BI011983-00-00-EN - ALL-MD6290 Part Book (2C68F90) PDF

BI011983
PARTS MANUAL SECTION LOCATOR - SKF-11 S/N 2C68F90 REVISION 03
Model SKF
Rotary Blasthole Drill
Parts Manual
S/N 2C68F90
Bucyrus Mining Equipment, Inc.

3501 S. FM Hwy 1417 Denison, Texas 75020 USA
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GENERAL ASSEMBLY ITEMS LIST
DESCRIPTION ASSEMBLY NO.

GENERAL ASSEMBLY ITEMS LIST **********
KIT, FILTER - IN HOUSE W/LOOP FILTERS 89043

KIT, FILTER - SHIP OUT W/LOOP FILTERS 89044
GAUGE, PRESSURE 40392
SWITCH, PRESSURE 347072
BIT, SUB 425717
A-TOOL/DECK WRENCH JAW - 6" 77033
Clamp Die/Insert (1) each - 6" OD 336335
Rotation Dies/inserts (2) each - 6" OD 336336
HOIST PLUG (4.5" BECO) - 6", 6.5", 7" 25561
TOP SUB - 28 INCH - 4.5" BECO, 5.5" API 25803-050
SCHEMATIC, HYDRAULIC W/ELECTRIC CONTROLS 439407
TACHOMETER, MAGNETIC PICK-UP (5/8-18UNF) 95367
PIPE SEAL FOR 6" OD 410609
CHOCK BARS 400680
BIT, BASKET 75337
LOWER BREAKER PLATE FOR SKF WITH (2-POD) CAROUSEL 425715
UPPER RETAINER PLATE FOR SKF WITH (2-POD) CAROUSEL 425714
PIPE RACK INSERTS FOR 6" OD 70272
HORSESHOE WRENCH - 5.5", 6" 75367
DUST COLLECTOR SHIPPING COVER, 4500 CFM 435460
EXHAUST WRAP 431517
CRITICAL FASTENER ID AND INSPECTION SCHEDULE (SEE SERVICE MANUAL FOR 1528396
FASTENER IDENTIFICATION AND INSPECTION SCHEDULE)
SKF CRITICAL FASTENER TORQUE VALUES (SEE SERVICE MANUAL FOR 1531040
INFORMATION CONCERNING GENERAL AND CRITICAL FASTENERS)
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SECTION 1 - GENERAL LOCATOR / DECALS / FILTER ELEMENTS
DESCRIPTION ASSEMBLY NO. SECT-PAGE

FILTER ELEMENTS 1-1
DECAL KIT, MACHINE W/WHITE CAB (SKF) 1573188 1-2
DECAL KIT (WARNING) 429758 1-3
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SECTION 2 - OPERATOR'S CAB

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS 440338 2-1
SHUTDOWN TIMER KIT 1637717 2-1A
JUMPER SEAT WITH ATTACHING HARDWARE 89455 2-2
PANEL / GAUGES (ENGINE) 417220 2-3
PANEL / GAUGES (HYDRAULIC) 412822 2-4
PANEL / SWITCHES (DRILL FUNCTIONS) 1496510 2-5
CONTROL, MAST/JACKS 410208 2-6
INSULATION KIT, CAB - SPECIAL 439888 2-7
CAB HOSE PLUMBING 440337 2-8
CAB MODIFICATION, ELECTRIC HAND CONTROLS 423814 2-9
ROTARY OPERATOR'S SEAT 418652 2-10
SEAT BELT W/TETHER AND HARDWARE 418654 2-11
SEAT AIR ACCUMULATOR INSTALLATION 434457 2-12
AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION 425137 2-13
HEATER/AIR CONDITIONER PACKAGE LIST 425127 2-14
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009225 2-15
CONDENSER, 24V 408321 2-16
WALL MOUNT UNIT W/ANGLE LOUVERS V011833 2-17
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009211 2-18
HOSE KIT, AIR CONDITIONER 441289 2-19
GLASS INSTALLATION, CAB (TINTED) 428316 2-20
WIPER / WASHER INSTALLATION, LEFT 99976 2-21
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) 342364 2-22
WIPER / WASHER INSTALLATION, REAR 99977 2-23
WIPER / WASHER INSTALLATION, RIGHT 99978 2-24
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SECTION 3 - MAINFRAME / CRAWLER

MAINFRAME / CRAWLER ASSEMBLY 1530787 3-1
UNDERCARRIAGE ASSEMBLY 434539 3-2
FINAL DRIVE ASSEMBLY W/MOTOR - TRACK V009072 3-3
ROCK GUARD COMPLETE (FRONT AND REAR) V012707 3-4
TRACK ASSEMBLY W/SHOES (53 LINKS) V008597 3-5
IDLER ASSEMBLY (COMPLETE) V007358 3-6
IDLER ASSEMBLY W/SLIDE BAR V007359 3-7
HYDRAULIC TENSIONER, IDLER ASSEMBLY V007360 3-8
ROCK GUARD COMPLETE (MIDDLE) V014717 3-9
PROPEL PLUMBING 419423 3-10
FLOOR COVERING DUST SEALS 410771 3-11
CYLINDER, MAST ELEVATING 438794 3-12
MANIFOLD INSTALLATION, SUCTION 439363 3-13
WALKWAY INSTALLATION, CAB 410809 3-14
VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL CONTROL 1522946 3-15
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL 438219 3-16
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL 411909 3-17
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL 410666 3-18
MANIFOLD W/ATTACHMENTS (RETURN) 411957 3-19
MANIFOLD W/ATTACHMENTS (CASE DRAIN) 411937 3-20
MANIFOLD W/ATTACHMENTS 412237 3-21
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT 412259 3-22
OPERATED
VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE) 411987 3-23
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS 1522945 3-24
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS 437664 3-25
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN 416698 3-26
AIR
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST 416699 3-27
CURT/MAIN AIR
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION 411582 3-28
W/ATTACHMENTS
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS 410089 3-29
ATTACHMENTS
VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS 411903 3-30
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW 412258 3-31
FUEL TANK INSTALLATION W/PLUMBING 410507 3-32
FUEL TANK SUBASSEMBLY 434214 3-33
JACK INSTALLATION 1509849 3-34
CYLINDER ASSEMBLY, JACK 1499028 3-35
TRACK 2 SPEED PROPEL INSTALLATION 423022 3-36
VIEWING HATCH, DRILL DECK 431252 3-37
HYDRAULIC CYLINDER 439628 3-38
VIEWING HATCH PLUMBING 432029 3-39
SECT3
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SECTION 4 - ENGINES / COMPRESSORS / DRIVES

ENGINE WITH ATTACHMENTS, CAT C15 427231 4-1
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 420382 4-2
MUFFLER INSTALLATION, TWIN (ENGINE ) 407549 4-3
FUEL FILTER ASSEMBLY 435149 4-4
FUEL FILTER 434777 4-5
ENGINE PANEL STARTUP ASSEMBLY 443230 4-6
ENGINE PRELUBE INSTALLATION - C15 1499221 4-7
ENGINE PRELUBE PUMP 423813 4-8
ENGINE EXHAUST BLANKET INSTALLATION 88088 4-9
AIR CLEANER INSTALLATION (ENGINE) 416681 4-10
AIR CLEANER ASSEMBLY 415802 4-11
GUARD INSTALLATION, DRIVELINE 417164 4-12
ENGINE CHARGE AIR PIPING 428330 4-13
PIPING ASSEMBLY, WATER COOLANT 416682 4-14
AIR COMPRESSOR WITH ATTACHMENTS (1050/125) 422891 4-15
AIR COMPRESSOR PACKAGE SERVICE ITEMS (1050/125) 422863 4-16
AIR INLET VALVE (8 INCH INLET) V003715 4-17
TORSIONAL DRIVE COUPLING 88224 4-18
AIR CLEANER INSTALLATION (COMPRESSOR) 416674 4-19
COMPRESSOR / AIR RECEIVER PIPING 432338 4-20
COMPRESSOR / AIR RECEIVER HOSE PLUMBING T104270 4-21
AIR COMPRESSOR HOSE ASSEMBLY 431312 4-22
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 401152 4-23
COOLER ASSEMBLY W/PLUMBING (ENG. COOL & CHG. 442911 4-24
AIR/CPSR./HYDR. SYS.)
COOLER ASSEMBLY 442656 4-25
CHARGE AIR (AFTERCOOLER) ASSEMBLY V009410 4-26
MOTOR, FAN 419480 4-27
THERMOSTATIC VALVE ASSEMBLY 419943 4-28
PUMP DRIVE ASSEMBLY 439129 4-29
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 441275 4-30
MAIN PUMP - CLOSED LOOP 435434 4-31
SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST V014617 4-32
PORT PLATE HOUSING AND VALVES SPARE PARTS LIST V014618 4-33
PTO ADD-ON SPARE PARTS LIST V014619 4-34
FILTER ELIMINATION FLANGE SPARE PARTS LIST V014620 4-35
E1P CONTROL ASSEMBLY SPARE PARTS LIST V014621 4-36
MAIN PUMP - OPEN LOOP 435436 4-37
SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST V014624 4-38
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP V014625 4-39
SCREWS LIST
LP CONTROL ASSEMBLY LIST V014629 4-40
CHARGE PUMP 437663 4-41
GEAR PUMP - FAN/DUST COLLECTOR 419475 4-42
HYDRAULIC FILTER ASSEMBLY (CHARGE) 58495 4-43
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SECTION 5 - DUST CONTROL

DUST COLLECTOR INSTALLATION 410112 5-1
DUST COLLECTOR ASSEMBLY 89845 5-2
AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY) 89860 5-3
DUST COLLECTOR PLUMBING 411990 5-4
DUST CURTAIN INSTALLATION 97271 5-5
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SECTION 6 - MAST

MAST ASSEMBLY - 11.5m 428646 6-1
MAST LIFT CYLINDER BRACKET WELDMENT (OUTSIDE) 410777 6-2
CYLINDER, HOIST AND PULLDOWN (MAST) 423475 6-3
GUIDE ASSEMBLY, SHEAVE (MAST) 414344 6-4
SHEAVE, 22-INCH OD W/BEARING 414307 6-5
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS 411934 6-6
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS 410093 6-7
DUST HOOD INSTALLATION 427976 6-8
MAST PLUMBING (11.5 METER MAST) 423613 6-9
PIPE RACK INSTALLATION 423746 6-10
MOTOR, HYDRAULIC 414782 6-11
HYDRAULIC CYLINDER ASSEMBLY - SWING 429708 6-12
ROTARY DRIVE ASSEMBLY 1581544 6-13
ROTARY DRIVE GEARCASE ASSEMBLY 427134 6-14
ROTARY DRIVE MOTOR HOSE KIT 1613971 6-15
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION 414679 6-16
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 409242 6-17
HYDRAULIC CYLINDER ASSEMBLY - ROTATE 413639 6-18
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING 409309 6-19
AUTOMATIC TOOL WRENCH 412659 6-20
PIPE RACK ROTATE PLUMBING 410624 6-21
AUTO TOOL WRENCH PLUMBING 410625 6-22
PIPE RACK CAROUSEL LOCK PLUMBING 410627 6-23
PIPE RACK SWING PLUMBING 411989 6-24
MAST LOCK INSTALLATION 410456 6-25
WINCH INSTALLATION 409979 6-26
WINCH ASSEMBLY W/O MOTOR 61873 6-27
WINCH PLUMBING 410623 6-28
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SECTION 7 - DRILLING TOOLS / ACCESSORIES

PIPE POSITIONER INSTALLATION 427146 7-1
HYDRAULIC CYLINDER ASSEMBLY 75137 7-2
PIPE POSITIONER PLUMBING - COLD WEATHER 439130 7-3
PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED) 423087 7-4
PIPE RACK INTERLOCK 426621 7-5
TRAM INTERLOCK, JACK 435465 7-6
TRAM INTERLOCK, DRILL STEM 426531 7-7
TACHOMETER INSTALLATION, ROTARY DRIVE 413279 7-8
CABLE COVER KIT (TACK DRIVE) 96375 7-9
MANUAL LUBRICATOR SYSTEM KIT 1500872 7-10
MANUAL LUBE - MAST ASSEMBLY 1494096 7-11
MANUAL LUBE HOSE KIT - MAST 1500783 7-12
MANUAL LUBE - MAINFRAME ASSEMBLY 1493699 7-13
MANUAL LUBE HOSE KIT - MAINFRAME 1054815 7-14
GUIDE BUSHING (6-INCH O.D. DRILL STEM) 77039 7-15
DRILL STEM, 6 INCH O.D. X 35 FT LONG 25815 7-16
SECT7
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SECTION 8 - HYDRAULICS / PLUMBING

MAST LOCK PLUMBING 410626 8-1
AUXILIARY PUMP AND FEED VALVE PLUMBING 439368 8-2
VALVE PLUMBING (JACKS/MAST) 412130 8-3
MAST ELEVATING PLUMBING 441357 8-4
CHARGE HOSE PLUMBING 439240 8-5
SUCTION / RETURN / DRAIN PLUMBING 439379 8-6
HYDRAULIC FEED SYSTEM MODIFICATION 414880 8-7
HOSE KIT - FEED SYSTEM MODIFICATION 436292 8-8
HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP 409969 8-9
HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION W/HAND 434215 8-10
PUMP
FILTER ASSEMBLY (MAIN RETURN) 88595 8-11
FILTER ASSEMBLY (CASE RETURN) 88596 8-12
HYDRAULIC HAND PUMP ASSEMBLY 69120 8-13
JACK PLUMBING 412145 8-14
CLOSED LOOP PLUMBING W/LOOP FILTERS 440335 8-15
FILTER ASSEMBLY (LOOP) 402263 8-16
LOOP FILTER PLUMBING 440334 8-17
SECT8
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SECTION 9 - ELECTRICAL

ELECTRICAL SCHEMATIC 426455 9-1
CAB WIRING 426517 9-2
CAB / ENGINE WIRING 426518 9-3
CAB / AIR AND CURTAIN VALVE WIRING 426519 9-4
CAB / MAST VALVE WIRING 426520 9-5
PUMP WIRING 426521 9-6
PULLDOWN VALVE WIRING 426522 9-7
STANDARD LIGHT PACKAGE WIRING 426523 9-8
ENGINE HOUR METER WIRING 426524 9-9
AUXILIARY PRESSURE PUMP WIRING 426525 9-10
WATER AND DUST COLLECTOR VALVE WIRING 426526 9-11
FAST PULLDOWN WIRING 426527 9-12
CAB TOP LIGHTS WIRING 426686 9-13
ADDITIONAL BATTERY INSTALLATION (2 ADDITIONAL BATTERIES) 426807 9-14
BATTERY BOX ASSEMBLY 402930 9-15
BATTERY / ENGINE DISCONNECT INSTALLATION 426598 9-16
ELECTRICAL SCHEMATIC (LADDER LOGIC) 433752 9-17
SECT9
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DESCRIPTION SECT-PAGE
GENERAL ASSEMBLY ITEMS LIST 0-0
GENERAL LOCATOR / DECALS / FILTER ELEMENTS 1-0
OPERATOR'S CAB 2-0
MAINFRAME / CRAWLER 3-0
ENGINES / COMPRESSORS / DRIVES 4-0
DUST CONTROL 5-0
MAST 6-0
DRILLING TOOLS / ACCESSORIES 7-0
HYDRAULICS / PLUMBING 8-0
ELECTRICAL 9-0
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FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 2 *****
***** CAB *****
***** AIR CONDITIONER *****

1 EA V012043 ELEMENT, FILTER (WALL MOUNT UNIT - A/C-HEATER) 2-17
1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE (A/C-HEATER) 2-15
***** SECTION 4 *****
*****ENGINE CAT C15***** 4-1
1 EA V015359 Element, filter - fuel (primary) 4-1

1 EA 45487 Element, filter - fuel (secondary) 4-1
1 EA V012941 Element, filter - oil 4-1
1 EA V015251 Element, cooling system 4-1
1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals) 4-5
1 EA 434777 FILTER, FUEL 4-4
*****ENGINE AIR CLEANER*****
1 EA 45907 ELEMENT (PRIMARY) 4-11

1 EA 45906 ELEMENT (SAFETY) 4-11
*****ENGINE COOLER***** 4-24
1 EA V009901 ELEMENT, 150 DEG F. 4-28
*****COMPRESSOR*****
1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-23
*****COMPRESSOR AIR CLEANER*****
1 EA 45907 ELEMENT (PRIMARY) 4-11

1 EA 45906 ELEMENT (SAFETY) 4-11
*****CHARGE FILTERS*****
1 EA V011135 ELEMENT, CHARGE FILTER 4-43
***** SECTION 5 *****
***** DUST CONTROL SYSTEM *****
1 EA 89853 FILTER ELEMENT 5-2

1 EA V011661 ELEMENT, FILTER (AIR LINE FILTER) 5-3
1 EA 89854 ELEMENT RETENTION 5-2
***** SECTION 7 *****
*****DRILLING TOOLS / ACCESSORIES*****
0 EA V011270 FILTER ELEMENT (Includes Element & Bowl O-Ring)

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FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 8 *****
*****HYDRAULIC SYSTEM***** 8-10
1 EA 88594 ELEMENT, FILTER (MAIN RETURN) 8-11

1 EA 88594 ELEMENT, FILTER (CASE RETURN) 8-12
1 EA 56385 FILTER ASSEMBLY (Includes Element, Valve & Seal) 8-10
1 EA 57311 ELEMENT, RESERVOIR - PRESSURE/VACUUM (Does not Include 8-10
Seal)
1 EA V009111 Seal, Element (Seal for Pressure/Vacuum element above) 8-10
*****LOOP FILTERS*****
1 EA 441760 ELEMENT, LOOP FILTER (See Note) 8-16

Loop filters are optional.
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DECAL KIT, MACHINE W/WHITE CAB (SKF)

ASSEMBLY 1573188 REVISION B
ITEM QTY. U/M PART NO. DESCRIPTION

1573188 DECAL KIT, MACHINE W/WHITE CAB (SKF)
1 1 EA 44507 DECAL, DIESEL FUEL
3 2 EA 95144 DECAL - HYDRAULIC FILTER - MAIN RETURN
4 1 EA 95145 DECAL - HYDRAULIC FILTER - CASE RETURN
6 1 EA 422855 DECAL - NOTICE - BATTERY
7 1 EA 79418 DECAL, PLACECARD
8 1 EA 422856 DECAL - NOTICE - COMPRESSOR
9 1 EA 337481 1417258 NAMEPLATE - MADE IN U.S.A.
10 1 EA 44506 DECAL, HYDRAULIC OIL - CLEAN
13 1 EA 44508 DECAL, WATER - PROTECT FROM FREEZING
15 1 EA 431213 DECAL - LOOP FILTER
16 1 EA 431214 DECAL - CHARGE FILTER
17 1 EA T106187 NAMEPLATE, MODEL/PRODUCT ID/YEAR
18 4 EA 32447 WALK, SAFETY, TYPE "B"
19 2 EA T106149 DECAL, BUCYRUS LOGO 10.22 X 17.05
20 1 EA 1067938 DECAL, MODEL / COMPANY, SKF
21 1 EA 1528435 DECAL, BURGUNDY MODEL / COMP
22 1 EA 1528436 DECAL, BURGUNDY MODEL / COMP
23 1 EA T106150 DECAL, BUCYRUS LOGO, 19.47 X 32.47
24 1 EA 1067945 DECAL, MODEL / COMPANY, SKF
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DECAL KIT (WARNING)

ASSEMBLY 429758 REVISION A
5
4
4 12
7 6
11
3 4
5 12
13 2 10
7 2
3
15
11
1
8
9
1-3
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DECAL KIT (WARNING)

12 3
2
12
14
10
13
1-3
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DECAL KIT (WARNING)

5 11
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DECAL KIT (WARNING)


429758 DECAL KIT (WARNING)
1 1 EA 429721 DECAL - FALLING OBJECTS "WINCH"
2 2 EA 429718 DECAL - FALLING OBJECTS "CAROUSEL
3 2 EA 429705 DECAL - ROTATING SHAFT
4 5 EA 429738 DECAL - ROTATING FAN BLADE (INTE
5 2 EA 429715 DECAL - FALLING MAST
6 1 EA 429717 DECAL - HOT PRESSURIZED FLUID
7 2 EA 429712 DECAL - CLIMBING RAISED MAST
8 1 EA 429722 DECAL - MODIFICATION OR ALTERATION
9 1 EA 429709 DECAL - HAZARDOUS VOLTAGE
10 1 EA 429714 DECAL - RIDING ROTARY HEAD
11 1 EA 429740 DECAL - BURST HAZARD
12 2 EA 429710 DECAL - ROTATING PARTS
13 2 EA 429719 DECAL - FALLING ROTARY HEAD
14 2 EA 429720 DECAL - COMBUSTIBLE GAS
15 1 EA 429713 DECAL - COMBUSTIBLE GAS - ETHER
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CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

ASSEMBLY 440338 REVISION H
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45 49 52 53 45 49 52 53
36
80
103
9 8
29
30 27
27 26
27 25
27 24
27 26
28
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42
47
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75
70 70
73
69 70
60 60 72 66 68 70 72 72 60 72 72
60
60
58 46 55
70 59 61
60 68 71
54
57 22 22
61
60 68 71
58 46
75 61
60 60
70 57
59 61
60 62 12 63 71 43 43 63 60
50 70
63
76 70 63
60 60
64 63 63 63
63 62
60 70
72
103
72
77
60
72
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ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

440338 CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
1 1 EA 410216 CAB, 2 PIECE
2 EA 95832 LOCK, INSIDE SLAM
2 EA 45678 HANDLE, INSIDE
2 EA 74047 HANDLE, OUTSIDE LOCKING
2 1 EA 1637717 SHUTDOWN TIMER KIT 2-1A
4 15 FT 400293 SEAL, DOOR - CAB
6 4 EA 6292 NUT, LOCK
7 1 EA 89455 JUMPER SEAT WITH ATTACHING HARDWARE 2-2
8 1 EA 417220 PANEL / GAUGES (ENGINE) 2-3
9 1 KIT 412822 PANEL / GAUGES (HYDRAULIC) 2-4
10 1 KIT 1496510 PANEL / SWITCHES (DRILL FUNCTIONS) 2-5
11 1 EA 416984 BRACKET, THROTTLE - ENGINE
12 1 EA 410208 CONTROL, MAST/JACKS 2-6
13 8 EA 354048 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.750L)
14 1 EA 57319 VALVE, RELIEF - REMOTE PILOT
15 1 EA 1496751 DECAL, CONTROL PANEL - LH
17 3 EA 440314 CONTROL, ELECTRIC - LH/RH PROPEL & ROTARY
HOIST PULLDOWN
18 1 EA 440315 CONTROL, ELECTRIC - ROTARY ROTATION
19 1 EA 86262 BRACKET, MOUNTING SOLENOID
20 1 EA 425402 LEVEL, BULLSEYE
21 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
22 1 EA 342638 VALVE, RELIEF
V012419 knob kit
V012420 cartridge
V012421 valve body
V012422 cartridge seal kit
23 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
24 2 EA 57914 CIRCUIT BREAKER, 5 AMP - SINGLE POLE
25 2 EA 57912 CIRCUIT BREAKER, PB RESET - 50 AMP
27 10 EA 57915 SEAL RESET BUTTON, CIRCUIT BREAKER
28 1 EA 429850 DECAL, CIRCUIT BREAKERS
31 1 EA 319415 LIGHT, DOME - INTERIOR
1 EA ------------ BULB, 24 V (Dome Lamp) See item 5
33 2 EA 43196 SCREW, MACHINE - ROUND HEAD - SLOT
34 2 EA 43195 NUT, HEX
35 4 EA 75321 LAMP, FLOOD - HALOGEN -24 V
1 EA LAMP 97876 BULB REPLACEMENT
36 1 EA 411638 BOX, JUNCTION - MODIFICATION
38 1 KIT 439888 INSULATION KIT, CAB - SPECIAL 2-7
40 1 EA 411457 DECAL, CONTROL PANEL - RH
41 1 EA 412427 DECAL, SELECTOR VALVE
42 15 FT 431493 SEAL, DOOR - CAB
43 2 EA 424706 VALVE, PROPORTIONAL
45 2 EA 47840 RELAY, 24 V - LIGHTS/IGNITION
46 2 EA 43481 INDICATOR, FILTER SERVICE
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47 6 EA 350446 SCREW, HEX - WASHER HEAD
49 7 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750L)
50 1 EA 95908 ASSEMBLY, TUBING
52 32 EA 42624 WASHER, FLAT
53 30 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
54 1 EA 61623 VALVE, SHUTTLE
55 1 EA 347072 SWITCH, PRESSURE
58 2 EA 89243 ADAPTER, STRAIGHT
60 15 EA 37819 ADAPTER, ELBOW - 90 DEG
63 8 EA 35475 ADAPTER, 90 DEG
64 1 EA 410574 VALVE, 4-WAY 2 POSITION
65 1 EA 56439 ADAPTER, NUT HEX CAP NUT
66 1 EA 46299 ADAPTER, ELBOW
69 10 EA 57728 ADAPTER, SWIVEL
70 8 EA 45302 ADAPTER, TEE
71 3 EA 45301 ADAPTER, 90 DEG - SWIVEL
77 1 EA 440337 CAB HOSE PLUMBING 2-8
78 5 EA 340440 RELAY, 24 V
79 1 EA 351359 5018377 LAMP, 24V
80 5 EA 407967 SEAL, KNOCKOUT
81 1 EA 351363 LAMP BASE INDICATING DIAL
83 1 EA 351364 LIGHT, LAMP - LENS - RED GLASS
84 5 EA 350471 RELAY, SOCKET
87 6 EA 77264 NUT, HEX - GR5 (8-32UNC, ZINC)
98 1 EA 426233 ELECTRONICS BOARD
100 1 EA 421341 LAMP, ASSEMBLY - INDICATOR
101 1 EA 421342 BULB, LIGHTING - MINIATURE (24V)
102 1 EA 423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS 2-9
103 1 EA 434382 DECAL, CAB - BH HOLE NUMBERS
2-1
SHEET7
SHEET 7
BI011983
SHUTDOWN TIMER KIT

ASSEMBLY 1637717 REVISION -
2-1A
SHEET1
SHEET 1
BI011983
SHUTDOWN TIMER KIT


1637717 SHUTDOWN TIMER KIT
1 1 EA 994777 RELAY, TIME DELAY
2 1 EA 995749 SWITCH, 2 POSITION - PUSH/PULL STOP
2-1A
SHEET2
SHEET 2
BI011983
JUMPER SEAT WITH ATTACHING HARDWARE

ASSEMBLY 89455 REVISION G
2-2
SHEET1
SHEET 1
BI011983

3
2
2
3
2-2
SHEET2
SHEET 2
BI011983


89455 JUMPER SEAT WITH ATTACHING HARDWARE
1 1 EA. 85768 SEAT, JUMPER
2 4 EA. 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
3 4 EA. 16083 WASHER, FLAT
2-2
SHEET3
SHEET 3
BI011983
PANEL / GAUGES (ENGINE)

14 14
13 14 12
8 8 8 11
1 2 3 6 6
9a
16
10
9
4 5 7
8 8 15
14
2-3
SHEET1
SHEET 1
BI011983
PANEL / GAUGES (ENGINE)


417220 PANEL / GAUGES (ENGINE)
1 1 EA. 319146 GAUGE, AIR TEMPERATURE (AIR COMPRESSOR)
2 1 EA 319147 GAUGE, WATER TEMPERATURE
3 1 EA 319145 GAUGE, OIL PRESSURE
4 1 EA 96193 GAUGE, FUEL - 12 V
5 1 EA 319151 GAUGE, VOLTMETER - (20-32 VDC)
6 2 EA 96192 GAUGE, HOURMETER
7 1 EA 96194 TACHOMETER, 12/24 V
8 2 EA 335245 LIGHT KIT, GAUGE - INSTRUMENT
1 EA. GAUGE 401081 Light Bulb (Included with Item 8)
9 2 EA 42259 SWITCH, PUSHBUTTON - ENGINE START
9A 1 EA 42259 SWITCH, ETHER INJECTION
10 1 EA 16864 SWITCH, KEY IGNITION
11 1 EA 86463 DECAL, ENGINE GAUGE PANEL
12 1 EA 319152 SENDER, GAUGE - OIL PRESSURE
13 1 EA 319153 SENDER, TEMPERATURE
14 4 EA 319240 RESISTOR, GAUGE
15 1 EA 335243 LIGHT, INSTRUMENT - 24 VDC
16 1 EA 83700 PLUG, PLASTIC
2-3
SHEET2
SHEET 2
BI011983
PANEL / GAUGES (HYDRAULIC)

ASSEMBLY 412822 REVISION D
4 3 2 1 2 3 4 1
7 4 3 2 2 3 4 6
2-4
SHEET1
SHEET 1
BI011983
PANEL / GAUGES (HYDRAULIC)


412822 PANEL / GAUGES (HYDRAULIC)
1 2 EA. 33985 GAUGE, ROTARY/LT TRACK
2 12 EA. 59589 SCREW, MACH - RD HD SLOT
3 12 EA. 59590 NUT, HEX
4 12 EA. 77858 WASHER, LOCK
5 1 EA. 411699 DECAL, DRILL GAUGE PANEL
6 1 EA. 325862 GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK
7 1 EA --------- GAUGE, AIR PRESSURE (See Compressor Group Sect 4)
2-4
SHEET2
SHEET 2
BI011983
PANEL / SWITCHES (DRILL FUNCTIONS)

