TEST REPORT

Name of
M/S Vidya InfraBuild Private Limited
Contractor
Address of
Plot no.5A Padmavati Nagar Near kunawar Petrol Pump Hinganghat Wardha-442301 Maharashtra.
Contractor

Name of Client National Highway Authority of India Reporting date 8/8/2019

Name of
Consultant Consulting Engineering Group Ltd.,(CEG),Nagpur Report No. 1842
"Construction of Flyover at Km 77+750 (Hinganghat Nandgao Junction) on Nagpur
Hydrabad),junction of NH44 in state of Maharashtra engineering procurement and construction
Name of Work (EPC MODE ).

Aggregates 40mm (1 bag),20mm

Sample (1 bag),12.5mm(1 bag) 6mm (1 bag) Customer Ref No. VIPL/HNJ-NHAI/FO/133
Description stone dust (1 bag)bitumen (VG30) (1
bag),Cement(filler) (half Bag)
Sampled By Contractor
Dt. of Sample Job mix design for DBM by
6/8/2019 Name of Test
Received Marshall stability test
ASTM D 6926-10/D 6927-15
Dt. of Test
From 12/6/2019 Onwards Test Method & MORTH 5th Specifications
Conducted

METHODOLOGY OF MIX DESIGN

A. SELECTION OF AGGREGATE & BITUMEN

Aggregate complying with Table 500-17, Grading - 1 of MORTH Specification & Bitumen Complying with VG-30 grade
of IS 73 were used for conducting the mix design.

B. BLENDING OF AGGREGATES.
In each individual Aggregate Size sieve analysis carried out and blended by trial and errror to meet DBM specification
of MORTH for grading-1
C. SPECIFIC GRAVITY OF INDIVIDUAL INGREDIENTS.
1. Specific gravity of coarse aggregate carried out as per IS 2386 Part-3
2. Specific gravity of fine aggregate carried out as per IS 2386 Part-3
3. Specific gravity of Bitumen carried out as per IS 1202-1978
4.Maximum Specific gravity of Loose paving mixture carried out as per ASTM 2041
D. MARSHALL METHOD OF MIX DESIGN

For determining the designed Bitumen content,Specimens of compacted paving mixture were prepared as per ASTM
D6926-10. The bulk specific gravitty of compacted paving mixture were measured as per ASTM D2726. The following
graphs are plotted.

1. Percentage air voids Vs Bitumen content

2. Voids filled with Bitumen content Vs Bitumen Content
3. Stability Vs Bitumen content
4. Voids in mineral aggregate Vs Bitumen content
5. Density Vs Bitumen content
6. Flow Vs Bitumen content.
E. DETERMINATION OF OPTIMUM BITUMEN CONTENT
A bar chart has been plotted to determine the range of bitumen passing all criteria. The optimum bitumen content is
determined as guideline given in MS - 2.

P No. 1 of 10
 MIX DESIGN SUMMARY OF DENSE BITUMINOUS MACADAM (G-2)
A)
Coarse & Fine Aggregates Source :- Saoli Vagh Crusher
Bitumen Source :- HPCL
Bitumen Grade :- VG- 30
B) MIX Proportion
Aggregate Size Percentage
40mm 8.00%
20mm 25.00%
10mm 20.00%
6mm 20.00%
Stone Dust 25.00%
Cement (Filler) 2.00%
C) Physical Characteristics of Coarse
Aggregate
As per
SL NO Description Lab Test Test Method MORTH Specifications
results

1 Material Finer Than 75mic Sieve (%) Nill IS 2386 P-1 <3
2 Aggregate Impact Value (Average % ) 16.62 IS 2386 P-4 <27

3 Combined Flakiness & Elongation index 27.67 IS 2386 P-1 <35

Sodium Sulphate 4.59 <12

4 Soundness (%) IS 2386 P-5
Magnesium Sulphate 7.56 <18
Coating and Stripping Value of Bitumen with
5 100 IS 6241 Minumum Reatined Coating 95%
Aggregate Mixture (%)
D) Specific gravity and water absorption of individual aggregate
SL NO Aggregate Size Bulk Specific gravity Apprent specific gravity Water Absorption ( Specification
1 40 mm 2.856 2.947 1.23
2 20 mm 2.846 2.896 1.56
2%
3 10 mm 2.843 2.905
4 6 mm 2.829 2.863 3.24
5 Stone Dust 2.781 2.824
6 Cement (Filler) 3.150 -
E) Properties of Bitumen
SL NO Description As per Lab Test results Reqirement As Per IS 73 : 2013
1 Penetration in ( 1/10mm ) 56.50 45 Min
2 Specific gravity at 27oC 1.028 -
3 Softening point in oC 57.5 47 °C Min
4 Flash Point °C 310.4 220 °C Min.
5 Absolute Viscosity 3156.4 2400 - 3600 Poises
6 Kinematic Viscosity Cst. 591.5 350 Cst. Min.
Test on Residue (TFO)
7 Ductility Test (cm) 78.8 Min- 40 cm
8 Absolute Viscosity 6529.0 -
9 Viscosity Ratio 2.07 Max 4.0

