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NT0H65ASNT0H65AS 323-1701-201

Nortel

Optical Metro 5100/5200


Installing Optical Metro 5200 Shelves and
Components, Part 1 of 2

Standard Release 11.0 Issue 1 September 2009

What’s inside...
Observing safety guidelines
Preparing for installation
Installing a rack (19-inch or 23-inch)
Installing Optical Metro 5200 shelves and equipment
Installing Optical Multiservice Edge 1110 equipment

See Part 2 for the following:


Connecting power
Installing peripheral cables
Installing circuit packs
Fiber management
Cleaning connectors
Copyright © 2000–2009 Nortel Networks, All Rights Reserved

This document is protected by copyright laws and international treaties. All information, copyrights and any other intellectual property
rights contained in this document are the property of Nortel Networks. Except as expressly authorized in writing by Nortel Networks,
the holder is granted no rights to use the information contained herein and this document shall not be published, copied, produced
or reproduced, modified, translated, compiled, distributed, displayed or transmitted, in whole or part, in any form or media.

This information is provided “as is”, and Nortel Networks does not make or provide any warranty of any kind, expressed or implied,
including any implied warranties of merchantability, non-infringement of third party intellectual property rights, and fitness for a
particular purpose.

Nortel, the Nortel logo, the Globemark, and OPTera are trademarks of Nortel Networks.

HP and HP-UX are trademarks of Hewlett-Packard, Inc. Pentium is a trademark of Intel Corporation. Internet Explorer, Windows, and
Windows Vista are trademarks of Microsoft Corporation. Java, Solaris, and Ultra are trademarks of Sun Microsystems, Inc. UNIX is
a trademark of X/Open Company Limited. Lynx Photonic Networks and LightLEADER are trademarks of Lynx Photonic Networks,
Inc.

Lynx Photonic Networks, Inc copyright information used with permission of Lynx Photonic Networks, Inc.

Printed in Canada
iii

Contents 0

About this document vii


Audience for this document 1-viii
Optical Metro 5100/5200 library 1-viii
Technical assistance service telephone numbers 1-x

Observing safety guidelines 1-1


Precautionary messages 1-2
Safety standards 1-3
Laser radiation—optical transmission systems 1-3
Labeling 1-6
HIP OFA and VG OFA label kit 1-18
HIP OFA and VG OFA system safety labeling 1-21
Selection of the Hazard Level Indicator label and fiber tags for systems with HIP OFAs
and VG OFAs 1-24
Post amplification only: C&L components, OSC components, and OMX
components 1-24
Pre amplification only: C&L components, OSC components, and OMX
components 1-26
Pre and post amplification: C&L components, OSC components, and OMX
components 1-28
Summary of customer Hazard Level Indicator labels and fiber tags 1-32
HIP OFA and VG OFA labels for Optical Metro 5200 OFA and Mixed shelves and
ECT installation kit 1-33
Using optical fibers 1-34
Splicing optical fibers 1-35
Repairing optical fibers 1-35
Working with power 1-35
Dissipating static electricity 1-36
Preventing circuit pack damage 1-37
Handling circuit packs 1-37
Storing and transporting circuit packs 1-38
Transporting circuit packs 1-38
Maintenance 1-38
Regulating radio-frequency emissions 1-38
Controlling equipment access 1-39
Japanese Denan regulatory compliance 1-39

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
iv Contents

Preparing for installation 2-1


List of procedures
2-1 Checking the condition and contents of the shipment 2-4

Installing a rack (19-inch or 23-inch) 3-1


List of procedures
3-1 Preparing the floor area for installing the rack 3-3
3-2 Securing the rack framework 3-6
3-3 Connecting the rack ground to the office ground 3-14

Installing Optical Metro 5200 shelves and equipment 4-1


List of procedures
4-1 Determining the shelf position in a rack or cabinet 4-9
4-2 Installing rack mounting brackets on a shelf 4-12
4-3 Installing vertical fiber brackets 4-22
4-4 Installing the NEBS shelf extension 4-26
4-5 Front-mounting an Optical Metro 5200 shelf in a 19-inch, 23-inch, or ETSI
(535-mm) rack 4-29
4-6 Front-mounting an Optical Metro 5200 shelf in a 19-inch rack with vertical fiber
brackets 4-33
4-7 Mid-mounting an Optical Metro 5200 shelf in a 19-inch or a 23-inch rack 4-36
4-8 Installing the optional air baffle on a shelf 4-41
4-9 Connecting the ground wire to a shelf 4-44
4-10 Installing a breaker interface panel (NTN458RA) 4-48
4-11 Using a BIP/FP 20A breaker kit (NTK599ZT) to upgrade a breaker interface
panel (NTK599DA) or fuse panel (NTK599EA) 4-53
4-12 Installing a breaker interface panel (NTK599DA) or fuse panel
(NTK599EA) 4-55
4-13 Installing a 3U APRS rectifier 4-60
4-14 Installing a 2U AC rectifier 4-65
4-15 Installing a 1U AC rectifier 4-79
4-16 Installing an Ethernet hub 4-83
4-17 Installing an Optical Trunk Switch 4-87
4-18 Installing an Enhanced Trunk Switch shelf 4-91
4-19 Installing a Photonic Trunk Switch 4-101
4-20 Installing an OMX (Standard) tray 4-103
4-21 Installing and grounding equipment drawers 4-112
4-22 Installing and grounding the Equipment Inventory Unit (NT0H43HA) 4-136
4-23 Installing and grounding a second ECT drawer in an OFA shelf 4-144
4-24 Installing and grounding a second OMX drawer in an OADM shelf 4-149
4-25 Installing an ECT tray in a drawer 4-154
4-26 Installing a DSCM tray in a DSCM drawer 4-160
4-27 Installing optical trays in a drawer 4-163
4-28 Installing or removing a shelf cover 4-166

Installing Optical Multiservice Edge 1110 equipment 5-1


List of procedures
5-1 Installing an OME1110 module 5-5

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Contents v

5-2 Installing an SFP into an OME1110 module 5-12


5-3 Connecting power cables to an OME1110 module 5-15
5-4 Connecting optical patch cords to an OME1110 module 5-17

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
vi Contents

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
vii

About this document 0


This document provides the installation procedures for Nortel Optical Metro
5100/5200 Optical Metro 5200.

The Optical Metro 5100/5200 includes the following shelves:


• Optical Metro 5200 shelf
• Optical Metro 5100 shelf
• Optical Metro 565 shelf

ATTENTION
This document is presented in two parts: Part 1 and Part 2. Each part has its
own table of contents. The table of contents in Part 1 contains topics found in
Part 1 only. The table of contents in Part 2 contains topics found in Part 2 only.
Part 2 continues sequential chapter numbering from Part 1.

Installing Optical Metro 5200 Shelves and Components, Part 1,


323-1701-201, contains the following:
Chapter 1, “Observing safety guidelines”
Chapter 2, “Preparing for installation”
Chapter 3, “Installing a rack (19-inch or 23-inch)”
Chapter 4, “Installing Optical Metro 5200 shelves and equipment”
Chapter 5, “Installing Optical Multiservice Edge 1110 equipment”
Installing Optical Metro 5200 Shelves and Components, Part 2,
323-1701-201, contains the following:
Chapter 6, “Connecting power”
Chapter 7, “Installing peripheral cables”
Chapter 8, “Installing circuit packs”
Chapter 9, “Fiber management”
Chapter 10, “Cleaning connectors”
This document provides procedures for installing shelves in a site, and
installing components in an Optical Metro 5200.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
viii About this document

This document contains the following information for the Optical Metro 5200:
• safety guidelines
• preparing for installation
• installing shelves and equipment
• connecting power
• installing peripheral cables
• installing circuit packs
• fiber management
• cleaning connectors

Audience for this document


This document is intended for the following audience:
• strategic and current planners
• provisioners
• installers
• transmission standards engineers
• field maintenance engineers
• system line-up and testing (SLAT) personnel
• maintenance technicians
• network administrators

Optical Metro 5100/5200 library


The Optical Metro 5100/5200 library consists of the Nortel Optical Metro
5100/5200 Technical Publications, NT0H65AS.

Technical Publications
The Optical Metro 5100/5200 Nortel Technical Publications (NTP) consist of
descriptive information and procedures.
Descriptive information
These NTPs provide detailed descriptive information about the Optical Metro
5100/5200 system, including system software and hardware descriptions,
technical specifications, ordering information, and TL1 user information.
Procedures
These NTPs contain all procedures required to install, provision, and maintain
the Optical Metro 5100/5200 system.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
About this document ix

The following roadmap lists the documents in the Optical Metro 5100/5200
library.
OM3293

Planning a Installing, Managing, Maintaining and Supporting


Network Commissioning and Provisioning and Troubleshooting documentation
Testing a Network Testing a Network a Network for OM5000 Library

Optical Metro 565


Planning
and Engineering
(323-1705-100)

Installing Optical Provisioning and Trouble Clearing


Planning Guide Metro 5200 Shelves Operating and Alarm
(NTY410AQ) and Components, Procedures Part 1 Reference Guide,
Part 1 (323-1701-310) Part 1
(323-1701-201) (323-1701-542)
About the NTP Provisioning and
Library Operating Trouble Clearing
Installing Optical Procedures Part 2
(323-1701-090) and Alarm
Metro 5200 Shelves (323-1701-310)
and Components, Reference Guide,
Part 2 Customer Part 2
Network Planning
(323-1701-201) Acceptance Testing (323-1701-542)
and Link Engineering
Part 1 Procedures
(323-1701-330) Trouble Clearing
(323-1701-110) Installing Optical
and Alarm
Metro 5100 Shelves
Reference Guide,
Network Planning and Components, TL1 Interface, Part 3
and Link Engineering Part 1 Part 1 (323-1701-542)
Part 2 (323-1701-210) (323-1701-190)
(323-1701-110) Trouble Clearing
Installing Optical and Alarm
Metro 5100 Shelves TL1 Interface,
Network Planning Reference Guide,
and Components, Part 2
and Link Engineering Part 4
Part 2 (323-1701-190)
Part 3 (323-1701-542)
(323-1701-110) (323-1701-210)
TL1 Interface, Trouble Clearing
Commissioning
Software and User Part 3 and Alarm
Procedures
Interface, Part 1 (323-1701-190) Reference Guide,
(323-1701-220)
(323-1701-101) Part 5
(323-1701-542)
Connection TL1 Interface,
Software and User Procedures Part 4
Interface, Part 2 Part 1 Maintenance and
(323-1701-190)
(323-1701-101) (323-1701-221) Replacement
Procedures
(323-1701-546)
Connection
Hardware Description
Procedures
Part 1
Part 2
(323-1701-102)
(323-1701-221)

Hardware Description Testing and


Part 2 Equalization
(323-1701-102) Procedures
(323-1701-222)

Technical
Specifications
(323-1701-180)

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
x About this document

Technical assistance service telephone numbers


For technical support and information from Nortel, refer to the following table.

Technical Assistance Service


For service-affecting problems: North America:
For 24-hour emergency recovery or software upgrade 1-800-4NORTEL (1-800-466-7835)
support, that is, for:
• restoration of service for equipment that has been carrying International:
traffic and is out of service 001-919-992-8300
• issues that prevent traffic protection switching
• issues that prevent completion of software upgrades
For non-service-affecting problems: North America:
For 24-hour support on issues requiring immediate support 1-800-4NORTEL (1-800-466-7835)
or for 14-hour support (8 a.m. to 10 p.m. EST) on upgrade Note: You require an express routing
notification and non-urgent issues. code (ERC). To determine the ERC, see
our corporate Web site at
www.nortel.com. Click on the Express
Routing Codes link.
International:
Varies according to country. For a list of
telephone numbers, see our corporate
Web site at www.nortel.com. Click on the
Contact Us link.
Global software upgrade support: North America:
1-800-4NORTEL (1-800-466-7835)
International:
Varies according to country. For a list of
telephone numbers, see our corporate
Web site at www.nortel.com. Click on the
Contact Us link.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
1-1

Observing safety guidelines 1-


This chapter contains safety guidelines for personal safety and for the correct
handling and operation of equipment.

Nortel documentation contains precautionary messages and safety procedures


that refer to specific tasks or conditions. Read and follow all precautionary
messages before you start to work on the equipment.

This chapter contains the following sections:


• Audience on page 1-2
• Precautionary messages on page 1-2
• Safety standards on page 1-3
• Laser radiation—optical transmission systems on page 1-3
• Labeling on page 1-6
• HIP OFA and VG OFA label kit on page 1-18
• HIP OFA and VG OFA system safety labeling on page 1-21
• Selection of the Hazard Level Indicator label and fiber tags for systems
with HIP OFAs and VG OFAs on page 1-24
• Using optical fibers on page 1-34
• Working with power on page 1-35
• Dissipating static electricity on page 1-36
• Preventing circuit pack damage on page 1-37
• Maintenance on page 1-38
• Regulating radio-frequency emissions on page 1-38
• Controlling equipment access on page 1-39
• Japanese Denan regulatory compliance on page 1-39

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-2 Observing safety guidelines

Audience
Personnel working directly on equipment must be
• trained and qualified to carry out the tasks required
• authorized to carry out the tasks required
• conversant with and follow the specific safety guidelines referring to the
product and the general safety procedures of their company

Precautionary messages
To prevent personal injury, equipment damage, or service interruptions follow
all precautionary messages found in the documentation and the safety
procedures established by your company.

The following precautionary messages appear in the documentation.

DANGER
Risk of personal injury
A precautionary message with this symbol indicates a risk of
personal injury.

DANGER
Risk of electrical shock
A precautionary message with this symbol indicates a risk of
personal injury caused by an electrical hazard.

DANGER
Risk of laser radiation exposure
A precautionary message with this symbol indicates a risk of
personal injury caused by exposure to laser beam.

DANGER
Risk of burn
A precautionary message with this symbol indicates a risk of
personal injury caused by a hot surface.

CAUTION
Risk of interruption to service
A precautionary message with this symbol can indicate a risk
of service interruption or equipment damage.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-3

CAUTION
Risk of damage to circuit packs
A precautionary message with this symbol indicates a risk of
static damage to circuit packs and that the use of antistatic
protection is required.

Note: The circuit packs use an attention label, see Preventing circuit pack
damage.

Safety standards
The network elements of this product conform to all relevant safety standards.
In particular, they meet:
• IEC 60950-1—Safety of Information Technology Equipment, First
Edition, 2001
• IEC 60825-2:2004, IEC 60825-1:2001—Safety of Laser Products
• FDA 21 CFR 1040—Performance Standards for Light-Emitting Products,
1997
The classification of Nortel products is based on the maximum accessible
power. Under normal operating conditions, the power within the optical
system can be high, but not accessible. Upon fault or fiber disconnect
conditions, the internal safety systems reduce the power to the accessible
power level, as stated on the labels.

Laser radiation—optical transmission systems


Nortel optical products use laser or light-emitting diode (LED) sources that
emit light energy into optical fibers. This energy is within the red (visible) and
infrared (not visible) areas of the electromagnetic spectrum.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-4 Observing safety guidelines

International standards
The IEC 60825 series of international standards covers the safety of laser and
LED products. The following list provides examples from the International
Electrotechnical Commission (IEC), Code of Federal Register (CFR), and
European Norm (EN) series of standards:
• IEC 60825-1, Safety of Laser Products—Part 1: Equipment Classification,
Requirements and User’s Guide Edition 1.1; Edition 1: 1993, Consolidated
with Amendment 1: 1997; Issue 1, 1998. (Part 1 of a series of publications
under the general title of: Safety of Laser Products). This standard provides
information about equipment classification and on limit values for safety
of laser products.
Note: IEC 60825 Amendment 2 was published in January 2001 with
revised laser classification levels (Class 1, 1M, 1R, 3B, and 4) governing
open-source lasers within the wavelength ranges specified for Nortel
products.

• IEC 60825-2:2004, Safety of laser products –Part 2: Safety of optical fibre


communication systems (OFCS). Part 2 of IEC 60825 provides
requirements and specific guidance for the safe operation and maintenance
of optical fibre communication systems (OFCS).
• Regional standards such as the EN 60825 series: for example, British
Standard BS EN 60825-1:2001, Safety of Laser Products, Equipment
Classification, Requirements and User’s Guide, 15 Dec. 2001, 123 pgs.
These standards are based on the IEC 60825 series.
Note: In Europe, the EN 60825 series of standards for CE marking
purposes evaluate the safety of laser and LED products. The EN 60825
series is technically equivalent to IEC 60825.

• In the United States, the Food and Drug Administration (FDA) publishes
regulations 21 CFR 1010, Performance Standards for Electronics
Products: General, April 1996, and 21 CFR 1040 in the Code of Federal
Register (CFR). Regulations 21 CFR 1010 and 21 CFR 1040 contain laser
safety requirements equivalent to the European standards.
Note: Laser Notice 50, issued by the US Dept. of Health and Human
Services (FDA) on July 26, 2001, now states that there is no objection to
the FDA conforming with IEC hazard warning labels as specified in IEC
60825-1. This is an effort on the part of the FDA to align its standards for
laser products with IEC 60825-1.

The maximum intrinsic output power of laser and LED sources used in optical
fiber communication systems can vary from Class 1 (IEC) or Class I (FDA) to
Class 1M (IEC 60825-1:2001) or Class IIIb (FDA) or higher for long-reach
applications. The IEC standards require that products are assessed on their
maximum accessible optical power during both normal operation and under
fault conditions.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-5

Considerations regarding legacy optical labeling


Previous releases of Optical Metro 5100/5200 circuit packs and trays may have
been labeled as Hazard level 3A or Hazard Level kx3A based on the second
edition of the Optical Fibre Communication System (OFCS) Standard IEC
60825-2:2000. The third edition of the OFCS standard IEC 60825:2004 is now
in effect. Hazard level 3A and kx3A have been replaced by Hazard level 3R
and Hazard level 1M in the 850 nm and 1310 nm wavelength ranges and
Hazard level 1M in the 1400 nm to 1650 nm range. It is possible for new
hardware to be added to previously installed systems and therefore Hazard
level 3A, kx3A and 1M labels can be present on the Optical Metro 5100/5200
shelf.

In the 1400 nm to 1650 nm range, Hazard level 3A and kx3A are considered
equivalent to Hazard level 1M and are considered eye-safe for all reasonably
foreseeable unassisted viewing conditions. Laser ports and fiber connectors
marked at these levels should not be viewed with any optical instruments (for
example, an eye-loop to inspect fiber terminations). It is also recommended
that operators and service personnel avoid direct exposure to laser radiation
from unterminated fiber ends and connectors.

Optical Metro 5100/5200 does not include any circuit packs or trays that would
be labeled as Hazard level 3R.

Radiation hazards
Under normal operation, with all optical connectors in position and correctly
terminated, the optical radiation is completely enclosed. The system is a
Class 1 (IEC) or Class I (FDA) product, irrespective of the transmitted power
within the optical fiber.

Where optical cables are unterminated (possibly caused by optical fiber breaks
or removal of connectors), the accessible output from circuit packs containing
optical transmitters can be greater than Class 1 (IEC) or Class I (FDA). Follow
the requirements set out in standard IEC 60825-2:2004 concerning optical
fiber communication systems.

The maximum radiation hazard encountered when disconnecting an optical


fiber or during a fiber break does not exceed the AEL for Class 1M (IEC). The
worst case hazard level, as defined by IEC 60825-2, is Hazard Level 1M
(IEC 60825-2:2004) and defined by ANSI Z136.2 as Service Group 1 3A.
Because the system is intended to be installed in a restricted access location,
no additional engineering design features are required to prevent exposure to
the laser radiation.
• Hazard level 1 is equivalent to Class 1. You can install and use products
with this classification in any location.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-6 Observing safety guidelines

• Hazard level 1M (IEC 60825-2:2004) is equivalent to Class 1M. You can


install and use products with this classification in restricted or controlled
locations. While it is not advised to, a Class 3A optical source is considered
to be safe for long-term direct viewing without optical aids. Optical
products designed by Nortel for short-haul and medium-haul applications
normally are within Hazard level 1M (IEC 60825-2:2004) and are labeled
accordingly.
Note: The FDA does not have a classification with limits equivalent to
those of IEC Class 1M for the infrared wavelength range 1425–1625 nm.
FDA classifications for this wavelength range go from Class I to Class IIIb
directly. FDA Class IIIb is similar to IEC Class 3B.

The following conditions determine the precautions you must take:


• the maximum accessible power
• the location of the part of the system where the optical radiation is
accessible

Labeling
Labeling according to the IEC 60825 series of standards is attached to the
optical circuit pack and the product. The following sections describe the
symbols, legends, wording, meaning, and hazard precautions required for
Optical Metro 5100/5200.

The elements of a typical label are


• laser warning symbol
• warning text explaining the risk associated with the hazard from exposed
optical fiber ends and unterminated connectors; this text indicates that a
hazard can exist on either the fixed or free end of a connector depending
on direction of transmission
• hazard level according to IEC60825-2
• wavelength, shown as a nominal or a DWDM range of values, for example:
— 1550 nm nominal means a single wavelength within the range 1525 nm
to 1625 nm
— 1510 nm - 1625 nm means that multiple discrete DWDM wavelengths
exist in the range

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-7

Circuit pack explanatory label - Class 3A (IEC)/Class IIIb (FDA)


DX1575

CAUTION 3A (IEC)
Avoid exposure to
beam from exposed
lllb (FDA)
fiber ends and λ = 1550 nm
connectors nominal

This label may or may not be visible on the front panel. The label can be
mounted elsewhere on the optical circuit pack. Information required is
• maximum accessible optical output power at the faceplate
• the name and publication date of the standards to which the product was
assessed
Circuit pack aperture label - Hazard level 1
DX1578

CLASS 1 LASER PRODUCT


to IEC 60825-1

The label can be fixed to the front panel or on any other surface. If the optical
source is Class 1 (IEC), no label is required.

The starburst laser warning symbol is optional for Class 1 (IEC) products and
is normally fitted in close proximity to the appropriate optical connectors.

Table 1-1 on page 1-8 provides additional information related to the optical
pluggable transceivers. Table 1-2 on page 1-10 provides additional
information related to circuit packs and lasers on fixed ports of circuit packs.

The following note applies to the OME1110 equipment.

Note: When installing Laser Device modules in this product assure that
they are on file with CDRH and the class level of emissions produced by
the unit are under Class I emission levels.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-8 Observing safety guidelines

Table 1-1
Additional information for optical pluggable modules
Optical pluggable Wavelength Maximum output Hazard Standards
modules power level
(see Note:)

SFPs

NTK586AAE5- 1528.77 nm- <=2.6 mW 1 • IEC 60825-1:2001


NTK586HWE5 1605.73 nm (4.15 dBm) Edition 1.2
NTK590LH- 1471 nm- <=3.16 mW • FDA 21 CFR
NTK590TH 1611 nm (5 dBm) 1040.10

NTK591LB- 1471 nm- <=3.16 mW


NTK591TB 1611 nm (5 dBm)

NTTP01CDE6 1310 nm <=11.3 mW


(10.5 dBm)

NTTP03BF 1310 nm <=1 mW


(0 dBm)

NTTP03CF 1310 nm <= 1 mW


(0 dBm)

NTTP03EF 1310 nm <=1 mW


(0 dBm)

NTTP03FF 1550 nm <= 2 mW


(3 dBm)

NTTP04CF 1310 nm <=0.16 mW


(–8 dBm)

NTTP06AF 850 nm <=0.71 mW


(-1.5 dBm)

NTTP06CF 1310 nm <=0.5 mW


(-3 dBm)

NTTP07FF 1550 nm <=3.16 mW


(5 dBm)

NTTP08SD 1310 nm <=1 mW


(0 dBm)

NTTP11AFE6 850 nm <=0.56 mW


(–2.5 dBm)
NTTP11BFE6 1310 nm <=14.47 mW
(11.6 dBm)

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-9

Table 1-1 (continued)


Additional information for optical pluggable modules

Optical pluggable Wavelength Maximum output Hazard Standards


modules power level
(see Note:)

NTTP11CFE6 1310 nm <=14.47 mW 1 • IEC 60825-1:2001


(11.6 dBm) Edition 1.2
NTTP30CFE6 1310 nm <= 2.7 mW • FDA 21CFR
(4.3 dBm) 1040.10

NTTP58BD/ 1310 nm/ <=1 mW


NTTP59BD 1490 nm (0 dBm)

NTTP58CFE6 1310 nm/ 3.03 mW


1490 nm (4.8 dBm)

NTTP59CFE6 1310 nm/ 6.3 mW


1490 nm (8 dBm)

NTTP73BBE6 1310 nm <=7.3 mW


(8.6 dBm)

XFPs

NTK588xyE5 1528.77 nm- <= 5.4 mW 1 • IEC 60825-1:2001


1564.68 nm (7.3 dBm) Edition 1.2
NTTP84BA 1310 nm <= 2.3 mW • FDA 21 CFR
(3.6 dBm) 1040.10

NTTP85AA 850 nm <= 0.78 mW


(-1 dBm)

NTTP85BA 1310 nm <= 2.3 mW


(3.6 dBm)
NTTP85DA 1550 nm <= 2 mW
(3 dBm)

Note: For details (for example, the circuit pack and related pluggables and protocols), see Chapter
13 in Network Planning and Link Engineering, 323-1701-110, Part 3.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-10 Observing safety guidelines

Table 1-2
Additional information for circuit packs and lasers on fixed ports
Circuit pack Port type and related wavelength Maximum Hazard Standards
(lasers on fixed output level/Laser
ports) Line Client power hazard level
(see Note 1) on circuit
pack

NT0H05xy 1528 nm- <= 2.24 mW 1 • IEC


1605 nm (3.5 dBm) 60825-1:200
1 Edition 1.2
• FDA 21 CFR
1040.10
NT0H06xy 1528.77 nm- <= 2.24 mW
1604.03 nm (3.5 dBm)

1310 nm <= 14.2 mW


(11.5 dBm)

NT0H07xy 1528.77 nm- <= 2.24 mW


1604.03 nm (3.5 dBm)

850 nm <= 0.71 mW


(-1.5 dBm)

NT0H10BC 1310 nm <= 2 mW


(3 dBm)

NT0H10CA 850 nm <= 0.1 mW


(–10 dBm)

NT0H10CB 1310 nm <= 2 mW


(3 dBm)

NT0H10HK 1310 nm <= 2 mW


(3 dBm)

NT0H11BC 1310 nm <= 1 mW


(0 dBm)
NT0H11EL 1310 nm <= 10 mW
(10 dBm)

NT0H12xy 1528 nm- <= 2.24 mW


1605 nm (3.5 dBm)

NT0H14xy 1528 nm- <= 2.24 mW


1605 nm (3.5 dBm)
NT0H15xy 1528 nm- <= 2.24 mW
(see Note 2) 1605 nm (3.5 dBm)

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-11

Table 1-2
Additional information for circuit packs and lasers on fixed ports

Circuit pack Port type and related wavelength Maximum Hazard Standards
(lasers on fixed output level/Laser
ports) Line Client power hazard level
(see Note 1) on circuit
pack

NT0H15AY 1528.77 nm- <= 2.24 mW


1563.05 nm (3.5 dBm)
NT0H15AZ 1570.42 nm- <= 2.24 mW
1605.73 nm (3.5 dBm)

NT0H19xy 1528.77 nm- <= 2.24 mW 1 • IEC


(see Note 3) 1604.03 nm (3.5 dBm) 60825-1:200
1 Edition 1.2
1310 nm <= 15.6 mW
(11.9 dBm) • FDA 21 CFR
1040.10
NT0H19AY 1528.77 nm- <= 2.24 mW
1605.73 nm (3.5 dBm)

1310 nm <= 15.6 mW


(11.9 dBm)

NT0H19AZ 1528.77 nm- <= 2.24 mW


1605.73 nm (3.5 dBm)

1310 nm <= 15.6 mW


(11.9 dBm)

NT0H21JN 850 nm <= 0.1 mW


(–10 dBm)

NT0H24AY 1528.77 nm- <=3.16 mW


1563.05 nm (5 dBm)

NT0H24AZ 1570.42 nm <=3.16 mW


1605.73 nm (5 dBm)
NT0H35AB 1528 nm- <=40 mW 1M • IEC
1562 nm (16 dBm) 60825-1:200
1 Edition 1.2
NT0H35BB 1570 nm- <=40 mW
1605 nm (16 dBm)

NT0H35AC 1528 nm- <=50 mW


1562 nm (17 dBm)
NT0H35BC 1570 nm- <=50 mW
1605 nm (17 dBm)

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-12 Observing safety guidelines

Table 1-2
Additional information for circuit packs and lasers on fixed ports

Circuit pack Port type and related wavelength Maximum Hazard Standards
(lasers on fixed output level/Laser
ports) Line Client power hazard level
(see Note 1) on circuit
pack

NT0H80xy 1528 nm- <= 2.24 mW 1 • IEC


1605 nm (3.5 dBm) 60825-1:200
1 Edition 1.2
NT0H81xy 1530.344 nm- <= 2.24 mW
1564.679 nm (3.5 dBm) • FDA 21 CFR
1040.10
1310 nm <= 14.2 mW
(11.5 dBm)

NT0H82xy 1530.334 nm- <= 2.24 mW


1564.679 nm (3.5 dBm)

850 nm <=0.71 mW
(-1.5 dBm)

NT0H83xy 1530.344 nm- <= 2.24 mW


(see Note 4) 1564.679 nm (3.5 dBm)

1310 nm <=15.6 mW
(11.9 dBm)

NT0H83AZ 1530.33 nm- <= 2.24 mW


1565.09 nm (3.5 dBm)

1310 nm <=15.6 mW
(11.9 dBm)

NT0H84AZ 1528 nm- <= 2.24 mW


1605 nm (3.5 dBm)

NT0H84xy 1528 nm- <= 2.24 mW


1605 nm (3.5 dBm)
NT0H85xy 1530.334 nm- <= 2.24 mW
1564.679 nm (3.5 dBm)

NT0H86xy 1528 nm- <= 2.24 mW


1605 nm (3.5 dBm)

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-13

Table 1-2
Additional information for circuit packs and lasers on fixed ports

Circuit pack Port type and related wavelength Maximum Hazard Standards
(lasers on fixed output level/Laser
ports) Line Client power hazard level
(see Note 1) on circuit
pack

NT0H87AZ 1530.33 nm- <=3.16 mW 1 • IEC


1565.09 nm (5 dBm) 60825-1:200
1 Edition 1.2
NTLW01Ax 1510 nm <=1.6 mW
(2 dBm) • FDA 21 CFR
1040.10
Wayside <= 0.04 mW
1310 nm (–14 dBm)

NTPM03xy 1528 nm- <= 2.24 mW


1605 nm (3.5 dBm)

NTPM04xy 1528 nm- <= 2.24 mW


1605 nm (3.5 dBm)

NTPM16AB-HD 1533.47 nm- <= 2.24 mW


1604.03 nm (3.5 dBm)

1310 nm <= 14.2 mW


(11.5 dBm)

NTPM16JB-RD 1533.47 nm- <= 2.24 mW


1604.03 nm (3.5 dBm)

850 nm <= 0.71 mW


(-1.5 dBm)

NTPM17AA-AH 1511 nm- <= 2.24 mW


1611 nm (3.5 dBm)

1310 nm <= 14.2 mW


(11.5 dBm)
NTPM17BA-BH 1511 nm- <= 2.24 mW
1611 nm (3.5 dBm)

850 nm <= 0.71 mW


(-1.5 dBm)

Note 1: Some OTR circuit packs are equipped with line and client lasers on fixed ports. For details, see
see Chapter 13 in Network Planning and Link Engineering, 323-1701-110, Part 3.
Note 2: NT0H15AY/AZ are excluded from this group.
Note 3: NT0H19AY/AZ are excluded from this group.
Note 4: NT0H83AZ is excluded from this group.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-14 Observing safety guidelines

Passive subassembly labels


A passive optical subassembly supplied and installed as part of a complete
Nortel optical communication system has the appropriate hazard level
assigned and labels attached. If Nortel does not supply and install the
subassembly, you must determine the maximum accessible optical output level
and assign the appropriate hazard level and labels.
Passive subassemblies (for example, optical patch panels, couplers and
splitters, optical switches) can carry optical signals of any power depending on
the source optical fibers. These subassemblies require the appropriate laser
warning and explanatory labels that are normally fitted in close proximity to
the connectors or access panel. You are responsible for ensuring the following
requirements are met:
• the optical powers at the inputs and outputs of the subassemblies are
known
• appropriate labeling is fitted to subassemblies
• personnel are fully trained in optical safety and understand the optical
safety issue associated with the subassemblies
Product level regulatory label
Each product containing optical circuit packs contains a product-level
regulatory label. This label is fitted on the bay assembly or the front of the
equipment (see Figure 1-1 on page 1-15 and Figure 1-2 on page 1-16). The
label does not have to be visible when the equipment has been installed. This
label includes information about the standards met by the equipment and
necessary approval marks.

