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Exhibit A - Sow (Eal-18-0034)
Exhibit A - Sow (Eal-18-0034)
EXHIBIT A
SCOPE OF WORK
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CONTENT
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Abbreviations
GH Gathering Hub
GS Gathering Station
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QA Quality Assurance
QC Quality Control
WS Well Site
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1.0 INTRODUCTION
1.1 General
The Hassi Bir Rekaiz (HBR) permits consist of Blocks 443a, 424a, 415 and extending
to 414ext. It is located in the El Oued/Ouargla region, about 129 kilometres to the east
of Hassi Messaoud in Algeria.
The contract was awarded by ALNAFT to Consortium of PTTEP (Operator), CNOOC
and SONATRACH (SH) with the participation sharing of 24.5%, 24.5% and 51%
respectively.
HBR Production Development Plan (POD) was approved by ALNAFT in April 2018.
HBR Development is divided into two phases. Phase 1 will be the fast track
development in order to get early oil production which is planned in mid of 2020. Oil
production from HBR wells flow through gathering stations, gathering hub before
routing via export pipeline to Rhourde El Baguel (REB) existing production facility of
SONATRACH (about 130 km from HBR field) for further oil and gas processing. Due
to salinity of oil is quite high, Desalter system is required to reduce salinity to meet
project specification.
The followings are the main facilities considered for HBR Field development phase 1:
Well sites (WS) x 17
Gathering Stations (GS) and Gathering Hub (GH)
Flowline (Above ground), Trunk line (Underground)
Export pipeline from HBR to REB (Underground).
Related utilities system such as power supply, fibre optic cables and solar power
system, etc.
Receiving HBR production facilities at REB including slug catcher, desalter
system etc.
The location of HBR field is shown in Figure 1.
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REB is existing facilities where some systems in plant have to be upgraded to support
oil production from HBR. Figure 2 shows details of new units to be installed in REB in
red line.
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1.2 Definitions
For the purpose of this specification, the following definitions apply:
CONTRACTOR EP CONTRACTOR.
Requirements of this document shall be enforced
at all levels of the CONTRACTOR’S procurement
process. COMPANY shall have access to all
CONTRACTOR’S Suppliers to the same extent as
required by CONTRACTOR.
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2.1 General
This WORK is a single CONTRACT for engineering design, procurement, Supervision
of Installation, Pre-commissioning, Commissioning & Start-Up of the Desalter System
and related systems at Site. This WORK forms the basis of a fixed price “Lump-Sum”
CONTRACT for the supply of Materials and Equipment and services and daily rate for
CONTRACTOR Field Service PERSONNEL.
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2.3.1.1 On-Skid
The WORK includes the studies, designs, procurement, fabrication, transports and
installation supervision of related structural systems. The structural systems shall
comprise of, but not limited to, the following:
• All Equipment Support Structures and skid
• Cable ladder/Tray supports
• All platforms, ladders, handrails, casing and access ways for operation and
maintenance
• All Equipment housing
• All structural systems which form part of procured packaged Equipment
• All lifting and installation materials
• All connection, plates, bolt, nut, templates and all steel works accessories
2.3.1.2 Off-Skid
The WORK includes the studies, designs and installation supervision of related
structural systems. The structural systems shall comprise of, but not limited to, the
following:
• All Piping Support Structures/Foundation
• Cable ladder/Tray supports
• All platforms, ladders, handrails, casing and access ways for operation and
maintenance
• All lifting and Installation materials
• All connection, plates, bolt, nut, templates and all steel works accessories
• All crossing, trenching, encasement, pipe anchor
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The CONTRACTOR shall make use of criticality assessment programs to assess and
specify the inspection, quality control and test requirements for each item ordered and
shall justify those requirements for review by the COMPANY.
The CONTRACTOR shall provide the mechanical handling study such that it identifies
all devices, lifting beams, spreader bar cranes, anchors, and ensure that adequate
access, laydown and storage areas and pad eyes are provided in the facilities to meet
the studied constructability, installation, operating and maintenance criteria.