F) As per JMF Limits

IS Sieve Size in mm Persentage of Passing As per Design JMF Limits MORTH Specification Limits G-2
37.5 100.00 +/-8% 100
26.5 98.29 +/-8% 90-100
19.0 82.78 +/-8% 71-95
13.2 68.49 +/-7% 56-80
4.75 49.99 +/-6% 38-54
2.36 34.51 +/-5% 28-42
300mic 14.84 +/-4% 7-21
75 mic 2.06 +/-2% 2-8
G) Specific gravity & Water Absorption of Mix Aggregate As Per Ashpalt insitue MS-2
Gsb Gsa Gse Remark
2.500 2.528 2.831
H) Physical Test Results of DBM By Marshall Method
SL NO Description AS Per Results Specification
1 Compacted Density of Mix (g/cc) 2.511 -
2 Air vods in total Mix (%) 4.28 3-5
3 Voids in Mineral Aggregate (%) 4.10 Min.12
4 Voids Filled With Asphalt (%) -4.54 65-75
5 Marshall stability (KN at 60 0C ) 16.75 9.0 KN
6 Flow (mm) 3.53 2 _4
7 Bitumen Content (%) 4.52 Min.4.50
9 Filler-Bitumen Ratio -27.06 0.6-1.2
10 Marshall Quotient (kN/mm) 4.74 2 _5

P No. 2 of 10
 %Blending (Grading -1)
Percentage for blending
%Passing Stone
IS SIEVE 40 mm 20 mm 10 mm 6mm Dust
(mm)
Stone Filler
40mm 20mm 10mm 6mm
Dust (cement) 8.00% 25.00% 20.00% 20.00% 25.00%

45.00 100.00 100.00 100.00 100.00 100.00 100.00 8.00 25.00 20.00 20.00 25.00

37.50 78.66 100.00 100.00 100.00 100.00 100.00 6.29 25.00 20.00 20.00 25.00

26.50 0.00 63.12 100.00 100.00 100.00 100.00 0.00 15.78 20.00 20.00 25.00

13.20 0.00 5.96 100.00 100.00 100.00 100.00 0.00 1.49 20.00 20.00 25.00

4.75 0.00 0.00 45.97 68.96 100.00 100.00 0.00 0.00 9.19 13.79 25.00

2.36 0.00 0.00 10.54 29.08 98.36 100.00 0.00 0.00 2.11 5.82 24.59

0.300 0.00 0.00 1.25 5.96 45.69 98.70 0.00 0.00 0.25 1.19 11.42

0.075 0.00 0.00 0.00 0.96 3.69 47.30 0.00 0.00 0.00 0.19 0.92

Blending Graph
100.00

90.00

80.00

70.00

60.00
% PASSING

50.00

40.00

30.00

20.00

10.00

0.00
0.01 0.10 1.00 10.00

SIEVES IN MM

Total % of Passing Lower Limit Upper limit

P No. 3 of 10
P No. 3 of 10
 (Grading -1)
Percentage for blending Total %
MORTH LIMIT
of
Filler TABLE -500-10
(cement) Passing MID
LIMIT
Lower Upper
2.00% ### Limit limit

2.00 100.00 100.00 100 100

2.00 98.29 97.50 95 100

2.00 82.78 78.00 63 93

2.00 68.49 65.00 55 75

2.00 49.99 46.00 38 54

2.00 34.51 35.00 28 42

1.97 14.84 14.00 7 21

0.95 2.06 5.00 2 8

g Graph

1.00 10.00 100.00

IN MM

Lower Limit Upper limit

 JOB MIX FORMULA FOR DENSE BITUMINOUS MACADAM (G-2)

Source of aggregate :Saoli Vagh Crusher

Source of Bitumen :HPCL
Proportion of Aggregete in % :-

1) 40 mm 8.00
2) 20 mm 25.00
3) 10 mm 20.00
4) 6 mm 20.00
5) Stone Dust 25.00
6) Cement (Filler) 2.00