See Figure 1-3 on page 1-17 for the label and location on the Optical Metro
5065 shelf.

See Figure 1-4 on page 1-18 for the label and location on the OME1110
equipment.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-15

Figure 1-1
Main product-level regulatory label on rear of Optical Metro 5200 shelf
OM3197

Regulatory Label

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-16 Observing safety guidelines

Figure 1-2
Main product-level regulatory label on rear of Optical Metro 5100 shelf

Regulatory Label
Optical Metro 5100 Shelves NTPM50AA and NTPM50AAE5

Regulatory Label
Optical Metro 5100 Shelves NTPM50BA and NTPM50BAE5

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-17

Figure 1-3
Main product-level regulatory label on top of Optical Metro 565 shelf
OM3297

A: 90 - 264 V; 50/60 Hz; 2.35A


B: 90 - 264 V; 50/60 Hz; 2.35A

Rear

Front

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-18 Observing safety guidelines

Figure 1-4
OME1110 label location
OM3212

HIP OFA and VG OFA label kit


The high input power (HIP) or Variable Gain (VG) OFA label kit, which comes
with these OFAs, contains
• a Readme page that describes where label information is located in the
NTPs
• labels to be applied by the customer at various points in their HIP and VG
OFA systems including:
— Caution: Invisible Laser Radiation label
— Hazard Level Indicator label
— Standard OMX Caution
Caution: Invisible Laser Radiation label
This label, shown in Figure 1-5 on page 1-19, includes the laser warning
symbol (IEC starburst) and the cautionary text. You have to peel and stick the
label on various passive products that appear downstream of the HIP and VG
amplifiers. Twelve of these labels are included in the label kit.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-19

Figure 1-5
Label—Caution: Invisible Laser Radiation
OM1773t

CAUTION
INVISIBLE LASER RADIATION
Avoid exposure to beam from exposed
fiber ends and connectors
Do not view directly with optical
instruments

Hazard Level Indicator label


This label, shown in Figure 1-6 on page 1-19, includes a selection of
alphanumeric labels, which describe various hazard levels present at different
points in the system during operation of the HIP and VG amplifiers. You have
to peel and stick the appropriate hazard level on to the label on all passive
products that appear downstream of the HIP and VG amplifiers. Twelve of
these labels are included in the label kit.

Note: The HIP OFA circuit packs will have a hazard level label indicating
3A, k x 3A, or 1M. The 3A and k x 3A labels are in accordance with the
second edition of IEC 60825-2:2000. The 1M label is in accordance with
IEC 60825-2:2004. Circuit packs that are labeled Hazard level 3A or k x
3A are considered equivalent to Hazard level 1M under the new
requirements of IEC 60825-2:2004.
Figure 1-6
Label—Hazard Level Indicator
OM3105

1 1M 3A k x 3A 3B

Consult technical practices for application of appropriate hazard level label


P0995210
Made in Canada

Standard OMX Caution


This label, shown in Figure 1-7 on page 1-20, includes the laser cautionary text
as shown. It is smaller in size, compared to existing labels, in order for it to fit
overtop of the existing standard OMX and ECT caution text. You have to peel
and stick this label on these classic products that appear downstream of the
HIP and VG amplifiers. Nine of these labels are included in the label kit.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-20 Observing safety guidelines

Figure 1-7
Label—Standard OMX Caution

INVISIBLE LASER RADIATION


Avoid exposure to beam from exposed
fiber ends and connectors
Do not view directly with optical
instruments

Fiber tag labels for fiber connectors


This label, shown in Figure 1-8 on page 1-20, includes a selection of tags,
which describe various hazard levels present at different connectors in the
system during operation of the HIP and VG amplifiers. You have to peel, roll
and stick the appropriate hazard level on to the fiber plugging in to the passive
products. Twenty-one of these labels are included in the label kit.
Figure 1-8
Label—Fiber tags for connectors
OM1776t

instruments
1
Start on

Do not view directly with optical CAUTION


Wrap
Fiber

Stop

fiber ends and connectors


Fold

Avoid exposure to beam from exposed INVISIBLE LASER RADIATION


INVISIBLE LASER RADIATION Avoid exposure to beam from exposed
fiber ends and connectors
CAUTION Do not view directly with optical

1 instruments

instruments
1M
Start on

Do not view directly with optical CAUTION


Wrap
Fiber

Stop

fiber ends and connectors


Fold

Avoid exposure to beam from exposed INVISIBLE LASER RADIATION


INVISIBLE LASER RADIATION Avoid exposure to beam from exposed
fiber ends and connectors
CAUTION Do not view directly with optical

1M instruments

instruments
3A
Start on

Do not view directly with optical CAUTION


Wrap
Fiber

Stop

fiber ends and connectors


Fold

Avoid exposure to beam from exposed INVISIBLE LASER RADIATION


INVISIBLE LASER RADIATION Avoid exposure to beam from exposed
fiber ends and connectors
CAUTION Do not view directly with optical

3A instruments

These three labels (3A,


instruments
k x 3A
kx3A, 3B) remain in the
Start on

Do not view directly with optical CAUTION


Wrap
Fiber

Stop

label kit to reflect previous


fiber ends and connectors
Fold

Avoid exposure to beam from exposed INVISIBLE LASER RADIATION


INVISIBLE LASER RADIATION Avoid exposure to beam from exposed
fiber ends and connectors
Do not view directly with optical
standard IEC 6085-2 prior
CAUTION
k x 3A instruments

to 2004.
instruments
3B
Start on

Do not view directly with optical CAUTION


Wrap
Fiber

Stop

fiber ends and connectors


Fold

Avoid exposure to beam from exposed INVISIBLE LASER RADIATION


INVISIBLE LASER RADIATION Avoid exposure to beam from exposed
fiber ends and connectors
CAUTION Do not view directly with optical

3B instruments

Consult technical practices for application of appropriate hazard level label


Made in Canada P0995212

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-21

HIP OFA and VG OFA system safety labeling


HIP OFA and VG OFA system safety labeling applies to
• ECT drawers
• standard OMXs
• OMX 16CH DWDM
• additional products, which are packaged in drawers, including:
— C&L splitter/couplers
— OSC filters
— OMXs (OMX 4CH + Fiber Manager, OMX 4CH Enhanced, OMX
1CH CWDM, OMX 1CH CWDM, OMX 1CH ITU CWDM, OMX
4CH ITU CWDM, OMX 4CH ITU CWDM)
— PBEs, APBEs and VOAs
— DSCMs
ECT drawers
The ECTs require customer placement of the following labels from the OFA
Label Kit as appropriate:
• the smaller OMX Caution
• Hazard Level Indicator label (see Figure 1-6 on page 1-19)
The OMX Caution label is placed over the existing Caution text. The Hazard
Level Indicator label is placed to the left of the starburst symbol on the drawer
(see Figure 1-9 on page 1-22).

To select the appropriate Hazard Level indicator label required for these
products in HIP and VG amplified systems, see the section “Selection of the
Hazard Level Indicator label and fiber tags for systems with HIP OFAs and VG
OFAs”.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-22 Observing safety guidelines

Figure 1-9
Customer placement of the Hazard Level Indicator label on ECT drawers
OM3090p

INVISIBLE LASER RADIATION


Avoid exposure to beam from exposed
fiber ends and connectors
Do not view directly with optical
instruments
1M As an
example

Standard OMXs
The standard OMXs requires customer placement of the following labels from
the OFA Label Kit as appropriate:
• the smaller OMX Caution
• Hazard Level Indicator label (see Figure 1-6 on page 1-19)
The OMX Caution label is placed over the existing Caution text. The Hazard
Level Indicator label is to be placed to the left of the starburst symbol on the
face of the OMX (see Figure 1-10 on page 1-23).

To select the appropriate Hazard Level indicator label required for these
products in HIP and VG amplified systems, see the section “Selection of the
Hazard Level Indicator label and fiber tags for systems with HIP OFAs and VG
OFAs”.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-23

Figure 1-10
Customer placement of the Hazard Level Indicator label on standard OMXs
OM1759p

INVISIBLE LASER RADIATION


Avoid exposure to beam from exposed
Hazard level applied fiber ends and connectors
here, by customer, Do not view directly with optical
instruments
as appropriate

BAND LOS

OMX 16CH DWDM


The OMXs 16CH DWDM requires customer placement of the Hazard Level
Indicator label (see Figure 1-6 on page 1-19 and Figure 1-11 on page 1-23).
To select the appropriate Hazard Level indicator label required for OMX 16CH
DWDM in HIP and VG amplified systems, see the section “Selection of the
Hazard Level Indicator label and fiber tags for systems with HIP OFAs and VG
OFAs”.
Figure 1-11
Customer placement of the Hazard Level Indicator label on OMX 16CH DWDM
om2601
Hazard level applied
here, by customer
as appropriate

Customer placement of labels for other products excluding standard OMX, OMX
16CH DWDM, ECT and DSCM
These products require both of the following labels over top of the face
overlay:
• Caution: Invisible Laser Radiation label, (see Figure 1-5 on page 1-19)
• Hazard Level Indicator label, (see Figure 1-6 on page 1-19)
Apply the two labels as shown in Figure 1-12, with the Caution Label placed
directly over the existing Caution text and Symbol grouping.

To select the appropriate Hazard Level indicator label required for these
products in HIP and VG amplified systems, see the section “Selection of the
Hazard Level Indicator label and fiber tags for systems with HIP OFAs and VG
OFAs”.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-24 Observing safety guidelines

Figure 1-12
Customer placement of labels on drawers other than the standard OMXs, and ECTs
OM3091t

CAUTION
INVISIBLE LASER RADIATION
Avoid exposure to beam from exposed
fiber ends and connectors
Do not view directly with optical
instruments

As an
1M example

Selection of the Hazard Level Indicator label and fiber tags for
systems with HIP OFAs and VG OFAs
This section describes the various amplifier topologies and the hazard levels
associated with the products after amplification.

Post amplification only: C&L components, OSC components, and OMX


components
HIP/VG-HIP/VG, post amplifier coupled configuration or single HIP or VG post
amp configuration
Any product that supports C&L bands splitting/coupling, OSC
splitting/coupling or OMX may require the Hazard Level Indicator label when
deployed in a HIP/VG-HIP/VG coupled or single HIP or VG post amp OFA
system.

The following are some examples of the products that support C&L band
power splitting/coupling, OSC splitting/coupling or OMX:
• the dual tray C&L splitter/couplers
• the ECTs
• the PBEs in 1U
• the dual tray OSC filters
• the standard OMXs
• the OMX 4CH + Fiber Manager

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-25

Figure 1-13 shows a post amplification topology with C-Band HIP/VG and
L-Band HIP/VG OFAs coupled.
Figure 1-13
Post amplification topology example with HIP/VG OFAs coupled C and L-Band
OM3185p

Post Amplification, only

C-Band
OMX OMX
HIP/VG
1M 1M
Channels Channels
OSC C/L Drop Add C/L OSC
Split Split Couple Couple

L-Band
OSC OMX OMX OSC
HIP/VG
Drop Add

Channels Channels
Drop Add

In this configuration, or in a single HIP or VG post amp configuration:


• The “Hazard Level 1M Indicator” label must be applied to the faceplate of
the products present that are downstream of the amplifier providing the
OMX, C&L coupling and OSC coupling functions.
See the section “HIP OFA and VG OFA system safety labeling” on page 1-21
to define which labels are required from the OFA Label Kit and where they are
to be placed on the C&L, OSC, and OMX products.
HIP/VG-LIP post amplifier coupled configuration
The same products as in the previous section “HIP/VG-HIP/VG, post amplifier
coupled configuration or single HIP or VG post amp configuration” require the
correct Hazard Level Indicator labeling in this configuration.

Figure 1-14 shows a post amplification topology using a C-band LIP, and an
L-band HIP OFA or VG OFA coupled.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-26 Observing safety guidelines

Figure 1-14
Post amplification topology example with coupled C-band LIP OFA and L-band HIP or VG OFA
OM3092p

Post Amplification, only

OMX OMX C-Band


LIP
1M 1M
Channels Channels
OSC C/L Drop Add C/L OSC
Split Split Couple Couple

L-Band
OSC OMX OMX OSC
HIP/VG
Drop Add

Channels Channels
Drop Add

In this configuration, the Hazard Level Indicator labels and the fiber tags are
the same as in the previous section “HIP/VG-HIP/VG, post amplifier coupled
configuration or single HIP or VG post amp configuration”.

See the section “HIP OFA and VG OFA system safety labeling” on page 1-21
to define which labels are required from the OFA Label Kit and where they are
to be placed on the various C&L, OSC and OMX products.

Pre amplification only: C&L components, OSC components, and OMX


components
HIP/VG-HIP/VG pre amplifier coupled configuration or single HIP or VG pre
amplifier configuration
The same products as in the section “HIP/VG-HIP/VG, post amplifier coupled
configuration or single HIP or VG post amp configuration” require the proper
Hazard Level Indicator labeling when deployed in a HIP/VG-HIP/VG coupled
or HIP/VG pre amplification OFA system.

Figure 1-15 on page 1-27 shows a pre-amplification topology with C-Band


HIP or VG and L-Band HIP or VG OFAs coupled.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-27

Figure 1-15
Pre-amplification topology example with coupled C-band and L-band HIP or VG OFAs
OM3093p

Pre Amplification, only


1M 1M

C-Band
OMX OMX
HIP/VG
1M 1M

OSC C/L Channels Channels C/L OSC


Split Split Drop Add Couple Couple

1M 1M

OSC L-Band
OMX OMX OSC
Drop HIP/VG
Add

Channels Channels
Drop Add

In this configuration, or in a single HIP or VG pre-amplification configuration:


• The “Hazard Level 1M Indicator” label must be applied to the faceplate of
the products present that are downstream of the amplifier providing the
OMX, C&L coupling and OSC coupling functions.

See the section “HIP OFA and VG OFA system safety labeling” on page 1-21
to define which labels are required from the OFA Label Kit and where they are
to be placed on the various C&L, OSC, and OMX products.
HIP/VG-LIP pre amplifier coupled configuration
The same products as in the section “HIP/VG-HIP/VG, post amplifier coupled
configuration or single HIP or VG post amp configuration” require the proper
Hazard Level Indicator labeling in this configuration.

Figure 1-16 on page 1-28 shows a pre-amplification topology using a C-band


LIP, and an L-band HIP or VG coupled.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-28 Observing safety guidelines

Figure 1-16
Pre-amplification topology example with coupled C-band LIP OFA and L-band HIP/VG OFAs
OM3094p

Pre Amplification, only


1M 1M

C-Band OMX OMX


LIP
1M 1M

OSC C/L Channels Channels C/L OSC


Split Split Drop Add Couple Couple

1M 1M

OSC L-Band
HIP/VG OMX OMX OSC
Drop
Add

Channels Channels
Drop Add

In this configuration:
• The “Hazard Level 1M Indicator” label must be applied to the faceplate of
the products present that are downstream of the amplifier providing the
OMX, C&L coupling and OSC coupling functions after the HIP OFA, LIP
OFA, or VG OFA.
See the section “HIP OFA and VG OFA system safety labeling” on page 1-21
to define which labels are required from the OFA Label Kit and where they are
to be placed on the various C&L, OSC and OMX products.

Pre and post amplification: C&L components, OSC components, and


OMX components
HIP/VG-HIP/VG pre and post amplifier coupled configuration or single HIP/VG
pre and post amplifier configuration
The same products as in the section “HIP/VG-HIP/VG, post amplifier coupled
configuration or single HIP or VG post amp configuration” require the proper
Hazard Level Indicator labeling when deployed in a HIP/VG-HIP/VG coupled
or single HIP/VG pre and post amplification OFA system.

Figure 1-17 shows a pre and post amplification topology with C-Band HIP/VG
and L-Band HIP/VG OFAs coupled.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-29

Figure 1-17
Pre and post amplification topology example with coupled C-band HIP/VG OFA and L-band
HIP/VG OFA
OM3095p

Pre and Post Amplification


1M 1M

C-Band C-Band
OMX OMX
HIP/VG HIP/VG
1M 1M
Channels Channels
OSC C/L Drop Add C/L OSC
Split Split Couple Couple
1M 1M

L-Band L-Band
OSC OMX OMX OSC
HIP/VG HIP/VG
Drop Add

Channels Channels
Drop Add

In this configuration, or in a single HIP/VG pre and post amplification


configuration:
• the “Hazard Level 1M Indicator” must be applied to the faceplate of the
products present that are downstream of the amplifier providing the OMX,
C&L coupling and OSC coupling functions
See the section “HIP OFA and VG OFA system safety labeling” on page 1-21
to define which labels are required from the OFA Label Kit and where they are
to be placed on the various C&L, OSC, and OMX products.
HIP/VG-LIP pre and post amplifier coupled configuration
The same products as in the section “HIP/VG-HIP/VG, post amplifier coupled
configuration or single HIP or VG post amp configuration” require the proper
Hazard Level Indicator labeling in this configuration.

Figure 1-18 on page 1-30 shows a pre and post amplification topology with a
C-band LIP and an L-band HIP/VG OFA coupled for both pre and post
amplification.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-30 Observing safety guidelines

Figure 1-18
Pre and post amplification example with coupled C-band LIP OFA and L-band LIP OFA
OM3096p

Pre and Post Amplification


1M 1M

C-Band OMX OMX C-Band


LIP LIP
1M 1M
Channels Channels
OSC C/L Drop Add C/L OSC
Split Split Couple Couple

1M 1M

L-Band L-Band
OSC OMX OMX OSC
HIP/VG HIP/VG
Drop Add

Channels Channels
Drop Add

In this configuration
• the “Hazard Level 1M Indicator” label must be applied to the faceplate of
the products present that are downstream of the amplifier providing the
OMX, C&L coupling and OSC coupling functions after the HIP OFA, LIP
OFA, or VG OFA
See the section “HIP OFA and VG OFA system safety labeling” on page 1-21
to define which labels are required from the OFA Label Kit and where they are
to be placed on the various C&L, OSC and OMX products.
HIP/VG-LIP pre and HIP/VG-HIP/VG post amplifier coupled configuration
The same products as in the section “HIP/VG-HIP/VG, post amplifier coupled
configuration or single HIP or VG post amp configuration” require the proper
Hazard Level Indicator labeling in this configuration.

Figure 1-19 shows a pre and post amplification topology where the pre
amplification is done using a C-band LIP OFA and an L-band HIP/VG.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-31

Figure 1-19
Pre and post amplification example with C-band LIP OFA and L-band HIP/VG OFA
pre-amplification
OM3097p

Pre and Post Amplification


1M 1M

C-Band C-Band
OMX OMX
LIP HIP/VG
1M 1M
Channels Channels
OSC C/L Drop Add C/L OSC
Split Split Couple Couple

1M 1M

L-Band L-Band
OSC OMX OMX OSC
HIP/VG HIP/VG
Drop Add

Channels Channels
Drop Add

In this configuration, the Hazard Level Indicator labels and fiber tags are the
same as in the previous topology “HIP/VG-LIP pre and post amplifier coupled
configuration”.
See the section “HIP OFA and VG OFA system safety labeling” on page 1-21
to define which labels are required from the OFA Label Kit and where they are
to be placed on the various C&L, OSC, and OMX products.
HIP/VG-HIP/VG pre and HIP/VG-LIP post amplifier coupled configuration
The same products as in the section “HIP/VG-HIP/VG, post amplifier coupled
configuration or single HIP or VG post amp configuration” require the proper
Hazard Level Indicator labeling in this configuration.

Figure 1-20 on page 1-32 shows a pre and post amplification topology where
the post amplification is done using a C-band LIP OFA and an L-band HIP or
VG OFA.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-32 Observing safety guidelines

Figure 1-20
Pre and post amplification example with C-band LIP OFA and L-band HIP/VG OFA
post-amplification
OM3098p

Pre and Post Amplification


1M 1M

C-Band C-Band
HIP/VG OMX OMX
LIP
1M 1M
Channels Channels
OSC C/L Drop Add C/L OSC
Split Split Couple Couple
1M 1M

L-Band L-Band
OSC HIP/VG OMX OMX OSC
HIP/VG
Drop Add

Channels Channels
Drop Add

In this configuration, the Hazard Level Indicator labels and fiber tags are the
same as in the previous topology “HIP/VG-LIP pre and post amplifier coupled
configuration”.
See the section “HIP OFA and VG OFA system safety labeling” on page 1-21
to define which labels are required from the OFA Label Kit and where they are
to be placed on the C&L, OSC, and OMX products.

Summary of customer Hazard Level Indicator labels and fiber tags


Table 1-3 lists the situations where the Hazard Level Indicator labels and fiber
tags are used.
Table 1-3
Summary of customer Hazard Level Indicator labels and fiber tags

Topology C&L coupler, Hazard Level OMX Hazard Level


OSC coupler, Hazard Level

HIP/VG (+HIP/VG coupled) 1M (in accordance IEC 60825-2:2004) —


post amp(s) only

HIP/VG+LIP coupled 1M (in accordance IEC 60825-2:2004) —


post amps only

HIP/VG (+HIP/VG coupled) 1M (in accordance IEC 60825-2:2004) 1M (IEC 60825-2:2004)


pre amp(s) only

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-33

Table 1-3 (continued)


Summary of customer Hazard Level Indicator labels and fiber tags

Topology C&L coupler, Hazard Level OMX Hazard Level


OSC coupler, Hazard Level

HIP/VG+LIP coupled 1M (in accordance IEC 60825-2:2004) LIP


pre amps only • 1M (IEC 60825-2:2004)
HIP/VG
• 1M (IEC 60825-2:2004
HIP/VG (+HIP/VG) pre & 1M (in accordance IEC 60825-2:2004) 1M (IEC 60825-2:2004)
HIP/VG (+HIP/VG) post
amps

HIP/VG+LIP pre & 1M (in accordance IEC 60825-2:2004) LIP


HIP/VG+LIP post amps • 1M (IEC 60825-2:2004)
HIP/VG
• 1M (IEC 60825-2:2004)
HIP/VG+LIP pre & 1M (in accordance IEC 60825-2:2004) LIP
HIP/VG+HIP/VG post amps • 1M (IEC 60825-2:2004)
HIP/VG
• 1M (IEC 60825-2:2004)

HIP/VG+HIP/VG pre & 1M (in accordance IEC 60825-2:2004) 1M (IEC 60825-2:2004)


HIP/VG+LIP post amps

Note: All Hazard Level labels are required downstream of the noted amplifier. Therefore, all OMX labels
are required in pre amplification configurations only.

HIP OFA and VG OFA labels for Optical Metro 5200 OFA and Mixed shelves
and ECT installation kit
When even one HIP OFA or VG OFA is put in an OFA shelf or Mixed shelf,
the Caution: Invisible Laser Radiation label (see Figure 1-5 on page 1-19), if
it is not already present, in the bottom right hand side recess of the shelf cover
on the Optical Metro 5200 standard (12 U) shelf or the Mechanical Shelf
Assembly for OMX Variants (11U). When this label is in place, place the 1M
Hazard Level Indicator label (see Figure 1-6 on page 1-19) in the area below
the starburst.

Similarly, the OFA fan cover assembly requires the same two labels to be
placed over top of the existing cautionary text. Remove the “Class 3A Laser
Product” label if it appears. If an ECT installation kit has been ordered, then
the 1M Hazard Level Indicator” label, shipped with the kit, must be peeled and
put in place in the area below the starburst already present.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-34 Observing safety guidelines

Using optical fibers


Optical fibers are either single or multiple core. The following information and
precautionary messages apply to all optical fibers.

Handling optical fibers


When you work with optical fibers, you must take the following precautions:
• Wear safety glasses when you install optical fibers.
Note: See “Typical laser safety eye wear” on page 1-35 for recommended
typical laser safety eye wear information.

DANGER
Risk of laser radiation exposure
Do not look directly into the optical beam. Invisible light can
severely damage your eyes. Keep all optical connectors capped.

• Do not look into the opening of an optical fiber, or the opening of an optical
fiber connector, if the optical fiber is active or the unit has the power turned
on.
• If you are handling bare optical fiber without a sheath, never look into an
active optical fiber or the optical fiber connector opening of an active or
powered-up unit
• Clean your hands after you handle optical fibers. Small pieces of glass are
not always visible and can damage your eyes.
DANGER
Risk of eye injury
If you have a piece of glass in your eye, get medical assistance
immediately.

• Do not handle pieces of optical fiber with your fingers. Use tweezers or
adhesive tape to lift and discard any loose optical fiber ends.
• Wear rubber gloves when you clean optical connectors. The gloves prevent
direct contact with the isopropyl alcohol and prevent contamination of the
ferrules with skin oils.
• Place all optical fiber clippings in a plastic container provided for that
purpose.
• Handle optical fibers with caution. Place the optical fibers in a safe location
during installation.
• Protect all optical fiber connectors with clean dust caps at all times.
• Follow the manufacturer instructions when you use an optical test set.
Incorrect calibration or control settings can create hazardous levels of
radiation.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-35

Splicing optical fibers


When you splice optical fiber or when you must look at a spliced optical fiber
with a small magnifier, take the following precautions:
• Power off all laser sources to the optical fiber or disconnect the remote
optical fiber end from the laser sources before you start splicing. Make sure
that all laser sources remain disconnected or powered off. The sources can
be in a central office, on a subscriber premises, or in a remote location.
• Disconnect all optical test sets from the optical fiber before you start
splicing. The connections can be local or remote.
• Use only the optical instruments approved by your company.
Repairing optical fibers
When an accidental break occurs in the optical fiber, do the following:
• Report the location of the damaged optical fiber to both the central-office
and field-repair personnel.
• Power off all laser sources to the optical fiber or disconnect the remote
optical fiber end from the laser sources (see “Handling optical fibers” on
page 1-34 before you disconnect any optical fiber from a laser source). The
sources can be in a central office, subscriber premises, or a remote location.
Typical laser safety eye wear
Protective eye wear is recommended when working with optical fiber and
lasers. Laminated glass technology (LGT) eye wear that provides protection
against exposure to lasers in the 1064 nm to 1600 nm range is suitable.

Working with power


DANGER
Risk of electrical shock
Read and understand the power procedures you are performing.
Take necessary precautions and use the appropriate insulated
tools when working with power.

When installing power feeds, or performing routine power maintenance,


ensure that you:
• Read and understand the power procedures you are performing.
• Take the necessary precautions and use the correct insulated tools for the
intended function.
The Optical Metro 5100 can be powered from either an AC or DC power
source. When removing or installing the AC power module, ensure that the
power supply is turned off and the AC power cord is disconnected. When
servicing the DC power module, ensure that the upstream breaker on the
serviced feed is powered down prior to the removal of the module.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-36 Observing safety guidelines

On the Optical Metro 5200 DC shelf or the Optical Metro 5100 shelf DC
power module, a tripped circuit breaker indicates that an over-current event has
probably occurred. Before resetting the circuit breaker, service personnel
must:
• Determine the parts of product fed by the circuit breaker.
• Determine if there are any obvious causes for the trip occurring in the
affected parts and associated wiring. For example, signs or odours
associated with an overheated component.
• Verify that the configuration of the power distribution elements is per the
installation instructions.
After resetting any previously tripped circuit breaker, wait near the product for
at least one minute to ensure that the fault has cleared and the product has
returned to normal operation.

When working with batteries ensure that you do not wear an electrostatic wrist
earth strap when working with standby battery supplies. Batteries are heavy.
Observe correct lifting precautions during installation.
Dissipating static electricity
The level of static electricity increases on your body when you move a short
distance. The increased level of static electricity can damage equipment. You
must wear both a heel grounder (that attaches to your leg and foot) and an
antistatic wrist-strap, or another personal grounding device when you work on
any of the following:
• network element shelves (including the metal frame and cover)
• cables connected to circuit packs
• circuit packs
Note: Heel grounders or similar worn footwear attachments work when
the floor is designed to dissipate static electricity. If the properties of the
floor are unknown or in doubt, use a wrist-strap and make sure it is
connected to a piece of electrostatic discharge (ESD) grounding equipment
before proceeding with any maintenance or installation activity.

Any one of the previously mentioned grounding devices dissipate electrostatic


charges to the ground quickly. Use grounding devices correctly to eliminate
the electrostatic discharge (ESD) threat you pose to the equipment.

When you wear an antistatic wrist-strap and a heel grounder you must make
sure the grounding straps are in contact with a moist part of your skin. Connect
the grounding cord to the ESD (electrostatic discharge) grounding jack on the
maintenance panel.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-37

The following list provides guidelines on how your company can ensure the
best ESD protection:
• Install bays on conductive floor coverings.
• Provide conductive shoes, antistatic wrist-straps, and heel grounders to all
personnel working on the equipment.

Preventing circuit pack damage


CAUTION
Risk of equipment damage
Make sure you know how to handle electronic components
correctly before you start installation procedures. Incorrect
handling can cause damage to static-sensitive components.

CAUTION
Risk of shelf malfunction
Nortel recommends that you do not use cellular phones at
Optical Metro 5200 sites. The use of cellular phones in
proximity to Optical Metro equipment can cause shelf
malfunction.

Handling circuit packs


All circuit packs are subject to damage by rough handling or from electrostatic
discharge. When you handle or replace circuit packs, take the following
precautions:
• Wear an antistatic wrist-strap and a heel grounder, or another personal
grounding device before you remove a circuit pack from its package or
from the shelf.
• Protect each circuit pack that is not in active use on the shelf by storing
each one separately in a shielded box/antistatic bag.
• Handle each circuit pack by the faceplate or stiffener.
• Do not touch the solder side of the circuit pack, the pin connector, or the
components.
• Do not stack circuit packs on or against each other.
• Inspect all pin connectors on each circuit pack for damage before use.
• Inspect all circuit packs for damage before inserting into the shelf.
• Do not force circuit packs into their packaging material.
• Protect all optical connectors of the transmit and receive optical circuit
packs with clean dust caps at all times.
• Allow each circuit pack to come to room temperature before you insert the
component into the shelf.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-38 Observing safety guidelines

Storing and transporting circuit packs


Circuit packs shipped separately from the network element shelf come in
shielded containers marked with the following symbol.

ATTENTION ATTENTION
OBSERVER DES PRÉCAUTIONS FOLLOW PRECAUTIONS
POUR LA MANIPULATION. FOR HANDLING
DISPOSITIF SENSIBLE AUX ELECTROSTATIC
CHARGES STATIQUES SENSITIVE DEVICES

Leave spare circuit packs in the original shielded containers until you require
the circuit packs. To prevent damage to circuit packs while in storage, follow
the procedures that prevent:
• accumulation of dirt or dust on the pin connectors
• damage to the printed-circuit board or its components
• warpage (to printed-circuit boards stored in areas where the humidity can
exceed 95% and the temperature can exceed 70°C)
Transporting circuit packs
When you transport circuit packs, pack each circuit pack in its original
shielded container and padding, or in a shielded bag. If you lose the original
material, use another shielded container.

Maintenance
For maintenance and equipment replacement of the Optical Metro 5100/5200
components, refer to Optical Metro 5100/5200 NTP library, Maintenance and
Replacement Procedures, 323-1701-546.
CAUTION
Potential fire hazard
After you finish performing maintenance on the cabinet,
remove any paper or other combustible materials from the
cabinet before you close the doors. Failure to follow this
warning can result in a fire.

Regulating radio-frequency emissions


See Technical Specifications, 323-1701-180, for regulatory and standards
information.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Observing safety guidelines 1-39

Controlling equipment access


For safety and security purposes, the internal space of the Optical Metro
5100/5200 is a restricted access location. In North America, the location
restriction must be in accordance with Articles 110-16, 110-17, and 110-18 of
the National Electrical Code, ANSI/NFPA No. 70. Outside North America, the
location restriction must be in accordance with international safety standard
IEC 60950. In the context of these requirements, a restricted access location is
further defined as a location
• where access is restricted to only trained personnel
• to which unsupervised members of the general public are not admitted
The ambient temperature of the equipment location must not exceed 50°C.

Japanese Denan regulatory compliance


The following information is included to comply with the Denan regulation
(Japanese safety regulation), dated March 22, 2004.
OM2983p

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
1-40 Observing safety guidelines

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
2-1

Preparing for installation 2-


Use the procedure and information in this chapter to prepare for the installation
of an Optical Metro 5200 shelf.

List of required materials and tools


All tools and materials tables include a check box for you to ensure that you
have all the required materials for an installation.