Notwithstanding acceptance by COMPANY, the CONTRACTOR represents and
warrants that all or any portion of the WORK, Equipment, Materials and GOODS
including those manufactured, prepared or supplied by SUBCONTRACTOR, Suppliers
or Vendors under this CONTRACT, will be new and unused, complete in all their parts,
will be free from defects (whether latent or patent) in design, materials and
workmanship, and will be jointly and severally fit for their intended purposes.
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The CONTRACTOR shall provide sufficient resources to effectively plan and manage
the WORK, including establishment and operation of quality assurance and control
measures, material procurement, expediting, inspection and control procedures
including securing of all necessary permits and approvals.
The CONTRACTOR shall provide active management, direction and supervision of the
WORK, including, but not limited to, the following:
(i) Management of the design engineering, Equipment and Materials supply and
transportation, supervision of pre-commissioning, commissioning and start
up assist.
(ii) Coordinating and organizing the WORK;
(iii) Submission to, obtaining all approvals / certification and satisfying all other
requirements of the Competent Authorities and relevant Algerian regulatory
bodies and agencies in relation to the WORK. In case the presence of the
COMPANY is required by the Competent Authorities as an intermediary
between them and the CONTRACTOR the whole responsibilities remain
under the CONTRACTOR;
(iv) Monitoring of progress and comparison of actual performance with the
detailed WORK schedules and reporting of deviations to the management of
the CONTRACTOR and the COMPANY;
(v) Production of progress reports in weekly and monthly basis.
(vi) Resolving all disputes related to the WORK;
(vii) Resolving all disputes between his SUBCONTRACTORS;
(viii) Ensuring the obligations and responsibilities of the CONTRACT are fully
complied with; and
(ix) Ensuring the progress of the WORK is in accordance with the WORK
schedule and the CONTRACT.
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execution of the WORK or of any temporary WORK and shall do so at such times as
not to delay or disrupt the progress of the design, WORK or the project.
In addition, the CONTRACTOR shall also comply in all other respects with all
provisions of any such notices, written law, regulations or by-laws which may be
applicable to the design or the WORK or to any temporary WORK and shall keep
COMPANY indemnified against all penalties and liabilities of every kind for breach of
any such provisions.
Save for approvals already obtained by COMPANY at the date hereof, the
CONTRACTOR shall also obtain all necessary approvals from regulatory or statutory
authorities such as DPEM, ARH, ONML and others for the design and the WORK
which shall include but not be limited to the planning permission, fabrication package
and transportation materials.
3.4.1 General
The execution of CONTRACTOR with quality control shall be fully documented in
procedures to be approved by the COMPANY. These shall include but not be limited
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3.4.2 Vendor/SUBCONTRACTOR
For all activities, inspection and test plans (ITPs) shall be developed and implemented
by the CONTRACTOR, SUBCONTRACTORs and Vendors. These shall cover the
following areas in a matrix format:
• Quality verification activity/stage
• Reference document/procedure or method statement to perform activity
including specific reference to actual section/page
• Acceptance criteria
• Records produced
The ITP shall cover the major quality related activities in chronological order from initial
drawings through manufacturing/construction, process controls to final testing,
documentation and certification.
Against each activity/stage space shall be provided for all parties including the
COMPANY to mark their QC involvement.
COMPANY shall have the right to review and approve all ITPs and procedures and
add their comment/actual witness involvement. COMPANY intervention / witness shall
be decided in accordance with risk/ criticality output.
All CONTRACTOR Supplier inspection reports and release notes shall be made
available to COMPANY, if/when requested. These reports shall typically include:
• Documentation approval status
• Problems/areas of concern
• New and outstanding non-conformance’s
• Detail reference to ITP stage
• Written detail of WORK performed and acceptability to acceptance criteria
COMPANY shall have the right to witness any test. Where COMPANY has marked
involvement on the ITP, written notice should be given 45 calendar days in advance
and confirmation of the stage 72 hours prior to the actual activity.
COMPANY shall also have the right to call for inspection hold points. The same
conditions for notification shall apply. COMPANY however does not intend to specify
hold points unless exceptional circumstances arise. Any delays due to late notification
or late cancellation shall be borne by CONTRACTOR.
Where materials are ordered and manufacturing is scheduled to start before full ITP
approval, the CONTRACTOR shall ensure that as a minimum commented approval of
relevant sections of the ITP is obtained prior to the WORK starting.
