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LTMR Tesys
LTMR Tesys
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Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Quick Start Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Presentation of the TeSys® T Motor Management System . . . . . . . . . . . . . . . . 12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FLC (Full Load Current) Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Use with Magelis XBTN410 HMI Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Network Communication on Profibus-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3
4
Safety Information
§
Important Information
NOTICE Read these instructions carefully, and look at the equipment to become familiar with the
device before trying to install, operate, or maintain it. The following special messages
may appear throughout this documentation or on the equipment to warn of potential
hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicates
that an electrical hazard exists, which will result in personal injury if the
instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result
in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result
in injury or equipment damage.
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Safety Information
PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
© 2007 Schneider Electric. All Rights Reserved.
6 1639573 02/2007
About the Book
At a Glance
Document Scope The Quick Start Guide uses an application example to describe the different steps
to quickly install, configure and use TeSys® T.
This document is not intended to replace the following documents:
® ®
z TeSys T LTM R Profibus-DP Motor Management Controller User’s Manual
z LTM R Instruction Sheet
z LTM E Instruction Sheet
Validity Note The data and illustrations in this manual are not contractual. We reserve the right to
modify our products in line with our policy of continuous development. The
information given in this document may be modified without notice and must not be
interpreted as binding on the part of Schneider Electric.
Related
Documents
Title of Documentation Reference Number
TeSys T LTM R Profibus-DP Motor Management Controller - User’s Manual 1639502
LTM R•• Instruction Sheet 1639508
LTM E•• Instruction Sheet 1639509
You can download this technical publication and other technical information from
our website at http://www.telemecanique.com.
Product Related Schneider Electric assumes no responsibility for any errors that appear in this
Warnings document. No part of this document may be reproduced in any form or means,
including electronic, without prior written permission of Schneider Electric.
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About the Book
User Comments We welcome your comments about this document. You can reach us by e-mail at
techpub@schneider-electric.com
8 1639573 02/2007
Quick Start Guide
Introduction The Quick Start Guide uses an application example to illustrate each step in the
process of installing, configuring and using TeSys® T.
The application example uses the LTM R controller to protect and control a motor
and its driven load, in this case, a pump.
This application example is intended to:
z show you how to configure the LTM R controller in a few steps
z provide an example you can modify to develop your own configuration
z serve as a starting point for the development of more complex configurations,
incorporating such additional features as HMI or network control
Functions When the LTM R controller has been configured in order to protect and control the
Performed motor and pump, it will perform the following functions:
z thermal overload protection
z motor temperature sensor protection
z voltage protection / undervoltage
z external ground fault protection
z initial system configuration during commissioning using PC and PowerSuite software
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Quick Start Guide
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Quick Start Guide
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Quick Start Guide
System The TeSys® T Motor Management System offers protection, control, and monitoring
Overview capabilities for single-phase and 3-phase AC induction motors.
The system offers diagnostic and statistics functions, as well as configurable
warnings and faults, to enable better prediction of component maintenance. It
provides data to continuously improve the entire system.
The two main hardware components of the system are:
z the LTM R controller, and
z the LTM E expansion module.
System The following tables describe the main components of the TeSys® T Motor
Presentation Management System.
LTM R controller Functional description Reference number
z current sensing 0.4...100 A LTMR08PBD
z single-phase or 3-phase current inputs (24 Vdc, 0.4...8 A FLC)
z 6 discrete logic inputs LTMR27PBD
z 4 relay outputs: 3 SPST, 1 DPST (24 Vdc, 1.35...27 A FLC)
z connections for a ground current sensor
LTMR100PBD
z connection for a motor temperature sensor
(24 Vdc, 5...100 A FLC)
z connection for network
z connection for HMI device or expansion module LTMR08PFM
z current protection, metering and monitoring functions (100...240 Vac, 0.4...8 A FLC)
z motor control functions LTMR27PFM
z power indicator (100...240 Vac, 1.35...27 A FLC)
z fault and warning LED indicators
LTMR100PFM
z network communication and alarm indicators
(100...240 Vac, 5...100 A FLC)
z HMI communication LED indicator
z test and reset function
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Quick Start Guide
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Quick Start Guide
LTM R and The following diagrams show the features of the LTM R controller and expansion module:
LTM E
Description
LTM R Controller LTM E Expansion Module
5 6 4
1
3 2
HMI Comm
Power
Alarm
Fallback
BF
8 5
7 9
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Quick Start Guide
Installation
Overview The following procedure describes how to install and physically configure the
TeSys T® system, according to the operating conditions used in the application
example. The same procedure is used for other configurations.
The full installation procedure is shown on the Instruction sheets provided with the
LTM R controller and the LTM E expansion module. It is also described in detail in
chapter 6 of the User’s Manual.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Turn off all power supplying this equipment before working on it.
Apply appropriate personal protective equipment (PPE) and follow safe electrical
work practises.
Failure to follow this instruction will result in death or serious injury.