Table 2-1 lists the tools and materials that you require to complete the
procedures in this NTP.
Table 2-1
Tools and materials required to install the Optical Metro 5200 shelf

Item Quantity Supplied √

Equipment rack - standard 7-ft (2.1 m) 1 no

Wrench 1 no

Bolts for securing the base of the rack 4 no

#2 Phillips screwdriver 1 no

Phillips screws, flat head 6-32 x 1/4 in. as required yes

Vertical fiber brackets as required yes

Phillips screws PH 8-32 X 3/16 in. as required yes

Phillips PH 10-32 X 3/4 in. mounting screws with clips as required yes

Phillips PH 12-24 X 3/4 in. mounting screws with washers as required yes

Phillips CH M5 X 20 mm mounting screws with washers as required yes

Phillips CH M6 X 20 mm mounting screws with washers as required yes


and clips

Mounting brackets 1 set of yes


• 1 set of 19/23 mounting brackets each

• 1 set of ETSI mounting brackets

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
2-2 Preparing for installation

Table 2-1 (continued)


Tools and materials required to install the Optical Metro 5200 shelf

Item Quantity Supplied √

ETSI mounting brackets 2 yes


9ft, 10 AWG direct current power cable, with 1-hole lugs at 2 pairs no
both ends
(See Note 1 for ETSI equivalent)

14 AWG ground wire, with lugs at both ends 1 no

8 mm (5/16 in.) slot screwdriver 1 no

12.5 mm (1/2 in.) slot screwdriver 1 no


#1 Phillips screwdriver 1 no

Mounting screws (for rectifier) 4 no

6 through 10 AWG stranded copper wire as required no


Wire strippers 1 no

Wire crimping tool 1 no

–48 V 10 AWG insulated stranded copper wire as required no


(See Note 2 for ETSI equivalent)

0 V 10 AWG insulated stranded copper wire as required no


(See Note 3 for ETSI equivalent)

Insulated barrel-type circular lugs 2 no

Phillips #8 pan head screws 8-32 x 1/4-in. 4 yes

Ring lug for 10 AWG 4 no

Note 1: 2.74 m, 2.5 mm2 cable


Note 2: 6mm2 –48 V double insulated
Note 3: 6mm2 0 V double insulated

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Preparing for installation 2-3

Precautions
CAUTION
Risk of equipment damage
Make sure you know how to handle electronic components
correctly before you start installation procedures. Incorrect
handling can cause damage to static-sensitive components.

CAUTION
Risk of shelf malfunction
Nortel recommends that you do not use cellular phones at any
Optical Metro 5200 site. The use of cellular phones in
proximity to Optical Metro 5200 equipment can cause shelf
malfunction.

Procedure list
All procedure lists include a check box for you to keep track of where you are
in an installation. Place a check mark in this column when you are performing
the procedure.

Table 2-2 lists the procedures in this chapter.


Table 2-2
Installation preparation procedures

Procedure Page Comments √

2-1 Checking the condition and contents of the shipment 2-4

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
2-4 Preparing for installation

Procedure 2-1
Checking the condition and contents of the shipment
Follow this procedure to check the condition of the Optical Metro 5200
equipment, as well as the content of the shipment. When you complete this
procedure, report any missing equipment or equipment damage to Nortel
Technical assistance service telephone numbers immediately.

Precautions

CAUTION
Risk of equipment damage
Do not expose the shelf or equipment to direct sunlight. Direct
sunlight can cause temperatures to exceed the defined limits,
and result in incorrect operation or damage to the unit.

CAUTION
Risk of equipment damage
Optical Metro 5200 equipment is designed to operate inside
buildings only. Install shelves and equipment in a dry area with
enough air circulation to maintain the surrounding environment
within the defined limits. Failure to meet the environmental
requirements of the equipment can result in incorrect operation
or damage to the unit.

Action
Step Action

1 Locate and remove the packing slip from the shipping container and keep it
to verify the contents of the shipment.
2 Inspect the container to make sure it has not been damaged.
3 If the container was damaged in shipping, record the type of damage and the
extent of the damage.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Preparing for installation 2-5

Procedure 2-1 (continued)


Checking the condition and contents of the shipment

Step Action

4 Check the container to make sure that the contents did not come loose during
shipping.

DANGER
Risk of personal injury
Nortel recommends that two persons lift each Optical
Metro 5200 shelf. If you try to lift the shelf alone you
can cause personal injury, damage to the shelf, or both.
5 Carefully remove the contents of the shipping containers one item at a time.
6 If you discover damaged equipment, record the type of damage and the
extent of the damage. Contact your Nortel Order Manager to start the Return
Materials Authorization (RMA) process.
Note: If you have to return equipment, use the original container.
7 Locate the packing slip and invoice to use for reference. Inspect the contents
of the shipping containers one item at a time. Check the product identification
codes and serial numbers of the items in the box against the information listed
on the packing slip and the invoice.
8 Check each item off the packing slip and the invoice.
9 If any equipment is missing or incorrect, contact your Nortel Order Manager
to start the Return Materials Authorization (RMA) process.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
2-6 Preparing for installation

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
3-1

Installing a rack (19-inch or 23-inch) 3-


Use the procedures in this chapter to install a standard Nortel rack. Install all
other racks using the manufacturer’s documentation. Table 3-1 lists the
product engineering codes (PEC) for the Nortel standard frames and frame
filler panels.

Table 3-1
Product engineering codes for frames and frame accessories

PEC Description

NT7E6020 Frame installation kit

NT7E6040 Frame leveling kit

NT7E70AA Front access 23-in. frame (2.13 m or 7 ft high)

NT7E70BA Front access 23-in. frame (2.29 m or 7 ft 6 in. high)

NT7E70CA Front access 23-in. frame (2.44 m or 8 ft high)

NT7E70DA Front access 23-in. frame (2.74 m or 9 ft high)

NT7E70EA Front access 23-in. frame (3.51 m or 11 ft 6 in. high)


NT7E70FA Front access 23-in. frame (2.64 m or 8 ft 8 in. high)

Before you start


Before you start the procedures in this chapter, make sure that you
• review the“Observing safety guidelines” chapter in this book
• complete the procedures in “Preparing for installation”

Precautions
CAUTION
Risk of equipment damage
Make sure you know how to handle electronic components
correctly before you start installation procedures. Incorrect
handling can cause damage to static-sensitive components.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
3-2 Installing a rack (19-inch or 23-inch)

CAUTION
Risk of shelf malfunction
Nortel recommends that you do not use cellular phones at any
Optical Metro 5200 site. The use of cellular phones in
proximity to Optical Metro 5200 equipment can cause shelf
malfunction.

Procedure list
All procedure lists include a check box for you to keep track of where you are
in an installation. Place a check mark in this column when you are performing
the procedure.

Table 3-2 lists the procedures in this chapter.


Table 3-2
Rack procedures

Procedure Page Comments √


3-1 Preparing the floor area for installing the 3-3 Required.
rack

3-2 Securing the rack framework 3-6 Required.

3-3 Connecting the rack ground to the office 3-14 Required.


ground

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing a rack (19-inch or 23-inch) 3-3

Procedure 3-1
Preparing the floor area for installing the rack
Use this procedure to prepare the floor area to install a standard Nortel rack.
This procedure describes all the steps required to prepare the floor layout for
installing the rack. All other racks must be installed using the manufacturer’s
documentation.

Two types of rack anchors are available:


• standard anchor
• M12 earthquake (zone 4) anchor

Requirements
Table 3-3 lists the tools and materials required to prepare the floor for
installing the rack.

Table 3-3
Tools and materials for preparing the floor to install a rack

Item Quantity Supplied √

Electric drill (hammer drill kit), 5/8 in. size 1 no

Masonry drill bit (size depends on selected 1 no


floor anchors)

Chalk line 1 no

Vacuum cleaner 1 no
Setting tool 1 no

Safety goggles 1 no

Socket wrench set, 1/2 in. drive 1 no


Roll of acetate fiber tape (1 in., 2.5 cm, or 1 no
wider)

Felt pen 1 no

Action
Step Action

1 Make sure that the installation site has sufficient clearance for the rack.
2 Mark the reference and layout lines on the floor, as shown in Figure 3-1.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
3-4 Installing a rack (19-inch or 23-inch)

Procedure 3-1 (continued)


Preparing the floor area for installing the rack

Step Action

Figure 3-1
Floor plan for rack installation
OM1213t

Existing rack lineup

610 mm
(24.0 in.)

Rack (new) Rack (new) 305 mm


(12.0 in.)

3 mm 659 mm
( 0.12 in. ) (25.94 in.)
Existing
rack lineup
Front base line (aisle)

3 Mark the four anchor bolt holes. See Figure 3-2.


4
DANGER
Risk of personal injury
Be sure to wear safety goggles before you drill holes for
the anchor bolts.

Be sure to wear safety goggles. Then drill the four anchor bolt holes (see
Figure 3-2).
Concrete floors: Drill the holes deep enough to meet local earthquake
requirements and other criteria. Vacuum all dirt out of the holes.
Wood or steel floors: Make the appropriate pilot holes for lag bolts in wood
or clearance holes for machine bolts in steel.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing a rack (19-inch or 23-inch) 3-5

Procedure 3-1 (continued)


Preparing the floor area for installing the rack

Step Action

5 If you do not install the rack immediately, cover the holes with acetate fiber
tape.
—end—
Figure 3-2
Anchor bolt locations
OM1214p

301 mm
(11.85 in.)
147 mm
(5.79 in.)

73 mm
(2.87 in.)

118 mm
Front (4.65 in.)

659 mm
(25.94 in.)

Rack top view


(Footprint without front guard rail)

Note 1: For standard (zone 2) anchor bolts, use a 16 mm (5/8 in.) masonry bit, and drill
a hole 60 mm ( 2-3/8 in.) deep.

Note 2: For zone 4 anchor bolts, use a 18 mm masonry bit and drill a hole 100 mm (4.0 in.) deep.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
3-6 Installing a rack (19-inch or 23-inch)

Procedure 3-2
Securing the rack framework
Use this procedure to secure the rack framework for a standard Nortel rack. All
other racks must be installed using the manufacturer’s documentation.

Requirements
Table 3-4 lists the tools and materials required to secure the rack framework.
Table 3-5 lists additional tool and materials required to secure the rack
framework to a raised floor.

Table 3-4
Tools and materials for securing the rack framework

Item Quantity Supplied √

Frame mover kit, NT7E6116 1 No

Spirit level, 24 in. (61 cm) 1 No

Socket wrench set, 1/2 in. drive 1 No

Socket, 3/8 in. hexagonal 3 in. deep—for 1 No


standard anchoring
Socket, 5/8 in. hexagonal 3 in. deep—for 1 No
M12 earthquake anchoring

Torque wrench (100 ft⋅ lb), 1/2 in. drive 1 No

Fathead screwdriver 1 No
Canvas belt 1 No

Metal shims as required No

Frame insulating kit (NT7E6020) (if 1 No


installing isolated bonding network (IBN)
grounding)

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing a rack (19-inch or 23-inch) 3-7

Procedure 3-2 (continued)


Securing the rack framework

Table 3-5
Additional tools and materials for securing the rack framework to a raised floor

Item Quantity Supplied √

H555-120 anchor bolts (includes 3/8 in. nut) 4 no

P098C764 3/8 x 16 in. threaded rod, cut to 4 no


suit

P0401452 3/8 in. nuts 8 no

P0284166 washers 8 no

P0284166 washers, P0284175 washers 8 no

P0374775 clamp 4 no

Precautions
DANGER
Risk of personal injury
Make sure that you fasten the equipment rack to the floor or
equipment platform according to the rack manufacturer’s
specifications. Failure to fasten the rack correctly can cause
personal injury or damage to equipment or both.

DANGER
Risk of personal injury
Make sure the floor or equipment platform is level before
installing an equipment rack. Failure to install an equipment
rack on a level surface can result in personal injury or damage
to equipment or both.

CAUTION
Risk of equipment damage
Do not operate an Optical Metro 5200 shelf if it is not correctly
mounted in an equipment rack.

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
3-8 Installing a rack (19-inch or 23-inch)

Procedure 3-2 (continued)


Securing the rack framework

Action
Step Action

1 If you are installing the rack Then


in an IBN grounding Place the base insulating pad (part of the frame
network insulating kit NT7E6020) in the correct position
over the anchor holes in the floor (required for
IBN grounding). See Procedure 3-3 for more
information on IBN grounding, then go to step 2.
in a common bonding Use the frame mover kit to carefully slide the
network (CBN) grounding rack assembly into its exact position in the rack
network lineup. Check that the anchor slots in the rack
base and the insulating pad line up with the
anchor holes. See Procedure 3-3 for more
information on CBN grounding, then go to
step 4.

2 Plumb the lineup to determine the highest floor spot, as the reference for
leveling all racks in that lineup.
3 Use the frame mover kit to carefully slide the rack assembly over the
insulating pad into its exact position in the rack lineup.
Note: Check that the anchor slots in the rack base and the insulating pad line
up with the anchor holes.
4 Verify that the rack is plumb. Insert shims, if necessary, to correct the
alignment and leveling.
Note: For an IBN grounding network, place the shims between the rack and
the insulating pad so that they are within the outline of the pad.
5 Assemble and insert the required number of anchors.
For concrete floors, see Figure 3-3 on page 3-10.
For raised floors over concrete, see Figure 3-4 on page 3-11.
Make sure that you correctly insert the insulated bushings on the anchors into
the base anchoring slots.
6 Tighten the anchor bolts while verifying the level of the rack. Change the
shims if necessary.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing a rack (19-inch or 23-inch) 3-9

Procedure 3-2 (continued)


Securing the rack framework

Step Action

7 Tighten all anchor bolts with a torque wrench to the following specifications:
• Standard anchor: to a final torque of 36 ft⋅ lb (48.8 N⋅ m).
• M12 anchor for earthquake (zone 4): to a final torque of 57 ft⋅ lb
(77.2 N⋅ m).

CAUTION
Risk of damaging equipment
Avoid causing any strain on the racks when connecting
racks together.

8 Secure the rack to any adjacent insulated rack and to the top supports
according to Figure 3-5 and Figure 3-6.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
3-10 Installing a rack (19-inch or 23-inch)

Figure 3-3
Securing the rack framework to the floor
F0172

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing a rack (19-inch or 23-inch) 3-11

Figure 3-4
Securing the rack framework to a raised floor
F3068

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
3-12 Installing a rack (19-inch or 23-inch)

Figure 3-5
Securing the rack framework to an adjacent rack
F0173(R8)

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing a rack (19-inch or 23-inch) 3-13

Figure 3-6
Correct and incorrect way to secure adjacent rack frames
OTP1231

Junction Junction Junction


bracket bracket bracket

Bay Bay Bay Bay Bay Bay


frame frame frame frame frame frame

Incorrect Incorrect Correct


(perpendicular to
the floor)

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
3-14 Installing a rack (19-inch or 23-inch)

Procedure 3-3
Connecting the rack ground to the office ground
Use this procedure to connect the rack ground to the office ground for a
standard Nortel rack. All other racks must be installed using the
manufacturer’s documentation. This procedure integrates new racks with the
grounding method of existing racks.

Equipment-grounding practices
There are two possible grounding methods that you can use when you install
telecommunication equipment: the common bonding network or the isolated
bonding network.

Common bonding network


In a common bonding network (CBN), the equipment has the rack ground, the
equipment logic ground, the battery return, the AC ground, and the building
ground all connected together to form a common ground.

Isolated bonding network


The isolated bonding network (IBN) requires isolating the logic ground, the
rack ground, and the battery return from a CBN, except for a single connection
to ground. A copper ground bar forms the connection for the single point
ground (SPG). A special example of an IBN is when there is a connection from
the logic ground to the rack ground.

An IBN is less susceptible to noise and transient voltages than a common


bonding network because it eliminates ground loops through the use of the
single point ground references.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing a rack (19-inch or 23-inch) 3-15

Procedure 3-3 (continued)


Connecting the rack ground to the office ground

Requirements
Table 3-6 lists the tools and materials required to connect the rack to the office
ground.

Table 3-6
Tools and materials for connecting the rack to the office ground
Item Quantity Supplied √

wirecutters 1 no

pliers 1 no

crimping tool 1 no

nut driver, 5/16 in. 1 no

flathead screwdriver 1 no

#6 AWG, 7-strand copper insulated as required no


conductor ground wire

grounding lug (part of rack equipment) 1 yes

Action
Step Action

1 Check that the rack ground bar is in place and is securely fastened to the rack
with the self-tapping screws provided. See the location of the ground bar in
Figure 3-8 on page 3-17.
2 Attach and route the grounding conductor cable from the office ground point
to the ground bar at the top of the rack.
3 Strip 13 mm (0.5 in.) of insulation from the conductor and crimp the grounding
lug to the conductor. See Figure 3-7.
4 Attach the ground wire crimped connector to terminal 2 (green screw) on the
ground bar according to Figure 3-8 on page 3-17.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
3-16 Installing a rack (19-inch or 23-inch)

Figure 3-7
Crimp-type ground lug
OTP1192

Lug barrel

0.5 in. (13 mm)

Copper wire
Crimp-type
Insulated copper wire
two-hole lug
(main aisle ground)

0.5 in. (13 mm)

Opening in the back of the lug


barrel (copper wire must touch
the back of the lug barrel)

Insulated copper wire


Lug barrel

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing a rack (19-inch or 23-inch) 3-17

Figure 3-8
Connecting the ground wire to the rack system ground
F0174_R16-1

Pan head
screws

To frame
ground
collector or
single point
building ground

Ground lug
Metallic Ground
ground strip bar

Metallic
ground strip
FW-0174 (R8)

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
3-18 Installing a rack (19-inch or 23-inch)

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
4-1

Installing Optical Metro 5200 shelves


and equipment 4-
Use the procedures in this chapter to install external components in an
equipment rack, and Optical Metro 5200 shelves, with or without vertical fiber
brackets, in
• 19-inch equipment racks with EIA wide, universal, or 25-mm hole spacing
• 23-inch equipment racks with EIA wide, universal, or 25-mm hole spacing
• ETSI (535-mm) equipment racks or cabinets with ETSI 25-mm hole
spacing
The procedures in this chapter assume that you are using a standard 7-ft
equipment rack or cabinet.

Requirements
All tools and materials tables include a check box for you to ensure that you
have all the required materials for an installation. Table 4-1 lists the tools and
materials that you require to complete the procedures in this chapter.
Table 4-1
Tools and materials required to perform the procedures in this chapter

Item Quantity Supplied √

Wrench 1 no

Bolts for securing the base of the rack 4 no

#2 Phillips screwdriver 1 no

Phillips screws, flat head 6-32 x 1/4 in. as required yes


Vertical fiber brackets as required yes

Phillips screws PH 8-32 X 3/16 in. as required yes

Phillips PH 10-32 X 3/4 in. mounting screws with clips as required yes
Phillips PH 12-24 X 3/4 in. mounting screws with washers as required yes

Phillips CH M5 X 20 mm mounting screws with washers as required yes

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-2 Installing Optical Metro 5200 shelves and equipment

Table 4-1 (continued)


Tools and materials required to perform the procedures in this chapter

Item Quantity Supplied √

Phillips CH M6 X 20 mm mounting screws with washers and clips as required yes


Mounting brackets 1 set of each yes
• 1 set of 19/23 EIA mounting brackets
• 1 set of ETSI mounting brackets

ETSI mounting brackets 2 yes

9 ft, 14 AWG direct current power cable, with lugs at both ends 2 pairs no
(See Note 1 for ETSI equivalent)
14 AWG ground wire, with lugs at both ends 1 no

8 mm (5/16 in.) slot screwdriver 1 no

12.5 mm (1/2 in.) slot screwdriver 1 no


#1 Phillips screwdriver 1 no

Mounting screws (for rectifier) 4 no

10 AWG stranded copper wire as required no


Wire strippers 1 no

Wire crimping tool 1 no

–48 V 10 AWG insulated stranded copper wire as required no


(See Note 2 for ETSI equivalent)

0 V 10 AWG insulated stranded copper wire as required no


(See Note 3 for ETSI equivalent)

Insulated barrel-type circular lugs 2 no

Phillips #8 pan head screws 8-32 x 1/4-in. 4 yes


Ring lug for 10 AWG 4 no
Note 1: 2.74 m, 2.5 mm2 cable
Note 2: 6mm2 –48 V double insulated
Note 3: 6mm2 0 V double insulated

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-3

Precautions
CAUTION
Risk of equipment damage
Make sure you know how to handle electronic components
correctly before you start installation procedures. Incorrect
handling can cause damage to static-sensitive components.

CAUTION
Risk of shelf malfunction
Nortel recommends that you do not use cellular phones at any
Optical Metro 5200 site. The use of cellular phones in
proximity to Optical Metro 5200 equipment can cause shelf
malfunction.

Before you start


Before you start the procedures in this chapter, make sure that you have
• determined your site requirements
• determined your equipment requirements
• addressed the prerequisite in the following Attention message and Figure
4-1

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-4 Installing Optical Metro 5200 shelves and equipment

ATTENTION
If the shelves are to be powered by non-Nortel breaker interface panel (BIP),
each –48 V input feed must be fitted with a power filter of at least 10,000 µF.
This filter is provided in a Nortel BIP.

Figure 4-1
Optical Metro 5200 – power connection
OM2951p

Central office supply

–48 V DC Uninterruptable
power supply with
battery backup
100-A 100-A
breaker breaker
(optional) (optional)

A- (-48V) red B- (-48V) red with blue trace


A+(return) white with red tracer B+ (return) white with blue trace
A B
power feed power feed
Equipment frame power
Fuse Fuse
distribution panel These breakers (or fuses) must
Note: In a central office be installed in each power feed
environment, there must be 10,000 µF 10,000 µF to a shelf.
a capacitance of 10,000 µF capacitance capacitance
for each shelf power feed.

5-A 15-A 20-A 20-A 20-A 20-A 15-A 5-A


breaker breaker breaker breaker breaker breaker breaker breaker

5-A 5-A 20-A 20-A 20-A 20-A 5-A 5-A


breaker breaker breaker breaker breaker breaker breaker breaker

Optical
Metro
5200

I/O I/O
Optical
Metro
5200

Optical
Metro
5200

Optical
Metro
5200

Note: If you are not using a Nortel breaker interface panel (BIP),
ensure you are using a filtered power source of at least 10,000 µF.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-5

Procedure list
All procedure lists include a check box for you to keep track of where you are
in an installation. Place a check mark in this column when you are performing
the procedure. Table 4-2 lists the procedures in this chapter.

Table 4-2
Shelf installation procedures

Procedure Page Comments √


4-1 Determining the shelf 4-9 Recommended. If you decide not to follow this procedure,
position in a rack or cabinet you can determine shelf and equipment positions by
measuring the correct spaces on the rack or cabinet. If you
decide to measure the spaces, make sure that you
measure from the bottom of the equipment rack or cabinet.
4-2 Installing rack mounting 4-12 Required if you are installing a shelf in a 19-inch, 23-inch,
brackets on a shelf or ETSI equipment rack.
4-3 Installing vertical fiber 4-22 Recommended for any installation of Optical Metro 5200
brackets shelves.
4-4 Installing the NEBS 4-26 Required only if your site must be NEBS compliant.
shelf extension
4-5 Front-mounting an 4-29 Required if you want to install an Optical Metro 5200 into
Optical Metro 5200 shelf in one of the following configurations:
a 19-inch, 23-inch, or ETSI • front-mount a shelf in a 19-inch rack without vertical fiber
(535-mm) rack brackets
• front-mount a shelf in a 23-inch rack
• front-mount a shelf in an ETSI (535-mm) rack or cabinet
Note 1: If you want to front-mount the shelf with vertical
fiber brackets in a 19-inch rack, follow Procedure 4-6. If you
want to mid-mount the shelf, follow Procedure 4-7.
Note 2: Make sure that you complete Procedure 4-2 and
Procedure 4-3 before you perform Procedure 4-5.
4-6 Front-mounting an 4-33 Required for this installation in this rack size.
Optical Metro 5200 shelf in Note: If you want to front-mount the shelf without vertical
a 19-inch rack with vertical fiber brackets in a 19-inch rack, follow Procedure 4-5.
fiber brackets
4-7 Mid-mounting an 4-36 Required for this installation in this rack size.
Optical Metro 5200 shelf in Note 1: In addition to the 19/23 mounting brackets
a 19-inch or a 23-inch rack mid-mounted in Procedure 4-2, you must install the ETSI
mounting brackets and vertical fiber brackets at the front of
the shelf. This arrangement ensures correct operation of
the patch cords through the vertical fiber brackets.
Note 2: Make sure that you complete Procedure 4-2
before you perform Procedure 4-7.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-6 Installing Optical Metro 5200 shelves and equipment

Table 4-2 (continued)


Shelf installation procedures

Procedure Page Comments √


4-8 Installing the optional 4-41 Required only if you have to control the direction of the air
air baffle on a shelf exhaust.
4-9 Connecting the ground 4-44 Required.
wire to a shelf
4-10 Installing a breaker 4-48 Required if using breaker interface panel (NTN458RA).
interface panel
(NTN458RA)
4-11 Using a BIP/FP 20A 4-53 Required if using a breaker interface panel (NTK599DA) or
breaker kit (NTK599ZT) to fuse panel (NTK599EA).
upgrade a breaker
interface panel
(NTK599DA) or fuse panel
(NTK599EA)
4-12 Installing a breaker 4-55 Required if using a breaker interface panel (NTK599DA) or
interface panel fuse panel (NTK599EA).
(NTK599DA) or fuse panel Note: You must perform Procedure 4-11 before you
(NTK599EA)
perform Procedure 4-12.
4-13 Installing a 3U APRS 4-60 Required for sites without a source of direct current power.
rectifier
4-14 Installing a 2U AC 4-65 Required for sites without a source of direct current power.
rectifier Note: Next perform the other 2U AC rectifier procedures in
this document (see Chapter 6 and Chapter 7).
4-15 Installing a 1U AC 4-79 Note: Required for sites without a source of direct current
rectifier power for Optical Metro 5200 systems that require one or
two 1U AC rectifiers (see Part 2 of this document).
Note: The NTN458SA kit includes two 1U AC rectifiers.
The NTN458SD kit includes one 1U AC rectifier and one
1U AC rectifier filler.
4-16 Installing an Ethernet 4-83 Required for all sites with more than two shelves.
hub
4-17 Installing an Optical 4-87 Optional. Provides protection for unamplified point-to-point
Trunk Switch networks.
4-18 Installing an 4-91 Required when using an Enhanced Trunk Switch.
Enhanced Trunk Switch
shelf
4-19 Installing a Photonic 4-101 Required when using a LightLEADER Photonic Trunk
Trunk Switch Switch.
4-20 Installing an OMX 4-103 Optional.
(Standard) tray

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-7

Table 4-2 (continued)


Shelf installation procedures

Procedure Page Comments √


4-21 Installing and 4-112 Required to mount the following equipment in a rack:
grounding equipment • patch panel 16 port (NT0H43CA)
drawers
• patch panel 20 port (NT0H43CB)
• OMX 4CH + Fiber Manager (NT0H32xE)
• OMX 4CH Enhanced (NT0H32xF)
• OMX 4CH DWDM 100 GHz (NT0H32AG-DH)
• OMX 16CH DWDM (NT0H32JA/KA)
• OMX 16CH DWDM 100 GHz (NT0H32JB/JC)
• OMX 1CH CWDM (NT0H33xB)
• OMX 4CH CWDM (NT0H33JA/KA)
• OMX 4CH CWDM with dual taps (NT0H33JB/KB)
• OMX 4CH ITU CWDM (NTPM33AA)
• OMX 4CH ITU CWDM (NTPM35AA/AB)
• OMX 8CH ITU CWDM (NTPM33BA)
• OMX 8CH ITU CWDM (NTPM35BA)
• OMX 1CH OADM ITU CWDM (NTPM34xB)
• OMX 4CH OADM ITU CWDM (NTPM34JA/KA)
• OSC splitter/coupler tray (NT0H57DA/FA)
• OSC splitter/coupler tray assembly with dual taps
(NT0H57GB/GC)
• C&L splitter/coupler drawer (NT0H31AF)
• 1310 nm splitter/coupler drawer (NT0H57JB)
• Per Band Equalizer (NT0H31Bx)
• Per Band Equalizer C-band 100 GHz (NT0H31CA)
• Transponder Protection Tray 1U single-mode (NT0H59Ax)
• Transponder Protection Tray 2U single-mode (NT0H59AC)
• Transponder Protection Tray1U multimode (NT0H59Bx)
• Fiber Manager (NT0H57BB)
• VOA drawer with one tray (two VOAs) (NT0H31AH)
• VOA drawer with two trays (four VOAs) (NT0H31AJ)
• DSCM drawer (NT0H57LA)
• Dual filter drawer (NT0H57BA)
4-22 Installing and 4-136 Required to mount the Equipment Inventory Unit in an
grounding the Equipment equipment rack or cabinet.
Inventory Unit
(NT0H43HA)
4-23 Installing and 4-144 Optional.
grounding a second ECT
drawer in an OFA shelf

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-8 Installing Optical Metro 5200 shelves and equipment

Table 4-2 (continued)


Shelf installation procedures

Procedure Page Comments √


4-24 Installing and 4-149 Optional (but highly recommended if you already installed
grounding a second OMX one OMX [Standard] drawer).
drawer in an OADM shelf
4-25 Installing an ECT tray 4-154 Optional.
in a drawer
4-26 Installing a DSCM tray 4-160 Required to install a DSCM tray in a DSCM drawer
in a DSCM drawer
4-27 Installing optical trays 4-163 Required to install:
in a drawer • OMX 1CH CWDM (NT0H33AA-HA)
• OMX 1CH OADM ITU CWDM (NTPM34AA-HA)
• OSC splitter/coupler tray (NT0H57CA/EA)
• OSC splitter/coupler tray with dual taps (NT0H57GA)
• C&L Dual Splitter/Coupler (NT0H31AE)
• 1310 nm Splitter/Coupler (NT0H57JA)
• VOA tray (two VOAs) (NT0H31AG)
4-28 Installing or removing 4-166 Optional.
a shelf cover

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-9

Procedure 4-1
Determining the shelf position in a rack or cabinet
Follow this procedure to determine shelf and equipment positions in an
equipment rack or cabinet. When you complete this procedure, the mounting
screws are partially (half-way) inserted in the correct holes of the rack or
cabinet rails. This allows you to hang the shelves in the correct position during
shelf installation.

For additional information on acceptable shelf and equipment position, refer


to “Site requirements and equipping rules” in Network Planning and Link
Engineering, 323-1701-110. For more information on installation equipment,
see “Optical Metro 5100/5200 shelf installation kit”in Hardware Description,
323-1701-102.

Requirements
Before you start, make sure that the equipment rack has been installed (see the
chapter “Installing a rack (19-inch or 23-inch)”).
Table 4-3 lists the tools and materials required for determining shelf positions.
Table 4-3
Tools and materials for determining shelf positions
Item Quantity Supplied √

#2 Phillips screwdriver 1 no

Vertical fiber brackets 2 yes

Phillips screws PH 8-32 X 3/16 in. 10 yes

Measuring tape 1 no

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-10 Installing Optical Metro 5200 shelves and equipment

Procedure 4-1 (continued)


Determining the shelf position in a rack or cabinet

Action
Step Action

1 Start at the bottom of the empty equipment rack and measure the desired
shelf locations using a measuring tape.
2 Use the vertical fiber brackets (supplied in the Optical Metro 5200 installation
kit) as a template to find the correct mounting holes on the rack or cabinet rail.
See Figure 4-2 on page 4-11.
3 Line up the keyhole slots of the vertical fiber brackets with the holes in the
rack or cabinet rail.
Note 1: The top and bottom pair of keyholes line up with holes in a 19-inch
or 23-inch rack with EIA wide or universal hole spacing. The inside pair of
keyholes line up with holes in a 19-inch, 23-inch, or ETSI (535-mm) rack or
cabinet with 25-mm hole spacing. The holes on the vertical fiber bracket are
the same as the holes on the 19/23 mounting bracket. See Figure 4-2 on
page 4-11.
Note 2: The ETSI (535-mm) bracket (not shown) only has holes for 25-mm
hole spacing.

4 Insert one mounting screw through the keyhole into the rack or cabinet using
the vertical fiber bracket as a guide. Turn the screw half way into the rack or
cabinet rail. Make sure there is a gap between the screw head and the
bracket. See Figure 4-3 on page 4-11.
Note: If the mounting screw does not have an attached washer, take a lock
washer from the installation kit, and position it between the rack rail and the
head of the screw.
5 Let the bracket rest on the screw you inserted. Verify that the correct hole of
the top pair of holes on the bracket line up with a hole in the rail.
6 Line up a second bracket on the opposite rail. Repeat step 3 through step 5
to align the brackets on both rails. If necessary, remove the screws of one
bracket and adjust the position of the bracket.
7 If you have no more shelves to measure positions for, lift the brackets over
the screws and remove the brackets. Leave the screws in position on the
rails.
8 If you are installing another shelf in the rack or cabinet, repeat step 2 to
step 6.
Note: If you are installing a second shelf that is not a NEBS extension shelf
on top of a NT0H50BA shelf, Nortel recommends that you leave 1U of space
above the NT0H50BA shelf.
—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-11

Figure 4-2
Hole spacing on vertical fiber brackets and 19/23 mounting brackets
OM0275t

Vertical fiber bracket 19/23 mounting bracket

For EIA
For ETSI rack
or EIA with
rack with universal
25 mm or wide
spacing spacing

Figure 4-3
Installing screws in the keyholes of the mounting brackets
OM0112t

7 mm
(0.25 in)

Rack rail
Mounting bracket

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-12 Installing Optical Metro 5200 shelves and equipment

Procedure 4-2
Installing rack mounting brackets on a shelf
Follow this procedure to install mounting brackets on a shelf.