The CONTRACTOR shall hold pre-inspection meetings (PIMs) with all high and
medium risk/ criticality with Vendors/SUBCONTRACTORs and on fabrication before
any physical WORK commence. These meetings shall confirm that all technical points
are understood, the relevant documentation are approved, and that all QC activities to
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be undertaken are recorded on the ITP and understood. Third Parties should attend
where they are to be involved in the inspection activities. COMPANY may also attend
these meetings.
If any conflict is not resolved, CONTRACTOR shall notify COMPANY of such fact for
COMPANY’s specific instruction.
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In the event that the CONTRACTOR wishes to seek from the COMPANY a concession
or waiver of any of the technical requirements of the CONTRACT, the CONTRACTOR
shall submit a CHANGE ORDER Request for COMPANY approval.
4.1 General
The CONTRACTOR shall perform the engineering design in conformance with this
scope of WORK and other parts of the ITT document.
When and where it is necessary for the COMPANY to obtain information from
CONTRACTOR PERSONNEL at these locations, usage of video-conference,
electronic mail and group telecommunications shall be made available by the
CONTRACTOR for efficient conduct of the WORK.
The CONTRACTOR shall organize and undertake all activities, including but not
limited to:
1. Detail design of all civil, structural, process, utility, electrical, mechanical,
piping, control and protection instrumentation, and safety, reliable and
operational facilities. This includes maintaining and providing copies of all
calculations and providing same to the COMPANY in original electronic format.
2. Prepare all necessary, Approved for Design (AFD), Approved for Construction
(AFC) Drawings and As-Built Drawings, P&IDs, Data Sheets, Specifications,
and equipment lists sufficient to fully describe all components for procurement,
fabrication, transportation, storage, installation, Commissioning, Start-up and
operation and all documents specified in Exhibit D - Documents to be submitted
to COMPANY.
3. Amend and/or update the project specifications, drawings, data sheets,
equipment lists and studies developed during execution to meet project specific
requirements as well as to provide a clear, concise technical documentation
package. Prepare any additional specifications required for the WORK not
included in the execution documentation. These Specifications shall cover the
design, manufacture, construction, Commissioning and operation of the
equipment.
4. Maintain a design change control system.
5. Complete all necessary material take-offs.
6. Produce fabrication drawings, as required.
7. The minimum codes, standards and specifications to which the WORK shall be
executed are included in Exhibit E - DESIGN DOSSIER. Where the necessary
information is not provided in Exhibit E - DESIGN DOSSIER, CONTRACTOR
shall refer to the COMPANY for resolution.
8. Preparation and maintenance of CONTRACTOR’s Design Report. This shall
include summary of final design, basis, calculations etc.
9. The CONTRACTOR shall perform all required engineering and shall maintain
a dedicated qualified engineering design team required to complete the design,
construction support engineering for the WORK listed as it progresses through
until operation.
10. Supply all Materials and Equipment in accordance with COMPANY approved
specifications, and data sheets.
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4.2.3 Documentation
The CONTRACTOR shall prepare all documents including drawings, specifications,
calculations etc. required to perform the WORK. This shall include all documents
described or listed in this scope of WORK, all documents listed in the project
specifications and any other documents that the COMPANY or the CONTRACTOR
deem necessary to fully define, build and operate the PERMANENT WORK.
CONTRACTOR shall number and update all drawings and document numbering in
accordance with the requirements described in the document “Operations Engineering
Technical Document Numbering” in Exhibit E – Design Dossier.
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The CONTRACTOR shall prepare a Master Document Register (MDR), which shall
include all CONTRACTOR supplied formal and detail design documentation. The
MDR shall be submitted to the COMPANY for review within 4 weeks after RELEASE
ORDER issue date.
The CONTRACTOR shall develop and maintain the MDR of all documents, showing
planned, forecast & actual dates, current percentage complete and status for each
document, which shall be subject to audit by the COMPANY at any time. The document
register shall include all documents to be produced and/or updated by CONTRACTOR
and all Supplier documents.
