tEsT Performance Boiler PDF

TABLE
.t
,,t
of
CONTENTS
1. BOILER PERJORMANCE TESTS
) PULVERI ZjF;RCAPACITY TESTS

{
3. FAN PERFORMANCE TESTS
4. SSC CAPACITY TEST

PAITON7 & 8 BOILERPERFORM4IICE
TESTINGWITHADAROCOAL
12 JUNE 1998 rev. OO
ABB COMBUSTION ENGINEERING INC.

UTILIry POWERBOILERS
SYSTEMSPERFORN,IANCE CI.TG
IruCCRING
The purposeof theseperformance testsis to show

acrossthecontrotrangeof 381.r<gls that the _boiler
guaranteed is capableof operatingas
mainsteamflow'see ti,dzl3li'ivHrl to 635 kg/S(5.038,8s9 tb/Hr)
.page17-oftn-isproceo.r'!r.i or these
forthepurverizer
thismanuar ""'.'err guarantees.see Tab2 of
capacityrest proceowe-.
" "urrary
Tests,Emissions
Tests,and NoiseTestsare coveredunder
Jl"""iJiiiJemonstration separate
GUIPINGPRINCIPLES
1' ABB/CEshaltdesignate one personas thetest

supervise'direct'and coordinatethe testprogramcoordinator. The coordinatorsharl
representative at the siie. The owNER,s authorized
shallwitnessthe testand coniult;iih
disputesas to the accuracyof observations il testcooroinatorin the eventof
or r"tn"it All disputesshallbe
;:::T"T#Til:?:T[:::3:tween theparties "i "peration.
t; thet.,i inwritins. rheseasreements
wi'
ABB/cEwill be responsible for testinstrument
teststo veriff that the unit is readyfortestilg, supplyand installation, calibration, preliminary
samplecollection'datareductionLnd reporting. oiredtiig ihe t""t r"t-up of the unit, data and
ABB/CEfor inspection rne omtgn shaltmakethe uniiavataibte
ard preliminarytesung]"nJop"ote-ine to
ABB/CEduringtesting'The owNEn iuirr unitper the directionof
rupirv Giioitt! i"u, per the designspecifications.
2' The designreferenceconditionsat the
test boundaryare as foilows:
Air temperature enteringfans 26 deg C (7g deg F)
airheater F)(rererence
$:"#$trrerenterins rorernciency)
Barometric
pressure
;oru,E
**"dJ(r5o"n
101kpa (29.90in. hg.)
Fuel
per Specification
15271pages67, 6g
Notethe air temperafure enteringthe airheateris basedon the
temperarure of 26 deg c ra oeg-F)incruding designambient
th; FD;;j pA hn ,i"! on no*
averagedbasis. weight_
"
rycle conditionsare tabulatedin specification152571page
s"""H:"^team 65 table1
3' The methodsof

TESTMETHoDSseciloli=Tel!g, handling, andanalysisof fueland ash areas specifiect
in the
or ni" p?fludure.Sorbentis not
appricabre
to thistest.
4' The test laboritories
to be usedfor ABB/cE'sfuerand
to date,but wit complywith at ash anarysishavenot beenserected
laboratoryof theirchoiceror proce-ssing- ASTM metnois. ihe owNER may serecta
"ppii".u]"
tn"ir cut of the sampres.
5. Motorsto be in operationfor the test:
2- FD liansw/ lubeand hydraulicsystems

PAITON7 & 8 BOILERPERFORMANCE
1 2 J U N E1 9 9 8 r e v . 0 0
2-PA fansw/ lubesystems

5- pulverizersW lubesystems
5- coalfeedersw/ cleanoutconveyors
2- BWCPS
3- airheatersand lubeoil systems
1- SSC,SSC dischargescrewand crusher
1-sealairfan
1- scannerair fan
3- bottomash beltconveyors
Eachpowerconsumerin this listwill be individually

measured,so it is not necessaryto listthe
statusof othermotorssincetheywill not impactthe test measurement.
6. The heatingsurfacesof the boilershallbe in a commercially bothinternal

cleancondition,
and external.Externalsurf,acecleanlinessshallbe judgedby the ABB/CEtestcoordinatoror
by visualobservation.
his representative Useof sootblowersshallbe at ABB/CE'sdirectionto
insurethat surfacesare cornmerciallyclean.
allowances
7. Degradation willnotbe applicable
to thistest,unlessunforseen
and substantial
delaysoccur.
8. The boilershalloperateat the testloadconditionsfor a minimumof t hourpriorto each

test run.This periodmay be reducedif evidenceof stableoperationis acceptableto all
padies.
9. Priorto the test,the OTAAIER shallmakethe unitavailableto ABB/CEfor it's own

examination and preliminarytestsso that it may be determinedthat the unitis in suitable
conditionfor conductingthe tests.At the beginningof the Performance test Program,a
preliminary (practice)testwill be run to confirmthe properoperationof the instruments,
trainingof test personnel,and makingfinaladjustments. This preliminarytest may be declared
an officialtestif mutuallyagreedby all parties.
10.Stableloadcriteriaare definedas follows.
SteamfloWfeedwaterflow +l- 2o/oof measurement

Steamtemperature +/.6degC
SH outletpressure +l- ZVoof measurement
Oxygenleavingeconomizer +l- 5o/oof measurement
A test run shouldnot be rejectedsolelyon the basisof exceedingthesecriteria.The test

coordinator, in collaboration
withthe O\I1/I.IER's may acceptthe test run if in
representative,
theirjudgementthe data substantially representsthe boilerperforrnance
and meetsthe
objectiveof the test.
11.All drainsandventsshallbe closed.No auxiliarysteamextraction

fromthe boileris
allowedduringthe tests.Sootblowing
and blowdownshallbe done beforethe testas required
and as directedby ABB/CE.
12.Testsshallbe caniedout at the prevailingambientair conditions on thetestday.Testfuel

shallbe as specifiedin item2 above.The turbineand feedwatertrainshallbe operatedsuch
thatdesigncycleconditionsexistat the boilerterminals.Priorto testing,ABB/CEintendsto
evaluatethe actualcycleconditionsand theirimpacton boilerperformance. At that time,it will
be determinedif additionalmeasuresare necessary.
..,.-t!*r;.-. - . -),
PAITON7 & 8 BOILERPERFORMANCE TESTINGWITHADAROCOAL
13' The ABB/CEtest coordinator

will determinethe test startand stop times,
withthe OWNER,srepresentative. in colaboration
14' The measureddatawill be adjustedfor instrument

conditionsthatdifferfromdesignieferenceconditionscalibratiol,waterlegs,anctoperating,
specifiedtestcodes-BoilereffiLiencysharr as set forth in this procedureand the
ue allusi"d; shownin prc 4.1 sections
7'5 and the 1969Addendumto PTi 4.1 torruer 7.4 and
performance ierateoclrrectionsto guarantee.pulverizer
shallbeadjustedfor coalproperiteslolilft
procedure'steamand watercyclecondition. the curvescontainedin this
uiin"'Loit"i t"min"l pointsare anticipated
as specifiedin item2 above,tnereroreconection to be
curvesfor thoseiiemswill not o" required.
15' The datacollectedduringthe test program
will be anatyzedfollowing the guidelinesfound
in this procedureand the resuttswill be
sJmmariieoln.j"., reportby ABB/6E.The
distributionof the reportwill followthe contractrequirements.
responsibre Each partyto the testwill be
for its own datastorageanc oocumenii"i"r,tion.
16'Operationaladjustments willbeaflowedduringthe testsas directed

collaboration
withthe owNER's representative. by ABB/GEin
liis intendedthat operationaladjustments
shallbe minimized'conditionstu.h controlsystemtuningwill impacttheamount
adjustmentsthatcouldbe required."s of
17.Adjustmentto instrumentcaribration is not afrowedduringany test run.

Testtoleranceand uncertainty: other than.thanthe adjustmentsidentified
therewill be no additionaltolerance in item 14 above,
appliedto tne teiiiesutts. Therewill be
measurement uncertaintyappliedto the resultsof these no test
and samplingwiltfollowthe.testcodeor tests.Furthemrore, all measurements
mutuallyacceptabieguidelines.Therefore,
uncertaintyanalyseswill be performed. no test
A minimumof 5 testswiil be requiredto

demonstrate
theseguarantees:
TEST1 Evafuateguaranteedefficiencyat Mf/o-Np
per the powerTest
Code(pTC 4.1)and auxiliarypo,rr"."onru"[,,on ASME
TEsr z Asgcllndtestof guaranteed

efficiencyat Mffo_Np, per the ASMEpower
TestCode(pTC4.1).
TEST3 At vr/uo-op evaruate;steamtemperatures,

boirercapacity,air heater
reakage,unbumedcarbon.in nv"Jrt,rtl"r'purity, Econ.to sHoAp,
Ap, AT betweenouuetreads,and fumace RH
to AH outet draftross.
TEST4 Evaluateguaranteedsteamtemperature
contror
---.- rangeby measuringsteam
temperatures
at 3gl kg/S(controltoad.i
TEST5 EvatuateaT betweensteamouuetteads
at 4o%omain steamflow.
Add'frests lf the catcutated efficienciesof rests 1 &2 arenotwithin0.50%efficiency
of eachother,Test2 wiil be repeated
(vwo-NP) testswithinthis toleranc".untirt*" are two guaranteeroad
;i";i;n shourdontybe rejectedif,
in thejudgementof the testcoordinator,
tnerels reasonto suspectthatthe
in error'The officialefficienry*irl
nt" in"^ be the averageof thesetwo
.F-'.r .;uJ if, j{. ;-:r_. -

12 JUNE 1998 rev.00
PERFORMANCE
TESTMATRIX
sUARANTEE TEST1 TEST 2 TEST3 TEST,0 TEST5

wro_l{P l,ll'O-NP \^\rcr_oP CL 40%
;TEAMINGRATE X
'HO TEMPERATURE X X X X
tHO TEMPERATURE X X X X
:FFICIENCY(w/5millsoperating) X X
IJIA)(. AI liFt(J LtsAUs' X X X X X
VIAX.AT RHO LEADS X X X X X
:OTALAIRHEATERLEAKAGE X
)RAFTLOSS.FURNto AH OUTDUCT X
Max.unbumedCARBONlN FLYASH X X X
,AX. SOLIDS CARRYOVER TO SH X
\P, ECONINLETTO SHO X
RESSUREDROP, RHI TO RHO X
\UX POWER X
Where; WO-NP = boilermainsteamflowof 602.8kg/sec

WO-OP = boilermainsteamflowof 634.9kg/sec
CL = boilermainsteamflowof 380.9kg/sec 47o 6r fttc,R
40% = boilermainsteamflow of 254 kg/sec 1J)^ 41oq
"tp
TEST DATA REOUIREMENTS
TEST#,f2 = 4 Hours)
(Duration
Recordairheatergas inletvelocitytraverses(AP,temperature& Oz)

Recordairheatergas oufletvelocitytraverses(aP, temperature& O, )
RecordallcalibratedthermowellTC's( 5 minuteintervals)
Recordall waterand steampressures( 5 minuteintervals) :1.i
R e c o r ad i r h e a t e r i n l e t O
5mr ( i n u tien t e r v a l s wD/ C S ) { ' , - '. ! n ' \ i ' },
Recordairheaters airtemperature grids( 5 minuteintervals) ";' : ti, : .
RecordFD, PA, & lD tan inletand dischargepress( 5 minuteintervalsw / DCS)
RecordFD, PA, and lD fan inletvane positions( 5 minuteintervalsw / DCS)
Recordall millinletair flowsand temperatures ( 5 minuteintervalsw / DCS)
RecordFD fan flowsandtemperatures ( 5 minuteintervalsw / DCS)
RecordFW & sprayflowsand blowdownif required( 5 minuteintervalsw / DCS)
Takecoaland ash samples(every112hour)
Recordterm.tubetemperature profiles(minimumof 2-3 sets pertest)
Recordsootblowerusage( whichblower& when used ) if blowersare required
RecordKilowattusageon highvoltagemotors(every15 minutes)
Measureand recordamp readingson 480 v motors(every 15 minutes)
12 JUNE 1998 rev. 00
TEST#3 ( Duration= 4 Hours

)
Recordairheatergas inretverocitytraverses
(ap,
Recordairheatergas ouret vetocitytrauerse" temperature & o, )
(ap, temperature& 02
Recordat catibrated thermowetrb.s ( 5 minuteintervars )
Recordat waterand steampressures( ) -)
5 minuteintervars) ,
Recordairheater inret02 ( s minuteintelais w / DCS)<--*-*-, ,'-1 i*, ,./('',,, .
Recordairheatersair temperature grids( 5 minuteintervars
RecordFD' PA,& lD fan inletand iiscnarge )
press( 5 minuteintervatsw / DCS)
RecordFD, PA,and lD,faninletvane pori'iiJnr
( s minuteintervitsw / Dcs)
Recordall millinletair flowsand dilt"tr;s
( 5 minuteintervatsw / DCS)
RecordFD fan flowsand temperaturi,
RecordFW & sprayflowsand blowdown t-i ,in,it" intervatswi-ocsl
if required( 5 minuteintervarsw / DCs)
Recordfumaceto airheateroutletgas
aP's g/or individualpressures
RecordEconto sHo and RHrto n-10
ae's 1 s minuteintervars
Recordterm.tubetemperature )
profires(minimumof 2_3sets per test)
Tale
ryatand ashsamptesf"u".y ilirio"ri'
*"::_r1-rgotbrower usage( which'brow"t - C - *n"n used) if required
Saturatedsteamsampt-s "
ieveryhoury
Recordboilerwaterandsteamionouctivity,
silica,andsodium(5minuteintervals)
TESTH, #S( Duration

= 2 hours)
Recordat caribrated thermowetrc,s ( 5 minuteintervars

Recordall waterand steampressures( )
5 minuteintervals)
RecordairheaterinletO, ( 5 minuteint"ir"i" ,i ..,. j
* / DCS) i
RecordFD, PA,a to ran intet""d "1.
A;"ril iress 15 minuteintervatsw / DCS)
RecordFD' PA,and lD fianintetvane po.n-iorl
(
Recordall millinletair flowsand temperatures 5 minuteintervalsw / Dcs)
( 5 minuteintervatsw / Dcs)
RecordFD fan flowsand temperature,
RecordFW & spraynows^1nd t-6 -irt" intervarsw / DCS)
bbwdownit requirea( s minuteinG'.',"r"
Recordterm.tube iemperatureprofites w / DCS)
Recordsootbrower lmini-riumof 2-3 sets per test)
usage( whichbroweia *n"n used
) if required
Note: ' 5 minuteintervals"datato be recorded

with dataloggerexceptthatdatawith "
' can be computerrecordedrromoci w / Dcs"
sv;dffi;ffiin=n, datiaseemsreasonabre.
"no
Note: Duringail the aboveteststhe foilowing
datashourdarsobe taken:
' Emissionsdata No' and co Dcs readings
at 5 minuteintervalsif the CEMShas can be usedto takeemissionsdatafor each
Leen test
' certified.
(asweil flo*", =G"r flowandbrowdown
fil,?f,fffiJ,:: "r "p,av "r,. flowir required)
at
12JUNE1998 rev.00
MEASUREMENT
METHODS
FLOWS- STEAMAND WATER
Totalfeedwaterflow will be determinedby the calibratedASME pTc 6 primaryflow nozzle

using
the methodoutlinedin the procedurefor the turbineacceptancetest. lf this methodproves
too
restrictivedue to coordination/schedulingconflictswith the iurbineacceptancetest,an altemative
is available.As an attemative/backup/comparison, feedwaterflow measurement is atso available
ftom the stationfinal feedwaterelementusing a calibrateddifferentialpressure
transmitteror a
high pressure manometer.Feedwatertemperatureand pressurewill also be
measured for
conectionto designspecificationsof the flow element.
Duringall \A//o tests,boilerblowdownshouldbe shut off. lf the boilercan't be operated
with it
shut off, some way to measure/estimate the flow must be agreed to. Unless required,
sootblowerswill not be usedduringthe tests. lf required,the sootblowingrecords
and predicted
steamconsumptionwill be used to calculatean averageauxiliarystearn-flow
to be used in the
mainsteamflow calculations.
SH and RH spraywaterflowquantitieswill be calculatedfrom heatbalancedata

recordedaround
the respectivedesuperheaters.
Boilerevaporationwill be calculatedfromfeedwaterflow adjusted,if necessary,

for sprayflow.
Mainsteamflow will be calculatedby subtracting,if necessary,sootblowing
steamand blowdown
flow from the BoilerEvaporation.
RH flow will be calculatedby heat balanceftom data taken around

the final three feedwater
heatersand from predictedturbine extraction/teakageflows. RH flow
equals main steam flow
minusHP extractionsteam,minusHp turbineleakagE,prusRH spray
flow.
. STEAMAND WATER
TEMPERATURES
Steamand water temperatures will be measuredusingcalibratedtype K or E thermocouples,

thermowells( in eachlink) at the foltowinglocations: in
Eqonomizer Inletand OufletLinks