2-5
SHEET1
SHEET 1
BI011983
PANEL / SWITCHES (DRILL FUNCTIONS)


1496510 PANEL / SWITCHES (DRILL FUNCTIONS)
1 11 EA 66425 SWITCH, TOGGLE - 3 POSITION
2 6 EA 65226 SWITCH, TOGGLE
3 1 EA 66424 SWITCH, TOGGLE - 3 POSITION
4 1 EA 1496509 DECAL, FUNCTION SWITCH PANEL
5 1 EA 407791 SWITCH, TOGGLE
7 1 EA 340997 SWITCH, TOGGLE ON / OFF
8 1 EA 416873 LAMP, RED
9 1 EA 416874 LAMP, GREEN
2-5
SHEET2
SHEET 2
BI011983
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -
2-6
SHEET1
SHEET 1
BI011983
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -

NOTE: ONE SECTION SHOWN
410208 CONTROL, MAST/JACKS

1 1 EA. SECT. V004555 LEVER
2 1 EA. SECT. V004556 BELLOWS
3 1 EA. SECT. V004557 GRIP
4 1 EA. SECT. V004820 LEVER KIT
5 1 EA. SECT. V004558 PLUNGER KIT (Includes seal, plunger guide, o ring & plunger)
6 1 EA. SECT. 86237 SEAL KIT (Not Shown)
2-6
SHEET2
SHEET 2
BI011983
INSULATION KIT, CAB - SPECIAL


439888 INSULATION KIT, CAB - SPECIAL
1 7 EA 439568 INSULATION, SOUND - CAB
2 1 GAL 43620 ADHESIVE
3 1 EA 410934 FLOOR MAT ACOUSTICAL
4 1 EA 410933 FLOOR MAT ACOUSTICAL
2-7
SHEET1
SHEET 1
BI011983
CAB HOSE PLUMBING

11 6 5 2
4 17
17 7 11
9
3
8
11
3
16
13
17 1
14 18
15
12
13 13
2-8
SHEET1
SHEET 1
BI011983
CAB HOSE PLUMBING


440337 CAB HOSE PLUMBING
1 1 EA 408025 HOSE ASSEMBLY (JCAF310-04-42)
5 1 EA 408901 HOSE ASSEMBLY (JCBF310-04-38)
16 1 EA 435976 HOSE ASSEMBLY (#04 X 14", JIC 04/JIC 04)
2-8
SHEET2
SHEET 2
BI011983
CAB MODIFICATION, ELECTRIC HAND CONTROLS

ASSEMBLY 423814 REVISION C
5 6
7
2-9
SHEET1
SHEET 1
BI011983
CAB MODIFICATION, ELECTRIC HAND CONTROLS


423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS
2 1 EA 423812 DECAL
5 4 EA 354051 75LM54 CAPSCREW, FLANGED
7 4 EA 350333 50AW23 NUT, WELD
2-9
SHEET2
SHEET 2
BI011983
ROTARY OPERATOR'S SEAT

5
3
2-10
SHEET1
SHEET 1
BI011983
ROTARY OPERATOR'S SEAT


418652 ROTARY OPERATOR'S SEAT
1 1 EA V009351 VINYL SEAT
2 1 EA V009352 ARMREST KIT
3 1 EA V009353 SWIVEL W/SLIDE SET
4 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE 2-11
5 1 EA 418655 RISER FOR SEAT
6 1 EA 418653 HEADREST FOR SEAT
2-10
SHEET2
SHEET 2
BI011983
SEAT BELT W/TETHER AND HARDWARE

2-11
SHEET1
SHEET 1
BI011983

2-11
SHEET2
SHEET 2
BI011983


418654 SEAT BELT W/TETHER AND HARDWARE
1 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE
2-11
SHEET3
SHEET 3
BI011983
SEAT AIR ACCUMULATOR INSTALLATION

6
5
2-12
SHEET1
SHEET 1
BI011983
SEAT AIR ACCUMULATOR INSTALLATION


434457 SEAT AIR ACCUMULATOR INSTALLATION
1 1 EA 434458 SEAT, AIR ACCUMULATOR KIT
2 1 EA 354235 DRAIN, COCK (1/4)
6 4 EA 5989 WASHER, LOCK (3/8)
7 1 EA 438603 HOSE ASSEMBLY (JCAM2T-04-36)
2-12
SHEET2
SHEET 2
BI011983
AIR CONDITIONER/HEATER PRESSURIZER INSTALLATION

3
1 35
3
1
10 11 12 14 37 38
35
3 1
1
8 12 13 8 12 13
33 34
1
3
2-13
SHEET1
SHEET 1
BI011983

4
16 36 4
19 15 12 19 17 12 16 18
7 7
1 1
15
15 12
17
18 16
17
15 12
17 19 17 12
19 17 17 15
2 16 36
2
4 16 18
12 15 17
12 15
17 19
12 15 17 19
2
2-13
SHEET2
SHEET 2
BI011983

12 13
6
6
12 13
11 12 13
11 12 13
2-13
SHEET3
SHEET 3
BI011983

25
23 26 24
22 20
27 23 26 26
24
28
22 21
24
5
23
25
23 25
23
23
2-13
SHEET4
SHEET 4
BI011983


425137 AIR CONDITIONER/HEATER PRESSURIZER
INSTALLATION
1 1 EA 425127 HEATER/AIR CONDITIONER PACKAGE LIST 2-14
2 2 EA 417038 BELT, A/C
3 1 EA 441289 HOSE KIT, AIR CONDITIONER 2-19
4 1 EA 405580 BRACKET - COMPRESSOR
5 10 FT 99301 WIRE, ELECTRICAL - 16 GAUGE - YELLOW
6 1 EA 417028 GUARD, BELT - AIR CONDITIONER
7 1 EA 417002 SPACER, BRACKET - A/C - COMPRESSOR
8 2 EA 403961 MOUNTING BAR - CONDENSER - A/C
10 18 EA 56006 WASHER, FLAT (0.375, HARDENED)
11 14 EA 7972 NUT, ENGINE SKID - LOCK (3/8-16UNC, ELASTIC
COLLAR)
12 25 EA 5989 121071 WASHER, LOCK (3/8, SPRING)
14 6 EA 43052-050 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.875L)
16 4 EA 5977 105166 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC,
1.250L)
17 9 EA 16083 W4 WASHER, FLAT (0.375, TYPE A)
18 4 EA 5975 121073 WASHER, LOCK (1/2, SPRING)
19 2 EA 5991 120291 NUT, HEX - GR5 (3/8-16UNC)
20 1 EA 69681 CIRCUIT BREAKER, 10 AMP
21 1 EA 57913 CIRCUIT BREAKER, 15 AMP
22 2 EA 57915 SEAL, RESET BUTTON - CIRCUIT BREAKER
23 8 EA 45260 CONN, BUTT - 12/10AWG
24 4 EA 45258 TERM - SPADE - 12/10AWG
25 5 FT 35677-050 WIRE, BLACK - STRANDED
26 14 FT 350924 5010618 WIRE, ELECT, #12 AWG
27 20 FT 99298 WIRE, ELECT - SXL - 16 GAUGE - GREEN
28 4 FT 99327 WIRE, ELECT - SXL - 16 GAUGE - BLACK
29 4 EA 347037 STUD, WELD
30 60 FT 30211 HOSE - HEATER - RUBBER
3.250L)
33 4 EA T105154 CAPSCREW, HEX HEAD - GR5 (7/16UNC, 1.00L)
34 4 EA 42644 NUT, LOCK (ELASTIC, 7/16-14UNC)
35 4 EA 46103 CLAMP, TUBE
36 1 EA 16246 PIN,CLEVIS (3/8 X 1-1/4)
37 1 EA 426174 INSULATION, FOAM
38 2 EA 426306 MOUNT BAR - CAB HEAT A/C
39 1 EA 9821 PIN, COTTER (5/32 X 1 3/4)
40 4 EA 16888 CLAMP, HOSE (1/2 - 1 1/4)
41 4 EA 33375 119771 FITTING, HOSE - BRASS
2-13
SHEET5
SHEET 5
BI011983
HEATER / AIR CONDITIONER PACKAGE LIST


425127 HEATER / AIR CONDITIONER PACKAGE LIST
1 1 EA V009225 AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER 2-15
PACKAGE)
2 1 EA 408321 CONDENSER, 24V 2-16
3 2 EA 401256 MOUNT KIT, CONDENSER SHOCK
4 1 EA V011833 WALL MOUNT UNIT W/ANGLE LOUVERS 2-17
5 1 EA V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER 2-18
PACKAGE)
6 1 EA V009235 HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to Cab
Wall Unit)
7 2 EA 16894 CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab Wall Unit)
8 1 EA 401255 COMPRESSOR ASSEMBLY
9 1 EA - - - - - - - ADAPTER, AIR OUTLET WELDMENT (REF)
10 2 EA V003843 CHECK VALVE
11 V004501 DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length)
12 2 EA V004502 O-RING (NO. 6)
13 2 EA V004503 O-RING (NO. 8)
14 2 EA V004504 O-RING (NO. 10)
15 1 EA 441268 FITTING - SERVICE PORT (to be installed on compressor
by vendor)
16 1 EA 441269 FITTING - SERVICE PORT (to be installed on compressor
by vendor)
17 1 EA 441270 PLATE, HOLD DOWN (to be installed on compressor by
vendor)
2-14
SHEET1
SHEET 1
BI011983
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

ASSEMBLY V009225 REVISION -
2-15
SHEET1
SHEET 1
BI011983
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10
V009225 AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1 1 EA ------- AIR CLEANER BODY
2 1 EA 58987 GASKET, BODY OR CUP
3 1 EA V009228 CLAMP
4 1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE
5 1 EA V009232 GASKET WASHER
6 1 EA V009231 WING BOLT
7 1 EA V009227 BAFFLE, METAL
8 1 EA V012558 DUST CUP
1 EA V009229 DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown)
1 EA 43622 Vacuator Valve (Rubber) - Not Shown
9 1 EA V009236 HOOD (NOTE: Not included w/assembly V009225 - Must order Separately)
10 1 EA 16895 CLAMP (NOTE: Not included w/assembly V009225 - Must order Separately)
2-15
SHEET2
SHEET 2
BI011983
CONDENSER, 24V
26
16
24
13 2
15
23
25
1
27
10
4
22 5
7 6
19 20 12 21
8
2-16
SHEET1
SHEET 1
BI011983
CONDENSER, 24V

408321 CONDENSER, 24V
1 1 EA. V001504 HOUSING ASSEMBLY
2 1 EA. V001509 CONDENSER ASSEMBLY
4 1 EA. V003290 MOTOR, 24V
5 1 EA. V003291 FAN
6 1 EA. V003292 DIODE
7 1 EA. V003293 FITTING BRACKET ASSEMBLY
8 1 EA. V003294 GUARD, FAN
10 1 EA. V001529 CLAMP, HOSE, SINGLE
12 1 EA. V001532 RELAY, 24V
13 1 EA. V001511 HOSE ASSEMBLY
19 1 EA. V001505 BRACKET, MOUNTING
20 1 EA. V001506 BRACKET, MOUNTING
21 1 EA. V003295 MOUNT, MOTOR
22 1 EA. V011308 RETAINER, MOTOR
23 1 EA. V001534 BINARY SWITCH ASSEMBLY
24 1 EA. V003297 RECEIVER DRIER
25 1 EA. V001513 MOISTURE INDICATOR
26 1 EA. V001508 BRACKET, DRIER
27 2 EA. V001517 RETAINER ASSEMBLY, RUBBER HANDLE
2-16
SHEET2
SHEET 2
BI011983
WALL MOUNT UNIT W/ANGLE LOUVERS

23
24
21 18 19 20
25
22 26
14
4
5 9
10
17 8 11
12 13
16 15
2-17
SHEET1
SHEET 1
BI011983
WALL MOUNT UNIT W/ANGLE LOUVERS


V011833 WALL MOUNT UNIT W/ANGLE LOUVERS
1 1 EA V012033 HOUSING ASSEMBLY
2 1 EA V012034 COVER ASSEMBLY, CORE
3 1 EA V011325 THERMOSTAT
4 1 EA V012035 RETAINER, CORE
5 1 EA V012036 RETAINER, MOTOR
6 1 EA V012037 HEATER CORE ASSEMBLY
7 1 EA V012038 EVAPORATOR CORE ASSEMBLY
8 1 EA V012051 BLOWER ASSEMBLY
9 1 EA V012052 BLOWER ASSEMBLY
10 2 EA V012039 ENTRY RING
11 2 EA V012040 BLOWER WHEEL
13 1 EA V012041 MOTOR, 24 V
14 1 EA V011329 RESISTOR, SPEED CONTROL
15 1 EA V012042 VALVE, WATER - CABLE OPERATED
16 1 EA V011328 VALVE, EXPANSION
17 1 EA V012043 ELEMENT, AIR FILTER
19 1 EA V012044 PLENUM ASSEMBLY, CONTROL PANEL - 24V
20 1 EA V012045 WRAP ASSEMBLY, PLENUM
21 4 EA V012046 AIR DIFFUSER ASSEMBLY
22 2 EA V012047 ROTARY ACTUATOR ASSEMBLY
24 1 EA V012048 SWITCH, MODE - OFF/ON/ON - 24V
25 1 EA V012049 SWITCH, RCKR - FAN - ON/ON/ON
26 2 EA V012050 KNOB, CONTROL - DEEP RECESS
2 EA V014809 CABLE, CONTROL - FOR WATER VALVE AND FRESH AIR DUCT (NOT
SHOWN)
2-17
SHEET2
SHEET 2
BI011983
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1
4
2
11
3
10 5
9 7
12 14
2-18
SHEET1
SHEET 1
BI011983
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
1 1 EA V009212 BLOWER HOUSING ASSEMBLY
2 1 EA V009213 MOUNT ASSEMBLY, MOTOR (See Note)
3 8 EA V009214 SCREW, METRIC
4 1 EA V009215 BLOWER WHEEL (STEEL)
5 1 EA V009216 CLAMP, MOTOR
6 1 EA V009217 MOTOR, 24V
7 1 EA V009221 SEALANT, HEAT RESISTANT (See Note)
8 2 EA V009218 NUT
9 1 EA V009219 CLAMP, BLOWER MOUNT
10 1 EA V009220 MOUNT ASSEMBLY, BLOWER (See Note)
11 1 EA - - - - - - - LABEL, QUALITY AUDITED
12 1 EA V009222 GASKET, ENTRY RING
14 1 EA V009223 GASKET, PRESSURIZER - MOTOR
NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38 dia hole
on blower housing assembly (both sides) prior to screwing on item 2 motor
mount assembly & item 10 blower mount assembly.
2-18
SHEET2
SHEET 2
BI011983
HOSE KIT, AIR CONDITIONER

2-19
SHEET1
SHEET 1
BI011983
HOSE KIT, AIR CONDITIONER


441289 HOSE KIT, AIR CONDITIONER
1 1 EA T106073 HOSE ASSEMBLY (5/16 X 22 - INSIDE CAB-A/C UNIT)
2 1 EA T106074 HOSE ASSEMBLY (1/2 X 24 - INSIDE CAB-A/C UNIT)
3 1 EA 441273 HOSE ASSEMBLY (1/2 X 324 - A/C HEATER UNIT)
4 1 EA 441274 HOSE ASSEMBLY (12/32 X 283 - A/C HEATER UNIT)
5 1 EA 426326 HOSE ASSEMBLY (5/16 X 222 - CAB A/C)
2-19
SHEET2
SHEET 2
BI011983
GLASS INSTALLATION, CAB (TINTED)

2-20
SHEET1
SHEET 1
BI011983
GLASS INSTALLATION, CAB (TINTED)


428316 GLASS INSTALLATION, CAB (TINTED)
1 3 EA 428317 GLASS
2 2 EA 428318 GLASS
3 1 EA 428319 GLASS
4 1 EA 428320 GLASS
5 1 EA 428321 GLASS
6 1 EA 428322 GLASS
7 1 EA 428323 GLASS
8 87 FT 427115 GASKET, RUBBER (Specify Length needed)
2-20
SHEET2
SHEET 2
BI011983
WIPER / WASHER INSTALLATION, LEFT

1 4
6 5 19
20
2-21
SHEET1
SHEET 1
BI011983

2-21
SHEET2
SHEET 2
BI011983

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
12
2-21
SHEET3
SHEET 3
BI011983


99976 WIPER / WASHER INSTALLATION, LEFT
1 1 EA. 342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB 2-22
WINDOWS)
2 1 EA. 328990 SWITCH, WIPER/WASHER
3 1 EA. 69681 CIRCUIT BREAKER
4 1 EA. 331939 COVER WELDMENT
6 2 EA. 5989 WASHER, LOCK - SPRING
9 2 EA. 45257 TERM, RING
11 10 EA. 69496 CONNECTOR, WIRE FULLY INSULATED
12 1 FT. 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V
13 3 FT. 99307 WIRE, ELECT, SXL, 16GA, GRAY 50V
14 28 FT. 99281 WIRE, ELECT, SXL, 16GA, YELLOW/BLACK
15 7 FT. 99294 WIRE, ELECT, SXL, 16GA, VIOLET/BLUE
16 7 FT. 99295 WIRE, ELECT, SXL, 16GA, VIOLET/WHITE
17 7 FT. 99292 WIRE, ELECT, SXL, 16GA, VIOLET/YELLOW
18 12 FT. 330310 HOSE, W/S WASHER
19 1 EA. 331942 BAR, TAPPED
20 1 EA. 96677 LEVER, DRIVE-ARM ASSEMBLY
2-21
SHEET4
SHEET 4
BI011983
WIPER/WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)

18
17 1 21
3 4
22 6
7
5
9
11 19
8 10 12
20
16
24
15 26 14 13
25
23
2-22
SHEET1
SHEET 1
BI011983
WIPER/WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)


342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)
1-7&16 1 EA. V004859 GROUP PART KIT
3 1 EA. - - - - - - - NUT
4 3 EA. - - - - - - - SCREW, FASTENING
5 1 EA. - - - - - - - CONNECTING LINK
6 2 EA. V004860 WASHER, SPACING
7 2 EA. V004861 CLIP SPRING
8 1 EA. V004862 WASHER
9 1 EA V004863 WASHER
10 1 EA. V004864 NUT
11 1 EA. V004865 CAP
12 1 EA. V004866 DRIVER, KNURLED
13 1 EA. V004867 NUT
14 1 EA. V004868 WASHER
15 1 EA. V004869 BRACKET
16 2 EA. - - - - - - - SCREW
17 1 EA. 342314 1420653 WIPER MOTOR
18 1 EA. 342317 1420657 WASHER BOTTLE
19 1 EA. 342313 1420652 WIPER ARM PANTOGRAPH
20 1 EA. 342312 1420651 WIPER BLADE
21 1 EA. 342318 1420659 WIPER DRIVE ARM
22 1 EA. 342320 1420661 ADAPTER (WIRING HARNESS)
23 1 EA. 342319 1420660 PANTOGRAPH ADAPTER
24 1 EA. 327750 1407145-T1 WIPER PIVOT SHAFT
25 2 EA. 342365 1420689 GROMMET
26 1 EA. V012581 FITTING, COWLING (Includes: nut, & rubber washer)
27 1 EA. V012582 KIT, WET (Part of Wiper Arm Pantograph - item 19) (Includes: nozzle,
rubber tubing & clips for tubing)
2-22
SHEET2
SHEET 2
BI011983
WIPER / WASHER INSTALLATION, REAR

1 4 6 5 19
20
2-23
SHEET1
SHEET 1
BI011983

2-23
SHEET2
SHEET 2
BI011983

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
12
2-23
SHEET3
SHEET 3
BI011983


99977 WIPER / WASHER INSTALLATION, REAR
WINDOWS)
3 1 EA. 69681 CIRCUIT BREAKER
14 28 FT. 99284 WIRE, ELECT, SXL, 16GA, YELLOW/GREEN
15 19 FT. 99339 WIRE, ELECT, SXL, 16GA, PINK/BLUE
16 19 FT. 99344 WIRE, ELECT, SXL, 16GA, PINK/YELLOW
17 19 FT. 99348 WIRE, ELECT, SXL, 16GA, PINK/BLACK
2-23
SHEET4
SHEET 4
BI011983
WIPER / WASHER INSTALLATION, RIGHT

1 4
6 5 19
20
2-24
SHEET1
SHEET 1
BI011983

2-24
SHEET2
SHEET 2
BI011983

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
2-24
SHEET3
SHEET 3
BI011983


99978 WIPER / WASHER INSTALLATION, RIGHT
WINDOWS)
3 1 EA. 69681 CIRCUIT BREAKER, 10 AMP-SINGLE POLE
14 28 FT. 99283 WIRE, ELECT, SXL, 16GA, YELLOW/RED
15 13 FT. 99331 WIRE, ELECT, SXL, 16GA, BLUE/WHITE
16 13 FT. 99335 WIRE, ELECT, SXL, 16GA, BLUE/PINK
17 13 FT. 99333 WIRE, ELECT, SXL, 16GA, BLUE/YELLOW
2-24
SHEET4
SHEET 4
BI011983
MAINFRAME / CRAWLER ASSEMBLY

64 54 47
10
6 111 26 74
6 143 144
64 54 47
10
26 74
64 54 47
12 11
131 19
15 58 62 66
6 146
133 134
7 132 47 54 64
21
16
17 28 73
10
25
23 60 61
3-1
SHEET1
SHEET 1
BI011983

3-1
SHEET2
SHEET 2
BI011983

12
9 17 28 73 62 63 64
11
47 54 64
17 28 73
17 28 73
62 63 64
62 63 64
10
128
62 63 64
128
9 128
3-1
SHEET3
SHEET 3
BI011983

151
6 6
142
142 133132 132133
3-1
SHEET4
SHEET 4
BI011983

42
45
44 39
39
43
34
35
36 40 36 40
41 75 76 41 75 76
123 4 123
126 126
121 122 121 122
45 117 124 125 45 117 124 125
3-1
SHEET5
SHEET 5
BI011983

65 72 110 52 74 104 48 113 49 46 38 112

106 73 56
48 141
107 57 59 101 50 53
109 65 51
103 102
100 63 32 31 24 108 70 71
3-1
SHEET6
SHEET 6
BI011983


SEE SECTION 8 FOR P/N 414880 8-7
1530787 MAINFRAME / CRAWLER ASSEMBLY

1 1 EA 434539 UNDERCARRIAGE ASSEMBLY 3-2
2 1 EA 1499361 MAINFRAME WELDMENT
3 1 EA 406684 AXLE, FRONT
4 1 EA 419423 PROPEL PLUMBING 3-10
5 1 KIT 410771 FLOOR COVERING DUST SEALS 3-11
6 2 EA 438794 CYLINDER, MAST ELEVATING 3-12
7 1 EA 439363 MANIFOLD INSTALLATION, SUCTION 3-13
9 1 EA 70048 TOOLBOX
10 2 EA 87199 CABLE STEP, CAB
11 1 EA 87198 CABLE STEP, FRONT INFINITY
12 1 EA 410809 WALKWAY INSTALLATION, CAB 3-14
13 1 EA 410565 PIN, AXLE - FRONT - CENTER
14 2 EA 84509 PIN, FRONT AXLE
15 2 EA 427333 PIN, ELEVATING CYLINDER - UPPER
16 2 EA 428489 PIN, ELEVATING CYLINDER - LOWER
17 6 EA 81025 PIN, QUICK RELEASE - RING GRIP
18 2 EA 63598 BEARING, SPHERICAL
19 2 EA 84184 BUSHING, PIVOT - MAST - SHAFT
21 2 EA 438461 BUSHING, BRONZE
22 4 EA 84513 SPACER, BEARING - AXLE FRONT
23 2 EA 416166 CAP, AXLE REAR
24 2 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
25 2 EA 75321 LAMP, FLOOD - HALOGEN - 24V
97876 Bulb Replacement
26 2 EA 326084 ALARM, BACK-UP
28 2 FT 77784 CHAIN, SASH - ZINC PLATED
35 1 EA 71364 ADAPTER, BRANCH TEE
36 4 EA 69418 ADAPTER, SPLIT FLANGE - 90 DEG
38 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
40 8 EA 46545 ADAPTER, SPLIT FLANGE HALF
41 4 EA 16575 O-RING
44 1 EA 46402 ADAPTER, RUN TEE
46 2 EA 42624 WASHER, FLAT (1/4, TYPE A)
47 4 EA 424765 HANDRAIL, LADDER
51 4 EA 6354 CAPSCREW, HEX HEAD - GR5 (5/16UNC, 0.500L)
53 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
3-1
SHEET7
SHEET 7
BI011983


57 2 EA 8934 SCREW, ROUND HEAD SLOT (10-24UNC, ELASTIC
COLLAR)
59 2 EA 9208 NUT, LOCK (#10-24UNC, ELASTIC COLLAR)
60 6 EA 323213 CAPSCREW, HEX HEAD - GR8 (1-8UNC, 3.250L)
61 6 EA 438681 WASHER, NORD - LOCK
64 24 EA 42627 WASHER, FLAT (1/2)
65 6 EA 6002 WASHER, LOCK (5/16, SPRING)
66 8 EA 438683 WASHER, NORD LOCK (1/2)
75 16 EA 75254 CAPSCREW, HEX HEAD
100 1 EA 1522946 VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL 3-15
CONTROL
101 1 EA 411909 VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL 3-17
102 1 EA 411957 MANIFOLD W/ATTACHMENTS (RETURN) 3-19
103 1 EA 411937 MANIFOLD W/ATTACHMENTS (CASE DRAIN) 3-20
104 1 EA 412237 MANIFOLD, W/ATTACHMENTS 3-21
105 8 EA 95323 MOUNT, CAB
106 1 EA 412259 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - 3-22
VENTED - PILOT OPERATED
107 1 EA 411987 VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE) 3-23
108 1 EA 1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL 3-24
W/ATTACHMENTS
109 1 EA 416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING 3-26
DR/DUST CURT/MAIN AIR
110 1 EA 411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-28
INJECTION W/ATTACHMENTS
111 1 EA 411903 VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS 3-30
112 1 EA 412258 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW 3-31
FLOW
113 1 EA 410280 VALVE, SOLENOID
1 EA V004744 Coil, valve - 24 V
1 EA V004745 Cartridge, Threaded - Solenoid/Coil
1 EA V004746 Seal Kit, Valve/Cartridge
114 8 EA 42630 WASHER, FLAT (0.750, TYPE A)
116 2 EA 410314 BRACE, CAB EXTENSION
117 2 EA 400343 FITTING
3-1
SHEET8
SHEET 8
BI011983


120 8 EA 416995 SPACER, CAB - MOUNT
124 2 EA 400340 FITTING, METRIC
128 5 FT 423157 SEAL, RUBBER STRIP (specify length)
131 2 EA 427386 SHIM PACK (0.270 TOTAL THICKNESS EACH PACK -
EACH PACK INCLUDES:)
2 EA 427387 Shim, .015
4 EA 427388 Shim, .030
2 EA 427389 Shim, .060
132 2 EA 428491 PLATE, RETAINER
135 2 EA 430888 RETAINER, AXLE PIN
138 2 EA 37946 WIRE, SAFETY - 16 GAUGE STAINLESS STEEL
139 2 EA 426017 SUPPORT, ROD - HOSE AXLE
140 2 EA 347037 STUD, WELD (3/8-16UNC, 1.000L)
142 2 EA 439122 BLOCK, ANTI-ROTATION - ELEVATING CYLINDER
143 2 EA 5929 FITTING, GREASE
144 2 EA 309743 PLUG, PIPE
3-1
SHEET9
SHEET 9
BI011983
UNDERCARRIAGE ASSEMBLY
15
7 9
5
3 4 13 12
7 9
18 19 23
20 14 8
25 17
12
24
6 16 21 11 11
6 16 21 11
21
22
3-2
SHEET1
SHEET 1
BI011983
2 10 11
2 10 11
3-2
SHEET2
SHEET 2
BI011983

