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Original Article About Biodegradation
Original Article About Biodegradation
considerable efforts have been made by researchers to Minnetonka, MN, USA. Compatibilizer – maleic anhy-
modify polyolefins by the introduction of compatibilizers dride modified PP (Optim P406) of density 0.91 g/cm3
like PP grafted maleic anhydride (PP-g-MA) and PE grafted and melting temperature (Tm) 163°C was purchased from
maleic anhydride [24]. Pluss Polymers Pvt. Ltd., Gurgaon, Haryana, India. PP in
Pro-oxidants are transition metal complexes com- the form of pellets (density 0.9 g/cm3 and melt flow index
monly used in the form of stearates such as iron (Fe3+) (MFI) = 3 g/10 min) was provided by Haldia Petrochemi-
stearate, mangnese (Mn2+) stearate and cobalt (Co2+) stea- cal Ltd., Haldia, West Bengal, India. Calcium stearate
rate [25, 26]. Among them, Fe3+ initiates photo-oxidative (6.6–7.4% Ca basis) was procured from Sigma-Aldrich, St.
degradation, and Mn2+ and Co2+ initiate thermo-oxidative Louis, MO, USA and used as received. Cobalt stearate (Co,
degradation process, which facilitates the degradation of 9–10%) was purchased from Alfa Aesar, Haverhill, MA,
pro-oxidant blended samples with the microorganisms. USA. Barium hydroxide, Ba(OH)2 (Mw = 315.47) and cellu-
Pro-oxidants add functional groups to the PP chain. These lose with a particle size ≤20 μm were purchased from S. D.
functional groups degrade them as hydro-peroxides and Fine Chemicals Ltd., Mumbai, Maharashtra, India.
form low molecular weight products such as carboxylic The digested municipal solid waste (mature compost)
acid, ketones and alcohol, which are further biodegraded having pH 7.2 and C:N ratio of 15.3 was obtained from
by the microorganisms aerobically and anaerobically. In the Delhi Jal Board (compost plant) at Okhla, New Delhi,
an aerobic condition (presence of air) microorganisms India. Inorganic materials such as glass, stone, metal etc.
form CO2, H2O and biomass as products. In an anaerobic were removed from the compost and screened through a
condition (absence of air) microorganisms form CO2, H2O, 1 mm mesh sieve. The amount of moisture, total solids
CH4 and biomass as products under methanogenic condi- and volatile solids in compost was 19%, 81% and 18%,
tion or H2S, CO2 and H2O as products under sulfidogenic respectively.
condition [27].
The blending of PP with PLA and pro-oxidant
enhances the degradability of the PP [9, 28]. Therefore, 2.2 Blend preparation
this type of blends may be used as alternative for the
non-biodegradable PP films in the packaging applica- Table 1 shows the composition of PP/PLA blends with
tion. There have been several studies to investigate the and without compatibilizer and pro-oxidant (calcium
mechanical and thermal properties of these blends [29, and cobalt stearate) and PP with pro-oxidant, which-
30]. But rheological properties of these polymers have were prepared by melt blending using Internal Mixer
presented an important link between the production of (Haake Poly Lab, Germany). Pro-oxidant based on
polymers and their end-use properties [31]. Moreover, sys- calcium and cobalt stearate were also incorporated
tematic studies of rheological behavior of these polymer in the compatibilized blends and PP. The ingredients
blends are relatively limited but are essential. There has were weighed at a prescribed ratio and manually mixed
been no research carried out on pro-oxidant filled PP/ before being loaded into the mixer for melt blending.
PLA blends, specifically in the field of biodegradability. The amount of pro-oxidant (calcium/cobalt stearate)
In this research work, an attempt has been made to used was 0.2 wt%. The ratio of PP/PLA was varied
develop biodegradable packaging film from pro-oxidant from 100/0 to 80/20; and in the fixed ratio of 85:15, the
filled PP/PLA blends. Effects of pro-oxidant and PLA amount of compatibilizer was 2, 4, 6 and 8 phr. The melt
concentration on the mechanical, thermal, morphologi- mixing was performed at rotor speed of 60 rpm and
cal and rheological properties and biodegradability have 190°C for 4 min. The extrudate was passed through a
been evaluated. Compatibilizer PP-g-MA was also used to two-roll mill with a nip gap of 2 mm, maintaining the
increase the interaction between PP and PLA. rolls at room temperature.
