way Corporate Information Quality Assurance External & Internal Corrosion Protection System Manufacturing Process Flow Chart Manufacturing Process Steel Pipe Products (Fittings & Accessories) Corporate Market ISO 9001 : 2008 Certification Product Certification - SPAN Strategic Location Steel Pipe Dimensions Welded Steel Pipe Specials (Gusseted Band Dimensions &Tee Dimentions) 10 12 13 14Pipeway, recognized as one of Malaysia's largest and most respected manufacturer and supplier J way way | ' = The company’s steel pipes ate manufactured in fanges of Summ ta 2s00mm nominal ! mY q a diameter with fengths specified according to SPANTS 21872- Part 2) 2019 Diamensions a one! ga f q Le and JH Dimensions: INFORMA T (rs SPAN TS 21827 Falt @; 2072 carbon Stee! pipes with specified mom temperature and properties for: praysure purpose, SPAN TS 21827 ; Part 1 +2013 steel pice joints and speclsls for water and sewage endl custamer’s specications. of Submerged Arc Welded (SAW) and Electric Resistance Welded (ERW) steo! pipe products, has become a national presence in the pipe and tube Industry for the water transmission business The Grade of steel ost commonly used by Pipeway in the manufacture of steel pipes, segment. filtings and accessones are Pipeway's commendable reputation for its integrity, reliability and quality that is due to its strict adherence to uncompromising manufacturing standards has éarned the company a prominent position with all the major steel pipe manufacturers in Malaysia. <7) Grade 434 BS. 4360 Pipeway’s steel pipes and manufacturing standards meet the requirements of major pipe specifi- 7 Sia 508 BS 4360 aT cations that include : & ASTM (American Society for Testing Materials} * API [American Petroleum Institute Standard) * AS (Australian Standard) * JIS (Japanese Industrial Standard} <7 Gade ST 52-3 of DIN 77100 x) Gade $5 190 of JS S181 \) Grade Js S S107 ss450 5 S275dR. “9 Grade 430 85.3601 AWAVA (American Water Works Authority) <) Giade BS EN Ti 8S (Brilish Stanciard)ze < pipeway ul : : © ) All steel pipes are specially coa se ¢ nal cortosion protection system, il stale, 1 ASSURANCE | temsctiiratatae ss surface finish as specif in the BS EN 10300 : 2005 and MS EN 12620: 2010 or anyother ay standard specified. —i} ‘Customer requirements and satisfactions, industry standards, and established procedures form the basis for Pipeway’s quality assurance program. Complying with 85 EN 10300: 2005-controlled hot biturnen ename fiberglass tissue innerwrap spirally wound onto the ch ‘Through each phase of the manufacturing process, beginning with the order of raw materials to the ping of bitumen impregnated glass tissue. shipment of customer orders, Pipeway’s Quality Assurance Department thoroughly tests, inspects and verifies the compliance of the products according to customer specifications. inner wrap and the thermoglass outer wrap. To assure the desired quality level the QC tests that are done from the beginning to the end of Production include: Other form of external surface protections include: & Qrganie and Inorganic Zine Rich Coating & Coal Ter Epoxy and Other Epoxy Coating & Primer Coat Painting e.g Red Lead Oxide / Zine Chromate & tape Coating systerns ‘© Tensile Test Y Bend Test te & Impact Test lar © Hydrostatic Pressure Test The steel pipes that are concrete lined with Portland Cement (8512) or sulfate resisting cement (854027), & utrdsonic Test which is in accordance with SPAN TS 21827 : Part 1 : 2013 or AWWA C205, are centrifugally spun to remove surplus water. Xray Test © Holiday Detector Test Other form of internal surface protections include: 4 a © Centrifugal spun-in Bitumen Lining Since its incorporation Pipeway has always had a 100% commitment to quality. © Centifugel Spun-tn Coal Tar Lining ©& Epoxy and Coal Tar Epoxy Lining onway rin © Q oO [el omen | 7 Prebencing 2 Rolling 3 Tacking 4 intemal 5 Extemal 6 Intemal Long Welding Long Welding Circle Welding | MANUFACTURING PROCESS FLOW eens Lining necioness witFloregiass 12 Centtifugal Spinning And Concrete Lining Process 11 Bitumen L Innerwrap And Outer i 5 ' QOO0000 | rm & Storage For Curl Pipe Specials foe me " mPlate cutting Pre-bending the plate 2 | Rolling of plate 3 4 Tack and closed weld and jointing 5 Automatic extemal longitudinal weld: 6 Automatic extemal circumferential weld | | 8 9 Oo Q} Automatic intemal tongitudial weld b) Automatic intemal circumferential weld Spherical spigot, forming and hydrostatic pressure testing External shell cleaning ofit blasting Q] Primer coating bb] Biturnen lining