Professional Documents
Culture Documents
31milling 170204213150
31milling 170204213150
MANUFACTURING TECHNOLOGIES
MILLING
by Endika Gandarias
Dr. ENDIKA GANDARIAS MINTEGI
www.linkedin.com/in/endika-gandarias-mintegi-91174653
by Endika Gandarias 2
CONTENTS
BIBLIOGRAPHY
INTRODUCTION
MACHINE TYPES
WORKHOLDING DEVICES
TOOLHOLDING DEVICES
MILLING OPERATIONS
SAFETY GUIDELINES
APPLICATIONS
GLOSSARY
by Endika Gandarias 3
BIBLIOGRAPHY
BIBLIOGRAPHY
by Endika Gandarias 4
BIBLIOGRAPHY
The author would like to thank all the bibliographic references and videos that
have contributed to the elaboration of these presentations.
• www.symbaloo.com/mix/manufacturingtechnology
by Endika Gandarias 5
INTRODUCTION
INTRODUCTION
by Endika Gandarias 6
INTRODUCTION
MILLING TECHNOLOGY
Ma
Mc
BASIC MOVEMENTS:
Mp
– Mc Cutting movement (regarding the tool)
– Ma Feed movement (regarding the part or tool)
– Mp Cutting depth movement (regarding the
part or tool)
by Endika Gandarias 7
INTRODUCTION
Eli Whitney milling machine Middletown milling machine Nasmyth milling machine
1818 1818 1829
DC
by Endika Gandarias 9
INTRODUCTION
Z
Y
X
by Endika Gandarias 10
INTRODUCTION: MILLING TYPES
Mc:
Mc: Cutting mov.
Cutting mov.
Ma:
Mc: Feed mov. Ma:
Ma: Cutting mov.
Feed mov. Feed mov.
• Cutting depth in axial • Cutting depth in radial • Cutting depth in axial and
direction. direction. radial direction.
• It uses mainly the cutting edges • It uses mainly the cutting edges • It uses the cutting edges on the
on the periphery of the tool. on the periphery of the tool. face and periphery of the tool.
by Endika Gandarias 11
MACHINE TYPES
MACHINE TYPES
by Endika Gandarias 12
MACHINE TYPES
Rotational axis
direction
Rotational axis
direction
by Endika Gandarias 13
MACHINE TYPES
Ma: Feed
Ma: Feed
movement
movement
by Endika Gandarias 14
MACHINE TYPES
Vertical
Universal
Conventional machines Bed type
MILLING MACHINES
Travelling column
CNC machines
3 axis
4 axis
Machining centre
5 axis
Multitasking machine
by Endika Gandarias 15
MACHINE TYPES
Machine types:
1. VERTICAL MACHINE
VIDEO 2. HORIZONTAL MACHINE
3. UNIVERSAL MACHINE
by Endika Gandarias 16
MACHINE TYPES
by Endika Gandarias 17
MACHINE TYPES
Hure spindle:
It has a swiveling spindle that allows to swivel the
Vertical & horizontal spindle at different angles. Vertical milling
spindle attachment
VIDEO VIDEO
by Endika Gandarias 18
MACHINE TYPES
Bed type
by Endika Gandarias 19
MACHINE TYPES
by Endika Gandarias 20
MACHINE TYPES
Part
Sample part
by Endika Gandarias 21
MACHINE TYPES
CNC machines
by Endika Gandarias 22
MACHINE TYPES
CNC machines
Bed type Z
X
1 BRIDGE TYPE OR PLANER MILLING MACHINE
CNC machines
Bed type
Z
Z
Y
Y
X
X
VIDEO VIDEO
by Endika Gandarias 24
MACHINE TYPES
CNC machines
tool magazine CNC
Machining Centre
by Endika Gandarias 25
MACHINE TYPES
CNC machines
Machining Centre
VIDEO
VIDEO
by Endika Gandarias 26
MACHINE TYPES
CNC machines
Machining Centre
4 AXIS
3 AXIS
Machine has CNC controlled X,Y & Z linear movements
Machine has CNC controlled + 1 rotational movement.
X,Y & Z linear movements. a) Horizontal rotary table
b) Vertical rotary table
c) Rotary spindle
To obtain surfaces with a cylindrical pattern (e.g. gears,
polygonal geometries,…).
CNC machines
Machining Centre
5 AXIS
3
Vertical machine Horizontal machine
by Endika Gandarias 28
MACHINE TYPES
CNC machines
VIDEO
by Endika Gandarias 29
MACHINE TYPES
CNC machines
by Endika Gandarias 30
MACHINE TYPES
CNC machines
WORKHOLDING DEVICES
by Endika Gandarias 32
WORKHOLDING DEVICES
Vise
WORKHOLDING DEVICES
Clamps
Magnetic chuck
Vacuum chuck
Freeze chuck
Dedicated fixture
Vise
by Endika Gandarias 34
WORKHOLDING DEVICES
Clamps
T-slot bolt
T-nut Washer
Angle plate
Toe mold clamp
by Endika Gandarias 35
WORKHOLDING DEVICES
VIDEO VIDEO
by Endika Gandarias 36
WORKHOLDING DEVICES
MOTOR DRIVEN
VIDEO VIDEO
by Endika Gandarias 37
WORKHOLDING DEVICES
Magnetic Chuck
VIDEO
by Endika Gandarias 38
WORKHOLDING DEVICES
Vacuum Chuck
VIDEO
by Endika Gandarias 39
WORKHOLDING DEVICES
Freeze Chuck
VIDEO
by Endika Gandarias 40
WORKHOLDING DEVICES
Dedicated fixture
It is a custom-designed fixture.