IS Sieve Permissable JMF Limit MORTH LIMI

% Passing JMF
in mm Varation Lower upper Lower
45.00 100.00 +/-8% 100.00 100.00 100.00
37.50 98.29 +/-8% 90.29 100.00 90.00
26.50 82.78 +/-8% 74.78 90.78 71.00
13.20 68.49 +/-7% 61.49 75.49 56.00
4.75 49.99 +/-6% 43.99 55.99 38.00
2.36 34.51 +/-5% 29.51 39.51 28.00
0.300 14.84 +/-4% 10.84 18.84 7.00
0.075 2.06 +/-2% 0.06 4.06 2.00
Bitumen
Content % 4.52 +/-0.3% 4.22 4.82

Temperature +/-10 0C

100.00

90.00

80.00

70.00

60.00
% PASSING

50.00

40.00

30.00

20.00
 100.00

90.00

80.00

70.00

60.00
% PASSING

50.00

40.00

30.00

20.00

10.00

0.00
0.01 0.10 1.00 10.00

SIEVES IN MM

JMF Lower Limit JMF Upper Limit MORTH Lower Limit Morth Upper Limit

P No. 4 of 10
E BITUMINOUS MACADAM (G-2)

MORTH LIMIT -500-10

Upper
100.00
100.00
95.00
80.00
54.00
42.00
21.00
8.00

+/-10 0C
 1.00 10.00 100.00

ES IN MM

MORTH Lower Limit Morth Upper Limit

 Calculation of Specific gravity of Materials and Mix

1) Specific gravity of individual materials:-

Apparent specific
Material Description Bulk specific gravity Water absorption
gravity
a) 40 mm 2 2
b) 20 mm 2 2
c) 10 mm 2.856 2.947 1.23
d) 6 mm 2.846 2.896 1.56
e) Stone Dust 2.829 2.863 3.24
f) Bitumen(Gb) 1.028
g)Cement (Filler)
3.150

2) Proportion of materias in % :-
a) 40 mm 8.00
b) 20 mm 25.00
c) 10 mm 20.00
c) 6 mm 20.00
d) Stone Dust 25.00
e) Bitumen(Gb)* 4.52
f)Cement (Filler)
2.00

3) Bulk specific gravity of aggregates(Gsb):-

100.00
Gsb =
(8/2+25/2+20/2.856+20/2.846+25/2.829+2/3.15)

Gsb = 2.500

4) Apparent specific gravity of aggregate mix(Gsa):-

100.00
Gsb =
(8/2+25/2+20/2.947+20/2.896+25/2.863+2/3.15)
Gsa = 2.528

5) Maximum specific gravity of Mix at 4.52% bitumen content(Gmm):-

Gmm = 2.623

6) Effective specific gravity of mix(Gse):-

Gse = [100-4.52)/((100/2.61)-(4.52/1.028))
Gse = 2.831

Where, Gmm = Maximum specific gravity of paving mix

Gsb = Bulk specific gravity of aggregate mix
Gse = Effective specific gravity of mix (Intial Taken 4.52% to Determine Gse)
Pb = %Bitumen content by wt of total mix
Gb = Specific gravity of bitumen

P No. 5 of 10
Graphical Representation of volumetric Parameters vs binder contents for DBM mix by Marshall Method test

Bitumen % Air
Content % Density %VMA %VFB Flow Stability (Kg)
Voids
3.50 2.374 11.02 8.37 -31.58 2.7 857.87
4.00 2.474 6.50 5.01 -29.83 2.7 1509.73
4.50 2.515 4.14 3.90 -6.09 3.4 1835.13
C o m p a c t e d o f M ix D e n s it y ( g m /c c )

5.00 2.498 4.02 5.06 20.50 4.9 1691.00

5.50 2.489 3.62 5.92 38.88 5.7 1537.63

100.00
90.00

%of VFB
80.00
70.00
60.00
2.550
50.00
40.00
2.500
30.00
2.450
20.00
2.400 10.00
2.350
0.00
3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50
2.300
3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

% of Bitumen Content % of Bitumen Content

10.00 6.5
Flow in mm
% Air Voids

6.0
9.00
5.5
8.00 5.0

7.00 4.5

4.0
6.00
3.5
5.00 3.0

4.00 2.5

2.0
3.00
1.5
3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50
3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50

% Of Bitumen Content
% Of Bitumen Content
Stability In( kn)