The document register developed from the minimum requirement shown in Exhibit D
– “Documents to be Submitted to COMPANY” of the CONTRACT shall be confirmed
and validated by the CONTRACTOR to include all design deliverables within 4 weeks
of RELEASE ORDER issue date. All construction/commissioning deliverables shall
be included within 10 weeks of RELEASE ORDER issue date.
As CONTRACTOR updates the document register, each document shall be identified
after approval from COMPANY as requiring either review, approval or only for
information.
From this Register of the CONTRACTOR's planned documents, the COMPANY shall
identify those which shall be submitted to the COMPANY for
review/approval/information. Exhibit D – “Documents to be Submitted to COMPANY”
identifies the minimum level of document review required by COMPANY.
CONTRACTOR shall prepare and maintain an index of all Supplier manuals. This shall
be maintained in an electronic format for eventual hand over to the COMPANY.
CONTRACTOR shall produce operating and maintenance manuals for all equipment,
including all equipment data books, operating instructions, maintenance instructions
and recommended spares lists for each item, as provided by Suppliers. The operating
and maintenance manuals (or procedures) shall be prepared in English and translated
into French. Both the operating and maintenance manuals are to be completed and
submitted to COMPANY together with delivery of Equipment and Materials to
construction Site.
COMPANY require detailed “valve-by-valve” operating procedures in order to verify
clear, complete procedures and to certify competency of operator’s knowledge and
interaction between control and process systems. The operating procedures for the
facilities shall be prepared by CONTRACTOR. COMPANY shall provide technical
support and recommendations during the review process. The operating procedures
shall require review and approval by COMPANY and shall include, as a minimum, but
not limited to: the following;
• System descriptions
• Technology descriptions
• How the system shall be started, operated and shut down, covering normal,
abnormal, and emergency situations
• Design limitations
• Operational set points
• Drawings (P&ID’s, Cause and Effects, etc)
• Any special operating procedures
• List of commissioning and recommended spare parts procured
• List of commissioning lubricants, chemicals and equipment
• List of operations and maintenance training requirements
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CONTRACTOR shall review the content of the maintenance manuals and ensure that
all technical requirements are included. The finalized maintenance manuals shall be
provided and submitted to COMPANY with delivery of Equipment and Materials to
construction Site.
Review of documents by COMPANY does not relieve CONTRACTOR of the
responsibility to provide complete, safe and operable facilities in full accordance with
COMPANY supplied documents and Scope of WORK. A program for document review
shall be submitted to COMPANY by CONTRACTOR within 4 weeks of RELEASE
ORDER issue date. It is the CONTRACTOR's responsibility to ensure that
COMPANY’s representatives are notified timely of the issue of key documents for
review and to expedite review to avoid delay to the WORK.
4.3 Facilities
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As part of the CONTRACTOR’s bid, he shall develop “Master Equipment List” and shall
include summary rating information (loads, dimensions, power output, etc) for each
equipment item included within his bid.
The CONTRACTOR shall review the process scheme in Exhibit E - DESIGN DOSSIER
and confirm that the basic design intent shall be achieved. The CONTRACTOR shall
assume full responsibility for the design. The CONTRACTOR shall incorporate
changes to the Process Design Basis identified within this Scope of WORK and update
the PFD’s and P&ID’s and other affected process and utility design documents based
upon the design developed to date.
The CONTRACTOR shall develop the detailed process design using information from
equipment Suppliers. All process and utility documentation shall be developed to AFC
issue level and maintained current thereafter as other disciplines complete their
detailing and final Supplier data becomes available. The CONTRACTOR shall
incorporate all relevant Supplier data into the process and utility documentation. The
COMPANY do not insist that the CONTRACTOR re-draw Supplier P&ID’s, providing
they are of a reasonable standard and include all necessary equipment, instrument,
valve tagging and line numbers in accordance with “Operations Engineering Technical
Document Numbering” in Exhibit E – DESIGN DOSSIER.
Any design development, which has the potential to affect the concept of the future
facilities shall be brought immediately to the attention of the COMPANY.
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The CONTRACTOR shall update the preliminary data sheets / specifications and
prepare any additional data sheets / specifications to enable tender / purchase
requisitions to be prepared in a timely manner to enable Supplier data to be
incorporated into the design. The CONTRACTOR shall produce all specifications, data
sheets, drawings and procedures required to complete the detailed design and studies.
