1. A cylindrical workpart 200 mm in diameter and 700 mm long is to be turned in an engine lathe.

Cutting speed = 2.30 m/s, feed = 0.32 mm/rev, and depth of cut = 1.80 mm. Determine (a) cutting
time, and (b) metal removal rate.

Diketahui :

𝐷0 = 200 𝑚𝑚 = 200 . 10−3 𝑚

L = 700 𝑚𝑚 = 700 . 10−3 𝑚

𝐶𝑠 = 2,3 𝑚/𝑠 = 2,3 . 103 𝑚𝑚/𝑠

f = 0,32 𝑚𝑚/𝑟𝑒𝑣 = 0,32 . 10−3 𝑚/𝑟𝑒𝑣

d = 1,8 𝑚𝑚 = 1,8 . 10−3 𝑚

dit :

𝑇𝑚 ? MRR?

Penyelesaian:

𝐶𝑠
𝑁=
Л𝐷
𝑚
2,3 𝑟𝑒𝑣
𝑁 = Л200 .10𝑠−3 𝑚 = 3,66 𝑠

𝑓𝑟 = 𝑁𝑓
𝑟𝑒𝑣 𝑚
𝑓𝑟 = 3,66 × 0,32 . 10−3
𝑠 𝑟𝑒𝑣
𝑚
𝑓𝑟 = 1,17 × 10−3
𝑠

L
𝑇𝑚 =
𝑓𝑟
700 . 10−3 𝑚
𝑇𝑚 = 𝑚
1,17 × 10−3 𝑠
𝑇𝑚 = 597,58 𝑠

𝑀𝑅𝑀 = 𝐶𝑠 𝑓𝑑
𝑚𝑚 𝑚𝑚
𝑀𝑅𝑀 = 2,3 . 103 × 0,32 × 1,8 𝑚𝑚
𝑠 𝑟𝑒𝑣
m
𝑀𝑅𝑀 = 1324
s
2. In a production turning operation, the foreman has decreed that a single pass must be completed on
the cylindrical workpiece in 5.0 min. The piece is 400 mm long and 150 mm in diameter. Using a feed
= 0.30 mm/rev and a depth of cut = 4.0 mm, what cutting speed must be used to meet this
machining time requirement?
Diketahui :
𝑇𝑚 = 5 menit

L = 400 𝑚𝑚

𝐷0 = 500 𝑚𝑚
𝑚𝑚
f = 0,30
𝑟𝑒𝑣

d = 4 𝑚𝑚

ditanyakan :

𝐶𝑠 ?

Penyelesaian:

L 𝐿 𝐿
𝑇𝑚 = = =
𝑓𝑟 𝑓𝑁 𝑓𝐶𝑠
Л𝐷

𝐿Л𝐷
𝑇𝑚 =
𝑓𝐶𝑠

400Л150
5=
0,3𝐶𝑠
𝐶𝑠 = 125714 𝑚𝑚/𝑚𝑖𝑛

3. A facing operation is performed on an engine lathe. The diameter of the cylindrical part is 6 in and
the length is 15 in. The spindle rotates at a speed of 180 rev/min. Depth of cut¼ 0.110 in, and feed ¼
0.008 in/ rev. Assume the cutting tool moves from the outer diameter of the workpiece to exactly
the center at a constant velocity. Determine (a) the velocity of the tool as it moves from the outer
diameter towards the center and (b) the cutting time.

Diketahui:

𝐷0 = 6 𝑖𝑛

L = 15 𝑖𝑛
rev
𝑁 = 180
min

d = 0,11 𝑖𝑛
 𝑖𝑛
f = 0,008
𝑟𝑒𝑣

ditanyakan:

𝑓𝑟 ?
𝑇𝑚 ?