434539 UNDERCARRIAGE ASSEMBLY
1 1 EA V014910 CRAWLER CARRIAGE, L. H.
1 EA V014912 SIDE FRAME, L. H.
1 1 EA V014911 CRAWLER CARRIAGE, R. H.
1 EA V014913 SIDE FRAME, R. H.
2 12 EA SIDE V012762 TRACK ROLLER ASSEMBLY (SECTIONS B-B AND
C-C)
3 1 EA SIDE V007371 SPROCKET
4 1 EA SIDE V009072 FINAL DRIVE ASSEMBLY W/MOTOR - TRACK 3-3
5 1 EA SIDE V005647 ADJUSTER COVER (Tensioner)
6 2 EA SIDE V012707 ROCK GUARD COMPLETE (FRONT AND REAR) 3-4
7 2 EA SIDE V014664 GREASE NIPPLE (Tensioner)
8 1 EA SIDE V007376 MOTOR COVER (Final Drive)
9 2 EA SIDE V005732 RING, SEALING (Tensioner)
10 48 EA SIDE V014914 CAPSCREW, HEX HEAD (Track Roller)
11 72 EA SIDE V005651 WASHER (Rollers and Rock Guards)
12 42 EA SIDE V007370 DISK/WASHER (SPROCKET)
13 20 EA SIDE V007369 CAPSCREW (SPROCKET)
14 20 EA SIDE V007372 CAPSCREW, HEX HEAD (Final Drive)
15 2 EA SIDE V007378 BOLT, HEX HEAD (Tensioner cover)
16 4 EA SIDE V007157 CAPSCREW, HEX HEAD (Rock Guard)
17 5 EA SIDE V011626 CAPSCREW, HEX HEAD (Cover, Final Drive)
18 1 EA SIDE V008597 TRACK ASSEMBLY W/SHOES (53 LINKS) 3-5
19 1 EA SIDE V007358 IDLER ASSEMBLY (COMPLETE) 3-6
20 1 EA SIDE V007361 SPRING ASSEMBLY (COMPLETE)
21 20 EA SIDE V012772 CAPSCREW, HEX HEAD ( Rock Guard)
22 2 EA SIDE V014717 ROCK GUARD COMPLETE (MIDDLE) 3-9
23 1 EA SIDE V007360 TENSIONER, CRAWLER ASSEMBLY
24 4 EA SIDE V012768 WASHER (Tensioner)
25 4 EA SIDE V007380 CAPSCREW, HEX HEAD (Tensioner)
3-2
SHEET3
SHEET 3
BI011983
FINAL DRIVE ASSEMBLY W/MOTOR - TRACK

ASSEMBLY V009072 REVISION A
68
65
3 64
62
7
59 2
13
67
63 61
20
58
4 12 15
57
5 7 6
56 10
19
11 13 21 22
23
36 54
53 35
18 21
17
54 34
52 51
50
49 48 31
47 27
46 24
45 25
43
32 31
42
30
29
41 40 39 28
37
38
3-3
SHEET1
SHEET 1
BI011983


1 EA V009072 FINAL DRIVE ASSEMBLY W/MOTOR - TRACK
1 EA V010684 FINAL DRIVE ASSEMBLY W/O MOTOR - TRACK
2 1 EA V007455 O-RING
3 1 EA V007456 WHEEL, HOLLOW
4 2 EA V007457 CAPSCREW, CYLINDER HEAD
5 1 EA V007458 PLANETARY HOLDER
6 1 EA V007459 DISK/WASHER
7 5 EA V007460 GEAR, SPUR
10 1 EA V007461 GEAR, PINION
22 1 EA V007469 O-RING
23 1 EA V007470 COVER
24 15 EA V007471 SCREW, CYLINDER HEAD
25 2 EA V005673 PLUG, SCREW
27 1 EA V007472 NUT
28 1 EA V007473 RING, SHIM
29 1 EA V007474 RING, 0,2MM
30 1 EA V007475 RING, 0,5MM
31 2 EA V007476 BEARING, ROLLER
32 1 EA V007477 HUB
34 1 EA V007478 SEAL, DUO-CONE
35 1 EA V007479 BEAM
36 1 EA V007480 BRAKE
37 1 EA V007219 CIRCLIP
38 1 EA V007481 RING, SUPPORTING
39 1 EA V007482 CASTING, INTERNAL
40 12 EA V007483 DISK, EXTERNAL
41 11 EA V007484 DISK, INTERNAL
42 1 EA V007485 CASING, EXTERNAL
43 2 EA V007486 RING, SUPPORT
45 2 EA V007487 O-RING
47 1 EA V007488 RING, SUPPORT
48 1 EA V007489 SEAL, ROD
49 1 EA V007490 GASKET
50 1 EA V007491 PISTON
51 18 EA V007492 SPRING
53 1 EA V007493 COVER, CYLINDER
54 1 EA V007494 RING, SNAP
56 1 EA V007495 RING, SNAP
57 1 EA V005039 O-RING
58 2 EA V007496 CAPSCREW, HEX HEAD
59 1 EA V009073 MOTOR, HYDRAULIC
3-3
SHEET2
SHEET 2
BI011983


1 EA V009461 Shaft Seal, Motor
62 2 EA V007499 SCREW, CYLINDER HEAD
63 1 EA V007500 CLAW CLUTCH
64 1 EA V007501 O-RING
65 1 EA V007502 FLANGE
68 1 EA V007504 O-RING
3-3
SHEET3
SHEET 3
BI011983
ROCK GUARD COMPLETE (FRONT AND REAR)

3-4
SHEET1
SHEET 1
BI011983
ROCK GUARD COMPLETE (FRONT AND REAR)


V012707 ROCK GUARD COMPLETE (FRONT AND REAR)
1 1 EA - - - - - - - ROCK GUARD, RH
2 1 EA - - - - - - - ROCK GUARD, LH
3 2 EA V013084 ROD, THREADED
4 4 EA V012629 NUT
5 2 EA V013085 TUBE, SPACER
3-4
SHEET2
SHEET 2
BI011983
TRACK ASSEMBLY W/SHOES (53 LINKS)

7
6
1 10
4
3
8
2 9
3-5
SHEET1
SHEET 1
BI011983
TRACK ASSEMBLY W/SHOES (53 LINKS)


1 EA V008597 TRACK ASSEMBLY W/SHOES (53 LINKS)
1 EA V008598 TRACK CHAIN ASSEMBLY (53 LINKS)
1 53 EA V007401 LINK, TRACK - R.H.

2 53 EA V007402 LINK, TRACK - L.H.
3 2 EA V007403 BUSHING, MASTER
4 57 EA V007404 PIN
5 57 EA V007405 BUSHING
6 4 EA V007406 COLLAR, MASTER
7 2 EA V007407 PIN, MASTER
8 53 EA V007408 SHOE, TRIPLE GROUSER
9 236 EA V007409 CAPSCREW
10 236 EA V007410 NUT
3-5
SHEET2
SHEET 2
BI011983
IDLER ASSEMBLY (COMPLETE)

2
3
5
6
3-6
SHEET1
SHEET 1
BI011983
IDLER ASSEMBLY (COMPLETE)


V007358 IDLER ASSEMBLY (COMPLETE)
2 1 EA V007359 IDLER ASSEMBLY W/SLIDE BAR 3-7
3 1 EA V007360 HYDRAULIC TENSIONER, IDLER ASSEMBLY 3-8
4 1 EA V007361 SPRING ASSEMBLY (COMPLETE)
5 4 EA V007380 CAPSCREW
6 4 EA V005730 WASHER, SPRING
3-6
SHEET2
SHEET 2
BI011983
IDLER ASSEMBLY W/SLIDE BAR

9 12
13
10
12 13
11
11
8
9
7 6
16
12
8
12
3-7
SHEET1
SHEET 1
BI011983
IDLER ASSEMBLY W/SLIDE BAR


V007359 IDLER ASSEMBLY W/SLIDE BAR
6 1 EA V007381 IDLER W/BUSHING
7 1 EA V007382 IDLER
8 2 EA V007383 BUSHING
9 2 EA V007384 BRACKET
10 1 EA V007385 SHAFT
11 2 EA V007386 SEAL
12 2 EA V007387 PIN, SPRING
13 2 EA V007388 O-RING
16 1 EA V008514 PLUG
3-7
SHEET2
SHEET 2
BI011983
HYDRAULIC TENSIONER, IDLER ASSEMBLY

5
4
3-8
SHEET1
SHEET 1
BI011983
HYDRAULIC TENSIONER, IDLER ASSEMBLY


V007360 HYDRAULIC TENSIONER, IDLER ASSEMBLY
3 1 EA V007390 CYLINDER
4 1 EA V007391 RING, SCRAPER
5 1 EA V007392 SEAL, GROOVE
1 EA 420498 ADAPTER, GREASE NIPPLE (Not Shown) Is not part of this assembly - Must
be ordered separately
3-8
SHEET2
SHEET 2
BI011983
ROCK GUARD COMPLETE (MIDDLE)

5
5
4
3 1
3-9
SHEET1
SHEET 1
BI011983
ROCK GUARD COMPLETE (MIDDLE)


V014717 ROCK GUARD COMPLETE (MIDDLE)
1 1 EA V014719 ROCK GUARD, RH
2 1 EA V014718 ROCK GUARD, LH
3 2 EA V013084 ROD, THREADED
4 4 EA V012629 NUT
5 2 EA V013085 TUBE, SPACER
3-9
SHEET2
SHEET 2
BI011983
PROPEL PLUMBING
3-10
SHEET1
SHEET 1
BI011983
PROPEL PLUMBING
3-10
SHEET2
SHEET 2
BI011983
PROPEL PLUMBING

419423 PROPEL PLUMBING
5 2 EA T106138 HOSE ASSEMBLY (JCAF310-12-103)
7 4 EA T106139 HOSE ASSEMBLY (JCDF273-16-75)
3-10
SHEET3
SHEET 3
BI011983
FLOOR COVERING DUST SEALS

5
2
1
6
4
3 1 2
5 6
3-11
SHEET1
SHEET 1
BI011983
FLOOR COVERING DUST SEALS


410771 FLOOR COVERING DUST SEALS
1 2 EA. 410772 SEAL, DUST
2 2 EA. 410773 COVER, DUST SEAL
3 1 EA. 410774 COVER, DUST SEAL
4 1 EA. 410775 SEAL DUST
6 18 EA. 7972 NUT, LOCK
3-11
SHEET2
SHEET 2
BI011983
CYLINDER, MAST ELEVATING

8 16 19 18
5 17 4
20 3
12
6 7
10 2 1
21
14
15
13
3-12
SHEET1
SHEET 1
BI011983
CYLINDER, MAST ELEVATING


438794 CYLINDER, MAST ELEVATING
1 1 EA. - - - - - - - WIPER
2 1 EA. - - - - - - - SEAL
3 1 EA. - - - - - - - O-RING
4 1 EA. - - - - - - - BACKUP
5 1 EA. - - - - - - - SEAL
6 1 EA. - - - - - - - O-RING
7 4 EA. - - - - - - - WEAR RING
8 2 EA. - - - - - - - WEAR RING
9 1 EA. V004539 SEAL KIT
(Includes Items 1 thru 8)
10 1 EA. V004540 NUT, LOCK
11 1 EA V007069 SET SCREW
12 1 EA. V004541 FITTING, GREASE
13 2 EA. - - - - - - - PLUG, PORT
14 4 EA - - - - - - - PLUG, PORT
15 2 EA. V009438 VALVE, COUNTERBALANCE
16 1 EA. - - - - - - - TUBE ASSEMBLY
17 1 EA. V004542 ROD ASSEMBLY
18 1 EA. V004543 CAP, HEAD
19 1 EA. V004544 HEAD
20 1 EA. V004545 PISTON
21 2 EA. 433959 BUSHING
3-12
SHEET2
SHEET 2
BI011983
MANIFOLD INSTALLATION, SUCTION

1 15
16
3 20 21
2
2
21 20
3 2
1 4 4
23 22 7 6 9 5 6 7 22 23
10 11 12 14
14 12 11 10
3-13
SHEET1
SHEET 1
BI011983
MANIFOLD INSTALLATION, SUCTION


439363 MANIFOLD INSTALLATION, SUCTION
1 1 EA 410800 MANIFOLD, PUMP SUCTION PORT
2 1 EA T103545 NIPPLE, PIPE
3 1 EA 67973 COUPLING, 4 INCH
87855 Gasket, Coupling
5 1 EA 8295 PLUG, SQUARE HEAD
11 1 EA 34727 VALVE, SHUT OFF-BALL TYPE
14 1 EA 39870 ADAPTER, HEX CAP NUT
15 1 EA 439364 REDUCER, BELL (3.00 X 2NPT)
16 1 EA 35584 ADAPTER, STRAIGHT (32MNPT X 32MJIC)
21 1 EA 56439 ADAPTER, NUT CAP
22 2 EA 441944 SPACER, 1/4"
23 2 EA 441945 SPACER, 1/8"
3-13
SHEET2
SHEET 2
BI011983
WALKWAY INSTALLATION, CAB

ASSEMBLY 410809 REVISION E
3-14
SHEET1
SHEET 1
BI011983
WALKWAY INSTALLATION, CAB


410809 WALKWAY INSTALLATION, CAB
1 1 EA 410751 WALKWAY, CAB
5 10 EA 55185 WASHER, FLAT - HARDENED
6 2 EA 16803 WASHER, FLAT (3/8)
7 1 EA 7972 NUT, ELASTIC STOP
9 1 EA 405978 BUMPER
3-14
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL CONTROL

13
9 8 8 12
1
3
1
3
2
7 6
6 7 7 6
14 4 10 5
15
11 10 5
2 4
13
9
14
9 12 12
8 11
13
3-15
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL CONTROL


1522946 VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL
CONTROL
1 1 EA 438219 VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL 3-16
CONTROL
2 4 EA 39932 ADAPTER, SWIVEL - 90 DEG
15 1 EA 305619 ADAPTER, STRAIGHT PLUG
3-15
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL

17 1A 16
3-16
SHEET1
SHEET 1
BI011983

3-16
SHEET2
SHEET 2
BI011983


438219 VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL
1A 2 EA 1573117 VALVE SECTION
1 1 EA 1573141 SPOOL
2 1 EA ------- SPOOL, HOUSING
3 2 EA ------- PLUG
4 1 EA 1573142 SPOOL, COMPENSATOR
5 2 EA ------- SEAT, SPRING
6 2 EA 1573144 SPRING
7 2 EA 1573145 O-RING
8 2 EA ------- END CAP, SPOOL
9 4 EA ------- CAPSCREW, SOCKET HEAD
10 4 EA 1573146 O-RING
11 1 EA 1573147 O-RING
12 1 EA 1573148 O-RING
13 1 EA 1573143 CHECK VALVE, POPPIT
14 1 EA 1573149 SPRING
15 2 EA ------- PLUG
16 1 EA 1573118 INLET SECTION
17 1 EA 1648406 OUTLET SECTION
18 1 EA. 1573120 TIEBOLT KIT (Includes shims, o-rings, tiebolts, nuts & lockwashers
3-16
SHEET3
SHEET 3
BI011983
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL

11
13
11 13
15
9 14 12 8
3 1
16
16 17 9
18 19
17
3 3
2
11 13
2 2
5 5
20
13 11
4 4
6
7
10
18 19
13 11
15 20 7 7
3-17
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL


411909 VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL
1 1 EA 410666 VALVE ASSEMBLY LESS ATTACHMENTS, FEED 3-18
CONTROL
2 5 EA 353311 ADAPTER, SPLIT FLANGE HALF
11 2 EA 440976 BLANKING
13 2 EA 16622 O-RING
18 8 EA 320030 WASHER, LOCK - .0625
20 1 EA 441912 ADAPTER, STRAIGHT REDUCER
3-17
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL

ASSEMBLY 410666 REVISION L
11 9 12
4 6
13
7
2 10
9
8
2
2 2 12
2
1
11
3
5
9
12
5 12
2
3-18
SHEET1
SHEET 1
BI011983

3-18
SHEET2
SHEET 2
BI011983


410666 VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL
1 1 EA. V004761 BODY
2 8 EA. V004762 SOCKET - HEX
3 1 EA. V004763 SOCKET - HEX
4 1 EA. 409206 VALVE - COUNTERBALANCE
1 EA. V012415 Seal Kit, Cartridge
5 1 EA. 414857 VALVE, PILOT TO OPEN - 2-WAY
6 1 EA. V004765 VALVE, PILOT OPERATED - DIRECTIONAL
7 1 EA. 440879 VALVE, PILOT TO OPEN - 2-WAY
8 1 EA. 414860 PLUG, CAVITY
9 2 EA. V004768 COIL, 24VDC
10 1 EA. V005625 ORIFICE, PIPE PLUG
11 1 EA. 422880 VALVE, PILOT TO CLOSE - 2-WAY
12 2 EA. 414855 NORMALLY CLOSED, 1 TO 2
1 EA. CART. V006680 Seal Kit, Cartridge
13 1 EA. 414854 PLUG, CAVITY
3-18
SHEET3
SHEET 3
BI011983
MANIFOLD W/ATTACHMENTS (RETURN)

18 2
20 16 5
19 22
9 9 11 11 10
9 13 17
7 7 8 8 8 21
18 2
3
19 22
20 16 5 17 14 6
4
3-19
SHEET1
SHEET 1
BI011983
MANIFOLD W/ATTACHMENTS (RETURN)


411957 MANIFOLD W/ATTACHMENTS (RETURN)
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
2 1 EA. 411272 ADAPTER, HYDRAULIC
3 1 EA. 401554 PLUG
4 4 EA. 18556 ADAPTER, ELBOW - 90 DEG
7 3 EA. 83731 ADAPTER, REDUCER
8 3 EA. 344214 1421814 ADAPTER, STRAIGHT
14 4 EA. 6293 NUT, LOCK (1/4-20UNC)
18 1 EA. 89007 ADAPTER, RUN - TEE
19 1 EA. 37408 ADAPTER, 90 DEG
20 1 EA. 86251 ADAPTER, ELBOW
21 1 EA. 18564 ADAPTER, STRAIGHT
22 1 EA. 348375 ADAPTER, RUN - TEE
3-19
SHEET2
SHEET 2
BI011983
MANIFOLD W/ATTACHMENTS (CASE DRAIN)

8 11 8 11 8 11 8 11
21 20
15
10 10 10 10
8
17 14 16
9
14 17 17 17 1
7 17
3 2
6
18
4
16 13 19
3-20
SHEET1
SHEET 1
BI011983
MANIFOLD W/ATTACHMENTS (CASE DRAIN)


411937 MANIFOLD W/ATTACHMENTS (CASE DRAIN)
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
3 1 EA. 401554 PLUG
7 1 EA. 83731 ADAPTER, REDUCER
8 5 EA. 80032 FITTING
10 4 EA. 45302 ADAPTER, TEE
14 4 EA. 6293 NUT, LOCK
16 8 EA 42624-050 WASHER, FLAT
18 1 EA 38061 ADAPTER, PLUG - STRAIGHT
3-20
SHEET2
SHEET 2
BI011983
MANIFOLD W/ATTACHMENTS
2
7
1
8
3 3
2 9
3-21
SHEET1
SHEET 1
BI011983
MANIFOLD W/ATTACHMENTS

412237 MANIFOLD W/ATTACHMENTS
1 1 EA. 333017 1412986 MANIFOLD LESS ATTACHMENTS
9 30870 ADAPTER, STRAIGHT
3-21
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED

3 2 1 4
4
2
3-22
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED


412259 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT
OPERATED
1 1 EA. 411774 VALVE ASSEMBLY LESS ATTACHMENTS, RELIEF - VENTED - PILOT
OPERATED
V004992 Cartridge, Valve
V004303 Seal Kit, Cartridge
3-22
SHEET2
SHEET 2
BI011983
VALVE W/ATTACHMENTS (SHUTTLE)

3 6
4
1
2
4
5
1
3-23
SHEET1
SHEET 1
BI011983
VALVE W/ATTACHMENTS (SHUTTLE)


411987 VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE)
1 2 EA. 61623 VALVE LESS ATTACHMENTS
3-23
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS

2 4
10
2 6
9 9
8 3 2
7
1 5
3-24
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS


1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL
W/ATTACHMENTS
4 2 EA. 37155 ADAPTER, 90 DEG - SWIVEL
5 2 EA. 37408 ADAPTER, 90 DEG - SWIVEL
10 1 EA. 437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS 3-25
ATTACHMENTS
3-24
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS

17 1A 1A 1A 1A 16
3-25
SHEET1
SHEET 1
BI011983

1A
15
9
8
7 5
6
5 6
1 7
15
9
10 10
3
12
13
14 2
11
10
4
10
3 8
3-25
SHEET2
SHEET 2
BI011983


437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
1A 4 EA. 1573117 VALVE SECTION
1 1 EA. 1573141 SPOOL
2 1 EA. ------- SPOOL, HOUSING
3 2 EA. ------- PLUG
4 1 EA. 1573142 SPOOL, COMPENSATOR
5 2 EA. ------- SEAT, SPRING
6 2 EA. 1573144 SPRING
7 2 EA. 1573145 O-RING
8 2 EA. ------- END CAP, SPOOL
9 4 EA. ------- CAPSCREW, SOCKET HEAD
10 4 EA. 1573146 O-RING
11 1 EA. 1573147 O-RING
12 1 EA. 1573148 O-RING
13 1 EA. 1573143 CHECK VALVE, POPPIT
14 1 EA. 1573149 SPRING
15 2 EA. ------- PLUG
16 1 EA. 1573118 INLET SECTION
17 1 EA. 1573119 OUTLET SECTION
18 1 EA. 1573120 TIEBOLT KIT (Includes shims, o-rings, tiebolts, nuts & lockwashers
3-25
SHEET3
SHEET 3
BI011983
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR

6 6
4 3
3-26
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING
1 1 EA 416699 VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING 3-27
7 6 EA 402620 CONNECTOR, LIGHTED
3-26
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR

1 1 1
3-27
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


416699 VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST
CURT/MAIN AIR
1 3 EA. 413252 VALVE SPOOL SECTION
2 EA. SECT. V002453 Coil, 24V
1 EA. SOL. V004731 Seal Kit, Solenoid (End Cap & O-Ring)
1 EA. SECT. V001985 Seal Kit, Valve Section
2 1 EA. V004733 MANIFOLD
3 3 EA. 412888 VALVE, CHECK W/BOLTS
1 EA. SECT. V005835 Cartridge
1 EA. SECT. V001458 Seal Kit, Cartridge
3-27
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS

6 3 8
9 9
2
2 6 8
3
1
3-28
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS


411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER
INJECTION W/ATTACHMENTS
1 1 EA 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-29
INJECTION LESS ATTACHMENTS
3-28
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS

ASSEMBLY 410089 REVISION F
3-29
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS


1 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS
ATTACHMENTS
1 1 EA. V005591 VALVE SECTION
1 EA. V002191 Seal Kit, Valve Section
1 EA. V002454 Coil, 24V - Solenoid (Req's 2 per Valve Section)
2 1 EA. V004730 MANIFOLD, VALVE SECTION
3 1 EA. V004727 CARTRIDGE, RELIEF
3-29
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS

7 7 12 6 12
11
3
5 1 3
9 10
3-30
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS


411903 VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS
1 1 EA 330291 1410572 VALVE ASSEMBLY, DIVERTER LESS ATTACHMENTS
334538 Cartridge Replacement
353395 Seal Replacement Kit
10 2 EA 5989 WASHER, LOCK
3-30
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW

4 3 2 1
3-31
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW


412258 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW
1 1 EA. 410602 VALVE ASSEMBLY LESS ATTACHMENTS, RELIEF - LOW FLOW
EA. V004894 Cartridge, Valve
3-31
SHEET2
SHEET 2
BI011983
FUEL TANK INSTALLATION W/PLUMBING

1 5 6 7
11 15 2
2 15 11
14 13 10
14
3-32
SHEET1
SHEET 1
BI011983
FUEL TANK INSTALLATION W/PLUMBING


410507 FUEL TANK INSTALLATION W/PLUMBING
1 1 EA. 434214 FUEL TANK SUBASSEMBLY 3-33
2 5 FT. 15145 HOSE, FUEL (Order By Length)
6 3 EA. 42606 NUT, LOCK
10 5 FT. 15146 HOSE, FUEL BULK (Order By Length)
11 1 EA. 32104 FITTING, HOSE
13 1 EA. 33375 ADAPTER, SWIVEL
14 1 EA. 406167 FITTING, 90 DEG
3-32
SHEET2
SHEET 2
BI011983
FUEL TANK SUBASSEMBLY

11 12 9
9
1
2
3 8
15
14
9
1 5 4 14 13
2 13 6
10 7
3-33
SHEET1
SHEET 1
BI011983
FUEL TANK SUBASSEMBLY


434214 FUEL TANK SUBASSEMBLY
1 1 EA 410240 TANK, FUEL - WELDMENT
437353 Cap, Filler
3 1 EA 32810 COCK, DRAIN
4 1 EA 84609 SENDER, FUEL
5 1 EA 86801 FITTING ASSEMBLY, SIPHON
6 1 EA 57729 FITTING, REDUCER
8 1 EA 8333 BUSHING
10 1 EA 428115 VALVE, CHECK
11 1 EA 32104 FITTING
13 1 EA 401270 CAP, VENT
14 2 EA 320245 BUSHING
15 1 36383 ADAPTER, 90 DEG
3-33
SHEET2
SHEET 2
BI011983
JACK INSTALLATION
8 2 3 1
20
15
5 21
7 19 14 9 10
12 13 13 11
3-34
SHEET1
SHEET 1
BI011983
JACK INSTALLATION

1509849 JACK INSTALLATION
1 ---------- CASING, JACK - OUTER (See Note on Drawing)
2 4 EA 1509847 CASING, JACK - INNER
3 4 EA 1499028 CYLINDER ASSEMBLY, JACK 3-35
4 4 EA 1490593 CAP, CASING - OUTER JACK
5 4 EA 320789 1300T35 PIN, ROUND
7 4 EA 425897 BOLT RING, JACK PAD
8 4 EA 1470456 PAD, JACK - LEVELING
11 32 EA 7809 CAPSCREW, HEXHEAD - GR5 (3/4-10UNC, 3.500L)
12 32 EA 42606 NUT, LOCK - GR5 (3/4-10UNC, ELASTIC COLLAR)
13 64 EA 55932 WASHER, FLAT (3/4, HARDENED)
14 12 EA 5929 FITTING, GREASE - STRAIGHT
15 4 EA 42789 NUT, HEX LOCK (7/8-9UNC, ELASTIC COLLAR)
19 48 EA 42824 CAPSCREW, SOCKETHEAD - GR8 (3/4-10UNC, 2.000L)
21 16 EA 320128 PIN, COTTERED
3-34
SHEET2
SHEET 2
BI011983
CYLINDER ASSEMBLY, JACK

15
8 6
18
3 16
17 5
19
7
3 13
4 9 1
11
14
12
3-35
SHEET1
SHEET 1
BI011983
CYLINDER ASSEMBLY, JACK


1499028 CYLINDER ASSEMBLY, JACK
1 1 EA. - - - - - - - WIPER
2 1 EA. - - - - - - - SEAL
3 1 EA. SEAL
4 1 EA. - - - - - - - O-RING
5 1 EA. - - - - - - - O-RING
6 1 EA. - - - - - - - BACKUP
7 1 EA. - - - - - - - O-RING
8 2 EA. - - - - - - - WEAR RING
9 3 EA. - - - - - - - WEAR RING
10 1 EA. V004885 CYLINDER SEAL KIT (Includes Items 1 thru 9)
11 2 EA. V008665 WASHER SEAL
12 1 EA. V004886 LOCKNUT
13 2 EA. V004488 PORT PLUG (Shipping) Not Shown
14 2 EA. V003613 BLEEDER PLUG
15 2 EA. V013973 COUNTERBALANCE VALVE
16 1 EA. - - - - - - - TUBE ASSEMBLY
17 1 EA. 1582418 ROD ASSEMBLY
18 1 EA. V004889 HEAD
19 1 EA. V004890 PISTON
20 3 EA. V004891 BUSHING
3-35
SHEET2
SHEET 2
BI011983
TRACK 2 SPEED PROPEL INSTALLATION

16 18 19 20
15
21 22 25 26
14 14
3-36
SHEET1
SHEET 1
BI011983

8 7
11 12 13
7
6
3-36
SHEET2
SHEET 2
BI011983


423022 TRACK 2 SPEED PROPEL INSTALLATION
9 1 EA 410280 VALVE, SOLENOID
1 EA V004744 Coil, valve - 24 V
1 EA V004745 Cartridge, Threaded - Solenoid/Coil
1 EA V004746 Seal Kit, Valve/Cartridge
12 2 EA 6293 NUT, LOCK (1/4-20)
16 1 EA 320354 CLAMP, HOSE
17 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED (CAB)
18 1 EA 95128 CONNECTOR, 2-WAY FEMALE
19 1 EA 95129 CONNECTOR, 2-WAY MALE
23 6 EA 45259 TERM, SPADE
24 4 EA 45261 CONNECTOR, BUTT
25 15 FT 344929 LOOM
26 30 FT 17834 WIRE
NOTE: SEE CAB ASSEMBLY FOR DECAL, TRAM - 2 SPEED
3-36
SHEET3
SHEET 3
BI011983
VIEWING HATCH, DRILL DECK

ASSEMBLY 431252 REVISION I
3-37
SHEET1
SHEET 1
BI011983

3-37
SHEET2
SHEET 2
BI011983


431252 VIEWING HATCH, DRILL DECK
1 1 EA 431178 DOOR, VIEWING HATCH
2 1 EA 431773 ARM, PIVOT - VIEWING HATCH
3 1 EA 431118 LUG, ANCHOR - CYLINDER
5 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
V004403 Cartridge Replacement
V004404 Seal Kit (One Per Cartridge)
6 1 EA 60666 CONNECTOR, ELECTRICAL - INSULATED
7 1 EA 439628 HYDRAULIC CYLINDER 3-38
1525003 seal kit
8 3 EA 68564 CLAMP, HOSE (3/8 INCH)
9 1 EA 39993 118497 CLAMP, HOSE, (2 INCH)
11 1 EA 427819 LIGHT, ULTRA BEAM
12 1 EA 81187 SWITCH, LIMIT (2 P.D.T.) UPPER
16 1 EA 432029 VIEWING HATCH PLUMBING 3-39
17 1 EA 403096 ADAPTER, ORIFICE (NOT SHOWN)
19 1 EA 431962 MOUNT, COUNTERBALANCE
21 2 EA 6001 NUT, HEX
23 2 EA 87641 ORIFICE, ADAPTER
3-37
SHEET3
SHEET 3
BI011983
HYDRAULIC CYLINDER
3-38
SHEET1
SHEET 1
BI011983
HYDRAULIC CYLINDER