1 PP 100 0 0 0 0
2 PP95PL5 95 5 0 0 0
3 PP90PL10 90 10 0 0 0
4 PP85PL15 85 15 0 0 0
5 PP80PL20 80 20 0 0 0
6 PP85PL15MA2 85 15 2 0 0
7 PP85PL15MA4 85 15 4 0 0
8 PP85PL15MA6 85 15 6 0 0
9 PP85PL15MA8 85 15 8 0 0
10 PP85PL15MA4CoSt0.2 85 15 4 0 0.2
11 PP85PL15MA4CaSt0.2 85 15 4 0.2 0
12 PP100CoSt0.2 100 0 0 0 0.2
13 PP100CaSt0.2 100 0 0 0.2 0
for each sample to determine the linear viscoelastic (LVE) (CO2 free) between 60 and 80 ml/min. The samples were
region from the initial strain value of 0.01 to the final strain exposed to microbial activity by putting in compost that
value of 1000% with a frequency of 1 rad/s. The frequency is derived from municipal solid waste. The cumulative
sweep test was performed in the LVE region (γ = 1%) with amount of CO2 produced from the sample was meas-
the frequency range of 0.01–500 rad/s. ured by acid-base titration method. The CO2 evolved was
absorbed in 0.024 N Ba(OH)2 solution, and the amount of
CO2 was determined by titrating the solution with 0.05 N
3.5 Scanning electron microscopy HCl (at an interval of 5 days). The schematic diagram of
aerobic biodegradability testing apparatus is shown in
Fractured surface morphology of all the samples was Figure 1. The percent of biodegradation was calculated
observed by using scanning electron microscopy (SEM; with the help of Eq. (3). The theoretical mass of carbon
JEOL JSM 6510-LV, Tokyo, Japan). All samples were cryo- dioxide (CO2th) was determined from the carbon present
genic brittle fractured. To avoid the charging effect and to in the sample by using total organic carbon (TOC) ana-
enhance the emission of the secondary electrons, all the lyzer, TOC-VCPH (solid module) from Shimadzu, Kyoto,
samples were coated with 15 mm gold film. The accelera- Japan. The TOC-VCPH analyzer utilizes 900°C heat. The
tion voltage was 20 kV. carbon dioxide is detected by a non-dispersive infrared
(NDIR) gas analyzer. The NDIR outputs an analog detec-
tion signal that forms a peak; the peak area is measured
3.6 Biodegradation by the TOC-Control V software.
CO2 t − CO2 b
Biodegradation study was conducted by estimating the Biodegradation (%) = × 100 (3)
CO2 th
cumulative amount of CO2 produced from the samples
according to the guidelines of ASTM standard D5338-11
[35]. Test samples in the form of films having dimension where CO2t is the mass of CO2 evolved from each test
of 2 × 2 cm2 were used. The sample with weight of 1 g sample containing compost reactor in grams, and CO2b
was incubated in a compositing vessel of 1 l at 58 ± 2°C is the mass of CO2 evolved from the blank reactor in
in three replicates for 45 days with the flow rate of air grams.
Figure 1: Schematic diagram of aerobic biodegradability testing apparatus. (A) CO2-free air supply with flow measuring arrangement.
(B) Composting vessels with temperature controlling mechanism and (C) CO2 gas absorbing vessels.
4 R
esults and discussion chosen as an optimum blend due to good tensile strength
and relatively low proportion of expensive compatibilizer.