You must attach the mounting brackets to the shelf before you can front-mount
or mid-mount a shelf in a 19-inch, 23-inch, or front-mount a shelf in an ETSI
equipment rack. The Optical Metro 5200 shelf has three sets of holes on both
sides to attach the mounting brackets for front-mounting and mid-mounting
configurations. See Figure 4-4 for mounting positions. For more information
on installation equipment, see “Optical Metro 5100/5200 shelf installation kit”
in Hardware Description, 323-1701-102.

When you complete this procedure, the correct mounting brackets for your
equipment rack are installed on the shelf for front-mounting or mid-mounting.
Then, as required, follow
• Procedure 4-3 “Installing vertical fiber brackets”
• Procedure 4-5 “Front-mounting an Optical Metro 5200 shelf in a 19-inch,
23-inch, or ETSI (535-mm) rack”
• Procedure 4-6 “Front-mounting an Optical Metro 5200 shelf in a 19-inch
rack with vertical fiber brackets”
• Procedure 4-7 “Mid-mounting an Optical Metro 5200 shelf in a 19-inch or
a 23-inch rack”
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-13

Procedure 4-2 (continued)


Installing rack mounting brackets on a shelf

Figure 4-4
Front-mounting and mid-mounting holes on the side of a shelf
OM0159t

Holes for front-mounting


Holes for a 6.5 in. setback mounting
(from the rails of the
equipment rack)

Holes for a 5.0 in. or 6.0 in.


setback mounting (from the
rails of the equipment rack)

(Front) (Back)

127 mm (5 in)
88 mm (3.5 in)

The Optical Metro 5200 shelf is shipped with one set of 19/23 rack mounting
brackets. Figure 4-5 shows a cross section of a 19/23 mounting bracket. Use
the 19/23 mounting brackets to install Optical Metro 5200 shelves in racks
with EIA wide, universal, or 25-mm hole spacings on the rack rails.

The Optical Metro 5200 shelf is also shipped with one set of ETSI mounting
brackets. Figure 4-6 shows a cross section of an ETSI mounting bracket. Use
the ETSI mounting brackets to install Optical Metro 5200 shelves in ETSI
(535-mm) racks.

Note: If you are mid-mounting a shelf into a 19- or 23-inch rack, you must
also install the ETSI mounting brackets to the vertical fiber brackets at the
front of the shelf to ensure correct operation of the patch cords through the
vertical fiber brackets. (Perform Procedure 4-7 after you perform
Procedure 4-2.)
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-14 Installing Optical Metro 5200 shelves and equipment

Procedure 4-2 (continued)


Installing rack mounting brackets on a shelf

The mounting brackets must be attached for the correct configuration (see
Figure 4-7):
• The shelf is shipped with the 19/23 mounting brackets installed in position
for front-mounting the shelf in a 19-inch rack.
• To front-mount or mid-mount a shelf in a 23-inch rack, remove the
installed 19/23 brackets and attach them with the narrower face aligned
with the appropriate holes of the shelf.
• To front-mount a shelf in an ETSI rack, remove the installed 19/23
brackets and attach the ETSI mounting brackets.
• To mid-mount a shelf in a 19-inch rack, remove the installed brackets and
install them in the mid-mounting holes on the shelf.
Figure 4-5
Cross section of a 19/23 mounting bracket
OM0137t

This bracket face is attached to the


19/23 Bracket appropriate mounting holes on the
side of the shelf to mount the shelf
22 mm
in a 23 inch rack.
(0.81 in)

72 mm
(2.81 in)

This bracket face is attached to the


appropriate mounting holes on the
side of the shelf to mount the shelf
in a 19 inch rack.

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-15

Procedure 4-2 (continued)


Installing rack mounting brackets on a shelf

Figure 4-6
Cross section of an ETSI mounting bracket
OM2909t

46.6 mm
(1.84 in)

22.1 mm
This bracket face is (0.87 in)
attached to the
appropriate mounting
holes on the side of
the shelf to mount
the shelf in an ETSI rack.

Figure 4-7
Mounting bracket orientation
OM2130p

19" Top view

Front mount 5" setback 6" setback 6.5" setback


(as shipped)

23" Top view

Front mount 5" setback 6" setback 6.5" setback

ETSI
(535 mm)

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-16 Installing Optical Metro 5200 shelves and equipment

Procedure 4-2 (continued)


Installing rack mounting brackets on a shelf

Requirements
Table 4-4 lists the tools and materials required to install mounting brackets on
an Optical Metro 5200 shelf for installation in a standard 19-inch or 23-inch
equipment rack.
Table 4-4
Tools and materials for installing mounting brackets

Item Quantity Supplied √

#2 Phillips screwdriver 1 no

19/23 mounting bracket (for a 23-inch rack) 2 yes


ESTI mounting brackets 2 yes

Phillips screws PH 8-32 X 3/16 in. 10 yes

Torque wrench 1 no

Precaution
CAUTION
Risk of equipment damage
Use only the screws supplied with the shelf to attach the
mounting brackets to the chassis of the shelf. Longer screws
can cause damage to the circuit packs in the shelf.

ATTENTION
The shelf is shipped with the 19/23 mounting brackets installed in position
for front-mounting the shelf in a 19-inch rack.

ATTENTION
You can front-mount a shelf in an ETSI (535-mm) rack or in an ETSI
(535-mm) cabinet.

ATTENTION
If you plan to use the vertical fiber brackets, you must attach them to the ETSI
mounting brackets before you attach the ETSI mounting brackets to the shelf.
Perform Procedure 4-3 before you perform Procedure 4-2.

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-17

Procedure 4-2 (continued)


Installing rack mounting brackets on a shelf

Action
Step Action

1 Make sure the Optical Metro 5200 shelf is on a flat, stable surface.
If you are Then
front-mounting in a 19-inch rack you have completed this procedure
because the mounting brackets are
already attached.
Note: If you want to front-mount in a
19 in. rack with vertical fiber brackets,
follow Procedure 4-6.
mid-mounting in a 19-inch rack remove the 19/23 mounting brackets
installed in the front-mounting holes of
the shelf and go to step 2.
mid-mounting in a 23-inch rack remove the 19/23 mounting brackets
installed in the front-mounting holes of
the shelf and go to step 3.
front-mounting in a 23-inch rack remove the 19/23 mounting brackets
installed in the front-mounting holes of
the shelf and go to step 4.
front-mounting in an ETSI remove the 19/23 mounting brackets
(535-mm) rack installed in the front-mounting holes of
the shelf and go to step 5.

2 For mid-mounting on a 19-inch rack, perform the following substeps.


a. Line up the 2.81 in. (72 mm) face of the 19/23 bracket in the appropriate
mid-mounting holes (see Figure 4-7) on one side of the shelf. See Figure
4-8 on page 4-19.
b. Hold the bracket in position against the side of the shelf. Insert the screws
(PH 8-32 X 3/16 in.) in the top and bottom holes and tighten the screws
to a torque value of 18 in.-lb. See Figure 4-4 on page 4-13.
c. Insert and tighten the three remaining screws (PH 8-32 X 3/16 in.) into
the bracket to a torque value of 18 in.-lb.
d. Repeat substeps a to c for the opposite side.
You have completed this procedure.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-18 Installing Optical Metro 5200 shelves and equipment

Procedure 4-2 (continued)


Installing rack mounting brackets on a shelf

Step Action

3 For mid-mounting on a 23-inch rack,


a. Line up the 0.81 in. (22 mm) face of a 19/23 mounting bracket in the
appropriate mid-mounting holes (see Figure 4-7) on one side of the shelf.
b. Hold the bracket in position against the side of the shelf. Insert the screws
(PH 8-32 X 3/16 in.) in the top and bottom holes and tighten the screws
to a torque value of 18 in.-lb. See Figure 4-4 on page 4-13.
c. Insert and tighten the three remaining screws (PH 8-32 X 3/16 in.) into
the bracket to a torque value of 18 in.-lb.
d. Repeat substeps a to c for the opposite side.
You have completed this procedure.
4 For front-mounting on a 23-inch rack, perform the following substeps.
a. Line up the 0.81 in. (22 mm) face of the 19/23 bracket in the
front-mounting holes (see Figure 4-7) on one side of the shelf. See Figure
4-9 on page 4-20.
b. Hold the bracket in position against the side of the shelf. Insert the screws
(PH 8-32 X 3/16 in.) in the top and bottom holes and tighten the screws
to a torque value of 18 in.-lb. See Figure 4-4 on page 4-13.
c. Insert and tighten the three remaining screws (PH 8-32 X 3/16 in.) into
the bracket to a torque value of 18 in.-lb.
d. Repeat substeps a to c for the opposite side.
You have completed this procedure.
5 For front-mounting in an ETSI (535-mm) rack,
Note: If you plan to use the vertical fiber brackets, you must attach them to
the ETSI mounting brackets before you attach the ETSI mounting brackets to
the shelf. See Procedure 4-3 “Installing vertical fiber brackets” on page 4-22.
a. Line up the face of the ETSI bracket in the front-mounting holes on one
side of the shelf so that the vertical fiber bracket faces you. See Figure
4-10 on page 4-21.
b. Hold the bracket in position against the side of the shelf. Insert the screws
(PH 8-32 X 3/16 in.) in the top and bottom holes and tighten the screws
to a torque value of 18 in.-lb. See Figure 4-4 on page 4-13.
c. Insert and tighten the three remaining screws (PH 8-32 X 3/16 in.) into
the bracket to a torque value of 18 in.-lb.
d. Repeat substeps a to c for the opposite side.
You have completed this procedure.
—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-19

Figure 4-8
Installing the mounting brackets on a shelf for mid-mounting (19-inch rack
example)
OM0133t

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-20 Installing Optical Metro 5200 shelves and equipment

Figure 4-9
Installing the mounting brackets on the shelf (23-inch rack example)
OM0135t

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-21

Figure 4-10
Installing the ETSI mounting brackets on a shelf (vertical fiber bracket example)
OM0254t

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-22 Installing Optical Metro 5200 shelves and equipment

Procedure 4-3
Installing vertical fiber brackets
Follow this procedure to attach vertical fiber brackets to the mounting brackets
that you attached to the shelf in Procedure 4-2.

Then, as required, follow


• Procedure 4-5 “Front-mounting an Optical Metro 5200 shelf in a 19-inch,
23-inch, or ETSI (535-mm) rack”.
• Procedure 4-6 “Front-mounting an Optical Metro 5200 shelf in a 19-inch
rack with vertical fiber brackets”
• Procedure 4-7 “Mid-mounting an Optical Metro 5200 shelf in a 19-inch or
a 23-inch rack”
For more information on installation equipment, see “Optical Metro
5100/5200 shelf installation kit” in Hardware Description, 323-1701-102.

Requirements
Before you start, the equipment rack must be installed (see the chapter
“Installing a rack (19-inch or 23-inch)”).

Table 4-5 lists the tools and materials required to install the vertical fiber
brackets.

Table 4-5
Tools and materials for installing vertical fiber brackets

Item Quantity Supplied √


Vertical fiber brackets 2 yes

ETSI mounting brackets 2 yes

#2 Phillips screwdriver 1 no
Phillips screws 8-32 X 3/16 in. 6 yes

Torque wrench 1 no

Precautions
ATTENTION
If you plan to use the vertical fiber brackets, you must attach them to the ETSI
mounting brackets before you attach the ETSI mounting brackets to the shelf.

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-23

Procedure 4-3 (continued)


Installing vertical fiber brackets

Action
Step Action

1 If you are installing Then


vertical fiber
brackets for a
23 in. front mount follow step 2 through step 7
or an ETSI mount
19 in. front mount follow Procedure 4-6 “Front-mounting an Optical
Metro 5200 shelf in a 19-inch rack with vertical fiber
brackets”
19-in. or 23-in follow Procedure 4-7 “Mid-mounting an Optical Metro
mid-mount 5200 shelf in a 19-inch or a 23-inch rack”

2 Line up a vertical fiber bracket with the holes in the mounting bracket that are
closest to the shelf on one side of the shelf.
Note: If you are mounting the shelf in an ETSI rack, you must attach the
vertical fiber brackets to the ETSI mounting brackets before you attach the
ETSI mounting brackets to the shelf. See Figure 4-11 on page 4-24 for ETSI
mounting brackets.
3 Attach the vertical fiber brackets to the mounting brackets through the screw
holes nearest to the sides of the shelf. See Figure 4-12 on page 4-24. The
vertical fiber bracket must be installed with the bottom guide on the outside of
the shelf to allow for proper fibering of the shelf. See Figure 4-13 on page
4-25.
4 Insert the top screw through the back of the mounting bracket through the
vertical fiber bracket and tighten to a torque value of 18 in.-lb.
5 Insert the bottom screw through the back of the mounting bracket through the
vertical fiber bracket and tighten to a torque value of 18 in.-lb.
6 Insert the remaining screws through the back of the mounting bracket through
the vertical fiber bracket and tighten to a torque value of 18 in.-lb.
7 Repeat step 2 through step 6 to attach the second vertical fiber bracket to the
other side of the shelf.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-24 Installing Optical Metro 5200 shelves and equipment

Figure 4-11
Attaching vertical fiber brackets to ETSI mounting brackets
OM253t

Figure 4-12
Installing vertical fiber brackets on a front-mounted shelf (23-inch rack)
OM0136t

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-25

Figure 4-13
Installed vertical fiber brackets
OM2131t

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-26 Installing Optical Metro 5200 shelves and equipment

Procedure 4-4
Installing the NEBS shelf extension
Use this procedure to install the NEBS shelf extension (NT0H44AF).

For more information see “Optical Metro 5200 shelves” in Hardware


Description, 323-1701-102.

Requirements
Complete this procedure before you install Optical Metro 5200 shelves in an
equipment rack. Table 4-6 lists the tools and materials required to install the
NEBS shelf extension (NT0H44AF).
Table 4-6
Tools and materials for installing the NEBS shelf extension

Item Quantity Supplied √

#2 Phillips screwdriver 1 no

Phillips screws, flat head 6-32 x 1/4 in. 2 yes

Action
Step Action

1 Place the shelf extension on top of the shelf with the shelf extension grill
facing towards the front of the shelf. Insert the shelf extension tabs into the
shelf slots, labeled 1 in Figure 4-15 on page 4-27.
Note: The top of the shelf has slots on both sides. The bottom of the shelf
extension has tabs on both sides, as shown in Figure 4-14 on page 4-27.
2 Push the shelf extension towards the front of the shelf until the back of the
shelf extension lines up with the back of the shelf, labeled 2 in Figure 4-15 on
page 4-27.
3 Insert and tighten one screw (flat head 6-32 x 1/4 in.), as shown in Figure 4-16
on page 4-28, to a torque value of 10 in.-lb. Insert and tighten the second
screw in the same hole on the other side of the shelf.
CAUTION
Risk of equipment damage
Do not exceed 10 in.-lb of torque when tightening the
screws.

—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-27

Figure 4-14
NEBS shelf extension tab
OM0265p

Shelf extension tab

Figure 4-15
Positioning the shelf extension
OM0266

(Front) (Back)

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-28 Installing Optical Metro 5200 shelves and equipment

Figure 4-16
Securing the shelf extension
OM0267t

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-29

Procedure 4-5
Front-mounting an Optical Metro 5200 shelf in a
19-inch, 23-inch, or ETSI (535-mm) rack
Follow this procedure to install an Optical Metro 5200 in one of the following
configurations:
• front-mount a shelf in a 19-inch rack without vertical fiber brackets
• front-mount a shelf in a 23-inch rack
• front-mount a shelf in an ETSI (535-mm) rack or cabinet
Note: If you want to front-mount a shelf with vertical fiber brackets in a
19-inch rack, follow Procedure 4-6. If you want to mid-mount a shelf, see
Procedure 4-7.

Make sure that you complete Procedure 4-2 and Procedure 4-3 before you
perform Procedure 4-5.

When you complete this procedure, front-mounted shelves are offset 38 mm


(1.5 in.) forward from the rails of the equipment rack
For more information on installation equipment, see “Optical Metro
5100/5200 shelf installation kit” in Hardware Description, 323-1701-102.

Requirements
Table 4-7 lists the tools and materials required to mount a shelf in one of the
installations in the preceding list. Select the mounting screws that are
compatible with the rack that you are using. Clips are included for racks that
have mounting holes that are not threaded. See Figure 4-4 on page 4-13.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-30 Installing Optical Metro 5200 shelves and equipment

Procedure 4-5 (continued)


Front-mounting an Optical Metro 5200 shelf in a 19-inch, 23-inch, or ETSI (535-mm) rack

Table 4-7
Tools and materials for mounting a shelf with or without vertical fiber brackets

Item Quantity Supplied √

#2 Phillips screwdriver 1 no

Phillips PH 10-32 X 3/4 in. mounting screws with 8 yes


clips

Phillips PH 12-24 X 3/4 in. mounting screws with 8 yes


washers

Phillips CH M5 X 20 mm mounting screws with 8 yes


washers

Phillips CH M6 X 20 mm mounting screws with 8 yes


washers and clips

The torque values required for attaching the screws from Table 4-7 are listed
in Table 4-8.
Table 4-8
Torque values

Item Torque

#10-32 x 3/4-in. Phillips head machine screws 24 in.-lb

#12-24 x 1/2-in. Hex head thread forming screws 32 in.-lb

M5 x 20 mm machine screws 30 in.-lb

M6 x 20 mm machine screws 45 in.-lb

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-31

Procedure 4-5 (continued)


Front-mounting an Optical Metro 5200 shelf in a 19-inch, 23-inch, or ETSI (535-mm) rack

Precaution
DANGER
Risk of personal injury
Nortel recommends that two people lift each Optical Metro
5200 shelf. If you try to lift the shelf alone you can cause
personal injury, damage to the shelf, or both.

ATTENTION
If you are installing more than one shelf in an equipment rack, mount the
lower shelf first. When you start at the bottom, you ensure that there is
enough room to lift the keyholes on the shelf over the mounting screws.

ATTENTION
If you are installing a second shelf on top of a NT0H50BA shelf, Nortel
recommends that you leave 1U of space above the NT0H50BA shelf.

Action
Step Action

1 To position the shelf, locate the two screws you attached to the rails of the
rack or cabinet in Procedure 4-1.
2 Lift the shelf into position so that the keyholes of the mounting brackets line
up with the screws.
3 Lower the shelf into position over the screw heads and hold it against the rack
rails at the bottom of the shelf.
4 Insert the remaining screws (3 to 8) in order. Insert the screws through the
holes in the mounting brackets that line up with holes in the rack rails. See
Figure 4-17 on page 4-32.
Note: If the mounting screw does not have an attached washer, take a lock
washer from the installation kit, and position it between the rack rail and the
head of the screw.
5 Tighten all the screws. For torque values, see Table 4-8 on page 4-30.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-32 Installing Optical Metro 5200 shelves and equipment

Figure 4-17
Order of installing the mounting screws
OM0244p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-33

Procedure 4-6
Front-mounting an Optical Metro 5200 shelf in a
19-inch rack with vertical fiber brackets
Follow this procedure to front-mount an Optical Metro 5200 shelf with vertical
fiber brackets in a 19-inch equipment rack.

Note: If you want to mid-mount a shelf in a 19-inch rack with vertical fiber
brackets, follow Procedure 4-7.

For more information on installation equipment, see “Optical Metro


5100/5200 shelf installation kit” in Hardware Description, 323-1701-102.

Requirements
Table 4-9 lists the tools and materials required for front-mounting a shelf with
vertical fiber brackets in a 19-inch equipment rack.
Table 4-9
Tools and materials for front-mounting a 19-in. shelf with vertical fiber brackets

Item Quantity Supplied √

#2 Phillips screwdriver 1 no

Vertical fiber brackets 2 yes

Phillips PH 10-32 X 3/4 in. mounting screws with clips 8 yes

Phillips PH 12-24 X 3/4 in. mounting screws with washers 8 yes


Phillips CH M5 X 20 mm mounting screws with washers 8 yes

Phillips CH M6 X 20 mm mounting screws with washers and clips 8 yes

The torque values required for attaching the screws from Table 4-9 are listed
in Table 4-10.
Table 4-10
Torque values

Item Torque

#10-32 x 3/4-in. Phillips head machine screws 24 in.-lb

#12-24 x 1/2-in. Hex head thread forming screws 32 in.-lb

M5 x 20 mm machine screws 30 in.-lb

M6 x 20 mm machine screws 45 in.-lb

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-34 Installing Optical Metro 5200 shelves and equipment

Procedure 4-6 (continued)


Front-mounting an Optical Metro 5200 shelf in a 19-inch rack with vertical fiber brackets

Precautions
DANGER
Risk of personal injury
Nortel recommends that two people lift each Optical Metro
5200 shelf. If you try to lift the shelf alone you can cause
personal injury, damage to the shelf, or both.

ATTENTION
If you are installing more than one shelf in an equipment rack, mount the
lower shelf first. By starting at the bottom, you ensure that there is enough
room to lift the keyholes on the shelf over the mounting screws.

ATTENTION
If you are installing a second shelf on top of a NT0H50BA or a NT0H50BB
shelf, Nortel recommends that you leave 1U of space above the NT0H50BA
or NT0H50BB shelf.

Action
Step Action

1 To position the shelf, locate the two screws you attached to the rails of the
rack or cabinet in Procedure 4-1.
2 Lift the shelf into position so that the keyholes of the mounting brackets line
up with the screws.
3 Lower the shelf into position over the screw heads and hold it against the rack
rails at the bottom of the shelf.
4 While holding the shelf in position, lower the vertical fiber brackets into
position over the screw heads on each side of the rack. Make sure the vertical
fiber brackets line up with the mounting brackets. The vertical fiber bracket
must be installed with the bottom guide on the outside of the shelf to allow for
proper fibering of the shelf. See Figure 4-18 on page 4-35.
5 Insert the remaining screws (3 through 8) in order, through the holes in the
vertical fiber brackets that line up with holes in the rack rails. See Figure 4-17
on page 4-32.
Note: If the mounting screw does not have an attached washer, take a lock
washer from the installation kit, and position it between the rack rail and the
head of the screw.
6 Tighten all the screws. For torque values, see Table 4-10 on page 4-33.
—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-35

Figure 4-18
Vertical fiber bracket position in a 19-inch installation
OM0102t

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-36 Installing Optical Metro 5200 shelves and equipment

Procedure 4-7
Mid-mounting an Optical Metro 5200 shelf in a 19-inch
or a 23-inch rack
Use this procedure to
• mid-mount a shelf in a 19-inch rack
• mid-mount a shelf in a 23-inch rack
Make sure that you complete Procedure 4-2 before you perform
Procedure 4-7.

When you complete this procedure


• mid-mounted shelves are offset either 5.0 in., 6.0 in., or 6.5 in., forward
from the rails of the equipment rack
• in addition to the 19/23 mounting brackets mid-mounted in Procedure 4-2,
the ETSI mounting brackets and vertical fiber brackets are installed at the
front of the shelf. This arrangement ensures correct operation of the patch
cords through the vertical fiber brackets.
Note: For more information on installation equipment, see “Optical Metro
5100/5200 shelf installation kit” in Hardware Description, 323-1701-102.

Requirements
Table 4-11 lists the tools and materials required to install the vertical fiber
brackets.

Table 4-11
Tools and materials for installing vertical fiber brackets

Item Quantity Supplied √

Vertical fiber brackets 2 yes

ETSI mounting brackets 2 yes

#2 Phillips screwdriver 1 no

Phillips screws 8-32 X 3/16 in. 6 yes

Torque wrench 1 no

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-37

Procedure 4-7 (continued)


Mid-mounting an Optical Metro 5200 shelf in a 19-inch or a 23-inch rack

The torque values required for attaching the screws from Table 4-11 are listed
in Table 4-12.
Table 4-12
Torque values

Item Torque

#10-32 x 3/4-in. Phillips head machine screws 24 in.-lb

#12-24 x 1/2-in. Hex head thread forming screws 32 in.-lb

M5 x 20 mm machine screws 30 in.-lb

M6 x 20 mm machine screws 45 in.-lb

Precautions
DANGER
Risk of personal injury
Nortel recommends that two people lift each Optical Metro
5200 shelf. If you try to lift the shelf alone you can cause
personal injury, damage to the shelf, or both.

ATTENTION
If you are installing more than one shelf in an equipment rack, mount the
lower shelf first. By starting at the bottom, you ensure that there is enough
room to lift the keyholes on the shelf over the mounting screws.

ATTENTION
If you are installing a second shelf on top of a NT0H50BA or a NT0H50BB
shelf, Nortel recommends that you leave 1U of space above the NT0H50BA
or NT0H50BB shelf.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-38 Installing Optical Metro 5200 shelves and equipment

Procedure 4-7 (continued)


Mid-mounting an Optical Metro 5200 shelf in a 19-inch or a 23-inch rack

Action
Step Action

1 Attach the vertical fiber brackets to the ETSI mounting brackets before you
attach the ETSI mounting brackets to the shelf. See Figure 4-11 on page 4-24
for ETSI mounting brackets.
Note: In addition to the 19/23 mounting brackets mid-mounted in
Procedure 4-2, the ETSI mounting brackets and vertical fiber brackets are
installed at the front of the shelf. This arrangement ensures correct operation
of the patch cords through the vertical fiber brackets.
2 Assemble the ETSI mounting brackets to side of shelf with screws that are
part of the installation kit.
a. Line up the face of the ETSI mounting bracket in the front-mounting holes
on one side of the shelf so that the vertical fiber bracket faces you.
b. Hold the bracket in position against the side of the shelf. Insert the screws
(PH 8-32 X 3/16 in.) in the top and bottom holes and tighten the screws
to a torque value of 18 in.-lb. See Figure 4-4 on page 4-13 and Figure
4-19 on page 4-39.
c. Insert and tighten the three remaining screws (PH 8-32 X 3/16 in.) into
the bracket to a torque value of 18 in.-lb. See Figure 4-20 on page 4-40.
d. Repeat substeps a to c for the opposite side.
—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-39

Figure 4-19
Attaching vertical fiber bracket to ETSI bracket (for a mid-mount shelf)
OM2885p

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-40 Installing Optical Metro 5200 shelves and equipment

Figure 4-20
Vertical bracket attached to ETSI bracket and installed on rack (for a mid-mounted shelf)
OM2885p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-41

Procedure 4-8
Installing the optional air baffle on a shelf
Use this procedure to install air baffle (NT0H51CA) on a shelf.

The air baffle consists of a blocking plate and an air exhaust deflector. The
positioning of the blocking plate on either the front or the back of the deflector
determines the exhausted airflow direction. (See Figure 4-21 for an example
of rear air exhaust.) Without the air baffle, the air exhausts to the rear and sides
of the Optical Metro 5200 shelf at the top.

The use of the air baffle is always optional on the NT0H50BB shelf. Use the
air baffle only when the direction of the air exhaust is a concern. If the exhaust
direction (rear and sides) of the shelf is acceptable, the air baffle is not
required.

Note: On the NT0H50BB shelf, the NEBS extension is never required,


because the NT0H50BB shelf contains its own flame spread control
method.

The air baffle is also optional on the NT0H50BA shelf. Use the air baffle when
NEBS flame compliance is not required, but when there is a requirement to
control the air exhaust direction. When there is a requirement to have NEBS
flame spread compliance, the NEBS extension shelf required. However, it is
not possible to install both the NEBS extension shelf and the air baffle on the
same shelf.

Requirements
Determine whether the air is to be exhausted through the front or the back of
the baffle.

You require a No. 2 Phillips screwdriver to perform this procedure.

Action
Step Action

1 Based on your air exhaust requirement, select an option:


If air requires to be exhausted Then position the blocking plate on the
through the
front of the air exhaust deflector rear side of the air exhaust deflector
rear of the air exhaust deflector front side of the air exhaust deflector

Figure 4-21 shows how to position the blocking plate for rear air exhaust.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-42 Installing Optical Metro 5200 shelves and equipment

Procedure 4-8 (continued)


Installing the optional air baffle on a shelf

Step Action

2 Use four of the six screws provided to attach the blocking plate to the air
exhaust deflector.
3 Hook the air baffle on top of the shelf (see Figure 4-22 for the location of the
hooks).
4 Use the remaining two screws to secure the air baffle to the shelf (see Figure
4-22 for the location of the screws).
—end—
Figure 4-21
Air exhaust deflector and blocking plate (rear exhaust)
OM2570p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-43

Figure 4-22
Location of hooks and screws
OM2571p

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-44 Installing Optical Metro 5200 shelves and equipment

Procedure 4-9
Connecting the ground wire to a shelf
Follow this procedure to connect a ground wire from the Optical Metro 5200
chassis to a ground point. You must connect a ground wire to ensure correct
electrical ground and electrostatic discharge (ESD) protection.

For more information on the Optical Metro 5200 shelf, see Hardware
Description, 323-1701-102.

Requirements
Table 4-13 lists the tools and materials you require to connect a ground wire to
a shelf.

Table 4-13
Tools and materials for connecting a ground wire to a shelf

Item Quantity Supplied √


#2 slot screwdriver 1 no

#2 Phillips screwdriver 1 no

Torque screwdriver
Wire strippers 1 no

6 AWG stranded copper wire 24 in. yes


(61 cm)

#6 AWG two hole compression lug 2 yes

#10-32 SEMS style screws 2 yes

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-45

Procedure 4-9 (continued)


Connecting the ground wire to a shelf

Action
Step Action

1 Strip approximately 12 mm (0.5 in.) of insulation from the end of the ground
wire (see Figure 4-25). Insert the wire into the double hole compression lug
and crimp the wire to the lug.
2 Using two of the appropriately sized screws provided, attach one end of the
ground wire to the left side of the rack where the metallic grounding strip that
connects to the system grounding point is located. See Figure 4-24 on
page 4-46.
3 Remove the cover on the left side of the maintenance panel by loosening the
two thumbscrews and lifting it off. See Figure 4-23 on page 4-45.
4 Strip approximately 12 mm (0.5 in.) of insulation from the other end of the
ground wire (see Figure 4-25). Insert the wire into the double hole
compression lug and crimp the wire to the lug.
5 Attach the shelf ground lug to the grounding bracket using the two #10-32
screws provided. See Figure 4-26 (routing from above) or Figure 4-27
(routing from below).
6 Tighten the screws to a torque value of 24 in.-lb.
7 Replace the cover on the maintenance panel (removed in step 3).
—end—

Figure 4-23
Removing maintenance panel cover
OM0146p

Thumbscrews

RS232/V24 1 (DTE) RS232/V24 2 (DCE)


1

1
14

CRITICAL
6

POWER A POWER B

MAJOR
9

MINOR
ON ON
DATA
25

13

ESD
10BASE-T 1X
OFF OFF ACO LINK
DATA
POWER A POWER B 10BASE-T 2X
ACO
LINK

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-46 Installing Optical Metro 5200 shelves and equipment

Figure 4-24
Connecting the shelf ground to the rack frame ground
OM1291p

Figure 4-25
Attaching the shelf ground lug
DX0390

0.5 in.

Crimp-type
2-hole lug

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-47

Figure 4-26
Connecting the ground wire (double hole compression lug - routed from above)
to the Optical Metro 5200 shelf
OM2132t

Figure 4-27
Connecting the ground wire (double hole compression lug - routed from below)
to the Optical Metro 5200 shelf
OM2133t

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-48 Installing Optical Metro 5200 shelves and equipment

Procedure 4-10
Installing a breaker interface panel (NTN458RA)
Use this procedure to install and ground the breaker interface panel, BIP,
(NTN458RA). For information on equipment locations, see the chapter “Site
requirements and equipping rules” in Network Planning and Link
Engineering, 323-1701-110.

For more information on Optical Metro 5200 hardware, see Hardware


Description, 323-1701-102.

Requirements
Table 4-14 lists the tools and materials you require to connect a ground wire to
a shelf.