439628 HYDRAULIC CYLINDER
When ordering, please give complete nameplate data
1 1 EA V014656 ROD CLEVIS

1525003 seal kit
3-38
SHEET2
SHEET 2
BI011983
VIEWING HATCH PLUMBING

3
2
3
2
3
3-39
SHEET1
SHEET 1
BI011983
VIEWING HATCH PLUMBING


432029 VIEWING HATCH PLUMBING
1 2 EA 1633361 HOSE ASSEMBLY JCAF310-8-23
3-39
SHEET2
SHEET 2
BI011983
ENGINE WITH ATTACHMENTS, CAT C15

ASSEMBLY 427231 REVISION K
46 42 40 38 35 12 47 13 47 14
49 50 48 51
42 40 39 38 34
9
7 1
45 6
41
5 5 45
37
4 4
3 36
17 22
8
16 18 43
22
15 2 18
4-1
SHEET1
SHEET 1
BI011983

4-1
SHEET2
SHEET 2
BI011983

4-1
SHEET3
SHEET 3
BI011983


427231 ENGINE WITH ATTACHMENTS, CAT C15
1 1 EA 427230 ENGINE, CAT C15
1 EA V015359 Element, filter - fuel (primary)
1 EA 45487 Element, filter - fuel (secondary)
1 EA V012941 Element, filter - oil
1 EA V015251 Element, cooling system
3 1 EA 420382 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 4-2
6 1 EA 327308 DRIVELINE FLANGE
8 2 EA 416614 MOUNT, CENTER BONDED
12 1 EA 427319 EXTENSION, EXHAUST - ENGINE
13 1 EA 427318 TUBE ASSEMBLY - FLEX
14 1 KIT 407549 MUFFLER INSTALLATION, TWIN (ENGINE) 4-3
15 1 EA 416617 MOUNT, FRONT
16 2 EA 416059 WASHER, FLAT - ISOLATOR MOUNT
18 2 EA 42606 NUT, LOCK
19 1 EA 58058 BOX, BREAKER
21 4 EA 6371 NUT, HEX (3/4-10UNC)
23 1 EA 407355 MOUNT, ELECTRICAL BOX
26 4 EA 6293 NUT, ELASTIC STOP
27 4 EA 77263 SCREW, MACHINE - ROUND HEAD SLOT
28 4 EA 77264 NUT, HEX - ZINC
29 1 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL
30 1 EA 60666 CONNECTOR, ELECTRICAL
31 2 EA 76582 TERMINAL, STRIP
33 2 EA 350477 CONNECTOR, CROUSE HINGE
34 1 EA 8318 ELBOW, PIPE - 90 DEG
36 1 EA 17728 TEE, PIPE
37 1 EA 6655 NIPPLE, PIPE
38 2 EA 57729 ADAPTER, REDUCER
40 2 EA 34727 VALVE, SHUT OFF - BALL TYPE
43 1 EA 417176 SPACER, ENGINE - FRONT
44 1 EA 418467 BREAKER, CIRCUIT - 15 AMP
45 2 EA 416169 ADAPTER, COUPLING - ENGINE
4-1
SHEET4
SHEET 4
BI011983


46 1 EA 427870 SENDER, TEMPERATURE
47 1 EA 49526 CLAMP, LAP JOINT
48 1 EA 427312 ELBOW, 90 DEG - EXHAUST
49 1 EA 438321 TUBE, CONNECTOR - EXHAUST
50 2 EA 34826 CLAMP, MUFFLER - 5" ID
51 1 EA 435149 FUEL FILTER ASSEMBLY 4-4
52 2 EA 305965 ADAPTER
57 1 EA 443230 ENGINE PANEL STARTUP ASSEMBLY (NOT SHOWN - 4-6
LOCATED IN CAB)
58 1 EA 1612052 TURBO COVER KIT - C15 (NOT SHOWN)
59 1 EA 1499221 ENGINE PRELUBE INSTALLATION - C15 (NOT SHOWN) 4-7
4-1
SHEET5
SHEET 5
BI011983
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)

10
1 2 3 4 5 6 7 2 1
9 9 10
4-2
SHEET1
SHEET 1
BI011983
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)


420382 COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
1 2 EA 416169 ADAPTER, COUPLING - GEARBOX (See Engine with Attachments - This
Section)
2 2 EA V005520 FLANGE, BEARING
3 1 EA V010135 ELEMENT
4 4 EA V005516 SLEEVE, CAPSCREW
5 4 EA V005517 CAPSCREW W/ADHESIVE, SOCKET HEAD
7 1 EA V010134 ELEMENT
8 1 EA V010136 TUBE
10 2 EA V014381 BUSHING, NYLON
4-2
SHEET2
SHEET 2
BI011983
MUFFLER INSTALLATION, TWIN (ENGINE)

4-3
SHEET1
SHEET 1
BI011983
MUFFLER INSTALLATION, TWIN (ENGINE)


407549 MUFFLER INSTALLATION, TWIN (ENGINE )
1 2 EA. 97788 MUFFLER ASSEMBLY
2 1 EA. 407506 FRAME, TWIN MUFFLER GUARD
3 1 EA. 407533 COVER, TWIN MUFFLER GUARD
4 1 EA. 407540 Y TUBE, TWIN EXHAUST
5 2 EA. 405910 STACK PIPE, CURVED O.D. INLET
6 4 EA. 97774 STRAP, MUFFLER
7 4 EA. 34826 CLAMP, MUFFLER
10 8 EA. 350339 NUT, WIZLOCK
14 8 EA. 1616623 WASHER, FENDER
15 8 EA. 5973 NUT, HEX
4-3
SHEET2
SHEET 2
BI011983
FUEL FILTER ASSEMBLY

6 7 8
2 3 4 5
4-4
SHEET1
SHEET 1
BI011983
FUEL FILTER ASSEMBLY


435149 FUEL FILTER ASSEMBLY
1 1 EA 435148 MOUNT, FUEL FILTER
2 1 EA 434777 FILTER, FUEL 4-5
4 2 EA 319664 FITTING, HOSE - SWIVEL
5 3 FT 15146 HOSE, FUEL - BULK
7 4 EA 319855 NUT, HEX (3/8-16UNC)
4-4
SHEET2
SHEET 2
BI011983
FUEL FILTER
4-5
SHEET1
SHEET 1
BI011983
FUEL FILTER

434777 FUEL FILTER
1 1 EA V014005 T-HANDLE AND O-RING KIT
2 1 EA -------- LID AND GASKET KIT
3 1 EA -------- OUTER CYLINDER KIT
4 1 EA -------- RETURN TUBE KIT
5 1 EA V014006 MOUNTING BRACKET (includes bracket hardware)
6 1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals)
7 1 EA V014007 VALVE, SPRING AND O-RING KIT
8 -------- NOT USED IN THIS ASSEMBLY
9 -------- NOT USED IN THIS ASSEMBLY
10 1 EA -------- BOWL (and lid) GASKET
11 1 EA -------- CHECK BALL WITH SEAL
12 1 EA -------- CENTRIFUGE/CONICAL BAFFLE
13 1 EA -------- NOT USED IN THIS ASSEMBLY
14 1 EA -------- BODY KIT
15 1 EA V014008 BOWL RING
16 1 EA V014009 CAPSCREW KIT (quantity 4)
17 1 EA V014010 CLEAR BOWL KIT (includes bowl, drain, bowl gasket and probe plug)
V014011 COMPLETE SEAL SERVICE KIT
4-5
SHEET2
SHEET 2
BI011983
ENGINE PANEL STARTUP ASSEMBLY

3
5
4 6 7
2 6 7
4-6
SHEET1
SHEET 1
BI011983

8 4
4-6
SHEET2
SHEET 2
BI011983


443230 ENGINE PANEL STARTUP ASSEMBLY
1 1 EA 443224 PANEL, ENGINE START UP W/THROTTLE
2 1 EA 443225 DECAL, ENGINE START UP W/THROTTLE
3 1 EA 416984 BRACKET, THROTTLE ENGINE
4 1 EA 421341 LAMP
5 1 EA 421342 BULB, 24V
6 2 EA 5968 NUT, HEX
8 1 EA 442189 CONNECTOR
4-6
SHEET3
SHEET 3
BI011983
ENGINE PRELUBE INSTALLATION - C15

4 6
5 7
1 15
12 13
9
11 21
10 8
20 14
16 17
18 19
4-7
SHEET1
SHEET 1
BI011983

4-7
SHEET2
SHEET 2
BI011983

ITEM U/M PART NO. DESCRIPTION SECT-PAGE

1499221 ENGINE PRELUBE INSTALLATION - C15
1 EA 423813 ENGINE PRELUBE PUMP 4-8
2 EA T103956 HOSE ASSEMBLY (JCAM2T-8-90)
3 EA 1511295 HOSE ASSEMBLY (JCAG1-16-67)
4 EA 77849 ADAPTER, 90 DEG
5 EA 36289 ADAPTER, STRAIGHT
8 EA 38686 ADAPTER, 90 DEG
11 EA 1500177 MOUNT, PRELUBE - C15/C27
12 EA 6092 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.000L)
13 EA 42627 WASHER, FLAT
14 EA 1498743 MOUNT, PRELUBE - RELAY
15 EA 400984 CHECK VALVE
17 EA 5989 WASHER, LOCK (3/8, SPRING)
19 EA 5970 WASHER, LOCK (1/4, SPRING)
20 EA 9135 CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC, 1.000L)
21 EA 31398 ADAPTER, 90 DEG - SWIVEL
4-7
SHEET3
SHEET 3
BI011983
ENGINE PRELUBE PUMP


423813 ENGINE PRELUBE PUMP
1 1 EA 423813 PUMP (Includes electrical and plumbing)
4-8
SHEET1
SHEET 1
BI011983
ENGINE EXHAUST BLANKET INSTALLATION


88088 ENGINE EXHAUST BLANKET INSTALLATION
1 1 EA V009191 MANIFOLD
2 1 EA V008960 ELBOW, EXHAUST
3 1 EA V013243 INSULATION, LEFT MANIFOLD
4 1 EA V013244 INSULATION, RIGHT MANIFOLD
6 1 EA V013246 INSULATION, OUTLET
4-9
SHEET1
SHEET 1
BI011983
AIR CLEANER INSTALLATION (ENGINE)

4-10
SHEET1
SHEET 1
BI011983
AIR CLEANER INSTALLATION (ENGINE)


416681 AIR CLEANER INSTALLATION (ENGINE)
1 1 EA 415802 AIR CLEANER ASSEMBLY 4-11
2 1 EA 66735 TUBE, 8 INCH LONG
3 1 EA 411315 TUBE, 38 INCH LONG
4 1 EA 414200 TUBE, 55 3/8 INCH LONG
5 2 EA 40537 ELBOW, RUBBER
6 1 EA 40532 HOSE, HUMP - STRAIGHT
7 14 EA 87786 CLAMP, TUBING (6")
8 1 EA 44879 CLAMP, MUFFLER
9 1 EA 414197 SUPPORT, AIR FILTER TUBING
10 6 EA 7972 NUT, LOCK (ELASTIC COLLAR)
13 1 EA 44462 HOSE, HUMP REDUCER
15 2 EA 87788 CLAMP, TUBING 8"
4-10
SHEET2
SHEET 2
BI011983
AIR CLEANER ASSEMBLY

16
2 3
4 5
3
6
7
8
9
10
11
12
9
13
14
15
4-11
SHEET1
SHEET 1
BI011983
AIR CLEANER ASSEMBLY


415802 AIR CLEANER ASSEMBLY
1 1 EA. - - - - - - BODY ASSEMBLY (UPPER) (see 425184 below)
2 1 EA. 45906 ELEMENT (SAFETY)
3 2 EA. 45786 GASKET
4 1 EA. 65321 NUT
5 1 EA. 45907 ELEMENT (PRIMARY)
6 1 EA. 45788 NUT (WING)
7 1 EA. 45789 O-RING (COVER)
8 1 EA. 45908 COVER ASSEMBLY
9 2 EA. 45791 O-RING
10 1 EA. 45794 CLAMP ASSEMBLY
11 1 EA. 44478 SHROUD ASSEMBLY (OPTIONAL)
12 1 EA. 86835 BODY ASSEMBLY, LOWER
13 1 EA. 45793 CLAMP ASSEMBLY, DUST CUP
14 1 EA. 45450 DUST CUP, HORIZONTAL (OPTIONAL)
15 1 EA. 43622 VALVE, VACUATOR (OPTIONAL)
16 1 EA. V006971 PIN
17 1 EA. V006970 CAP (Not Shown)
18 1 EA. 33999 MOUNTING BAND (Optional - Not Shown)
425184 Includes items 1 thru 10, 12, 13, 16 & 17
4-11
SHEET2
SHEET 2
BI011983
GUARD INSTALLATION, DRIVELINE

4-12
SHEET1
SHEET 1
BI011983
GUARD INSTALLATION, DRIVELINE


417164 GUARD INSTALLATION, DRIVELINE
1 ------
2 2 EA 410779 BRACKET - MOUNT - DRIVELINE GUARD
3 1 EA 411915 PLATE - FLOOR - DRIVELINE - L.H.
4 1 EA 411916 PLATE - FLOOR - DRIVELINE - R.H.
5 1 EA 411917 GUARD - DRIVELINE
18630 Hinge (6 1/2 inch long - Specify Length)
6 1 EA 411920 GUARD - BELT - ENGINE
4-12
SHEET2
SHEET 2
BI011983
ENGINE CHARGE AIR PIPING

3
9
1
9
8
5
3 8
9 2 9 5
6
4-13
SHEET1
SHEET 1
BI011983

4-13
SHEET2
SHEET 2
BI011983


428330 ENGINE CHARGE AIR PIPING
1 1 EA 416739 TUBE, CHARGE AIR - TURBO TO COOLER
2 1 EA 416740 TUBE, CHARGE AIR - COOLER TO INTAKE MANIFOLD
3 2 EA 416623 CHARGE, AIR HOSE - RED
5 4 EA 337916 T-CLAMP BAND
6 2 EA 36830 CLAMP
8 2 EA 428326 HOSE REDUCER
9 12 EA 355836 T-CLAMP BAND
4-13
SHEET3
SHEET 3
BI011983
PIPING ASSEMBLY, WATER COOLANT

18
17
5
9 19 1 13
4
2 8
13
16 12
15
6
7
3
9
10
11 14
4-14
SHEET1
SHEET 1
BI011983

14
20 21 22
5
4
11
10 9
2
16 19
9
7
6 10
4-14
SHEET2
SHEET 2
BI011983


416682 PIPING ASSEMBLY, WATER COOLANT
1 1 EA 416683 TUBE, TOP - ENGINE
2 1 EA 416684 TUBE, BOTTOM - ENGINE
3 1 EA 416741 TUBE, BOTTOM - COOLER
4 2 FT 412543 HOSE, RADIATOR
5 4 EA 88079 CLAMP, AIR LINE (2.81-3.09)
7 2 EA 411832 CLAMP, TUBING (3.81-4.09)
8 1 EA 319590 119539 - NIPPLE, PIPE
10 4 EA 88080 CLAMP, AIR LINE (3.31-3.59)
12 1 FT 30213 HOSE, HEATER
13 2 EA 16890 CLAMP, HOSE (3/4-1 3/4)
14 1 EA 1609673 BRACKET, WATER PIPING - ADJUSTABLE
15 1 EA 30863 CLAMP, MUFFLER (3")
16 1 EA 418773 BRACKET, MUFFLER CLAMP (3")
17 1 EA 39865 ADAPTER, PLUG
21 3 EA 16083 WASHER, FLAT (0.375, TYPE A)
4-14
SHEET3
SHEET 3
BI011983
AIR COMPRESSOR WITH ATTACHMENTS (1050/125)

32 15 25 26 27
28 29 30
32 14
1
32
31
18 8
20
11 14 22
21
23
24
4-15
SHEET1
SHEET 1
BI011983

6 7
4 5
4-15
SHEET2
SHEET 2
BI011983

4-15
SHEET3
SHEET 3
BI011983

4-15
SHEET4
SHEET 4
BI011983


422891 AIR COMPRESSOR WITH ATTACHMENTS (1050/125)
1 1 EA 422863 AIR COMPRESSOR PACKAGE SERVICE ITEMS 4-16
(1050/125)
2 1 EA 88224 TORSIONAL DRIVE COUPLING 4-18
3 1 EA 88635 BUSHING, TAPERLOCK - 2 INCH BORE
8 4 EA 416433 MOUNT, CENTER BONDED
9 2 EA 414417 SHIM, SET WITH 3/4 SLOT
13 1 EA 6645 NUT, HEX - GR5 (1-8UNC)
14 1 EA 416620 SUPPORT, ENGINE/COMPRESSOR
15 1 EA 416619 SUPPORT, ENGINE/COMPRESSOR
16 1 EA 416615 BAR, SUPPORT
6.000L)
18 2 EA 434335 SUPPORT, REAR - ENGINE
20 4 EA 7799 CAPSCREW ,HEX HEAD - GR5 (5/8-11UNC, 1.500L)
21 4 EA 42606 119484 NUT, LOCK
22 4 EA 416059 WASHER
25 1 EA 426457 BRACKET, SUPPORT
26 1 EA 36360 CLAMP, MUFFLER (3.5 INCH)
29 2 EA 16083 WASHER, FLAT - 0.375, TYPE A
30 2 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
31 1 EA 319153 TRANSMITTER, TEMPERATURE
32 2 EA 435682 COVER, ACCESS HOLE - COMPRESSOR ADAPTER -
LOW PRESS.
4-15
SHEET5
SHEET 5
BI011983
AIR COMPRESSOR PACKAGE SERVICE ITEMS (1050/125)

22
21
17
22
36
18
38 30
16 39
6
20 2
37 19 5 4 21
11 15
40
3 1
10 13
8
9
29 31
26 7
12 32
27 34 33
28 14
23
4-16
SHEET1
SHEET 1
BI011983


422863 AIR COMPRESSOR PACKAGE SERVICE ITEMS
(1050/125)
1 1 EA. V011200 COMPRESSOR AIR END (REBUILD)
1 EA. 64978 Key (Torsional Drive Coupling)
1 EA. V009024 Shaft Seal Repair Kit
2 1 EA. V003715 AIR INLET VALVE (8 INCH INLET) 4-17
3 1 EA. 45627 GASKET (AIR INLET) 1/32 THICK
4 1 EA. - - - - - - - ORIFICE (SEE COMPRESSOR PIPING)
5 1 EA. 63198 OIL RETURN LINE FILTER
6 1 EA. 45946 OIL RETURN SIGHT GLASS
7 1 EA. 65627 SAFETY SWITCH (234-240 NC)
8 1 EA. V010139 ADAPTER (OIL FILL)
9 1 EA. 44753 FILLER PLUG
1 EA. 45639 O-Ring (Filler Plug)
10 1 EA. - - - - - - - RESERVOIR SUMP/SEP. WELDMENT
11 1 EA. 400988 SEPARATOR ELEMENT
12 1 EA. 45644 OIL LEVEL SIGHT GLASS - 1 1/2
13 1 EA. V010138 RELIEF VALVE (POP SAFETY)
14 1 EA. - - - - - - - GLOBE VALVE (OIL DRAIN)
See "Compressor/Air Receiver Piping"
15 1 EA. 98790 TUBE-OIL RETURN
16 1 EA. 68869 MINIMUM PRESSURE VALVE
1 EA. 22224 Repair Kit (includes Check Valve Assembly & Piston O-Ring)
1 EA V012269 Repair Kit, Piston (includes Piston & O-Ring)
17 1 EA. 98791 REGULATOR (REDUCING)
1 EA. 22468 Repair Kit (Regulator-Reducing)
18 1 EA. 98792 REGULATOR (BACK PRESSURE)
1 EA. 22467 Repair Kit (Regulator-Back Pressure)
19 1 EA. 56692 SILENCER-1/2
20 1 EA. 45648 INDICATOR (SEPARATOR MAINT.)
21 1 EA. 49609 VALVE-3 WAY (CAB)
22 2 EA. 98793 VALVE-2 WAY
1 EA. 22372 Repair Kit (2 Way Valve)
23 1 EA. 82218 THERMAL BYPASS VALVE
1 EA. 22299 Thermal Valve Repair/Replacement Kit
26 1 EA. - - - - - - - OIL COOLER ASSEMBLY - See "Cooler Assembly w/
Plumbing"
27 1 EA. - - - - - - - FAN GUARD - See "Cooler Assembly"
28 1 EA. - - - - - - - FAN - See "Cooler Assembly w/ Plumbing"
29 1 EA. - - - - - - - FILTER ASSEMBLY - See "Compressor/Air Receiver
Piping"
1 EA. ------- Element Replacement (See "Compressor/Air Receiver
Piping")
30 1 EA. 49612 VALVE-CHECK
31 1 EA. V004281 O-RING, DISCHARGE HOUSING - 3 3/4
32 1 EA. V004282 O-RING, DISCHARGE HOUSING - 6 1/4
33 1 EA V004280 VALVE, DISCHARGE
34 1 EA 99022 VALVE, OIL STOP - 2 INCH SP FLANGE ADAPTER
1 EA 22483 Repair Kit, Oil Stop Valve
36 1 EA 49615 VALVE, SHUTDOWN/BLOWDOWN
4-16
SHEET2
SHEET 2
BI011983


1 EA 22100 Repair Kit, Shutdown/Blowdown valve (NO)
37 1 EA V003187 ORIFICE, .187
38 1 EA V004177 FITTING W/ O-RING, 5/16 x 1/4 NPT
39 1 EA V004195 ELBOW, 1/4 x 1/4 INCH
40 1 EA 45947 ORIFICE, .094
4-16
SHEET3
SHEET 3
BI011983
AIR INLET VALVE (8 INCH INLET)

2 3 5
13 4 14
6
7 8
12
9
11 10
13 15
4-17
SHEET1
SHEET 1
BI011983
AIR INLET VALVE (8 INCH INLET)


V003715 AIR INLET VALVE (8 INCH INLET)
1 1 EA V011160 HOUSING, BODY
2 1 EA V009081 COVER ASSEMBLY (Includes cover & bushing)
3 1 EA V006996 PLATE, FLOW CONTROL
4 1 EA V009082 COVER, INTER
6 1 EA V008675 SPRING, INTER
7 1 EA V011163 SHAFT
8 1 EA V008673 SPRING
10 1 EA V009085 WASHER, SPRING LOCK
11 1 EA V011162 O-RING
12 1 EA V011161 O-RING
13 18 EA V009086 CAPSCREW, FERRY HEAD
14 1 EA V009087 PLUG, PIPE
15 1 EA 98789 ORIFICE, .093
1 EA 22466 SEAL KIT (Includes items 11 & 12 plus adhesive cleaner, adhesive & lube)
4-17
SHEET2
SHEET 2
BI011983
TORSIONAL DRIVE COUPLING

4-18
SHEET1
SHEET 1
BI011983
TORSIONAL DRIVE COUPLING


88224 TORSIONAL DRIVE COUPLING
1 1 EA. 89073 FLANGE
2 1 EA. 89422 RUBBER ELEMENT
4-18
SHEET2
SHEET 2
BI011983
AIR CLEANER INSTALLATION (COMPRESSOR)

4-19
SHEET1
SHEET 1
BI011983
AIR CLEANER INSTALLATION (COMPRESSOR)


416674 AIR CLEANER INSTALLATION (COMPRESSOR)
1 1 EA 415802 AIR CLEANER ASSEMBLY 4-11
2 1 EA 66735 TUBING, 8 INCH LONG
3 1 EA 414200 TUBING, 55 3/8 INCH LONG
4 1 EA 414199 TUBING, 13 INCH LONG
5 2 EA 40537 ELBOW, RUBBER
6 2 EA 44462 HOSE, HUMP REDUCER
7 12 EA 87786 CLAMP, HOSE (6.38- 6.65)
9 4 EA 87788 CLAMP, HOSE (8 INCH)
11 1 EA 414197 SUPPORT, AIR FILTER TUBING
4-19
SHEET2
SHEET 2
BI011983
COMPRESSOR / AIR RECEIVER PIPING

ASSEMBLY 432338 REVISION M
4-20
SHEET1
SHEET 1
BI011983

4-20
SHEET2
SHEET 2
BI011983

46
45 43 40
42
54
49
48
56
16 50
42
16 50
54
49
16 50
56
33 47
42 42 44
78
35
18
61
44
26 53
50 51
86
84
85
12
4-20
SHEET3
SHEET 3
BI011983


432338 COMPRESSOR / AIR RECEIVER PIPING
4 1 EA 39870 ADAPTER, NUT HEX CAP
8 1 EA 86028 MANIFOLD, AIR
10 1 EA 8378 ELBOW, PIPE
12 1 EA 46105 CLAMP, TUBING
13 1 EA 34727 VALVE, SHUT OFF
15 1 EA 411709 SUPPORT, AIR PIPE
16 3 EA 56439 ADAPTER, NUT HEX CAP
20 1 EA 346137 U BOLT
21 1 EA 88581 BOSS, 2 INCH MALE STEM
22 2 EA 88582 BOSS, 2 INCH CLAMP
23 1 EA 88580 COUPLING, 2 INCH W/MALE SPUD
24 1 EA 1634204 HOSE, AIR - JCAACP-32-248
25 1 EA T104270 COMPRESSOR / AIR RECEIVER HOSE PLUMBING 4-21
27 1 EA 431312 AIR COMPRESSOR HOSE ASSEMBLY 4-22
28 1 EA 346949 GASKET
31 2 EA 38755-050 ADAPTER, 90 DEG
37 12 EA 16862 FLANGE, SPLIT HALF
38 6 EA 16357 O-RING
39 5 EA 33493 FITTING, 90 DEG
48 1 EA 32820 VALVE, RADIATOR DRAIN
4-20
SHEET4
SHEET 4
BI011983


52 1 EA 17699 ELBOW, 45 DEG
57 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 4-23
63 1 EA 34988 BUSHING, PIPE
66 1 EA 52819 VALVE, BALL
67 1 EA 86053 HANDLE, VALVE - MAIN AIR
68 1 EA 439628 HYDRAULIC CYLINDER 3-38
69 1 EA 407030 HEADER, MAIN AIR
70 1 EA 411773 SUPPORT, AIR PIPE - T TANK
73 1 EA 401960 MOUNT, MANIFOLD
75 1 EA 320950 FLANGE, THREADED PIPE
76 1 EA 347953 GASKET RING
86 1 EA 45946 SIGHT GLASS - OIL RETURN
4-20
SHEET5
SHEET 5
BI011983
COMPRESSOR / AIR RECEIVER HOSE PLUMBING

ASSEMBLY T104270 REVISION C
10
11
7
24
12
12
21
16 15
9
13
23
27 19 22
20
2 6
18
8
1
3
25
26
4-21
SHEET1
SHEET 1
BI011983

4-21
SHEET2
SHEET 2
BI011983


T104270 COMPRESSOR / AIR RECEIVER HOSE PLUMBING
1 1 EA 436026 HOSE ASSEMBLY (JCAACP-24-36)
2 1 EA T106075 HOSE ASSEMBLY (JCAACP-24-42)
7 1 EA T104759 HOSE ASSEMBLY (JCAG2-12-118)
8 1 EA T104275 HOSE ASSEMBLY (JCAG2-12-80)
9 1 EA T105477 HOSE ASSEMBLY (JCAM2T-04-25)
4-21
SHEET3
SHEET 3
BI011983
AIR COMPRESSOR HOSE ASSEMBLY

2 2 3
4 1
4-22
SHEET1
SHEET 1
BI011983
AIR COMPRESSOR HOSE ASSEMBLY


431312 AIR COMPRESSOR HOSE ASSEMBLY
1 32 FT 409680 HOSE, HARDROK
2 2 EA 409682 CLAMP, 3" BOSS
3 1 EA 431311 PIPING ASSEMBLY, AIR HARDROK - 3" FLANGE
4 1 EA 431308 PIPING ASSEMBLY, AIR HARDROK - 4" FLANGE
4-22
SHEET2
SHEET 2
BI011983
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)

4-23
SHEET1
SHEET 1
BI011983
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)


401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. 16577 O-RING
3 2 EA. LOCKING SCREW
4 1 EA. V008632 CANNISTER ASSEMBLY
5 1 EA. 401857 FILTER ELEMENT
6 4 EA. V012559 VALVE, BYPASS W/STAINLESS STEEL BALLS
4-23
SHEET2
SHEET 2
BI011983
COOLER ASSEMBLY W/PLUMBING (ENG. COOL & CHG. AIR/CPSR./HYDR. SYS.)