The effects of pro-oxidant (0.2 wt%) on the tensile
4.1 Tensile properties
properties of PP and PP85PL15MA4 are shown in Table
2. Tensile strength of PP100CaSt0.2 and PP100CoSt0.2 is
Table 2 summarizes the tensile properties (tensile strength
35 MPa, which is lower than 39 MPa of PP. Tensile strengths
at yield and breaking elongation) of the PLA filled PP of
of PP85PL15MA4CaSt0.2 and PP85PL15MA4CoSt0.2 are 29
different compositions in the absence/presence of com-
and 28 MPa, respectively, which are similar to 30 MPa of
patibilizer and pro-oxidant. Tensile strength of PP/PLA
PP85PL15MA4.
blends decreases with increase in PLA content due to
After examining the tensile properties of all the blends,
immiscibility of these two polymers. In an ideal and
we selected PP100CaSt0.2, PP100CoSt0.2, PP85PL15,
highly compatible polymer blend, the blends are expected
PP85PL15MA4, PP85PL15MA4CaSt0.2 and PP85PL15MA-
to have strength higher than or at least between that of the
4CoSt0.2 for further studies, characterized and compared
pure polymers [9]. Tensile strength of PP/PLA (85/15) blend
with the neat PP.
was 28 MPa as against 39 MPa of PP, which may be due to
the less interaction and chain entanglement of polar PLA
with nonpolar PP during blending by internal mixing. But
4.2 Differential scanning calorimetry
further increase in PLA content beyond 15 wt% reduced
the tensile strength drastically up to 13 MPa. Therefore,
DSC analyses were carried out for virgin PP, PLA and PP/
PP85PL15 was chosen as optimum composition due to the
PLA blends with and without compatibilizer and pro-
better retention of tensile properties as well as the rela-
oxidant. The DSC curves of all the samples are shown in
tively low proportion of expensive material. Percentage
Figure 2. The melting temperature (Tm), crystallization tem-
elongation at break of PP/PLA (80/20) blend was 1.9 as
perature (Tc) and enthalpy of melting(ΔHm) values of the
against 3.6 of PP, which may be due to the change from
samples, obtained from DSC curves in Figure 2, are listed
ductile to brittle deformation. This is due to the fact that
in Table 3. The crystallinity of the samples is calculated
PLA has a low percentage elongation compared to PP and
from heat of melting by using Eq. (1). Crystallinity and Tm
the incompatibility between PP and PLA.
of the PP85PLA15 decreased due to immiscibility between
The effects of compatibilizer (2–8 phr) on the tensile
the crystalline/amorphous blending materials. The pres-
properties of PP/PLA (85/15) blend are shown in Table 2.
ence of separate domains of PLA (amorphous component)
The compatibilizer increased the tensile strength of blend
in the molten PP (crystalline component) decreases the
due to the fine bonding and better interaction between PP
possibility of an ordered structure [36]. The Tc of blends
and PLA molecules upto 6 phr. After which, tensile strength
is almost similar to pure components due to the presence
decreased due to increase in the heterogeneity of the blend
of different phases. Addition of compatibilizer PP-g-MA in
resulting in phase separation. The PP85PL15MA4 was
PP85PL15MA4 shows Tc 118°C, which is constant regard-
less of the addition of PP-g-MA [17]. The crystallinity of
Table 2: Tensile properties of different film samples.
PP85PL15MA4 blend is enhanced due to the modification
of interface between PP and PLA by the compatibilizer. In
Sample Polymer/blend code Tensile Elongation
no. strength at at break the case of pro-oxidant filled compatibilized PP/PLA blend
yield (MPa) (%) and pro-oxidant filled PP, the Tm decreases due to increase
in thermal degradation with addition of pro-oxidant [37].
1 PP 39 ± 2 3.6 ± 0.2
2 PP95PL5 37 ± 2 3.1 ± 0.2 It is observed that the crystallinity of pro-oxidant filled PP
3 PP90PL10 35 ± 2 2.1 ± 0.1 and PP/PLA blends are lower than pure PP due to the inser-
4 PP85PL15 28 ± 2 2.0 ± 0.1 tion of the side and/or functional groups [28]. Pro-oxidant
5 PP80PL20 13 ± 1 1.9 ± 0.1 reduces the crystallinity and makes pro-oxidant filled PP
6 PP85PL15MA2 28 ± 2 1.7 ± 0.1
more susceptible to microbial attacks [37].