FirstSH Desuperheater lnletand OuiletLinks
SecondSH Desuperheater Inletand OufletLinks
SH FinishingPtatenOufletUnks
RH Desuperheater Inletsand Ouflets
RH RadiantWail OufletLinks
RH FinishingPendantOuUetLinks
sH and RH spraytemperature
wiltbe measuredwith the stationtemperature
elements.
Terminaltube tempeSfurgsin the superheaterand
reheaterwill be recordedfrom surf;aceTC,s
locatedperABB-CEdrawings00494-1E-9931 and 00494_1E_9932.
GASANALYSTS
Tests 1' 2' 3, and Add'lTests,if necessary,will

take gas or, temperatureand vetocityhead data
from each airheatergas inletand outletduct by
nandtraveie probingof the ducts. The probed
pointsqill form gridi of approximate1 meter
providedto probe the threegas inlet and centers. Six sets of probingequipmentwill be
the three gas ouitei oucts. Thereshallbe at teasttwo
sets of gas data to averagefor each test.
. t'
:
j l- '. . '.' -'.--'.-:.:
:{'!i:r.. . ' . - : .j , t t ! . - 1 , l -
r -iJ i:.tu. -':?!L l&1 j sldJ,
"t tf ii{t*t" drlnj|;sg,r rir-.4'&i{
12JUNE1998rev.00
The 02 and gas temperatures will be measuredat each pointof the probegrid along with the
velocityhead measurement.The 02 and temperaturedata wilt be weightaveragedon the basis
of mass flow distributionin the associatedgas ducts. The mass flow distributiondeterminedin
thesetestswill also be usedto weightavemgethe O, and temperature datafromall gas inletand
all gas outletductsfor the efficiencyandAH leakagecalculations.
Duringgas duct probing,care must be takento; insertthe probesto the properdeptheach time,
orientthe probescorrecflywith regardto the directionof gas flow,seal the openingbetweenport
and probewith a rag or somethingto preventair in leakagethroughthe port,and inlure that there
is enoughtime at eachpointfor the gas sampleto travelfromprobeinletto analyzer(as indicated
whenthe 02 measurement reachessteadystateas judgedby the data-taker).
The gas analyzersusedto determine02 values,will be calibratedbeforeand aftereach test with

certifiedcalibrationgases. Gas CO2vatueswill be calculatedStoichiometrically
from the O. data
andthe testfuelanalyses.
-AIR
TEMPERATURES
weuDryBulbambient
temperatures
willbemeasured
neartheFDfanintet.
Air temperaturesaround each airheaterwill be measuredwith type K or E unshielded
thermocoupleprobeswithinthe respectiveair ducts:
AH SecondaryAir Inlet 2-3 pointgrids AH PrimaryAir Inlet 1-3 pointgrid r
A H S e c o n d a r y A i r o u U e t 2 . 9 p o i n t g r i d s A H P r i m a r y A i r o 1 t l e t ! . 9 b o i n l 6r.r i d
The grid point measurements for each duct will be arithmeticalty 'i ''
averaged.The averageair inlet
temperaturesused for efficienrycalculationswill be weight averagedbised on total FD fan flow
vs. the sum of the individualmill air flows. The ratio will detarminethe split betweenSAH and
PAFIair llows. Eachof the SAH'swilt be assumedto have halfof the totaiSAH air flow and witl
be weightaveragedaccordingly.
PRESSURES. STATICAND DIFFERENTIAL
Steam and water pressureswill be measured with calibratedtransmittersat the following

locations:
Superheater
Outletat Boiler ReheaterOutletat Boiler
SteamDrum ReheaterInletat Boiler
Economizer lnlet at Stop/CheckValve
All appropriatewater leg conectionswill be applied to the recorded pressures.
Atmospheric pressure will be taken from station instruments.
Air and gas pressureswill be measuredwith calibrated station instruments.The fumace

to AH gas
duct outlet draft loss will be measured with inclined manometers connected to the inleUouilet
pressure taps-
COAL SAMPLES
Coal samples for tests 1, 2' and 3 will be taken from each operatingfeeder.
These samples will be
taken every 112 hour and be at least 1 liter in volume. ihe samptes from
the feeders will be
combined on a clean sheet of plastic or tarpaulin. The samples will be protected
from drying and
foreign contamination.The samples will be mixed by rolling. The composite
sample will then be
PAITON7 & 8 BOILERPCNiONMANCETESTINGWITHADARO
COAL
1 2 J U N E1 9 9 8r e v . 0 0
quartered'Three compositesampleswill then be placed

in ctean,air tight containers:one for
ABB-CEs analysis,one for customer,and one held in
reserye.The fourthquarterwill then be
used for immediatesite analysisof total moisture.
in" p"r."nt moisturedeterminedby the
immediatesite analysiswill be consideredthe basis
for adjustinglater, more complete,coal
analysesas long as those later analysesindicate
o1,lower moisturecontent. ABB-cE,s
analyses(adjustedto site measuredmoisture)will be "qr"i
,i"a ror calcutations unlessthe custome/s'
analysesdiffersignificantly.ln thatcase the reservesampte(s)
will be analyzedand usedto judge
whichof the previousanalysesis moreaccurate.
The coal sampteswill be analyzedin the selectedlaboratory proximate

for and ultimateanalysis
constituents,
HGl,and HHVfollowingASTM guidelines.
ASH SAMPLES
Flyashsampleswill be obtainedisokineticly,from the gas

ducts leavingthe airheaters.Bottom
ash sampleswill be takenby grab samplingat rlz nouiiniervals
from th! dischargeof the ssc.
The bottom ash sampleswill be mixed td obtain a
comjosite sample and divided into three
samples:one for the customer,one for ABB-CEand a
thirdrefereesample.The fly ash samples
will be dividedin the same manneras the bottomash
sampres.Becausethe predictedcarbon
loss is low ( approx'0.2%efficiencyloss extreme
) care mustoe used in obtainingthe samples.
sample quantityaftersplittingsnouiobe at least 1 gram.
To insurethat the bottomash samples
reflectoperationand fuel duringthe test, the SSC sirould
be clearedbeforetestingto insurethat
ash samplesdo not reflectother than tested conditions. pulven2er
awayfrom the ssc.duringtesting.For calculationpurposes rejectsshoutdbe diverted
a splitof 90% flyash and lorobottom
ash will be assumed
Laboratorydetermination of carbon in ash will be determinedby ASTM methods

D1756,that is by LOlwitha CO, adjustment. D317g and
TESTMETHODS
SH AND RH STEAMTEMPERATURE
TESTING
The sHo and RHo steamtemperatures
will be measuredin eachlink,at the boilerouflet.
FW TO SHO PRESSURE
DROPTESTING
The economizerinlet pressurewitl be recorded

from a calibratedtransmitterlocatedon the
feedwaterinletlinkjust upstreamof the stop/check
valve. pressurewill be recordedfrom a
calibratedpressuretransmitter.The sH outlet pressure Drum
outletlink fed to one calibratedpressuretransmitter. will be recordedfrom taps in each sH
The Econinletto sHo pressuredropwill be
calculatedfrom the. differencein pressure
transmitter
differentialwillbe adiustedto correctfor testedpressure readings.lf necessary,this pressure
supplyif the pressuretaps can'tbe located dropin pipingoutsideABB-cE,sscopeof
at cE's pointsLf ,"op" termination.The pressures
recordedwilt be adjustedto take into account
the staticpressuredue to water in the instrument
lines' The measuredpressuredrop will be
adjustedfor test steamflow differentthan guarantee
flow basedon the flowratiosquared.
REHEATERDIFFERENTIAL PRESSURE( RH ^P )
The RH aP will be calculatedfrom readings
of individualpressuretransmittersconnectedat the
boilerto the RHt and RHo lines. The measured
pressureswill be adjustedto take into account
the static pressuredue to water in the instrument
differentialwillbe adjustedto correctfortested lines. rf necessary,the calculatedpressure
pressuredropin pipingoutsideABB-cE,sscope
of
8
12 JUNE 1998 rev.00
supplyif the pressuretaps can't be locatedat CE's pointsof scopetermination.The measured

differentialpressurewill be adjustedfor test steamflowdifferentthanguaranteeflow basedon the
flow ratiosquared.
SUPERHEATER
AND REHEATER
SPRAYFLOW
Sprayflow will be calculatedfromheat balancedata recordedaroundthe desuperheaters (desh).

Instrumentation will includecalibratedthermocouples
in thermowells
at eachdesh inletand ouflet.
Enthalpiesof the SH steam will be based on the measuredtemperaturesand approximate
pressuresestimatedfromthe drum and SHO pressuretransmitters.'RH steamenthalpiesat thd
deshwill be basedon measuredin/outtemperaturesand the RHIpressuremeasurement.
The sprayflowcalculations
will be basedon the followingformulae;
where, Hi = enthalpyof steamenteringthe desh

Ho = enthalpyof steamleavingthe desh
Hs = enthalpyof spraywater
Ws = spraywaterflow rate
Wi = deshinletflowrate
Wo = deshoutletflowrate
Heatenteringdesh= Heatleavingdesh = flow ratex enthalpy
o r , { \ M ' H i } + { W s ' H s} = { W o . H o }
a n d ,W o = ( V M + W s )
i.e. Wi { Hi - Ho }= Ws { Ho - Hs }
o r W s = W ( H i - H o) / ( H o - H s )
POWERCONSUMPTION
Kilowatthour meterswill be installedutilizingthe installedCTs and pTs for the 5 mills,Z pA & 2
FD fans, and 2 BWCPmotorsin service. Readingsare to be takenevery 15 minutes. For the
followingequipmentkilowattswill be determinedfrom motoramps & volts measuredevery 1/2
houn
lCoal Feeders gAir Heaters
1 each-Scanner
& SaalAirFan 1-SubmergedScraper Conveyor
These readingswill be taken at the motorswith a clamp on amp meter.The motor nameplate
powerfiactorwill be usedin thesepowerconsumption.calculations.
The readings for each crmponent will then be averaged and the averagesadded. This will be the measured
total power. A total of 152 Kw will be added to the measured total power to account for
the power
consumed by the followingunmeasuredmotors:
3- bottomash beltconveyors,crusherand ash crusher

2- FD fan lubeoil pumpand coolermotors
2- FD tan hydraulicpumpmotors
2- PA Fanlubeoil and coolermotors
1-FSSS
1. PLC
2 - PnmaryAir HeaterLubepumps
4- Secondary Air heaterLubeoil pumps
12 JUNE1998 rqv.OO
5_pulverizerLubeoilpumps
total power= 152 kw
FulverizersgrindingIndonesiancoals have sharp power

increasesif the HGI is low. The design
HGI is 47' lf the test coal'sHGt is below45, a power
adjustmentwill be made per Appendix3,
sectionA In addition,the measuredpulverizerpowertirio"
adjustedfor test coat heatingvalue
follorrrring
the curvesin appendix3, sectionA.
EFFICIENCY
TESTING
Boilerthermalefficiencywill be based on the ASME powER

reaffirmed1979' AbbreviatedHeat Loss Method TEST CODE 4.1, 1974edition,
of calculationand will be comprisedof the
followinglosses:
calculatedheatloss- dryfluegas;perASMEpTC4.1
calcutatedheattoss- H2Oin tuet;perASMEpTC4.1
heattoss- H2Ofromcomb.of H2;perASMEpTC
calcutated
4.1
heattoss- H2Oin ainperASMEpTC4.1
calculated
heatross- combustibre
carcurated in refuse.perASMEprc 4,1
heatloss- radiation;
calculated perASMEpic +.r tng.a AgMi standard
O.5Oo/o
heat loss - unac@unted radiation
losschart)
foq per contract
Thesecalculationsare basedon the temperature,

o, and co, contentof the gas leavingthe air
heaters' The measuredexit gas temperatureis
coiected for air heaterleakageand deviation
ftom designair inlettemperature.
The'heatlosseswill be conectedfor deviatioritrom
conditionsin accordancewithASMEPTc 4.1 p"radph the design
i.c-ano 7.5 and the 1969addendum.
The test data will be basedon hand probing
each air heatergas inlet and outfetctuct Each.of
these probeswill be equippedwith a thermocouple
tor measuringthe gas temperature,a pitot
tubeto measurevelocityhead,and witl be tubed
up to g"s rarpling appJratustoLvatuatethe 02"
content of the gas' To calculate efficiencies,
;"d;fias temps and o2,s wi1 be weight
averagedbased on the velocityhead data.
Th; co; conientof the gas witt be based on a
stoichiometric
carcurationusingthe test fueranaryse"*i th;;eight averaged
o.,s.
The grid measuredair temperaturesentering
the air heaterswill be weight averagedfor efficienry
calculationsbasedon the following:
1' Equarair flowwirtbe assumedto the two
secrndaryairheaters.
2' The totalsecondaryair to primaryair
flow yriilb; ;;;;;ned accordingto the ratioof ptant
indicatedsecondaryair flow to t'hetotal
of ne piani inJi."t"o mill air io*r. lf any of the
u"m the plantinstrumentation do not seemreasonable,
fiT;ff assumptionswil be madeat
loss calcutation
wiltbe basedon an ash
ffi#T:;stible distribution
ot 9oo/oflyash
and 1oo/o
STEAMPURTTY
steam puritysampleswill be drawnat the

saturatedsteamsamplingpoint.These sampteswill
analyzedin plantfor TDS-Additional,one be
sampleof boiler*"t", and a randomselected
steamsamplewill be sentto a laboratory saturated
for analysis.
10
12JUNE.t998 rev.00
AH LEAKAGE
AH leakagetestingand calculations
will followPTC4.3 as modifiedin this procedure.Gasflowwill
be basedon stoichiometry.
The test data will be basedon hand probingeach air heatergas inlet and oufletduct. Each of ) Hn*
these probeswill be equippedwith a thermocouplefor measuringthe gas temperature,a pitot
ahut
tubeto measureveloci$ head,and will be tubedup to gas samplingappiratus to evaluatethe O, [',1fr$
I
tt' Calnfh$
contentof the gas. To calculateairheaterleakage,measuredgas tempsand Or's will be weighi I
averagedbased on the velocityhead data. The GO2contentof the gas will be based oi a
)
stoichiometric
calculationusingthe testfuel analysesand theweightaverJgedOr's.
The grid measuredair temperatures

enteringthe air heaterswill be weightaveragedbasedon the
following:
1- Equalair flowwill be assumedto the two secondaryairheaters.

2- The total secondaryair to primaryair flow will be proportioned
accordingto the ratioof plant
indicatedsecondaryair flow to the totalof the plantindicatedmill air hows. lf any oi tn"
numbersfromthe plantinstnrmentation do not seemreasonable, assumptionswill be madeat
thattime.
The measuredleakagewill be adjustedfor operatingconditionsdifferentthan designas allowed

by PTC4.3 paragraph7.13.Theseadjustmentsaccountfor deviationsin enteringiir temperature
and air-togasdifferential
pressure.
EFFICIENCY
CALCULATION
EXAMPLES
On eachof the nexttwo pagesis an efficienrycalculationsheet. The first sheetis the design
calculationwhereeverythingis basedon the exactdesignconditions.The only differencein the
two efficienciesshownat the bottomof this sheetis due to the manuf;actures marginbeing
includedin the rightcolumnwhichis the guaranteevalue. Thismarginis not inclu-ded irrthe ,as
tested'(left)columnwhich is the predictedefficiencyif everythingis pe.rfect.
The secondsheetis an exampleof a calculationfor a testwherenothingis exacilyperthe desiln.

ln this examplethe two columnstakeon differentmeaningsthanon the first sheet. In this second
case,eachcolumnrepresentsan efficienryfor the testconditionsso the manufactures margin
doesnot showup in eitherone. The differencebetweenthe Mo columnsis that the .astested'
(left)columngivesthe actualastestedefficiencywhilethe'con to design'(right)columngives
the
as testedefficiencywiththe PTC4.1 allowedconectionsto accountfoidevialionsfromd-sign
conditions.In thisexamplethedeviations aren'tmuchso theconections don'tchangethe
efficiencymuch,
r1
DEsfGNEFfifiLll8l,,
tiL" uLAnoN
AoMErlu{.I
P.P.P.P. ph!!. i p.iron Z & I ag.t Dcatgn
Etf. TEST NO. VwGNp @tr. VAXIAT'LE
!!atcd to NAME
^l{yus oI ruet.... dc!ign
.r.uu - wL
Hydrog.n 3.35 % u/t 3.35 % urt H
Carton 53.84 % u/t 53.6.1 % wt. c
Sulfur 0.20 % urt 0.20 % u/t
Nitrogcn 0.67 96wt.
s
0.67 % u/t N
Orygcn 16.64 % wt 15.8.1 % u/t o
tufl 1.50 %u/t 1.50 % rn" A
Totrl 100.00 % s/L ,|00.00
% urL -r cl
9367 8TU /tb. 9387 BTU /tb.
; or
HHV
Enthetpyof rerrr.tcct tiquid at TeiJ csg.r rtw
I N/A 51.03 BTunb
_ Enthslpy d latJntod vrpor.t T!6d N/A HwEd
T.rt tcmpcraturu ot eir tor comOurUoi I 1097.7 ETUnb HVSd
E3.0 dcg.F
Enthalpyo( !€tuirt d llquirt at Tai I N/A T.6
s1.03BTUnb
Enthrtpy of uljretrd vrpor.t T.6 I N/A HwE
Mc.rund 0e3 tcmp cnfcdng eir hcebi |
10s7.7BTUnb N/ Hv8
722.0 dcg.F N/A
Mceeurrd grs tomp. lovinl eirhcetcr Tg1/t
275.0 dcg.F N/A
Moisfurain.ir Tg15
0.0163 lMb dry air 0.0163 lMb dry air
Arlr pit cvepor8tion Wma'
0.0000 lMb AF tucl N/A wmp
%-Ijd* innucsas(r.su.,,.,,,","01?If;'l3,i 0.fi)00 lMb AF tuct N/A
ill , 90.00 % 90.00 %
Wz
7.950 % u/t N/A Wc/
rs.ere ru qry vctl
3.580 % dry vol
""*" u3#,il 0.000 % dry vol