The CONTRACTOR shall verify, endorse and correct any error on the provided FEED
documents. The CONTRACTOR shall be responsible for remedy WORK for any errors
or anomalies discovered during detailed design stage of the project. The terms
“Supplier” and “CONTRACTOR” in the provided FEED documents shall mean the EP
CONTRACTOR under this CONTRACT. The CONTRACTOR shall verify and assume
full responsibility for the basic and detailed design of the project inclusive of the design,
procurement, construction and commissioning for completion of the project, regardless
of whether or not such design and particulars are contained in the provided FEED
design documents and shall not make any claims based on any insufficiencies,
inaccuracies or omissions in the said design.
For the mechanical scope of WORK, the CONTRACTOR shall be responsible for
producing the following engineering and design deliverables, developing, updating and
submitting the following, but not limited to:
• All design documents, such as design basis, philosophies, drawings, data
sheets, specifications, reports, calculation manuals, equipment list, equipment
sizing and selection reports etc.
• All construction engineering documents for the fabrication, installation and
construction specifications, WORK method statements and procedures, shop
drawings, fabrication and field erection drawings, welding procedures and
welders qualification specifications
• Relevant QA/QC procedures and manuals
• Relevant Inspection and Test Plans (ITPs)
• All spare parts, tools and consumable lists
The design and engineering shall fulfil all other requirements for the quality, health,
safety and environmental specified by the project specifications, codes, standards and
Algerian regulations.
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ESD and interface signals between the Desalter System PLC and REB control system
shall be hardwired.
CONTRACTOR shall perform the detailed design calculations necessary to design and
select the appropriate instrumentation equipment to suit with all process conditions
requirements. All instrumentation calculations shall initially be performed by
CONTRACTOR and then verified by the supplier of the selected equipment with
CONTRACTOR provided sizing basis information.
A comprehensive instrument index shall be provided by CONTRACTOR. The index
shall contain all facility I/O including instrumentation (flow, pressure, temperature, level
and position), control valves, shutdown valves, and signals linked from the Package
control system (PLC) to electrical power system or MCC and any other interface
signals used by the existing REB control system.
The CONTRACTOR shall design all instrumentation and control systems required in
order to safely and effectively control and monitor all facilities.
The specification of package control and safety system design shall include, but not
be limited to, the following:
• ESD System
• Process Control System
• Human Machine Interface (HMI)
• System interfaces from mechanical packages and peripheral devices
The CONTRACTOR shall provide all principle control and safety system drawings
including, but not limited to, the following:
• Cause and effect chart
• System interfaces block diagram
• Logic diagram
• Process control description and control narrative
• Functional specification
• HMI graphics displays
• Pre-commissioning and commissioning procedures
The CONTRACTOR shall provide all instrumentation calculations and data sheets
including, but not limited to, the following:
• Datasheets for field instrument, control valve, actuated valve, pressure safety
valve, etc.
• Sizing calculation of field instruments, control valve, actuated valve, pressure
safety valve, etc.
• Instrument air usage calculation
• Safety and Hazardous area calculation
• Power consumption and heat dissipation calculation
Information on data sheets shall include, but not be limited to, design conditions,
design parameters, sizing, material specifications, calibration range etc.
Supplier makes and model number shall be clear in Supplier documentation for the
tagged equipment items.
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4.3.11 Tie-ins
The CONTRACTOR shall perform the detailed engineering for tie in with existing
facilities at REB in accordance with the requirements of Exhibit E - DESIGN DOSSIER.
The CONTRACTOR shall be responsible for verifying the tie-in points during this
project execution based on the scope of WORK described within this tender document.
The CONTRACTOR shall advise COMPANY the requirements of data and information
need to be obtained from the operators of the existing facilities such as survey and site
visit, etc.
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5.1 General
The CONTRACTOR shall be responsible for procuring and delivering to the Site all
Equipment, Materials, supplies and spare parts including the acquisition of all import
licenses and other permits required for the importation into and use in Algeria of all
items of Equipment, Materials, supplies and spare parts from sources outside Algeria.