Table 4-14
Tools and materials for installing a BIP

Item Quantity Supplied √

Mounting screws as required no

Torque screwdriver or wrench 1 no

#6 AWG grounding cable 1 yes

The BIP is not supplied with power cables. You must purchase or assemble the
power cables according to the specifications.
Before you install the BIP, you must
• ensure that the equipment rack is installed, secured, and grounded
according to the manufacturer’s instructions
• ensure that all required interface, power, and communications cables are
available

DANGER
Risk of electrical shock
The –48 Vdc office battery supply can deliver severe electrical
shock that can cause personal injury. Follow all of your
company’s safety precautions and those found in this
document.
—continued—
.

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-49

Procedure 4-10 (continued)


Installing a breaker interface panel (NTN458RA)

CAUTION
Risk of equipment damage
Before connecting input cables, make sure input power to panel
is turned off.

Step Action

Mounting a BIP in an equipment rack


1 Identify the equipment rack.
If you are mounting the BIP in a Then go to
19-in. equipment rack step 2
23-in. open equipment rack step 2

2 Attach the 19-in mounting bracket to the side of the BIP, at 5 in. from the front.
See Figure 4-28 on page 4-51.
Note: Use a torque wrench to verify that torque has been applied correctly:
27 in.-lb (or 311 g-m) for installation and 20 in.-lb (or 230 g-m) for inspection.

If you are mounting the BIP in a Then go to


19-in. equipment rack step 4
23-in. open equipment rack step 3
3 Attach the 23-in adapter plates to the 19-inch mounting brackets.
Note: Use a torque wrench to verify that torque has been applied correctly:
35 in.-lb (4.29 N-m).
4 Mount the BIP on the equipment rack using four mounting screws. See Figure
4-28 on page 4-51.
Note: The minimum clearance required above BIP 1 is 0.5 in.
• With one hand, hold and position the BIP to the rack.
• With the other hand, insert the screws that attach the right side of the BIP
to the rack.
• Continue to hold the BIP in position with one hand.
• With the other hand, insert the screws that attach the left side of the BIP
to the rack.
• Use a screwdriver to tighten the four screws.
Note: Use a torque wrench to verify that torque has been applied
correctly: 35 in.-lb (4.29 N-m).
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-50 Installing Optical Metro 5200 shelves and equipment

Procedure 4-10 (continued)


Installing a breaker interface panel (NTN458RA)

Step Action

Connecting the ground cable


DANGER
Incorrect grounding and risk of electrocution
Failure to turn circuit breakers to the OFF position can
cause personal injury.

5 If required, lightly coat anti-oxidant on lug, grounding terminal and


surrounding contacting surface. Connect the lug to the terminal using KEPS
nut as shown in Figure 4-29 on page 4-52 at the rear of the BIP.
Note 1: Use a torque wrench to verify that torque has been applied correctly:
20 in.-lb (2.27 N-m).
Note 2: The two-hole lug end of the cable is attached to the BIP; the one-hole
end is attached to the rack.
6 Use the thread forming screws that comes with the shelf to attach the other
end of the ground cable to the rack.
Connecting office (bay) alarms to the BIP
7 At the rear of the panel, slide out the alarm wiring pinout insert. The alarm
wiring pinout information for this BIP is shown in Figure 4-28 on page 4-51.
8 Wire wrap the office alarm cable to the appropriate pins. The minimum
number of wire-wrap connections for each pin is five.
Routing the power cables
9 Route the power cables from the BIP to the shelf.
—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-51

Figure 4-28
Breaker interface panel (BIP) - NTN458RA
EX1052p

Output
connectors

B A

Rear view
(rotated)

TOP OF PANEL
PWR FUSE
ALM ALARM BAY ALARMS
VIS AUD CONTACTS ACTIVATE
CR
NO NC NC NO C A R
MJ
NC NO NC NO C A R
MN
C C NC NO C A R

5"

Top view
23" bracket

19" bracket

A B

Front view
Output breakers Output breakers
power A power B

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-52 Installing Optical Metro 5200 shelves and equipment

Figure 4-29
Attaching a ground lug
OM2594t

Anti-oxidant
CHS compound
GND (if required)
Compression
lug

CHS
GND If necessary
remove paint
on sheet metal
under lug
(recommended)

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-53

Procedure 4-11
Using a BIP/FP 20A breaker kit (NTK599ZT) to upgrade
a breaker interface panel (NTK599DA) or fuse panel
(NTK599EA)
Use this procedure to use the BIP/FP 20A breaker kit (NTK599ZT) to upgrade
a breaker interface panel (NTK599DA) or fuse panel (NTK599EA).

A BIP/FP 20A breaker kit (NTK599ZT) is ordered separately and required to


upgrade each BIP or fuse panel to a high current system for the Optical Metro
5200 product. The BIP (NTK599DA) or fuse panel (NTK599EA) is shipped
without high current breakers (20A or 40A).

Before you start


Before you start this procedure, make sure that you have one BIP/FP 20A
breaker kit (NTK599ZT) for each breaker interface panel (NTK599DA) or
fuse panel (NTK599EA) in the system.

Tools and materials


• screwdriver

Action
Step Action

1 Remove the label panel (see Figure 4-30).


2 Remove the plastic cover from one side of the label panel.
From the back of the label panel squeeze the tabs of the plastic cover and
push through the hole.
3 Push the 20A breaker into place (see Figure 4-31).
4 Perform step 2 and step 3 for the other side.
5 Reinstall the label panel.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-54 Installing Optical Metro 5200 shelves and equipment

Figure 4-30
Removing label panel from BIP (NTK599DA)
OM2891t

Figure 4-31
Installing 20A breaker (NTT599ZT) into BIP (NTK599DA)
OM2892t

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-55

Procedure 4-12
Installing a breaker interface panel (NTK599DA) or
fuse panel (NTK599EA)
Use this procedure to install a 1U breaker interface panel (BIP) or 1U fuse
panel for North American or Europe, Middle East, and Africa (EMEA)
installations into the following frames:
• 19-inch or 23-inch frame
• European Telecommunications Standards Institute (ETSI)

The BIP kit (NTK599DA) and fuse panel kit (NTK599EA)


• each include
— 3 sets of mounting brackets
For a view of the positions of the mounting brackets, see Figure 4-32.
— 1 optional return/ground bridge (used if ETSI practice of regrounding
the return to ground is followed)
— 2 output lugs (for high current systems) for each side
— label kit
• are shipped prepopulated with 13x5A breakers and 13x5A fuses,
respectively
Note: The Optical Metro 5200 system is a high current system that
requires 20A high current breakers that you must install separately with the
appropriate kit (perform Procedure 4-11).

• do not include 20A or 40A breakers (which are required for high current
systems)
Note: A BIP/FP 20A breaker kit (NTK599ZT) (or BIP/FP 40A breaker kit
[NTK599ZS]) is ordered separately. For installation details, see
Procedure 4-11.

The BIP installation/grounding kit (NTK599ZX), which is required for the


BIP (NTK599DA) and the fuse panel (NTK599EA) and ordered separately,
includes one ground cable, compression lugs, and various mounting screws.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-56 Installing Optical Metro 5200 shelves and equipment

Procedure 4-12 (continued)


Installing a breaker interface panel (NTK599DA) or fuse panel (NTK599EA)

Before you start


Make sure that you
• have performed Procedure 4-11 to install 20A breakers for a high current
system, which are required for an Optical Metro 5200 system
• have the appropriate quantities of BIP installation/grounding kits
(NTK599ZX)
• are familiar with the manufacturer’s torque specifications for the 19-inch,
23-inch, or ETSI frame, as required
Tools and materials
• 9 mm socket
• 8 mm socket (to install ground lugs and input lugs)
• torque wrench
• Phillips screwdriver
• hardware (included as part of BIP installation/grounding kit
[NTK599ZX])
• mounting brackets (supplied with the BIP kit or fuse panel kit)
• anti-oxidant paste (also called No-Ox paste)
• engineering documentation package (EDP), installation documentation
package (IDP), or equivalent site/network engineering plans

Action

Step Action

1 Unpack the BIP or fuse panel and accessories. Inspect the equipment.
2 Identify the hardware that you require for this procedure.
Installing in a 19-inch, 23-inch, or ETSI frame
3 Determine the setback mounting position for the BIP or fuse panel mounting
brackets based on the type of frame. (For a view of the positions for the
mounting brackets, see Figure 4-32.)
• for the 19-inch or 23-inch frame: in the 5-inch or 6-inch setback position
• for the ETSI frame: in the 50-mm setback position
Note: See the EDP, IDP, or equivalent site/network engineering plans for the
correct positioning of the BIP or fuse panel on the frame.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-57

Procedure 4-12 (continued)


Installing a breaker interface panel (NTK599DA) or fuse panel (NTK599EA)

Step Action

4
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the appropriate mounting
brackets to the BIP (NTK599DA) or fuse panel
(NTK599EA) with the mounting screws. Otherwise,
you risk damaging the equipment.

Attach the appropriate mounting brackets to the BIP or fuse panel. Torque the
mounting screws to the manufacturer’s torque specifications.
5
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the BIP (NTK599DA) or
fuse panel (NTK599EA) to the frame with the
mounting screws. Otherwise, you risk damaging the
equipment.

Use the four mounting screws appropriate to the frame (provided in the BIP
installation/grounding kit [NTK599ZX]) to attach the BIP or fuse panel to the
frame. Torque the mounting screws to the manufacturer’s torque
specifications.
Grounding in a 19-inch, 23-inch, or ETSI frame
6 Ground the BIP or fuse panel by performing step 7 to step 13 for side A only
or side B only, as required.
7 If applicable, remove the power landing cable cover (located on the front of
the BIP or fuse panel).
Note: The ground terminal is in the bottom position of the power landing.
8 Select your next step.
If you are Then
not using the return/ground if required, lightly coat the two-hole
bridge compression grounding lug of the ground cable,
(for non-ETSI) ground terminal, and surrounding contact
surface with anti-oxidant paste. Then go to
step 9.
grounding using the if required, lightly coat the contact surface with
return/ground bridge anti-oxidant paste. Then install the
(for ETSI only) return/ground bridge over the middle (L+ return)
and bottom (ground) positions of the power
landing (see Figure 4-33). Go to step 9.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-58 Installing Optical Metro 5200 shelves and equipment

Procedure 4-12 (continued)


Installing a breaker interface panel (NTK599DA) or fuse panel (NTK599EA)

Step Action

9 Trim the ground cable to length.


10 Crimp the two-hole compression ground lug onto the ground cable.
11 Attach the two-hole compression lug of the ground cable to the ground
terminal.
12 Reinstall the KEPS nuts over the ground terminal.
13
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the ground lug to the
frame ground with the thread-forming screw.
Otherwise, you risk damaging the equipment.

Use the appropriate screws to attach the other end of the ground cable to the
frame or designated ground location. Torque the screws to the
manufacturer’s torque specifications.
14 Reinstall the power landing cover.
—end—
Figure 4-32
Positions for the mounting brackets (top view of BIP/fuse panel)
CPL0288p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-59

Figure 4-33
Installing a return/ground bridge (if required)
CPL453p

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-60 Installing Optical Metro 5200 shelves and equipment

Procedure 4-13
Installing a 3U APRS rectifier
Follow this procedure to install a 3U AC Power Rectifier Shelf (3U APRS -
NT0H4311) chassis in a 19-inch equipment rack and to install up to two 3U
AC Power Rectifiers (3U APRS) units in the chassis. For all other rectifier
types, refer to the manufacturers’ instructions.

Note: The 3U APRS rectifier is built for installation in a 19-inch rack. If


you want to mount the 3U APRS rectifier in a 23-inch rack, you must order
and install the “19 to 23-inch extender brackets” (A0704348).

For more information about rectifiers, refer to the “Rectifiers” chapter in


Hardware Description, 323-1701-102. For information on equipment
locations, see “Site requirements and equipping rules” in Network Planning
and Link Engineering, 323-1701-110.

For more information, refer to the rectifier installation manual shipped in the
box with the chassis, modules and cables. For more information on the content
of the power kit, see “Optical Metro 5100/5200 ordering information” in
Network Planning and Link Engineering, 323-1701-110.

Requirements
Table 4-15 lists the tools and materials required for installing a 3U APRS
rectifier.

Table 4-15
Tools and materials for installing a 3U APRS rectifier

Item Quantity Supplied √

8 mm (5/16 in.) slot screwdriver 1 no

12.5 mm (1/2 in.) slot screwdriver 1 no

Phillips #1 screwdriver 1 no

Phillips #2 screwdriver 1 no
Phillips screws with lock washers (for mounting in 4 no
rack)

10 AWG stranded copper wire (for grounding) as no


(ETSI equivalent: 6 mm2 Earth cable) required

Wire strippers 1 no

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-61

Procedure 4-13 (continued)


Installing a 3U APRS rectifier

Precautions
CAUTION
Risk of equipment damage
The rectifier is designed to operate inside buildings only. Install
the unit in a dry area with enough air circulation to maintain the
surrounding environment within the defined limits. Failure to
maintain the surrounding environment as required can result in
damage to the equipment.

CAUTION
Risk of equipment damage
Do not limit air flow by covering the air inlets on the front or
back of the enclosure. If the air inlets are blocked, shelf
temperatures can exceed the defined limits, which can result in
incorrect shelf operation or damage to the unit. Make sure there
is at least 125 mm (5 in.) of space behind the chassis for cooling
air exhaust.

Action
Step Action

1 Ensure that the PS1 and PS2 switches on the front of the rectifier chassis are
in the OFF position. See Figure 4-34 on page 4-62.
2 Position the rectifier chassis at the bottom of the rack.
3 Fasten the chassis to the rack rails from the front, using mounting screws and
lock washers in the mounting holes at the four corners of the chassis.
Note: The 3U APRS rectifier is built for installation in a 19-inch rack. If you
want to mount the 3U APRS rectifier in a 23-inch rack, you must order and
install the “19 to 23-inch extender brackets” (A0704348).
4 Measure and cut a piece of grounding wire to the length required to reach
from the grounding lug, on the right-hand side at the back of the chassis, to
the right-side rack rail. See Figure 4-35 on page 4-63.
5 Strip 7 mm (0.25 in.) of insulation from one end of the ground wire. See Figure
4-36 on page 4-63.
6 Insert and tighten the wire in the grounding lug on the rectifier chassis. See
Figure 4-35 on page 4-63.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-62 Installing Optical Metro 5200 shelves and equipment

Procedure 4-13 (continued)


Installing a 3U APRS rectifier

Step Action

7 Route and secure the wire to the side of the rack and connect it to the system
ground point.
8 If necessary, unscrew the retaining screws and remove the blanking plate
from the rectifier bay.
9 Use the handle at the top of the unit on the rectifier to slide the rectifier into
the chassis.
10 Push the rectifier firmly to align it against the chassis, as shown in Figure
4-37.
11 Rotate the locking knob clockwise to lock the rectifier in the chassis.
Note: For power connection information, refer to the “Connecting power”
chapter in Part 2 of this document.
12 Repeat step 8 to step 11 for the second rectifier unit (if required).
—end—
Figure 4-34
3U APRS chassis—front view (with rectifier units)
OM1301p

OUTPUT OK OUTPUT OK

PS1 ON PS2

PS1 PS2

OFF

PS1 and PS2 switches


must be in OFF position

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-63

Figure 4-35
3U APRS chassis—back view (with rectifier units installed)
OM1302p

Terminal connector DC
access covers power
feeds

PS2 PS1

PS2 PS1

PS2 PS1
Attach ground wire here
AC power feeds

Figure 4-36
Attaching ring lugs to the ground wire
OM1324p

Strip
required
amount

Crimp-type
1-hole lug

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-64 Installing Optical Metro 5200 shelves and equipment

Figure 4-37
Installing a rectifier unit
OM0243p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-65

Procedure 4-14
Installing a 2U AC rectifier
Use this procedure to install a 2U alternating current (AC) rectifier.

The 2U AC rectifier can power a maximum of three breaker interface panels


or fuse panels and supports 100, 120, 200, 208, 220, 230, or 240V AC dual
feed inputs.

Note: For details regarding wire sizes and fuse or breaker ratings, see the
supplier documentation.

This procedure includes instructions for installing into a


• 19-inch or 23-inch rack
• European Telecommunications Standards Institute (ETSI) rack
600 mm x 300 mm; for open rack only
The 2U AC rectifier kits (NTN458SB/SC) include the following components:
• rectifier chassis with six output breakers (N0016409)
• two 1500W 1U rectifiers (NTGS24LD)
• rectifier monitoring and control unit (MCU) (NTGS27LD)
• extender brackets for 21-inch and 23-inch racks
• extender brackets for ETSI rack
• rectifier chassis ground cable assembly, 6 AWG (NTN458SE)
• battery ground cable assembly, 6 AWG (NTN458SF)

ATTENTION
You must always ground the battery return reference (BRR) whether you
install kit NTN458SB or kit NTN458SC. (See Figure 4-49.) Use the battery
ground cable assembly (NTN458SF) to ground the BRR.

• alarm cable, 22 AWG (R0117360)


• Hex head screws (P097F813) (4 are required for installation; one is spare)
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-66 Installing Optical Metro 5200 shelves and equipment

Procedure 4-14 (continued)


Installing a 2U AC rectifier

In addition to the items in the preceding list, the 2U AC rectifier with battery
backup (NTN458SC), which only fits into a 23-inch rack, includes the
following:
• battery tray (N0013524)
• 4 batteries, VRLA 12V 46 Amp-Hr (A0672263)
• cable kit for rectifier and batteries (NTN458SG)
• Hex head screws (P097F813) (8 are required for installation; 1 is spare)
The 1U power cable support bracket for ETSI applications (N0070324) is
available and separately orderable. It is used on a 19-inch rack only.

Before you start


Make sure that you are familiar with the manufacturer’s torque specifications
for the 19-inch, 23-inch, or ETSI rack, as required.

Tools and materials


• 8 mm (5/16 in.) slot screwdriver
• 12.5 mm (1/2 in.) slot screwdriver
• Phillips No. 1 screwdriver
• Phillips No. 2 screwdriver
• torque wrench
• digital multimeter
• manufacturer’s documentation
• engineering documentation package (EDP), installation documentation
package (IDP), or equivalent site/network engineering plans

CAUTION
Risk of damage to equipment
The rectifier is designed to operate inside buildings only. Install
the unit in a dry area with enough air circulation to maintain the
surrounding environment within the defined limits. Failure to
maintain the surrounding environment as required can result in
damage to the equipment.

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-67

Procedure 4-14 (continued)


Installing a 2U AC rectifier

CAUTION
Risk of damage to equipment
Do not limit air flow by covering the air inlets on the front,
back, or top of the enclosure. If the air inlets are blocked, shelf
temperatures can exceed the defined limits, which can result in
incorrect shelf operation or damage to the unit. Make sure that
at least 125 mm (5 in.) of space is available behind the chassis
for cooling air exhaust.

Action
Step Action

1 For additional information, see the manufacturer’s documentation.


2 Unpack the 2U AC rectifier kit. Inspect the equipment.
Note: The rectifier chassis is prepopulated with two 1U rectifiers and one
monitoring and control unit (MCU) and mounting brackets that fit onto a
19-inch rack.
3 Select your next step.
If you are installing in a Then go to
19-inch rack step 4
23-inch rack or ETSI rack step 6

Installing in a 19-inch rack


4 Position the rectifier chassis in the rack. Make sure that you leave at least 1U
clearance above the rectifier chassis for cooling and serviceability.
Note 1: If you are installing into the top of a rack, see Figure 4-44. If you are
installing in the bottom of a rack, see Figure 4-45, which also shows a power
cable support bracket.
Note 2: See the EDP, IDP, or the equivalent site/network engineering plans
for other related details.
5
CAUTION
Risk of damage to equipment
Use a torque wrench to secure the rectifier on the
19-inch rack. Otherwise, you risk damaging the
equipment.

Secure the mounting brackets of the rectifier chassis to the 19-inch rack from
the front, using the mounting screws, to a torque value of 60 in.-lbf (6.8 N·m).
Then go to step 9.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-68 Installing Optical Metro 5200 shelves and equipment

Procedure 4-14 (continued)


Installing a 2U AC rectifier

Step Action

Installing in a 23-inch or ETSI rack


6 Remove the preassembled mounting brackets (designed to fit onto a 19-inch
rack).
7 Install the appropriate extender brackets onto the rectifier chassis.
• for the 23-inch rack, see Figure 4-38
• for the ETSI rack, see Figure 4-39
8
CAUTION
Risk of damage to equipment
Use a torque wrench to secure the mounting brackets of
the rectifier to the rack. Otherwise, you risk damaging
the equipment.

Secure the mounting brackets of the rectifier chassis to the rack. Torque the
mounting screws to the manufacturer’s torque specifications.
Populating a 2U AC rectifier chassis, if required
9 Select your next step.
If the 2U AC rectifier Then go to
is not populated step 10
is populated step 11

10 Populate the rectifier chassis (Figure 4-40) with the field-replaceable units
(two 1U rectifiers and one monitoring and control unit [MCU]) as follows:
a. Slide the 1U rectifier into the rectifier chassis and secure into place by
pushing both latches in until they engage. Repeat this step for the other
1U rectifier.
Note: To remove the 1U rectifier from the chassis, place the tip of a small
screwdriver into the hole (see Figure 4-41), which causes the latches to
disengage. Then pull both latches to slide the 1U rectifier out of the
chassis.
b. Slide the MCU into the rectifier chassis and secure into place by fastening
both captive screws.
Note: Figure 4-42 shows the rectifier chassis populated with two 1U rectifiers
and one MCU. (Figure 4-43 shows the rear of the rectifier chassis.)
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-69

Procedure 4-14 (continued)


Installing a 2U AC rectifier

Step Action

Installing a power cable support bracket


11
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the power cable support
bracket to the rear of the rack. Otherwise, you risk
damaging the equipment.

If applicable, secure the appropriate power cable support bracket to the rack
(above the 2U AC rectifier). Torque to a value appropriate to the rack.
Note: Figure 4-45 shows the power cable support bracket.
Grounding a rectifier chassis
12 Ground the rectifier chassis as described in step 13 to step 17.
13 Remove the AC cover (from the front right of the rectifier chassis) and locate
the chassis/rack ground (see Figure 4-42 and Figure 4-46).
14 Remove the nuts and flat washers.
15 If required, lightly coat the two-hole compression lug of the ground cable,
ground terminal, and surrounding contact surface with anti-oxidant paste.
16
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the two-hole compression
lug. Otherwise, you risk damaging the equipment.

Attach the two-hole compression lug to the chassis/rack ground to a torque


value of 20 in.-lbf (2.27 N-m).
17
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the other end of the
rectifier ground cable to the rack. Otherwise, you risk
damaging the equipment.

Attach the other end of the rectifier ground cable to the rack to a torque value
of 20 in.-lbf (2.27 N-m).
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-70 Installing Optical Metro 5200 shelves and equipment

Procedure 4-14 (continued)


Installing a 2U AC rectifier

Step Action

18 If you are installing a 2U AC rectifier Then go to


without battery backup (NTN458SB) step 29
with battery backup (NTN458SC) step 19

ATTENTION
You must always connect the battery ground (step 29). You must connect the
battery ground if you are installing the 2U AC rectifier kit (NTN458SB) or
the 2U AC rectifier kit with battery backup (NTN458SC). You must connect
the battery regardless of whether you use a battery backup.

Installing a battery tray and batteries, if applicable (for NTN458SC only)


Note: The battery tray is shipped with mounting brackets preassembled for
a 21-inch rack.
19 To install the battery tray into 23-inch rack, remove the mounting brackets,
reverse their position, and reattach to the battery tray.
20 Slide the battery tray into the bottom of the equipment rack.
21 Secure the battery tray to the rack rails from the front using the mounting
screws provided. Use four screws on each side (see Figure 4-47).
22 Use a multimeter to measure the voltage between the terminals of each new
battery pack.
CAUTION
Battery replacement
Do not replace battery packs on an individual basis.
When one or more battery packs in the same string fail,
replace all battery packs in that string with matched
batteries that have similar date codes.

23 Place the batteries into the battery tray (see Figure 4-47).
24 Fasten the straps around the batteries (see Figure 4-47).
25 Install three jumpers between the battery packs (see Figure 4-48). Use the
battery terminal screws provided with the batteries.
26 Connect the 4 AWG leads (see Figure 4-48).
Note: Mark each end of the two long cables to ensure the –48V and 0V
connections are made correctly between the battery pack and the 2U AC
rectifier.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-71

Procedure 4-14 (continued)


Installing a 2U AC rectifier

Step Action

Connecting Battery – and Battery + feeds (for NTN458SC only)


27 Remove the top cover on the rear of the rectifier chassis (see Figure 4-43).
Note: The top cover is connected to the insulator. Do not remove the
insulator separately.
28 Connect the battery feeds (between the 2U AC rectifier and the batteries in
the battery tray) as follows (see Figure 4-49):
a. Remove the nuts and the flat washers from the battery terminals
(Battery – and Battery +).
b. If required, lightly coat the two-hole compression lug of each of the
battery feeds, and surrounding contact surface with anti-oxidant paste.
c. Connect the Battery – feed cable to the Battery – terminal and secure
with the nuts and flat washers to a torque value of 20 in.-lb (2.27 N-m).
d. Connect the Battery + feed cable to the Battery + terminal and secure
with the nuts and flat washers to a torque value of 20 in.-lb (2.27 N-m).
Connecting a battery ground (required always)

ATTENTION
You must always ground the battery return reference (BRR) whether you
install the 2U AC rectifier kit (NTN458SB) or the 2U AC rectifier kit with
battery backup (NTN458SC). (See Figure 4-49.) You must connect the
battery regardless of whether you use a battery backup. Use the battery
ground cable assembly (NTN458SF) to ground the BRR.

29 Connect the battery ground as follows:


a. Remove the nuts and the flat washers from the battery ground.
b. If required, lightly coat the two-hole compression lug of the battery ground
cable, and surrounding contact surface with anti-oxidant paste.
c. Connect one end of the battery ground cable to the battery ground and
secure with the nuts and flat washers to a torque value of 20 in.-lb
(2.27 N-m).
d. Attach the other end of the battery ground cable to the rack to a torque
value of 20 in.-lb (2.27 N-m).
Finishing up
30 You have completed this procedure. Next perform Procedure 6-4,
“Connecting alternating current power to a 2U AC rectifier” on page 6-23.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-72 Installing Optical Metro 5200 shelves and equipment

Figure 4-38
Installing extender bracket for 23-inch rack (left side of rectifier chassis)
CPL0269t

Figure 4-39
Installing extender bracket for ETSI rack (left side of rectifier chassis)
CPL0271

Figure 4-40
Rectifier chassis, front (empty)
CPL0245

Figure 4-41
Disengaging latches of 1U rectifier (to remove 1U rectifier from chassis)
CPL0275t.jpg

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-73

Figure 4-42
Rectifier chassis, front (populated with two 1U rectifiers and one MCU)
CPL0266

Figure 4-43
2U rectifier, rear
CPL0265p

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-74 Installing Optical Metro 5200 shelves and equipment

Figure 4-44
Mounting a 2U AC rectifier into an equipment rack
EX1738p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-75

Figure 4-45
Installing a 1U power cable support bracket in a 19-inch rack
CPL0421p

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-76 Installing Optical Metro 5200 shelves and equipment

Figure 4-46
Chassis/rack ground (behind AC cover on 2U AC rectifier)–front access
CPL0267p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-77

Figure 4-47
2U AC rectifier kit (NTN458SC) – battery installation
EX1734p

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-78 Installing Optical Metro 5200 shelves and equipment

Figure 4-48
2U AC rectifier kit (NTN458SC) – battery connections
EX1747p

Figure 4-49
Battery –, Battery +, and Battery return reference on 2U AC rectifier
CPL0248p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-79

Procedure 4-15
Installing a 1U AC rectifier
Use this procedure to install a 1U AC rectifier.

Note: The NTN458SA kit includes two 1U AC rectifiers. The NTN458SD


kit includes one 1U AC rectifier and 1U AC rectifier filler. other parts of
the kit to include This procedure includes instructions for both.

Requirements
• Use the following components from the 1U AC rectifier kit to perform this
procedure:
— rectifier chassis pre-installed with two 1500W rectifier units
— rectifier chassis ground cable assembly, #6 AWG
— CO REF ground cable assembly, #6 AWG
— 5 hex screws. Four are required for installation, one is spare.
Note 1: The 1U AC rectifier is built for installation in a 19-in. rack. To
install the rectifier in a 23-in. rack, you must attach the extender brackets
supplied with the rectifier chassis.
Note 2: The 1U AC rectifier kit also includes a 10-m alarm cable,
#22 AWG. You will install this cable in Procedure 7-5, “Connecting an
external power alarm to a 1U AC rectifier”.
Note 3: Do not use the #8 AWG power lug kit (NTK599ZE). Use the
compression lugs, #10 - 14 AWG supplied with the 1U rectifier kit instead
(see Procedure 6-7, “Connecting direct current power cable outputs from a
1U AC rectifier” on page 6-38)
• Have a horizontal tie bar (for cable strain relief) as applicable for the
equipment rack where you are installing.
• Have the following tools:
— 8 mm (5/16 in.) flathead screwdriver
— 12.5 mm (1/2 in.) flathead screwdriver
— Phillips #1 screwdriver
— Phillips #2 screwdriver
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-80 Installing Optical Metro 5200 shelves and equipment

Procedure 4-15 (continued)


Installing a 1U AC rectifier

CAUTION
Risk of equipment damage
The rectifier is designed to operate inside buildings only. Install
the unit in a dry area with enough air circulation to maintain the
surrounding environment within the defined limits. Failure to
maintain the surrounding environment as required can result in
damage to the equipment.

CAUTION
Risk of equipment damage
Do not limit air flow by covering the air inlets on the front,
back, or top of the enclosure. If the air inlets are blocked, shelf
temperatures can exceed the defined limits, which can result in
incorrect shelf operation or damage to the unit. Make sure there
is at least 125 mm (5 in.) of space behind the chassis for cooling
air exhaust.

Step Action

1 Remove the contents of the shipping container.


2 Verify that all of the items listed in the rectifier kit are present and not
damaged.
3 Select your next step.
If you are installing the rectifier in a Then go to
23-in. rack step 4
19-in. rack step 5

4 The 1U AC rectifier is shipped with mounting brackets preassembled for a


19-in. rack (with 5-in. offset). To install the rectifier in a 23-in. rack, install the
23-in. extender brackets as shown in Figure 4-50 on page 4-81.
Note: Verify that torque has been applied correctly: 20 in.-lb (2.27 N-m).
5 Position the rectifier chassis at the top of the rack. Make sure to leave at least
1.75 in. (1U) of clearance above the rectifier for cooling and serviceability.
6 Fasten the chassis to the rack from the front, using the mounting screws
provided in the mounting holes at the four corners of the chassis.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-81

Procedure 4-15 (continued)


Installing a 1U AC rectifier

Step Action

7 Connect the rectifier ground cable to the rectifier chassis. See Figure 4-51 on
page 4-82.
Note: Verify that torque has been applied correctly: 20 in.-lb (2.27 N-m).
8 Attach the other end of the rectifier ground cable to the rack. See Figure 4-51
on page 4-82.
9 Go to Procedure 6-6 to connect alternating current power to the rectifier.
—end—
Figure 4-50
1U AC rectifier — attaching extender brackets
EX1745p

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-82 Installing Optical Metro 5200 shelves and equipment

Figure 4-51
1U AC rectifier — ground cable assembly (example only)
OM2928p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-83

Procedure 4-16
Installing an Ethernet hub
Follow this procedure to front-mount or mid-mount an Ethernet hub based on
the manufacturers’ instructions. For information on equipment locations, see
the chapter “Site requirements and equipping rules” in Network Planning and
Link Engineering, 323-1701-110.

Figure 4-52 shows the Ethernet hub.


Figure 4-52
Ethernet hub
OM0115p

POWER A POWER B 10BASE–T


POWER LINK
A RX
PWR 1 2 3 4 5 6 7 8 9 10 11 12
POWER
- + -GND+ B
CLEI
48VDC 48VDC

For more information on Ethernet hubs, see “Ethernet hub” in Hardware


Description, 323-1701-102.

Requirements
Every site that has more than two shelves belonging to the same network
requires an Ethernet hub for intershelf messaging. In a ring network, you must
install an Ethernet hub at the terminal site. In a point-to-point network, install
an Ethernet hub in both terminal sites if there are more than two shelves for
each site. The recommended location for the Ethernet hub is at the top of the
first equipment rack in a site.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-84 Installing Optical Metro 5200 shelves and equipment

Procedure 4-16 (continued)


Installing an Ethernet hub

Table 4-16 lists the tools and materials required to install an Ethernet hub.
Table 4-16
Tools and materials for installing an Ethernet hub (NT0H43AB)

Item Quantity Supplied √

14 AWG direct current power cable, with lugs at both 2 pairs no


ends

14 AWG ground wire, with grounding lugs at both 1 no


ends (ETSI equivalent: 2.5 mm2 Earth cable)

Ethernet hub mounting brackets 1 set yes

Phillips screwdriver 1 no

Phillips screws 10-32 X 3/8-in. with external lock 8 yes


washers (for attaching mounting brackets to
Ethernet hub)

Phillips #10 screws (for mounting Ethernet hub in 4 yes


rack)

Phillips #10 external lock washers (use with Phillips 4 yes


#10 screws)

Torque wrench 1 no

Precautions
DANGER
Risk of personal injury
There is a risk of electrical shock when routing and making the
power connections.