N/A
N/A
o2
co
FlucG.sArutytl..tcryinsrirh.rrar........... E0.064 % dry vol N/A
.......1?:*r"Tffi: 15.157 9$clty vol
N2
N/A 62
Oxygcn ,1.849 % dry vol
Crrton Monorirlc N/A o2
0,000 % dry vol N/A @
78.99t %dry vol N/A n2
Unm.murld toru pcr rptifiidor :..11 r en. ross r-----0if7-6?r:T6!L
N/A I o.5o 9t.fr. torl
Ercc.| Air..................... p.t 3p.citic.tion o.0o 96aff. tos
1=t-1*,n I o.oo 'r rff. to$
2o.o % | ve
rrrc.rr otuflorolusa
GIUIE
0.0163 lMb AF tud 0.0163 lb/|b do3.tucl
EnMng A Frw, 0.5351 tMb AF tucf
wdr
0.5351 tMb d$.tuat cb
ory o". lil"in-c;;;;,rT*'"'LL'z+3zooo2+26'01co+28'o2n2y(12.01(co2+co)F E.3960 tutb AF fud E.3960 lbilb d6!.fu.t Wg'14
X1'l'01co2+32.0oo2+
2a-orq'+ila.o2n2y(12.01(co2+co)F
oo ^,. r* 9.0183 lMb AF fucl 9.0183 tMb dc..tucl
"illll2'0lsa2o7 We'l5
[ (2E.oZN2/(.|Z.Or(COZ+COlvcb+r,
nr eF,^n
o" 7.95.17 lMb AF fu€l 7.93,17 thrtbdcr.tucl Wa'
0.6690 lMb AF fucl 0.6690 lMb d.rtu.l
9.0650 tMb AF tu.rl wmg
9.&l5O Mlb d.s.fucl Wg14
9.6975 tMb AF fual 9.6975 tMb dct.tucl WglS
N'A
Sp.ciftc h.rt ot wrt g.| bctwr.n fgts rndl;tSnl
Exit GeeTcorp.Adiud.d tor Larketc with 0.2571 8TUnH.g.F
TJ ei tn.t f"rno N/A cps
Tcls+(LKcxcptrrgls - Trsy(1OO(Cpg))
vrpofcnth.try . 287.7 .t g.F
.t tptir rnd rgrdni N/A Tglsnl
Errt G.s rqnp. ^dild.J;*;;;ffiil;;;:"-"""""'-'-"- 1190.0 STUnb
" N/A Hvl5
ExitGaarcmp.edjurcarorLcalls'r.*Hlltl;.t1t"19*:ra8) ) / { rgla - res} = N/A 275.0 dcg.F Tg15de
Tglsdr + (LKGXcp')Cr015ds - Trsdy{1oo(cpc)}=
v.por lnrhetpy. N/A 2E7.7 <tag.F
sp".incncrt jry;;;;;;il;;......:.......:..........:..:::--...,1 p..a.d rsisnrda= N/A 1190.0 8TU/rb
Tgtsnld.
spctrb r'-r cry 1.. r"!.rr h.8br......-...- -;:.-.!.:g-_otf!15-nt
s rea) - 0-2390 ETUnb{cg.F Hv15
N/A Cp
N/A 0.2390 ETUIbdcg.F Cp
,r.38 nnv
03E7 N/A N/A
N/A N/A .1.38 0387
2.91 9387 2.51 9367
3.66 9387 3.66 9387
Co.nburtiuc in duro. 0.r3 9387
x.otauon; pcr flgur! g,plgo 0.13 9387
67 0.20 9387 0.20
Unmcrturld losra: pc, apcjticr0on 9387
o.17 0.17
0.50 0.50
EF rrulENET_
- r.uu-.-....-
oo.ub
n----
'.
,'rtr
L2 lit n"'t,-i^.{iqf
/
, EXAMpLE
oFA #l'iEl'''#it"
noME rrv{.r q{.J EF|:tLttsNUY lE5I ffi
"orcuLAnoN
P.P.P.P.phas. I Paiton7 e S 194 Tst pmc Exmpt TEST NO. Vll/O_Np @r vnntA0LE
tcstod to NAME
dosign
...-.......-...,...-MOtSrUrF
3.45 o/owt.
"tffil 52.80 % wt.
3.35 % tflt
53.6.1 % w{.
H
Sulfur 0.13 % u/L

Nitrog€n 0.78 % wt.
0.20 % w{. s
0.67 % trrt N
Oxygen 16.64 % wt.
Ash
16.64 %sd. o
2.7O Vowl, 1.50 % wt. A
Total 100.00 % wt. 100.00 % wt.
BTU per tb. AF 9305 BTU / tb. 9387 BTU / tb. HHV
u€stgn remp€falurtot-ettTot i5nIEIIsEdr q€g.r
oJ
Enthalpyof saturatedtiquid at TaEd N/A s1.03 BTU/tb HwSd
Enthalpyof s€turatodvapor at TaBd N/A 1097.7 BTU/lb HvSd
T6st tempcratureof air tor combustion 60.5 dog.F N/A TaB
Enthatpyot saturatedliquidat Tao 48.54 BTU/tb N/A Hw8
Enthalpyot saturatsd vapor at Ta8 1096.6 BTU4b N/A Hv8
Measuredgas tomp onterinoair h€atsr 725.0 deg.F N/A Tg14
Measuredgas tomp.leavingair heator 274.0 deg.F N/A Tg-t5
MoisluGin air 0.0150lMb drysit 0 . 0 1 6 3 l M b d r ye i , Wma'
Ash pit cvaporation 0.0000 lMb AF fu6l N/A wmp
Atomizing steam 0.0000 lMb AF fuel N/A
o/oot rctus€ in fluo gas (a$um€ rcmainder Wz
in bottom ash) 90.00 % 90.00
% Combustiblein rctuso (wt'd avg.of bottom & flu6 ssh) E . 1 0 O% w t .
^||dt''5l5!entennga|rneaIer...'........'.'ffi
N/A Wci
re.J<t rc ury Yq
Oxygen 3.520 % dry vol N/A 02
Carbon Monoxidc 0.00O % dry vol
(by ditt.) Nitrogan
N/A co
E0.156 % dry vot N/A N2
Flue Gas Analysis,loavingeir hoater.. ....CarbonOioxide 1 5 . 0 1 9% d r y v o t N/A ea2
Orygen 4.910 % dry vol N/A 02
Carbon Monoxid6 0.000 % dry vol N/A co
(by ditt.) Nitrog.n EO.O727ao dry vol N/A
xaoratlon rosrFrpTL-T:fnE[tfttTr-it-06-Er n2
v.rr 4stt.tos v. r' rc 5rt. 19$
Unm€a3ursdlossos pcr spccilication N/A 0.50 % cff. lorr
H6et crcditr por rpocific€tjon 0.00 % cff. logs 0.00 % ct. lolr
Eress Air.......... .......(tooXOZ- .sCOy(.26a2N2_ (O2 _ .sCO))= 19.6 % N/A
rr.r.Jv 0tuloEfus I r. t.Jw I I vrtu tgtug
0.029.i lMb AF fucl 0.0163 lMb d.r.tucl Wdr'
0.5256 lMb AF fucl 0.5351 lMb do!.tuct cb
(cb+12.01S/320ry/H.01
c02+32.00o2+2E.01
co+28.02N2y(t;.ol
(co2+co)F 8.2572 lb/lbAF tu6t 8.4097 lMb d6s.tuol Wg'1.f
Dry G63 LeavingAif Heatcr
{cb+1 2.01s/3207 X44.01co2+32.00o2+28.01
@+28.O2n2y112.0 1(co2+elDts E.9303 lMb AF fual
Ory Air for Combwtion 9.0953 lMb d.!.tuot wg'15
(COz+66y166*
[ {2E.02N2/(12.01 I 2.OlSr32o4 _ N/1o0 [0. Z6Es= 7.E324 lMb AF fuct
trtg n€aIeI
7.9787 ltylbdcr.tuct We'
0.6608 lMb AF fuct 0.669{ lblb dGs.fuct wmg
8.9180 lMb AF fucl 9.0791 lbnb dr!.fucl Wg14
9.6012 lb/lbAF fucl 9.7759 lMb dcs.turl Wg15
--TKG-
Specitic host of wot Oasbotwo€nTgtS and Tgtsnt
0.2570 BTUnb{eg.F
Exit Gar Tcmp. Adjustcd for Loakagcwith Ta3t Air Inlct Tomo Cpg
Ts 1s+(LKG)(Cp8)(Tg1 5 _ Tasy(100(cps))= 2E8.1 dGg.F
V a p o .e n t h a t p .y. - . . . . . . . . . - - . . . . . N/A Tg1snl
_ . . . . . . . - . . . . . . _ . . . . . . .l .p.s. ai a1a n d T g l S n t= 1190.2BTUnb
Exit Gas Tcmp. Adjusled fo. DosignAir tnt6t Tsmp. N/A Hv15
ExilGas
romp.
Adju'rod,",
r.#;:1T:t:l3lT.t:t1q:ffiraE) )=
) /( rs14-rao N/A 275.7 dcg.F Tg1sda
vaporcnrha,py
...... . .l:::'_:i:i".*_"*-11:1li: =
;l"ji,yi;',ll!trJl
N/A
NiA
289.8 dcg.F
1191.0BTUnb
Tglsnlda
Sp6cifichcat dry gas tvg.rir hoeter.........................-..........(avg.of H v1 5
Tgj5nt & TaE) = 0.2390 BTUnEdeg.F N/A
S p c i f i c h c a t d r y g a s t v g . a i r h € a t o r - . . . . . . . . . . . . - . . . - . . - . . . _ . . . . . . .o( af v g
Tg1s;tda s Taajy=
Cp
N/A 0.2391 BTUnHcg.F Cp
Ory gas...
4.40 9305 N/A N/A
N/A N/A 4.43 9387
2.68 9305 2.91 93E7
3.6't 9305 3.66 9387
o.12 9305 0.13 9387
ladiation: p€rfigurc 6,pag6 67 0.37 9305 0.37 9305
Jnmcesur6d lo3sca: pcr spccification o.17 0.17
0.50 0.50
o/.6J
13
PREPARATIONPRTORTO TESTING
lf coals which orooyggexcessiveslagging,fouling

or pluggageare burnedprior to testing,the
boiler& air heaterwilthaveto be returiio to norm"]
cteanliiJssbeforetestingif needed.
Buming the design coal, the boiler must be
tuned to optimize steam temperatureswhite
maintainingacceptableNox & co emissions
and carbon
- - " remaining
' v' trq""rrY rr
inr the
r'rre fly
rry ash. AH gas
dampersshouldbe set to optimizeboilerefficiencv.
The sootblowersystemmust be in good

yorry orderand operatingat the conectset pressures.
It mustbe operatedas directedby tneABB -
cE- commissioriingEngineer.
The boiler controls will be operated as directed
the ABB-CE commission Engineer and
adjustments will be allowedduringthe test. controlscan be
in automaticor manualasdirected.
Stiaticpressuretaps in ductsshouldbe inspectedprior
to testingto insurethat the insidesurface
of the tap is smoothand llushwith the duct
wall. Any intrusionof the tap into the ctuctwill affect
the measuredstaticpressure.
The windboxdamper.and.nozzle tilt positionsmust be verified. They must be

insurethat theytracktogethervs. the contror checkedlocallyto
roomsignarindication.
check out all plantinstrumentationthatwill be recordeddulng testingto insure
and labeled coneciry. L:T and right designations that it is operating
for- such readings as sHo, RHo,
desuperheaters'etc' must be doubd checki.
rne permanentand temporarytube metal
temperatureTC's must be comparedto
their -rr""poioing ouflet link steam temperatureto
insurethat the relativereadingsconelate.
Plant02 instrumentation shouldbe comparedto weightaveragedprobing

grid 02 does not representmorethan resultsto insurethat the
ioz3 rf the controrsystemis set
up to tilt down to tiltll" "y".J;r;;;'testing.
it should
S 'SHO
10.t"1
requirehigherexcessair to maintain be set to aJoio excessive down titt which woutd
temperature.
A preliminarytest on designcoal with calibrated
plant control instrumentation instrumentation
should be made to insurethat
is a1d pltrol-ring properlv. The pretiminarytest shoutd
includeat least two hoursoperation
"".uot"
at'eactr of
These tests shouldindicatethat att guanntees the followingloads; CL, \An/O_Np,& MA/O-OP.
guaranteewon't be.made,final tuniig can be madl. lf there is an inJicationthat any
to try to achieveguaont"e" must be made before
formaltestingbegins. the
Just beforeeach test the unitmust be walked

down to insurethat there are no obviouspoints
air infirtration
via observationdoors,ash hopperseats& doors,etc. of
Fumacebottomash hoppersand ssc

must be clearedbeforeall \Al/o-Np tests to insure
obtainedfor carbonlossefficien.y that
itJ.t"to'"s *r.ri.tion. o-nrvreflect,,astested,,conditionsand
T4
*.a-,1-,'--
r.-.-*),:-a,," -
OPERATING
CONDTTIONS
5 millelevationsin serviceat VU/O-OP.

5 rnillelevations
in serviceat MA/O-NP.
3 millelevationsin serviceat cL. ( at least2 adjacentelevations)
No oilgunsin service.
All feedwaterheatersin service.
Allventsanddrainsclosed.
The unit must have been in continuousstableoperation,on designcoal, for a periodof time as
directedby the ABB-CECommissioning Engineerpriorto any Ml/O test to insurethat slagging
and foulingconditionsare stabilizedand representative
of normaloperation.
The boilershalloperateat the test loadconditionsfor a minimumof t hour priorto each test run.
This periodmaybe reducedif evidenceof stableoperationis acceptableto all parties
Testswill requirevery stableboilerloads. The turbineand balanceof plantwill be operatedin the

Omoststablemodeduringthe testto preventchangesin the firingconditions.
Use of sootblowersprior to and during the tests must be as directed by the ABB -
CE
CommissioningEngineer.
ln order to propedytest the unit and mme up with a reasonablecomparisonto the

contract
requirements, it will be necessaryfor the Customerto insurethat the unit is operatingwith the
designfuelper specifications and at the appropriate
designconditions.
Theseconditionsinclude;
vwo-NP VWO-OP CL 40%

MainSteamFlow kg/S 602.8 634.9 380.9 254
RH SteamFlow kg/S 502.91 527.34 316.4 tbd
SH OutletPressure mpa 17.203 18.065 16.789
oC tbd
FeedwaterTemperature 276 279 247 tbd
RH deshlnletTemperature oC
338 337 302 tbd
Blowdown %
ExcessAir % 9999
" Excessair is an operatingparameterwhichrequiresfieldoptimizationutilizingthe as-firedtest
coal'ABB/CEwill makeeveryeffortto acheivethe excessaii levelsthat have6een predicted.
However,we reseryethe rightto adjustexcessair with the goalof optimizingoveraliunit
performance.
15
i2 JUNE
1998 rev.00
15
t..
iZ JUNE1998 rev.00
PaitonPrivatePower project
Phase1, Units7 & g
SUMMARYofGUARANTEES
GUARANTEES
Capacity- \ /UO-OP(Kg/S)/(tb/hr)
................ 634.9/ 5,039,859
S H OT e m p . ' ( " C t 6 ) / ( " F r 1 0 ) . . . . . . . . . . . . . 541/ 1006
RHOTemp.. ('Ct6)/(.Ft10).............. 541/ 1006
Max.(inclstatichead)dettap Econin/SHO(kpa)/(psi)...... 1,724I 250
Max.deltaP, RH|/RHO(kpa)/(psi).. 207| 30
Max.draftlossfurn.to AH gasoutduct (kpa)/(inw.g.)....... 3t12
Max.AH Leakage[prim.designcoatonty] (Kg/s)/(lb/hr)..... 56.2/ 446,000
Max.Carbonin Flyash-wlo€p (o/obywt).............. 15
Max.SHOleadtemp.differential
[40%toad- wlo€pl ("Cy("F) 14t25
Max.RHOleadtemp.differentiat toad- Vwo€pt ("Cy("F)
[40olo 14t25
load- VWO€pl (1O7kc/kJ)(tb/106BTU)........

NO, Max.[4oo/o
1 . 2 8/ _ 3 0
CO Max.@3o/oOz, dry vot basis[40%load- V\ruO_Opl(ppm).
100
Max.- TotalDissotved
Sotids(TDS)in Steam (ppb)......... 50
At \M/O-NP,MSFof 602.9Kg/s(4,794,162
rb/hr)the foilowingguaranteesappry:
OverallEfficiency[unacc't]oss= .SVol(o/,\..-
87.06
Totalpowerconsumptionof equip.based
on: 5 miils& feeders,2 pA fans2 FD-tans,and 2 circ.pumps,
3 AH's, SSC,SealAir & ScannerAir fansin service.
(r(w.......... 9,015
Pulverizercapaci$ Guaranteeon one miil(boirerroad> Tsro)
HGI= 47,CoalHrO=24 (Kg/s)/(tb/hr)..............................
22 t 175,000
Footnotes:
' controtted
fromsH ffowof 380.9to 634.9Kg/s(3,023,315
to 5,038,859
o controiled rb/hr.)
fromRH flowof316to 527xgls(z,sii,rzs to+,r85,209
* With 15 ppm rb/hr.)
TDS in boilerwater.
L7
PAITON7 & 8 BOILERPERFORM4IT.CE
TESTTNG
12 JUNE 1998 rev. O0
WITHADAROCOAL
APPENDIX1
DATAREQUIREMENT
DETATLS
a
PAITON7 & 8 BOILERPERFORM.4JICE
TESTING
WITHADAROCOAL
12 JUNE1998 rev.00
DATA REQUIREDFOR BOILER