Materials and Equipment shall be supplied including procurement service as minimum
inspection, testing, Factory Acceptance, and Site Acceptance Test, Algerian Authority
inspection arrangement, expediting, accepting, freight forwarding, customs clearance
for importation of all permanent and temporary Materials, GOODS, necessary for the
performance of the WORK and delivery of all materials to the Site. Site preservation
and storage shall be the responsibility of CONTRACTOR.
All equipment, materials, supplies and spare parts shall be new unused and purchased
from approved Vendor(s). In selecting the Vendor(s) of Equipment, Materials, supplies
and spare parts, the CONTRACTOR shall take into account the technical criteria
defined in the CONTRACT.
If, as a result of the inspection, examination or testing, COMPANY decides that any
equipment is defective or otherwise not in accordance with the CONTRACT,
COMPANY may reject such equipment and shall notify the CONTRACTOR thereof
immediately. The notice shall state COMPANY’s objections with reasons. The
CONTRACTOR shall then with all speed and entirely at his own cost and risk make
good the defect or ensure that any rejected equipment complies with the CONTRACT.
If COMPANY requires such equipment to be re-tested, the tests shall be repeated at
the CONTRACTOR's cost under the same terms and conditions.
5.2 Scope
The CONTRACTOR shall be fully responsible for all WORK associated with the
procurement of all Materials and Equipment.
This includes all WORK necessary for the CONTRACTOR to make an award to a
COMPANY approved Supplier as attached in Exhibit F – “List of Suppliers and
SUBCONTRACTORS” of the CONTRACT; scheduling, Supplier kickoff meetings,
approval of Supplier documents, expediting, inspection, witness testing and
acceptance, transportation, receiving inspection, commissioning, data books, as-built
drawings, etc.
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In case COMPANY’s nominated inspector is called out but cannot perform the
inspection because GOODS are not ready for the inspection, all costs incurred by
COMPANY for the standby of its inspector shall be borne by CONTRACTOR and will
be deducted from the invoice amount under the RELEASE ORDER.
5.6.2 Shipping Document (ex. Invoice / Preliminary & Final Packing List / COO)
A Supplier Data Requirements List (SDRL) shall be included as part of each bid
package and purchase order or contract. The COMPANY’s minimum requirements are
detailed in Section 4.2.3 and elsewhere in this scope of WORK.
The contents of this list, which shall be agreed between the CONTRACTOR and the
Suppliers, shall be subject to review by COMPANY.
The CONTRACTOR shall ensure that all Supplier documentations are received in a
timely manner in order to ensure input to design, Algerian regularity approval,
construction, mechanical completion and commissioning procedures.
The CONTRACTOR shall deliver final certified equipment dossiers for all Equipment.
CONTRACTOR shall submit COMPANY and Forwarder with electronic data (by
Microsoft EXCEL) of the Invoice / Preliminary & Final Packing List/ Certificate of Origins
(*Note) in accordance with the schedule as below and revise every submission.
Preliminary Packing List is submitted 6 months after RELEASE ORDER issue
date.
Revised Preliminary Packing List is submitted 1 month prior to the contractual
delivery date.
Invoice / Final Packing List / Certificate of Origins shall be submitted 10 days
prior to the contractual delivery date.
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Note: “Certificate of Origins” shall be submitted as the draft documents by pdf files 10
days or as much as earliest date prior to the contractual delivery date.
5.6.5 Photographs
CONTRACTOR shall take digital photos of the materials contained in each cargo
before packing. The photos are used as record of quantity and material conditions.
When “after delivery claims,” such as material shortage or damage, happen, those
photos will be reviewed to confirm whether the condition claimed for happened before
shipment or during shipment.
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5.8 Spares
5.8.1 Consumables, Spares & Chemical for Construction, Commissioning and Start-up
• Consumables, Spares & Chemical for Construction, Commissioning and Start-
up refers to parts or assemblies which are supplied to replace originally
installed items subject to damage and breakage during shipment, installation,
start-up and initial run-in period up to acceptance of facilities. The
Commissioning spares shall typically include higher quantities of consumables
than would normally be maintained during normal operations. These shall be
submitted with the original bid.