17.00
2300.00
16.50
2100.00
% VMA

16.00
1900.00
15.50
15.00 1700.00

14.50 1500.00

14.00 1300.00
13.50 1100.00
13.00
900.00
12.50
3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 700.00
3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50
% Of Bitumen Content % of Bitumen content

From above graph -

1) % Bitumen content corresponding to Maximum Density (B1) 4.50

2) % Bitumen content corresponding to 4% air voids (B 4.55

3) % Bitumen content corresponding to Maximum stability (B3 4.50

Therefore %Optimum Binder (Bitumen conten (B1 + B2 + B3)

3
= 4.52 %

P No. 7 of 10
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagr
Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

PACKAGE NO. CLIENT CONSULTANT

West Bengal Highway Development Egis India Consulting
2(10/40)/Gr-I Corporation Limited Engineers Pvt. Ltd.

Individual Gradation of Aggregate for DBM

Date of Sampling :- 20-Nov-2014 Date of Testing :-
Type Of Material :- 10 mm aggregate Sample at :-
Source of Material :- Pachami Quarry Birbhum West Bengal
Sample No-1
Total Weight(gms)
Wt. Of Retained Cumulative Weight Retained
IS SIEVE Cumulative % Retained
(gm) (gm)
37.50 0 0 0.00
26.50 0 0 0.00
19.00 0 0 0.00
13.20 30 30 0.16
4.75 15570 15600 83.59
2.36 2776 18376 98.47
300mic 286 18662 100.00
75mic 0 18662 100.00
Pan 0 18662 100.00
Sample No-2
Total Weight(gms)
Wt. Of Retained Cumulative Weight Retained
IS SIEVE Cumulative % Retained
(gm) (gm)
37.50 0 0 0.00
26.50 0 0 0.00
19.00 0 0 0.00
13.20 70 70 0.36
4.75 16387 16457 84.68
2.36 2833 19290 99.26
300mic 144 19434 100.00
75mic 0 19434 100.00
Pan 0 19434 100.00
Sample No-3
Total Weight(gms)
Wt. Of Retained Cumulative Weight Retained
IS SIEVE Cumulative % Retained
(gm) (gm)
37.50 0 0 0.00
26.50 0 0 0.00
19.00 0 0 0.00
13.20 4 4 0.02
4.75 19237 19241 84.98
2.36 3307 22548 99.58
300mic 94 22642 100.00
75mic 0 22642 100.00
Pan 0 22642 100.00

CONTRACTOR Rep. CONSULTANT Rep.

Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagr
Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

PACKAGE NO. CLIENT CONSULTANT

West Bengal Highway Development Egis India Consulting
2(10/40)/Gr-I Corporation Limited Engineers Pvt. Ltd.

Individual Gradation of Aggregate for DBM

Date of Sampling :- 20-Nov-2014 Date of Testing :-
Type Of Material :- 10 mm aggregate Sample at :-
Source of Material :- Pachami Quarry Birbhum West Bengal
Name/Signature Name/Signature

Designation Designation
lane/2-lane with paved shoulder configuration of Saptagram-Kalna -
West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

CONTRACTOR

KCC BUILDCON PVT. LTD.

radation of Aggregate for DBM

20-Nov-2014
Stock Yard

Sample No-1
18662
Cumulative % Passing

100.00
100.00
100.00
99.84
16.41
1.53
0.00
0.00
0.00
Sample No-2
19434
Cumulative % Passing

100.00
100.00
100.00
99.64
15.32
0.74
0.00
0.00
0.00
Sample No-3
22642
Cumulative % Passing

100.00
100.00
100.00
99.98
15.02
0.42
0.00
0.00
0.00
lane/2-lane with paved shoulder configuration of Saptagram-Kalna -
West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

CONTRACTOR

KCC BUILDCON PVT. LTD.

radation of Aggregate for DBM

20-Nov-2014
Stock Yard
 Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kalna -
Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

PACKAGE NO. CLIENT CONSULTANT CONTRACTOR

West Bengal Highway Egis India Consulting
2(10/40)/Gr-I Development Corporation KCC BUILDCON PVT. LTD.
Engineers Pvt. Ltd.
Limited

SPECIFIC GRAVITY AND ABSORPTION TEST

(IS 2386 - PART III )
Date of Sampling :- Date of Testing :-

Sample No. :- Source of Material :-

Type of Material :- Sample at :-

Sl No. Description Trial - 1 Trial - 2 Trial - 3

Weight of Sample in
1 W1 ( gms )
Water

2 Weight of SSD Sample W2 ( gms )

Wt of Oven dry sample,
5 W3 ( gms )

6 Bulk Specific Gravity, = W3/[ (W2-W1)

Apparent Specific = W3/(W3-W1)

7
Gravity,

8 Water Absorption ( % ) = 100 x (W2-W3)/W3

9 Average Bulk Specific Gravity

10 Average Apparent Specific Gravity,

Average Water
11 %
Absorption

Remarks :-

CONTRACTOR Rep. CONSULTANT Rep.