If you do not get the expected results


• make sure that the direct current power supply has been properly turned on
• check the power cables and connectors for correct installation
• make sure that there are no crimps, breaks, or short-circuits in the cable
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-85

Procedure 4-16 (continued)


Installing an Ethernet hub

Action
Step Action

1 Place the Ethernet hub on a hard, level surface with the front toward you.
2 Position a mounting bracket over the front-mounting or mid-mounting holes
on the side of the Ethernet hub. Figure 4-53 and Figure 4-54 show the
mounting brackets used to install an Ethernet hub in a 19-inch rack with wide
or universal hole spacing.
3 Insert and tighten the four screws to attach the mounting bracket to the
Ethernet hub.
4 Repeat step 2 and step 3 for the other side of the Ethernet hub.
5
CAUTION
Risk of equipment damage
You must support the Ethernet hub until you secure the
brackets to the equipment rack or cabinet.

Insert the Ethernet hub into the equipment rack or cabinet.


6 Measure and cut a piece of grounding wire to the length required to reach
from the grounding lug, on the right-hand side at the back of the chassis, to
the right-side rack rail.
7 Strip 7 mm (0.25 in.) of insulation from one end of the ground wire.
8 On the left side of the rack, insert one screw through the grounding lug, into
the mounting bracket and rack rail holes, and tighten. Insert and tighten the
rest of the screws.
—end—
Figure 4-53
Ethernet hub mounting bracket — for 19-inch rack with wide or universal hole
spacing
OM0285t

31.75 mm
(1.25 in.)

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-86 Installing Optical Metro 5200 shelves and equipment

Figure 4-54
Attaching the Ethernet hub mounting bracket — for 19-inch rack with wide or
universal hole spacing
OM1304t

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-87

Procedure 4-17
Installing an Optical Trunk Switch
You can front-mount an Optical Trunk Switch in a 19-inch or 23-inch
equipment rack. For information on equipment locations, see the chapter “Site
requirements and equipping rules” in Network Planning and Link
Engineering, 323-1701-110.

For more information on the Optical Trunk Switch, see “Optical Trunk
Switch” in Hardware Description, 323-1701-102.

Requirements
Table 4-17 lists the tools and materials you require to install an Optical Trunk
Switch.
Table 4-17
Tools and materials for installing an Optical Trunk Switch

Item Quantity Supplied √

Optical Trunk Switch mounting brackets 1 set of Installed


(see Note) each

Phillips screwdriver 1 No

Phillips pan head screws 6-32 x 3/8 in. with 8 Installed


external lock washers (for attaching mounting
brackets to the Optical Trunk Switch)

Phillips screws with external lock washers (for 4 Yes


mounting the Optical Trunk Switch in the rack)

Grounding lug 2 No

10 AWG wire (for grounding) 1 No

Note: The Optical Trunk Switch is shipped with the 19-inch front-mount brackets
installed (see Figure 4-55).

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-88 Installing Optical Metro 5200 shelves and equipment

Procedure 4-17 (continued)


Installing an Optical Trunk Switch

Figure 4-55
Optical Trunk Switch brackets - 19-inch front rack mounting
OM2118t

Figure 4-56
Optical Trunk Switch brackets - 23-inch front rack mounting
OM2119t

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-89

Procedure 4-17 (continued)


Installing an Optical Trunk Switch

Action
Step Action

1 Place the Optical Trunk Switch on a hard, level surface with the front facing
toward you.
2 If you are installing the Optical Then go to
Trunk Switch with
19-inch rack mounting step 4
23-inch rack mounting step 3

3 Remove the mounting brackets that are installed on the Optical Trunk Switch,
and re-attach them for use in a 23-inch rack (see Figure 4-56). Tighten the
screws to a torque value of 10 in.-lb.
4 Support the Optical Trunk Switch in position on the equipment rack. On one
side of the rack, insert and tighten one screw into the mounting bracket and
rack rail holes. Insert and tighten the rest of the screws.
5 Strip 7 mm (0.25 in.) of insulation from both ends of the 10 AWG wire. See
Figure 4-36 on page 4-63.
6 Route and secure the cables along the side of the rack.
7 Attach a single hole ring lug to both ends of the 10 AWG wire. Connect one
lug to the system grounding point. See Figure 4-57 for grounding locations.
8 Connect the other end of the 10 AWG ground wire to the primary ground at
the back on the left side of the Optical Trunk Switch.
9 Secure the grounding cable to the equipment rack using lacing cord (wax
string) or tie wraps.
Note: For power connection information, refer to the “Connecting power”
chapter of this book.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-90 Installing Optical Metro 5200 shelves and equipment

Figure 4-57
Rear view of an Optical Trunk Switch
OM1299p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-91

Procedure 4-18
Installing an Enhanced Trunk Switch shelf
Use this procedure to front-mount an Enhanced Trunk Switch (ETS) shelf in a
19-inch, 23-inch or ETSI equipment rack. For information on equipment
locations, see the chapter “Site requirements and equipping rules” in Network
Planning and Link Engineering, 323-1701-110.

Each ETS shelf is 1U high. Nortel recommends that you install the ETS
shelves directly beneath the Optical Metro 5100/5200 terminal shelf.

Note: The ETS shelf is 300 mm (11.8 in.) in depth, excluding connectors.
Rear-access to the ETS shelf is required. You must plan for this access
when you design your captive office floor plan.

The ETS consists of three components: the shelf, the Comms module, and the
Switch module. Each item is shipped in individual boxes. Install the ETS shelf
first by using this procedure (Procedure 4-18). Then install the ETS Comms
module (Procedure 8-2). Finally install the ETS Switch module
(Procedure 8-3).

Note: For instructions on grounding the ETS shelf, see Procedure 6-9,
“Connecting power leads and grounding the ETS shelf”.

For more information on the Enhanced Trunk Switch, see “Enhanced Trunk
Switch” in Hardware Description, 323-1701-102.

The ETS shelf must be installed in the equipment rack or cabinet. The ETS
installation kit includes three types of mounting brackets:
• 19 inch
• 23 inch
• ETSI
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-92 Installing Optical Metro 5200 shelves and equipment

Procedure 4-18 (continued)


Installing an Enhanced Trunk Switch shelf

Requirements
Before you start this procedure, you must bear the following in mind.

ATTENTION
You must have already determined the correct position in the rack for the ETS
shelf. For information on equipment locations, see the chapter “Site
requirements and equipping rules” in Network Planning and Link
Engineering, 323-1701-110.

You must have already determined the required setback (1.5-in., 5-in., 6-in.,
or 6.5-in.) and the corresponding rack mounting brackets (ETSI, 19-inch or
23-inch).

Table 4-18 lists the tools and materials you require to install an ETS shelf.

Table 4-18
Tools and materials for installing an ETS shelf

Item Quantity Supplied √

Enhanced Trunk Switch shelf mounting 1 set of Yes (part of


brackets (see Note) each: the ETS
19-inch, installation
23-inch, kit)
ETSI

Phillips screwdriver 1 No

Phillips pan head screws 6-32 x 3/8 inch with 8 Installed


external lock washers (for attaching rack
mounting brackets to the Enhanced Trunk
Switch shelf)
Phillips screws with external lock washers (for 4 Yes (part of
mounting the Enhanced Trunk Switch shelf in the ETS
the rack) installation
kit)

Note: The ETS shelf is shipped with 19-in. rack mounting brackets installed for 1.5
inch setback.

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-93

Procedure 4-18 (continued)


Installing an Enhanced Trunk Switch shelf

Precautions
CAUTION
Risk of overheating
Keep the air inlets and outlets clean and unobstructed to allow
the fan module to cool the unit as required.

ATTENTION
If you are installing more than one shelf in an equipment rack, mount the
lower shelf first. When you start at the bottom, ensure that there is enough
room to lift the keyholes on the shelf over the mounting screws.

ATTENTION
The ETS shelf is shipped with 19-inch rack mounting brackets installed for
the 1.5-inch setback position. If this position meets your requirements, then
start with step 6.

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-94 Installing Optical Metro 5200 shelves and equipment

Procedure 4-18 (continued)


Installing an Enhanced Trunk Switch shelf

To front mount an ETS shelf in the 1.5-inch setback position, attach the
mounting brackets as shown in Figure 4-58.

Note: Approximately 1.5 inches are required in front of the ETS shelf to
connect fibers to the ETS Switch module.
Figure 4-58
ETS shelf front mount (1.5 inch setback for the 19-inch rack mounting bracket)
OM2607p

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-95

Procedure 4-18 (continued)


Installing an Enhanced Trunk Switch shelf

To front mount an ETS shelf in the 5-inch setback position, attach the
mounting brackets as shown in Figure 4-59.

Note: Approximately 1.5 inches are required in front of the ETS shelf to
connect fibers to the ETS Switch module.
Figure 4-59
ETS shelf front mount (5-inch setback for the 19-inch rack mounting bracket)
OM2608p

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-96 Installing Optical Metro 5200 shelves and equipment

Procedure 4-18 (continued)


Installing an Enhanced Trunk Switch shelf

To front mount an ETS shelf in the 6-inch setback position, attach the
mounting brackets as shown in Figure 4-60.

Note 1: Approximately 1.5 inches are required in front of the ETS shelf to
connect fibers to the ETS Switch module.
Note 2: For the 6-inch setback position, the mounting brackets are
mounted in a reverse position (compared to the other setback positions).
Figure 4-60
ETS shelf front mount (6-inch setback for the 19-inch rack mounting bracket)
OM2609p

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-97

Procedure 4-18 (continued)


Installing an Enhanced Trunk Switch shelf

To front mount an ETS shelf in the 6.5-inch setback position, attach the
mounting brackets as shown in Figure 4-61.

Note: Approximately 1.5 inches are required in front of the ETS shelf to
connect fibers to the ETS Switch module.
Figure 4-61
ETS shelf front mount (6.5-inch setback for the 19-inch rack mounting bracket)
OM2549p

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-98 Installing Optical Metro 5200 shelves and equipment

Procedure 4-18 (continued)


Installing an Enhanced Trunk Switch shelf

To front mount an ETS shelf in the 23-inch front rack mounting with a 1.5-inch
setback position, attach the mounting brackets as shown in Figure 4-62.

Note: Approximately 1.5 inches are required in front of the ETS shelf to
connect fibers to the ETS Switch module.
Figure 4-62
Enhanced Trunk Switch shelf brackets—23-inch front rack mounting (1.5-inch setback)
OM2550p

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-99

Procedure 4-18 (continued)


Installing an Enhanced Trunk Switch shelf

To front mount an ETS shelf in the ETSI front rack mounting with a 1.5-inch
setback position, attach the mounting brackets as shown in Figure 4-63.

Note: Approximately 1.5 inches are required in front of the ETS shelf to
connect fibers to the ETS Switch module.
Figure 4-63
Enhanced Trunk Switch shelf brackets—ETSI front rack mounting (1.5-inch
setback)
OM2551t

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-100 Installing Optical Metro 5200 shelves and equipment

Procedure 4-18 (continued)


Installing an Enhanced Trunk Switch shelf

Action
Step Action

Note: Each of the three mounting brackets (19-inch, 23-inch, ETSI) have four
setback positions (1.5-, 5-, 6-, and 6.5-inch).
1 Place the Enhanced Trunk Switch shelf on a hard, level surface with the front
facing toward you.
2 If you are installing the Enhanced Trunk Switch shelf with Then go to
23-inch rack mounting step 3
ETSI rack mounting step 3
19-inch rack mounting step 5
Note: The ETS shelf is shipped with the 19-inch rack
mounting brackets installed for the 1.5-inch setback position.

3 Remove the 19-inch rack mounting brackets that are installed on the
Enhanced Trunk Switch shelf.
4 Select the appropriate rack mounting brackets (for 23-inch rack mounting or
ETSI rack mounting) in the ETS installation kit. To distinguish between the
types of rack mounting brackets, refer to Figure 4-58, Figure 4-62, and Figure
4-63.
5 Install the rack mounting brackets on the ETS shelf based on the required
setback position (1.5-, 5-, 6- or 6.5-inch). To distinguish between the four
setback positions, refer to Figure 4-58, Figure 4-59, Figure 4-60, and Figure
4-61. Tighten the screws to a torque value of 10 in·lbf.
6 Support the Enhanced Trunk Switch shelf in position on the equipment rack.
On one side of the rack, insert and tighten one screw into the mounting
bracket and rack rail holes. Insert and tighten the rest of the screws (total of
four).
Note: For instructions on grounding the ETS shelf, see Procedure 6-9,
“Connecting power leads and grounding the ETS shelf”.
—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-101

Procedure 4-19
Installing a Photonic Trunk Switch
Use this procedure to install a Photonic Trunk Switch (PTS) in an equipment
rack. Each PTS chassis must be installed in an equipment rack or cabinet.
Install only one PTS in each rack or cabinet.

For information on equipment locations, see the chapter “Site requirements


and equipping rules” in Network Planning and Link Engineering,
323-1701-110.

The PTS consists of four main components: the chassis, the Power Module
(DCM), the Control module, and the Switch module. The chassis can
accommodate up to four Switch modules.

Install the PTS chassis by using this procedure (Procedure 4-19), which
provides general instructions, and the installation instructions in the LYNX
LightLEADER-4000 User Guide (supplied with the PTS).

Requirements
You require the following tools and materials to perform this procedure:
• No. 2 Phillips screwdriver
• slot-head screwdriver
• wire cutters
• wire strippers
• crimper tool
• torque wrench
You must also know the torque values for the equipment rack.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-102 Installing Optical Metro 5200 shelves and equipment

Procedure 4-19 (continued)


Installing a Photonic Trunk Switch

Action
Step Action

1 See the LYNX LightLEADER-4000 User Guide (supplied with the PTS) for
detailed installation instructions. Use the steps in this procedure as a general
guideline.
2 Select the appropriate mounting brackets and secure them to the PTS
chassis in the appropriate mounting position.

3 If you are grounding the Then follow the instructions


chassis using
the rear chassis grounding for the ground and power connection in the
option LYNX LightLEADER-4000 User Guide
the mounting bracket for performing mechanical installation in
grounding option the LYNX LightLEADER-4000 User Guide

4 Use mounting screws to secure the PTS chassis to the rack. Torque to the
torque value appropriate to the rack.
5
CAUTION
Risk of equipment damage
Make sure that power sources to the Photonic Trunk
Switch are turned off. Otherwise, you risk equipment
damage.

6 Connect power cables. See the instructions on connecting the power cables
in LYNX LightLEADER-4000 User Guide.
7 Connect a Craft interface terminal (CIT) cable. See the instructions on
connecting the Craft Interface terminal (CIT) cable in LYNX
LightLEADER-4000 User Guide.
8 Connect an Ethernet cable. See the instructions on connecting the Ethernet
cable in LYNX LightLEADER-4000 User Guide.
9 Connect to an external alarm. See the instructions on connecting to an
external alarm report device in LYNX LightLEADER-4000 User Guide.
10 To configure the PTS, see Provisioning and Operating Procedures,
323-1701-310.
—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-103

Procedure 4-20
Installing an OMX (Standard) tray
Follow this procedure to install an OMX (Standard) tray in an OMX
(Standard) drawer. For OMX fiber labelling requirements in High Input Power
(HIP) amplified systems, see the chapter “Observing safety guidelines” and
Procedure 9-1 “Labeling cables and optical fibers” of the chapter “Fiber
management” in this book.

ATTENTION
The OMX (Standard) tray is assigned the PEC NT0H5730, and is installed
within an OMX standard drawer. The OMX standard drawer is a fixed part of
the 12U high NT0H50AA Optical Metro 5200 shelf assembly (1U = 44.45
mm). The OMX (Standard) tray houses (2) OMX modules with matched
wavelength bands. Each OMX module is ordered using PEC NT0H30xA
(where x = A,B,C,D,J,K,L,M).

Standard NT0H30xA OMX modules can be used in conjunction with the 11U
high NT0H50BA or NT0H50BB Optical Metro 5200 shelf assembly variant.

In order to setup the OMX (Standard) tray and OMX modules below an 11U
or 12U shelf, the NT0H44AJ OMX mounting kit must be ordered.

For further information, refer to Hardware Description, 323-1701-102.

When you complete this procedure


• OMX (Standard) trays are installed in the OMX drawer
• the laser radiation tag is attached to some fiber-optic pigtails, to comply
with safety requirements
Requirements
Before you start this procedure, the Optical Metro 5200 shelf (12 U high) must
be mounted in a rack or cabinet.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-104 Installing Optical Metro 5200 shelves and equipment

Procedure 4-20 (continued)


Installing an OMX (Standard) tray

Table 4-19 lists the tools and materials required for installing an OMX
(Standard) tray.

Table 4-19
Tools and materials for installing OMX (Standard) trays

Item Quantity Supplied √

#2 Phillips screwdriver 1 no

Laser radiation tag 1 yes

Precautions
DANGER
Invisible laser radiation
The Optical Metro 5100/5200 operates up to a Hazard Level of
k x 3A (IEC 60825-2:2000) or 1M (IEC 60825-2:2004). Use
only viewing instruments with proper optical attenuation.

CAUTION
Risk of equipment damage
Do not connect the pigtails from an OMX (Standard) tray to
circuit packs before the OMX is installed in the drawer. If you
move an OMX after it is connected to the circuit packs you can
damage the optical fibers.

Action
Step Action

1 If the cover of the cooling unit is not open, remove the cover by loosening the
thumbscrews on each side of the cover.
2 Press and hold the front locking tabs on each side of the drawer with your
index fingers. Pull out the drawer until it is fully extended, as shown in Figure
4-64 on page 4-107.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-105

Procedure 4-20 (continued)


Installing an OMX (Standard) tray

Step Action

3 Attach the center OMX retaining brackets to the drawer, if they are not already
attached, using the screws provided. See Figure 4-64 on page 4-107 for the
location of these brackets.
Note: Each drawer has two flanges, fabricated as part of the drawer, and two
retaining brackets, that you must attach. These flanges and brackets are on
the front of the drawer and are used to guide the OMXs into place and secure
each planes’ OMX module to the drawer. The flange on the left side of the
drawer is for the west OMX. The flange located on the right side of the drawer
is for the east OMX. The retaining brackets, which must be attached to the
drawer prior to installing the OMX modules, are screwed into place from the
bottom of the drawer.
4 Remove the retaining screws from the front of the OMX module. See Figure
4-65 on page 4-108 for the locations of the screws.
5 Attach the laser radiation tags to the ends of the fiber patch cords locating
them outside of the module close to the connector that plugs into the circuit
pack. The laser radiation tags are part of the Optical Metro 5200 installation
kit.

CAUTION
Risk of equipment damage
Support the pigtails of the OMX when you handle the
trays. Incorrect handling can damage the optical fibers.

6 Place the OMX pigtails on top of the module.


7 Line up the hole in the back of a module with the west pin in the back of the
drawer. See Figure 4-66 on page 4-108.
8 Carefully lower the front of the OMX over the flange and bracket into the
drawer. See Figure 4-66 on page 4-108.
9 Fasten the OMX to the drawer with two of the retaining screws that you
removed in step 4. See Figure 4-65 on page 4-108.
10 Repeat step 5 through step 9 to install the other OMX in the right (east) side
of the drawer.
11 Remove the four screws on the top of the West OMX tray and lift the module
access cover to access the fiber optic connections. See Figure 4-67 on page
4-109.
12 Locate the screw on the top of the OMX that are used to secure the flexible
fiber guides. See Figure 4-67 on page 4-109.
Note: Screws are shipped in the left (west) position of the OMX.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-106 Installing Optical Metro 5200 shelves and equipment

Procedure 4-20 (continued)


Installing an OMX (Standard) tray

Step Action

13 Remove the caps from the top of the flexible cable guide that is to be attached
to the west OMX module and move the tabs out of the way. Extend the cable
guide.
14 Remove the fiber guide screw from the left side of the west OMX tray.
15 Insert the screw through the hole in the flexible fiber guide into the hole on the
left side of the west OMX and tighten, as shown in Figure 4-68 on page 4-109.
Note: Leave the other end of the flexible fiber guides unconnected.
16 Route the OMX pigtails from the west OMX through the opening on the left
side of the module and through the flexible cable guide on the left side of the
tray.
17 Replace the caps that you removed in step 13.
18 Connect the flexible fiber guide to the left side of the shelf and route the OMX
fiber optical pigtails up through the vertical fiber guides and into the horizontal
fiber trough at the bottom of the card cage.
19 Remove the four screws on the top of the East OMX tray and lift the module
access cover to access the fiber optic connections.
20 Replace the west OMX module cover, making sure that the pigtails come out
of the opening in the cover that is closest to the rack rail. (The cover only fits
one way. If necessary, turn the cover 180° .) Make sure that the back edge of
the cover fits into the slot at the back of the module.
21 Remove the fiber guide screw from the left side of the east OMX.
22 Remove the caps from the top of the flexible cable guide that is to be attached
to the east OMX module and move the tabs out of the way. Extend the cable
guide.
23 Insert the screw through the hole in the flexible fiber guide into the hole on the
right side of the east OMX and tighten. See Figure 4-69 on page 4-110.
Note: Leave the other end of the flexible fiber guides unconnected.
24 Route the OMX pigtails from the east OMX through the opening on the right
side of the module and through the flexible cable guide on the right side of the
tray.

CAUTION
Risk of equipment damage
To avoid damaging the optical fibers, make sure that the
optical fibers inside the OMX (Standard) module are
clear of the cover when you replace the cover.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-107

Procedure 4-20 (continued)


Installing an OMX (Standard) tray

Step Action

25 Replace the caps that you removed in step 22.


26 Connect the flexible fiber guide to the right side of the shelf and route the
OMX fiber optic pigtails up through the vertical fiber guides and into the
horizontal fiber trough at the bottom of the card cage.
27 Replace the east OMX module cover, making sure that the pigtails come out
of the opening in the cover that is closest to the rack rail. (The cover only fits
one way. If necessary, turn the cover 180° .) Make sure that the back edge of
the cover fits into the slot at the back of the module. See Figure 4-70 on page
4-110.
28 Re-attach the cover of the cooling unit (if removed in step 1).
29 Slide the OMX tray into the shelf while pressing the locking tabs in the middle
of the sides of the OMX tray. See Figure 4-71 on page 4-111.
The front locking tabs click when the tray is in the correct position.
—end—
Figure 4-64
Releasing the front locking tabs on the OMX (Standard) drawer
OM0130p

Retaining
brackets

Flanges

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-108 Installing Optical Metro 5200 shelves and equipment

Figure 4-65
Retaining screws in the OMX (Standard) tray
OM1315p

Figure 4-66
Installing the OMX (Standard) tray (optical fibers are not shown)
OM1314p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-109

Figure 4-67
Removing the cover of an OMX (Standard) module on the west plane
OM1316p

Figure 4-68
Securing the flexible fiber guide on the OMX (Standard) tray
OM1317p

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-110 Installing Optical Metro 5200 shelves and equipment

Figure 4-69
Flexible fiber guide position for east plane
OM0128p

Figure 4-70
Routing the OMX (Standard) cables on the east plane
OM0123p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-111

Figure 4-71
Locking tabs on the OMX (Standard) tray
OM0129p

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-112 Installing Optical Metro 5200 shelves and equipment

Procedure 4-21
Installing and grounding equipment drawers
Follow this procedure to mount the following equipment in an equipment rack
or cabinet:
• Patch panel 16 port (NT0H43CA)
• Patch panel 20 port (NT0H43CB)
• OMX 4CH + Fiber Manager (NT0H32xE)
• OMX 4CH Enhanced (NT0H32xF)
• OMX 4CH DWDM 100 GHz (NT0H32AG-DH)
• OMX 16CH DWDM (NT0H32JA/KA)
• OMX 16CH DWDM 100 GHz (NT0H32JB/JC)
• OMX 1CH CWDM (NT0H33xB)
• OMX 4CH CWDM (NT0H77xA)
• OMX 4CH CWDM with dual taps (NT0H33JB/KB)
• OMX 4CH ITU CWDM (NTPM33AA)
• OMX 4CH ITU CWDM (NTPM35AA/AB)
• OMX 8CH ITU CWDM (NTPM33BA)
• OMX 8CH ITU CWDM (NTPM35BA)
• OMX 1CH OADM ITU CWDM (NTPM34xB)
• OMX 4CH OADM ITU CWDM (NTPM34JA/KA)
• OSC splitter/coupler tray (NT0H57DA/FA)
• OSC splitter/coupler tray assembly with dual taps (NT0H57GB/GC)
• C&L Dual Splitter/Coupler (NT0H31AF)
• 1310 nm Splitter/Coupler (NT0H57JB)
• PBE (NT0H31Bx)
• PBE C-Band 100 GHz (NT0H31CA)
• Transponder Protection Tray 1U single-mode (NT0H59Ax)
• Transponder Protection Tray 2U single-mode (NT0H59AC)
• Transponder Protection Tray 1U multimode (NT0H59Bx)
• Fiber Manager (NT0H57BB)
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-113

Procedure 4-21 (continued)


Installing and grounding equipment drawers

• VOA drawer with one tray (two VOAs) (NT0H31AH)


• VOA drawer with two trays (four VOAs) (NT0H31AJ)
• DSCM drawer (NT0H57LA)
• Dual filter drawer (NT0H57BA)
ATTENTION
If you plan to interconnect the drawers installed on an Optical Metro 5200
shelf, leave 1U of space between the drawers to allow for fiber bend.

For information on equipment locations, see the chapter “Site requirements


and equipping rules” in Network Planning and Link Engineering,
323-1701-110.

For more information on Optical Metro 5200 hardware, see Hardware


Description, 323-1701-102.

Each drawer must be installed in an equipment rack or cabinet, and is shipped


with three styles of mounting brackets:
• ETSI
• 19 inch
• 23 inch
Note: In some cases, the same mounting bracket fits both the 19-inch and
23-inch mounting positions, depending on the way the rack mounting
bracket is attached to the drawer.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-114 Installing Optical Metro 5200 shelves and equipment

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Holes in the left and right sides of the drawer are used to secure the mounting
brackets to a drawer. Some drawers are shipped with one set of mounting
brackets preinstalled for front mount for 19-inch rack.

ATTENTION

The photos that supplement this procedure show two types of mounting
brackets: vintage (old) and new (recent). Figure 4-83 on page 4-132 shows
the new type, which requires only two mounting screws.

Some photos (for the regular 1U drawer and the OMX 16CH DWDM) show
vintage types of mounting brackets that use a common pattern for attaching
screws to the side of the drawer for any given mounting position for the
19-inch, 23-inch, or ETSI rack.

The 10-channel Transponder Protection Tray (2U TPT-10) (NT0H59AC),


4CH ITU CWDM (NTPM35AA/AB), and OMX 8CH ITU CWDM
(NTPM35BA) are shipped preinstalled with 19-inch rack mounting brackets.
Five setback mounting positions are available (see Figure 4-77):
--from the front of the rack footprint: 50 mm, 5 inches, 6 inches
--from the front of the component: 5 inches and 6 inches

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-115

Procedure 4-21 (continued)


Installing and grounding equipment drawers

To front mount a drawer (with a 40 mm setback), attach the mounting brackets


as shown in Figure 4-72 for a regular 1U drawer and as shown in Figure 4-73
on page 4-116 for an OMX 16CH DWDM.
Figure 4-72
Front mount (40 mm setback)
OM2114

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-116 Installing Optical Metro 5200 shelves and equipment

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Figure 4-73
OMX 16CH DWDM front mount (40 mm setback)
OM2633p

To front mount one of the following components with a 50 mm setback, attach


the mounting brackets as shown in Figure 4-77 on page 4-120.
• Transponder Protection Tray 2U single-mode (NT0H59AC)
• OMX 4CH ITU CWDM (NTPM35AA/AB)
• OMX 8CH ITU CWDM (NTPM35BA)

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-117

Procedure 4-21 (continued)


Installing and grounding equipment drawers

To front mount a drawer in the 5-inch setback position, attach the mounting
brackets as shown in Figure 4-74 for a regular drawer and as shown in Figure
4-75 on page 4-118 for an OMX 16CH DWDM.
Figure 4-74
Front mount (5-inch setback)
OM2115

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-118 Installing Optical Metro 5200 shelves and equipment

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Figure 4-75
OMX 16CH DWDM front mount (5-inch setback)
OM2614p

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-119

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Figure 4-76 shows a 2U TPT-10 with the the mounting brackets preinstalled in
the 5-inch mounting position measured from the front of the component.

The preinstalled mounting brackets for the OMX 4CH ITU CWDM
(NTPM35AA/AB) and the OMX 8CH ITU CWDM (NTPM35BA) are in the
same position as shown for the 2U TPT-10 in Figure 4-76.
Figure 4-76
TPT-10 (5-inch setback from front of TPT-10 [NT0H59AC])—preinstalled mounting bracket
OM3326.jpg

To mount one of the following components in the 5-inch setback position from
the front of a rack footprint, attach the mounting brackets as shown in Figure
4-77 on page 4-120.
• Transponder Protection Tray 2U single-mode (NT0H59AC)
• OMX 4CH ITU CWDM (NTPM35AA/AB)
• OMX 8CH ITU CWDM (NTPM35BA)
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-120 Installing Optical Metro 5200 shelves and equipment

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Figure 4-77
Setback positions for mounting brackets for 2U TPT-10 (NTOH59AC), OMX 4CH ITU CWDM
(NTPM35AA/AB), and OMX 8CH ITU CWDM (NTPM35BA)
OM3315

Rear of
rack

Measured
from front
of rack
Measured
6 in. from front of
(152.4mm) component
6 in.
(152.4mm)

5 in. 5 in.
(127mm) (127mm)

1.968 in. Front of TPT-10 (NT0H59AC) or


Front of
(50 mm) CWDM ITU OMX 4ch (NTPM35AA/AB) or
rack
0.394 in.
CWDM ITU OMX 8ch (NTPM35BA)
11.81 in.
(300mm) (10mm)

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-121

Procedure 4-21 (continued)


Installing and grounding equipment drawers

To front mount a drawer in the 6-inch setback position, attach the mounting
brackets as shown in Figure 4-78 for a regular 1U drawer and as shown in
Figure 4-79 for an OMX 16CH DWDM.

Note: For the regular 1U drawer, the mounting brackets are mounted in a
reverse position (from the 40 mm and 5-inch setback positions).
Figure 4-78
Front mount (6-inch setback)
OM2116

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-122 Installing Optical Metro 5200 shelves and equipment

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Figure 4-79
OMX 16CH DWDM front mount (6-inch setback)
OM2631p

To mount one of the following components in the 6-inch setback position from
the front of the component or from the front of the rack footprint, attach the
mounting brackets as shown in Figure 4-77 on page 4-120.
• Transponder Protection Tray 2U single-mode (NT0H59AC)
• OMX 4CH ITU CWDM (NTPM35AA/AB)
• OMX 8CH ITU CWDM (NTPM35BA)

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-123

Procedure 4-21 (continued)


Installing and grounding equipment drawers

To front mount a drawer in the 6.5-inch setback position, attach the mounting
brackets as shown in Figure 4-80 for a regular 1U drawer and as shown in
Figure 4-81 for an OMX 16CH DWDM.

Note: For both the regular 1U drawer and the OMX 16CH DWDM, the
mounting brackets are mounted in a reverse position (from the 40-mm and
5-inch setback positions). However, an exception applies to the OMX 1CH
and 4CH OADM ITU CWDM. On these 1U drawers, you do not reverse
the rack mounting bracket for the 6.5-inch setback position (not shown in
the following figures).
Figure 4-80
Front mount (6.5-inch setback)
OM2117t

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-124 Installing Optical Metro 5200 shelves and equipment

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Figure 4-81
OMX 16CH DWDM front mount (6.5-inch setback)
OM2632p

Requirements
ATTENTION
You must have already determined the correct position in the rack for the
particular type of component you are installing. See the chapter “Site
requirements and equipping rules” in Network Planning and Link
Engineering, 323-1701-110.