Penyelesaian:

𝑓𝑟 = 𝑁𝑓
𝑓𝑟 = 180 . 0,008
𝑖𝑛
𝑓𝑟 = 1,44
𝑚𝑖𝑛

L
𝑇𝑚 =
𝑓𝑟
1,5
𝑇𝑚 =
144
𝑇𝑚 = 10,416 min

4. A tapered surface is to be turned on an automatic lathe. The workpiece is 750 mm long with
minimum and maximum diameters of 100 mm and 200 mm at opposite ends. The automatic
controls on the lathe permit the surface speed to be maintained at a constant value of 200 m/min by
adjusting the rotational speed as a function of workpiece diameter. Feed ¼ 0.25 mm/rev and depth
of cut ¼ 3.0 mm. The rough geometry of the piece has already been formed, and this operation will
be the final cut. Determine (a) the time required to turn the taper and (b) the rotational speeds at
the beginning and end of the cut

L = 700 𝑚𝑚

𝐷1 = 100 𝑚𝑚

𝐷2 = 200 𝑚𝑚

𝐶𝑠 = 200 𝑚/𝑚𝑖𝑛
𝑚𝑚
f = 0,25
𝑟𝑒𝑣

d = 3 𝑚𝑚

ditanyakan:

MRR?

𝑁𝑏𝑒𝑔 ?
𝑁𝑒𝑛𝑑 ?
𝑃𝑒𝑛𝑦𝑒𝑙𝑒𝑠𝑎𝑖𝑎𝑛:

V
𝑇𝑚 =
MRR
V = A. d
𝐴 = Л(𝑅1 + 𝑅2){ℎ2 + (𝑅1 − 𝑅2)2 }0,5

𝐴 = Л(100 + 50){7502 + (100 − 50)2 }0,5

𝐴 = 354,214 𝑚𝑚2
𝑉 = 𝐴. 𝑑
𝑉 = 354,214.3
𝑉 = 1062,641 𝑚𝑚2

𝑀𝑅𝑅 = 𝑣. 𝑓. 𝑑
𝑀𝑅𝑅 = 200.103 . 0,25.3
𝑀𝑅𝑅 = 150000𝑚𝑚3 /𝑚𝑖𝑛

𝐶𝑠 200.103 𝑟𝑒𝑣 𝐶𝑠 200.103 𝑟𝑒𝑣

𝑁𝑏𝑒𝑔 = = = 636,6 , 𝑁𝑒𝑛𝑑 = = = 318,3
Л𝐷 100 𝑚𝑖𝑛 Л𝐷 Л200 𝑚𝑖𝑛
5. In the taper turning job of Problem 22.4, suppose that the automatic lathe with surface speed
control is not available and a conventional lathe must be used. Determine the rotational speed that
would be required to complete the job in exactly the same time as your answer to part (a) of that
problem.

Diketahui:

𝑇𝑚 = 7,084 𝑚𝑒𝑛𝑖𝑡

L = 750 𝑚𝑚
𝑚𝑚
f = 0,25
𝑚𝑖𝑛

ditanyakan:

N?

Penyelesaian:

L 𝐿
𝑇𝑚 = =
𝑓𝑟 𝑓𝑁

750
7,084 =
0,25. N

750
N=
0,25.7,084
rev
N = 423,49
min

6. A cylindrical work bar with 4.5 in diameter and 52 in length is chucked in an engine lathe and
supported at the opposite end using a live center. A 46.0 in portion of the length is to be turned to a
diameter of 4.25 in one pass at a speed of 450 ft/min. The metal removal rate should be 6.75 in3
/min. Determine (a) the required depth of cut, (b) the required feed, and (c) the cutting time.

𝐷0 = 4,5 𝑖𝑛

𝐷𝑓 = 4,25 𝑖𝑛

L = 46 𝑖𝑛

𝑓𝑡
𝐶𝑠 = 450
𝑚𝑖𝑛

𝑀𝑅𝑅 = 6,75 𝑖𝑛3 /𝑚𝑖𝑛

N = 450 ft/min
 Ditanyakan:

d?

f?

