FABRICATION & INSTALLATION SERVICE FOR CNV/TGT NEW FLOWLINE

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DOCUMENT TITLE Method Statement for Golden Weld

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OGPE-HLHV-FLL06 1 30 July 18 Cao Duc Cuong / Pham Ngoc Doa

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 Document No: OGPE-HLHV-FLL06
METHOD STATEMENT
Revision No : 1
FOR
Date : 30 July 18
GOLDEN WELD
Page : Cover

CLIENT: HOAN LONG – HOAN VU JOINT OPERATING COMPANY

PROJECT: FABRICATION AND INSTALLATION SERVICE

FOR CNV/TGT NEW FLOWLINE

METHOD STATEMENT FOR

GOLDEN WELD

Doc. Code: OGPE-HLHV-FLL06

1 30 July 18 For Approval

Rev Date Description Prep’d by Chk’d by App’d by App’d by

HLHV DNV-GL
 CONTENTS

1.0 PURPOSE ...................................................................................... 3

2.0 SCOPE ........................................................................................... 3

3.0 REFERENCES ............................................................................... 3

4.0 ABBREVIATIONS ........................................................................ 3

5.0 PROCEDURE ................................................................................. 4

5.1 PREPARATION ........................................................................... 4

5.2 PROCEDURE .............................................................................. 4

5.3 PWHT ......................................................................................... 5

5.4 HARDNESS TEST ....................................................................... 6

6.0 APPENDIX ................................................................................... 6

 Document No: OGPE-HLHV-FLL06
METHOD STATEMENT
Revision No : 1
FOR
GOLDEN WELD Date : 30 July 2018

Page : Page 3 of 7

1.0 PURPOSE

The purpose of this method is to provide the specific method to perform the activity of
Fabrication, Erection, NDT and final clearance of Golden Joints of Process
Piping to meet the specific contractual specifications and requirements of the
FLOWLINE in FABRICATION AND INSTALLATION SERVICE FOR CNV/TGT NEW
FLOWLINE PROJECT

2.0 SCOPE

This method statement shall be applicable for all weld joints which called “Closure Weld”,
“Tie in Joint” or “Golden Joint”, which have not been subjected to hydrostatic or pneumatic
leak test. The joints shall be at field

3.0 REFERENCES

ASME SEC. IX : BPV Boiler and Pressure Vessel Code

ASME B31.3 : Code for Process Piping

ASME SEC. V : BPV Non Destructive Test Code

OGPE-HLHV-FLL03-2 : Welding Procedure Specification for piping

OGPE-HLHV-FLL07 : Dye Penetrant Testing Procedure

OGPE-HLHV-FLL15 : Radiographic Testing Procedure

OGPE-HLHV-FLL17 : Magnetic Particle Testing Procedure

OGPE-HLHV-FLL24 : Phased Array Ultrasonic Testing Procedure

OGPE-HLHV-FLL09 : Post Well heat treatment Procedure

OGPE-HLHV-FLL18 : Hardness Testing Procedure

4.0 ABBREVIATIONS

OGPE : Oil & Gas Production Enterprise – VSP

HLHV : Hoan Long - Hoang Vu Joint Operating Company
 Document No: OGPE-HLHV-FLL06
METHOD STATEMENT
Revision No : 1
FOR
GOLDEN WELD Date : 30 July 2018

Page : Page 4 of 7

ASME : American Society of Mechanical Engineers

BPV : Boiler and Pressure Vessel
PPE : Personal Protection Equipment
NDT : Non-destructive Testing
PWHT : Post Weld Heat Treatment
P & ID : Pipe & Instrument Diagram

5.0 PROCEDURE

5.1 PREPARATION

- Approval Isometric drawing contents Golden Weld and the Golden Weld shall
be identified by HL-HV or Isometric drawing statement or the Golden Weld
shall be required via Technical query by HL-HV or OGPE engineer.

- Approval Welding Procedure Specifications which meet the specific of the

Weld.

- Welder shall be qualified accordance with ASME – Sec IX.

- NDT operator and NDT equipment shall be ready.

5.2 PROCEDURE

5.2.1 WELDING

- Fit up and tolerance shall be follow to the approval welding procedure. Joint Fit-
up shall be inspected by QC or Supervisor and welding shall be carried out after
clearance.

- The GTAW process shall be used for root pass of all diameters.

- After root pass the joint shall be verified by Dye Penetrant or Magnetic Particle
examination prior to proceed with further weld passes.

- Finished joint shall be visually examined by the QC or Supervisor.

- Finished joint shall be undergone 100% NDT. 100% Radiographic test or

Ultrasonic test for Butt Weld Joints and Branch Weld Joints. 100% Dye
Penetrate test or Magnet test for Socket Weld Joints and LET Weld Joints.
 Document No: OGPE-HLHV-FLL06
METHOD STATEMENT
Revision No : 1
FOR
GOLDEN WELD Date : 30 July 2018

Page : Page 5 of 7

(According to Para. 345.9.1 ASME B31.3 – 2008)

5.2.2 NDT

All NDT shall be performed after PWHT as required by piping class, service
and thickness limitation.

Radiographic test

- Radiographic test shall be performed in accordance with Article 2 of ASME

BPV Code Section V and OGPE-HLHV-FLL15 Radiographic Test Procedure.

- Acceptance criterial shall be in accordance with applicable Design/Construction

Code.

Ultrasonic test

- Ultrasonic test shall be performed in accordance with Article 5 of ASME BPV

Code Section V and OGPE-HLHV-FLL24 Phased Array Ultrasonic Test
Procedure.

- Acceptance criterial shall be in accordance with applicable Design/Construction

Code.

Dye Penetrate test

- Dye Penetrate test shall be performed in accordance with Article 6 of ASME

BPV Code Section V and OGPE-HLHV-FLL07 Penetrate Test Procedure.

- Acceptance criterial shall be in accordance with applicable Design/Construction

Code.

Magnet test

- Magnet test shall be performed in accordance with Article 7 of ASME BPV

Code Section V and OGPE-HLHV-FLL17 Magnet Test Procedure.

- Acceptance criterial shall be in accordance with applicable Design/Construction

Code.

5.3 PWHT

- Post weld heat treatment shall be as specified for each piping class and also, in
accordance with the thickness and material groupings of applicable
 Document No: OGPE-HLHV-FLL06
METHOD STATEMENT
Revision No : 1
FOR
GOLDEN WELD Date : 30 July 2018

Page : Page 6 of 7

Design/Construction Code.

- Reference also shall be made to the relevant WPS for PWHT requirement and
OGPE-HLHV-FLL09 PWHT Procedure.

- Hardness test shall be carried out to verify satisfactory post weld heat treatment
for weld joint.

5.4 HARDNESS TEST

- Hardness measurements shall be carried out for weld joints which Subjected to
PWHT as specified in the NDT and Inspection Schedule for each piping
class.

- Hardness Test shall be conducted as per OGPE-HLHV-FLL18 Hardness Test

Procedure.

6.0 APPENDIX

TECHNICAL QUERY
 Document No: OGPE-HLHV-FLL06
METHOD STATEMENT
Revision No : 1
FOR
GOLDEN WELD Date : 30 July 2018

Page : Page 7 of 7