Table 4-20 lists the tools and materials required to install and ground a drawer.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-125

Table 4-20
Tools and materials for installing and grounding a drawer
Item Quantity Supplied √

Mounting brackets 3 sets yes


(2 per set) (see Note)

Screws (for attaching mounting brackets to the as required yes


drawer)

Single-hole grounding lug 2 no

Dual-hole grounding lug 2 yes

10 AWG wire or 6 AWG wire (for grounding), 1 no (for regular 1U drawers)


as desired yes (OMX 16CH DWDM)

#12-24 x 1/2-inch hex head thread forming 4 yes


screws

#12 external-tooth lock washers 4 yes


#10-32 x 3/4-inch Phillips head machine 4 yes
screws

#10-32 flange-mount nuts 4 yes

#10 external-tooth lock washers 4 yes

# 8-32 x 5/16 in. Phillips head machine screws 8 yes (with the OMX 16CH
(for attaching mounting brackets to the OMX DWDM and OMX 16CH
16CH DWDM or OMX 16CH DWDM 100 GHz) DWDM 100 GHz)

M5 x 20 mm machine screws 4 yes

M5 external-tooth lock washers 4 yes

M6 x 20 mm machine screws 4 yes

M6 flange-mount nuts 4 yes

M6 external-tooth lock washers 4 yes


M6 thread-forming screws 6 yes (with 2U TPT-10, 4CH
ITU CWDM OMX, and
8CH ITU CWDM OMX)

#1 Phillips screwdriver 1 no

#2 Phillips screwdriver 1 no

#3 Phillips screwdriver 1 no

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-126 Installing Optical Metro 5200 shelves and equipment

Table 4-20 (continued)


Tools and materials for installing and grounding a drawer

Item Quantity Supplied √

5/16-inch socket (for Hex head screws) 1 no


Torque wrench 1 no

Note: Some equipment drawers are supplied with two sets of brackets: one for ETSI applications and
the other set can be used for either the 19-inch rack or the 23-inch rack.

The torque values required for attaching the screws from Table 4-20 are listed
in Table 4-21.
Table 4-21
Torque values

Item Torque

Phillips flat countersunk screws 4-40 X 3/16-in. (for 9 in.-lb


attaching mounting brackets to the drawer)

#12-24 x 1/2-inch Hex head thread forming screws 32 in.-lb

#10-32 x 3/4-inch Phillips head machine screws 24 in.-lb

# 8-32 x 5/16 in. Phillips head machine screws (for 18 in.-lb


attaching mounting brackets to the OMX 16CH and
OMX 16CH DWDM 100 GHz)
# 6-32 x 5/16 in. Phillips head machine screws

M5 x 20mm machine screws 30 in.-lb

M6 x 20mm machine screws 45 in.-lb

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-127

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Precautions
CAUTION
Risk of equipment damage
Make sure that you know how to handle electronic components
correctly before you start installation procedures. Incorrect
handling can cause damage to static-sensitive components.

ATTENTION
Drawers are shipped with mounting brackets installed for front-mounting
into a 19-inch equipment rack. If you are front-mounting the drawer with the
brackets already installed into a 19-inch rack, start with step 7.

Action
Step Action

1 Place the drawer on a hard, level surface with the front facing toward you.
2 If you are Then go to
mid-mounting or front-mounting in a 19-inch or step 3
23-inch or ETSI (535-mm) rack
front-mounting drawers with 19-inch front mounting step 7
brackets already installed

3 Remove the 19-inch mounting brackets installed in the front-mounting holes


of the shelf.
4 Select the appropriate mounting brackets according to your equipment rack
(see the introduction to this procedure). Select the appropriate mounting
holes to use according to Figure 4-72 through Figure 4-81.
5 Hold the bracket in position against the side of the drawer. Insert the required
screws, and tighten to the appropriate torque value (see Table 4-21 on
page 4-126).
6 Attach the second mounting bracket on the other side of the drawer (repeat
step 4 and step 5).

ATTENTION
Make sure that the drawer is adequately supported during the rack-mounting
procedure.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-128 Installing Optical Metro 5200 shelves and equipment

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Step Action

7 Lift and position the drawer in the rack or cabinet.


8 On one side of the drawer, insert a screw with lock washer through the top
hole in the mounting bracket and into the rack rail and secure the screw. For
torque values, see Table 4-21 on page 4-126.
9 On the other side of the drawer, insert one screw with lock washer through
the top hole in the mounting bracket and into the rack rail and secure the
screw. For torque values, see Table 4-21 on page 4-126.
10 Insert one screw with lock washer into each of the remaining holes on both
sides of the drawer.
11 Tighten all the screws to secure the drawer to the rack rails. For torque
values, see Table 4-21 on page 4-126.
12 Measure and cut a length of insulated ground wire to reach from the ground
point on the drawer to the system ground point (see Figure 4-36 on
page 4-63).
Note 1: If the mounting brackets are metal (not painted) , then you do not
require a ground cable. For the regular 1U drawer and the OMX 16CH DWDM
or the OMX 16CH DWDM 100 GHz, the metallic grounding strip on the rack
rail is the connection point for the system ground.
Note 2: For the regular 1U drawer designed with metal (not painted)
mounting brackets, the mounting bracket on the left side of the drawer is the
ground point for the drawer.
Note 3: For drawers designed with painted brackets, use the ground point
located on the left side of the drawer (see Figure 4-83 on page 4-132).
Note 4: For the OMX 16CH DWDM or the OMX 16CH DWDM 100 GHz, the
ground point is located inside the module on the top left of the Channel 1
add/drop connectors as shown in Figure 4-85 on page 4-134.
Note 5: For the OMX 4CH ITU CWDM (NTPM35AA/AB), the OMX 8CH ITU
CWDM (NTPM35BA), and the 2U 10-channel Transponder Protection Tray
(Figure 4-87 on page 4-135), the ground point is located on the left side.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-129

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Step Action

13 Prepare the ground cable as follows.


If you are using Then
single-holed lugs strip 7 mm (0.25 in.) of insulation from both
ends of the 10 AWG ground cable (see Figure
4-36 on page 4-63)
the 6 AWG ground cable strip 14 mm (0.5 in.) of insulation from both
and the dual-holed lug ends of the 6 AWG ground cable

Note: Strip the ground cable based on the manufacturer's recommendations


or standard practice.
14 Select the appropriate ground lug to insert and crimp at each end of the
stripped wire.
If you are grounding Then select
a regular 1U drawer (using a single-hole ground lug and continue with
the ground on the mounting step 15
bracket)
a regular 1U drawer (using a dual-holed ground lug and continue with
the ground on the left side step 19
of the drawer)
an OMX 16CH DWDM or a dual-holed ground lug and continue with
the OMX 16CH DWDM 100 step 24
GHz
a 2U TPT-10 or a 4CH ITU a dual-holed ground lug and continue with
CWDM OMX or a 8CH ITU step 32
CWDM OMX
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-130 Installing Optical Metro 5200 shelves and equipment

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Step Action

15 Remove the top screw on the mounting bracket on the left side of the drawer,
where the bracket is attached to the rack.
16 Position the lug over the hole and insert the screw (with the lockwasher
attached) through the lug, the mounting bracket, and into the rail. For torque
values, see Table 4-21 on page 4-126.
17 Use a screw to secure the ring lug on the other end of the ground wire to the
system ground point (see Figure 4-82). For torque values, see Table 4-21 on
page 4-126.
18 If required, put the appropriate East and/or West label sticker(s) on the
faceplate of the drawer.
You have completed this procedure.
19 Route the ground cable behind the back rack upright to the ground point on
the left side of the drawer.
20 Position the lug over the hole and insert the screws (with the lockwasher
attached) through the lug.
Note: The screws are provided with the drawer.
21 Position the lug over the holes and insert the screws (with the lockwasher
attached) through the dual ring lug, the mounting bracket, and into the rail.
For torque values, see Table 4-21 on page 4-126
22 Use screws to secure the ring lug on the other end of the ground wire to the
system ground point (see Figure 4-86). For torque values, see Table 4-21 on
page 4-126.
23 If required, put the appropriate East and/or West label sticker(s) on the
faceplate of the drawer.
You have completed this procedure.
24 Open the OMX 16CH DWDM or the OMX 16CH DWDM 100 GHz by
unscrewing the two lock-screws on the top side (left and right) of the front
panel. Then, pull down the front panel. See Figure 4-84 for a view of the top
right lock screw (front panel closed).
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-131

Procedure 4-21 (continued)


Installing and grounding equipment drawers

Step Action

25 Locate the dual hole grounding point inside the OMX 16CH DWDM or the
OMX 16CH DWDM 100 GHz. The dual hole grounding point is located in the
top left portion of the module (see to Figure 4-85).
26 Insert the ground wire in the OMX 16CH DWDM or the OMX 16CH DWDM
100 GHz by routing the wire and the dual hole lug through the round aperture
on the side of the OMX 16CH DWDM or the OMX 16CH DWDM 100 GHz.
The round aperture is where the ground wire must exit the OMX 16CH
DWDM or the OMX 16CH DWDM 100 GHz when the front panel is closed
(see Figure 4-85).
27 Select the two required screws in the OMX 16CH DWDM or the OMX 16CH
DWDM 100 GHz installation kit, and secure the ground wire to the dual hole
ground point inside the OMX 16CH DWDM or the OMX 16CH DWDM 100
GHz (see Figure 4-85).
28 Tighten the screw. For torque values, see Table 4-21 on page 4-126.
29 Use two screws to secure the dual ring lug on the other end of the ground wire
to the system ground point (see Figure 4-86 on page 4-135). For torque
values, see Table 4-21 on page 4-126.
30 Close the front panel by pulling up the panel and securing the two external
lock-screws.
31 If required, put the appropriate East and/or West label sticker(s) on the
faceplate of the OMX 16CH DWDM or the OMX 16CH DWDM 100 GHz.
You have completed this procedure.
32 Locate the dual hole grounding point on the left side of the drawer.
Figure 4-87 on page 4-135 shows the grounding point location of a
10 channel Transponder Protection Tray. The grounding point location is also
on the left of a 4CH ITU CWDM OMX or a 8CH ITU CWDM OMX.
33 Route the ground cable behind the back rack upright to the ground point on
the left side of the drawer.
34 Position the dual hole lug over the hole and insert the screws (with the
lockwasher attached) through the dual hole lug. For torque values, see Table
4-21 on page 4-126
Note: The screws are provided with the drawer.
35 Use screws to secure the dual hole lug on the other end of the ground wire to
the system ground point (see Figure 4-86 on page 4-135). For torque values,
see Table 4-21 on page 4-126.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-132 Installing Optical Metro 5200 shelves and equipment

Figure 4-82
Grounding each drawer individually to the rack
OM1331t

Figure 4-83
Ground point (left side) for drawers with painted mounting brackets
OM2828t

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-133

Figure 4-84
Lock screw on the OMX 16CH DWDM or the OMX 16CH DWDM 100 GHz front panel (front panel
shown closed)
OM2613p

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-134 Installing Optical Metro 5200 shelves and equipment

Figure 4-85
Dual hole ground point inside the OMX 16CH DWDM
OM2611p

Note: The dual ground point for the OMX 16CH DWDM 100 GHz is
located in the same location as in Figure 4-85 (for the OMX 16CH
DWDM).

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-135

Figure 4-86
Dual hole ground point on the rack rail
OM2612p

Figure 4-87
Ground point for a 2U 10-channel TPT-10
OM3327.jpg

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-136 Installing Optical Metro 5200 shelves and equipment

Procedure 4-22
Installing and grounding the Equipment Inventory
Unit (NT0H43HA)
Follow this procedure to mount the Equipment Inventory Unit (EIU)
(NT0H43HA) in an equipment rack or cabinet.

ATTENTION
If you plan to interconnect the drawers installed on an Optical Metro 5200
shelf, leave 1 U of space between the drawers to allow for fiber bend.

For information on equipment locations, see the chapter “Site requirements


and equipping rules” in Network Planning and Link Engineering,
323-1701-110. For more information on Optical Metro 5200 hardware, see
Hardware Description, 323-1701-102.

Each drawer must be installed in an equipment rack or cabinet, and is shipped


with three styles of mounting brackets:
• ETSI
• 19 inch
• 23 inch
Holes in the left and right sides of the drawer are used to secure the mounting
brackets to a drawer.

ATTENTION
Figure 4-88, Figure 4-89, Figure 4-90, and Figure 4-91 show a 23-inch rack
mounting bracket. All three brackets use a common pattern to attach screws
to the side of the drawer for any given mounting position.

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-137

Procedure 4-22 (continued)


Installing and grounding the Equipment Inventory Unit (NT0H43HA)

To front mount a drawer with a 40-mm setback, attach the mounting brackets
as shown in Figure 4-88.
Figure 4-88
Front mounting a drawer with a 40-mm setback
OM2344p

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-138 Installing Optical Metro 5200 shelves and equipment

Procedure 4-22 (continued)


Installing and grounding the Equipment Inventory Unit (NT0H43HA)

To front mount a drawer with a 5-inch setback, attach the mounting brackets
as shown in Figure 4-89.
Figure 4-89
Front mounting a drawer with a 5-inch setback
OM2343p

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-139

Procedure 4-22 (continued)


Installing and grounding the Equipment Inventory Unit (NT0H43HA)

To front mount a drawer in the 6-inch setback position, attach the mounting
brackets as shown in Figure 4-90.
Figure 4-90
Front mount (6-inch setback)
OM2341p

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-140 Installing Optical Metro 5200 shelves and equipment

Procedure 4-22 (continued)


Installing and grounding the Equipment Inventory Unit (NT0H43HA)

To front mount a drawer in the 6.5-inch setback position, attach the mounting
brackets as shown in Figure 4-91.
Figure 4-91
Front mount (6.5-inch setback)
OM2342p

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-141

Procedure 4-22 (continued)


Installing and grounding the Equipment Inventory Unit (NT0H43HA)

Requirements
ATTENTION
You must have already determined the correct position in the rack for the
particular type of component you are installing. See the chapter “Site
requirements and equipping rules” in Network Planning and Link
Engineering, 323-1701-110.

Table 4-22 lists the tools and materials required to install and ground an EIU.
Table 4-22
Tools and materials for installing and grounding an EIU

Item Quantity Supplied √

Mounting brackets 3 sets yes


(2 brackets
for each
set)

#8-32 Phillips head screws (for attaching the 8 yes


mounting brackets to the drawer)

10 AWG 2-hole crimp lug (for grounding) 2 yes

#10-32 screw (for attaching the ground lug to the 2 yes


EIU)
10 AWG green wire (for grounding) 24-inch yes

#12-24 Hex head screws (for mounting the shelf 6 yes


to the rack and the ground lug to the system
ground)

#2 Phillips screwdriver 1 no
5/16-inch socket (for Hex head screws) 1 no

Torque wrench (see Note) 1 no

Note: The torque value required to attach the screws listed in this table are listed in
Table 4-23.

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-142 Installing Optical Metro 5200 shelves and equipment

Procedure 4-22 (continued)


Installing and grounding the Equipment Inventory Unit (NT0H43HA)

Table 4-23
Torque values

Item Torque value

#12-24 x 1/2-inch Hex head thread-forming screws 32 in.-lb

#10-32 x 3/4-inch Phillips head machine screws 24 in.-lb

#8-32 Phillips head machine screws 18 in.-lb

CAUTION
Risk of equipment damage
Make sure that you know how to handle electronic components
correctly before you start installation procedures. Incorrect
handling can cause damage to static-sensitive components.

Action
Step Action

1 Place the drawer on a hard level surface with the front facing toward you.
2 Select your next step.
If you are Then go to
mid-mounting or front-mounting in a 19-inch or 23-inch step 3
or ETSI (535-mm) rack
front-mounting drawers with 19-inch front-mounting step 7
brackets that are already installed

3 Remove the 19/23 mounting brackets installed in the front-mounting holes of


the shelf.
4 Select the appropriate mounting brackets according to your equipment rack
(see the introduction to this procedure). Select the appropriate mounting
holes to use according to Figure 4-88, Figure 4-89, Figure 4-90, and Figure
4-91.
5 Hold the bracket in position against the side of the drawer. Insert the four
screws (#8-32) and tighten to a torque value of 18 in.-lb.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-143

Procedure 4-22 (continued)


Installing and grounding the Equipment Inventory Unit (NT0H43HA)

Step Action

6 Attach the second mounting bracket on the other side of the drawer. Then
repeat step 4 and step 5.

ATTENTION
Make sure that the drawer is adequately supported during the rack-mounting
procedure.

7 Lift and position the drawer in the rack or cabinet.


8 On one side of the drawer, insert a screw with lock washer through the top
hole in the mounting bracket and into the rack rail and secure the screw. For
torque values, see Table 4-23 on page 4-142.
9 On the other side of the drawer, insert one screw with lock washer through
the top hole in the mounting bracket and into the rack rail and secure the
screw. For torque values, see Table 4-23 on page 4-142.
10 Insert one screw with lock washer into each of the remaining holes on both
sides of the drawer.
11 Tighten all the screws to secure the drawer to the rack rails. For torque
values, see Table 4-23 on page 4-142.
12 Measure and cut a length of insulated ground wire to reach from the ground
point on the drawer to the system ground point. See Figure 4-36 on
page 4-63.
13 Strip 13 mm (0.50 in.) of insulation from both ends of the 10 AWG ground
cable. See Figure 4-36 on page 4-63.
14 Insert both stripped ends into the two 2-hole lugs and crimp.
15 Use the two #10-32 screws to attach one 2-hole lug to the front panel of the
EIU beside the ground symbol.
16 Tighten the screws. For torque values, see Table 4-23 on page 4-142.
17 Use the two remaining #12-24 Hex head screws to attach the other lug to the
system ground point.
18 Tighten the screws. For torque values, see Table 4-23 on page 4-142.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-144 Installing Optical Metro 5200 shelves and equipment

Procedure 4-23
Installing and grounding a second ECT drawer in an
OFA shelf
Use this procedure to install a second drawer in an Optical Metro 5200 shelf
for an ECT. For information on equipment locations, see the chapter “Site
requirements and equipping rules” in Network Planning and Link
Engineering, 323-1701-110.

For more information on ECT drawers, see “ECT” in Hardware Description,


323-1701-102.

Each optical fiber amplifier (OFA) shelf has a built-in drawer to hold one ECT
tray. The ECT that installs in this tray is for either east or west traffic. You can
install a second, removable drawer to hold an ECT tray for traffic of the
opposite direction directly below the first tray.

An OFA shelf supports a maximum of two ECTs. Nortel recommends that you
install a second ECT drawer, even if you currently require only one ECT. By
installing the second drawer, you can ensure that you have space in the rack to
accommodate a second ECT in the future.

To install the second ECT drawer, you must use the OFA installation kit. This
kit includes:
• an empty drawer
• mounting hardware (nuts and bolts)
• brackets
— 1 set of EIA (standard) 19 inch mounting brackets (installed) - Part #
P0910852
— 1 set of EIA (standard) 23 inch mounting brackets - Part #P0910853
— 1 set of EIA (metric, 25-mm hole spacing) 19 inch mounting brackets
- Part #P0989895
— 1 set of EIA (metric, 25-mm hole spacing) 23 inch mounting brackets
- Part #P0989894
— 1 set of ETSI mounting brackets for 25-mm hole spacing - Part
#P09898911
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-145

Procedure 4-23 (continued)


Installing and grounding a second ECT drawer in an OFA shelf

• cooling unit grill cover (to replace the existing grill cover)
• fiber parking bracket
• ECT datacom cables (2)
• fibers (ECT east to OFA circuit pack fibers - NT0H4402, and ECT west to
OFA circuit pack fibers - NT0H4401)
Requirements
Table 4-24 lists the tools required to install a second ECT drawer.

Table 4-24
Tools for installing a second ECT drawer

Item Quantity Supplied √

Phillips #2 screwdriver 1 no

Miniature slot screwdriver 1 no

Wire strippers 1 no

10 AWG stranded copper wire as required no

Crimp tool 1 no

OFA installation kit 1 yes

Single hole ring nuts 2 no

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-146 Installing Optical Metro 5200 shelves and equipment

Procedure 4-23 (continued)


Installing and grounding a second ECT drawer in an OFA shelf

Action
Step Action

1 If you are installing the drawer Then


in a 19-inch rack screw in the drawer in the rack right below
the existing ECT drawer
in a 19-inch rack using 25-mm replace the already-installed mounting
hole spacing brackets with the set of EIA (metric, 25-mm
hole spacing) 19-inch mounting brackets
(Part #P0989895) and screw in the drawer in
the rack right below the existing ECT drawer
in a 23-inch rack replace the already-installed mounting
brackets with the set of EIQ (standard)
23-inch mounting brackets (Part
#P0910852) and screw in the drawer in the
rack right below the existing ECT drawer
in a 23-inch rack using 25-mm replace the already-installed mounting
hole spacing brackets with the set of EIA (metric, 25-mm
hole spacing) 23-inch mounting brackets
(Part #P0989894) and screw in the drawer in
the rack right below the existing ECT drawer
in an ETSI (535-mm) rack replace the already-installed mounting
brackets with the set of ETSI mounting
brackets for 25-mm hole spacing (Part
#P09898911) and screw in the drawer in the
rack right below the existing ECT drawer

2 Measure and cut a length of insulated 10 AWG ground wire to reach from the
ground point on the drawer to the system ground point. See Figure 4-82 on
page 4-132.
Note: The mounting bracket on the left side of the drawer is the ground point
for the drawer. The metallic grounding strip on the rack rail is the connection
point for the system ground.
3 Strip 7 mm (0.25 in.) of insulation from both ends of the 10 AWG ground
cable. See Figure 4-36 on page 4-63.
4 Attach and crimp single hole ring lugs to each stripped end of the 10 AWG
ground cable.
5 Remove the top screw on the mounting bracket on the left side of the drawer,
where the bracket is attached to the rack.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-147

Procedure 4-23 (continued)


Installing and grounding a second ECT drawer in an OFA shelf

Step Action

6 Position the lug over the hole and insert the screw through the lug, the
mounting bracket and into the rail.
7 Tighten the screw.
8 Use a screw to secure the lug on the other end of the ground wire to the
system ground point.
9 If you are Then
currently installing an ECT you have completed this procedure. Go to
tray in the drawer Procedure 4-25, “Installing an ECT tray in a
drawer”.
not installing an ECT tray in you must install a fiber parking bracket in the
the drawer (or are not drawer. Go to step 10.
planning to install it in the
near future)

10 Open the drawer by pressing and holding the front locking tabs on each side
of the drawer and pull the drawer out until it is fully extended.
11 Remove the two front left screws from the retaining flanges at the front of the
drawer.
12 Place the fiber parking bracket at the front left corner of the drawer and screw
the fiber parking bracket to the retaining flanges. See Figure 4-92 on
page 4-148.
13 Connect the flexible fiber guides to the shelf. Connect the left side flexible
fiber guide to the fiber parking bracket. See Figure 4-93 on page 4-148.
14 Close the drawer by pressing and holding the front locking tabs.
15 Take the longer grill cover from the OFA installation kit and install it on the
shelf (replacing the regular grill cover).
Note: The longer cover protects both ECT drawers and ensures that there is
enough space reserved in the rack for a second ECT drawer.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-148 Installing Optical Metro 5200 shelves and equipment

Figure 4-92
Parking bracket
OM2134t

Figure 4-93
Parking bracket with fiber guide
OM2135t

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-149

Procedure 4-24
Installing and grounding a second OMX drawer in an
OADM shelf
Use this procedure to install a second drawer in an Optical Metro 5200 shelf
for an OMX (standard). For information on equipment locations, see the
chapter “Site requirements and equipping rules” in Network Planning and Link
Engineering, 323-1701-110.

ATTENTION
The OMX (Standard) tray is assigned the PEC NT0H5730, and is installed
within an OMX standard drawer. The OMX standard drawer is a fixed part of
the 12U high NT0H50AA Optical Metro 5200 shelf assembly (1U = 44.45
mm). The OMX (Standard) tray houses (2) OMX modules with matched
wavelength bands. Each OMX module is ordered using PEC NT0H30xA
(where x = A,B,C,D,J,K,L,M).

Standard NT0H30xA OMX modules can be used in conjunction with the 11U
high NT0H50BA or NT0H50BB Optical Metro 5200 shelf assembly variant.

In order to setup the OMX (Standard) tray and OMX modules below an 11U
or 12U shelf, the NT0H44AJ OMX mounting kit must be ordered.

For further information, refer to Hardware Description, 323-1701-102.

For more information on OMX (Standard) drawers, see “OMX modules” in


Hardware Description, 323-1701-102.

Each Optical Metro 5200 12U shelf has a built-in drawer to hold one OMX
tray. The OMX that installs in this tray is for both east or west traffic. You can
install a second, removable drawer to hold an OMX tray for traffic of an
additional band directly below the first tray (see “Optical layer functional
blocks” in Network Planning and Link Engineering, Part 1, 323-1701-110).

An Optical Metro 5200 12U shelf supports a maximum of two Standard


OMXs. Nortel recommends that you install a second OMX (Standard) drawer,
even if you currently require only one OMX (Standard). By installing the
second drawer, you can ensure that you have space in the rack to accommodate
a second OMX (Standard) in the future.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-150 Installing Optical Metro 5200 shelves and equipment

Procedure 4-24 (continued)


Installing and grounding a second OMX drawer in an OADM shelf

To install the second OMX (Standard) drawer, you must use the OMX
Mounting Kit (Legacy OMX, Short Shelf). This kit includes:
• an empty drawer
• mounting hardware (nuts and bolts)
• brackets
— 1 set of EIA (standard) 19 inch mounting brackets (installed) - Part #
P0910852
— 1 set of EIA (standard) 23-inch mounting brackets - Part #P0910853
— 1 set of EIA (metric, 25-mm hole spacing) 19-inch mounting brackets
- Part #P0989895
— 1 set of EIA (metric, 25-mm hole spacing) 23-inch mounting brackets
- Part #P0989894
— 1 set of ETSI mounting brackets for 25-mm hole spacing - Part
#P09898911
• cooling unit grill cover (to replace the existing grill cover)
• fiber parking bracket
• two OMX datacom cables

Requirements
Table 4-25 lists the tools required to install a second OMX drawer.
Table 4-25
Tools for installing a second OMX drawer

Item Quantity Supplied √

Phillips #2 screwdriver 1 no

Miniature slot screwdriver 1 no

Wire strippers 1 no

10 AWG stranded copper wire as required no


Crimp tool 1 no

OMX mounting kit 1 yes

Single hole ring nuts 2 no

—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-151

Procedure 4-24 (continued)


Installing and grounding a second OMX drawer in an OADM shelf

Action
Step Action

1 Select your first step.


If you are installing Then
the drawer
in a 19-inch rack screw in the drawer in the rack right below the existing
OMX (Standard) drawer
in a 19-inch rack replace the already-installed mounting brackets with
using 25mm hole the set of EIA (metric, 25-mm hole spacing) 19-inch
spacing mounting brackets (Part #P0989895) and screw in the
drawer in the rack right below the existing OMX
(Standard) drawer
in a 23-inch rack replace the already-installed mounting brackets with
the set of EIQ (standard) 23-inch mounting brackets
(Part #P0910852) and screw in the drawer in the rack
right below the existing OMX (Standard) drawer
in a 23-inch rack replace the already-installed mounting brackets with
using 25-mm hole the set of EIA (metric, 25-mm hole spacing) 23-inch
spacing mounting brackets (Part #P0989894) and screw in the
drawer in the rack right below the existing OMX
(Standard) drawer
in an ETSI replace the already-installed mounting brackets with
(535-mm) rack the set of ETSI mounting brackets for 25-mm hole
spacing (Part #P09898911) and screw in the drawer in
the rack right below the existing OMX (Standard)
drawer

2 Measure and cut a length of insulated 10 AWG ground wire to reach from the
ground point on the drawer to the system ground point. See Figure 4-82 on
page 4-132.
Note: The mounting bracket on the left side of the drawer is the ground point
for the drawer. The metallic grounding strip on the rack rail is the connection
point for the system ground.
3 Strip 7 mm (0.25 in.) of insulation from both ends of the 10 AWG ground
cable. See Figure 4-36 on page 4-63.
4 Attach and crimp single hole ring lugs to each stripped end of the 10 AWG
ground cable.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-152 Installing Optical Metro 5200 shelves and equipment

Procedure 4-24 (continued)


Installing and grounding a second OMX drawer in an OADM shelf

Step Action

5 Remove the top screw on the mounting bracket on the left side of the drawer,
where the bracket is attached to the rack.
6 Position the lug over the hole and insert the screw through the lug, the
mounting bracket and into the rail.
7 Tighten the screw.
8 Use a screw to secure the lug on the other end of the ground wire to the
system ground point.
9 Select your next step.
If you are Then
currently installing you have completed this procedure. Go to
an OMX tray in the Procedure 4-25, “Installing an ECT tray in a drawer”.
drawer
not installing an you must install a fiber parking bracket in the drawer.
OMX tray in the Go to step 10.
drawer or are not
planning to install
an OMX tray in the
near future

10 Open the drawer by pressing and holding the front locking tabs on each side
of the drawer and pull the drawer out until it is fully extended.
11 Remove the two front left screws from the retaining flanges at the front of the
drawer.
12 Place the fiber parking bracket at the front left corner of the drawer and screw
the fiber parking bracket to the retaining flanges. See Figure 4-94 on
page 4-153.
13 Connect the flexible fiber guides to the shelf. Connect the left side flexible
fiber guide to the fiber parking bracket. See Figure 4-95 on page 4-153.
14 Close the drawer by pressing and holding the front locking tabs.
15 Take the longer grill cover from the OMX mounting kit and install the grill cover
on the shelf (replacing the regular grill cover).
Note: The longer cover protects both OMX drawers and ensures that there
is enough space reserved in the rack for a second OMX drawer.
—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-153

Figure 4-94
Parking bracket
OM2134t

Figure 4-95
Parking bracket with fiber guide
OM2135t

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-154 Installing Optical Metro 5200 shelves and equipment

Procedure 4-25
Installing an ECT tray in a drawer
Follow this procedure to install an ECT tray in a drawer. For information on
equipment locations, see the chapter “Site requirements and equipping rules”
in Network Planning and Link Engineering, 323-1701-110.

For more information on ECT drawers, see “ECT” in Hardware Description,


323-1701-102.

Each optical fiber amplifier (OFA) shelf has a built-in drawer to hold one ECT
tray. The ECT that installs in this tray is for either east or west traffic. You can
install a second, removable drawer to hold an ECT tray for traffic of the
opposite direction directly below the first tray.

Note: Included in the OFA installation kit are labels identifying East or
West traffic. You should place these labels on the ECT trays after
installation, and traffic direction is identified.

An OFA shelf supports a maximum of two ECTs. Nortel recommends that you
install a second ECT drawer, even if you currently require only one ECT. By
installing the second drawer you can ensure that you have space in the rack to
accommodate a second ECT in the future.

Each ECT tray contains a splitter/coupler, miniature variable optical


attenuators (VOA), and an equalizer for C-band or L-band traffic, depending
on the model.

The interconnections for the ECT are the same for each model. Inside the ECT,
there are two inputs and two outputs for connections to the OFA C-band and
OFA L-band circuit packs. There are also optical transmission signal (OTS)
input and output adapters. You access these inputs and outputs by lifting a door
located on the top left side of the ECT tray. Figure 4-96 shows the location of
the connectors in the ECT. For more information, see the chapter “ECT” in
Hardware Description, 323-1701-102.

After you install the ECT tray, route the patch cords from the ECT through the
flexible fiber guide to the fiber management trough in the OFA shelf. You
connect the ECT patch cords to the OFA circuit packs after you seat the circuit
packs in the shelf. Refer to Procedure 9-12, “Routing fibers for the ECT tray”.
For ECT fiber labelling requirements in High Input Power (HIP) amplified
systems, see the chapter “Observing safety guidelines” and Procedure 9-1
“Labeling cables and optical fibers” of the chapter “Fiber management” in this
book.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-155

Procedure 4-25 (continued)


Installing an ECT tray in a drawer

Figure 4-96
Interior view of the ECT tray
OM0131p

Requirements
Table 4-26 lists the tools required to install an ECT tray in the drawer.

Table 4-26
Tools for installing an ECT drawer

Item Quantity Supplied √


Phillips #2 screwdriver 1 no

Miniature slot screwdriver 1 no

—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-156 Installing Optical Metro 5200 shelves and equipment

Procedure 4-25 (continued)


Installing an ECT tray in a drawer

Precautions
CAUTION
Risk of equipment damage
Do not make fiber connections to the ECT tray before you
install it in the drawer. If you move an ECT tray after you make
the fiber connections, you can damage the optical fibers.