21
9 9
26
1
1
39 38
20
37 19 39 38
37
38 39
39 38
31
42
3
43
34
36 17
40 28 29
14
28 29
21
4-24
SHEET1
SHEET 1
BI011983

4-24
SHEET2
SHEET 2
BI011983

4-24
SHEET3
SHEET 3
BI011983

8 12
8 10 8 11
4-24
SHEET4
SHEET 4
BI011983


442911 COOLER ASSEMBLY W/PLUMBING (ENG. COOL & CHG.
AIR/CPSR./HYDR. SYS.)
1 1 EA 442656 COOLER ASSEMBLY 4-25
2 1 EA 419476 FAN, 48" DIA - 10 BLADE
3 1 EA 419480 MOTOR, FAN 4-27
4 8 EA 66537 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 6.000L)
5 4 EA 56004 NUT, HEX - GR8 ( 3/4-10UNC)
9 1 EA 75321 LAMP, FLOOD
10 1 EA 442897-050 PLATE, ACCESS - PLUMBING
11 1 EA 442898 PLATE, ACCESS - PLUMBING
12 1 EA 442899 PLATE, COVER - WATER FILL
17 1 EA 36666-050 ADAPTER, ELBOW - 90 DEG
22 1 EA 46983 188845 ADAPTER, STRAIGHT
23 1 EA 419943 THERMOSTATIC VALVE ASSEMBLY 4-28
25 3 EA 46305 CAPSCREW, SOCKET HEAD - GR8 (5/16-18UNC,
2.500L)
26 3 EA 347064 WASHER, LOCK (5/16, HI COLLAR)
28 8 EA 43037-050 1402961 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC,
2.500L)
31 1 EA T105404 HOSE KIT, FAN C15
37 2 EA 419578 FLANGE, RUN TEE
38 4 EA 332710 ADAPTER, SPLIT FLANGE KIT
43 1 EA 30872 FITTING, STRAIGHT
44 1 EA 419924 MANIFOLD, RETURN FAN
4-24
SHEET5
SHEET 5
BI011983
COOLER ASSEMBLY
40 42 50 51
27 36 40 42 47
31 40 42
31 36 40 42
17
44 45 19
23 31 42 41
18 11
24 4 15 16
14
37 38
35 39 43
35 43
20
19
25
44 45
22 17
4-25
SHEET1
SHEET 1
BI011983
COOLER ASSEMBLY
21 1
7 56
56
31
36
40
42
33
34
46
47
48 42
40
36
49
31 36 40 42
53
4-25
SHEET2
SHEET 2
BI011983
COOLER ASSEMBLY
34 54 55 52
13 30 31 32
40 42 47
35 37
9
8
28
12
29
29
28
35 37 10
4-25
SHEET3
SHEET 3
BI011983
COOLER ASSEMBLY

442656 COOLER ASSEMBLY
1 1 EA - - - - - - - FRAME, RADIATOR / CSC350 OC
2 1 EA - - - - - - - FRAME, OIL COOLER - CSC350
3 1 EA V009410 CHARGE AIR (AFTERCOOLER) ASSEMBLY 4-26
4 1 EA V009411 FAN GUARD, STANDARD
5 1 EA V009412 FAN SHROUD
6 1 EA V015492 MOTOR MOUNT
7 1 EA V009414 CORE GUARD
8 1 EA V009415 BAR, TUBE STABILIZER
11 2 EA V009418 ROD, X-BRACE
12 1 EA V009419 BAR, SUPPORT
13 1 EA V009420 BAR, SUPPORT
14 2 EA V013332 CLAMP, X-BRACE
15 306 EA V007806 TUBE, ALUMINUM
16 8 EA V007807 TUBE, ALUMINUM
17 628 EA V007051 SEAL, CSC
18 314 EA 86444 RETAINER, TUBE
19 942 EA 86445 WASHER, CUPPED
20 121 EA V007808 TUBE, L-FIN - ITS (radiator)
21 1 EA 401113 SIGHT GLASS
22 121 EA V011739 SEAL, RUBBER - LOCKING GROOVE
23 121 EA V011740 SEAL, RUBBER
24 1 EA V009421 FELT, TOP - AIR BAFFLE
25 1 EA V009422 FELT, BOTTOM - AIR BAFFLE
26 1 EA - - - - - - BRACKET
27 1 EA V009423 SUPPORT
28 20 EA 86446 STABILIZER, TUBE
29 18 EA 86447 STABILIZER, TUBE - CENTER
30 8 EA V007057 NUT, FLANGE LOCK - ZINC
31 42 EA 42570 CAPSCREW, HEX - GR5 (3/8-16, 1.00L)
32 8 EA V007814 WASHER, FLAT
33 8 EA 5977 CAPSCREW, HEX HEAD - GR5 - (1/2-13UNC, 1.250L)
34 12 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
38 8 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
39 4 EA V000764 NUT, HEX - SELF LOCKING
40 49 EA 5991 NUT, HEX - GR5 (3/18-16UNC)
41 12 EA V000765 NUT, HEX
43 19 EA V000766 WASHER, FLAT
44 1 EA V000759 HOSE, OVERFLOW
45 3 EA V000760 CLIP, HOSE
46 8 EA 5975 WASHER, LOCK - MEDIUM
47 22 EA V000763 CAPSCREW, HEX
48 1 EA V009424 HOSE
49 2 EA V007817 CLAMP, HOSE (1-3/8 TO 1-9/16 INCH)
4-25
SHEET4
SHEET 4
BI011983
COOLER ASSEMBLY

50 1 EA V000768 CLAMP, HOSE (1-9/32 TO 1-1/2 INCH)
51 1 EA 401112 CAP
52 4 EA V009425 SPACER
53 2 EA V013152 PLUG
54 8 EA ------- CAPSCREW, HEX - GR5 (1/2-13, 1.50L)
55 8 EA V002473 WASHER, FLAT (1/2)
56 4 EA ------- RIVET, LARGE HEAD
1 EA V003816 BREAKER TOOL, TUBING (Not included with assembly

418772)
(For freeing rectangular tubes from rubber grommet)
1 EA V003817 INSTALLATION TOOL, TUBING (Not included with
assembly 418772)
(For removing and installing rectangular tubes)
1 EA V003386 INSTALLATION TOOL, TUBING (Not included with
assembly 418772)
(For removing round tubes)
4-25
SHEET5
SHEET 5
BI011983
CHARGE AIR (AFTERCOOLER) ASSEMBLY

ASSEMBLY V009410 REVISION B
4-26
SHEET1
SHEET 1
BI011983
CHARGE AIR (AFTERCOOLER) ASSEMBLY

ASSEMBLY V009410 REVISION B

V009410 CHARGE AIR (AFTERCOOLER) ASSEMBLY
1 1 EA ------ FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY
2 50 EA V015493 TUBE, ALUMINUM - SPECIAL
3 5 EA V015494 RETAINER, TUBE
4 100 EA V011745 SEAL, CAC
5 10 EA V011749 O-RING SEAL, VITON
6 10 EA V011751 SOCKET HEAD SCREW, STAINLESS STEEL
7 10 EA V011750 FLAT WASHER, STAINLESS STEEL
8 4 EA ------ RIVET, LARGE HEAD
4-26
SHEET2
SHEET 2
BI011983
MOTOR, FAN
3 28
4
1
27
18 2
17
21
20
19
15
16
14
23
22
24
25
5 26
12 13
13 12
7
8 10
9
11
4-27
SHEET1
SHEET 1
BI011983
MOTOR, FAN

419480 MOTOR, FAN
1 1 EA V009359 HOUSING ASSEMBLY, BARREL
2 1 EA V009360 PLATE, VALVE
3 1 EA V007420 PLUG, BLEEDER
4 1 EA V007421 WASHER, SEAL
5 1 EA V009361 HOUSING, BEARING
6 1 EA V009362 O-RING
7 1 EA V009363 O-RING
8 1 EA V009364 O-RING
9 1 EA V009365 CARRIER, SEAL
10 1 EA V009366 SEAL, SHAFT
11 1 EA V009386 RING, RETAINING
12 1 EA V007420 PLUG, BLEEDER
13 1 EA V007421 WASHER, SEAL
14 1 EA V009367 SHAFT
15 1 EA V007432 PIN, GUIDE
16 1 EA V009368 KEY, FLAT
17 1 EA V009369 BARREL, CYLINDER
18 2 EA V009387 BEARING, NEEDLE
19 1 EA V007435 SUPPORT, BARREL
20 7 EA V009370 PISTON ASSEMBLY
21 21 EA V009384 RING, PISTON
22 1 EA V009371 GEAR, RING
23 1 EA V009372 BEARING, TAPERED ROLLER
24 1 EA V009373 BEARING, CYLINDER
25 V009374 WASHER, SPACER (0,5) As Required
V009375 WASHER, SPACER (1,0) As Required
26 1 EA V009378 RING, RETAINING
27 2 EA V009379 SHIM (0,2) As Required
2 EA V009380 SHIM (0,4) As Required
4 EA V007451 CAPSCREW, HEX SOCKET
V009385 MOTOR VITON SEAL KIT (Includes Items 6, 7, 8 & 10)
V015443 MOTOR NITRILE SEAL KIT (Includes Items 6, 7, 8 & 10)
4-27
SHEET2
SHEET 2
BI011983
THERMOSTATIC VALVE ASSEMBLY

1 2 3 4 5 6 7 8
4-28
SHEET1
SHEET 1
BI011983
THERMOSTATIC VALVE ASSEMBLY


419943 THERMOSTATIC VALVE ASSEMBLY
1 1 EA V009897 VALVE BODY
2 1 EA V009898 VALVE COVER
3 1 EA V009899 O-RING
4 1 EA V009900 SEAL, LIP
5 1 EA V009901 ELEMENT, 150 DEG F.
8 1 EA - - - - - - - NAMEPLATE
4-28
SHEET2
SHEET 2
BI011983
PUMP DRIVE ASSEMBLY

46 71
46
72 72 70
57 58 60 18 19 54 62 63 65
19 18 17
17 20 21 39
46
46 5 13 71
50 54
63 64 61 23 26 73
4
8 12 37 22 14
13 71
11 9 23 24 26 74
38 37 2 35 36
41
34
11 9
2 29 42
23 53
66 10
1
28 15 16 69
73 28 29 42 43 44 28
6 7 56 23 2 69 9 1 6
53 16 11
15 14
4-29
SHEET1
SHEET 1
BI011983
PUMP DRIVE ASSEMBLY

53
45
49
52
48
78
47
51
25
77 76
4-29
SHEET2
SHEET 2
BI011983
PUMP DRIVE ASSEMBLY

51 55 69 16 15
51 55
67
68
4-29
SHEET3
SHEET 3
BI011983
PUMP DRIVE ASSEMBLY

69 16 15
4 23 53
20 21 39 62 63 65
22 37
54
23 24 26 74
19
5
3
35 36
32 33 37 37
37 38
30 31 38 63
64
13 75
4-29
SHEET4
SHEET 4
BI011983
PUMP DRIVE ASSEMBLY

4-29
SHEET5
SHEET 5
BI011983
PUMP DRIVE ASSEMBLY


439129 PUMP DRIVE ASSEMBLY
1 1 EA. 441275 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 4-30
2 2 EA. 435434 MAIN PUMP - CLOSED LOOP 4-31
3 1 EA. 435436 MAIN PUMP - OPEN LOOP 4-37
4 1 EA. 437663 CHARGE PUMP 4-41
5 1 EA. 419475 GEAR PUMP - FAN/DUST COLLECTOR 4-42
6 1 EA. 420477 MOUNT, GEAR BOX - PUMP DRIVE
15 1 EA. 8314 ELBOW, PIPE STREET
17 1 EA. 321024 ADAPTER, SPLIT FLANGE KIT
18 1 EA. 54406 ADAPTER, SPLIT FLANGE - 90 DEG
20 1 EA. 302400 ADAPTER, SPLIT FLANGE HALF
22 2 EA. 439330 ADAPTER, 45 DEG
24 1 EA. 45302 ADAPTER, RUN TEE
34 2 EA. 439084 ADAPTER, PLUG
38 2 EA. 85448 FITTING, SPLIT FLANGE - 90 DEG
39 1 EA. 39408 ADAPTER, 90 DEG - HP
41 2 EA. 58495 HYDRAULIC FILTER ASSEMBLY (CHARGE) 4-43
42 1 EA. 80032 FITTING, 45 DEG
46 2 EA. 410792 COUPLING
47 1 EA. 407730 VALVE, RELIEF
V004939 Cartridge, Relief Valve
48 1 EA. 306312 ADAPTER, 90 DEG
49 1 EA. 56256 ADAPTER, RUN TEE
50 1 EA. 410798 FLANGE, ELBOW - WELDMENT
4-29
SHEET6
SHEET 6
BI011983
PUMP DRIVE ASSEMBLY


52 1 EA. 56787 ADAPTER, STRAIGHT - SWIVEL
53 6 EA. 56439 ADAPTER, NUT HEX CAP
55 3 EA. 437689 SEAL, O-RING
56 8 EA. 49149 WASHER, FLAT - HARDENED
57 1 EA. 414570 ADAPTER, GAUGE PORT
58 1 EA. 16379 O-RING
59 4 EA. 66537 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 6.000L)
60 1 EA. 6161 PLUG, SQUARE HEAD
61 1 EA. 416962 VALVE, RELIEF
V004942 Cartridge Seal Kit (1 Ea Cartridge)
62 4 EA. 510093 CAPSCREW - GR8 (1/2 X 5 1/2-13UNC)
64 4 EA 417267 CAPSCREW, HEX HEAD - SPECIAL
66 4 EA. 42606 NUT, LOCK
68 2 EA 63240 NUT, HEX
69 1 EA 56385 FILTER, AIR - W/PRESSURE VACUUM VALVE
1 EA 424555 replacement element
71 1 EA 439364 REDUCER, BELL
72 1 EA 420383 PIPING ASSEMBLY
73 1 EA 344091 VALVE, SHUTTLE
74 1 EA 68831 ADAPTER, ORIFICE
78 1 EA 61982 ADAPTER REDUCER
4-29
SHEET7
SHEET 7
BI011983
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)

23
6 1 17
5
13
4 17
18 11
24 7
22 8
14 9 10
14
19
21 20
3
15
16
12
17 2 17
4-30
SHEET1
SHEET 1
BI011983
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)


441275 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)
1 1 EA. V005175 TRIPLE HOUSING W/DIPSTICK
2 1 EA. 99030 PLUG, MAGNETIC
3 4 EA. V000416 PLUG, PIPE
4 1 EA. V005176 ELBOW, 90 DEG
5 1 EA. V005177 BUSHING, REDUCER
6 1 EA. 66093 BREATHER
7 1 EA. - - - - - - PLATE, IDENTIFICATION
8 2 EA. - - - - - - SCREW, DRIVE
9 1 EA. 99031 PLUG, EXPANSION
10 1 EA. V000423 TUBE, DIPSTICK
11 1 EA. V005178 DIPSTICK GAUGE
12 1 EA. V000418 GEAR, INPUT - 56T
13 3 EA. V005179 GEAR, DRIVEN - 56T
14 6 EA. V004452 BEARING, BALL (DRIVEN GEAR)
15 1 EA. V004450 BEARING (INPUT GEAR)
16 1 EA. V000419 BEARING (INPUT GEAR)
17 3 EA. 437688 ADAPTER, PUMP
18 3 EA. 20480 O-RING
19 12 EA. 99071 STUD, ADAPTER
20 12 EA. 99072 NUT, HEX
21 1 EA. V005180 INPUT ASSEMBLY, FLANGED
1 EA. V005181 Adapter, Ind. Input
1 EA. V005182 Shaft, Ind. Input
1 EA. V004452 Bearing
1 EA. 20234 Oil Seal
1 EA. V005183 Ring, Snap
1 EA. 99077 Ring, Snap
22 8 EA. 42615 CAPSCREW
23 1 EA. - - - - - - TAG, NO OIL
24 N/A SLEEVE, ADAPTER
4-30
SHEET2
SHEET 2
BI011983
MAIN PUMP - CLOSED LOOP

1 5
4 2
3
4-31
SHEET1
SHEET 1
BI011983
MAIN PUMP - CLOSED LOOP


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP
WHEN ORDERING
PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED
435434 MAIN PUMP - CLOSED LOOP

1 REF V014617 SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS 4-32
LIST
2 REF V014618 PORT PLATE HOUSING AND VALVES SPARE PARTS 4-33
LIST
3 REF V014619 PTO ADD-ON SPARE PARTS LIST 4-34
4 REF V014620 FILTER ELIMINATION FLANGE SPARE PARTS LIST 4-35
5 REF V014621 E1P CONTROL ASSEMBLY SPARE PARTS LIST 4-36
V014639 SEAL KIT
4-31
SHEET2
SHEET 2
BI011983
SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST

3
2
1
4-32
SHEET1
SHEET 1
BI011983
SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED
V014617 SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST
1 1 EA V014597 SNAP RING
2 * EA V014570 METAL SUPPORT RING (*as required)
3 1 EA V014598 SHAFT SEAL
4 1 EA V014599 PLUG
4-32
SHEET2
SHEET 2
BI011983
PORT PLATE HOUSING AND VALVES SPARE PARTS LIST

8 1
1 1 1
5
7 5a 9
6 9
4
2
3 1
6
7
8
3
2
4-33
SHEET1
SHEET 1
BI011983
PORT PLATE HOUSING AND VALVES SPARE PARTS LIST


ORDERING PARTS
V014618 PORT PLATE HOUSING AND VALVES SPARE PARTS LIST

1 5 EA V014495 SCREW PLUG
2 2 EA V014515 PLUG SCREW
3 2 EA V014516 O-RING
4 1 EA V014504 O-RING
5 1 EA V014600 ORIFICE
5a 1 EA V014601 ORIFICE
6 2 EA V014511 O-RING
7 2 EA V014602 O-RING
8 2 EA V014513 PRESSURE RELIEF VALVE
9 2 EA V014517 HEX HEAD PLUG
4-33
SHEET2
SHEET 2
BI011983
PTO ADD-ON SPARE PARTS LIST

4
1
2
2a
5
3
4-34
SHEET1
SHEET 1
BI011983
PTO ADD-ON SPARE PARTS LIST


ORDERING PARTS
V014619 PTO ADD-ON SPARE PARTS LIST

1 1 EA V014603 O-RING
2 1 EA V014604 COUPLING
2a 1 EA V014605 COUPLING SPRING
3 1 EA V014606 INTERMEDIATE FLANGE
4 4 EA V014607 SCREW, SOCKET HEAD
5 1 EA V014557 O-RING
4-34
SHEET2
SHEET 2
BI011983
FILTER ELIMINATION FLANGE SPARE PARTS LIST

4
2
3
4
1
4-35
SHEET1
SHEET 1
BI011983
FILTER ELIMINATION FLANGE SPARE PARTS LIST


ORDERING PARTS
V014620 FILTER ELIMINATION FLANGE SPARE PARTS LIST

1 1 EA V014608 FLANGE
2 1 EA V014609 O-RING
4 2 EA V014611 SCREW, SOCKET HEAD
4-35
SHEET2
SHEET 2
BI011983
E1P CONTROL ASSEMBLY SPARE PARTS LIST

6 9
7
3
2
8
3
2 10
1
5
4
4-36
SHEET1
SHEET 1
BI011983
E1P CONTROL ASSEMBLY SPARE PARTS LIST


ORDERING PARTS
V014621 E1P CONTROL ASSEMBLY SPARE PARTS LIST

1 1 EA V014612 CONTROL - E1P
2 2 EA V014613 ORIFICE
3 2 EA V014495 TAPERED PIPE PLUG
4 1 EA V014496 O-RING
5 8 EA V014497 O-RING
6 2 EA V014614 CAPSCREW, SOCKET HEAD
8 2 EA V014498 O-RING
10 2 EA V014499 PROPORTIONAL SOLENOID - 24V
4-36
SHEET2
SHEET 2
BI011983
MAIN PUMP - OPEN LOOP

4-37
SHEET1
SHEET 1
BI011983
MAIN PUMP - OPEN LOOP


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP
WHEN ORDERING PARTS
435436 MAIN PUMP - OPEN LOOP

1 REF V014624 SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS 4-38
LIST
2 REF V014625 HIGH PRESSURE END FLANGE PLUG AND 4-39
DISPLACEMENT STOP SCREWS LIST
3 REF V014629 LP CONTROL ASSEMBLY PARTS LIST 4-40
1 EA V014559 SEAL KIT
4-37
SHEET2
SHEET 2
BI011983
SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST

2
1
4-38
SHEET1
SHEET 1
BI011983
SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST


ORDERING PARTS
V014624 SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST

2 1 EA V014571 SHAFT SEAL
3 1 EA V014599 PLUG
4-38
SHEET2
SHEET 2
BI011983
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST
3 6
1 2
3
2
5
4
4-39
SHEET1
SHEET 1
BI011983
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST

ORDERING PARTS
V014625 HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP

SCREWS LIST
2 2 EA V014626 THREADED PIN
3 2 EA V014548 SEAL COLLAR NUT
4 1 EA V014519 O-RING
5 1 EA V014627 COVER
6 2 EA V014628 SCREW, HEX HEAD
4-39
SHEET2
SHEET 2
BI011983
LP CONTROL ASSEMBLY LIST

15 12
14
11b
14 9
15 8
10 22 1
13 4
5 18
11a 10 4
9 7 17
8
6
2
3a
3
20
16
17 21 19
21 21
17
17
4-40
SHEET1
SHEET 1
BI011983
LP CONTROL ASSEMBLY LIST

ITEM QTY. PART NO. DESCRIPTION

PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING
PARTS
V014629 LP CONTROL ASSEMBLY LIST

1 1 - - - - - - - - - HOUSING
2 1 - - - - - - - - - LS PILOT SPOOL
3 1 - - - - - - - - - PCO PILOT SPOOL
4 2 V014361 SPRING HAT
5 1 V014362 PCO SPRING
6 1 V014363 LS SPRING
7 1 V014364 SPRING HAT
8 2 V014365 O-RING
9 2 V014366 BACKUP RING
10 2 V014367 ADJUSTMENT SCREWS
11a 1 V014368 O-RING
11b 1 V014369 O-RING
12 2 V014370 SPLIT PIN
13 1 V014371 END CAP
14 2 V014372 ADJUSTMENT LOCK NUT
15 4 V014373 SCREW, SOCKET HEAD
16 1 - - - - - - - - - PRESSURE PIN
17 4 V014630 PLUG
18 1 V014377 SET SCREW PLUG
19 1 V013595 POP RIVET PLUG
20 3 V013604 TAPERED PIPE PLUG
21 3 V013606 O-RING
22 3 V014615 SCREW, SOCKET HEAD
4-40
SHEET2
SHEET 2
BI011983
CHARGE PUMP
4-41
SHEET1
SHEET 1
BI011983
CHARGE PUMP
ITEM PART NO. DESCRIPTION

437663 CHARGE PUMP
1 V014403 SNAP RING
2 -------- OUTBOARD BEARING
3 18669 SEAL - PUMP
4 -------- SHAFT END COVER
5 -------- PLUG - PUMP
6 -------- BUSHING
7 -------- SEAL - (pump per section)
8 -------- SEAL, CHANNEL
9 -------- THRUST PLATE - PUMP
10 -------- GEAR SET
11 79734 GASKET SEAL - PUMP
12 -------- DOWEL PIN
13 -------- GEAR HOUSING - PUMP
14 -------- BEARING CARRIER
15 -------- CONNECTING SHAFT
16 -------- GEAR SET
17 -------- GEAR HOUSING - PUMP
18 -------- PORT END COVER
19 -------- STUD
20 -------- WASHER
21 -------- NUT
V014492 SEAL KIT
4-41
SHEET2
SHEET 2
BI011983
GEAR PUMP - FAN/DUST COLLECTOR

10
9
8
7
6
4 5
3 14
2
1
5 6
7
8
9
11
12
13
12
11
11 12 12
17
12
12
11
16
8 9 12
7
6 21
20
15
19
18 21
20
8 6
7
19
9
4-42
SHEET1
SHEET 1
BI011983
GEAR PUMP - FAN/DUST COLLECTOR


419475 GEAR PUMP - FAN/DUST COLLECTOR
2 1 EA V009937 BEARING, OUTBOARD
3 1 EA V009938 SEAL - PUMP
4 1 EA - - - - - - - - SHAFT END COVER
5 2 EA - - - - - - - - PLUG
6 4 EA V009956 BUSHINGS
7 2 EA V009941 BACKUP SEAL - (PUMP PER SECTION)
8 2 EA V009940 CHANNEL SEAL (PUMP PER SECTION)
9 2 EA V009942 THRUST PLATE - PUMP
10 1 EA V014402 GEAR SET
11 2 EA V009944 GASKET SEAL - PUMP
12 8 EA - - - - - - - - DOWEL PIN
13 1 EA V014399 GEAR HOUSING - PUMP
14 1 EA V014404 BEARING CARRIER
15 1 EA - - - - - - - - CONNECTING SHAFT
16 1 EA V014401 GEAR SET
17 1 EA V014400 GEAR HOUSING - PUMP
18 1 EA - - - - - - - - PORT END COVER
19 4 EA - - - - - - - - STUD
20 4 EA - - - - - - - - WASHER
21 4 EA - - - - - - - - NUT
V006789 SEAL KIT (INCLUDES 4 ea items 7 & 8, 4 ea item 11 and 1 ea item 3)
4-42
SHEET2
SHEET 2
BI011983
HYDRAULIC FILTER ASSEMBLY (CHARGE)

4-43
SHEET1
SHEET 1
BI011983
HYDRAULIC FILTER ASSEMBLY (CHARGE)


58495 HYDRAULIC FILTER ASSEMBLY (CHARGE)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. PLUG
3 1 EA. 42399 O-RING
4 1 EA. 64695 O-RING
5 1 EA. V011135 FILTER ELEMENT (SEE NOTE)
6 1 KIT 22312 SEAL KIT (REPAIR 1 FILTER ASSEMBLY)
NOTE: Part number V011135, coreless element, comes as part of conversion

kit part number V011133.
Kit is designed so the metal core is a separate part that remains in the filter
housing after initial conversion
to coreless design. Therefore, only the coreless element needs to be
replaced. Kit V011133 replaces 40983.
For metal core only, part number is V011137.
4-43
SHEET2
SHEET 2
BI011983
DUST COLLECTOR INSTALLATION

5-1
SHEET1
SHEET 1
BI011983
DUST COLLECTOR INSTALLATION


410112 DUST COLLECTOR INSTALLATION
1 1 EA 89845 DUST COLLECTOR ASSEMBLY 5-2
2 1 EA 425824 PLATFORM COVER PLATE
3 8 EA 5986 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.750)
5 1 EA 97715 INLET WELDMENT
6 4 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250)
8 1 EA 95366 HOSE
9 2 EA 88209 CLAMP, 8 1/4 TO 8 7/8
13 1 EA 83073 FITTING, EXT-TT- 90 DEG
14 1 EA 411990 DUST COLLECTOR PLUMBING 5-4
5-1
SHEET2
SHEET 2
BI011983
DUST COLLECTOR ASSEMBLY

6
4 5
17
19 2
3
8
18
14
16
15
5-2
SHEET1
SHEET 1
BI011983

13
12
9 20
11
10
5-2
SHEET2
SHEET 2
BI011983


89845 DUST COLLECTOR ASSEMBLY
1 1 EA. - - - - - - - LOWER HOUSING SECTION
2 1 EA. - - - - - - - UPPER HOUSING SECTION
2a 1 EA. V006566 HOUSING TOP PLATE
3 1 EA. 89846 BLOWER MOUNT
4 1 EA. 89847 BLOWER WHEEL
5 1 EA. 89848 BLOWER HOUSING
6 1 EA. 89849 BLOWER HOUSING TOP PLATE
7 1 EA. 89850 HYDRAULIC MOTOR
1 EA 16576 Flange assembly with O-ring & fasteners
1 EA 16575 O-ring, flange
4 EA 18561 Capscrew, socket head
1 EA. 22226 Seal Kit-Hydraulic Motor
8 1 EA. 89851 DC ELECTRIC TIMER
9 1 EA. 89852 IMPULSE AIR MANIFOLD
10 4 EA. 89853 FILTER ELEMENT
11 4 EA. 89854 ELEMENT RETENTION
12 4 EA. 89855 IMPULSE VALVE
1 EA. 22387 Repair Kit-Impulse Valve
13 4 EA. 89856 DC SOLENOID VALVE
14 1 EA. 89857 TRANSITION CHUTE
15 1 EA. V008902 DROP OUT HOSE - 42 INCH
16 1 EA. 89859 DROP OUT HOSE CLAMP
17 1 EA. 89860 AIR LINE FILTER/REGULATOR (DUST COLLECTOR 5-3
ASSEMBLY)
18 1 EA. 89861 BALL VALVE
19 1 EA. 89862 PRESSURE RELIEF VALVE
20 1 EA. 89863 FLOW CONTROL VALVE
5-2
SHEET3
SHEET 3
BI011983
AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY)

5
6
7
10
11
12
13
3 14
5-3
SHEET1
SHEET 1
BI011983
AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY)


89860 AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY)
1 1 EA V011657 KIT, REGULATOR BONNET (Includes Cap & Bonnet Lock Screws
2 1 EA V011658 KIT, ADJUSTING SPRING
3 1 EA V011659 KIT, DIAPHRAGM REPAIR
4 1 EA V011662 KIT, METAL BOWL (Also Includes Items 11 & 13) MUST ALSO ORDER
ITEM 14
5 1 EA V011660 KIT, VALVE (Also Includes items 6, 7, 8 & 10)
9 1 EA V011661 KIT, ELEMENT
11 1 EA V011662 KIT, METAL BOWL (Also Includes Items 4 & 13) MUST ALSO ORDER ITEM
14
13 1 EA V011662 KIT, METAL BOWL (Also Includes Items 4 & 11) MUST ALSO ORDER ITEM
14
14 1 EA V011663 KIT, OPTIONAL AUTO DRAIN (Includes Float Drain)
1 EA V001291 GAUGE (Not included with 89860 assembly; order separately)
5-3
SHEET2
SHEET 2
BI011983
DUST COLLECTOR PLUMBING

