM: 3 & 4 ITEM: 2 ITEM: 1 ITEM: 5 ITEM: 4 4.15, 4.16 NOTE:- CONNECTING
4.4-"A" PILLAR TO ROOF & 4.17 TO OEM
LIGHTS ARE CLEARANCE LIGHTS 3.2-"A" PILLAR TO STANDARD 2.3-"A" PILLAR TO FRONT CLEARANCE 2.2-"A" PILLAR TO ROOF 12.1-"A" PILLAR TO STANDARD 12.5-"A" PILLAR TO ROOF CONNECTOR
CONNECTING AMP MATE-N-LOCK AMP MATE-N-LOCK AMP MATE-N-LOCK ITEM: 15,16&17
TO OEM VENDOR CHOICE MOLEX MOLEX AMP MATE-N-LOCK NOTE:- CONNECTING
15-WAY 6-WAY 6-WAY TO ITEM 4 CARGO SWITCHES
CONNECTORS 1-WAY DISCONNECT 1-WAY DISCONNECT 1-WAY 15-WAY OF HARNESS MOLEX
16512066
1-WAY
TITLE
PAGE 2 OF 4
ENGINEER DRAWN BY
NOTE:- CONNECTING Spartan Motors USA, Inc.
TO OEM
CONNECTOR
603 Earthway Blvd
CHECKED BY DATE
Bristol, IN 46507
CAGE CODE DWG. NUMBER
REV. REVISIONS AUTH DATE BY CHECKED
BY
APPROVED
BY
15.1 & 15.2
ELECTRICAL SCHEMATIC #-3
ITEM:1&2
1 15 BACKUP ALARM HARNESS LAYOUT
1.2 1.1 MOLEX
ITEM: 2 ITEM: 1 1-WAY
POWER SAVER CHASSIS INTERFACE
BLUNT CUT FORD
1-WAY 8-WAY
NOTE:- CONNECTING TO
ITEM 1 OF NOTE:- CONNECTING TO ITEM 4
HARNESS 1.3 OF HARNESS 16516608
16514706 ITEM: 3 15.3 & 15.4
1.3-"A" PILLAR TO REAR STRUCT ITEM: 3 & 4
DELPHI MATE-N-LOCK BACKUP SIG. & TERMINAL
6-WAY 16514706-REV A 16513694-REV C DELPHI
1-WAY
RR STRUCTURE BACKUP ALARM
16514706-REV A RR STRUCTURE 16513694-REV C BACKUP ALARM
16514514-REV D REAR STRUCTURE 16514514-REV D REAR STRUCTURE
5.4
ITEM: 4
5.4-"A" PILLAR TO FRAME RAIL 5.5
5 DELPHI MATE-N-LOCK
6-WAY
ITEM: 5
5.5 -"A" PILLAR TO BACK-UP ALARM
DELPHI
2-WAY
5.3
ITEM: 3
TRAILER FEED
DELPHI
5-WAY
9.2
9.2
9 ITEM: 2
9 ITEM: 2
9.2/L-STOP/TAIL/TURN
AMP
9.2/R-STOP/TAIL/TURN
AMP
3-WAY
3-WAY
NOTE:- CONNECTING
NOTE:- CONNECTING TO OEM
9.3 TO OEM CONNECTOR 9.3
5.9 9.1
ITEM: 3 CONNECTOR 9.1 5.1 ITEM: 3
ITEM: 1 ITEM: 1 ITEM: 9 ITEM: 1
BACKUP 5.9-"A" PILLAR TO RIGHT S/T/T 9.1/R-"A" PILLAR TO REAR STRUCT BACKUP
9.1/L-"A" PILLAR TO REAR STRUCT 5.1-"A" PILLAR TO LEFT S/T/T
AMP DELPHI DELPHI DELPHI DELPHI AMP
5-WAY 5-WAY 5-WAY 5-WAY
3-WAY 3-WAY
9.4, 9.5
ITEM: 4 & 5
CLEARANCE LIGHTS
MOLEX
1-WAY
NOTE:- ALL CLEARANCE 9.4, 9.5
LIGHTS ARE
CONNECTING ITEM: 4 & 5
TO OEM CLEARANCE LIGHTS
CONNECTORS
MOLEX
1-WAY
16516661-REV B 16514514-REV D 16514514-REV D 16516661-REV B NOTE:- ALL CLEARANCE
REAR LIGHTS REAR STRUCTURE REAR STRUCTURE REAR LIGHTS LIGHTS ARE
CONNECTING
5.2 5.7
16516661 IS USED
5.6 5.8 TO OEM
ITEM: 2 ITEM: 6 ITEM: 7 CONNECTORS
ITEM: 8
LEFT MARKER LICENSE PLATE LIGHT LICENSE PLATE LIGHT
TWICE FOR LEFT DELPHI DELPHI DELPHI
RIGHT MARKER
DELPHI
2-WAY 1-WAY 1-WAY 2-WAY
S/T/T NOTE:- CONNECTING NOTE:- CONNECTING NOTE:- CONNECTING NOTE:- CONNECTING
16516661 IS USED
TWICE FOR RIGHT
TO OEM TO OEM TO OEM TO OEM
CONNECTOR CONNECTOR CONNECTOR CONNECTOR
S/T/T
LEGEND
BATT HOT AT ALL TIMES
ENGINEER DRAWN BY TITLE
PAGE 3 OF 4
CHECKED BY DATE
Bristol, IN 46507
CAGE CODE DWG. NUMBER
REV. REVISIONS AUTH DATE BY CHECKED
BY
APPROVED
BY