The following diagrams show the physical dimensions of the controller and the
expansion module:
LTM R LTM E
mm mm
in in
3xØ18
3xØ0.71
61
2.4
61
2.4
120
91 4.72
120 3.58 46
140 4.72 1.8
5.5
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Quick Start Guide
Mount LTM R Mount the controller and the expansion module, respecting clearance zones and
and LTM E operating position.
The diagrams below show how to mount the LTM R and LTM E on a DIN rail, solid mounting plate, or Telequick plate:
75,5 75,5
2.97 2.97
30,5 6 x M4 x 20
1.2 (# 8 x 32)
52.5
52.5 2.07
2.07
1 N•m
8.8 Ib-in.
1 N•m
8.8 Ib-in.
1 N•m
8.8 Ib-in.
Connect LTM R Connect the LTM R controller and the LTM E expansion module using the RJ45 cable.
to LTM E
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Quick Start Guide
Connect to HMI Connect the expansion module to the Magelis® XBTN410 HMI device using the
(optional) XBTZ938 cable.
In the application example: If you are not using the expansion module,
the HMI connects directly to the controller:
Wire Current Wire the current transformers according to the operating conditions:
Transformers z Product range → 1.35 − 27A
z Nominal motor current → 9A
1 pass through the CT windows is sufficient in this case, although 2 passes are possible:
3 3
1 pass 2 passes
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Quick Start Guide
Wire LTM E Wire the voltage transformers and the I/O on the expansion module.
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Quick Start Guide
LTM R Controller The following wiring diagram illustrates the main power circuit of the application example:
Wiring
3
+/~
-/~
O.4
LTME LTMR
O.1 O.2 O.3
I7 C7 I8 C8 I9 C9 I10 C1 13 14 23 24 33 34 Z1 Z2 T1 T2
1 contactor
2 ground fault current transformer
3 PTC binary thermistor
Control The diagram below illustrates 3-wire (impulse) local control with network control
Adaptation with selectable. This is the operating mode used with the application example, as defined
Network Control in the example’s operating conditions:
L: Local control
O: Off
L ON
N: Network control
Start Stop
O.4
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Quick Start Guide
Configuration
Overview After the wiring connections are made, the next step is to configure parameters using
PowerSuite™ software (see chapter 8.6 of the LTM R Profibus-DP User’s Manual).
WARNING
UNINTENDED EQUIPMENT OPERATION
The application of this product requires expertise in the design and programming
of control systems. Only persons with such expertise should be allowed to program
and apply this product.
Follow all local and national safety codes and standards.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.
Install Software
Step Description
1 Place the installation disk into your PC’s CD/DVD drive.
2 Navigate to and click on the setup.exe file. The setup wizard begins.
3 Follow the instructions in the setup wizard.
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Quick Start Guide
Connect to
PowerSuite™ In the application example: If you are not using the expansion module, the
Software HMI connects directly to the controller:
Set Parameters
Step Description
1 Start up the PowerSuite™ software.
2 In the Load Configuration screen, select and open a configuration file with factory
default settings.
3 Open the Settings branch of the tree control.
4 Locate and set the Operating parameter settings in the Motor sub-branch.
5 Repeat step 4 for all other setting item sub-branches.
6 Save a copy of the completed configuration settings to a new configuration file.
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Quick Start Guide
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Quick Start Guide
Transfer the
Configuration Step Description
File 1 Open the configuration file to be transferred.
z Be sure the file is in the Main window
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Quick Start Guide
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Quick Start Guide
Diagnostic
LTM R and As the application example uses the LTM R and LTM E, you must check the LEDs
LTM E LEDs on both components:
LEDs Use the 5 LEDs on the face of the LTM R controller to monitor its state, as follows:
LTM R LED Color Describes Indicates
HMI Comm yellow Communication activity between LTM R z Flashing yellow = communication
controller and expansion module z Off = no communication
Power green LTM R controller power or internal fault z Solid green = power on, no internal faults,
condition and motor off
z Flashing green = power on, no internal
faults, and motor on
z Off = power off, or internal faults exist.
Alarm red Protection fault or warning, or internal z Solid red = internal or protection fault
fault condition z Flashing red (2 x per s) = warning
z Flashing red (5 x per s) = load shed or rapid
cycle condition
z Off = no faults, warnings, load shed or rapid
cycle (when power is On)
Fallback red Communication connection between z Solid red = in fallback
LTM R controller and network module z Off = not in fallback (no power)
BF yellow Communication activity on the network z flashing yellow (0.2 s on,1.0 s off) =
bus network bus communication
z Off = no network bus communication
Use the 5 LEDs on the face of the expansion module to monitor its state:
LTM E LED Color Describes Indicates
Power green or Module power or internal fault z Solid green = power on with no internal faults
red condition z Solid red = power on with internal faults
z Off = power off
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Quick Start Guide
Connect to HMI The following procedure is fully described in chapter 8.3 of the User’s Manual:.