3
2
5-4
SHEET1
SHEET 1
BI011983

1
3
2
5-4
SHEET2
SHEET 2
BI011983


411990 DUST COLLECTOR PLUMBING
1 1 EA. 411417 HOSE ASSEMBLY (JCAF 310-06-180)
5-4
SHEET3
SHEET 3
BI011983
DUST CURTAIN INSTALLATION

10
9 10
11 7 5 6
5 6
2
4 4
5 6
2
10 10
5 6 3 1
5-5
SHEET1
SHEET 1
BI011983
DUST CURTAIN INSTALLATION


97271 DUST CURTAIN INSTALLATION
1 1 EA. 84658 CURTAIN, DUST (1/4 X 48 X 127 5/8)
2 2 EA. 84659 CURTAIN, DUST (1/4 X 48 X 61 1/2)
3 1 EA. 84662 STRIP, RETAINER (1/8 X 2 X 100)
4 2 EA. 402855 STRIP, RETAINER
6 65 EA. 7972 NUT, STOP - ELASTIC
7 1 EA. 97735 CURTAIN, INLET SIDE
8 1 EA. 97752 STRIP, RETAINER (49LG)
10 2 EA. 97754 STRIP, RETAINER (14 1/2LG)
5-5
SHEET2
SHEET 2
BI011983
MAST ASSEMBLY - 11.5m

32 40 22 14 13 25 26
15 1 31 51
37 24 23 36
37
2 11 12 17 33 18 4 5 16
27
33
6 18
43
27 45 42
3 20 31 47 48 49 17
16
19 28 29 30
41
52
6-1
SHEET1
SHEET 1
BI011983

6 8 9 10
31
33 7 27 21 22
6
49 50
19
38
28 29 30 39
12 11
50 41 38
5
36 37
40
35 22
36
22 40 13 22 40
14
45 44
46
6-1
SHEET2
SHEET 2
BI011983


428646 MAST ASSEMBLY - 11.5m
1 1 EA 428419 MAST-WELDMENT 11.5m MAST
410777 Mast Lift Cylinder Bracket Weldment (Outside) 6-2
2 1 EA 423475 CYLINDER, HOIST AND PULLDOWN (MAST) 6-3
3 1 EA 410450 PIN, HOIST/PULLDOWN
4 1 EA 410817 CLAMP, CYLINDER
5 1 EA 414344 GUIDE ASSEMBLY, SHEAVE (MAST) 6-4
6 3 EA 414307 SHEAVE, 22-INCH OD W/BEARING 6-5
7 4 EA 440574 PIN, SHEAVE
8 4 EA 66198 BUSHING, BEARING ADJUSTMENT
9 4 EA 18518-050 NUT, LOCK
10 4 EA T106205 WASHER, FLAT
11 2 EA 52279 TUBING, STANDPIPE
12 1 EA 65654 TUBING, STANDPIPE
14 3 FT 19750 CHAIN
15 1 EA 8308 COUPLING, PIPE
16 2 EA 423545 CABLE, HOIST
17 2 EA 423546 CABLE, PULLDOWN
18 8 EA 40138-050 NUT, HEX
19 1 EA 411934 VALVE ASSEMBLY, MAST - 9 SECTIONS 6-6
W/ATTACHMENTS
21 8 EA 42764 CAPSCREW, HEX HEAD - GR5 1/2-13UNC, 4.750L)
22 11 EA 6291 NUT, LOCK
23 4 EA 412173 CAPSCREW, HEX HEAD - GR8 (1.250-7UNC, 2.750L)
25 4 EA 19663 CLAMP, CABLE
26 * FT T103297 CABLE, WIRE ROPE (*Specify Length - 13.30 FT)
30 4 EA 42625-050 WASHER, FLAT
31 2 EA 61466 FITTING
32 1 EA 427976 DUST HOOD INSTALLATION 6-8
33 1 EA 443046 SHEAVE, MODIFIED
34 1 EA 423613 MAST PLUMBING (11.5 METER MAST) 6-9
35 1 EA 88581 "BOSS", 2" MALE STEM
36 2 EA 88582 "BOSS", 2" CLAMP
37 2 EA 88580 COUPLING, 2" W/MALE SPUD
39 2 EA 34859-050 ADAPTER, STRAIGHT
42 1 EA 418468 TUBE ASSEMBLY - P.R. CYLINDER
43 1 EA 418469 TUBE ASSEMBLY - P.R. CYLINDER
44 2 EA 89568 TUBE ASSEMBLY - P.R
45 4 EA 38681-050 ADAPTER, STRAIGHT
46 2 EA 38690-050 ADAPTER, 90 DEG
49 4 EA 42753-050 CAPSCREW, HEX HEAD - GR8 (1.250-7UNC, 2.500L)
6-1
SHEET3
SHEET 3
BI011983


50 4 EA 437730 WASHER, FLAT (1 1/4)
51 * FT 88583 HOSE, AIR - (*Specify Length 25.01 FT)
52 2 EA 347725 ADAPTER, ELBOW 90 DEG
53 1 EA 1060893 SHIM KIT, PULLDOWN CYLINDER - MAST (NOT
SHOWN)
6-1
SHEET4
SHEET 4
BI011983
MAST LIFT CYLINDER BRACKET WELDMENT (OUTSIDE)

4 3 2 1
6-2
SHEET1
SHEET 1
BI011983
MAST LIFT CYLINDER BRACKET WELDMENT (OUTSIDE)


410777 MAST LIFT CYLINDER BRACKET WELDMENT (OUTSIDE)
1 1 EA 14818 BAR, FLAT (2 1/2 X 5 X 55 1/2)
2 1 EA 14818 BAR, FLAT (2 1/2 X 5 X 21)
3 2 EA 35746 CAPSCREW, HEX HEAD - GR8 (1 1/4-7UNC, 7.500L)
NOTE: REQUIRES TWO 410777 WELDMENTS PER MAST.
6-2
SHEET2
SHEET 2
BI011983
CYLINDER, HOIST AND PULLDOWN (MAST)

8 7
17
12 5 3
24
25
19 18
1 2 22 23
20
4 9
15
16
14
11 6 21 10
6-3
SHEET1
SHEET 1
BI011983
CYLINDER, HOIST AND PULLDOWN (MAST)


423475 CYLINDER, HOIST AND PULLDOWN (MAST)
1 1 EA - - - - - - - O-RING
2 1 EA - - - - - - - BACKUP
3 1 EA - - - - - - - WIPER
4 1 EA - - - - - - - BACKUP
5 1 EA - - - - - - - SEAL
6 1 EA - - - - - - - SEAL
7 2 EA - - - - - - - BACKUP
8 1 EA - - - - - - - SEAL
9 1 EA - - - - - - - O-RING
10 2 EA - - - - - - - INGRESSION RING
11 2 EA - - - - - - - WEAR RING
12 2 EA - - - - - - - WEAR RING
14 4 EA V004875 SETSCREW
15 2 EA V004340 SETSCREW
16 2 EA V002363 NYLON PLUG
17 2 EA V011682 PORT PLUG
18 1 EA V011683 TUBE ASSEMBLY
19 1 EA V011684 ROD
20 1 EA V011685 FOOTMOUNT ASSEMBLY
22 1 EA V004878 HEAD
23 1 EA V004879 CAP, HEAD
24 1 EA V004880 NUT
25 1 EA V004881 SPACER
V004874 SEAL KIT (Includes Items 1 thru 12)
6-3
SHEET2
SHEET 2
BI011983
GUIDE ASSEMBLY, SHEAVE (MAST)

6-4
SHEET1
SHEET 1
BI011983

6-4
SHEET2
SHEET 2
BI011983


414344 GUIDE ASSEMBLY, SHEAVE (MAST)
1 1 EA 414213 MOUNT, SHEAVE
2 4 EA 89075 SHEAVE, 16 OD W/BEARING
30920 Bearing Cone (2 Per Sheave)
30998 Bearing Cup (1 Per Sheave)
30999 Grease Seal (2 Per Sheave)
3 4 EA 440574 PIN, SHEAVE
5 4 EA T106205 PIN, RETAINER - SHEAVE
6 4 EA 66198 BUSHING, BEARING ADJUSTMENT
8 10 EA 413519 PAD, WEAR GUIDE
9 2 EA 413463 GUIDE, SHEAVE
10 20 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.000L)
6-4
SHEET3
SHEET 3
BI011983
SHEAVE, 22-INCH OD W/BEARING

6-5
SHEET1
SHEET 1
BI011983
SHEAVE, 22-INCH OD W/BEARING


414307 SHEAVE, 22-INCH OD W/BEARING
1 2 EA 30920 CONE, BEARING - SHEAVE
2 1 EA 30998 BEARING, CUP SHEAVE
3 2 EA 30999 SEAL, SHEAVE
6-5
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS

12 2 14 10
1
8 12
9
13 4
7 6
3 5 3 5
6-6
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS


411934 VALVE ASSEMBLY, MAST - 9 SECTIONS
W/ATTACHMENTS
1 1 EA. 410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS 6-7
ATTACHMENTS
8 1 EA. 37407 ADAPTER, PLUG STRAIGHT
9 1 EA. 37406 ADAPTER, PLUG STRAIGHT
10 18 EA. 402620 CONNECTOR, LIGHTED
6-6
SHEET2
SHEET 2
BI011983
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS

2 4
1 4
6-7
SHEET1
SHEET 1
BI011983
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS


410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS
1 9 EA. 413252 VALVE SPOOL SECTION, MOTOR SPOOL
1 EA. SECT. V001985 Seal Kit, Valve Section - Motor Spool
2 EA. SECT. V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.)
2 7 EA. *412888 VALVE, CHECK
V005835 Cartridge
3 1 EA. V005836 MANIFOLD
4 1 EA 438701 VALVE, FLOW CONTROL - SANDWICH
*NOTE: IF AUTOMATED, SEE "PIPE POSITIONER

SENSOR/COMPONENTS (AUTOMATED)"
FOR VALVE AND ADDITIONAL ITEMS.
6-7
SHEET2
SHEET 2
BI011983
DUST HOOD INSTALLATION

1
7 8
6 5
2 10 9 6 3
6-8
SHEET1
SHEET 1
BI011983
DUST HOOD INSTALLATION


427976 DUST HOOD INSTALLATION
1 1 EA 427975 DUST HOOD, WELDMENT
2 1 EA 427977 SEAL, DUST - DOOR - REAR, SKF
4 1 EA 410659 RETAINER, DUST SEAL
9 1 EA 412987 CLAMP, DUST SEAL
6-8
SHEET2
SHEET 2
BI011983
MAST PLUMBING (11.5 METER MAST)

4
3
6-9
SHEET1
SHEET 1
BI011983

6-9
SHEET2
SHEET 2
BI011983


423613 MAST PLUMBING (11.5 METER MAST)
6-9
SHEET3
SHEET 3
BI011983
PIPE RACK INSTALLATION

6-10
SHEET1
SHEET 1
BI011983

32 43 22
1
31 35 40 42
25
7 26 2
13
27
17 19 20 9
11
30 4 73
15 21 34 16
10 44
31
22 12
43
14 6 33 42 66 67
32 8 23
31
3
6
18
2 72 40 42
6-10
SHEET2
SHEET 2
BI011983

46 47 51 56 57
49 53
53
54 59
76 49
52
76
6-10
SHEET3
SHEET 3
BI011983

23
49
49
61
6-10
SHEET4
SHEET 4
BI011983


423746 PIPE RACK INSTALLATION
1 1 EA 423739 SUPPORT, CAROUSEL PIVOT
2 1 EA 423743 SUPPORT, CAROUSEL DRILL PIPE
3 1 EA 424126 TUBE, TOP
4 1 EA 414782 MOTOR, HYDRAULIC 6-11
5 1 EA 95550 CYLINDER, HYDRAULIC
1 EA 22476 Piston Bore Kit, Hydraulic Cylinder
(Contains wear ring, piston seal & 2 tube end seals)
1 EA 22475 Rod Seal Kit, Hydraulic Cylinder
(Rod seal, bushing, bushing retainer, rod wiper & bushing
O-ring)
6 1 EA 409315 CUP, END
7 1 EA 409292 CAP, END - PIPE RACK - UPPER
8 1 EA 409924 CAP-END-CAROUSEL-UPPER
9 1 EA 401066 WASHER, THRUST
10 1 EA 409359 WASHER, THRUST
11 1 EA 414783 BEARING, JOURNAL - CAROUSEL- LOWER
12 1 EA 409291 BEARING, JOURNAL - P.R.SUPPORT - LOWER
13 1 EA 409284 BEARING, JOURNAL - P.R.SUPPORT - UPPER
14 1 EA 409285 BEARING, JOURNAL - CAROUSEL - UPPER
15 1 EA 414640 PLATE, MOUNTING - MOTOR
16 1 EA 414008 SPROCKET, CAROUSEL
17 1 EA 414065 SPROCKET W/MODIFICATION
18 4 EA 56759 BAR, SQUARE
21 1 EA 414010 CHAIN, PIPERACK SWING
22 7 FT 37946 WIRE, SAFETY - STAINLESS STEEL
23 1 EA 40164 BLOCK, ADJUSTING
24 1 EA 40238 BAR, CHOCK - PIPE RACK STOP
25 1 EA 96520 PIN, CAROUSEL LOCK
26 1 EA 96519 PIN, DOWEL
27 1 EA 96521 PIN, INSERT - CAROUSEL LOCK
33 4 EA 412454 CAPSCREW, SPECIAL W/COTTER
36 4 EA 37952 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.750L
DRILLED HEAD)
37 1 EA 414028 GUARD, CAROUSEL SPROCKET
40 16 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
41 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
6-10
SHEET5
SHEET 5
BI011983


46 1 EA 419887 RETAINER, BEARING - CAROUSEL SUPPORT PIVOT
47 1 EA 419882 BEAR, JOURNAL
48 1 EA 414086 REST, CAROUSEL STOP
49 2 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-12
50 2 EA 9147 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 1.750L)
51 6 EA 7972 NUT, LOCK (3/8-16UNC)
66 4 EA 412452 NUT, SLOTTED - GR8 (3/4-10UNC)
67 4 EA 7604 PIN, COTTER
72 6 EA 68402 CAPSCREW ,HEX HEAD - GR8 (3/4-10UNC, 4.000L)
75 5 EA 414821 KEY, SQUARE
76 4 EA 439246 CYLINDER PIN
6-10
SHEET6
SHEET 6
BI011983
MOTOR, HYDRAULIC
13
12 3
3
11
3
6
21 20
7
4
10 19
2 3 5
17 18
16
8
9
23 22
14
15
1
6-11
SHEET1
SHEET 1
BI011983
MOTOR, HYDRAULIC

414782 MOTOR, HYDRAULIC
1 1 EA. V006585 SEAL, EXCLUSION
2 1 EA. V006586 HOUSING, BEARING
3 4 EA. - - - - - - - SEAL
4 1 EA. - - - - - - - RING, BACKUP
5 1 EA. - - - - - - - SEAL, SHAFT
6 1 EA. V006587 SHAFT & BEARING KIT
7 1 EA. V000964 KEY
8 1 EA. - - - - - - - SEAL, SHAFT FACE
9 1 EA. V006588 PLATE, WEAR
10 1 EA. V006589 DRIVE
11 1 EA. V006590 GEROLER
12 1 EA. V006591 DRIVE, VALVE
13 1 EA. V006592 PLATE, VALVE
14 1 EA. V006593 VALVE
15 1 EA. V006594 BALANCE RING
16 1 EA. - - - - - - - SEAL, FACE, INNER
17 1 EA. - - - - - - - SEAL, FACE, OUTER
18 2 EA. V006595 PIN
19 2 EA. V006596 SPRING
20 4 EA. V006597 BOLT
21 1 EA. V006598 HOUSING, VALVE
22 1 EA. V006599 PLUG ASSEMBLY
22A 1 EA. V006600 O-Ring
66131 Kit, Seal (Includes Items 1, 3, 4, 5, 8, 16 & 17)
6-11
SHEET2
SHEET 2
BI011983
HYDRAULIC CYLINDER ASSEMBLY - SWING

11
17 14 4
6
7 15 16
3
5 2 1 12
10
18
9
6-12
SHEET1
SHEET 1
BI011983
HYDRAULIC CYLINDER ASSEMBLY - SWING


429708 HYDRAULIC CYLINDER ASSEMBLY - SWING
1 1 EA. V005366 WIPER
2 1 EA. V005367 SEAL
3 1 EA. V005374 O-RING
4 1 EA. V005373 BACK-UP RING
5 1 EA V005372 O-RING
6 1 EA V005371 O-RING
7 1 EA. V005370 SEAL
8 1 EA. V012899 SEAL KIT (INCLUDES ITEMS 1 THRU 7)
9 2 EA. V009406 CLIP PIN
11 1 EA. V012900 RETAINING RING
12 4 EA. V012901 BUSHING
13 2 EA. V001919 PORT PLUG
14 1 EA. V012902 TUBE ASSEMBLY
16 1 EA. V012904 HEAD
17 1 EA. V012905 PISTON
18 2 EA V003839 CLEVIS PIN
6-12
SHEET2
SHEET 2
BI011983
ROTARY DRIVE ASSEMBLY

10 7
13
33 26 27
22
1 2 6
12 26 27
4 31
14 21
9 12 21 19
12 21
9 34
2
16
16 17 16 17
16
12 21 12 21
12 21 4 3
16 20 20
11 12 8
15 21
32 33
2
9 3
4
20 20
12 21
12 21
31 11 15
11
14 15
12 21 12 21
1
12 21 12 21
40 5
6-13
SHEET1
SHEET 1
BI011983

1 22 26 27
23 24 28 29
25
37 38
36
35
6-13
SHEET2
SHEET 2
BI011983


1581544 ROTARY DRIVE ASSEMBLY
1 1 EA 427134 ROTARY DRIVE GEARCASE ASSEMBLY 6-14
2 1 EA 36317-050 ADAPTER, SPLIT FLANGE - 90 DEG
3 1 EA 423684 GUIDE, ROTARY - R.H.
4 1 EA 423682 GUIDE, ROTARY - L.H.
5 2 EA 400680 BAR - CHOCK
7 1 EA 37423-050 ADAPTER, 90 DEG
10 1 EA 1510626 CLAMP, HOSE SUPPORT
12 24 EA 423852 CAPSCREW, HEX HEAD - BRASS (1/2-13UNC, 1.250L)
16 12 EA 410860 PAD, WEAR - GUIDE
17 12 EA 95541-050 SHIM, WEAR - PAD
20 2 EA 410885 BAR, LUG - CHOCK
21 20 EA 438683 WASHER, NORD LOCK
22 1 EA 1581543 MOTOR, VARIABLE DISPLACEMENT
25 1 EA 20463-050 GASKET
27 2 EA 332710 ADAPTER SPLIT FLANGE KIT
30 1 EA 1613971 ROTARY DRIVE MOTOR HOSE KIT 6-15
32 1 EA 427586 FLANGE KIT
33 1 EA 322885 ADAPTER, SPLIT FLANGE KIT
36 1 EA 438489 BAR, SIGHT GLASS PROTECTOR
37 1 EA 42836 WASHER, FLAT (.375, TYPE SAE)
38 1 EA 438490 PLUG, PIPE
40 1 EA 442617 RING, DUST REFLECTOR
6-13
SHEET3
SHEET 3
BI011983
ROTARY DRIVE GEARCASE ASSEMBLY

6-14
SHEET1
SHEET 1
BI011983

53
58
59 49
11 50
24 25 8 34 38
46
14
16
26 27
39
40
29
7
4
9
27 28 15
42 62
12 21 65 2
24 25 6 5
10 30
61
3
37
61
54 55 56
57
61
6-14
SHEET2
SHEET 2
BI011983


427134 ROTARY DRIVE GEARCASE ASSEMBLY
2 1 EA. 98894 KEY
3 1 EA. V005118 SHAFT, OUTPUT
4 1 EA. 98897 SHAFT, 24T
5 1 EA. 98898 GEAR, 84T
6 1 EA. 98899 SHAFT, 24T
7 1 EA. 98900 GEAR, 110T
8 1 EA. 98902 COVER, END
9 1 EA. 98903 SPACER
10 1 EA. 98904 SPACER
11 2 EA. 407162 LOCKNUT
12 1 EA. 98906 PLATE, SEAL
14 1 EA. V005119 HOUSING, SEAL
15 1 EA. V005120 CASE
16 1 EA. V012620 COVER
20 3 EA. 6101 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.000L)
24 2 EA. 98915 BEARING CONE
25 2 EA. 98916 BEARING CUP
27 2 EA. 98918 BEARING CUP
29 2 EA. 37801 BEARING, BALL
30 1 EA. 98920 PIN, ROLL
31 2 EA. 42590 PIN, DOWEL
32 1 EA. 98921 BUSHING
34 1 EA. 98923 PLUG, HEX - COUNTERSUNK
35 1 EA. V004851 PLUG
38 1 EA. 98925 RING, SNAP
42 1 EA. 61892 SEAL, SPECIAL
43 1 EA. - - - - - - NAMEPLATE
44 1 EA. 69616 WINDOW, OIL LEVEL
45 1 EA. - - - - - - TAG, OIL EMPTY
46 1 EA. - - - - - - PLUG, SHIPPING
47 2 EA. V005122 PLUG
48 1 EA. 98929 FITTING
49 1 EA. 98930 SHIM SET
50 8 EA. 98931 SETSCREW, HEX CUP
51 3 EA. 17680 PLUG, SOCKET HEAD
52 1 EA. V005123 NAMEPLATE, CHECK OIL
53 1 EA. V012621 HOUSING, SEAL
6-14
SHEET3
SHEET 3
BI011983


54 3 EA. V004563 SHIM, .005
55 3 EA. V004564 SHIM, .007
56 3 EA. V004565 SHIM, .020
57 2 EA. V012622 SEAL, FACE
58 1 EA. V012623 SPACER, SEAL
59 2 EA. V004566 SEAL
61 2 EA. 5929 FITTING, GREASE ZERT
62 1 EA -------- BALL BEARING
63 1 EA V009753 STATOSEAL
6-14
SHEET4
SHEET 4
BI011983
ROTARY DRIVE MOTOR HOSE KIT

3 1 2
6-15
SHEET1
SHEET 1
BI011983
ROTARY DRIVE MOTOR HOSE KIT


1613971 ROTARY DRIVE MOTOR HOSE KIT
1 1 EA 1613972 HOSE ASSEMBLY (JCAG2-12-29)
2 1 EA 1613973 HOSE ASSEMBLY (JCAG5K-16-24.5)
3 1 EA 1613974 HOSE ASSEMBLY (JCDG5K-16-18)
6-15
SHEET2
SHEET 2
BI011983
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION

ASSEMBLY 414679 REVISION N
23 22 16 15
36
19
14
36 9
31 32 26
27
33 23 22 16 15 3
4 6 8 33
27 42 42
8 1 11 7 43 5 43 2
10 12 8 40 33 40
13
20
21 1 20 21
24
13
9 18
12
42 44
11 45 45
2
17
17
33
25 25
6-16
SHEET1
SHEET 1
BI011983

41 41
35 35
42 42
39 29 30 38
37 39 42 37 39 42
6-16
SHEET2
SHEET 2
BI011983

34
42
35 28
35
5 40 43
36 14
6-16
SHEET3
SHEET 3
BI011983


414679 HYDRAULIC OPERATED BREAKOUT WRENCH
INSTALLATION
1 1 EA 413390 WRENCH, BREAKOUT - HOUSING
2 1 EA 409221 JAW, WRENCH - ROTATIONAL
3 1 EA 409220 JAW, CLAMPING
4 1 EA 441308 LUG, CYLINDER - SWING
5 1 EA 409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 6-17
6 1 EA 336309 PIN, HEAD/RING RETAINER
7 1 EA 336306 PIN, HEAD/RING RETAINER
8 3 EA 510074 RING, RETAINER - EXTERNAL
9 1 EA 413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE 6-18
10 1 EA 405480 PIN, HEAD/RING - RETAINED
11 1 EA 406952 PIN, JAW - AUTO BREAKOUT WRENCH
12 2 EA 336330 SLEEVE
13 1 EA 406951 CAP, PIN
14 1 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-12
15 4 EA 400241 BUSHING, 1/2 INCH LONG
16 2 EA 400242 BUSHING, 1 INCH LONG
17 2 EA 1482114 SHIM
18 1 EA 1482113 SHIM
19 3 EA 425186 DIE, TONG
20 1 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC,
1.250L)
22 2 EA 439246 PIN, CYLINDER
23 2 EA T105484 PIN, HAIR
2.250L)
1.250L)
0.500L)
27 4 EA 1628619 SHIM, BREAKOUT WRENCH - 20 GAUGE
28 1 EA 408201 TUBE ASSEMBLY
29 2 EA 42558 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC,
4.000L)
31 1 EA 336308 PIN, CLAMPING JAW
32 1 EA 78256 RING, RETAINER - EXTERNAL
34 1 EA 409309 HYDRAULIC OPERATED BREAKOUT WRENCH 6-19
HOSE PLUMBING
35 2 EA 353199 VALVE,HYDRAULIC - PILOT OPERATED
1 EA VALVE V011235 Replacement Cartridge (Adjustable)
1 EA CART. V011286 Cartridge Seal Kit (Adjustable Cartridge)
1 EA VALVE V011287 Replacement Cartridge (Non-Adjust)
1 EA CART. V007100 Cartridge Seal Kit (Non-Adjust Cartridge)
6-16
SHEET4
SHEET 4
BI011983


43 2 EA 18565 ADAPTER, HYDRAULIC - 90 DEG
44 1 EA -------- DIE HOLDER *
45 2 EA -------- DIE HOLDER *
* SEE DRILL ACCESSORIES FOR DIE HOLDERS -
VARIES WITH PIPE O.D.
6-16
SHEET5
SHEET 5
BI011983
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING

9
3 6
13 12 11 5 14
2 1
8
6-17
SHEET1
SHEET 1
BI011983
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING


409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING
1 1 EA. - - - - - - - WIPER
2 1 EA. - - - - - - - SEAL
3 2 EA. - - - - - - - SEAL
4 1 EA. - - - - - - - O-RING
5 1 EA. V003600 O-RING
6 1 EA. V003601 BACKUP
7 1 EA. V005112 SEAL KIT (Includes Items 1 thru 6)
8 1 EA. V002361 NUT, LOCK
10 2 EA. V003612 PLUG, PORT
11 1 EA. - - - - - - - TUBE ASSEMBLY
13 1 EA. V005114 PISTON
14 1 EA. V005113 HEAD
6-17
SHEET2
SHEET 2
BI011983
HYDRAULIC CYLINDER ASSEMBLY - ROTATE

8 15
6 4 16
3
13
14
5
7
10 2 1
6-18
SHEET1
SHEET 1
BI011983
HYDRAULIC CYLINDER ASSEMBLY - ROTATE


413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE
1 1 EA. V006456 WIPER
2 1 EA. - - - - - - SEAL
3 1 EA. - - - - - - O-RING
4 1 EA. - - - - - - BACKUP
5 1 EA. - - - - - - O-RING
6 1 EA. - - - - - - SEAL
7 1 EA. V006476 RING, WEAR
8 1 EA. - - - - - - RING, WEAR
9 1 EA. V006578 SEAL KIT (Includes Items 1 thru 8)
11 1 EA. V004340 SETSCREW (Not Shown)
12 2 EA. - - - - - - PLUG, PORT (Shipping)
13 1 EA. V006579 TUBE ASSEMBLY
15 1 EA. V006581 PISTON
16 1 EA. V006582 HEAD
6-18
SHEET2
SHEET 2
BI011983
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING

ASSEMBLY 409309 REVISION J
2 7
9
10
1
3
2
6-19
SHEET1
SHEET 1
BI011983
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING

ASSEMBLY 409309 REVISION J

409309 HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING
1 1 EA T106215 HOSE ASSEMBLY (JCAG2L-04-62)
2 2 EA 439274 HOSE ASSEMBLY (JCAG2L-04-22)
6-19
SHEET2
SHEET 2
BI011983
AUTOMATIC TOOL WRENCH

6
5
7
4
5 6 4
7
2
14 11 12 13
6-20
SHEET1
SHEET 1
BI011983
AUTOMATIC TOOL WRENCH


412659 AUTOMATIC TOOL WRENCH
1 1 EA - - - - - - JAW (See General Assembly Items List - Section 0)
4 1 EA 70089 CYLINDER, HYDRAULIC
1 EA 22223 Cylinder Seal Kit
11 4 EA 43007 CAPSCREW, HEXHEAD - GR8 (1/2-13UNC, 2.750L)
14 1 EA 1506842 PLATE, SHEAR - AUTO TOOL
6-20
SHEET2
SHEET 2
BI011983
PIPE RACK ROTATE PLUMBING

6-21
SHEET1
SHEET 1
BI011983
PIPE RACK ROTATE PLUMBING


410624 PIPE RACK ROTATE PLUMBING
1 1 EA. 404479 HOSE ASSEMBLY (JCAF310-08-85)
2 1 EA. T103981 HOSE ASSEMBLY (JCAF310-08-86)
6-21
SHEET2
SHEET 2
BI011983
AUTO TOOL WRENCH PLUMBING