Name/Signature Name/Signature
Designation Designation
 Graph of Narrow range

Passing

Too Low

4.35% To 4.70%

AIR VOIDS 4.25 % To 5.50 %

STABILITY 3.55 % To 5.50 %

VMA 3.5 % To 5.5%

VFB 4.35% to 5.25%

FLOW 3.5% To 4.70%

3.50 3.55 3.60 3.65 3.70 3.75 3.80 3.85 3.90 3.95 4.00 4.05 4.10 4.15 4.20 4.25 4.30 4.35 4.40 4.45 4.50 4.55 4.60 4.65 4.70 4.75 4.80 4.85 4.90 4.95 5.00 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.40 5.45 5.50

% of Bitumen Content

Note:- As per graph all Passing criteria belongs on Bitumen contents 4.35% to 4.70 %

Graph of Narrow range of acceptable Bitumen contents

P No. 9 of 10
 DBM WITH BITUMEN VG-30 (G-2)
CALCULATIONS FOR QUANTITY OF BITUMEN AND AGGREGATE PER BATCH
% by wt of
Material Size mm aggreates
20 mm 0.20 % Aggregate : 95.48 %
10 mm 0.20 % Bitumen Content : 4.52 %
6 mm & Stone Dust 0.25 %
0.02 % Total : 100 %
Cement (Filler)
2.00 %

% of
Material For 1000 kg batch For 2000 kg batch
Material*

20 mm 0.19 2 4

10 mm 0.19 2 4

6 mm 0.24 2 5

Stone Dust 0.02 0 0

Lime (Filler) 1.91 19 38

Bitumen 4.52 45.2 90.33

* % by wt of Total mix

Mixing Laying And Rolling Temperature Requirement in 0C As per Morth Table no 500-2

Bitumen Bitumen Aggregates Mixed Material

Viscosity Laying Temperature *Rolling Temperature Remark
Temperature Temperature Temperature
Grade
VG-30 150-165 150-170 150-165 140 minimum 90 minimum

* Rolling Must be before the mat cool to these minimum temperature.

Analysis & Designed By Verified by

Mr Imran Khan Mr. P.S. Chouhan

Sr. Manager Quality Head

P No. 10 of 10
 Analysis of DBM Compacted Paving Mixture (By Marshall Method) G-2
Sp. Gr. of 20 mm, 2.856 0.20%
Sp. Gr. of 12.5mm, 2.846 0.20% Effective Sp. Gr. Of aggt.
Gse 2.831
Sp. Gr. of 6mm & dust 2.829 0.25% Bulk Sp. Gr. Of total aggt.
Gsb 2.500
sp. Gr. Of Filler 3.150 0.02% Apperent sp Gravity Gsa 2.528
Sp. Gr. Of Bitumen, Gb 1.028 4.52%

dia gauage 7.921 kg/div

Bulk Sp. Avg. Sp. Max. sp.Gr.of

Effective Sp. Effective Voids in Average
% of Weight in Weight in Weight in Bulk Gr. of Gr. Of Sample Asphalt Voids filled Stability Flow Av. Flow
% of Agg Gravity of Bitumen Mineral Air Voids Stability
Bitumen air water air SSD Volume Specime Specime (loose) Absorption with Bitumen (kg) (mm) (mm)
Mix Content Aggregate (kg)
n n (GMM)
Ht (in
Sr. No Mould No
mm)
Gse= Pba=100 x Va=100x
Wa VMA=100- VFB= Stability =
(100-Pb)/ (( Gse-Gsb )/ Pbe=Pb- (Gmm-
Pb Ps=100-Pb Wa Ww Wssd Wssd - Ww (Wssd- Gmb Gmm (GmbxPs )/ 100 x (VMA- ( DGR*CF*
((100/Gmm)- (GsbxGse)x (PbaxPs)/100 Gmb) /
Ww) Gsb Va) / VMA PRF)
(Pb/Gb)) Gb Gmm