7 PP85PL15MA4 30 ± 2 1.7 ± 0.1
8 PP85PL15MA6 31 ± 2 1.8 ± 0.1
9 PP85PL15MA8 18 ± 1 1.5 ± 0.1
10 PP85PL15MA4CaSt0.2 29 ± 1 1.6 ± 0.1 4.3 X-ray diffraction
11 PP85PL15MA4CoSt0.2 28 ± 1 2.2 ± 0.1
12 PP100CaSt0.2 35 ± 2 3.3 ± 0.1 The XRD patterns of all the samples are shown in Figure 3.
13 PP100CoSt0.2 35 ± 2 3.4 ± 0.1
The diffraction peaks of the PP shown at 2θ = 14.1°, 16.9°,
4.4 Rheology
Table 3: Thermal properties and crystallinity of different samples (determined from DSC data).
Figure 4: Rheology studies. (A) Storage modulus (G′) versus shear strain (γ), (B) loss modulus (G″) versus shear strain (γ), (C) complex
viscosity (η*) versus angular frequency (ω), (D) storage modulus (G′) versus angular frequency (ω), (E) loss modulus (G″) versus angular
frequency (ω), and (F) tan (δ) versus angular frequency (ω) of PP, PLA and blend samples.
A B
C D
E F
G H
Figure 5: SEM images of (A) PP, (B) PP100CoSt0.2, (C) PP100CaSt0.2, (D) PP85PL15, (E) PP85PL15MA4, (F) PP85PL15MA4CoSt0.2,
(G) PP85PL15MA4CaSt0.2 and (H) PLA.
(Figure 5A) and PLA (Figure 5H) seem to look smoother be the result of better compatibility and improved facial
than other samples. More voids and roughness are present adhesion between two different phases because of com-
in the PP85PL15 (Figure 5D) blend than PP and PLA indicat- patibilizerPP-g-MA. In contrast, further addition of pro-
ing the presence of immiscibility in the blend due to phase oxidant in blends PP85PL15MA4CoSt0.2 (Figure 5F) and
separation. This immiscibility is due to the brittle nature of PP85PL15MA4CaSt0.2 (Figure 5G) has reduced the inter-
the PLA; this behavior is confirmed by the lowest storage face interaction, and several holes and pits were also
modulus. The blend PP85PL15MA4 (Figure 5E) containing observed. Addition of calcium stearate and cobalt stearate
4 phr compatibilizer is showing much smoother surface did not significantly change the morphology of the PP in
and co-continuous phase compared to blend PP85PL15. PP100CoSt0.2 (Figure 5B) and PP100CaSt0.2 (Figure 5C)
The co-continuous phase of PP85PL15MA4 blend might blends.
5 Conclusions
Pro-oxidant (calcium stearate/cobalt stearate) filled PP/
PLA blends and pro-oxidant filled PP blends have been
successfully formed in the internal mixer and moulded in
hot moulding press. The following blends were chosen for
B further studies: PP100CaSt0.2, PP100CoSt0.2, PP85PL15,
PP85PL15MA4, PP85PL15MA4CaSt0.2 and PP85PL15MA-
4CoSt0.2 on the bases of tensile properties. DSC studies
revealed that addition of PLA leads to decrease in the Tm
and crystallinity of PP85PL15 blend. Addition of pro-oxi-
dant also decreases the crystallinity of the blends. The LVE
results have confirmed the enhancement of the complex
viscosity and storage modulus in PP85PL15MA4 blend.
But the addition of pro-oxidant reduces the complex vis-
cosity and storage modulus. The shear thinning behavior
is observed for PP and all PP/PLA blends. Morphology
analysis confirmed the increase in the void and rough-
ness on the addition of PLA in PP. The addition of com-
patibilizer reduces it, but further addition of pro-oxidant
(beyond 0.2 wt%) increases the void and roughness in the
blend. Biodegradability studies have confirmed that the
addition of pro-oxidant in the PP/PLA blend enhances the
Figure 6: Biodegradability of (A) cellulose and (B) PP and pro-oxi- biodegradability up to 8.96% for PP85PL15MA4CoSt0.2
dant filled PP and PP/PLA blends. blend.
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