EFFICIENCY& AH LEAKAGE
1 Coatsample
2 Boftomash sample
3 Fly ash sample
5 Wet bulbambienttemperafure
6 Dry bulbambienttemperature
7 Pulverizerair flow
I
I YI"d air temperatureenteringputverizer
Primaryair heaterair intett"rnp!il;;
10 Primaryair heaterair ouuetteri;;;i;;"
11 Primaryair heatergas intett"d;;;;
12 Primaryair heatergas ouflettemperatuie (weightaverased)
13 Primaryair heatero, enlerinj;;i;;;l"s (weightaveraged)
15 Secondaryair heatersair intei (weishtaverased)
15 il;;;r*s (weightaveraged)
secondaryair heatersair ouuet
terii*rr",
16 Secondaryair heatersgas intettemi#tures (weightaveraged)
17 Secondaryair heatersgas ouUet (weightaveragect)
18 temperatures (weightaveriged)
20 P:ffi:?g*TJeatersor"nt"ringlil-r""uins(weishtaveraieo)
21 Feedwatertemperature
22 Feedwaterpressure
23 Top 3 Hp feedwaterheatersfeedwater
24 Top 3 Hp feedwaterheatersfil;;i;;iutfetintettemperature
25 Temperatureof Hp turuineextract':,Jiiolr. temperature
26 Temperatuireof heatera,"in" rnorli"i"p ,o top 3 feedwaterheaters
27 e feedwaterheaters
turbine iop3 reedw;te;;;iers
28 BffiEg,H "xt'acti;;';o*",o
29 desuperheater intettemperatures
30 l; :!j
perheaterouflet temperatu
31 ,1no"-T,1.r, res
oesuperheater inlettemperatures
32 :. :I
1 Dn oesuperheaterouilet temperatures
33
34 !!1 "praYwatertemperature
uH ouuet temperatures
35 SH outletpressure
36 RH inletpressure
37 RH desuperheaterinlettemperature
38 RH desuperheaterouflet tempeituies
39
40 1l .praY watertemperature
t(H ouUettemperatures
41 RH outletpressure
--: -..-:-
r-j.-:-:- - - -f -:-.-T:-__=F4rp1*
:
@
PAITON7 A 8 BOILERPERFORJVIANCE
PI-ANTCOMPUTERDATA
The followingdatawill be collected
fromthe plantcomputerevery5
minutesduringall rests
GrossMW Load
MainSteamFlow SecondaryAH A'Air Out pressure
FW Flow SecondaryAH ,A,AirIn pressure
FW_Temperature SecondaryAH 'B'Air Out pressure
To Economizer
SHO Temperatures SecondaryAH ,B,AirIn pressure
Secondary AH 'A'GasIn pressure
!!]t_fgmneratures(before& afterdesh) Secondary AH ,A'GasOut pressure
RHOTemperatures
EconInletpressure Secondary AH 'B'Gasln pressure
TurbineThrotttepressure Secondary AH ,B'GasOut pressure
CRH Steampressure PrimaryAH Air Inletpressure
HRH Steampressure Primary AH Air Out pressure
Soot BlowerUsaqe Primary AH Gas In pressure
BumerTittpositiJn Primary AH Gas Out pressure
PA Fan 'A'
SOFATilt position Dischargepressure
RH SprayFlows PA Fan'B'Discharge pressure
1'.SH SprayFlows FD Fan'A,Discharge pressure
2* SH Spray FD Fan'B'Discharge pressure
'A Feeder Ffows All lD FanInletpreisures
'B' FeederSpeed& CoalFtow Fumacepressure
'C' FeederSpeed& CoalFlow Windboxto FumaceDiff.pressure
'D'Feeder Speed& CoalFlow EconomizerOuttetO,
'E'Feeder Speed& CoalFlow Stack Gas0,
Speed& CoalFlow
F'FeederSpeed& CoalFlow ChimneyFlueGas NO,
Pulverizer,A,AirFlow Drum Level
Pulverizer,B,Air PAH 'GasDamperposition
Ftow
Pulverizer,C,Air SAH Gas Damper,A'position
Flow
Pulverizer'D,AirFlow SAH Gas Damper,B,position
Pulverizer,E,AirFlow
Pulverizer,F'AirFlow
FD Fan'A,AirFlow
FD Fan'B'AirFtow
b
12JUNE1998
rev.00
APPENDTX
2
DRAWTNG
OF TEST
BOUNDRIES
a o
o
n
o
o
rE$ @
6
I
E;: o
!8E o
Etu o
:
E !;g iii I
E i s g $ ; - 18d I
-i
z
I !8.t
IF i$Ei :g; : H Etr;i

i 3lil g
q
5
Ul
!c
2
o
it
$:
EE lsar;ltl ; F
=
z
lf
ori56666Hllt
B ts I;
E
l
I
o
o
gi
,
il
p 6
:!
i_
qc
IE
qH
EE
iE'tn
at E
F spF
\1 HgE
b3
T
?:
Lt
z 1r
a
I
12 JUNE1998
rev.00
APPENDIX3
PULVERIZERPOWERADJUSTMENTS
APPENDIX 3
PAITON7 &8 BOTLERPERFORMANCE TESTING
PulverizerPower Adjustment procedureand Guryes
ti.lurue1998rev.oo
This appendixprovidespulverizercorrectioncurves.Duringauxiliarypowertesting(Boiler
PerformanceTest#1), it may be necessaryto adjustthe mlasuredmill powerfor coalgrindabilig
(HGl)and higherheatingvatue(HHV).
BACKGROUND
The powerrequiredby a millis a functionof the millloading.Thatis, it is a functionof the actual

lb/hrloadingof the milldividedby the maximummechanicalcapacityof the miilin percent.Curve
#1 belowshowsthe maximummechanicalcapacigof the PaitonZ a I mills(typeif et tOSyas a
functionof HGIfor a coalfinenessof approximately TOo/o
thru200 mesh.
MILL MA)(|MUMMECHANICALCAPACIry
(PA|TON7 & 8)
200000
190000
E
I
o 1800m
J
= 170000
o
J
IL
J 160000
o
C)
150000
140000
47
t-Gl
Curve#1
The Design coal HGI is 47. From Curve #1 it can be seen that
the design maximum mechanical
capacityof the Paiton7 & 8 millsis 175,000lb/hr per miil. At
the \Al/o-Np conditionof 4,7g4,162
lb/hr MSF' five millswlth the designcoalwilt each have grinJ
to 130,135lb/hr. The requiredmilt
through put of 130,135rb/hris 74.4%of the maximum
mill mechanicalcapacity.
1of3
- .
i
: : - : : - - -
APPENDIX3
PAITON7 & 8 BOILERPERFORMANCE TESTING
Pulverizerpower Adjustment procedure and curves
i2JUNE 1998 lgv. O0
curve#2 belowshowsth.9.regr|1edl(A/permillbasedon milltoading(percent

mechanical capacity) of maximum
andtheHGIof thecoalin themill. Forthedesigncoalwith
a milfloading
of 74.4%,therequired a HGIof 47 and
powerpermiilis 667l(A/.
REQUIRED
KW BASEDON % MILL LOADING& HGI (PAITON7
& E)
**!
F
-.* l-E
tY ro.mF
; I
g
F
Fr-.. F
El
g
E E
3
ct
U
u*- F
C
F
*rEt-
E
cco.o E
@*
2of3
APPENDIX3
PAITON7 &8 BOTLERPERFORMANCE TESTING
PulverizerPower Adjustment procedure and curves
12 JUNE1998rcv.00
The correctionfiactorsfor pulverize+fo#eradjustmetrtcan be read directtyfrom the following

curves,whichare basedon the generalizedcurvesfoundabove.The correctionsfactors
will be
appliedto the measurements as follows:
kw-adjusted= (t$_measured)x (C.F_hgi)X (C.F_hhv)
lf the HGI of the testcoalsampleis between45 and 55 the effectof HGI on power
consumption
is
withinthe normalrangeof variationand thereis no needto adjustthe measured power.
mill
MILL POWERCORREcTtoNfor HGI

1.05
P 1.m
o
2 o.es
o
fi 0.s0
E
E
8 0.85
0.80
39 41 43 45 47 4St 51 53 s
tGl
MILL PO/VERCORRECITON
for GOALHEATIUGVALUE
1.@
o 1.040
o 1.BO
1.g,0
lt
z, 1.010
0 1.m
F
() 0.9s
lrJ 0.980
E
E 0.970
o
(t 0.m
0.950
m 91m am 95m 9700 9800
HGHFBT|IGVALIE- btunb
3of3
1 2J U N E1 9 9 8r e v . 0 0
-J
APPENDIX4
PERFORMANCE
TESTINSTRUMENTATION
PAITON7&8 BOILER PERFORMANCETESTING
PERFORIT/IANCE
TEST INSTRUMENTATION
(i sIEAM/WATER TEMP.
MEASUREMENT:BoILER
EconomizorIntet Unk FW-TW-103 I EUSlO Thermourelt TP

Economizcr Oullet Link - L pw-rw-rooe
Thennorretl TP
OuUetLink-c
Economizer FW-TW-I008 oetc+1E8510 Thennotir€ll F
EconomtzorOu0et Unf - n FW-TW-I00c 0'o{9.t-1E6510 Thernrorrrell TP
sH uosuporh€atsf
1 Inl6t Unk _L o(X$4-tE8514 Thennorell TP'
SH D€superheat€r
I lnt€t Un[:E BS-TW.2218 ooa94-l885t.t Thennorrell TP
SHDesuperhearer
I OuGmk - |. B$TW.225A 5 Thennorr€tl IP
5H D€sup€rheatar I Ouflet Unk - R 8S-TW-2258 E6Cl5 Thormolrrell TP
Sx Desuperhearei2- tiiEfGi -T s$TW-2404
I nenno'vell shered with cont ol TP
SH Oesup€rh6aterZ-tntetln-'f - n thennocouple
8S-TW-2408 oo.tg.t-l88515
ffi
th€nnocouole
TP
SH DosuporheaterZ OuUefUnt - t
00194-1E8515 r neonou/etl TP
SH Oesup€fioatar 2 Oulrst tjnk -E-- B9TW-2458 004S{-rEs5t5 ffi TP
SH OuttotUnk- L BS.TW.lOlA r"tot-5t-70GBs- I nennoretl in oFO piping
0001 TP
SH OutetUnk.rFl 85-TW-1018
I nannowefi in OFD piping TP
0001
RH O€lupo.hoot Intet Unk - L ESTW-'38A P10t-st-70{}BS I narriourell in DFD piping
ooo2 TP
RHO€3up€rhoafrIntetunklE 8$TW-1368 Pr01-51-7qlBs- uFu ptping
0002 TP
RH De3upo.h€at* OuUei Unk - t_
BgTW.I3CA Ptol-51-70GBg uru Ptpmg TP
ooo2
RH Desuparhea
tCi6tlt-6iGlT--
P101-51-70(}89- Thonnoryeil in OFO 4ping--
0002 TP
AA r vlr-3lcLA qr4c1-tE85t3
Thonnolfl€ll
TP
L,5' RHRaarPendanttnt€tUnk]fE
nx RoarpondanttntetUni_ Re-T
Fi;-;-
BT rw+108 0019+1E851:l Thonnoweli rP
&c w-3114 lEE513 I nernowell
TP
RH Reaf PendantGrc[iiR
oo,{94-tEE513 Thermolell
)rwttta TP
RH OUUoILInk. L
P 1o1-51-70GBS- Thermoivetttn OFDIffi
0002 TP
RH Ouuoi Unk - R
P101-51-70c89 Th€nnofl€fi in DFD piprng
ooo2 TP
'0lT\ 1 SH Spray Water I
yyrclq
P101-51-70GBS-
?v{lw- z}4*
fvr/ fut D/rt :-.;',r,,u IE
D.A.5?
00()5
SH Spray Watei i
P101-51-70GBS_ r/
€ul-rr^l- 22Lc oo05 til IE
RH Sprsy Wat6t I V/ 2lFD ltFt,.t.;
,r r tr-.tz:r P10l-51-70cBs--
ld-Tw- 3zz 0005 Tvl L,rt Olfr ltFut j
TE
pageI
PAITON7&8 BOILERPERFORMANCE
pERFoRMANcE TESTTNG
TEsr rNsTRuMEruiaror.r
5ItsAM/WATER TEMP.
MEASUREMENT : HP HEATERS
c rrll ( I-lb-Tut-zzrt r -l^

I V.l -L*r Ulftt
r')
lJ,la,t \fu,r,,t,'_,
C t - at- 70)-
tl& -Ty1-zz3g,g
-TDo-
HB-Iu-zt6A,a
?!t'rt-5t-
\irat . Lo.vir,rg Hp Heatsr I

w-Tw--eazA,t
uD-fw-6,2V4,t-
HD-Tul- ("t4r+,ap t oi - 5 i- 7:c
HD:T@-(ou,Afi
pRessunE
srEAM/WATER
MEASUREMEHT:
BoILER
Economt:or Inl€t Llnk
Fw-Pp-tz6
llu- P101-5t-7oGFIAA orain conne<son-
oo(X PT
Sle€mDrum
oote.-rEaSlZ- Nitogcn fill connection PT
SH OuU6t- L
Prol-5t-70GFW_ PnB$u.E tep In OFO ptdng.
0001 PT
SHOu0€t- R
Pl01-5t-70GFW- PresrurEtap in OTDpffi
oool PT
R H l n tl - L
usPP-137A
r,rulrurEtep tn DFDpiflng PT
(xxt2
xH InEl - R
ptor.sr-7oorW_ Pn}tsuna tap In OFO pifing
0002 PT
RH ouurt - L
P101-51-7(x)-Fw- Pr!!!Ur! tBp in DFD piFing
0002 PT
Ktr ouuet - R
P10t-5t-7(xlF\frL Pr€ssurotapin oFo ppin!-
0002 PT
STEAM/WATER
PRESSURE-
MEASUREMENT: HP HEATERS
'rJatcrEnronng
Xp nEiFE---
wabr Lo€ving HP Heaor s Ait-:&ri,t ( PTS
(Fimt Fwl
steam €ntcringTFffiE- futT-3ua LI L,1,'t d- PTS
StoemEntcri-9H_-ffiEE- aE-n-,*&.8
/tr)t:)t- /oo_ PTS
. it\6 Dra|mEntrringHP Hcsur a

Ht pf- zzt4,E / t o L -- S t - 7 a t -
liE, /\..^.+ Z
PTS
TB.PP.zaS
A,E UF: PTS
page2
TESNNG
PERFORMANCETESTTNSTRUMENTATION
FLOW MEASUREMENT
Final Fo€d,s,ater FW-FE-3Af rr0r-5t-/0&Fw- FES

0004
SH Sprey 1 FW.FE.332A Pr01-51-70GFW- FES
(x)o5
sH spray 2 FW-FE-3328 Pr01-5t-70GFW- FES
2v RH SEraV r-w-FE.321
o(xt5
P101-5
0(x)5
1-7(x)-FW- FES
i.F.;: PTC 6 Foedrffatsr Flolfl Elernont
FD Fan Air Flos - A and B

lk-F-T- jt$4,=Fn
Yef I urDtn6
Procedure
Accaptanco To3t FET
FES
-.l.tD < 0A bq'JDn l
Pulv€nzer Alr Flofl - PulvsrizeB A to F br--FE€664' b 00.c{- t E8528 FES
688F
-q
AIRTEMPERATURE
MEASUREMEMT -}
Arntient air dry bulb
Local instum€n( Mcssurod near FD -i,:.
tan Inlat
Ambacntair wrt bulb
Leal insfumant Mceruradncar FO
lan Inlct
Prirnary eir cntc,ing airheater B F - T P € s l a n O O S 2 , ooil94- E8526 i::
lnstru.ncntIn3artConncciiont2S AP
3 tapc per Ou,a
Prirnery air l€aving eirficltar BF-TP457 and 658 0049{-188528 InEtn flxtnl Insdt ConnGcliofl f2a
3 tspo paadrjd r------..
Socondary elr cntsfing airhestcf - L c(i. IP. oo.r94-1E8520 h!trurncnt ln!.rt Cd|ncction t10 AP
531i4.536A"537A 3 bpa pcr duct
Sccondary air ontering sirhcatff - R tt|.t I P- 00494-1EE520 lruEurndrtlru{xl Conncctircn
f.tO AP
5358.53€8.537S 3 bps p.r dud
SecDridery sir leaving eifiratr -L SC>TP. oo,r94-tEE5?0 Instun'|.flt trlscrt Conncanon *Zs AP
5,t2A'tt3A.544A 3 trp. pcr drrct
S6condary 6lr |€aving airhcatcr - R 8GTP. (XxTa-1E8520 h!tsun|cnt In!.rt Conncctton *23 AP
5a28,5.128,5...t8 3 bps pcr ducl
GASTEMPERATURE
MEASUREMENT
Ga3rntcring SA airhoabr - L 8GTAP.558A b 0(xc4-1E8520 lntm|lfEnt Insarl Corinrdion tn2 GP
570A 15 bF p.rduct
Gar cntering SA airhcetar - R BGTAP.ss€B b qxs+tE8520 lrufurncnt lns.rt Conn€don fZ-
5708 15 bp. pcr duct
Gs3 antsrlrB PA aifiasbt n(;tAP-595 b 6fit qxsa-1E8526 IniErirnent Intcrt Co.tn€cto.t ti 2 GP
0 tepo por dtn
Gas leaving SA Bifi€atrf - L tt(; tAP\5724 b os04-rE8520 lilfunEnt Inla.t ConnGciion *29 GP
6E5A 14 tep! por drJd
G8! blvtno SA sirhoetff - R BG.TAP.s72B b ff).rc4-tE8520 l]rttnlI|l. ll Inrart Connoctim l2g GP
5858 lit tep. pcr dud
Ga3 b8vino PA airfieata BG-TAP{I2 to S2t In!tn.,m6|ltIn&rfl conn€ctim f 11 GP
l0 tsps per dud
page 3
PA|TON7&8 BOILERPERFORTUANCE
TESTTNG
PERFORMANCE TESTINSTRUMENTATIO
N
f,_ AIR PRESSURE

MEASUREMENT
AbrDsphofic pG3srrr€
Slibon in3tsurn€nt
Air lalving PA tan - L

eF-Pp-ffiL,"
o(xc4-188528 PTS
Air lorving PA lLan- R

w-pa-ffi, o(X9..-1E8528 PTS
Air ol|t6ri,l0 PA eifiostar BF-PP448 llAN

Air-.id6 dP PA eirhcgter 004e..-188528 InrtsurncntIns.rt Connodion 152.53 PTS
Air loaving FO fan - L 0010+1E8520
fr t-rp-E-'a+A. InsErirn€nlIn36,t Connoction f37 Frrs
Air laaving FD fan - R
gi,-ft-€r+B 0O.19..-1E8520 h3trurnent Insert Connection #37 PTS
AJrentering SA airhealer - L EG-PP-538A Insburn€nt
InsertConn€dion#26 I'TAN
Air antering SA sirheeter - R BG.PP.538B fnsfunlont lnsert Conneclion fZB ITAN
Air lesvingSA airhealor- L 0o{e4-1E8520 ln3tsurnenlInsofl connoction il.|5 PTS
Air loaving SA sirtl€ator - R
0(x9.t-1E8520 Instrurn€ntlnsart Connoction rl5 PTS
Air-ridc dP SA sirhestar - L
0049,r-1E8520 lNtrurncnt In36rt Connoction tsi PTS
Arr-Eba dP SA sirho€ter - R
00.r0,t-t E8520 InruurnontIn!€rt Connectionlst PTS
GAS PRESSURE
MEASUREMENT
Gar cnlonng PA elrh€lrf 8ePP4(x (xx94-lE852E r.unnfitc rt In!€rt Conn€<iion 119 MAN
Gar l€avingPA airhesto. 8G-PP405 0(X91-1E8526 ln!8umrnt InsortConnecdm 120 lil,AN

Gas l€ayinoPA sirhoatrr (xxea-iE8526 Inshlrncnt Ins.rt Connaaion#fi PTS
Gr3 cnt€ring SA eirhaatGr - [ 8G+P-55sA o(x04-1E8520 |nrlurbil lnrcrl conn€ction fil3 Ir/tAN
Gar antlring SA eirhastar -F BG+P.5558 rE55ZO Inru|irrn.|ll In!€,t Conn€dion *33 i/tAN
Gasbrving SA sirheatar- L BEPP.571A (xxg.t-1E8520 hlEurnont In!€rt Connodion *27 llAN
G8! lcrving SA airhcetrr - R BGPP.s71B qxc4-1E8520 lnrtun5nt Inccrl ConnGctio.t r2i II,IAN
Ge3 htving SA airtreatarJ (Xxs{-188520 In$rurDcnt InEcrt Connoction t35 PTS

Gas loaving SA airhcalor - R
o(X94-1E8520 lnrbur?ront Ins€rt Connoction *3S t5
GAS ANALYSIS inaTE|-offi