𝑇𝑚 ?

Penyelesaian:

Do − Df
d=
2
4,5 − 4,25
d=
2
d = 0,125 in

𝑀𝑅𝑅 = 𝑣. 𝑓. 𝑑 . 12
6,75 = 450. 𝑓. 0,125 . 12

6,75
𝑓=
450.0,125.12
𝑓 = 0,01 𝑖𝑛/𝑟𝑒𝑣

𝐶𝑠 . 12
𝑁=
Л𝐷
450.12
𝑁=
Л. 4,5
𝑁 = 382 rev/min

L 𝐿 46
𝑇𝑚 = = = = 12,04 menit
𝑓𝑟 𝑓𝑁 0,01.382

7. A 4.00-in-diameter workpiece that is 25 in long is to be turned down to a diameter of 3.50 in, using
two passes on an engine lathe using a cutting speed = 300 ft/min, feed = 0.015 in/rev, and depth of
cut = 0.125 in. The bar will be held in a chuck and supported on the opposite end in a live center.
With this workholding setup, one end must be turned to diameter; then the bar must be reversed to
turn the other end. Using an overhead crane available at the lathe, the time required to load and
unload the bar is 5.0 minutes, and the time to reverse the bar is 3.0 minutes. For each turning cut an
allowance must be added to the cut length for approach and overtravel. The total allowance
(approach plus overtravel) = 0.50 in. Determine the total cycle time to complete this turning
operation.

Diketahui:

𝐶𝑠 = 300 𝑓𝑡/𝑚𝑖𝑛
 𝑖𝑛
𝑓 = 0,015
𝑟𝑒𝑣
𝐷𝑜 = 4 𝑖𝑛
𝐷𝑓 = 3,5 𝑖𝑛
𝐿 = 25 𝑖𝑛

Total waktu pemesinan?

Pertama, pemakanan 15 in dar 25 in

𝐶𝑠 .12 300.12
𝑁= = = 286,4 𝑟𝑒𝑣/𝑚𝑖𝑛
Л𝐷 Л.4

𝑓𝑟 = 𝑁𝑓
𝑓𝑟 = 286,4 . 0,015
𝑓𝑟 = 4,297 𝑖𝑛/𝑚𝑖𝑛

L 15+0,5
𝑇𝑚 = 𝑓 = 4,297
= 3,61 𝑚𝑒𝑛𝑖𝑡
𝑟

𝐶𝑠 .12 300.12
𝑁= = = 305,5 𝑟𝑒𝑣/𝑚𝑖𝑛
Л𝐷 Л.3,75

𝑓𝑟 = 𝑁𝑓
𝑓𝑟 = 305,5 . 0,015
𝑓𝑟 = 4,583 𝑖𝑛/𝑚𝑖𝑛

L 15+0,5
𝑇𝑚 = = = 3,38 𝑚𝑒𝑛𝑖𝑡
𝑓𝑟 4,583

Kedua, pemakanan 10 in dari 25 in

𝐶𝑠 .12 300.12
𝑁= Л𝐷
= Л.4
= 286,4 𝑟𝑒𝑣/𝑚𝑖𝑛

𝑓𝑟 = 𝑁𝑓
𝑓𝑟 = 286,4 . 0,015
𝑓𝑟 = 4,297 𝑖𝑛/𝑚𝑖𝑛

L 10+0,5
𝑇𝑚 = 𝑓 = 4,297
= 2,44 𝑚𝑒𝑛𝑖𝑡
𝑟

𝐶𝑠 .12 300.12
𝑁= Л𝐷
= Л.3,75
= 305,5 𝑟𝑒𝑣/𝑚𝑖𝑛

𝑓𝑟 = 𝑁𝑓
𝑓𝑟 = 305,5 . 0,015
𝑓𝑟 = 4,583 𝑖𝑛/𝑚𝑖𝑛
 L 10+0,5
𝑇𝑚 = = = 2,29 𝑚𝑒𝑛𝑖𝑡
𝑓𝑟 4,583