Action
Step Action

1 If it is not already open, remove the grill from the cooling unit by loosening the
screws. Set the grill aside.
Note: When you have completed the installation and are ready to replace the
grill, use the redesigned cover that is included in the installation kit. The new
cover protects both ECTs.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-157

Procedure 4-25 (continued)


Installing an ECT tray in a drawer

Step Action

2 If Then
you only require one EAST you will install the EAST ECT tray in the top
ECT tray in the shelf drawer. The second WEST ECT tray will be
placed in the bottom drawer. To install the
second ECT drawer in the shelf, refer to
Procedure 4-23.
you only require one WEST you will install the WEST ECT tray in the top
ECT tray in the shelf drawer. Place the right labels included in the
OFA installation kit over the current labels on
the shelf grill. The second EAST ECT tray will
be placed in the bottom drawer. To install the
second ECT drawer in the shelf, refer to
Procedure 4-23.
you require two ECT trays go to step 3.
in the shelf and you are
installing the top ECT tray
in the shelf as the EAST
ECT and the bottom tray in
the shelf as the WEST ECT
tray
you require two ECT trays place the right labels included in the OFA
in the shelf and you are installation kit over the current labels on the
installing the top ECT tray shelf grill. Go to step 3.
in the shelf as the WEST
ECT and the bottom tray in
the shelf as the EAST ECT
tray

3 Open the top drawer by pressing and holding the front locking tabs on each
side of the drawer and pull the drawer out until it is fully extended. See Figure
4-97 on page 4-159.
Note: Each drawer has two flanges, fabricated as part of the drawer, and two
retaining brackets that are attached to the drawer. These flanges and
brackets are on the front of the drawer and are used to guide the ECTs into
place and secure the module to the drawer. See Figure 4-97.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-158 Installing Optical Metro 5200 shelves and equipment

Procedure 4-25 (continued)


Installing and grounding a second ECT drawer in an OFA shelf

Step Action

4 If Then
a fiber bracket has remove the flexible fiber guide by removing the screw
been installed in on the top of the bracket. Unscrew the two front
the drawer retaining screws and remove the fiber parking bracket
from the tray. Remove the two center retaining
brackets from the drawer and secure them to the nuts
provided under the access door.
there is no fiber remove the two center retaining brackets from the
parking bracket in drawer and secure them to the nuts provided under the
the empty tray access door.

5 Remove the retaining screws from the front of the ECT tray.
6 Lift the ECT module over the two flanges on the front of the drawer.
7 Secure the ECT to the drawer with the two retaining screws that you removed
in step 5.
8 Replace the flexible fiber guide with the screws you removed in step 4.
Tighten the screws.
9 Take the fibers from the OFA installation kit and attach laser radiation tags to
the ends of the fiber patch cords, locating them outside the ECT module,
close to the connector that plugs into the circuit pack.
Note: The laser radiation tags are part of the Optical Metro 5200 installation
kit.

CAUTION
Risk of equipment damage
Support the fibers of the ECT when you handle the
trays. Incorrect handling can damage the optical fibers.

10 If you are installing Then


the EAST ECT tray place the EAST ECT fibers in the drawer, being
careful not to pinch any fibers.
the WEST ECT tray place the WEST ECT fibers in the drawer, being
careful not to pinch any fibers.

11 Close the drawer by pressing and holding the front locking tabs.
12 If you are installing a second tray in the shelf, perform Procedure 4-23,
“Installing and grounding a second ECT drawer in an OFA shelf”. Otherwise,
go to step 13.
13 To install the ECT datacom cables, refer to Procedure 7-13, “Connecting
passive devices to the maintenance panel”.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-159

Procedure 4-25 (continued)


Installing and grounding a second ECT drawer in an OFA shelf

Step Action

14 To install the DSCM datacom cables, refer to the appropriate procedure:


• Procedure 7-13, “Connecting passive devices to the Equipment
Inventory Unit in new installations”
• Procedure 7-14, “Connecting passive devices to the Equipment
Inventory Unit in existing installations”
• Procedure 7-15, “Connecting the Equipment Inventory Unit to the
maintenance panel”
15 Install the new grill cover on the shelf.

Figure 4-97
Releasing the front locking tabs on the tray
OM0130p

—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-160 Installing Optical Metro 5200 shelves and equipment

Procedure 4-26
Installing a DSCM tray in a DSCM drawer
Follow this procedure to install a DSCM tray in a DSCM drawer
(NT0H57LA).

For information on equipment locations, see “Site requirements and equipping


rules” section in Network Planning and Link Engineering, 323-1701-110. For
more information on DSCM tray and DSCM tray drawers, refer to Hardware
Description, 323-1701-102.

Normally, the DSCM trays are not shipped installed in the DSCM drawer. You
must perform this procedure to install every DSCM tray.

Requirements
Before you start this procedure, you must have completed Procedure 4-21,
“Installing and grounding equipment drawers”. Table 4-20 on page 4-125 lists
the required tools and materials. Table 4-27 lists additional the material
required to perform this procedure.
Table 4-27
Material required to install a DSCM tray in a DSCM drawer

Item Quantity Supplied


Hex cap nut 4 yes with the DSCM drawer (NT0H57LA)

When you complete this procedure, the DSCM tray is installed in the DSCM
drawer.

Action
Step Action

1 Open the DSCM tray drawer by pressing and holding the two locking latches
located on the sides of the drawer, and pulling it toward you until the drawer
is fully extended.
2 Locate the locking clip at the back left corner of the drawer. Lock the drawer
open by rotating the locking clip counter-clockwise until it rests on the edge
of the drawer.
3 Insert the DSCM tray (Figure 4-98) into the DSCM tray drawer as follows:
a. Place the DSCM tray at an angle so that the slots at the rear of the tray
align with the rear studs on the drawer.
b. Align the front slots on the tray with the front studs on the drawer and
lower the front of the tray to the base of the drawer.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-161

Procedure 4-26 (continued)


Installing a DSCM tray in a DSCM drawer

Step Action

4 Fasten the DSCM tray to the drawer using the four nuts as follows:
a. Insert a nut to each of the screws at the front of the tray and tighten.
b. Insert a nut to each of the screws at the back of the tray and tighten.
See Figure 4-99.
5 Locate the locking clip at the back left corner of the drawer. Unlock the drawer
by rotating the locking clip clockwise.
6 Close the drawer by pressing and holding the locking tabs on the sides of the
tray while you slide the tray into the rack.
—end—
Figure 4-98
DSCM tray
OM2581p

IN
OUT

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-162 Installing Optical Metro 5200 shelves and equipment

Figure 4-99
DSCM tray in a DSCM drawer
OM2373p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-163

Procedure 4-27
Installing optical trays in a drawer
Follow this procedure to install the following trays in a drawer:
• OMX 1CH CWDM (NT0H33AA-HA)
• OMX 1CH OADM ITU CWDM (NTPM34AA-HA)
• OSC splitter/coupler tray (NT0H57CA/EA)
• OSC splitter/coupler tray with dual taps (NT0H57GA)
• C&L Dual splitter/coupler (NT0H31AE)
• 1310 nm splitter/coupler (NT0H57JA)
• VOA tray (two VOAs) (NT0H31AG)
Follow this procedure to install west and east optical trays in a drawer. For
information on equipment locations, see the chapter “Site requirements and
equipping rules” in Network Planning and Link Engineering, 323-1701-110.
For more information on optical trays and drawers, see “OSC circuit packs”,
“C&L splitter/coupler”, “1310 nm splitter/coupler” and the “OMX modules”
in Hardware Description, 323-1701-102.

Depending on the span losses associated with the link, attenuation may be
required in support of these trays. For more information about attenuators,
refer to Network Planning and Link Engineering, 323-1701-110.

Normally, these trays are shipped installed in a drawer. Use this procedure
when you have an empty drawer and you have to install a tray in that drawer.

Requirements
Before you start this procedure, you must have completed Procedure 4-21
“Installing and grounding equipment drawers”. Table 4-24 on page 4-145 lists
the tools and materials that you must use.

When you complete this procedure, the west and east optical trays are installed
in the drawer.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-164 Installing Optical Metro 5200 shelves and equipment

Procedure 4-27 (continued)


Installing optical trays in a drawer

Action
Step Action

Note: During the installation, you can use the west and east labels shipped
with the drawer to identify your west and east trays. For the OSC
splitter/coupler tray with dual taps, Nortel recommends that you place the
east and west labels on the left side of the LED windows on the faceplate of
the drawer.
1 Press and hold the front locking tabs on each side of the drawer with your
index fingers. Pull out the drawer until it is fully open.
2 Take note of the vintage of the drawer:
• yellow chromate finish drawer
• black painted finish drawer
3 Take note of the vintage of the optical tray:
• yellow chromate finish tray
• black painted finish tray
4
CAUTION
Risk of equipment incapability
If you want to install a tray that has a black painted
finish into a NT0H57BA drawer that has a yellow
chromate finish, then you must use an NT0H57BF tray
conversion kit.

Select your next step.


If you have the following combination Then
a yellow chromate finish drawer and a go to step 5
black painted finish tray
a yellow chromate finish drawer and a go to step 6
yellow chromate finish tray
a black painted finish drawer and a go to step 7
black painted finish tray
a black painted finish drawer and a contact your next level of support
yellow chromate finish tray
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-165

Procedure 4-27 (continued)


Installing optical trays in a drawer

Step Action

5 Attach conversion plate to the underside of module with four 4-40 flat head
screws provided.
6 Put the tray to either the left or right side of the drawer and fasten the tray to
the drawer using the two screws for the front and back of the drawer as
follows:
• Insert a screw through the hole at the front of the tray into the hole at the
front of the drawer and tighten.
• Insert a screw through the hole at the rear of the tray into the hole in the
back of the drawer and tighten.
Go to step 8.
7 Put the tray to either the left or right side of the drawer, insert the tab at the
front of the tray into the slot on the drawer, and fasten the tray to the drawer
using the screw for the back of the drawer as follows:
• Insert a screw through the hole at the rear of the tray into the hole in the
back of the drawer and tighten.
Note: If applicable, you must remove dust caps from the front of the
monitoring ports of the OSC splitter/coupler tray with dual taps (NT0H57GA),
to be able to insert the tray into the drawer.
8 Repeat step 1 through step 4 to install the other tray in the other side of the
drawer.
Note: If you removed the dust caps from the front of the monitoring ports of
the OSC splitter/coupler tray with dual taps (NT0H57GA), you can now place
them on the monitoring ports.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-166 Installing Optical Metro 5200 shelves and equipment

Procedure 4-28
Installing or removing a shelf cover
Follow this procedure to install or remove a shelf cover. The shelf cover covers
the card cage, the fiber-optic management comb, and provides electromagnetic
interference (EMI) shielding.

Two shelf cover designs exist:


• a shelf cover with two latches at the top (on the outside) and two spring
hinges (on the inside) that mount on two pivot pins located at the sides of
the shelf above the horizontal fiber management tray. This type of shelf
cover remains hinged to the shelf.
• a shelf cover with two latches at the top that mount on two pivot pins
located at the sides of the shelf above the horizontal fiber management tray.
This type of shelf cover is not secured to the shelf until you latch it in the
closed position (see the DANGER related to handling this shelf cover).

DANGER
Risk of personal injury or equipment damage
Do not let go of this type of shelf cover when you open
it. This type of shelf cover is not permanently attached
or secured to the shelf and you must remove the door
completely. If you let go of the shelf cover when you
open it, you can cause personal injury, damage to the
equipment, or both.

For both types of shelf cover designs, see the CAUTION related to managing
fiber-optic cables.

Precautions
CAUTION
Risk of equipment damage
Make sure that all fiber-optic cables are installed correctly in
the fiber guides and routed within the fiber trough before you
close or open the shelf cover (see Figure 4-100). Failure to
protect the fibers can cause damage to the cables or result in a
service outage.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-167

Procedure 4-28 (continued)


Installing or removing a shelf cover

Action
Step Action

1 If you want to Then go to


install a shelf cover with spring hinges on inside step 2
remove a shelf cover with spring hinges on inside step 5
install a shelf cover without spring hinges step 8
remove a shelf cover without spring hinges step 11

Installing a shelf cover (with spring hinges on inside)


2 Insert one of the spring hinges (of the shelf cover) over its pivot pin at the side
of the shelf (see Figure 4-101 on page 4-171).
3 Retract the other spring hinge (of the shelf cover), insert it over its pivot pin at
the side of the shelf, and release to secure into place (see Figure 4-102 on
page 4-172).
4
CAUTION
Risk of fiber damage
Make sure that all fibers that feed into the circuit packs
are completely in the fiber guide holes at the bottom of
the shelf and routed within the fiber trough before you
close the shelf cover (see Figure 4-100). Failure to
protect the fibers before you close the shelf cover can
cause fiber pinching.

Close the shelf cover. When the shelf cover is firmly in place, release the lock
latches to secure the shelf cover to the shelf.
You have completed this procedure.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-168 Installing Optical Metro 5200 shelves and equipment

Procedure 4-28 (continued)


Installing or removing a shelf cover

Removing a shelf cover (with spring hinges on inside)


5
CAUTION
Risk of fiber damage
Make sure that all fibers that feed into the circuit packs
are completely in the fiber guide holes at the bottom of
the shelf and routed within the fiber trough before you
open the shelf cover (see Figure 4-100). Failure to
protect the fibers before you open the shelf cover can
cause fiber pinching.

Unlatch the shelf cover and open towards you.


The shelf cover remains hinged to the shelf.
6 Hold the shelf cover with one hand while you retract one of the spring hinges.
7 Remove the shelf cover.
You have completed this procedure.
Installing a shelf cover (without spring hinges)
8 Line up the shelf cover with the two pivots at the sides of the shelf (see Figure
4-103 on page 4-172).
9
CAUTION
Risk of fiber damage
Make sure that all fibers feeding into the circuit packs
are completely in the fiber guide holes at the bottom of
the shelf before closing the shelf cover (Figure 4-100).
Failure to protect the fibers before you close the shelf
cover can cause fiber pinching.

DANGER
Risk of personal injury or equipment damage
The shelf cover is not secured to the shelf until you latch
it in the closed position. Do not let go of the shelf cover
before it is latched. If you let go of the shelf cover when
you open it, you can cause personal injury, damage to
the equipment, or both.
Without letting go, rest the shelf cover on the pivots and hold the latches on
each side of the shelf cover open.
10 Close the shelf cover. When the shelf cover is in firmly place, release the lock
latches to secure the shelf cover to the shelf.
You have completed this procedure.
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-169

Procedure 4-28 (continued)


Installing or removing a shelf cover

Step Action

Removing a shelf cover (without spring hinges)


11
CAUTION
Risk of fiber damage
Make sure that all fibers that feed into the circuit packs
are completely in the fiber guide holes at the bottom of
the shelf and routed within the fiber trough before you
open the shelf cover (see Figure 4-100). Failure to
protect the fibers before you open the shelf cover can
cause fiber pinching.

Unlatch the shelf cover and open towards you.


12
DANGER
Risk of personal injury or equipment damage
Do not let go of the shelf cover when you open it. The
shelf cover is not permanently attached or secured to
the shelf and you must remove the door completely. If
you let go of the door when you open it, you can cause
personal injury, damage to the equipment, or both.

Without letting go, disengage the shelf cover from the two pivots at the sides
of the shelf.
13 Remove the shelf cover.
—end—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-170 Installing Optical Metro 5200 shelves and equipment

Figure 4-100
Protecting fibers in fiber guides and in fiber trough
OM1307p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Metro 5200 shelves and equipment 4-171

Figure 4-101
Inserting a shelf cover spring hinge over a pivot pin
OM3079t

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
4-172 Installing Optical Metro 5200 shelves and equipment

Figure 4-102
Shelf cover–shown installed (with spring hinges on inside)
OM3080t

Figure 4-103
Installing or replacing a shelf cover (without spring hinges on inside)
OM0138t

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
5-1

Installing Optical Multiservice Edge 1110


equipment 5-
Use the procedures in this chapter to
• install the Optical Multiservice Edge 1110 (OME1110) in one of the
following equipment racks:
— 19-inch equipment racks with EIA wide, universal, or 25-mm hole
spacing
— 23-inch equipment racks with EIA wide, universal, or 25-mm hole
spacing
— European Telecommunications Standards Institute (ETSI) (535-mm)
equipment racks or cabinets with ETSI 25-mm hole spacing
Note: The procedures in this chapter assume that you are using a standard
7-ft equipment rack.

• wall mount the OME1110 module


• ground the OME1110 module
• install the required small form factor pluggable (SPF) modules
• install the required peripheral cables (power cables, Ethernet cables)
• route and connect the required optical patch cords
The OME1110 module interoperates with the Muxponder 2.5 Gbit/s FC/GbE
EFM circuit pack using the IEEE 802.3ah feature. For details, see Network
Planning and Link Engineering, 323-1701-110.

An Enhanced Shelf Processor (eSP) is required if Optical Multiservice Edge


1110 (OME1110) is deployed and Ethernet in the First Mile (EFM)
functionality is used.

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
5-2 Installing Optical Multiservice Edge 1110 equipment

This chapter includes the following sections:


• “Requirements” on page 5-2
• “Precautions” on page 5-3
• “Before you start” on page 5-3
• “Procedure list” on page 5-4

Requirements
Table 5-1 lists the tools and materials that you require to complete the
procedures in this chapter.

Table 5-1
Tools and materials required to perform the procedures in this chapter

Item Quantity Supplied √

#1 Phillips screwdriver 1 no

#2 Phillips screwdriver 1 no

Torque wrench 1 no

Mounting brackets for: 1 set of each yes (part of OME1110 kit


• 19-inch rack NTK935BAE5)

• 23-inch rack
• ETSI rack
• wall mounting
Mounting screws and lockwashers as required
for mounting brackets

Hardware to mount OME1110 to as required


rack or wall (screws, anchors)

Screws and lockwashers as required

Hardware for ground cable (screws, 1


lockwashers, two-hole lug for #6
AWG ground cable)

Ground cable — no

Rubber feet 4 yes (part of OME1110 kit


NTK935BAE5)

Electrostatic device (ESD) ground 1 no


strap

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Multiservice Edge 1110 equipment 5-3

Table 5-1 (continued)


Tools and materials required to perform the procedures in this chapter

Item Quantity Supplied √

Small form factor pluggable (SFP) 2 (1 for line side and 1 for no (ordered separately)
modules client side) Note: These items are
Power cable 2 (for redundancy) not part of the OME1110
kit NTK935BAE5.
Optical patch cord 2 (1 for line side and 1 for
client side)

Precautions
CAUTION
Risk of equipment damage
Make sure you know how to handle electronic components
correctly before you start installation procedures. Incorrect
handling can cause damage to static-sensitive components.

CAUTION
Risk of shelf malfunction
Nortel recommends that you do not use cellular phones at any
Optical Metro 5200 site. The use of cellular phones in
proximity to Optical Metro 5200 equipment can cause shelf
malfunction.

Before you start


Before you start the procedures in this chapter, make sure that you have
• determined your site requirements
• determined your equipment requirements
• reviewed the “Observing safety guidelines” chapter in this book
• an Enhanced Shelf Processor (eSP) installed in the Optical Metro 5200
shelf if Optical Multiservice Edge 1110 (OME1110) is deployed and
Ethernet in the First Mile (EFM) functionality is used

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
5-4 Installing Optical Multiservice Edge 1110 equipment

Procedure list
Table 5-2 lists the procedures in this chapter.

Table 5-2
Shelf installation procedures
Procedure Page Comments √

5-1 Installing an OME1110 module 5-5 Required. This procedure includes instructions for
grounding the OME1110 module.

5-2 Installing an SFP into an 5-12 Required.


OME1110 module

5-3 Connecting power cables to an 5-15 Required.


OME1110 module
5-4 Connecting optical patch cords 5-17 Required.
to an OME1110 module

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Multiservice Edge 1110 equipment 5-5

Procedure 5-1
Installing an OME1110 module
Use this procedure to install an Optical Multiservice Edge 1110 (OME1110)
module into one of the following racks:
• 19-inch or 23-inch rack
• European Telecommunications Standards Institute (ETSI) rack
600 mm x 300 mm; for open rack only
Also, use this procedure to wall mount the OME1110 module.

This procedure includes instructions on how to ground the OME1110 module.

The OME1110 kit (NTK935BAE5) includes


• one OME1110 module
• one pair of mounting brackets for
— a 19-inch rack
— a 23-inch rack
— an ETSI rack
— wall mounting
• other related hardware (screws, lockwashers, anchors, two-hole lug) as
listed in Table 5-1.
Note: A ground cable is not supplied.

Before you start


Make sure that you
• read and understand the safety guidelines in Chapter 1
• are familiar with the manufacturer’s torque specifications for the 19-inch,
23-inch, or ETSI rack, and for the mounting brackets, as required
• allow one empty rack unit (1U) above the OME1110 module in the rack
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
5-6 Installing Optical Multiservice Edge 1110 equipment

Procedure 5-1 (continued)


Installing an OME1110 module

Tools and materials


• Phillips No. 1 screwdriver
• Phillips No. 2 screwdriver
• torque wrench
• ground cable
• electrostatic device (ESD) wrist strap or ESD foot straps
• engineering documentation package (EDP), installation documentation
package (IDP), or equivalent site/network engineering plans

Action
Step Action

1
CAUTION
Risk of damage to module
Wear an antistatic wrist strap to protect the equipment
from static damage. Connect the electrostatic device
(ESD) wrist strap to the ESD jack on the shelf or
module.

Attach your ESD wrist strap to the ESD jack on the shelf or module or wear
ESD foot straps.
2 Unpack and inspect the OME1110 module and contents of the kit.
3 Identify the hardware that you require for this procedure. For a front view of
the OME 1110 module, see Figure 5-1.
4 Determine the appropriate mounting hole position on the rack or wall.
Note 1: Make sure that you allow one empty rack unit (1U) above the
OME1110 module in the rack.
Note 2: For details, see the engineering documentation package (EDP),
installation documentation package (IDP), or equivalent site/network
engineering plans.
5 If you are Then
installing into a 19-inch rack step 6
installing into a 23-inch rack step 6
installing into an ETSI rack step 6
wall mounting step 8
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Multiservice Edge 1110 equipment 5-7

Procedure 5-1 (continued)


Installing an OME1110 module

Step Action

Securing mounting brackets for installation into a 19-inch, 23-inch, or ETSI rack
6
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the appropriate mounting
brackets to the OME1110 module with the mounting
screws. Otherwise, you risk damaging the equipment.

Attach the mounting brackets (for a 19-inch rack, a 23-inch rack, or and ETSI
rack) using the appropriate mounting screws (four in total, two for each
mounting bracket). Torque the mounting screws to the manufacturer’s torque
specifications.
As a sample of a front view of an OME 1110 module with mounting brackets
attached, see Figure 5-2 (which applies to the 19-inch rack).
7
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the OME1110 module
mounting brackets to the rack with the mounting
screws. Otherwise, you risk damaging the equipment.

Use the mounting screws appropriate to the rack to attach the OME1110
module to the rack. Torque the mounting screws to the manufacturer’s torque
specifications.
Go to step 11.
Wall mounting an OME1110 module
8 Prepare the wall to mount the OME1110 module (for example, by installing
anchors, which are supplied in the installation kit with the wall mounting
screws).
9
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the wall mounting
brackets to the OME1110 module with the mounting
screws. Otherwise, you risk damaging the equipment.

Attach the wall mounting brackets to the OME1110 module using the
appropriate mounting screws (four in total, two for each mounting bracket).
Torque the mounting screws to the manufacturer’s torque specifications.
For a front view of an OME 1110 module with wall mounting brackets, see
Figure 5-3.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
5-8 Installing Optical Multiservice Edge 1110 equipment

Procedure 5-1 (continued)


Installing an OME1110 module

Step Action

10 Secure the OME1110 module to the wall in the required position using the
wall mounting screws.
You can position the OME1110 module horizontally or vertically based on site
requirements (for sample placements, see Figure 5-4 and Figure 5-5,
respectively).
Go to step 11.
Grounding an OME1110 module
11 Ground the OME1110 module by performing step 12 to step 18.
12 Strip approximately 12 mm (0.5 in.) of insulation from the end of the ground
wire. Insert the wire into the double hole compression lug and crimp the wire
to the lug.
13 Using two of the appropriately sized screws provided, attach one end of the
ground wire to the left side of the rack where the metallic grounding strip that
connects to the system grounding point is located.
14 Route the ground cable to the left hand side of the OME1110 module.
15 Cut the ground cable to the correct length.
16 Strip approximately 12 mm (0.5 in.) of insulation from the other end of the
ground wire. Insert the wire into the double hole compression lug and crimp
the wire to the lug.
17 Using the appropriate screws attach the ground lug to the OME1110 module.
18
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the ground lug to the rack
ground with the thread-forming screw. Otherwise, you
risk damaging the equipment.

Torque the screws to the manufacturer’s torque specifications.


—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Multiservice Edge 1110 equipment 5-9

Figure 5-1
OME1110 module—front view
OM3206

Figure 5-2
OME1110 module with mounting brackets for 19-inch rack—front view (sample)
OM3211

Figure 5-3
OME1110 module with wall mounting brackets—front view
OM3207

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
5-10 Installing Optical Multiservice Edge 1110 equipment

Figure 5-4
OME1110 module—sample wall mounting position—horizontal
OM3209

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Multiservice Edge 1110 equipment 5-11

Figure 5-5
OME1110 module—sample wall mounting position—vertical
OM3210

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
5-12 Installing Optical Multiservice Edge 1110 equipment

Procedure 5-2
Installing an SFP into an OME1110 module
Use this procedure to install a small form factor pluggable (SFP) module into
an OME1110 module. You install one SFP for the client side and one SFP
module for the line side.

ATTENTION
If you are replacing an SFP in a live system, do not use this procedure.
Instead, use Procedure 4-1 in Maintenance and Replacement Procedures,
323-1701-546.

ATTENTION
When installing Laser Device modules in this product assure that they are on
file with CDRH and the class level of emissions produced by the unit are
under Class I emission levels. The supported pluggable transceivers for the
OME1110 are on file with the US FDA (CDRH) and are Class I SFPs.

Before you start


The customer must order client-side and line-side small form factor pluggable
(SFP) modules separately. They are not included as part of NTK935BAE5. For
ordering information, see Chapter 13 in Part 3 of Network Planning and Link
Engineering, 323-1701-110.

Tools and materials


• two SFPs (one for the client side and one for the line side)
• electrostatic device (ESD) wrist strap or ESD foot straps
• engineering documentation package (EDP), installation documentation
package (IDP), or equivalent site/network engineering plans
—continued—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Multiservice Edge 1110 equipment 5-13

Procedure 5-2 (continued)


Installing an SFP into an OME1110 module

Action
Step Action

1
CAUTION
Risk of damage to equipment
Electrostatic discharge (ESD) can damage
electrostatic-sensitive devices. Always connect
yourself to ground (ESD jack on the shelf or module)
before you handle an electrostatic-sensitive device.

Attach your ESD wrist strap to the ESD jack on the shelf or module or wear
ESD foot straps.
2 Unpack the SFP module (see Figure 5-6).
3 Determine the appropriate SFP receptacle on the OME1110 module into
which you will insert the SFP module.
Note: For details, see the engineering documentation package (EDP),
installation documentation package (IDP), or equivalent site/network
engineering plans.
4 Slide the SFP half way into the SFP receptacle.
5 Hold the SFP module with one hand and with the other hand release the
latch.
Note: The latch is a wire frame around the SFP module. To release the latch,
swing the wire frame down (see Figure 5-7).
6 With both thumbs pressed against the face edges of the SFP module, slide
the SFP module into the SFP receptacle until the SFP module engages.
7 Close the latch.
8 Repeat step 2 to step 7 for the other SFP module.
9 Protect unused ports at all times by leaving dust covers on unused ports (in
this case, the third unused SFP port).
—end—
Figure 5-6
SFP module (photo)—latch closed
OM2659p.jpg

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
5-14 Installing Optical Multiservice Edge 1110 equipment

Figure 5-7
SFP module–latch open
OM2913p

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Multiservice Edge 1110 equipment 5-15

Procedure 5-3
Connecting power cables to an OME1110 module
Use this procedure to connect power cables to an OME1110 module.

The OME1110 equipment is equipped with two AC power receptacles, which


provides power supply redundancy.

Before you start


Make sure that you have the required power cables.

The customer must order two power cables separately for each OME1110
module. They are not included as part of NTK935BAE5. For ordering
information, see Chapter 13 in Part 3 of Network Planning and Link
Engineering, 323-1701-110.

Tools and materials


• AC power cables (two required for redundancy)
• electrostatic device (ESD) ground strap
• engineering documentation package (EDP), installation documentation
package (IDP), or equivalent site/network engineering plans

Action
Step Action

1 Make sure that all power sources to the OME1110 module are shut off.
2 Make sure that you have the correct power cables.
Note: For details, see the engineering documentation package (EDP),
installation documentation package (IDP), or equivalent site/network
engineering plans.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
5-16 Installing Optical Multiservice Edge 1110 equipment

Procedure 5-3 (continued)


Connecting power cables to an OME1110 module

Step Action

3
CAUTION
Risk of damage to equipment
Electrostatic discharge (ESD) can damage
electrostatic-sensitive devices. Always connect
yourself to ground (ESD jack on the shelf or module)
before you handle an electrostatic-sensitive device.

Attach your ESD wrist strap to the ESD jack on the shelf or module or wear
ESD foot straps.
Connecting a power cable
4 Connect a power cable to one of the AC power receptacles on the front of the
OM1110 module.
5 For redundancy, connect a second power cable to the second AC power
receptacle.
6 Connect the other ends of the power cables to the power source.
—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Installing Optical Multiservice Edge 1110 equipment 5-17

Procedure 5-4
Connecting optical patch cords to an OME1110
module
Use this procedure to connect optical patch cords to an OME1110 module.

Note: The OME1110 module can only operate when connected to a


Muxponder 2.5 Gbit/s FC/GbE EFM circuit pack. For connecting the
associated optical patch cords to the Muxponder 2.5 Gbit/s FC/GbE EFM
circuit pack, see Procedure 9-6.

Before you start


Make sure that you have two duplex optical patch cords (one for the line side
and one for the client side).

The customer must order optical patch cords separately for each OME1110
module and Muxponder 2.5 Gbit/s FC/GbE EFM connection. Optical patch
cords are not included as part of NTK935BAE5. For ordering information, see
Chapter 13 in Part 3 of Network Planning and Link Engineering,
323-1701-110.

Tools and materials


• optical patch cords (one for client side and one for line side)
• electrostatic device (ESD) ground strap
• engineering documentation package (EDP), installation documentation
package (IDP), or equivalent site/network engineering plans

Action
Step Action

1 Make sure that all power sources to the OME1110 module are shut off.
2 Make sure that you have the correct optical patch cords.
Note: For details, see the engineering documentation package (EDP),
installation documentation package (IDP), or equivalent site/network
engineering plans.
—continued—

Installing Optical Metro 5200 Shelves and Components, Part 1 of 2 323-1701-201 Rel 11.0 Iss 1 Std
5-18 Installing Optical Multiservice Edge 1110 equipment

Procedure 5-4 (continued)


Connecting optical patch cords to an OME1110 module

Step Action

3
CAUTION
Risk of damage to equipment
Electrostatic discharge (ESD) can damage
electrostatic-sensitive devices. Always connect
yourself to ground (ESD jack on the shelf or module)
before you handle an electrostatic-sensitive device.

Attach your ESD wrist strap to the ESD jack on the shelf or module or wear
ESD foot straps.
Preparing optical patch cords
4 Label the optical patch cords (Procedure 9-1).
5 Clean the connectors of the optical patch cords (see Chapter 10).
Connecting client-side and line-side optical patch cords to SFPs on the OME1110 module
6 Connect the optical patch cords to the client-side SFP module.
7 Connect the optical patch cords to the line-side SFP module.
Protecting unused ports with dust covers
8 Protect unused ports at all times by leaving dust covers on unused ports.
—end—

Optical Metro 5100/5200 323-1701-201 Rel 11.0 Iss 1 Std Sep 2009
Nortel
Optical Metro 5100/5200
Installing Optical Metro 5200 Shelves and
Components, Part 1 of 2
Copyright © 2000–2009 Nortel Networks, All Rights Reserved

This document is protected by copyright laws and international treaties. All


information, copyrights and any other intellectual property rights contained in this
document are the property of Nortel Networks. Except as expressly authorized in
writing by Nortel Networks, the holder is granted no rights to use the information
contained herein and this document shall not be published, copied, produced or
reproduced, modified, translated, compiled, distributed, displayed or transmitted, in
whole or part, in any form or media.

This information is provided “as is”, and Nortel Networks does not make or provide
any warranty of any kind, expressed or implied, including any implied warranties of
merchantability, non-infringement of third party intellectual property rights, and
fitness for a particular purpose.

Nortel, the Nortel logo, the Globemark, and OPTera are trademarks of Nortel
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Photonic Networks and LightLEADER are trademarks of Lynx Photonic Networks,
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Lynx Photonic Networks, Inc copyright information used with permission of Lynx
Photonic Networks, Inc.

323-1701-201
Standard Release 11.0 Issue 1
September 2009
Printed in Canada

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