HEAD
Ga3 catcring SA Eirh€ator - L t'LnlAP-5fr61,A b 004e4-1E8520 InrEunEnt Ins€at Conncctioo f22 GP
570A 15 tEpr pcr duct
GaJ baving SA aificetlr. R gOtnp-Ss8e tc oo4e{-1E8520 Inrtsu|ncntlnlort ConncctionE22 GP
s70B 15bpa pGrdricf
Gar cntering PA eirheator gGTnp-SgS to eOS
flxs4-1E8526 lruturnont In$d emnccdmTia- GP
I trps p.r dud
Gs! cntodng SA airheaicr - R 8GTAP.572A b m49{-1E8520 Inltrurndlt ln!€rl Conncction f2A GP
585A lrl tapc par ducl
Ge3 bsving SA airhcatlr - L nLi lAl,-5/zB b o(x9{-1E8520 lnlburE tt Inscrt Connecfirxr fZA GP
5858
ta bp. pcr duct
Gar havrng PA airhcstor 6$-tAp{12 to 02t 00,001-t
E8526 ln.Urrm€nl Inroi Conncctim f t 1- GP
10 trpo par duct
TESTING
PERFORMANCE TESTINSTRUMENTATION
{ _SAMFLF
FLYASH
COLLECTION
tslyash et PA airfieater out ot 8G-TAP-55€B to -
5708
hsfurn€nt Insert Conneciion #22 rso
Fryasnat sA etnoaterouuet_L 15 tapr psr dud
tt('-t-AP-5728 to r cuSzo lnsturnenttnrcrreonnG6i-Iia- tso
5858
Fryash rt sA airh€ator oulrot - R la laptpcrduct
EG-TAP412 to 621
hstumont Ins€rtConnocdon
ft 1 rso
I 0 tepc p€r duci
AUX. POWERMEASURETFi-
rD tan rnolor - L
Utilizc thc Station CT and pT \ /[{
FD fan nEtor - R
ffiffi;SffiTEnd=Fi Iffi
PA fan rnotor - L
Uuttzethc Station CT and Fi \4,i,
PA fan rnotor - R
uultzotho stationcT andPT \ a,t
Mi[ nptor - I tobt (s opeEtingt-
Utrlrzetho Slation CT and pT vvu
uoar tefitoft - 6 btal (S oporattng)
AM
B\ rcP rmbrs - A totat(2 opcraUng)
Utilize th€ Stabon CT and pT fM\l
AJrhaataf nx'tont - 3 total
ilt
Scann€f @ting hn rmtor
AT'|
S€al eir f,rn motor
AM
SSC rnoto.
AM
INSTRUMENT
WPE INDEX:
TE Temperature Element Station Instrurnent

TP Tcst thermocouple typo E
Ff Precision pressura transmitter
PTS Pressure transmitt6r stiationinstrument
Meru Manom€t6r
GP -
AP 9.""^Pr."u" Gae eampring/thermocouprerlerocityheao probe type K unshieldecl
Air Probc - thermocouple probe typ€
vvlil k unshielded
Power analyzer
AM Amp Metor
FES Flow ElementStailon Instrum€nt
FET Flow EtemcntTest Instrum€nt
tso lsokineticFlyash Sampler
page5
PAITON7&8 BOILERPERFORMANCETESTING
PERFORMANCE TESTINSTRUMENTATION
MEASUREMENT TAP REF. PID.REF. DESCRIPTION T/PE VALUE
L' I" D/ro line

1- 1: .-t/ r- lX n -
IL- -:4. ! /n / //'E
page I
PATTON
7&8 BOILER
PERFORMANCE
pERFoRMANcE TESTING
TEsrrnrsrnumeruilnox
STFAM/WATER TEMP.
MEASUREMENT : HP HEATERS
235
slerm EntaringHp hoator6
p)B-Te
.6frr8
SleernEhte.ingHp hcatarT
-:229
t-16 TE
it*-T6-222rt,
B il6 -,t.1-i] tr
StcarnEntenngHF hEE;!
V*aterentertngHP HeaF6---
Hv-TE- mn,i] tltt\-;n''' I TE
rror-5,t_70GFw-
0{Yla TE
vYal6 Ento.ing Hp Hcator 7
FWTE€49A8
wat€r EnteringHp HeaterI ofit3 E
FWTE.356A.B-
0003 TE
wat€r LeavingHp HeatcrA
FlrV-TE-3ttiAiB
/uu-Fw-
0003 TE
.0:rE-,pZ)A,B H H - , , ' . . i ^A TE
DrainHP Heatar7
'lD
L€ - GtjA,B .',
u[1 z) TE
Drain HP Heater I
ttD-TE-b7A,a TE
1i,4-txi.^,1
sTEAM/WATERPRESSURE-
MEASUREMENT:BOILER
Econornrzor lnbt Link
,nnr-Fr
Sllam Drum
rrrt mo4
uretn conn6ction
PT
u{x8{-1EEst2
PT
sH ouuat- L
BS.PP-'OOA
r,r€$urBtap in OFDpiftng,
0001 PT
JH eutet - R
8$pp-iooE
l,nrllurE tap In OFD piping
@01 PT
R F I I n tt - L
agpp-razr-
Ptt!!u.! tap in OFD pipino
0002 PT
RH lnl€t-R
r,ro1-51-7o().FVl_ Pn}3surEtap h
OFDpiping PT
KH (JUdd. L
0002
t,rol-51-70GF1/\i rrutlurE utp in OFDpiping
0o02 PT
r{Houuet- R
Prot-51-70GFW EP In uru ptptng
0@2 PT
ITIEASUREMENT: Hp HEATERS
@
ilw-Pr-zzl- PTS
Wabr I osvingHPFffi-
(Finrl FvlA
Sr6rmF;Filr-6ffi--
frn/-Pr- ja,.- PTS
PTS
PTS
€ nr rtcat6r 6
PTS
page2
'','.'' .', ' ' I

pERFoRMANcE TESNNG
rEsr nrsrCuiii:nriinoru
rlowuersunEIiEFF-
-Finat
FeeO{ater
P101r51-70GfW-
-.=......- 00(X FES
sHsprayl
ptot-st-zooFw-
(xX)5 FES
ffi plor-5r-7oorw-
-RH
Sprdy
0m5 ES
Ptot-51_7q)-F\AL
0005 FES
Prc epeeo*ararTffiTdffii-
l"r Turoine ncceFEffi ET
ro rannirFknr-Affi t t@dutE
FES
rurvetqer Air Ftow- putveEeEfGF
or-rtr-oocA b ool4tE8sZ-
666F FES
AIR TEMPERAATUR--
!|EASUREMENT
Arnbient
airdryEut6-
Local inctrurn€nt M-asifr;ea;FD--
Ambicntair wrt butb....- fan lnl6t
Locat irutrurnent Ueaiud'-neiiT O-
Prirnaryair anbrint ai.hoa---- fan Intet
652 oo.ls{-1EE526 nrEtr eertrt@qt rlJ AP
rrn.Ery ar t€tytng SitttaNtSr 3 bpr pcr du,a
ocd 0o{c4-1E6526 Inrttrncnt tnsartC&iffiEf-
-soco.xtary 3 tap! pcrduct
AP
air cnb*lg arneaiar - f_
oorc.rrEaieo- .rr.su.rgn lrur€rr uonmctm
53!!A.538A537A #10 AP
Dcconoaryair cnGdngainrffi 3 tetrr p€f Cuct
00.c1-1E85ra- 'rJuwrdr rns€fr L;onntction
5358.53AA 537R #10 AP
rocordary air baving airrrEF 3 tapr por Oua
q/1e
004e{-lE85to- tr,-usrrgt trlltr
5,12A.5{31 uonncciioat 123 AP
Do@ndaryairl€svinganeaheaffi--- 3 taps pcr dlrd
0049.-1ESE20- ..,_Yrr.Errr
5a28.5a28.5148 rrrq. wtroEuon FzJ AP
3 tapa pGr duct
v^g rsmrg|IAlUKE
IIEASUREMENT
tu ee . ffiro{tA tt oo.o4-iEas26- xEug..E.[
5t0A trrw( Lqnn€coon ,22 GP
# ns-rAP€s€g
15laa *ara
b 004e+1ES52o-
s70B [|ur wetrn@on lzz GP
Errqng rA e|trcaba 15bp. pcr duct
o03 rxxea-15tu2 __r_.rr,,r n.w. wt[rrgup|D IIZ GP
rqung sAaff|€abf - L I bps por Oua
ECTAP€72A_-E 00{9+1ES-'d- .rEr
5EsA u,,E'r ., rw r wr|€GIlOn UZE GP
qur|g DA atmaatrf - R 14 bp! p€r duct
D 00.*1E6520
5858 ,.|{r eunGcuoft,28 GP
t4 tap! p.f ducl
EGIAP{l2 b 621 oo{s1-TgBsE---
GP
10 tap! per duct
PAITON
7&8 BOTLERPERFORi/IANCE
pERFoRMA TESTING
NcErEsr rrusrCriiiirr.riino
ru
page4
PAITON7&8 BOTLERPERFORMANCE
TESTING
PERFORMANCE TEST TNSTRUMENTATION
FLYASH SlUpLe
COLLECTION
Flyashat PA airtteataroutt€t getlp-ss€B b 004e4-1E8520
5708
Inshrment trc€rt conn6cii{rn#22 rso
I 5 taps p€r ducl
FryB$ at sA eirhestefouuet- L tsG-TAP-5728 to o(xs+lEE520 Insl'Uolcd Insan conncdion *29 rso
5E5B
14 taps per duct
Frya8nat sA airhoetorouflot- R 6(j-IAP€l2 to 621 (Xx9.t-1E8528 hstrurnontInr€rt Conn€dion#i l rso
10 tapcp€rduci
Aux. powERu el sunet-eNT-

FD hn rmtor - L
Uttlazctho StiationCT and PT vrtYl
FD lhn rmtor - R
Utilizethe Shtion CT andpT Wrtvl
PA firn rnotor- L
Uullzotho StauonCT andpT Wtt,
PAfan rnotor-R
Utliza th€ StationCT ard pT lMvl
Milr fmtof - 6 lotal (5 oponating)
Utilize the Stadon CT and pT \A/|r,l
coal tccdef! - 6 totat (S openting)
Al
6wcp rnobnr - 3 total(2 op€€Uno
Utilizothe StattonCT and pT W?Yl
Airhcatorrmto|! - 3 total
Af,l
ScannGf @ling hn rmba
Af,I
S€al air lhn rnobr
AM
sSC motor
Atu
F
INSTRUMENTTYPE
INDE(:
TE TemperafumElementStationInstrument
TP Tcst thomocouplc typc E
PT PrecisionprassuG transmitter
PTS Pressurotransmitterstationinstrument
I'AN Manometer
GP p.as-er.ooe- Gas eampringrrfrermocoupr.rlorocity
AP head probetype K unshierded
Air Probe- thermocouplepmbetype k unshieE&
WM Porer analyzer
AM Arnp M6ter
FES Flow ElemsntStationlnstrum6nt
FET FlowElemcntTest Instrurnont
tso lsokineticFlyashSampler
page 5
PULVERIZER
PERFORMANCE
TESTPROCEDURES
PULVERIZERPERFORMANCE
TESTING
The purverizerguaranteetesting
wit consistof purverizercapacity
testing.
This test will be perf.ormed
as described in sdr-'
prc 4.2 and as
modifiedherein. "' each ur
of the
tne foilowing
toto sections in accordance
ASME
The coal feeder will be calibrated
in accordancewith manufactures'
Raw coal and sampleswill be instructionsrrrior to testing.
t"r."n ir"tir the feederduring
the testing.
one pulverizerwill be mutually
selected - for
'v' testing-
rserr're-rts feeder
reeserspeedwill
the maxiumcapacityper the wiil be biasedup to achieve
iurve.
A mill is considereg-t:,.9:in
a steady state conditionif the
temperatureare in equilibrium: bowt dp, miil power and
Thi;;;; data wiil L" t"t""-r.m the mill ouflet
once the test begins'The attacheo Dcs every fifteen minutes
oata srreetwit be
once every hour duringthe
"o,r,pLt"o test.
Boiler Test Conditions:
At mit testingis'to be done with

the boireroperatingat a steady
condition> 75 % McR.
MillTest procedure:
Mill testingwiil be done at the

followingconditions:
Condition CoalFlow Air Flow Mill Ouflet Temperature
(Mr/HR) (ks/MtN) ( D E G R E E SC )
Per Curve1 PlantStandard
or greater tobe determined
A mill is consideredto be at its

maxim capacityif one of the fotowing
conditionsexists:
1. The mill motor is at its power
limit.(servicefactor=1.0
2. The bowtdifferentiatpi"."ur",""Jf,L )
it" liri,.
Performance Guarantee:
usinsthecorrection
curves
asrequired
llrt:ji:Ln:flil.r:. tocompensate
forchanses
in HGI
Thesecorrectionscurvesare
shown in,Appendixl
6t15t9B
Page 1
P U L V E R IZ E RPERFORM ANCETEST PROCEDURES
PULVERIZERPERFORMANCE
TESTING
The pulverizerguaranteetestingwiil consist purverizer

of capacitytesting.
This test will be performedas describedin
each of the followingsectionsin accordanceASME
PTC 4.2 and as modifiedherein.
The coal feeder will be calibratedin accordance

with manufactures'instructionspror to testing.
Raw coarand sampreswit be takenfrom the feeder
duringthe testrng.
one pulverizerwill be mutuallyselected for testing.
lts feederspeedwill be biasedup to achieve
the maxiumcapacityper the curye.
A mill is considereot9.!e in a steady state condition

if the bowt dp, miil power and mill oulet
temperatureare in equilibrium:This plant data
will be taken from the DCS evef fifteen minutes
once the test begins The attacheddata sheet will
be cornpletedonce every hour duringthe test.
Boiler Test Conditions:
All mill testingis'to be done with the boileroperating

at a steady condition> 75 % MCR.
MillTest Procedure:
Mill testingwill be done at the followingconditions:
Condition Coal Flow Air Flow

(Mr/HR) ir.srr'',rrrvl 3-[3H[?Jemperature
Per Curve 1 plant Standard
to be determlned
or greater {
A mill is consideredto be at its maxim capacity if

one of the followingconditionsexists:
'1.
The mill motor is at its powerlimit.(servicefactor=1.0
2. The bowl differentialpressurer.e"c'h",its limit. )
Performance Guarantee:
Alldata will be adjustedusingthe correction

curves as requiredto compensatefor changesin HGI
and raw coal moisture.
These correctionscurvesare shownin Appendixl.
6/15t98
Page 1
P U L V E R IZ E RP E RFORMANGE
TEST PROCEDURES
PULVERIZER PERFORMANCE DATA SHEET

CUSTOMER: TEST NO.
PLANT: ENGINEER
MTLL NO. DATE
TIME
F E E D E R , S P E E D( 8 )
COAL FLOW (Kq,/HR)
MILL MOTOR CURRENT (AMPS)
MILI MOTOR POWER {KW)
HOT AIR DAMPER POSITION (3 OPEN)

COLD AIR DAHPER POSITION (B OPEN}
INDICATED AIR FLOW (KglMIN) BOWL DP (rnm WG)
AIR HEATER OUTLET TEMP. (DEG C)

ArR HEATER OUTLET PRESSURE (nm WG)
PA FAN OISCHARGE PRESSURE (run wc)
P A F A N D I S C H A R G ET E M P . ( D E G C } MILL INLET TEMP (DEG. C)
(mm wG)
W B , / F U R N A C Ed P MILL OUTLET TEMP (DEG C)
FURNACE PRESSURE (mm WG)
NO. MILLS IN SERVICE

UNIT LOAD (MW)
BOWL dP (nm WG)
MILL OUTLET TEMPERATURE(DEG C)

TOTAL SPILLAGE (Kq)
COAL FLOW COUNTER NO. (END) SPILLAGE TIME (MTN)
CCAL FLOW COUNTER (START) SPTLLAGE RATE (KglHR)
ELAPSED TIME (MIN} COAL PERCENTAGE(E}
COAL FLOW (KglHR) COAI. SPTLLAGE (KqlHR)
MOISTURE (B)
RAW COAL SAMPLE
MOISTURE(?)
COMMENTS:
6/15/98
Page 2
APPENDIX 1
PAITON7 & 8 PULVERIZER PERFORMANCE TESTING
Pulverizercapacity Adjustmentprocedureand curves
12JUNE1998 rev.00
There are two kinds of adjustmentsthat will be made to the coal flow determined
during the
PulverizerCapacity Test.
The f rst adjustmentis for the test coal's HGl. This adjustmentaccounts
for the change in
mechanicalcapacity of the mill based on the grindabilityof the coal. For
this adjustmlnt curve #1
from Tab 1 Appendix 3 is used, and repeatedhere.
MILL MAXIMUMMECHANTCAL CAPACITY

(PAfTON7 & 8)
200000
190000
e
I
o 180000
J
3 170000
o
J
ll.
J 160000
o
C)
150000
140000
4l_
HGI
Gurve#1
1of2
APPENDIX1
PAITON7 & 8 PULVERIZER PERFORMANCE TESTING
PulverizerCapacityAdjustment procedureand Curves
12 JUNE 1998 rev.00
The secondtypeof flowadjustment is for millthermallimitationdueto the moisturein the test

coal. That is, at somepointtheremay not be enoughheatcapacityin the air to dry allthe coal
thatthe mill'sMMCwouldallowas throughput. Unlikethe HGIadjustment,'the moisturecontent
doesn'tresultin a correctionf;actor,
just a maximumcoalthroughputdependingon availablemill
air temperature.The designrangefor the moisturein the Adarocoalis from 16%to 32o/o with the
designbeingat 24o/o.Formostof that rangethereis no limitdueto moistureas longas the air
temperature availableto the millexceeds600 'F. However,if the moisturein the coalis Zgo/o or
highertheremay be a limitation.The rnillcapaciglimitdue to moisturein the coalis basedon the
air temperature enteringthe milland the percentmoisturein thetestcoal. See Curve#3 belowfor
millcoalflowlimitsbasedon theseparameters.
PAITON 7 & 8 MILI- CAPACITY LIMITS

DUE TO HIGH MOISTURE COAL
Curve #3
110 120 ,|30

140 150 160 170
MAX COALFLOYtt-ktMrr
lf the measured coal flow is "nea/ the mill's thermal limit the test will be passed. The term "nea/
is used loosely here because Curve #3 is not exact. Dependingon other variables such as
mill
outlet temperatureand how the moisturein the coal is bound, the predibtedmill capacity limits can
vary. For example,measuring178,OoO lb/hrof coalflow when the predictedthermallimit iss only
175,000lb/hrwould be considered.near..
Because these other variablesmake the moisturethermal limit curves less-than-perfect,it would
be best to use a test coal as close as possibleto the 24% design moistureto avoid having
to
account for this variable.
2 of 2
THE HOWDEN FAN COMPAI.,IY
rut,
Oivbbn ol
Howden Group Canada Umited
Cambridge Facility
ru
555 Conestoga Boulevard
Cambridge,Ontano N1R sxg
Tel: (519) 621-7111
fts
Fax (519) 621-O8Ol
FOR FIELDPERFORMANCE
PROCEDURE TESTSON
CENTRIFUGAL
FANSYSTEMS
CUSTOMER: ABB COMBUSTION