6-22
SHEET1
SHEET 1
BI011983
AUTO TOOL WRENCH PLUMBING


410625 AUTO TOOL WRENCH PLUMBING
6-22
SHEET2
SHEET 2
BI011983
PIPE RACK CAROUSEL LOCK PLUMBING

6-23
SHEET1
SHEET 1
BI011983
PIPE RACK CAROUSEL LOCK PLUMBING


410627 PIPE RACK CAROUSEL LOCK PLUMBING
6-23
SHEET2
SHEET 2
BI011983
PIPE RACK SWING PLUMBING

3 4
1
6-24
SHEET1
SHEET 1
BI011983
PIPE RACK SWING PLUMBING


411989 PIPE RACK SWING PLUMBING
6-24
SHEET2
SHEET 2
BI011983
MAST LOCK INSTALLATION

1 1 6
6
3
3
4
4
7 8 11 7 8 7
6-25
SHEET1
SHEET 1
BI011983
MAST LOCK INSTALLATION


410456 MAST LOCK INSTALLATION
1 2 EA. 439628 HYDRAULIC CYLINDER 3-38
22354 Cylinder Seal Kit
3 2 EA. 410463 PIN
4 2 EA. 5946 SETSCREW, HEX S0CKET
6 2 EA. 5929 FITTING, GREASE
6-25
SHEET2
SHEET 2
BI011983
WINCH INSTALLATION
10 18 9 6
7 8
11 8 7 6
12 17
2 4 5
13
6-26
SHEET1
SHEET 1
BI011983
WINCH INSTALLATION
6-26
SHEET2
SHEET 2
BI011983
WINCH INSTALLATION

409979 WINCH INSTALLATION
1 1 EA. 61873 WINCH ASSEMBLY W/O MOTOR 6-27
2 1 EA. 44629 MOTOR, HYDRAULIC
1 22066 Motor Seal Kit
3 6293 NUT, ELASTIC STOP (1/4-20UNC)
5 4 EA. 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
6 2 EA. 51209 SHEAVE
7 2 EA. 410834 PIN, SHEAVE
9 2 EA. 17796 CLAMP, CABLE
10 1 EA. 61852 HOOK, SWIVEL
11 120 FT. 30145 CABLE, WIRE ROPE
13 1 EA. 410623 WINCH PLUMBING 6-28
17 2 EA. 403096 ORIFICE
18 1 EA. 17800 THIMBLE
19 1 EA. 95128 CONNECTOR, 2-WAY - FEMALE (Used with assembly
409979 - not shown)
20 1 EA. 95129 CONNECTOR, 2-WAY - MALE (Used with assembly
409979 - not shown)
21 7 EA. 45259 TERMINAL, SPADE - 3/16" - STUD 16/14 (Used with
assembly 409979 - not shown)
22 4 EA. 45261 TERMINAL, BUTT - 16/14 (Used with assembly 409979 -
not shown)
51 40 FT. 17818 WIRE, THHN - BLACK - 16 GAUGE (Used with assembly
409979 - not shown - ground)
170 20 FT. 88020 WIRE, THHN - YELLOW/GRAY - 16 GAUGE (Used with
assembly 409979)
171 20 FT. 44092 WIRE, THHN - YELLOW/BLUE - 16 GAUGE (Used with
assembly 409979)
6-26
SHEET3
SHEET 3
BI011983
WINCH ASSEMBLY W/O MOTOR

6
17
16
15
37
39
37 33 33 5
22 50
4
27 22
20 21 11 25
7 22
25
19
24 15
13 50
23 22
32 18 27
29 19
14 12
8
47 1 21 20
9 22 3 49 38
26
43 10
44
30 45 48
40
31 42
2
28
12
42 35 34 46
36
6-27
SHEET1
SHEET 1
BI011983


61873 WINCH ASSEMBLY W/O MOTOR
1 1 EA. - - - - - - WORM HOUSING ASSEMBLY
2 1 EA. - - - - - - WORM COVER
3 1 EA. - - - - - - MOTOR ADAPTER
4 1 EA. - - - - - - BEARING RETAINER
5 1 EA. - - - - - - CABLE DRUM (11" LG)
6 1 EA. V006790 SUPPORT SHROUD ASSEMBLY
7 1 EA. 65142 BEARING ADAPTER
8 1 EA. 65143 WORM
9 1 EA. 65144 WORM GEAR
10 1 EA. 65145 CLUTCH
11 1 EA. - - - - - - CABLE DRUM SHAFT (11" DRUM)
12 2 EA. - - - - - - O-RING
13 1 EA. - - - - - - SHIFTER ASSEMBLY
14 1 EA. - - - - - - CLUTCH HANDLE
15 2 EA. - - - - - - BASE ANGLE (11" DRUM)
16 2 EA. 65146 DRAG BRAKE DISC
17 2 EA. 65147 DRAG BRAKE SPRING
18 1 EA. - - - - - - CLUTCH SPRING
19 2 EA. 65148 NEEDLE BEARING
20 2 EA. 65149 THRUST BEARING
21 2 EA. 65150 THRUST RACE (1/8")
22 5 EA. 65151 THRUST RACE (1/16")
23 1 EA. - - - - - - THRUST RACE
24 1 EA. - - - - - - OIL SEAL
25 2 EA. 65160 KEY
26 2 EA. - - - - - - WORM COVER GASKET
27 4 EA. - - - - - - BEARING RETAINER GASKET
28 9 EA. - - - - - - CAPSCREW
29 1 EA. - - - - - - O-RING
30 8 EA. 65152 ROLL PIN
31 1 EA. - - - - - - HEX NUT
32 1 EA. 65153 VENT PLUG
33 12 EA. - - - - - - LOCK WASHER
34 1 EA. 65154 DRAIN PLUG
35 1 EA. - - - - - - O-RING
36 1 EA. 65155 OIL PLUG
37 12 EA. - - - - - - CAPSCREW
38 4 EA. 65156 SOCKET HEAD CAPSCREW (SPECIAL)
39 1 EA. 65157 CABLE ANCHOR
40 4 EA. 65158 FRICTION PLATE
42 9 EA. - - - - - - LOCK WASHER
43 1 EA. - - - - - - SPACER
44 2 EA. 52250 MOTOR GASKET
45 2 EA. - - - - - - JAM NUT
46 2 EA. - - - - - - CAPSCREW
47 2 EA. - - - - - - WORM COVER GASKET
48 1 EA. - - - - - - DUST SHIELD
49 4 EA. - - - - - - LOCK WASHER
50 2 EA. 65159 JOURNAL BEARING
6-27
SHEET2
SHEET 2
BI011983


1 22204 GASKET/SEAL KIT
NOTE: Items 13, 14, 18, 23, 31 & 48
do not apply to this assembly.
6-27
SHEET3
SHEET 3
BI011983
WINCH PLUMBING
6-28
SHEET1
SHEET 1
BI011983
WINCH PLUMBING

410623 WINCH PLUMBING
6-28
SHEET2
SHEET 2
BI011983
PIPE POSITIONER INSTALLATION

7-1
SHEET1
SHEET 1
BI011983
PIPE POSITIONER INSTALLATION


427146 PIPE POSITIONER INSTALLATION
2 1 EA 427145 ARM
3 1 EA 427144 ARM, ADJUSTER
4 1 EA 414503 PIN, POSITIONER
5 1 EA 427142 SHAFT, ROLLER
6 1 EA 427143 ROLLER
10 4 EA 6291 NUT, HEX
11 1 EA 14209 BAR
12 4 EA 55185 WASHER, FLAT (1/2 HARDENED)
13 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 7-2
15 1 EA 439130 PIPE POSITIONER PLUMBING - COLD WEATHER 7-3
17 1 EA 7242 SETSCREW, HEX SOCKET (1/2-13UNC, 1.000L)
18 2 EA 320035 WASHER, FLAT (#10, TYPE B)
7-1
SHEET2
SHEET 2
BI011983
HYDRAULIC CYLINDER ASSEMBLY

13
5 11
20 15
10 2 16 4 18
19
17
1
6
21 8 12
7-2
SHEET1
SHEET 1
BI011983
HYDRAULIC CYLINDER ASSEMBLY


75137 HYDRAULIC CYLINDER ASSEMBLY
1 1 EA. ----------- WIPER
2 2 EA. ----------- SEAL
3 1 EA. V009961 O-RING
4 1 EA. V005374 O-RING
5 1 EA V005373 BACK-UP RING
6 1 EA ----------- SEAL
7 1 EA. V013278 SEAL KIT (includes items 1 - 6)
8 2 EA. V009406 CLIP PIN
11 1 EA. V002362 SETSCREW
12 1 EA. V009764 CAPSCREW
13 1 EA. V002363 NYLON PLUG
14 2 EA. V001919 PORT PLUG
15 1 EA. ----------- TUBE ASSEMBLY
16 1 EA. V013972 ROD
17 1 EA. V001208 ROD CLEVIS
18 1 EA. ----------- HEADCAP
19 1 EA. ----------- HEAD
20 1 EA. ----------- PISTON
21 2 EA. V003839 CLEVIS PIN
7-2
SHEET2
SHEET 2
BI011983
PIPE POSITIONER PLUMBING - COLD WEATHER

7-3
SHEET1
SHEET 1
BI011983
PIPE POSITIONER PLUMBING - COLD WEATHER


439130 PIPE POSITIONER PLUMBING - COLD WEATHER
1 1 EA 423923 HOSE ASSEMBLY (JCA8G2L-04-106)
2 1 EA 423924 HOSE ASSEMBLY (JCA4G2L-04-118)
7-3
SHEET2
SHEET 2
BI011983
PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)

7-4
SHEET1
SHEET 1
BI011983

7-4
SHEET2
SHEET 2
BI011983

7-4
SHEET3
SHEET 3
BI011983


423087 PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)
2 1 EA 418673 SENSOR (PREWIRED)
3 1 EA 342432 CABLE (SWITCH)
5 2 EA 403689 RELAY, 24 VDC-SPDT W/DIODE
6 2 EA 404002 DIODE, MOLDED
7 1 EA 1496507 DECAL, AUTO PIPE POSITIONER
7-4
SHEET4
SHEET 4
BI011983
PIPE RACK INTERLOCK

2 6 7
5 1
8 10
15 6 6 16
11
1
7 6
2 5
7-5
SHEET1
SHEET 1
BI011983
PIPE RACK INTERLOCK

7-5
SHEET2
SHEET 2
BI011983
PIPE RACK INTERLOCK


426621 PIPE RACK INTERLOCK
1 1 EA 81187 SWITCH, LIMIT (2 P.D.T.) - UPPER
2 1 EA 400494 BRACKET, MOUNTING - LIMIT SWITCH
5 1 EA T106141 BAR, FLAT
6 6 EA 5991 NUT, HEX (3/8-16UNC)
7 2 EA 5989 WASHER, LOCK (3/8)
8 1 EA 350473 CONDULET, 2-WAY
10 1 EA 7972 NUT, LOCK (3/8-16, ELASTIC)
12 8 EA 45256 TERMINAL, RING (16/14 AWG)
13 8 EA 78138 CONNECTOR, WIRE SLIP ON
14 8 EA 45261 CONNECTOR, BUTT (16/14 AWG - 16/14 AWG)
16 2 EA 39997 CLAMP, HOSE SUPPORT
89 6 FT 416888-066 WIRE, 18 GAUGE - THHN GRAY / SIX
153 6 FT 416888-075 WIRE, 18 GAUGE-THHN PINK / FIVE
154 6 FT 416888-055 WIRE, 18 GAUGE - THHN ORANGE / FIVE
155 6 FT 416888-057 WIRE, 18 GAUGE - THHN ORANGE / SEVEN
156 50 FT 99323 WIRE, ELECT - SXL - 16 GAUGE - ORANGE/GREEN
157 50 FT 44089 WIRE, 16 GAUGE - GRAY
7-5
SHEET3
SHEET 3
BI011983
TRAM INTERLOCK, JACK

7-6
SHEET1
SHEET 1
BI011983

8 8
11
10
7 7
10
11
11
10
8 7 8
7
10 11
7-6
SHEET2
SHEET 2
BI011983

27 8
7-6
SHEET3
SHEET 3
BI011983


435465 TRAM INTERLOCK, JACK
2 4 EA 434893 SWITCH, LIMIT
4 16 EA 319918 120499 SCREW, MACHINE - ROUND HEAD SLOT
5 4 EA 5664 PLUG, PIPE - SQUARE HEAD
6 16 EA 320035 121097 WASHER, FLAT
7 4 EA 403689 RELAY, 24VDC - SPDT W/DIODE - 10A
8 4 EA 416874 LAMP, GREEN
9 1 EA 435538 BRACKET, MOUNTING - RELAY
10 4 EA 319926 120532 SCREW, MACHINE - ROUND HEAD
12 8 FT 435465-012 WIRE, 18 GAUGE - THHN - GREEN/BLACK
13 25 FT 435465-013 WIRE, 18 GAUGE - THHN - PURPLE/GREEN
14 35 FT 435465-014 WIRE, 18 GAUGE - THHN - PURPLE/YELLOW
15 60 FT 435465-015 WIRE, 18 GAUGE - THHN - PURPLE/WHITE
16 2 FT 416888-080 WIRE, 18 GAUGE - THHN - TAN/ZERO
17 25 FT 416888-081 WIRE, 18 GAUGE - THHN - TAN/ONE
18 35 FT 416888-082 WIRE, 18 GAUGE - THHN - TAN/TWO
19 35 FT 416888-083 WIRE, 18 GAUGE - THHN - TAN/THREE
20 10 FT 416888-084 WIRE, 18 GAUGE - THHN - TAN/FOUR
21 8 FT 416888-069 WIRE, 18 GAUGE - THHN - GRAY/NINE
22 8 FT 416888-036 WIRE, 18 GAUGE - THHN - WHITE/SIX
23 10 FT 416888-037 WIRE, 18 GAUGE - THHN - WHITE/SEVEN
24 95 FT 435465-024 WIRE, 18 GAUGE - THHN - TAN/RED
25 10 FT 435465-025 WIRE, 18 GAUGE - THHN - BLACK
26 15 FT 435465-026 WIRE, 18 GAUGE - THHN - TAN/GREEN
27 1 EA 416873 LAMP, RED
7-6
SHEET4
SHEET 4
BI011983
TRAM INTERLOCK, DRILL STEM

26 25 32
1 31 6
14 12
29 30 31
7-7
SHEET1
SHEET 1
BI011983

13
6
12
7-7
SHEET2
SHEET 2
BI011983

31 30 4 3
9 3 4 15 6 1
11
6
6 12 8
17 11
10 12 6 11
19 20 21 22 23 24
7-7
SHEET3
SHEET 3
BI011983

132
78
140 130
7
131
138
139
7-7
SHEET4
SHEET 4
BI011983


426531 TRAM INTERLOCK, DRILL STEM
1 1 EA 410482 SWITCH, INDUCTIVE PROXIMITY
3 1 EA 64911 CONDUIT
4 1 EA 401628 COVER, ELECTRICAL BOX
6 3 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
9 1 EA 404571 CONNECTOR, ELECTRICAL - 90 DEG
10 1 EA 60666 CONNECTOR, ELECTRICAL - STRAIGHT
11 50 FT 54430 CONDUIT
13 1 EA 416873 LAMP, RED
14 4 EA 5988 CAPSCREW, HEX HEAD GR5 (3/8-16UNC, 1.250L)
15 8 EA 45261 CONN, BUTT - 16/14 AWG - 16/14 AWG
17 6 FT 344930 LOOM, 3/8" CORRUGATED-SPLIT NYLON
19 1 EA 416646 CONNECTOR, ELECTRICAL- PLUG
20 1 EA 416649 CONNECTOR, ELECTRICAL - SOCKET
21 12 EA 416651 CONTACT, ELECTRICAL - GOLD PLATED
22 1 EA 416644 CONNECTOR, ELECTRICAL - RECEPTICAL
23 1 EA 416648 CONNECTOR, ELECTRICAL - PIN
24 12 EA 416650 CONTACT, ELECTRICAL - GOLD PLATED
25 1 EA 421872 MOUNT, SENSOR - TRAM INTERLOCK
26 4 EA 319879 SCREW, MACHINE, ROUND HEAD SLOT
28 4 EA 9208 NUT,LOCK
78 1 FT 416888-036 WIRE, 18 GAUGE - THHN WHITE/SIX
130 1 FT 416888-037 WIRE, 18 GAUGE - THHN WHITE/SEVEN
131 1 FT 416888-037 WIRE, 18 GAUGE - THHN WHITE/SEVEN
132 6 FT 416888-036 WIRE, 18 GAUGE - THHN WHITE/SIX
138 6 FT 416888-030 WIRE, 18 GAUGE - THHN WHITE/ZERO
139 35 FT 99315 WIRE, ELECT - SXL 16 GAUGE RED/GREEN
140 35 FT 99312 WIRE, ELECT - SXL 16 GAUGE RED/BLACK
7-7
SHEET5
SHEET 5
BI011983
TACHOMETER INSTALLATION, ROTARY DRIVE

4
5
6
7-8
SHEET1
SHEET 1
BI011983
TACHOMETER INSTALLATION, ROTARY DRIVE


413279 TACHOMETER INSTALLATION, ROTARY DRIVE
1 1 EA 414898 TACHOMETER, DIGITAL
2 1 EA 417219 SENSOR, MAGNETIC
3 1 EA 418808 PLUG, STRAIGHT
4 1 EA 96375 CABLE COVER KIT (TACK DRIVE) 7-9
5 2 EA 8334 BUSHING, 0.750 X 0.500 NPT 125#
6 1 EA 59347 CONNECTOR, ELECTRIC - LIQUID TIGHT
7 1 EA 56719 CONNECTOR, ELECTRIC - LIQUID TIGHT
NOTE: ITEMS 3 THRU 8 NOT SHOWN
7-8
SHEET2
SHEET 2
BI011983
CABLE COVER KIT (TACK DRIVE)

4 1
5 2
7-9
SHEET1
SHEET 1
BI011983
CABLE COVER KIT (TACK DRIVE)


96375 CABLE COVER KIT (TACK DRIVE)
1 2 EA. 96396 MOUNT, COUPLING
3 1 EA. 59347 CONNECTOR, ELECTRICAL - 90 DEG
4 1 EA. 56719 CONNECTOR, ELECTRICAL - 1/2 CONDUIT
5 1 KIT 439824 HOSE ASSEMBLY (JCAF310-08-331)
7-9
SHEET2
SHEET 2
BI011983
MANUAL LUBRICATOR SYSTEM KIT


1500872 MANUAL LUBRICATOR SYSTEM KIT
1 1 EA 1494096 MANUAL LUBE - MAST ASSEMBLY 7-11
2 1 EA 1493699 MANUAL LUBE - MAINFRAME ASSEMBLY 7-13
7-10
SHEET1
SHEET 1
BI011983
MANUAL LUBE - MAST ASSEMBLY

20 21 23
30 29
20 21 25 25 25 23
30 29
20 21 25 25 25 23
30 29
20 21 25 25 25 23
30 29
20 21 25 25 25 23
30 29
20 21 25 25 25 24
20 21 23
20 21 23
20 21 24
20 21 24
20 21 23
20 21 22 27
20 21 22 27
20 21 23
20 21 24
20 21 27 26 27 23
22
20 21 23
7-11
SHEET1
SHEET 1
BI011983
MANUAL LUBE - MAST ASSEMBLY


1494096 MANUAL LUBE - MAST ASSEMBLY
20 17 EA 319443 118043 FITTING, GREASE (1/8, EXTENDED)
23 11 EA 37423-050 ADAPTER, 90 DEG
24 4 EA 44554 ADAPTER, TUBE TURN - 90 DEG
28 1 FT 13068 TUBE, ROUND - STAINLESS STEEL
31 21 EA 69314 CLAMP, TUBE (NOT SHOWN, SEE MAST WELDMENT)
32 14 EA 7972 NUT, HEX LOCK
34 1 EA 1500783 MANUAL LUBE HOSE KIT - MAST 7-12
7-11
SHEET2
SHEET 2
BI011983
MANUAL LUBE HOSE KIT - MAST

14
1 15
1 16
1 17
1 18
1 19
12
11 10
13
7-12
SHEET1
SHEET 1
BI011983
MANUAL LUBE HOSE KIT - MAST


1500783 MANUAL LUBE HOSE KIT - MAST
3 1 EA 418451-006 HOSE ASSEMBLY (JCAM2T-04-122)
5 1 EA 1494028 HOSE ASSEMBLY (JCBM2T-04-106)
9 1 FT 1494091 HOSE ASSEMBLY (JCAM2T-04-93)
7-12
SHEET2
SHEET 2
BI011983
MANUAL LUBE - MAINFRAME ASSEMBLY

5 4 3
5 6
7-13
SHEET1
SHEET 1
BI011983

8 8
9
9
8 8
8
7-13
SHEET2
SHEET 2
BI011983


1493699 MANUAL LUBE - MAINFRAME ASSEMBLY
1 1 EA 1054814 MOUNTING PLATE - MANUAL LUBE
2 1 EA 1493697 DECAL, MANUAL LUBE - MAINFRAME
3 4 EA 16083 WASHER, FLAT (3/8)
4 2 EA 7972 NUT, HEX LOCK (3/8-16UNC, ELASTIC)
6 19 EA 319002 107800 FITTING, GREASE
8 16 EA 37423-050 ADAPTER, 90 DEG - HYDRAULIC
9 3 EA 34850 ADAPTER, STRAIGHT - HYDRAULIC
10 1 EA 1054815 MANUAL LUBE HOSE KIT - MAINFRAME 7-14
7-13
SHEET3
SHEET 3
BI011983
MANUAL LUBE HOSE KIT - MAINFRAME

4 9 2
10
6 1
7-14
SHEET1
SHEET 1
BI011983
MANUAL LUBE HOSE KIT - MAINFRAME


1054815 MANUAL LUBE HOSE KIT - MAINFRAME
1 3 EA 1054816 HOSE ASSEMBLY (JCA4M2T-04-50)
7-14
SHEET2
SHEET 2
BI011983
GUIDE BUSHING (6-INCH O.D. DRILL STEM)

7-15
SHEET1
SHEET 1
BI011983
GUIDE BUSHING (6-INCH O.D. DRILL STEM)


77039 GUIDE BUSHING (6-INCH O.D. DRILL STEM)
1 1 EA 14187 PLATE
2 1 EA 65164 LINER
3 1 EA 14184 PLATE
4 6 EA 14164 BAR
5 3 EA 14130 BAR
7-15
SHEET2
SHEET 2
BI011983
DRILL STEM, 6 INCH O.D. X 35 FT LONG

7-16
SHEET1
SHEET 1
BI011983
DRILL STEM, 6 INCH O.D. X 35 FT LONG


25815 DRILL STEM, 6 INCH O.D. X 35 FT LONG
1 1 EA 25815 DRILL STEM, 6 INCH O.D. X 35 FT LONG - THREAD 4 1/2 BECO - PIN 4
1/8
7-16
SHEET2
SHEET 2
BI011983
MAST LOCK PLUMBING

1 2
8-1
SHEET1
SHEET 1
BI011983
MAST LOCK PLUMBING


410626 MAST LOCK PLUMBING
3 1 EA 97648-050 HOSE ASSEMBLY (JCAF310-08-69)
8-1
SHEET2
SHEET 2
BI011983
AUXILIARY PUMP AND FEED VALVE PLUMBING

11
3
14 13
5 2
30
7
35
6 5
28 31
4 7
32 36
1
10 28
8
12
8-2
SHEET1
SHEET 1
BI011983

33 18
17 40
24
25
29
27
28 40
28 23 25
41 38 21
27
20
39
28
15
20 17
42
21
37
43
22
28
26
17
19
21 19
19
16
8-2
SHEET2
SHEET 2
BI011983


439368 AUXILIARY PUMP AND FEED VALVE PLUMBING
13 1 EA 412114 HOSE ASSEMBLY (JCAG5K-20-85)
36 1 EA 306693 HOSE ASSEMBLY (JCA2781-12-60)
8-2
SHEET3
SHEET 3
BI011983
VALVE PLUMBING (JACKS / MAST)

2
1
3 5
8-3
SHEET1
SHEET 1
BI011983
VALVE PLUMBING (JACKS / MAST)


412130 VALVE PLUMBING (JACKS/MAST)
8-3
SHEET2
SHEET 2
BI011983
MAST ELEVATING PLUMBING

8-4
SHEET1
SHEET 1
BI011983

1
2 2
8-4
SHEET2
SHEET 2
BI011983


441357 MAST ELEVATING PLUMBING
8-4
SHEET3
SHEET 3
BI011983
CHARGE HOSE PLUMBING

3 5
4
6
2
8-5
SHEET1
SHEET 1
BI011983
CHARGE HOSE PLUMBING


439240 CHARGE HOSE PLUMBING
8-5
SHEET2
SHEET 2
BI011983
SUCTION / RETURN / DRAIN PLUMBING

2
9
7 8
8-6
SHEET1
SHEET 1
BI011983
SUCTION / RETURN / DRAIN PLUMBING


439379 SUCTION / RETURN / DRAIN PLUMBING
2 1 EA 1067785 HOSE ASSEMBLY (JCAGMV-32-23)
4 2 EA 442017 HOSE ASSEMBLY (JCAG1H-16-94)
9 1 EA 408078 HOSE ASSEMBLY (JCAG2-12-20)
8-6
SHEET2
SHEET 2
BI011983
HYDRAULIC FEED SYSTEM MODIFICATION

18 12 13
21
17 2 3
20
10 1 25
20 24 24 2 4
11 20
24
16 23 12
15 10 25
21
20
12 42
25 7
59
2 3
60
20 5
21 6
8-7
SHEET1
SHEET 1
BI011983

44 46 50 51
3 47 50
8 55
28
49 39
20
21
4 47 50
12
16
16
26
11
9 27
45 48 50
8-7
SHEET2
SHEET 2
BI011983


414880 HYDRAULIC FEED SYSTEM MODIFICATION
1 1 EA 414867 VALVE, COUNTERBALANCE - VENTED
1 EA V006679 Cartridge Replacement
1 EA V004303 Seal Kit, Cartridge
2 1 EA 414857(REF) VALVE, PILOT TO OPEN (Items 2 thru 6 Standard with
410666 - Section 3)
3 1 EA 422880(REF) VALVE, PILOT TO CLOSE (Items 2 thru 6 Standard with
410666 - Section 3)
1 EA V004768 Coil Replacement
1 EA V006680 Seal kit, Cartridge
4 2 EA 414855(REF) VALVE, NORMALLY CLOSED - 1 TO 2 (Items 2 thru 6
Standard with 410666 - Section 3)
5 1 EA 414854(REF) PLUG (Items 2 thru 6 Standard with 410666 - Section 3)
6 1 EA 414860(REF) PLUG (Items 2 thru 6 Standard with 410666 - Section 3)
7 1 EA 410602 VALVE, HYDRAULIC - RELIEF - LOW FLOW
1 EA V004894 Cartridge Replacement
9 1 EA 339027 1418580 VALVE, SOLENOID
1 EA 98157 Coil Replacement
1 EA 22445 Seal Kit
10 3 EA 36669-050 ADAPTER, 90 DEG
14 2 EA 65540 ADAPTER, TEE (ADDITIONAL FITTING - NOT SHOWN)
27 1 EA 39464 ADAPTER, PLUG
29 3 EA 57728 ADAPTER, SWIVEL (ADDITIONAL FITTING - NOT
SHOWN)
30 3 EA 56438 ADAPTER, PLUG (ADDITIONAL FITTING - NOT
SHOWN)
31 3 EA 62102 ADAPTER, HEX CAP NUT (ADDITIONAL - FITTING NOT
SHOWN)
SHOWN)
8-7
SHEET3
SHEET 3
BI011983


33 3 EA 39869 ADAPTER, HEX CAP NUT (ADDITIONAL FITTING - NOT
SHOWN)
SHOWN)
35 1 EA 436292 HOSE KIT - FEED SYSTEM MODIFICATION 8-8
44 6 FT 99349-050 WIRE, ELECT, SXL, 16 GAUGE, PINK/RED
45 4 FT 99344 WIRE, ELECT, SXL, 16 GAUGE, PINK/YELLOW
46 6 FT 17834 WIRE, 16 2
48 2 EA 353021 5828262 LUG
49 1 EA 302329 AT5972 TERMINAL
50 6 EA 350931 5010717 CONNECTOR, ELECTRICAL
51 1 EA 352952 5827061 TERMINAL LUG
52 6 FT 344930 1422357-0350 LOOM, 3/8" (ADDITIONAL FITTING - NOT
SHOWN)
53 6 FT 344929 1422357-0250 LOOM, 1/4" (ADDITIONAL FITTING -
NOT SHOWN)
54 6 FT 344931 1422357-0500 LOOM, 1/2" (ADDITIONAL FITTING - NOT
SHOWN)
56 2 EA 58500 ADAPTER, STRAIGHT (ADDITIONAL FITTING - NOT
SHOWN)
8-7
SHEET4
SHEET 4
BI011983
HOSE KIT - FEED SYSTEM MODIFICATION

6
4
8
2
9 1
10
8-8
SHEET1
SHEET 1
BI011983
HOSE KIT - FEED SYSTEM MODIFICATION


436292 HOSE KIT - FEED SYSTEM MODIFICATION
8-8
SHEET2
SHEET 2
BI011983
HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP

