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Energy Efficiency Finishing
Energy Efficiency Finishing
BRÜCKNER.
Best practices in energy efficiency in textile
finishing sector
V. Vinod Kumar
Sales Manager , Voltas Limited
The details given in this presentation cannot be considered as binding. We reserve the right to modify our designs and scope of delivery.
FASCINATING TEXTILE MACHINERY
Contents
1. Your benefits
2. Our services
Machine cost
16%
Labour
11%
Potential Heat
Energy Savings
23%
Electricity
12%
Conclusions of Cost Analysis:
Energy Costs = 48% (heat energy) +12% (electricity)
= 60% is the major cost factor
up to 35% of the heat energy costs can be saved with a heat recovery
remark: data derived from cost analysis of a BRÜCKNER stenter over a 10 year period
Process evaluation
Brückner split-flow with 4 circulating air fans and 16 kW installed electrical power Per
Chamber.
All Brückner dryers can be furnished with highly efficient heat recovery
systems. Our fin-type heat exchangers have a much larger heat
exchange surface than ordinary pipe bundle heat exchangers. Heat
recovery units can help to save a significant amount of heat energy.
a) All electrical motors comply with IE2, which is the highest energy
efficiency class
The special design with staggered 1,5m-compartments, double the amount of heaters and Venturi
mixing devices results in an unmatched uniformity in ventilation and temperature distribution.
Uniformity is crucial for drying and heat-setting of sensitive fibres like elastane, polyamide, polyester
etc. This Brückner-design leads to the following advantages:
•The drying process can run
faster and more energy
efficient as there are no wet BRÜCKNER POWER-FRAME
spots across the width. 180
170
160
•The heat-setting process can 150
140 +/-1%
Temperature (°C)
run 130
120 6 9 12 15 18 21 24
110 Machine length (m)
faster / with reduced dwell 100
90 left center right
times and more energy 80
70
60
efficient as the fiber structure 50
40
is heated up very 30
20
10
evenly. Ordinary stenters 0 3 6 9 12 15 18 21 24
require Machine length (m)
left center right
extended dwell times to
compen-sate inaccuracies in
temperature distribution. The
heating process can start
earlier due to the higher heat
transfer to the fabric (faster
uniform heating up).
dry air
1st passage
2nd passage
The new BRÜCKNER relaxation dryer with three fabric passages and the new developed energy
saving concept offers you the following advantages:
• Electrostatic Filters
• Integrated Systems
Rotating
Heat exchanger
• high maintenance effort due to rotating parts and sealings
• heat exchanger can only be cleaned with compresses air or
steam
• high efficiency thanks to large
80% • no external cleaning due to large dimensions of heat
heat exchanger surface
exchanger (Ø=2m / 1000 kg)
• intense scaling can not be removed
• system only suitable for exhaust air with moderate impurities
(4)
(2) (3)
(1)