ENGINEERING
IONTRACT: 63000494/63000594
U SE R : P A IT ONP R IVATEPOW ERPROJECT

P H A S E1 , U N I T S7 & 8
' CUS T O M E RO R D E R : 3 1 6 5 9 U O,3 2 929UO,032930UO,

32931UO
HOWDENORDER: CF07-95020
DESIGNATION: P.A. FAN WBS #30521000
LOCATION: INDONESI.A
M I TSU I : MOL -1 P B -0 01
CONTRACT DWG NO.: 2o97F5512097F56(CCW ROTATION P.A. FAN A) &

20s6Fs0/20s6F54(CW ROTATTONp.A. FAN B)
FANS: 7478OOTVAF6A
DWD| A/3 cL.1soo 2950BAU
PREPARED
BY:
iil3l-lHli^?aT=?o*rMENr
HOW DENFAN CO.
DATE: N O V E M B E R1 7 , 1 9 9 2
INDEX
Page
1. lntroduction 2
2. AccessPorts.........: z
3. Test Methods.....
Performance
3.1 N u m b e ro f T e s t P o i n t s . . . . . . . . 2
,l
3.2 MeasurementLocations
3.3 V e l o c i t yP r o f i t eM e a s u r e m e n t s . . . . - . . . - . . - . .
3.4 StaticPressureMeasurements--....
3.5 P o w e rM e a s u r e m e n t s . . . . . . . . . . . . . 4
A
3.6 S p e e dM e a s u r e m a n t s . . . . . . . . . . . . .
3.7 TemperatureMeasurements.......-... 4
A
3.8 BarometncPressuM r ee a s u r e m e n t s . . . . - . . . . . . . . .
TestData...
5. Calculations
ql 4
VelocityProfile distortionLimits..,..........
5.2 lnletFlowProfileand FlowDistortion Calculations
q1 o
AmbientAir DensityCalculations................
5.4 AbsoluteViscosityfor Atmospheric Air..... o
5.5 FanInletDensity...... o
5.6 AverageVelocityPressureat TraverseP|ane..........
5.7 V e l o c i tayt P l a n e3 . . . . . . . . . . . . . . . . o
5.6 D e n s i tayt P l a n e3 . . . . . . . . . . . . . . . . o
5.9 FanFlowRateat TestConditions............ 7
5.10 FanVelocityPressureat TestCondition... 7
5.11 TotalPressuren at Fan lnlet.... 7
5.12 TotalPressureat Fan outlet.. I
5 . 13 FanTotalPressureat Test Conditions.. 7

5 . 14 FanStsticPressureat TesilConditions.. 7
5 . 15 FanPowerInputat Te'stConditions 7
5.16 Fan Total Efficiency I
5.17 Fan Static Efficiency 8
5.18 FactorRatio
Compressibility 8
5.19 Conversionof Test Resultsto SoecifiedConditions 8
6. Uncsrtainty
Analysis.....
7. AcceptanceCriteria
A Final Report I
Figure: 1 G.A. DrawingShowingPressurePlanes........ 10

2 of TraversePointsfor Rectangular
Distribution Ducts.-..-. tl
Appendix
A - S y m b o l sa n d S u b s c r i p t s . . . . . . . . . . . . . 12-13
B - S a m p l e so f D a t aS h e e t . . . . . . . . . 14-16
l^ - ExampleIntetFlow DistortionCalculations 17-19
D - CompressibilityCoefficiencycalculations 20
E - Uncertainties and Per Unit Uncertainties................. 21-26
F - ExampleUincertainty Analysis.-... 27-35
PERFORMANCETESTSON
PROCEDUREFOR FIELDAERODYruNUIC
CENTRIFUGALFAN SYSTEMS
1. I N T R O D UC T ION
The two fan systemsthat will be tested in the field using this test procedureare PA Fans
"A" and "8" buittto Howden'sdrawingsnumbered2097F55and 2096F50,respectively.
The performancetestingwill be in accordancewith AMCA Standard803-87,"Site

PerformanceTest StandardFor PowerPlantand lndustrialFans".
The performanceof a fan when installedin a systemis dependentnot only on the fan,
but also on the systen:and on the interactionof one with the other. The inlet flow profile
has a significanteffecton the performanceof a fan. This standarddefinss an acceptable
intetflow profiteof whichthe system has insignificanteffecton fan performance.Any
instailationthat does not fall within the definedlimitationis regardedas unacceptablefor
the purposeof site testingto this standard. An unacceptableinstallationmust be
alteied'tobring it withinthe requirementsstatedin this standardfor the purposeof
judging fan performanc€acceptability.
The followingpagesdetailthe test methodand the calculationsused in this code'
2. ACCESSPORTS
To arcess the gas stream,access ports are providedas shown on the General
AssembtyDrawings. On each inlet box, there are nine (g) 4' NPT x 5" long pipesc/w
caps installedjusibelow the inlet of the inlet box, equallyspaced along the long side of
the inlet box. These portsare to be accessedwith a probe used to measurestatic
pressure(P,r)and velocitypressure(P6) atfan inlets. This velocitypressure
measurementwill be used to determinethe flow rate and for flow profileevaluation.
The four staticpressuretaps at fan outlet should be installedas shown on the G.A.
- one per side at 90 degreeapart at the end of the dischargecone. The
drar,rrings
aueragl value of these readingsdeterminesthe staticPressureat fan outlet(P.r).
Figure 1, which is a reducedportionof the G.A. drawing,shows the locationsof P"r, P,t
and P,zmeasur8rnent Planes.
TEST METHODS
PERFORMANCE
31 Numberof Test Points
There wilt be a minimumof one (1) test pointor as many as three (3) test points
conductedon each system. lt will be left up to the customeror user as to how manytest
pointswill be tested.
ratlng point'
af the gfuaranteed
lf onfy a single point is tested, it shouldbe within 5o/o
To cover a short range of the fan curve,three test points are sufficient- The range of
thesethreetest poinisshouldcoverthe guaranteedpointand they shouldbe well
spaced. One pointshouldbe at the normalsysternresistance.A secondpoint shouldat
an increasedsystemresistanceand the third point should be taken at a reducedsystem
resistance.
The speedanti all other systemvariablesmust be held.constant,and the variableinlet

vanesmustbe kept in wide openedposition,atall time duringthe test.
3.2 Locations
Measurement
P l a n e1 : Fan inlet(at entranceplaneof inletbox)

. conduct P,r traverseto determinevelocitydlstortionparameters
. Me a su reP .t.
Plane 2: Fan outlet(at dischargeplane of customer'ssuppliedoutletcone)

. MeasufesP32.
Plane3: Optimumflow rneasuringplane (in any suitablestraightlengthof duct

where flo,vis symmetricaland uniform)
. ConductP" traverseto detennineflow. lf possible,make plane 3 in the
same locationas Plane 1 so that the P, traversecan be donejust once
to deterrninevelocitydistortionparametersand flow.
??, VelocityPrcfileMeasurements:
Py readingsare taken at Plane 1 with a pitot-statictube and a manometer,which is of

inclinedoil fluid type.
ln order to obtain representativemeasurementsin plane 1, it is necessaryto dividethis

plane into elemenralareas and take measurernentsat the centroidof each elemental
area.
For rectangularcross section,the minimumnumberof traversepoints is 24 and its

minimumr-quirementincreaseswith increasingarea , as defined in Figure2
(reproducedfrom Figure74 afAMCA SO3€7). For cross-sectionalarea of about29 tt
at plane 1 and 9 accessports, 36 traversepointswill be used.
34 StaticPressureMeasurements:
Inletstaticpressure(P"') is measuredat sameplane3s Pvrusing the same pitot-static

tube and a manometerthat can be of waterfilled U-tube.
Ougetstaticpressure(P,2)is obtainedfrom the averagevalue taken at the static

pressuretaps installedat fan discharge.
'
,..i.
3.5 PowerMeasurements:
Fan inputpower shall be determinedthroughthe use of calibratedelectricmotor in

conjunctionwith electricline measurements.Measurementof current,voltage,watts and
powerfactorcan be obtainedby using industrialtype power analyzer. lf a genericmotor
curve is used,greaterdegreeof uncertaintyis expected.
3.6 S p e e dM e a su re me n ts:
The fan speedmust be held constantduringa test. Speed shouldbe recordedat the
beginningof the test and at specifiedtime intervalsnot to exceed20 minutesfor the
o/o
durationof the test. Readingshouldnot vary by more than 1 for the total durationof
the test.
tr igger edcounteror a str oboscopidcev i c e

i n cl u d ep h otoelectr ic
A c c e p t a b l ei n stru me n ts
triggeredby the line frequencyof a publicutility.
3.7 T e m o e r a t u re
Me a su re me n ts:
A duct temperaturemeasurementmust be obtainedfor each pressuremeasuringplane,

usinga thermometeror thermocouplesin conjunctionwith a readoutdevice. The
readingsshouldbe recordedat the beginningof the test and at specifiedtime intervals
not to exceed20 minutesfor the durationof the test. A sling psychrometeris
recommended for use in obtainingdry and wet-bulbair temperaturemeasurementsat
the fan inletfor fans with nonductedinlets.
3. 8 B a r o m e t r icP re ssu re Me a su re m ents:
A Fortintype or a portableaneroidbarometeris recommended.The barometershall be

accuratewithin.05' Hg of the measr.ired value and readableto .01" Hg. The test value
of barometricpressureshould be determinedby averagingmeasurementsmade at the
beginningof the test and at specifiedtime intervalsnot to exceed20 minutesfor the
durationof the test.
4. TEST DATA
Samplesof Site Test Data Sheetand Summaryof Test Resultsare shownin Appendix
B - F i g u r e s3 , 4 a n d 5 .
5. C A L C U L A T ION S(se e A p p e n d i xA for symbolsand subscr ipts)
51 Ve l o c i t yp r ofi l ed i sto rti o nl i mi ts:

1 in which
Any installationin which the^fanhas an inlet flow profilemeasuredin Plane
velocitiestaken in
eitherdistortionparamete,0" or 0, exceeds1O%of the mean of-all
that plane shatlbe deemed unacceptablefor the purposesof this test standard'
meet the inlet profile
For any installationwith a double inlet fan, each inlet plane shall
parameterrequirementseparatelyand in addition,the mean inletvelocityat
distorti'on
which
each of the two rnletsshall not diffei by moie than 5%. Double inlet installations
purposes of this
do not meet these requirementsshall be deemedunacceptablefor the
standard.
5.2 Inletflow profileand flow distortioncalculations:
LettingVi.ldenotethe elementsin the velocityprofilematrix,then

'1
5 . 2 . 1 T h e me a no f a l l ve l o ci tyre adingstakenin Plane is
j=U i=T
I I V i . ;) / U T
j=t i=1
5 2.2 The mean velocityalong each of the T traversests
j=U
V=( t Vi.j )/u
j =1
5.2.3 The mean velocityalong each of the U grid traversets
i=T
Vi =( I Vi.l )/r
i=1
distortionparameter,
5.2.4 The transverse
i:T
V=[ I (V, - V )'/TIu xloo/ V
i=1
5.2.5 The axialdistortionparameter,
j'=U
V"= [ r(v - V )'/ulu X 1 0 0/ v
j =1
Figure6 (reproduced from Figure7-1Aof AMCA803-87)showsa velocityprofileat the

fan withvelocityreadingstakenin a matrix.See
entranceif an inletbox to a centrifugal
AppendixC for an examplecalculationof mean velocitiesand distortionparametersfor a
given inletflow profile.
5. 3 A m b i e n ta i r d e n si tyca l cu l a ti o n :
The densityof atmosphericair (p") shall be determinedfrom measurementstaken

in the generaltest area, of dry-bulbtemperature(t6"),wet-bulbtemperature(t,^.),
c re ssu re(p u )u si n gthe followingfor mulae( l- P units) :
a n d b a r o me tri p
p" = ,000296t*. t - .015g t*o+ .41
pp = p" - pu[ ( too- t*o ) | 2700 ]
p " = 7 0 7 3 ( p 5- . 3 7 8p o )/ R ( t o o+ 4 5 9 . 7)
W h e r e R - ga s co n sta n t= 5 3 .3 5ft-lb/lbm- "R

for air
't.4
Absoluteviscosityfor atmosphericair
t r = ( 1 1 . 0 0+ 0 . 0 1 8 t a ) x 1 0 €
55 Fan inletgas density
p = p o [ ( P , ' + 1 3 . 6 3p u) / 1 3 . 6 3p u] [ ( t o "+ 4 5 9 . 7 )/ ( h ' + 4 5 9 . 7) ]
where: po from section5.3

P,t = total pressureat the fan inlet
ttr = total temperatureat the fan inlet
5.6 Averagevelocitypressureat traversl plane-
pw = pvr = [ I (p*, )o-t/n ]t
where : P*, = the velocitypressureat each traverseplane

location
n = the numberof traverseooints.
5.7 V e l o c i t ya t p l a n e3 (sa mea s p l a n e 1)
V:=V,=1096(P"r/Pr)s
58 D e n s i t ya t p l a n e3
p : = p [ ( P , .+ 1 3 . 6 3p u) / ( P , ,+ 1 3 . 6 3p ' ] [ ( t t r+ 4 5 9 . 7 )/ ( t , . + a 5 9 7 ) ]
Si n c ePl a n e1 a n d P l a n e3 a re a t the sam e palne,pr = pr = p.

o
5.9 Fan flow rate ar test conditions,Q
Qr=VrxAt
where Ar = cl'oSS-sectional
area of Plane 3.
O=Q1 =Q3x(prlp)
, r= P r - p a n d Q = Q 1 = Q 3
S i n c eP l a n el a n d P l a n e 3 a r e a t t h e s a m e p a l n e P
5 . 1 0 F a n v e l o c i typ re ssu rea t te stco n d itions,P"
Pu = Pu2= P"s( p, I n) ( Ac t Az)2
5 1 1 T o t a lp r e s su rea t fa n i n l e t.P rr
P,t=Prt#Put
where: Prr=IPrrr/n
P,r,= the static pressure at each traverse plane location
n= the numberof traversepoints
5.12 Totalpressureat fan outlet,Pe
Pa=P"z+Prz
where: Prz = I Pr2,l n

P"2t= the static pressure at each pressure tap
5.13 Fan Total Pressure at Test Conditions, P,
Pt=Pa-Ptr
-. .4 Fan Static.Pressureat Test Conditions,P.
P, = P,- Pu
5 . 1 5 F a n P o w e rIn p u ta t T e st C o n d i ti o ns,
H
H=Wtr/745.7
where !A/= IW,/n

n= motor.efficiency
as a decimal.
5.16 Fan Total Efficiency,qg
rtt=(QP,G)/(6362H)
where G = coefficiency.
the compressibility
See AppendixD for calculation.
5.17 Fan StaticEfficiency,11,
es=Tlt(Pr/Pr)
F a cto rR a ti o ,K e/ Ke"
5 18 C o m p r e s si b i l i ty
z l z . = [ ( P , , " + 1 3 . 6 3 p b c ) / ( P t+
1 1 3 . 6 3 p u ) ]( p i p " ) ( N / N " ) [ r " l ( r " - 1 ) ][ ( r - t ) / r ]
z"=zl(zl+)
I n ( 1+ x " ) = l n ( ' l * x ) | n ( 1 + x . ) / l n ( 1 + x ) l [ ( r - 1 ) l r ] [r"/( r"-1)]
xc=gln(l+xc)-1,and
Ket Ke"=Gt 4) (x"/ x) [r t (r-1)]t(r"- 1)tr,l
where subsriptc denotesconvertedcondition

r = ratioof specificheat= 1.4 for air
| = F.,sinceair is usedin bothtestandconverted
conditions
conditions
of test resultsto specified
5.19 Conversion
Q"=Q(N"/N)(K"/l$")
P , "= P t ( N . / N )t ( p .i p ) i G/ K *)
P""=P" (N"/N)'(p"/p)
Pr.=Ps"-P""
H. = H (N"/ N )t ( p"l p)( Ko/G.)
rltc - rlt, 8t"lO
Isc = r1c (Pr. / P,")