Step Description
1 Install the Magelis XBT L1000 programming software on your PC.
2 Use it to transfer the 1-to-1 software application to the Magelis XBTN410 HMI.
Name of the application: LTM_1T1_E_(version).dop
3 Follow the instructions in the setup wizard.
Available When connected to TeSys® T with 1- to-1 software application, you have access to:
Functions z Settings (configurable settings, HMI display selections)
z Statistics (history of all measured statistics, motor operation, faults and counters)
z Services (executable operating commands such as self-test, clear statistics,
password)
z Product ID (description of controllers, expansion and network module)
z Motor control, if local HMI selected: select this parameter in PowerSuite™
HMI Interface In a 1-to-1 physical configuration, which is the case with our application example,
the Magelis® XBTN410 HMI looks like this:
M a g e l i s 1
1 LCD display
2 8 button keypad
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Quick Start Guide
Performs motor control commands, as For example, Run Forward, and Run Slow
configured. Note: Enabled when Control Mode is Local HMI and
AUX1
disabled when Control Mode is Local Terminal Strip or
Remote.
Performs motor control commands, as For example, Run Reverse, and Run Fast
configured. Note: Enabled when Control Mode is Local HMI and
AUX2
disabled when Control Mode is Local Terminal Strip or
Remote.
Stops the motor. Local Stop command.
STOP
Resets the LTM R controller and clears all Local Reset command.
faults that can be reset. Note: Behavior of the Reset key depends on Fault Reset
RESET
Mode configuration.
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Quick Start Guide
Example of an Here is an example of HMI LCD displaying an average current of 0.39 Amp in local
HMI Display control, run mode:
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Quick Start Guide
Wire the This procedure is shown on the Instruction sheets provided with the LTM R and the
Communication LTM E, and described in chapter 6 of the User’s Manual:
Port
Set the For the application example, set the following parameters:
Parameters
Settings branch Sub-branch Parameter Setting
Device information Network Profibus-DP
Communication Network port Address 4
Network Port Comm Loss parameter is enabled by default. If this is not suitable, you
can disable this parameter.
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Quick Start Guide
Configure Start configuring TeSys®T via SyCon software. Example of a network configuration:
TeSys® T via
SyCon Software Step Action
1 Import your GSD file with File → Copy GSD.
Insert a master:
- click Insert → Master..., or
- select
2 In the Insert Master window, select a master from the Available masters list.
Press the Add>> button and confirm with OK.
3 Select the network speed:
z Select Master → Setting → Speed: 3Mbits/s.
4 Insert a slave:
- click Insert → Slave..., or
- select
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Quick Start Guide
Step Action
5 In the Insert Slave window, select TeSysT from the Available slaves list.
Select Slave1 and double-click to open the Slave Configuration:
z Set Station address (4).
z Change the default Description (MMC_4).
z Select the correct module from the list (MMC L EV40):
Press the Add>> button and confirm with OK. The following view appears:
Master1
Station address 1
DP Master TSX PBY 100
MMC_4
Station address 4
DP Slave LTMR - TeSys T Profibus
Save and Export Save and export the configuration before importation into the PLC configuration
the Network (PL7 or Unity Pro).
Configuration
Step Action
1 Select File → Save As to open the Save as window.
2 Choose the Project path and a File name and click Save.
3 Select File → Export → ASCII to export the configuration as an ASCII file.
4 Import the Profibus-DP configuration into the PLC configuration (PL7 or Unity Pro).
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Quick Start Guide
Import the
Network
Note: Unity software version must be 2.3 or higher.
Configuration
into a PLC via
Example of a configuration import via Unity software:
Unity Software
Step Description
1 Declare the Profibus-DP module in the Unity software:
z Right-click on the slot where the module has to be declared and add the module.
0 2 3 4
PSY P57
2600M 354M
A
0 >>
B L
O
O Cut
P
Copy
Paste
New Device...
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Quick Start Guide
Step Description
2 Configure the Profibus-DP module in the Unity software:
z Double-click on the Profibus-DP module to open the communication window.
z Click on Load CNF.
z Select the ASCII bus configuration file:
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Quick Start Guide
Step Description
4 Check the configuration:
z Click on the View button to check the parameter of the master.
6 Communication test:
z Open the debug screen to read and write cycle data.
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Quick Start Guide
Profibus- Basic setup information using configuration, control and monitoring registers applies
Communication to all applications:
Test
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Quick Start Guide
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Quick Start Guide
Position Description
Input 7 Boolean outputs status
Status of boolean outputs 13, 23, 33, and 95 low byte
(458.0-3)
(458.4-7 are not significant)
Input 8 System status register 2
(456.8) Network port comm loss high byte
(456.9) Motor lockout (456.8-15)
(456.10-15) Reserved
Input 9 System status register 2
(456.0) Fault auto reset active low byte
(456.1) Reserved (456.0-7)
(456.2) Fault power cycle requested
(456.3) Motor restart time undefined
(456.4) Rapid cycle lockout
(456.5) Load shedding
(456.6) Motor high speed
(456.7) HMI port comm loss
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Quick Start Guide
38 1639573 02/2007
You can download this technical publication and other technical information from
our website at http://www.telemecanique.com.