reinforced with fibreglass inner wrap and outer wrapFITTINGS & ACCESSORIES Pipe End Preparation & Pipe Joint = @& Collarjoints © Spigot and sockat end type sieeve joints 5 © Slip on type couplings © Flange joints | F © Teaded couples joints Join i © Leng length joint oi S om a © Onstelontpipeway MANUFACTURING CERTIFICATION OF | MILD STEEL CONCRETE LINING PIPES AND FITTINGS Being equipped with state-of-the-art machinery and the latest technology, Pipeway is strategi- cally located to efficiently service a widespread network of distributors and agents throughout Malaysia, Certificate of Registration “Ti tots nas noun sued Our quality steel products have been incorporated in major infrastructure development pro- jects that include major cities throughout Malaysia. Strategic plans are now in the pipeline to DEE aca oa ung Bar Sungai Buluh, include the South East Asian Matket, sr lg nh Seng Dr Ba ia in recogni ot the orarizaon's Quay Manazement Systor= wien comptes Wit 1sO 9001:2008 ‘re scope of ating vere by is seats tne below } Manufacture of Mild Staal Concrete Lining Pipes and Fittings:a ona ms Ua er manteatinn yin aes | Z | tet ee ‘eat east eeaptatmatenar cary yringyuegy ewes eed | [Eerste te ae ut tneinn Sntecabs ety oh sear ea eet | eumelanin Sep gcy Bl oa wes Reams se seed ps Sem eee Sree eos | pee ee | Fore ee Ses Sacer een m ea oe permanence tcl a fatwa ES perbiestirrcinitaice it fe Seer aes Lenaal eeeanee eee ner | gunn rer, | fh, |sina | aig |atranc niger area, a one Sree ee poe cra el ee | facto, RPMS | NORM | neag | sng [nen emma | =—SSseese = eames women sind pt sv anu a eat ae | ——— | wines ares ananorees nin ems wel OL | ae wamemooat | eons a ante wetness ag sommes rt ra as | = 4 Ss ai | eign mreesencngnn eters te anne tat peice clea Soe eee Ler ae ase | Zoe ae Sees = | inning sac 4 soem oes eras ere gear te ee as SSS eS SS Sea a | tate er oearranrectee ioctl ceria pba nier tart | eee geagltne matter emt “ee |B ene vse [euros | ayy | SaIEO ley oe | ene art pee) aie | woraad boragy) M | tame | eae it aaa [ aia | | om eee Sarasa | |e) a See = ae a | Reel [lee fm = rept pend ge eeu se as Pome a |i = Sia aaa ee ens ‘well-known ndustrial valley. Due to the convenience ofthe NKVE express highway that provides easy access road to Kuala Lumpur, Port Klang, Subng Airport. KL International Airport, etc. “ 4 io He . 46 an 18 Pipeway has efficiently serviced its extensive customer base. which Is from all conceivable ip 137 46 453 1 sectors of the Malaysian industries. a 1883 B 36 an 28 M5. Wgh7 1" 40 ws 280 a Bt w AD “6 283 z28 aks w 19 ws aie : | 2 0 mao | 1 o Cee om feo g 200 a8 10 a0 316 a3 418, & LRTStation @ Pusat Bandar Sungai Buloh 380 3856 u as 380 316 456 . Co q cess at on 84 v 5 48 364 521 { — To Subang Airport =e From Subang Airport 0 4570 Ww 50 Bir a 549 00 508.0 B 50 20 489 50 ! } 550 S590 cr) aa Ba $08 ms 00 6100 a 63 a38 553 7.80 ana Bsa 800.0 w 8g wen 9 BA at 700 mo ” 83 wan a4 ee m0 750 7620 1B 83 min” 1010 aa 363 “00. 8130 oc aw win 108.0 wad SBA \ 850 e640 a a 4508. 180 na m2 i -_ 0 one 9 m oo 89D uz 1\ rp = 1018.0 1 mA 479 20 430 sar | yam 1tg0 8 ao aon 18k BE a8 = jan 14200 5 ae eo 2510 1d m2 s 1600 16269 Ss no 398.5 2800 206 nt t | ty | ‘ion yo) ae aan | ma ane i L a, eee: ee =: ee = 4 wi sige? | er t Topar. | za 2350 & ua m7 3040 203 20 wa Seed] ol i “ i oe EE eee ea ere eee ‘ | as Se. Factory. INDUS’ 2 Thema kes visi mir conse stable for yeralkowunde armani, See pt, «SDNET year cect on —— bs |Scie Sees ZESS8es aos 1150 "200 700 vw00 7500 RORASSER EH EERE BE ae 700 Rao rsa z00 ‘200 BEeax erat 7012 TH2 HERES FR RBB Bese Ss fei AMT 151683 e197" 457 810 m 182 213 at 1016 a 2s 20 20 Eo 00 450 00, 0559 0 0 m0 760 0 0 0 1900 {2001219 400 70 tea Prowe ‘arn hen TPC nt men thon 10° recof Gusseed Bem Size fan Ibn c92200 sare Nominel Dancer ache. . . = os eee A ts ba os im oe 5 0 sco 2 20. 30 Be ms | am 400 2s 00 1 mo x00 80) $00. apo an 380 580 a5 Sabo 0 378 4500450. 700. 40. 525 380 a 40 6 oo 800 450. os 4 oO. 450780 so B50. 450 BES, 380 850° 550 500 soa 1000 ss0 578 eso 1000 0 1080 joa 1100 pg 1125 wa 110 fag 1209 soa 4200 ou 1278. 50 WOO 0 aH soa 1300 7501500 ooo 170010001500 aso 1800 ee eT) 3802100 140049091400 3900 00 2800 veo 180016002100 00 Fajen 1800 1900 3000 2am ‘ooo 3300 2200 Gaserctond rie ZowerePepie coti WEL'DED STEEL PIPE-SPECIALS (TEE DIMENSIONS) 01s 0275 1018 1 235. Taina ced dr rnd eo en i snr ie ‘ PW pipeway 1994) [S]H ‘eutceat ef IDA oraortcdy deel Raaeren toto odie cat wt a co ba Tee Sener AL-71, Kampung Baru Sungai Buloh, 47000 Selanger Darul Ehsan, Malaysia.