2
3
8-9
SHEET1
SHEET 1
BI011983
HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP


409969 HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP
1 1 EA. 434215 HYDRAULIC RESERVOIR SUBASSEMBLY 8-10
INSTALLATION W/HAND PUMP
3 4 EA. 5975 WASHER, LOCK (1/2, SPRING)
8-9
SHEET2
SHEET 2
BI011983
HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION W/HAND PUMP

14 40 39
33 19 32 4 5 6
17 17
15 16 15 16
14 39
13
25 24 12
28 2 1
27 21 14 39
3 26
31
29 30 20
11
22 23
11 34
19
18
37
35 36 38 36
7 8 9 10
8-10
SHEET1
SHEET 1
BI011983
HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION W/HAND PUMP


434215 HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION
W/HAND PUMP
1 1 EA. 410484 TANK, HYDRAULIC - WELDMENT
1 EA. 67492 Cover Assembly
1 EA. 96379 Gasket, Cover
2 1 EA. 56385 FILTER ASSEMBLY (Includes Element, Valve & Seal)
1 EA. 57311 Element (Does not Include Seal)
1 EA. V009111 Seal, Element
1 EA. V009112 Valve, Filter Assembly - Pressure/Vacuum
3 1 EA. 57958 GAUGE, OIL LEVEL - SIGHT
4 1 EA. 34053 STOP, SERVICE
9 2 EA. 33198 COUPLING, HALF - MALE DISCONNECT- QUICK
10 2 EA. 19713 CAP, COUPLING - DISCONNECT - QUICK
11 2 EA. 8296 PLUG
12 1 EA. 88595 FILTER ASSEMBLY (MAIN RETURN) 8-11
13 1 EA. 88596 FILTER ASSEMBLY (CASE RETURN) 8-12
14 16 EA. 5972 CAPSCREW, HEX HEAD
16 4 EA. 16682 FLANGE, SPLIT HALF
17 2 EA. 16622 O-RING
18 1 EA. 6249 PLUG
19 2 EA. 39871 ADAPTER, HEX CAP NUT
20 1 EA. 69120 HYDRAULIC HAND PUMP ASSEMBLY 8-13
21 1 EA. 430181 VALVE, CHECK
22 1 EA. 402624 BRACKET
27 1 EA. 6719 PLUG
29 2 EA. 7176 CAPSCREW, HEX HEAD
31 2 EA. 55880 WASHER, FLAT - HARDENED
33 2 EA. 37407 ADAPTER, PLUG - STRAIGHT
34 1 EA. 403030 VALVE, BUTTERFLY - 4 INCH
35 8 EA. 5978 NUT, HEX
37 1 EA. 411912 PIPE EXTENSION W/FLANGE
40 24 EA 58363 NUT, HEX - GR8 (1/2-13UNC)
8-10
SHEET2
SHEET 2
BI011983
FILTER ASSEMBLY (MAIN RETURN)

8-11
SHEET1
SHEET 1
BI011983
FILTER ASSEMBLY (MAIN RETURN)


88595 FILTER ASSEMBLY (MAIN RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001626 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 64821 INDICATOR, VISUAL
10 1 EA. 59208 O-RING, INDICATOR
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-11
SHEET2
SHEET 2
BI011983
FILTER ASSEMBLY (CASE RETURN)

8-12
SHEET1
SHEET 1
BI011983
FILTER ASSEMBLY (CASE RETURN)


88596 FILTER ASSEMBLY (CASE RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001625 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 69574 INDICATOR, VISUAL
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-12
SHEET2
SHEET 2
BI011983
HYDRAULIC HAND PUMP ASSEMBLY

18
20
19 21
25 12
10
1
17
4
5
6
3
14 22
8
7 13
29
9
2 23
27
26
28
11
8-13
SHEET1
SHEET 1
BI011983
HYDRAULIC HAND PUMP ASSEMBLY


69120 HYDRAULIC HAND PUMP ASSEMBLY
1 1 EA. BODY
2 1 EA. BODY LINER
3 1 EA. PISTON & SHAFT ASSEMBLY
4 2 EA. PISTON RING
5 4 EA. VALVE ASSEMBLY
6 4 EA. SPRING HOLDER (INCLUDED IN VALVE ASSEMBLY)
7 1 EA. COVER GASKET
8 1 EA. COVER
9 8 EA. SCREW
10 1 EA. PACKING (2 RINGS PER SET)
11 1 EA. SCREEN
12 1 EA. BEARING NUT
13 2 EA. V000351 LINK
14 2 EA. V000352 CLEVIS PIN (LINK)
17 1 EA. V000353 CLEVIS PIN (SHAFT)
18 1 EA. V000354 HANDLE ASSEMBLY
19 1 EA. V000355 LOCKING LINK
20 2 EA. RIVET
21 1 EA. V000358 TENSION WASHER
22 3 EA. COTTER PIN
23 1 EA. BARREL BUNG
25 1 EA. VACUUM BREAKER
26 1 EA. V000356 NOZZLE (OPTIONAL)
27 1 EA. V000357 HOSE-8 FT (OPTIONAL)
28 1 EA. SUCTION PIPE-TELESCOPING (OPTIONAL)
1 EA. 22328 REPAIR KIT - HYDRAULIC HAND PUMP ASSEMBLY
Includes Items 4, 5, 7, 10, 11, 12, and 25.
8-13
SHEET2
SHEET 2
BI011983
JACK PLUMBING
4 3
8-14
SHEET1
SHEET 1
BI011983
JACK PLUMBING

412145 JACK PLUMBING
4 1 EA 412165 HOSE ASSEMBLY (JCB2781-12-204)
7 1 EA 307732 HOSE ASSEMBLY (JCB2781-12-210)
8-14
SHEET2
SHEET 2
BI011983
CLOSED LOOP PLUMBING W/LOOP FILTERS

8-15
SHEET1
SHEET 1
BI011983

8-15
SHEET2
SHEET 2
BI011983


440335 CLOSED LOOP PLUMBING W/LOOP FILTERS
1 2 EA. 425856 BRACKET, MOUNTING
2 4 EA. 95143 DECAL, HYDROSTATIC FILTER - LOOP
4 8 EA. 332710 1412316 ADAPTER, SPLIT FLANGE
5 4 EA. 402263 FILTER ASSEMBLY (LOOP) 8-16
6 16 EA. 5959 121072 WASHER, LOCK
7 16 EA. 8268-050 105154 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC,
1.00L)
9 1 EA. 440334 LOOP FILTER PLUMBING 8-17
10 8 EA. 85448 ADAPTER, SPLIT FLANGE
8-15
SHEET3
SHEET 3
BI011983
FILTER ASSEMBLY (LOOP)

24
25
9
26 32
32
8
11 6
26 4
3
28
27
5
29
10
8-16
SHEET1
SHEET 1
BI011983
FILTER ASSEMBLY (LOOP)


402263 FILTER ASSEMBLY (LOOP)
1 1 EA. V001647 BLEED PLUG
2 1 EA. 37810 O-RING
3 1 EA. V001563 BOWL (U-LENGTH)
4 1 EA. V001649 SAFETY GRIP
5 2 EA. LABEL
6 1 EA. 441760 FILTER ELEMENT (SEE NOTE)
7 1 EA. V001565 O-RING
8 1 EA. V001630 BACKUP RING
9 1 EA. V001649 O-RING
11 1 EA. - - - - - - - VALVE (- part of item 6 - not to be sold separately)
20 1 EA. - - - - - - - O-RING
22 1 EA. - - - - - - - O-RING
Items 20 & 22 do not apply to this assembly.
24 1 EA. V001622 BLEED PLUG
25 1 EA. V001623 O-RING
26 1 EA. 53201 SERVICE INDICATOR
27 1 EA. V001566 O-RING
28 1 EA. V001621 O-RING
29 1 EA. V001651 DUST COVER (P)
32 1 EA. - - - - - - - HEAD
1 EA. 22311 SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY)
Includes Items 2, 7-9, 20, 22, 25, 27, and 28.
NOTE: Part number 441760 (V011136) coreless element, comes as part of

conversion kit part number V011134.
Kit is designed so the metal core is a separate part that remains in the filter
housing after initial conversion to coreless design.
Then only the coreless element needs to be replaced. Kit V011134 replaces
53200. For metal core only, part number is V011138.
8-16
SHEET2
SHEET 2
BI011983
LOOP FILTER PLUMBING

7 6 5 4
9 8
2 3
8-17
SHEET1
SHEET 1
BI011983

8-17
SHEET2
SHEET 2
BI011983


440334 LOOP FILTER PLUMBING
8-17
SHEET3
SHEET 3
BI011983
ELECTRICAL SCHEMATIC
9-1
SHEET1
SHEET 1
BI011983
9-1
SHEET2
SHEET 2
BI011983
9-1
SHEET3
SHEET 3
BI011983
9-1
SHEET4
SHEET 4
BI011983
9-1
SHEET5
SHEET 5
BI011983
9-1
SHEET6
SHEET 6
BI011983
9-1
SHEET7
SHEET 7
BI011983
9-1
SHEET8
SHEET 8
BI011983
9-1
SHEET9
SHEET 9
BI011983
9-1
SHEET10
SHEET 10
BI011983
9-1
SHEET11
SHEET 11
BI011983
9-1
SHEET12
SHEET 12
BI011983
9-1
SHEET13
SHEET 13
BI011983
9-1
SHEET14
SHEET 14
BI011983

426455 ELECTRICAL SCHEMATIC
1 1 EA 426517 WIRING, CAB
2 1 EA 426518 WIRING, CAB / ENGINE
3 1 EA 426519 WIRING, CAB /AIR & CURTAIN
4 1 EA 426520 WIRING, CAB / MAST
5 1 EA 426521 WIRING, PUMPS
6 1 EA 426522 WIRING, PULLDOWN VALVE
7 1 EA 426523 WIRING, STANDARD LIGHT PACKAGE
8 1 EA 426524 WIRING, ENGINE HOUR METER
9 1 EA 426525 WIRING, AUXILIARY PRESSURE PUMP
10 1 EA 426526 WIRING, WATER AND DUST COLLECTOR
11 1 EA 426527 WIRING, FAST PULLDOWN
12 1 EA 426686 WIRING, CAB TOP LIGHTS
9-1
SHEET15
SHEET 15
BI011983
CAB WIRING
9-2
SHEET1
SHEET 1
BI011983
CAB WIRING
9-2
SHEET2
SHEET 2
BI011983
CAB WIRING

426517 CAB WIRING
1 8 FT 44093 WIRE, GREEN / YELLOW
2 8 FT 17816 WIRE, WHITE
3 8 FT 17821 WIRE, BROWN
4 8 FT 99329 WIRE, BLACK / ORANGE
5 8 FT 17820 WIRE, YELLOW
6 8 FT 17819 WIRE, RED
7 8 FT 17814 WIRE, BLUE
8 8 FT 17817 WIRE, GREEN
9 8 FT 88009 WIRE, WHITE / GREEN STRIPE
10 3 FT 88010 WIRE, GREEN / WHITE STRIPE
12 3 FT 88012 WIRE, GREEN / BLACK STRIPE
13 8 FT 88013 WIRE, GREEN / RED STRIPE
16 8 FT 17824 WIRE, RED
18 8 FT 88015 WIRE, GREEN / GRAY STRIPE
19 8 FT 99313 WIRE, RED / WHITE
20 8 FT 99353 WIRE, GRAY / WHITE
21 8 FT 99351 WIRE, GRAY / BLUE
22 8 FT 99333 WIRE, BLUE / YELLOW
23 8 FT 99341 WIRE, PINK / BROWN
24 8 FT 99362 WIRE, BROWN / WHITE
25 8 FT 99348 WIRE, PINK / BLACK
26 8 FT 99330 WIRE, BLACK / PINK
27 8 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 8 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 8 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 8 FT 88019 WIRE, YELLOW / RED STRIPE
31 8 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 8 FT 88021 WIRE, YELLOW / ORANGE STRIPE
35 8 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 8 FT 88024 WIRE, WHITE / RED STRIPE
37 8 FT 88025 WIRE, WHITE / BLACK STRIPE
39 8 FT 99320 WIRE, ORANGE / BLACK
40 8 FT 99321 WIRE, ORANGE / WHITE
41 8 FT 99331 WIRE, BLUE / WHITE
42 8 FT 99327 WIRE, BLACK / WHITE
43 8 FT 99328 WIRE, BLACK / YELLOW
44 8 FT 99352 WIRE, GRAY / RED
47 16 FT 44089 WIRE, GRAY
51 32 FT 17818 WIRE, BLACK
57 2 FT 17824 WIRE, RED
58 2 FT 17824 WIRE, RED
61 8 FT 99345 WIRE, PINK / ORANGE
62 8 FT 99344 WIRE, PINK / YELLOW
9-2
SHEET3
SHEET 3
BI011983
CAB WIRING

63 8 FT 99349 WIRE, PINK / RED
71 8 FT 44091 WIRE, VIOLET
73 8 FT 88012 WIRE, GREEN / BLACK STRIPE
74 8 FT 88026 WIRE, WHITE / BROWN STRIPE
75 8 FT 17816 WIRE, WHITE
76 8 FT 416888-019 WIRE, YELLOW / #9
77 8 FT 416888-037 WIRE, WHITE / #7
78 2 FT 416888-036 WIRE, WHITE / #6
81 8 FT 416888-118 WIRE, BROWN / #8
82 8 FT 416888-114 WIRE, BROWN / #4
83 8 FT 416888-019 WIRE, YELLOW / #9
84 8 FT 416888-098 WIRE, GREEN / #8
85 8 FT 416888-094 WIRE, GREEN / #4
86 8 FT 416888-013 WIRE, YELLOW / #3
87 8 FT 416888-028 WIRE, BLUE / #8
88 8 FT 416888-024 WIRE, BLUE / #4
89 8 FT 416888-066 WIRE, GRAY / #6
95 8 FT 416888-072 WIRE, PINK / #2
96 8 FT 416888-076 WIRE, PINK / #6
97 8 FT 416888-040 WIRE, PURPLE / #0
98 8 FT 416888-040 WIRE, PURPLE / #0
99 8 FT 416888-070 WIRE, PINK / #0
110 300 EA 45259 SPADE - 16/14 AWG
111 4 EA 45258 SPADE - 12/10 AWG
112 13 EA 45255 RING - 16/14 AWG
113 1 EA 45251 RING - 12/10 AWG
114 10 EA 45261 BUTT - 16/14 AWG
115 1 EA 45260 BUTT - 12/10 AWG
9-2
SHEET4
SHEET 4
BI011983
CAB / ENGINE WIRING

9-3
SHEET1
SHEET 1
BI011983
CAB / ENGINE WIRING


426518 CAB / ENGINE WIRING
1 35 FT 44093 WIRE, COLOR - GREEN W / YELLOW
2 35 FT 17816 WIRE, COLOR - WHITE
3 35 FT 17821 WIRE, COLOR - BROWN
4 35 FT 99329 WIRE, ELECTRICAL - BLACK / ORANGE
5 35 FT 17820 WIRE, COLOR - YELLOW
6 35 FT 17819 WIRE, COLOR - RED
7 35 FT 17814 WIRE, COLOR - BLUE
8 35 FT 17817 WIRE, COLOR - GREEN
13 40 FT 88013 WIRE, GREEN / RED STRIP
16 35 FT 17824 WIRE, RED
17 35 FT 35399 WIRE, ELECTRICAL - BLUE
18 25 FT 88015 WIRE, GREEN / GRAY STRIP
51 70 FT 17818 WIRE, COLOR - BLACK
52 10 FT 44093 WIRE, COLOR - GREEN W / YELLOW
54 3 FT 346854 162852 WIRE, RED
55 3 FT 346854 WIRE, RED
56 3 FT 346854 WIRE, RED
71 35 FT 44090 WIRE, COLOR - ORANGE
102 3 FT 17824 WIRE, RED
104 3 FT 305982 JB7200878 WIRE, BLACK
107 3 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
108 15 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
110 3 FT 96331-050 CABLE, WELDING SIZE 000 - BLACK
121 45 EA 45259 TERMINAL - SPADE
122 9 EA 45254 TERMINAL, RING
126 2 EA 96332 TERMINAL, BATTERY- POSITIVE
127 2 EA 96333-050 TERMINAL, BATTERY- NEGATIVE
128 2 EA 17830 BATTERY, EYE CABLE
129 20 FT 57860 CONDUIT, ELECTRICAL - LIQUID TIGHT
130 2 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL - LIQUID TIGHT
131 9 EA 95129 CONNECTOR, 2 WAY - MALE
132 9 EA 95128 CONNECTOR, 2 WAY - FEMALE
9-3
SHEET2
SHEET 2
BI011983
CAB / AIR AND CURTAIN VALVE WIRING

9-4
SHEET1
SHEET 1
BI011983
CAB / AIR AND CURTAIN VALVE WIRING


426519 CAB / AIR AND CURTAIN VALVE WIRING
21 25 FT 99351-050 WIRE, GRAY / BLUE
22 25 FT 99333-050 WIRE, BLUE / YELLOW
35 25 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 25 FT 88024 WIRE, WHITE / RED STRIPE
60 9 FT 54430 CONDUIT, SEAL TIGHT
62 4 EA 350477 5000718 CONNECTOR
67 1 EA 347037 167530 STUD, WELD
9-4
SHEET2
SHEET 2
BI011983
CAB / MAST VALVE WIRING

70
72
20 19 69 51
27 40
42
41 31
25 44
68
26 39
29 28
43 30
32
70
72
51 20 19
68
40 27
42
31 41
44 25
69
39 26
28 29
30 43
32
9-5
SHEET1
SHEET 1
BI011983

9-5
SHEET2
SHEET 2
BI011983


426520 CAB / MAST VALVE WIRING
19 17 FT 99313 WIRE, RED / WHITE
20 17 FT 99353 WIRE, GRAY/WHITE
25 17 FT 99348-050 WIRE, PINK / BLACK
26 17 FT 99330 WIRE, BLACK / PINK
27 17 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 17 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 17 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 17 FT 88019 WIRE, YELLOW / RED STRIPE
31 17 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 17 FT 88021 WIRE, YELLOW / ORANGE STRIPE
39 17 FT 99320-050 WIRE, ORANGE / BLACK
40 17 FT 99321-050 WIRE, ORANGE / WHITE
41 17 FT 99331-050 WIRE, BLUE / WHITE
42 17 FT 99327 WIRE, BLACK / WHITE
43 17 FT 99328 WIRE, BLACK / YELLOW
44 17 FT 99352-050 WIRE, GRAY / RED
62 32 EA 45259 TERMINAL, SPADE - 16/14 AWG
65 16 EA 350477 5000718 CONNECTOR
66 1 EA 320167 122227 COUPLING, PIPE
67 5 EA 39999 1050781 CLAMP, HOSE
71 20 EA 95125 TERMINAL, MALE
73 20 EA 95127 TERMINAL, FEMALE
9-5
SHEET3
SHEET 3
BI011983
PUMP WIRING
9-6
SHEET1
SHEET 1
BI011983
PUMP WIRING

426521 PUMP WIRING
81 25 FT 416888-114 WIRE, BROWN / #4
82 25 FT 416888-118 WIRE, BROWN / #8
87 25 FT 416888-044 WIRE, PURPLE / #4
88 25 FT 416888-048 WIRE, PURPLE / #8
93 6 FT 344929 1422357-0250 LOOM, SPLIT NYLON
96 4 EA 45254 TERMINAL, RING - 16/14 AWG
98 4 EA 350477 5000718 CONNECTOR,CROUSE
99 2 EA 320354 123091 CLAMP, HOSE
100 2 EA 347037 167530 STUD, WELD
101 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG
9-6
SHEET2
SHEET 2
BI011983
PULLDOWN VALVE WIRING

9-7
SHEET1
SHEET 1
BI011983
PULLDOWN VALVE WIRING


426522 PULLDOWN VALVE WIRING
95 20 FT 416888-072 WIRE, PINK / #2
96 20 FT 416888-076 WIRE, PINK / #6
101 1 EA 323194 1402064 CONDUIT, CONNECTOR
106 2 EA 350477 5000718 CONNECTOR
9-7
SHEET2
SHEET 2
BI011983
STANDARD LIGHT PACKAGE WIRING

9-8
SHEET1
SHEET 1
BI011983
STANDARD LIGHT PACKAGE WIRING


426523 STANDARD LIGHT PACKAGE WIRING
18 60 FT 88015 WIRE, GREEN / GRAY STRIP
61 6 FT 344929 1422357-0250 LOOM, SPLIT - NYLON
68 2 EA 64911 CONDUIT
69 2 EA 401628 COVER, ELECTRICAL BOX
70 9 EA 320354 123091 CLAMP, HOSE
71 9 EA 347037 167530 STUD, WELD
9-8
SHEET2
SHEET 2
BI011983
ENGINE HOUR METER WIRING

9-9
SHEET1
SHEET 1
BI011983
ENGINE HOUR METER WIRING


426524 ENGINE HOUR METER WIRING
52 30 FT 99355 WIRE, GRAY / YELLOW
62 1 EA 45254 TERMINAL, RING -16/14 AWG
63 1 EA 347072 168437 SWITCH, PRESSURE
9-9
SHEET2
SHEET 2
BI011983
AUXILIARY PRESSURE PUMP WIRING

9-10
SHEET1
SHEET 1
BI011983
AUXILIARY PRESSURE PUMP WIRING


426525 AUXILIARY PRESSURE PUMP WIRING
61 15 FT 99345-050 WIRE, PINK / ORANGE
72 1 EA 350477 5000718 CONNECTOR
73 1 EA 347037 167530 STUD, WELD
75 3 EA 45259 TERMINAL, SPADE -16/14 AWG
9-10
SHEET2
SHEET 2
BI011983
WATER AND DUST COLLECTOR VALVE WIRING

9-11
SHEET1
SHEET 1
BI011983
WATER AND DUST COLLECTOR VALVE WIRING


426526 WATER AND DUST COLLECTOR VALVE WIRING
23 15 FT 99341 WIRE, PINK / BROWN
24 15 FT 99361-050 WIRE, TAN - 50 V
62 2 EA 350477 5000718 CONNECTOR
65 2 EA 320354 123091 CLAMP, HOSE
66 1 EA 347037 167530 STUD, WELD
9-11
SHEET2
SHEET 2
BI011983
FAST PULLDOWN WIRING

9-12
SHEET1
SHEET 1
BI011983
FAST PULLDOWN WIRING


426527 FAST PULLDOWN WIRING
63 15 FT 99349-050 WIRE, PINK / RED
71 2 EA 59347 CONNECTOR, ELECRICAL - LIQUID TIGHT
72 2 EA 350477 5000718 CONNECTOR
75 2 EA 320354 123091 CLAMP, HOSE
76 1 EA 347037 167530 STUD, WELD
9-12
SHEET2
SHEET 2
BI011983
CAB TOP LIGHTS WIRING

9-13
SHEET1
SHEET 1
BI011983
CAB TOP LIGHTS WIRING


426686 CAB TOP LIGHTS WIRING
61 20 FT 344929 LOOM, SPLIT - NYLON
9-13
SHEET2
SHEET 2
BI011983
ADDITIONAL BATTERY INSTALLATION (2 ADDITIONAL BATTERIES)

9-14
SHEET1
SHEET 1
BI011983

108
160
107
9-14
SHEET2
SHEET 2
BI011983


426807 ADDITIONAL BATTERY INSTALLATION (2 ADDITIONAL
BATTERIES)
1 2 EA 41758 BATTERY,12 V 205 AMP 8D SK JR
2 2 EA 96905 TERMINAL, TEE - POSITIVE
3 2 EA 96906 TERMINAL, TEE - NEGATIVE
4 1 EA 402930 BATTERY BOX ASSEMBLY 9-15
5 2 EA 17830 BATTERY, EYE CABLE
107 3 FT 423294 CABLE, BATTERY -SIZE 000 - RED
108 12 FT 423294 CABLE, BATTERY - SIZE 000 - RED
160 3 FT 96331 CABLE, WELDING - SIZE 000 - BLACK
9-14
SHEET3
SHEET 3
BI011983
BATTERY BOX ASSEMBLY

9-15
SHEET1
SHEET 1
BI011983
BATTERY BOX ASSEMBLY


402930 BATTERY BOX ASSEMBLY
1 1 EA 348743 199730 WELDMENT, BATTERY BOX
1 BOX 350403-050 5000223 Latch-Battery Box Weldment
2 1 EA 402929 WELDMENT, BASE
3 1 EA 402933 PAD, BATTERY
6 2 EA T104465 PLATE, BOTTOM - BATTERY BOX
8 4 EA 68999 NUT, HEX - GR8 (3/8-16UNC)
9 4 EA 56006 WASHER, FLAT (.375, HARDENED)
9-15
SHEET2
SHEET 2
BI011983
BATTERY / ENGINE DISCONNECT INSTALLATION

9-16
SHEET1
SHEET 1
BI011983

105
108
143
141
7 6 160
142
107
9-16
SHEET2
SHEET 2
BI011983


426598 BATTERY / ENGINE DISCONNECT INSTALLATION
1 1 EA 425881 SWITCH, BATTERY / ENGINE DISCONNECT
2 1 EA 330517 CASE, BATTERY / ENGINE DISCONNECT SWITCH
3 4 EA 42538 CAPSCREW, HEX HEAD (1/4-20UNC, 0.75L)
4 4 EA 5970 WASHER, LOCK (1/4 SPRING)
5 4 EA 5968 NUT, HEX (1/4-20UNC)
6 1 EA 17830 EYE, CABLE - BATTERY
7 1 EA 96333-050 TERMINAL, BATTERY - NEGATIVE
160 6 FT 96331-050 CABLE, BLACK - GAUGE 000 (6 FT - Must Specify Length)
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BI011983-00-00-EN - ALL-MD6290 Part Book (2C68F90) PDF

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BI011983

PARTS MANUAL SECTION LOCATOR - SKF-11 S/N 2C68F90 REVISION 03

Bucyrus Mining Equipment, Inc.

PARTS MANUAL SECTION LOCATOR - SKF-11 S/N 2C68F90 REVISION 03

GENERAL ASSEMBLY ITEMS LIST

DESCRIPTION ASSEMBLY NO.

KIT, FILTER - IN HOUSE W/LOOP FILTERS 89043

SECTION 1 - GENERAL LOCATOR / DECALS / FILTER ELEMENTS

DESCRIPTION ASSEMBLY NO. SECT-PAGE

SECTION 2 - OPERATOR'S CAB

DESCRIPTION ASSEMBLY NO. SECT-PAGE

SECTION 3 - MAINFRAME / CRAWLER

DESCRIPTION ASSEMBLY NO. SECT-PAGE

SECTION 4 - ENGINES / COMPRESSORS / DRIVES

DESCRIPTION ASSEMBLY NO. SECT-PAGE

SECTION 5 - DUST CONTROL

DESCRIPTION ASSEMBLY NO. SECT-PAGE

DESCRIPTION ASSEMBLY NO. SECT-PAGE

SECTION 7 - DRILLING TOOLS / ACCESSORIES

DESCRIPTION ASSEMBLY NO. SECT-PAGE

SECTION 8 - HYDRAULICS / PLUMBING

DESCRIPTION ASSEMBLY NO. SECT-PAGE

DESCRIPTION ASSEMBLY NO. SECT-PAGE

PARTS MANUAL SECTION LOCATOR - SKF-11 S/N 2C68F90 REVISION 03

PARTS MANUAL SECTION LOCATOR - SKF-11 S/N 2C68F90 REVISION 03

PARTS MANUAL SECTION LOCATOR - SKF-11 S/N 2C68F90 REVISION 03

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** AIR CONDITIONER *****

***** SECTION 4 *****

*****ENGINE CAT C15***** 4-1

1 EA V015359 Element, filter - fuel (primary) 4-1

*****ENGINE AIR CLEANER*****

1 EA 45907 ELEMENT (PRIMARY) 4-11

*****ENGINE COOLER***** 4-24

1 EA V009901 ELEMENT, 150 DEG F. 4-28

1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-23

*****COMPRESSOR AIR CLEANER*****

1 EA 45907 ELEMENT (PRIMARY) 4-11

1 EA V011135 ELEMENT, CHARGE FILTER 4-43

***** SECTION 5 *****

***** DUST CONTROL SYSTEM *****

1 EA 89853 FILTER ELEMENT 5-2

***** SECTION 7 *****

*****DRILLING TOOLS / ACCESSORIES*****

0 EA V011270 FILTER ELEMENT (Includes Element & Bowl O-Ring)

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

*****HYDRAULIC SYSTEM***** 8-10

1 EA 88594 ELEMENT, FILTER (MAIN RETURN) 8-11

1 EA 441760 ELEMENT, LOOP FILTER (See Note) 8-16

DECAL KIT, MACHINE W/WHITE CAB (SKF)

ITEM QTY. U/M PART NO. DESCRIPTION

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

ITEM QTY. U/M PART NO. DESCRIPTION

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

* AIR CONDITIONER *

* SECTION 4 *

ENGINE CAT C15 4-1

ENGINE AIR CLEANER

ENGINE COOLER 4-24

COMPRESSOR AIR CLEANER

* SECTION 5 *

* DUST CONTROL SYSTEM *

* SECTION 7 *

DRILLING TOOLS / ACCESSORIES

HYDRAULIC SYSTEM 8-10