Total waktu yang dibutuhkan

𝑇𝑚 = 5 + 3,61 + 3,38 + 3 + 2,44 + 2,29 = 19,72 menit

8. The end of a large tubular workpart is to be faced on a NC vertical boring mill. The part has an
outside diameter of 38.0 in and an inside diameter of 24.0 in. If the facing operation is performed at
a rotational speed of 40.0 rev/min, feed of 0.015 in/rev, and depth of cut of 0.180 in, determine (a)
the cutting time to complete the facing operation and the cutting speeds and metal removal rates at
the beginning and end of the cut
Diketahui:

D0 = 38,0 in

Df = 24,0 in

N = 40 rev/min

f = 0,015 in/rev

d = 0,18 in

ditanyakan:

Tm?

MRR?

Penyelesaian:
𝐷0−𝐷1
L= 2

38−24
L= 2

L = 7 in

fr = N . f

= 40 . 0,015

= 0,6 in/min
𝐿
Tm = 𝑓𝑟

7
Tm = 0,6

Tm = 11,67 min

D0 = 38 in
 𝑣
N = 𝜋 𝐷0
Cs = N 𝝅 D0
Cs = 40 (3,14) 38
Cs = 4.773 in/min
Cs = 398 ft/min
MRR = v.f.d
MRR = 4.773 (0,015) 0,18
MRR = 12,8871 in3 /min

DF = 24 in
𝐶𝑠
N = 𝜋 𝐷0
Cs = N 𝝅 Df
Cs = 40 (3,14) 24
Cs = 3.014,4 in/min
Cs = 251 ft/min
MRR = v.f.d
MRR = 3.014.4 (0,015) 0,18
MRR = 8,138 in3 /min

9. Solve Problem 22.8 except that the machine tool controls operate at a constant cutting speed by
continuously adjusting rotational speed for the position of the tool relative to the axis of rotation.
The rotational speed at the beginning of the cut = 40 rev/min, and is continuously increased
thereafter to maintain a constant cutting speed.
Diketahui:
N = 40 rev/min
D0 = 38 in

Df = 24,0 in

v=398 ft/min

f = 0,015 in/rev

d = 0,18 in

penyelesaian :
𝐶𝑠 . 12
𝑁=
Л𝐷
𝐶𝑠. 12
40 =
Л. 3,75

40Л. 12
𝐶𝑠 =
12
 𝐶𝑠 =398 ft/min

𝑀𝑅𝑅 = 𝑣. 𝑓. 𝑑. 12
𝑀𝑅𝑅 = 398.0,015.0,18.12
𝑀𝑅𝑅 = 12,89 𝑖𝑛3 /𝑚𝑖𝑛

𝑉𝑀𝑅 = 0,25Л𝑑(𝐷𝑜 2 − 𝐷𝑓 2 )

𝑉𝑀𝑅 = 0,25Л. 0,18(382 − 242 )

𝑉𝑀𝑅 = 122,7 𝑖𝑛3

𝑉𝑀𝑅 122,7
𝑇𝑚 = = = 2,29 𝑚𝑒𝑛𝑖𝑡
𝑅𝑀𝑅 12,89
DRILLING

22.10

Diket :

v = 25.103 mm/min
𝜋 = 12,7 mm
𝐷 = 3,14
f = 0,30 mm/rev
𝜃 = 1180
Ditanya :a. Tm ?
b. MRM ?
Jawab :
𝑣 25000
a.) N = = = 626,6 rev/min
𝜋𝐷 12,7 . 3,14
Fr = N x f
= 626,6 x 0,30
= 188 mm/min
A = 0,5 D Tan ( 90 - 𝜃⁄2)
= ( 0,5 . 12,7 ) tan ( 90 - 118⁄2)
= 3,82 mm

𝑑+𝐴 60+3,82
Tm = = = 0,339
𝑓𝑟 188
b.) MRM = 0,25 𝜋 D2 fr
= 0,25. 3,14 .(12,7)2.188
= 23800 mm3/min

22.11 Diketahui :
MRM = 1,50 in3/min
V = 230 ft/min
T = 1.0 in
𝜃 = 1180

Ditanya

a. 0Fr ?
b. F untuk ½ lubang ?
F untuk ¾ lubang ?
c. Tm ?