6. UNCERTAINTYANALYSIS
appliedtq the
An uncertaintyanalysisshall be conductedfor each set of {est data. and
with
correspondingSetof convertedresults. The analysisshall be done in ac.cordance
this procedure in
secticn10 and AppendixD of AMCA Standardao3€7, reproducedin
AppendixE.
aroundeach
Basedon the result of the analyses,an uncertaintyrectanglewill b-9dLawn
ccnverterlPs versus Flow rate point plottod on the quotedcurve' Sirnilarly,an
Flow
uncertaintyrectanglewitl be drawnaround eaChconverted1. (or power) versus
is shown in
'ate pcint plotted on the quotedc{rrve. The sample of uncertaintycalculation
AppendixJ of AMCA 803{7, reproducedhere as AppendixF.
7. ACCEPTANCECRITERIA
The performanceof thesefanswill be guaranteedif the inletvelocitydistortion

parametersare belowthe limitsspecifiedin section5.1. Sincethe designand
of HowdenFan Company,
attachmentof the inletsilencersare the responsibility
Howdenis responsibleto provideacceptableflow conditionto thesefans.
Tha test point is determinedto have rnet the quoted rating if the fan's guaranteedrating
pointfalls within the boundariesof the uncertaintyrectanglesdra.wnabout the test point
convertedto design conditions,or lies fully below the rectangle.,'
8. Final Report
When the results of the tesi on the units are deemed acceptable,a reportwill be written
and submittecj.This reportwill containall pertinentdata, observations,calculationsand
results.
5f ir. i o
z {
FF.:^
'- L { t
lrr'rr o ;
{ .E
; ";-{
i:iirr-si i
6 T
J
: I
II
li iilr;i'j i
ri
n..
rl tr,
t- l... ari
lls o :rf s
39
d i!
sie @
J6
U: |J
fl\l
Nlu
---
r:: -- I
t-'+-:]'
'{.
^9
:Y
I
c
| g
rr
I
It $f 99
sI
rl
rl E
:!
it rl
:t"'.,'t'.i rl
rl
t,,:
rl II
rl
-rJ. I
-T-
--,# I
I
ttrl
, rll I
, rll t-
, rl, ^5
I ttt
t'.;
= ':- rll
F F. [-- i
JI on
,;---:-
tt
I *o'
,l
? ta ' .
JJ.
EEI
tu
8 E,
t
8i F i
--t
s:: =
o
g ! -=[I oO.
o
n 4 t Qo. lt
U o
\J
( !
trt It
g3i
(J
|jl v it;
99.
F <t
U t
J t ryiiiEi ;l EI:
.:
;
cl
I 5:.i3!l Or
90
[E: 5i:l t
!i
_
) og
iiiiiii isH:
t hio o
o
d.
\r ? Erl{
q:l
!atE!itf
I
z
U I
0to
9F
!- o: ' - E
t--
ii ;d: .
.t Soi" J.
il4
i6
!l
t I5
t\
!isE: ( 9 t tr
LrJ
(L
c
!
( $Hq
zJJ
3 ; ; (r tr,
sd 3o
3:
'rllty
EG
r!
Gl
e'!
Fi'
ts@ 6[tt
(^
fr
<ci
5
rl
] Q
Ep
o
FHHF
E z
; I t;
-Jg
9o
:<
=<.
<s
3dd
- IFFz
J
o{
8n UO ..\<
:l s'
6o
g HE :: -' ,pP
\;d -9 I
o-
o
: iu
a\
rs h
(,
z
i3 s{
6 j
lo
I (r
d:'
:qii
8 .i;-["
4 V=
rgilr!
ry - . 1 E 6S
a
a r()s !$
! d'3s 3) ,I I
5t
)
iffil )l-5iilil1tJ - - < i
s ) | r t
/ tl U
10
,|: I
I
Increaseswith Increasingduct size. as defined
in Fig- where:
uts 74.
aspect of elemental area
The polnts aro to be located in the centroids of s aspect of duct crost-sEcttoi
equal
elemental areas with the elementatareas chosen
to
be similar in geometric shape to tn"- duct 2l The long dimensionof the elementalarea shall
cross_
ssctlon, such that: allgnwith the long dimensionof the ducr cross-
section.
1) Th9
ls.qect parameter S shail be between 2/3
and 4/3.
TAELEOF K VALUES
OIAMETER OIAMETER OIAMETER

u9 to E tt. I ro t2 tt. ov.r t2 tt.
(2.{ m1 {2.4to 3.6 rnl (3.6mt
POINT 8 POINTS r2 PO|NTS r6 POTNTS
x1 .021 .0la .010
X2 .r17 .075 .0s5
x3 .lE4 . tr 4 .08:l
x.l .345 ,1&t ,r2,E
X5 .6s5 .2.1 .l6E
x8 .816 .371 )t<
x7 .8&r .626 .274
x8 .979 .759 .391
x9 .8r7 .609
x10 .E86 .721
xrl I .925
x12 i .986 .trx
xr3 | .872
xr. I .916
xr5 | .9.5
xr6 I .990
Xr,n=OxK I
where:
D - Dua insidediameter
K ' Varue in the tabte conesponding to t'verse point
rocailon.
Flgura7'3 Log Linear Drstributionof rraverse points
for crrcurar Ducts
loo r.l
90
80
70
(n
z 60
. o 5o
q-
uJ
6 40
ul
F
30
l!
o 25
ut
20
f,
z
20 25 30 40 50 60 70 80 loo l 5 o z o o z s oc o o n '
D U C TC R O S S . S E C T I O N A
ALR E A
Figure7'4 Distribution
or Traverse
Pointsfor Rectangular
oucts (*rre 807-8
FIGURE2 11
A P P E NDIXA
1. SYAIBOI-S AND SUBSCRIPTS

SYMBOLS
4.1 SYIJIBOLS ANO SUBSCRIPTED
Sl Uriltr
l-P Unlt
Symbol DcrcriPtlon
m2
n2
A Area of cross'sectlon J/kg K
BTU/lbm oF
cP Specific heat at constant prsssure J/kg K
BTU/tbm oF
c, Spectficheat at constanl volume ft
m
o Diameterand aquivalentdiam€ter ft
m
Dh Hydraulicdiameter
Dimensionless
c Bese of natural logarlthm (2'718"') Dlmenslonlegs
E Energy fador Dlmenslonless
I Coeftlclsnt of frlctlon hp
kw
H Fan Power lnPut hp
kw
Ho Fan Power output
Dlmenslonless
lL ComPresslbllltYcoefflclent m
i"-;;;-;i duct beueen Planesr and x' ft
L,
l;- Natural logarlthm rpm
rev/s
N SPeed of rotatlon Dlmenslonless
n Number o{ readlngs
In. wg Pa
P. Fan statlc Pressuro ln. wg Pa
P.r Statlc Pressuro at Plane x In. wg Pa
Pr Fan total Pressure ln. wg Pa
Pu Total Pressuroat Plane x Pa
ln. wg
Pv Fan velocltY Pre3sure
ln- wg Pa
Pu VeloclrY Pressurs at Plane x kPa
ln. Hg
Pu Corrected barometric Pre3sure in. Hg
kPa
Pr Saturated vapor Pressureat L ln. Hg
kPa
Pp Partlal vapor Pressuro rn3/s
cfm
a Fan flow rate
elm
rn3/s
or Flow rate at Plane x l/kg K
tt-lb/lbm'oR
R Gt3 contulnt Dlmenslonless
Rc ReYnoldsnumber Olmensionless
'oc
s ArPoct Paramclor oF
k DrY-bulb temp€rature
oF oc
tr ToEl temPeraturo oF oc
L Wct'bulb temParature mls
fpm
v VclocltY
tpm
f,nls
V Mean velocity at Plans I %
*
vr Veloctty prolile distortion in arlal
dlraction (Parallelto ths shaft) %
q Velociry protite dlstortionIn trans-
vene dlrection (p€rpsndicularto
the 3h8ft)
4.2 SUBSCBIPTS
ADOITTONAL
r SubrcdPt
c
t
DatcrlPtlon
Conv€rted valua
Readlng
x Ptane0, 1, 2. -.- as aPproPrlats
0 Plane 0 (general test ar€a)
I
I Plans 1 (fan lnlet)
2 Plane 2 (tan outlet)
3 Ptan€ 3 (Pttot traverse stallon)
1 Ptine + ido*ntream'staticprossure)
12
Symbol Descriptlon l-P Unlt Sl Units
Square or Fcctangular Flow Passage,

rs: Velocity Dlatortlon €
T Number of traversegrid velocity

measurements In transversedirectlon
U Number of transverse grid vetocity
ln
measurements axlal directlon
I Index in transv€rsedirection for
veloclty matrlx
I lndex ln axlal directlonfor
veloclty matrlx
q Mean velocltyfor each of the T fpm m/s
traverses
g Mean velocttyalong each of ths U fpm m/s
grld statlons
Clrcular Flow Patrage,

r€: Veloclty Olstortlon
r lndex In the radlal dlrection in

the measuringplane
d Index In the circumferentlal
dlrection In the measurlng plane
t Number of veloclty measursmentsat a
given radlus r taken In circumferentlal
Increments
u Number of veloclty measurementsat a
gfuen angle 4 taken at radlal
Increments
% Mean veloclty at a glven angle 0 fpm m/s
ln the measuringplane
q Mean veloclty at a given radius r fpm m/s
from duct center :
W Power Input to motor w kw

x Functlon used to dstermine K Dlmensionless
Thlckness of stralght"n", ft
z Functlon used to determine"lenlent
K'P Dlmensionless
1 Ratlo of speclfte heats Dlmensionless
AP Pressure ditlerentlal ln. wg Pa
? Motor efficlency Per unit
4t Fan statlc efficiency Per unit
It Fan total efflciency Per unlt
u Alr viscoslty lbm/ft-s N-s/m2
p Fan air density lbm/fto kg/m:
px Air density at plane x
X Summation slgn lom/tt3 l_orms
13
A P P E N D IB
X
vELocrwpRoFrLE
H.2INLET ouALrFrcArioru
resr DATAsHEET
Inlet Velocity Profile QualificationTest

F o r T y p i c a l U t i l i t y F . D . F a n ( S e eA p p e n d i c e sJ & H )
T N L E T8 O X ( P L A N E1 )
lnboard Box Outboard Bor
Time Traverse J1 J2 J3 Jr J? J3
Pvl Pvtc Pnt Pvtc Pvt Pvrc P"t Pvtc P"t Pvtc P"t Pvtc
1:15p il o.44 0.437 0.43 o.427 0.40 0.397 0.46 0.456 0.50 0.496 0.45 0.,146
i2 0.50 0.496 0.51 0.506 0.43 0.427 0.51 0.506 0.57 0.568 0.48 0.476
i3 0.54 0.537 0.57 0.568 0-44 0.€7 U.JJ 0.547 0.58 0.578 0.52 0.517
ia 0.62 0.619 0.57 0.568 0.50 0.496 0.61 0.608 0.64 0.639 0.57 0.558
i5 0.65 0.649 0.62 0.619 0,56 U.55i/ 0.67 0.570 0.69 0.590 0.59 0.588
i6 0.71 0.711 0.66 0.659 0.59 0.588 0.69 0.690 o.72 0.721 0.58 0.578
t7 0.68 0.680 0.66 0.659 0.57 0.568 0.69 0.690 0.68 0.680 0.59 0.588
i8 0.67 0.670 0.63 0.629 0.58 0.578 u.o/ 0.670 0.65 0.649 0.62 0.619
le 0.66 0.659 0.62 0.619 0.55 0.547 0.66 0.659 0.67 0.670 0.57 0.568
lro 0.62 0.519 0.59 0_588 0.52 0.517 0.61 0.608 0.61 0.608 0.54 0.537
i tr 0.56 0.557 0.54 n t2? 0.49 0.486 0.57 0.558 0.57 0.568 0.53 0.527
2:2Op itz 0.52 0.517 0.50 0.496 0.44 0.437 0.50 0.496 0.55 0.547 0.49 0.486
Av€rage 0.593 0.571 0.501 0.595 0.616 0.540
NOTE:Pvtc = Velocitypressurecorrectedfor manometercalibration.
Typical Measuring Locationsshown on Figure7-4

MEASURINGPLANE
I
lnboard Outbo!rd
Inlet Duct (Plane1) lnlet 8ox lnlel Box
wldth 55.1In. 55.1ln.

'160ln. 160In.
Langth ;
Ar€a, Ar 6121t2 612 li2
Gas Temperatur€, t61 101'F 98.5'F
Gas Density, pt 0.0672lb/ft3 0.0674lb/ft3
tt
in ft/min(V,.-) = 1os6(?)
AverageVelocity
wnere:
e v l c= ( tF *
A v e r a sP )'
\n/
P l a n t : C o m m u n i t yP o w e r U n l t N o . 2 A Test No. t D a t e :6 / 1 9 / 9 6
F a n T y p e & S i z e :8 6 i n c h D w D t C e n t r i f u q a lw i t h A i r t ; i t B l a d e ; -
Pressure Probe:AMCA Standard Pitot Tube
Data RecordedBy: Georqe Brown. Al Smith and Larrv Jones
Test SupervisonHarry Black
FIGURE3
14
-\i, --
.l
H.3 SITE TEST DATASHEET
TypicalF.D.UtilltyFan per AppendixJ
Plant: Community Power Co.
unttruo@re:6/19/86
FAN INSTALLATION
Slzs & ttp", SystemConligurationDrawingNo. C1g185
MrnufacturenXYZCompany (Ductingdimensions)
ldonlltlcstlonNo. AF 89.1902 Measurement PlaneLocallonsDrawingNo. 85
Tfmo:(Start)1:15PM (Finish)Z:20pM
P R E S S U R EP R O B E S
MOTOR Type:AMCA StandardPitot Tubes
Typc:Inductton ld€ntillcallonNo.S&3
HP; l@
MEASUREMENTUNITS
Voltc: 2300
Fan Pressure:ln. wg
Full LolIAmps:333
Temperature:DeO.F
ManufacturenBest ElectricCorp.
BarometeeIn.Hg.
ldcntlflcatlonNo. G1586870 Recordedby: T. Green.A. Smtth,L. Jones.G. Brown
GASTEMPERATURE
& BAROMETER MOTOR DATA
tor twt toz
Tlme Reading N F tw2
.F
tos tw3 pb KW R P M Torque
"F In.Hg.Volts Amps
OF
No. l. "F Input Angle N Ft Lbs
1:15p 99.6 116.0 99.3 9 4 . 7 29.00
I
11 7 6 894
1:45 2 99.8 117.5 99.5 9 4 . 8 29.01 11 6 0 690
220 3 99.8 r 18.0 99.7 a 4 ) 29.O2 11 6 8 '892
Av€rage 99.7 99.5 94.9 29.01 11 6 8 892
P R E S S U RR
EE A D I N G S
Prcraure Fluctu!tlon: t n l e rBox
Fan lnlet Disch.
Pst = * 0.02ln. wg Inboard Outboard Outlet Duct Duct
Ps2 = *0.05In. to 0.1in. wg Readino P r r Pst Ptr
Time P o s i t i o i .r n .w g .I n . w g I. n . w g I. n . w g r. nPse . Pro
Pst Ptr
.w g l n . w g I. n . w g
1:15p 1 €.64 -3.59 18.00
'.3 2 -3.59 -3.50 17.95
-3.57 -3.58 1E.00
4 .3.67 -3.63 18.10
5 €.57 €.66 17.80
o I
.3.62 I
-3.60 17.!X)
I 7 €.62 .3.62 r7.90
I -3.60 -3.62 17.80
'l:45p
1 .3.60 .3.62 17.70
2 -3.58 .3.60 17.90
? -3.56 -3.60 17.80
4 -3.63 -3.59 17.80
5 -3.53 -3.61 17.75
o -3.58 -3.56 17.80
7 -3.5s -3.64 17.60
8 -3.53 .3.62 17.75
2:2Op 1 -\t.c5 .3.63 17.75
2 -3.62 -3.62 17.85
d -.J.5 / -3.60 17.90
-J.O3 -3.58 18.00
-3.60
G F I G U R E4
7
-3.60
-3.58
.3.57
-3.65
17.90
17.80
17.80
6 -3.60 -3.63 17.70
Average -3.59 -3.61 17.85
15
-.. -- - - a ;...:i-,.t" --:. -. --.- -..

r' . r..
H.4 SUMMARY OF TEST RESULTS
Typical F.D. UtilitY Fan
Phnt: Community Pow€r Ee: Unlt No' 2A

ii,ll i@lmo: From-rjEfg'to 2:20Pm
FAN
with Airloil Blades
Slze & Typo: 89" dia..DWDI Centrifugal
DemPcr Posltioh: 1007o ooen
Inlct vancs: 607oopen
Outlot louvro3: None
& EAROMETER
INLETTEMPERATURE
Dry.bulbtemg,t63995'
Wet.bulbtemP,t*3 !!.9'
Brromotrlc pi"t",-P@ljn. Hg
DESIGNSPECIFICATIONS
Fan Inlet *ca 122.41llz
Fan outlet ersaJTiiS-f tz
Fan sas denrlty@g1ff
tn spced 89Orpm
lnboard Outboard
FAN INLET MEASUREMENTS
0.565in. wg 0.583in. wg
Inlct VelocltY Prcsaure.P't -3.59in. wg -3.61In. wg
Inlet Slstlc Prossurc, Pr1 -3.02ln. wg -3.03ln. wg
Inlct Total Prcraur!, P11 95'F
95'F
Fluo Gar TamPcraturc PttotTuba
Probc Typo
Pltot Tube
8 3
ProbeNumbcr 0.0674lbs/ft: 0.0674lbs/ft3
Grs DensltY,pr
FAN OUTLETMEASUREMENTS
DlechergcStallc Prcssurr, P 17.85ln. wg
Dlecharga Gas DensltY' P2 0.0684lbs/lt3
FAN MOTORMEASUREMENTS
1 1 6 0K w
PowerInput to Motor,W - 1555 hP
Motor HonePowcr Output' hP '
94.3s/o
Motor Etflcicncy,n
892
Fan Speed, N, in RPM
PERFORMANCE tnboerd Ou$qqd---le!!--

UNCORRECTED
391,848
olumotrlc Flow Rate, Q3 in CFM
Dlllcrqntlal Ststlc Prtsaure'APr (Ptz-Prr) 0n.wg) - zt.--u 21.i16
20.87 20-88
Fen Statlc Prcssurc,In- wg 1505
Frn Shett HorscPower,H hP
CORRECTEDPERFORMANCE
Total Volumelrlc Flow Rate' O3 390,969cfm
Dltterentlal Statlc Presaurc,APr. 2 0 . 3 0i n . w g
Fan Shatt HorsePower,H" 1 4 7 0h p
fFan
dll Total
lslEr Etllclencl,
L.r.v.e..ett'lt nr i 86.9%
Fen Statlc EfllctencY, r-84'9%
Tom Green' Larry Jones

Names ol Test Personnel:Georqe Smith, Al Brown'
Test Supervison Harvev Mlller
Approved by: Harry Black Date: June 19' 1986
FIGURE5 '16
APPENDIXC
vELocrrYPRoFILEq
-r -t-
i = 1 , 2 , . . . ,(T1 2 )
iiiil D rr:l lfllltt
j = 1,2,...U( 3) ,ll
-!tuJ tr
r-:l/
--|
,/\ IN LET
1- - J--.2 BOX
/
l
I SHAFT I
t E
C ENTERLIN I
l^
\ ?-z \
IMPELLER INLETCONE
Flgure7-1A CentrifugalFan
-)
[ *uea 8o7-Bt
FIGURE6
17
D(AMPLE INLET FLOW DISTOHTION CALCUI.ATIONS
(For a typical utility Forced Draft (F. D.) fan see AppendicesJ and H)
A.1 INLET VELOCITYPROFILEOUALIFICATIONTEST (RECTANGUI-AR

DUCT)
TEST OATA SHEET AND VELOCITYCALCUI-ATIONS
TNLETBOX (PLANE1) OUTBOARO

SIDE
POSITIONNUMBER
Traverse
Number h lz lg
Pvtc vr I
: Ylc
v1 fvrc v1
in. wg fpm In. wg fpm In. wg fpm
l1 0.456 2851 0.496 2973 0.446 2819

l2 0.506 3003 0.568 3182 0.476 2913
l3 0.547 3122 0.578 3210 0.517 3044
l1 0.608 32s,2 0.639 3:t75 0.568 3182
l5 0.670 3456 0.690 3507 0.588 3237
h 0.690 3507 0.721 3585 0.578 3210
vl8 0.690
0.670
3507
3456
0.680
0.4r9
3481
3401
0.5@
0.619
3237
3321
o l,
lro
Itt
0.659
0.608
0.568
3427,
3?9,2
3182
0.670
0.608
0.568
3456
3?9,2
3182
0.568
0.537
0.527
3182
3094
3065
l.rz 0-496 ?s73 0.547 3122 0.486 29(t
rAverage 0.5947 3256 0.6161 3314 0.5404 3104
rAveragePvlc = /:ffiY NorE: Verocitypressures(pvrc)