• CONTRACTOR shall be responsible for the procurement, expediting and
delivery of all Consumables, Spares & Chemical to ensure the smoothly pre-
commissioning, commissioning and start-up requirements as stipulated in this
document and other parts of the Tender documents. Downtime due to the
shortage of all spares is unacceptable.
• CONTRACTOR shall recommend necessary Consumables, Spares &
Chemical to ensure the smoothly pre-commissioning, commissioning for
Construction and Commissioning & Start-up. These should be delivered to site
together with parent materials.
• All commissioning Consumables, Spares & Chemical shall meet COMPANY
specifications and requirements and international industry standards for
quality. All components that fail during commissioning shall be replaced from
the commissioning spares and not from designated “operating spares”.
• All commissioning and start-up spares shall be properly listed and provided by
the CONTRACTOR as part of CONTRACT lump sum price.
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6.0 SERVICE
CONTRACTOR shall furnish all the necessary services for design, fabrication, etc.
including the following in accordance with applicable documents.
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7.1 Commissioning
7.1.1 Pre-Commissioning
Pre-Commissioning is a series of inspections and tests, generally static, to check the
functionality of components and systems. Pre-Commissioning commences after
mechanical completion. It includes energization of systems to allow static tests to be
carried out.
Examples of Pre-Commissioning activities include:
• Instrument and electrical control loop checks
• Control system site integration and acceptance testing
• Shutdown functional tests
• Safety isolations
• Site familiarization and orientation of operations personnel.
Pre-Commissioning shall be supervised by CONTRACTOR with the assistance of
Construction contractor provided by COMPANY.
7.1.2 Commissioning
Commissioning is the functional verification of equipment, systems, areas and
facilities. It involves the testing and adjustment of an assembly, system, sub-system or
area, independently or together with associated systems and facilities, to ensure
compliance with drawings, specifications and contractual requirements.
Commissioning involves the dynamic running of systems to further check out the
functionality and integrity of complete systems, and continues on from pre-
commissioning. It is the last series of checks before running the process systems on
hydrocarbons. It includes the operation of the utilities systems to progress the
commissioning of process systems.
For utility systems and systems not requiring hydrocarbon gas for full operation,
commissioning involves all activities needed to make these fully operational and ready
for handover to COMPANY.
For hydrocarbon process systems, commissioning is the last series of checks before
introducing hydrocarbons, and all such further WORK necessary to bring the various
sections and components of the facility to a state of readiness for the introduction of
hydrocarbons and their safe start-up and operation.
The following are examples of commissioning, but commissioning is not limited to
these activities:
• Running, operation and dynamic tests of all utilities
• CSS, including PCS and ESD system set-up and tests including Supplier
packages. These set ups and tests shall include site integration tests (SITs)
ensuring that Supplier packages fully integrate into the CSS with expected
functionality. These are to be followed by a global site acceptance test (SAT)
for the CSS.
• Initial tuning of control loops
• Facility isolations and valve line up for non-hydrocarbon systems. The
CONTRACTOR shall comply with COMPANY’s isolation standards.
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7.1.3 Start-Up
Start-up is defined as the initial introduction of hydrocarbons into the facility process
systems. It occurs only after all checks, inspections, pre-commissioning and
commissioning activities have been successfully completed and accepted by
COMPANY, and when all ready for start-up clearances for each system and the
“Ready For Start-Up” certificate have been approved by COMPANY, when all category
A and B punch list items and SSHE and operability defects have been satisfactorily
cleared, and when all documentation necessary for safe operation of the facilities,
certification, etc. has been provided to COMPANY.
The CONTRACTOR shall remain responsible for the care and maintenance of the
facilities during the start-up and until signature by COMPANY of the PROVISIONAL
ACCEPTANCE CERTIFICATE. The CONTRACTOR shall direct the start-up with the
assistance of the COMPANY and shall have ultimate authority for the management of
safety during this time. The COMPANY permit to work system shall be in force and
shall be managed and operated by the CONTRACTOR and related personnel.