1 1241.5 723.9 1252.8 528.9 2.347 67.5 871.50 2.4

1 3.50 96.50 2 1244.9 728.5 1251.2 522.7 2.382 2.374 2.668 2.831 4.81 -1.15 8.37 11.02 -31.58 62.9 871.50 857.87 3.1 2.7
3 1236.6 732.8 1249.8 517.0 2.392 66.7 830.60 2.5
4 1255.6 751.2 1255.9 504.7 2.488 65.9 1488.60 2.7
2 4.00 96.00 5 1257.4 749.8 1259.7 509.9 2.466 2.474 2.646 2.831 4.81 -0.62 5.01 6.50 -29.83 71.2 1511.70 1509.73 2.6 2.7
6 1258.4 755.2 1265.3 510.1 2.467 65.8 1528.90 2.7
7 1268.4 768.9 1274.1 505.2 2.511 62.7 1821.70 3.7
3 4.50 95.50 8 1266.1 768.9 1274.9 506.0 2.502 2.515 2.624 2.831 4.81 -0.10 3.90 4.14 -6.09 66.8 1832.10 1835.13 3.1 3.4
9 1267.8 771.2 1271.6 500.4 2.534 66.1 1851.60 3.5
10 1271.2 770.1 1275.8 505.7 2.514 67.9 1690.30 4.6
4 5.00 95.00 11 1275.6 769.5 1281.5 512.0 2.491 2.498 2.603 2.831 4.81 0.43 5.06 4.02 20.50 68.4 1684.50 1691.00 4.9 4.9
12 1269.9 765.2 1275.3 510.1 2.490 66.2 1698.20 5.1
13 1288.4 779.5 1294.6 515.1 2.501 66 1526.30 5.9
5 5.50 94.50 14 1289.6 771.4 1293.5 522.1 2.470 2.489 2.582 2.831 4.81 0.95 5.92 3.62 38.88 69.5 1541.70 1537.63 5.7 5.7
15 1284.1 773.8 1288.5 514.7 2.495 71.5 1544.90 5.6

P No. 6 of 10
 Analysis of DBM Compacted Paving Mixture (By Marshall Method
Sp. Gr. of 20 mm, 2.871 31% Proving Ring Factor : 7.921 kg
Sp. Gr. of 10 mm, 2.860 24%
Sp. Gr. of 6 mm, 2.834 18%
Sp. Gr. of Stone Dust mm2.752 25%
Cement (Filler) 2.21 2%
Sp. Gr. Of Bitumen, Gb 1.028 4.52%

Max. sp.Gr.of
Bulk Sp. Avg. Sp.
Sample Effective
% of Weight in Weight in Weight in Bulk Gr. of Gr. Of Effective Sp. Asphalt
% of Agg (loose) Bitumen
Bitumen air water air SSD Volume Specime Specime Gravity of Mix Absorption
(GMM) Content
n n
Practical
Sr. No Mould No
Pba=100 x
Gse= (100-
Wa (( Gse-
Ps=100- Wssd - Pb)/ Pbe=Pb-
Pb Wa Ww Wssd (Wssd- Gmb Gmm Gsb )/
Pb Ww ((100/Gmm)- (PbaxPs)/100
Ww) (GsbxGse)x
(Pb/Gb))
Gb

Stability Test Data at 60°c after 35 minutes

1 1265.8 771.2 1274.6 503.4 2.515

1 4.52 95.48 2.511 2.623 2.831 4.81 -0.076

1 4.52 95.48 2 1271.2 770.2 1277.6 507.4 2.505 2.511 2.623 2.831 4.81 -0.076

3 1269.6 768.9 1274.1 505.2 2.513

P No. 8 of 10
Method) on 4.52% Bitumen Content
Effective Sp. Gr. Of aggt. Gse 2.831
Bulk Sp. Gr. Of total aggt. Gsb 2.500
Apperent sp Gravity Gsa 2.528
Asphaltic Absorption Pba 4.81

Voids in Average
Voids filled Flow Av. Flow
Mineral Air Voids Stability (kg) Stability
with Bitumen (mm) (mm)
Aggregate (kg)

Ht in (mm)

Va=100x
VMA=100- VFB= Stability =
(Gmm-
(GmbxPs )/ 100 x (VMA- ( DGR*CF*PRF
Gmb) /
Gsb Va) / VMA )
Gmm

tes

1665.2 3.4

4.10 4.28 -4.54 65.3 1674.8 3.5

4.10 4.28 -4.54 65.3 1674.1 1674.8 3.7 3.5

1685.2 3.5