Jawab :
 a. Total MRM = 1,50 = 0,25 𝜋 D12 F1 + 0,25 𝜋 D22 Fr

1,50 = 0,25 𝜋 ( D12 + D22 ) fr

1,50 = 0,25 𝜋 ( 0,52 + 0,752 )fr

1,50 = 0,638 fr

Fr = 2,35 in/min

b. Untuk ½ in lubang ,
𝑣 230
N= = = 1757 rev/min
𝜋𝐷 0,50 𝜋/12
Untuk ¾ lubang ,
𝑣 𝑣 230
N = 𝜋 𝐷 = 𝜋 𝐷 = 0,75 𝜋/12 = 1171 rev/min
F = fr/N, untuk ½ lubang , fr = 2,35/ 1757 = 0,0013 in/rev
F = fr/N, untuk ¾ lubang , fr =2,35 / 1171 = 0,0020 in/rev

c. Untuk ½ lubang ,
A = A = 0,5 D Tan ( 90 - 𝜃⁄2)
= ( 0,5 . 0,50) tan ( 90 - 118⁄2)
= 0, 150 in
Untuk ¾ lubang ,
A = 0,5 D Tan ( 90 - 𝜃⁄2)
= ( 0,5 . 0,75 ) tan ( 90 - 118⁄2)
= 0,225 IN
𝑡+𝐴 1.00+ 0,255
Tm = = = 0,522 min = 31,2 detik
𝑓𝑟 2,35

22.12 Diket : v = 300 ft/min

D = 0.75

f = 0.015 in/rev

Dita : Total waktu siklus bor 100 lubang?

Dija :
𝑣 300
N =𝜋 𝐷 = 12 /0,75𝜋 = 1527.7 rev/min

Fr = N. f = 1527.7(0.015) = 22.916 in/min

Jarak per lubang= 0.5 + A + 1.75

A = 0,5 D Tan ( 90 - 𝜃⁄2)

= ( 0,5 . 0,75 ) tan ( 90 - 100⁄2) = 0.315 in
 𝑗𝑎𝑟𝑎𝑘 𝑝𝑒𝑟 𝑙𝑢𝑏𝑎𝑛𝑔 0,5+0.315+1,75
Tm = 𝑓𝑟
= 22.916
=0.112 min

Waktu untuk menarik drill dari lubang=0.112/2 =0.056 min

semua pergerakan antar lubang berada pada jarak tertentu =1.5 IN

dalam menggunakan jalur maju mundur di antara deretan lubang. Waktu untuk bergerak di antara
lubang = 1,5 / 15 = 0,1 menit. Dengan 100 lubang, jumlah gerakan di antara lubang = 99

Total waktu siklus bor 100 lubang=100(0.112+0.056)+99(0.1)=26.7 min

22.12 Diketahui : N = 4000 rev/min

F = 0,0017 in/rev

fr=Nf=4000rev/min(0.0017in/rev)=6.8 in/min

Kedalaman lubang

d=4.5 min (6.8 in/min) = 30.6 in

kecepatan baru

v = 4000(1+0.20) = 4800 rev/min

laju umpan

f = 0.0017 (1-0.25) = 0.001275 in/min

laju umpan baru

fr = 4800(0.001275) = 6.12 in/min

waktu pengeboran baru

Tm = d/fr = 30.6 min/6.12 in/min = 5.0 min