The CONTRACTOR with assistance from the COMPANY shall prepare a start-up plan
for approval by the COMPANY. A daily start-up meeting shall be held during the start-
up period. The COMPANY shall present all daily activities and associated procedures
and processes to the CONTRACTOR at this meeting. Activities shall be proposed at
the meeting at least 24 hours prior to their execution. The timing of activities shall be
agreed between the CONTRACTOR and the COMPANY. This meeting shall be minute
by the CONTRACTOR. The minutes shall be reviewed and approved by the
COMPANY and the CONTRACTOR. They shall be signed by representatives of both
parties and filed. The CONTRACTOR shall also present a 7 day look ahead.
No start-up activities shall take place without being minuted at the daily start-up
meeting.
At the end of the start-up activities, when the facilities are operating sufficiently reliably
and stably, the CONTRACTOR shall request permission to perform the Provisional
Acceptance Test.
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The Provisional Acceptance Test shall have been successfully completed when all the
equipment has operated together at 100% of design criteria without trips or major
alarms for a period of 72 hours.
The CONTRACTOR shall provide all the necessary resources and CONTRACTOR
PERSONNEL for COMPANY approval prior commencement to support the start-up.
This shall include commissioning support, specialist support (vendor/supplier),
engineering support, and assistance for the above activities until operational
acceptance.
Once the start-up activities and the operational acceptance test have been carried out
successfully, the PROVISIONAL ACCEPTANCE CERTIFICATE shall be offered up by
the CONTRACTOR to the COMPANY for signature.
7.1.4 Responsibilities
The CONTRACTOR shall be responsible for the provision of supervision and all
necessary resources during all pre-commissioning, commissioning and start-up
activities as defined above.
The CONTRACTOR shall ensure sufficient time in the overall project program to carry
out the start-up activities and the provisional acceptance test for satisfactory reliable
operation of the facilities. The CONTRACTOR shall propose a program and schedule
for commissioning as part of their lump sum cost.
The CONTRACTOR shall provide all necessary resources (specialist personnel,
vendor/supplier representatives, labour, materials and equipment or special tools)
during pre-commissioning, commissioning and start-up activities. Schedule for each
activities shall be integrated and aligned with construction activities performed by
another contractor. CONTRACTOR shall mobilize CONTRACTOR PERSONNEL or
team to suit with each activity.
The COMPANY will provide personnel to support commissioning activities. The
CONTRACTOR shall integrate the COMPANY’s personnel and/or contractor under the
CONTRACTOR’s supervision.
The CONTRACTOR shall be responsible for all interfaces between operations on
commissioning activities. All isolations shall be managed by CONTRACTOR up to
start-up and thereafter by COMPANY.
The CONTRACTOR shall be responsible for obtaining all the approvals and consents
required from the authorities and related parties for commissioning and Start-up.
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7.3 Planning
The CONTRACTOR shall propose a program and schedule for commissioning as part
of their lump sum contract price.
All completion activities shall be based on commissioning packages, and planned on
a system, sub-system prioritized basis, in a fully integrated network, in order to meet
both the start-up date and an optimal sequence of completion.
The CONTRACTOR shall be adequately represented with commissioning specialists
during the detailed engineering and construction phases.
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The CONTRACTOR shall prepare and submit the detailed performance testing
manual, procedure reports and records. The documents shall provide sufficient details
in order to carry out the performance testing based on equipment, packages, sub-
systems or systems to be tested with their relevant parameters and data to be
acquisitioned.
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1) Proposal documents required in the "Vendor Drawings and Documents List" are
essential for bid evaluation. The omission of any of these documents from
CONTRACTOR's proposal may result in the rejection of CONTRACTOR's offer by
COMPANY.
2) All pressure vessel components shall be designed to withstand a full hydrostatic test
in the erected position and in corroded condition as per Article 11 of Executive Decree
in Algeria, No.90-245. The Decree specifies 1.5 times of design pressure. Hydrostatic
Test Pressure shall not be lower than test pressure specified by the Decree and
Design Code.
3) Control and Safety System (CSS) Communication Link Interfaces
The communication links between Package Unit Control Panel and REB control
system shall be fully functionally tested to confirm the communications protocol or
hardwire link with the existing control & safety system during Factory Acceptance Test
(FAT) at package Vendor facility and the test is conducted by package Vendor
APPENDICES
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