Capital investment must be absorbed by the job.
It is used for medium to big-batch production runs.
VS.
by Endika Gandarias 41
TOOLHOLDING DEVICES
TOOLHOLDING DEVICES
by Endika Gandarias 42
TOOLHOLDING DEVICES
ER Collet chuck
Power chuck
Save lock
Polygonal clamping
ISO / SK / BT
HSK
BIG PLUS
KM
EXTENSION ADAPTOR
by Endika Gandarias 43
TOOLHOLDING DEVICES
Toolholder
Toolholder
VIDEO
Clamping steps
VIDEO
by Endika Gandarias 45
TOOLHOLDING DEVICES
Spindle type
VIDEO
BIG PLUS KM
by Endika Gandarias 46
TOOLHOLDING DEVICES
Spindle type
BIG PLUS
ISO
HSK
KM
CAPTO
Excellent
Not optimum
Not acceptable
by Endika Gandarias 47
TOOLHOLDING DEVICES
Extension adaptor
by Endika Gandarias 48
MACHINING OPERATIONS
MACHINING OPERATIONS
by Endika Gandarias 49
MACHINING OPERATIONS
by Endika Gandarias 50
MACHINING OPERATIONS
Face Milling
by Endika Gandarias 51
MACHINING OPERATIONS
Shoulder Milling
Roughing
Finishing
VIDEO
by Endika Gandarias 52
MACHINING OPERATIONS
1 END MILLING
VIDEO
by Endika Gandarias 53
MACHINING OPERATIONS
TOOLING
Slot Milling
Commonly used on
components that cannot
be rotated. VIDEO
by Endika Gandarias 54
MACHINING OPERATIONS
VIDEO VIDEO
by Endika Gandarias 55
MACHINING OPERATIONS
Helical Milling
VIDEO
VIDEO
by Endika Gandarias 56
MACHINING OPERATIONS
VIDEO VIDEO
Gang Milling
by Endika Gandarias 57
MACHINING OPERATIONS
Chamfering TOOLING
VIDEO
Corner rounding
VIDEO
by Endika Gandarias 58
MACHINING OPERATIONS
Profile Milling
ROUGHING
VIDEO
VIDEO
FINISHING
by Endika Gandarias 59
MACHINING OPERATIONS
Gear Milling
TYPE OF GEARS
TOOLING
Turn Milling
VIDEO
2 METHODS:
Main method for external machining. Used mainly for internal features.
Same principle as for circular milling /
ramping, but with component rotating.
Face turn milling – 4/5 axes Periphery turn milling – 3/4 axes
by Endika Gandarias 61
MACHINING OPERATIONS
Boring
Excellent dimensional
tolerances and surface
roughnesses.
a a a >a
VIDEO
by Endika Gandarias 62
MACHINING OPERATIONS
Drilling
VIDEO
by Endika Gandarias 63
MACHINING OPERATIONS
Thread Milling
1 TAPPING
VIDEO VIDEO
by Endika Gandarias 64
MACHINING OPERATIONS
2 THREAD MILLING
A B
Internal threading
A B VIDEO
External threading
CNC thread generator: http://vargen.vargus.com/VargusGenWeb/Pages/ThreadSelection.aspx
by Endika Gandarias 65
MACHINING OPERATIONS
Reaming
RIGHT WRONG
SAFETY GUIDELINES
by Endika Gandarias 67
SAFETY GUIDELINES
safety guards or
machine encapsulation
Clothing Ear muff or Ear plug
by Endika Gandarias 68
MILLING APPLICATIONS
MILLING APPLICATIONS
by Endika Gandarias 69
BIOMEDICAL APPLICATIONS
3 – BLISK –
Titanium
by Endika Gandarias 72
AEROSPACE APPLICATIONS
STEERING KNUCKLE –
Cast iron or steel
by Endika Gandarias 74
DIE & MOULDS APPLICATIONS
OPERATION OVERVIEW
1. Face milling
2. Shoulder milling
3. Profile milling
4. Drilling
5. Hard part finishing
6. Semi finishing - Roughing
7. Semi finishing - Roughing
STAMPING DIE –
Steel
by Endika Gandarias 75
POWER GENERATION APPLICATIONS
by Endika Gandarias 76
WIND POWER APPLICATIONS
OPERATION OVERVIEW
OPERATION OVERVIEW 1. Face Milling
1. Face milling 2. Shoulder Milling
2. Boring 3. Helical or Circular Interpolation
3. Back facing 4. Finish Boring
4. Drilling 5. Back Facing
5. Thread milling 6. Drilling
7. Threading
8. Chamfering
by Endika Gandarias 77
WIND POWER APPLICATIONS
OPERATION OVERVIEW
1. Face and shoulder milling
2. Contouring
3. Fine boring
4. Drilling
5. Face milling
MAIN FRAME
Cast iron
by Endika Gandarias 78
GLOSSARY
GLOSSARY
by Endika Gandarias 79
GLOSSARY
by Endika Gandarias 80
GLOSSARY
by Endika Gandarias 81
GLOSSARY
by Endika Gandarias 82
GLOSSARY
by Endika Gandarias 83