\---f/ w€re correctedfor manometercailbratron.
TNLETDUCT (P[-ANE 1)
Wldth 55.1 Inches

Length 160 inches
Duct Cross-Section Area (A') 61.2 ft2
Gas Densityp' 0.0674 lbs/tts
Inlet Velocity(Vr) = 1096 (P"r/pr)o's fpm
NOTE:Usinginletduct velocitiesfrom the tableabove,as determinedfrom Pitottube traverses.

the flc
distortionat Plane1 is calculatedas shown in AppendixA.1.1.
18
A . 1 . . t E X A M P L E R E C T A N G U L A RF L O W O I S T O R T I O N C A L C U L A T I O N .
=lT
Velocity at Plane 1 (V1)in FPM
I
Traverse No. lr jz lg
iz 2819
;-i
l. 2851 2973
13-lu i2 3003 3182 2913
Plane 1 i3 3122 3210 w
l1 3?s,2 3ar75 3182
t.t) ,.1
/ t5 3456 3507 3237
,!'Y U,,
\ 'i' ':' ) 16 3507 3585 3210
(7.2-1)
V=
UT vl8 3507
3456
3481
3401
3237
gl21
(39068 + 3 9 7 6 6 + 372471/36
t, 3427 3456 .3182
3224 tpm lro 3?9,2 3?s,2 3091
I rr 3182 3182 3065
Ira 2973 3122 F43
TraverseNo. h lz js=lu vl ( q-v )2

h 2851 ?g73 2819 2881 117819
t2 3003 3182 2913 30:B 38181
l3 3122' 3210 3044 3125 9801
l1 3?9i2 gt75 3182 3283 3481
l5 3456 3507 3?37 34{n 30s176
l6 3507 3585 3210 J434 .1410O
17 3507 3481 3237 3408 33856
l8 3455 340r 3321 3:tgt 28561
b 3/,27 3455 3182 3:!55 17161
Iro 3292 3292 3094 3?26 4
I rr 3182 3182 3065 31/|il 6561
i.rz 2gT3 3122 Mt 3913 44521
TOTAL 3S68 39766 37247 373152
vt 3255 3914 3104
q-v)' 1024 8100 14400 Total = 23524

T R A NS V E R S E D T S T O R T I O NP A R A M E T E R A X I A L D I S T O R T I O NP A R A M E T E R
l-,.' /- -\2/'lo'5 l-r. u /
-u xl(x)
| : (v'
L,L(q-o ) ' /
' 'oo
1,.'\ tl l/ r l I t7.2-41 ]o'" (7.2-sl
Vr= va
V V
[ ( 3 7 3 1 5 2 / 1 2 ) 0 . sx l o } l / 3 2 2 4 = 5 . 4 7 % = [(23524/a1o's x 100] /3224 = 2.75o/o
N O T E : T h i s i n l e t f l o w p r o f i l e m e e t s t h e r e q u i r e m e n t so f t h i s t e s t s t a n d a r ds i n c e Q a n a Q a r e e a " n
u n d e r 1 0 % . T h i s e x a m p l e c o v e r s a t y p i c a l i n l e t v e l o c i t y p r o f i l e q u a l i f i c a t i o nt e s t a - n Oc a l i u l a t i o n o f
t h e i n l e t f l o w d i s t o r t i o n a t t h e e n t r a n c e o f o n e i n l e t b o x o f t h e d o u b l e - i n l e td o u b l e - w i d t h F . D . f a n
described in Appendix J. Since this fan has two inlet boxes each inlet box must rneet the tlow (
d i s t o n i o n r e q u i r e m e n t su s i n g t h i s p r o c e d u r e . I n a d d i t l o n ,t h e m e a n g a s v e l o c i t y a t t h e e n t r a n c et o
each Inlet box shall not differ by more than 5% (see Section 7.2.3).
19
APPENDTXD COMpHESSIBIUTv
COEFF|GIENT (Kp) CALCUT-ATION{2}
compressibilityis a term that definesthe volumelric change in a g.as
due to changes in pressure,temperature,
and composltlon. The compressibility_co:ffi.1"nl.^.(K/-ii-useo
'incompreisible ro marhematitaily express rhe difference
betweencompressible a.nd conditiorii. rnis c"eri;il
followingequationsor FigureB-1.' il be determinedusing the
' =rffi--. and

* z=(+ ) (rffi.) (B-l)
*,=(+,) (,;u-r,) (B-2)
r = Specificheat ratio. See AppendixC for calculation.
o.21
o.22
o.20
0.rt
0 .r 6
o.ta
X 0 ,r 2
0.ro
.0.@
o.06
o.(x
o.02
o.o
0.0 o.(xl 0.0. 0.05 0.06 0 07 0.0E 0.09
z
/
F i sur eB- 1 ( AUCn
C
Bot_n )
20
' '" ." '-;-rttr.r.

". "'
A PPENDIXE
used for the Per unit uncertllnty'

Example:
9o = Per unit uncertaintyof fan flow rate'
For speclaluse In this sectlonlt ls necessaryto add
subsirlPteOsYmbolsas follows:
l-P Unitr or
Symbol UncertalntYof Sl Unlta
o1 Duct Area per untt

o5 Baromatrlc Pressure per unlt
o6 Pltot-Statlc p8r unlt
Coefflclent
e6 Dry-bulbTemPerature per unh
e4 Fan EfflclancY per unlt
q _. Frlctlon Loss per unlt
Coefficlent
eg Fan Shaft Power per unlt
Op Speed per unlt
e6 CompresslbllltY per unlt
em Gas ComPosltlon per unh
811 PressureLosses per unlt
Power Losses per untt
10. uxbErnrNnEs €1
Anv tsst. whathera laboratorytest or a site test, may a P ,

result ln uncertalntlesdua to uncertalntytn measur- oP.
Gas DenshY
Statlc Pressurs
Toul Pressure
per
per
per
unlt
unlt
unlt
0
ing Jeurcis and to uncertalntyin measuredvalues' 6pt MeasuredVelocttY per unlt
9P,a
Pressure
Belore a slte test is undertaken lt ls necessaryto eg Fan Flow Rate per unlt
make an estlmateof the uncertaintyto avoid subse- Torquemeter per unlt
queni dlscussionol the valldlty ot the test results' ef
ern Pltot-StaticTube per unit
Locatlon
This estlmateshall be followed by a detailedcalcirla- gY Wet-BulbTemperature per unit
iion oi tn" uncertaintywhich would lorm part ol the Electrical Power lnPut per urtlt
ey1
final reporl AbsoluteReadlng Varies with
AI
Enor Value instrument
.1 DEFINITIONS
The followlng definitions are used: Altected or SubscriPted
OuantitY Inlluenced BY Symbol
X = Measuredquantlty
A X = Absotute uncertalnty ln X
o x = aX/X per unit uncertaintYln X. eP
Gas DensirY
The per unlt uncertalnty us.ed.tn lhis standard ls
based on a 95% confidence limit. which implies that BarometricPressure €6
Dry-BulbT.emPerature e6
out of a large number of measurementshavtng a nor- gv
mit stattstilal distribution 95o,6may be expected to Wet-BulbTemPerature
o
be withln the limits specified,2-5% being above the Gas ComPosition
top and 2.50,6below the bonom limit'
MeeisuredVelxitY Pressure 9P'r
X;AX Ai
lnstrumentation
Pressure Readings €p
The symbol e with the appropriate subscript will be
21
Fan Flow Rate eg IO.2 FORMUT-AE.
Gas Density ep In this section the necessaryformutae for the uncer-
Duct Area 81 tainty calculation are given without any values.
MeasuredVelocity 8P"t
Pressure Examples of values for most of the per unit uncer-
Pitot-StaticTube ern tainties are given in Appendix D, bui lt is imperative
Traversing(Location) that the test personnel involved use experienceand
Pitot-StaticTube eg common sense.
(Coefficient)
Speed €p 10.2.1 Density of Gas Handled by the Fan
Compressibillty BK"
Alr e, = (e62 + ed2 + gr2)o.s (10.2-l)
Oalculatcd Veleity Pressure 9p'
flue Gas ep = (euz * + em2)o.s (10.2-2)
Fan Flow Rate eg "ot
Duct Area €1 10.2.2 Flow (Mass Flow or Volume Flow)
Gas Density ep
In a section x:
Slatrc Pressrra €p.
€o, = [eAz * (er,/212 + (epn/2)2 + eTR2+ ea2]0.5
PressureLosses e6
Friction Loss Coefficient E1 (10.2-l
Instrumentation Ai
PressureReadings €p convertedto inlet volume flow
MeasuredVelocity ep,
Pressure Bo,=(eo,2+epf)o.s (10.2-4)
Speed 8p
Gas Denslty eP convertedto another rpm (N)
Compressibillty oKo
6ONK,= (eqrz + eNz * exr2)o.S (10.2-5)
Iotal Pressr.ne ept
10.2.3 Velocity Pressure
Statlc Pressure 9p.
Velocity Pressure ep" €po = (4eO,2 + ep + 4eAz)0-5 (r0.2€)
Pressure Losses e6
Frlction Loss Coefficient q 10.2-4 Fan Total pressure. The followingcal-
Compressibillty €Ke culationwill be followedin the site test to estiblish
Speed Bp per unit uncertaintyfor the fan total pressurewhere
Gas Density ?p the planeof traversemeasurement a;td the planeof
static pressuremeasurementare the same.
Fan Slnlt Po*v B6
APt2 = (APrg2 + AP"32 + AKz)o.s (10.2-zt
Elearical Power Input eW
Speed e11 Othen'.rise:
Power Losses eg
Torquemeter +f AP'' = (APrrz .' Ap"r2 a 66210.s (10.2-g)
Compressibility €K"
Gas Density ep AP,r = (APrrz * aprr2)o.s (10.2-9)
Fan Efiiciency Ert AP, - (AP,r2 + apt2z)o.s (10.2-to)
Fan Flow Rate eq ep, = AP,/P, (10.2_11)
Static Pressure. €P'
or Converted to another rpm and density:
Total Pressure €pr
Compressibility €Kp , = (ep,2+ 4 epz + ep + e*"a10's (0.2-12)
eP,NpKo
Fan Shaft Power Eg
22
A
10.2.5 Fen Sletlc Prsnure' The lollowlngg.al- tainty woutd occur from e4i to (ea1+^19 ery):':'
similar increasewould ociiir for tiib static efliciency
tul,ationwffl be iollowed In the site test to establlsh
'.n-epJ
ttte
static
unii r.rncettatnty
-ptane
of traverse
pressure are the
for fan static pressurewhere
rheasurement
same.
and lhe plane of
uncertalnty
The followingderivationillustratesthat the uncertain-
G
iV of n, wilt iot be alteredby a changeof N (applles
LPt2=(aP.s2+aKz)o's ( 1 0 . 2 - 1 3 ) to 4s also):
Ou PtN Kox
Othenrlse: nr=T
H)','(ffi)
aP.2 = (aP.t2 + AKlo's (10.2-14)
AP11 = (APrr2 + 4P"12)o'5 (10.2-1s)

",(*) #)'(H)-"" (10.2-25)
AP. - (aP.e2 + API2)0.5 (10.2-16) *l'L

\N'
epr- AP./P1 (10.2-17)
Converted to another rPm and densltY: Or PrKor

'lr = (10.2-26)
(to.z'ta) Hr
ep.Np6 - (ep,Z+ 4ep2 * Ep2 + eo{o's
.8 Power
lo.Zs.1 Ctlibruted Motor
( a w z* a L 2 ) o ' 5
611
H
(". u)t]o'o
- [("* w)t * (10.2-1s)
H
where:
L = losses
Convertedto another rpm and denslty:

€xNpKr= (oH2 + 9ep2 + .p2 * eKrlo's (10.2-20)
10.2.8.2 Torquemeler
Power if torquemeteris used
eq - (er2 + en210's (10.2-21)
uonvertedto another rpm'and density:

BHNp= (eH2+ 4ep2 + er21o's (10.2-221
7O.2.7 EtliciencY
€4. = (eo2 + ep,2 + eH2 * (10'2'23)

"*rt)o't
€4, = +
(eo,Z + eR2 eH2 +.rolo'u (10'2'24)
Noticethat eg,, €p,.€pr, €;1,ar€ used as measured

and not tne idtuei'cdr?eciiroto any other nominal
condition. lf the correctedvaluesare usedinadvert-
ently,then an increasein the total efficiencyuncer-
23
APPENDX D. PER UNIT UNCEHTAINTIES The normal content of llue ash can be considered
negligibleor includedin e..
Ust of per unit uncertalntles.
O.4. DUCT AREA
D.1 BAROMETFICPHESSURE
D.4.1 Area if Well Definede4 = 0.005. An areais
P.1.t Barometric pressure measured on mercury well defined if:
barometer
a) Round Ducts. Actualmeasurements at fourdl_
Po = Hg T 0.05 ln. Hg ameters equallyspacedcan be made with an
uncertaintyof 0.002,and the differencebetween
eu = 0.0018 the biggest and the smallestdo not exceed
0.005x D.
lf Pp ls to be establlshedin a duct, p* has to be
added,whlch may result in eo = O.O0?. b) RectangularDucts. Actualmeaasurements at
four equallyspacedstationsat each side can be
D.1.2 Barometricpressuremeasuredwith anerold made with an uncertalnryof 0.002, and the dif_
barometereu = 0.003. ferencebetweenthe blggestand the smallestat
each side do not excaed0.003of the mbasured
D.2. TEMPERATURE values.
D.2.1 Dry-Bulb Temperature D.4.2 Area NormallyDefinedeo = 9.61. An area

ls normally definedif:
e6 = (Ar6oF)/(459.7+ to) (D2-1A)
a) Tlound Ducts. Actualmeasuremenrs at two dl-
eo=(aqoCl/(273+to) (D2-18) ameters can be made with an uncenlnty of
0.003,and the differencebetweenthe measured
Ald,canhavevalues trom 2 to 4oF(1-ZoC)for air and values do not exceed0.01 r D.
In flue gas from 4 to tsoF (2€oC).
b) Rectangular Ducta. Actual measurementsat
OL2 Wrt-Bulb Temperature. per unit uncertaln- four equallyspacedstatlonsat each side can be
ty In ep resultlng from uncertalnryt measuredwith an uncertalntyof 0.003, and the
dlfferencebetweenthe biggesrand the smallest
Q = 0.0O2 at each side does not exceed O-Ol of the
measuredvalua.
0.3 GAS COMPOS|TION
D.4.3 Area il Poorly Defined eo = O.OZ. Area
llp gas conslsts mainly of gases such as Nr, Or, whlch cannot be measuredwithin ttii uncertalntyde-
CO2,CO. HrO and soire flua ash as dust. ' scrlbed above.
.'-
It ls characterlstlc
'posltlon that mosr of the gasesin the coh- D.4.4 No Mclsurements poasible. lf no
(Na, Oz. CO) have a moticutar weight be- measurementscan be made, lt ls up to the test en-
twe€n 28 and 32. Mlnor variationsin the cohposi- gineer.to ludge whether or not to use the drawing.
tlon of those gas€s have negllglbleInfluenceon the ln such a cas€ the area may be poorly deflned an?
ncertalntyof tho density. H2Oand CO2havemole- tho uncertalnty could very well ixceed 0.02.
cufarwelghtsof 18 and 44. re:spectively,-whtch differ
very much from the mean molecularweight,and an D.5 PITOT.STATICTUBES
estlmat€of the uncerralntyin e resultlngfiom the un-
csrtalntyln the gas compositlonof thosl gasesgives Por unit uncertalntyresultlngfrom deviationin locat_
uncertalntyas stated below. The whole mi>Cu?e is Ing the Pitot-skttictubes.
100%(volume).
lf rlgld and fixed at each polnt: erR - 0.005
lf normal procedure: ep - 0.010
UncartalntyIn lhe Contern Uncertainry
{ COz and HrO In rhe Gas in Density The exact formula lor thp velocity:
L;ontent
V=Cx(z\Pv/plo.s (D .s - l )
An absduto uncertalntyof 0.5% €m = 0'002
An absoluts uncertalni of t% em = 0'004 includes a constant C which is a functlon of com-
An absolrrteuncertaintyof 1.5% €m = 0'0O6
I
24
pressibility correction. calibration, gradient velocitY. For low voltage motors bigger lhan 500 kW.
Etocfage effect. and Pitot-statictube inclination' lf €s cdn be 0-015
(e alt theie effect are neglected and C set to unity

ec = o'01'
D.5. RPM
For high voltage motors smaller than 500 kW'
Bs C?n be 0-015
For high voltage motors bigger than 500 kW.

D.6.1 One measurementcovering the whole test or 9s Can be 0.010
a steady speed.
Low voltage motors are 6OO volts or less.
Etectronic measuring eN = 0.002
O.7.4 Using Torquemeter. The per ulit
uncertainty of tne torque will depend entirely on.the
Other system as specified however'
max, eN = 0.005 instrumeni used and the possibility of calibration'
For instrumentsusing electrical circuits the user must
D.6.2 More than one measurementduring the test: be aware of the zero drift-
- For the very high quality instruments an absolute un-

= f""^r' *-\1N'"' N-inflo's (D.6-1) certainty, ai, oi o.ooz of full nrnge can be obtained'
"n '?n.'*-/J For oth6r instrumentsthe absolute uncertaintycould
wnere: be as high as 0.02 of full range-
€Nu = lhe measuring uncertainty specified in D.8. COMPRESSIBILITY

Appendix D.6.1
N-"t = maximum measured speed The per unit uncertaintyin the calculation of the com-
N m l n = minimum measured sPeed presiiOitity is assumed to be 0-002 for all values:
Nma.n = mean value of all measured sPeeds
€ro = o'oo2
D.7. POWER ELECTFICALINPUT
D.9 PRESSUHES
O.7.1 PrecisionInstrumenttor 3-PhaseMeasure-
mont. Measurementsof pressuresare used lbr calculatlon
of both airflow and fan Pressure-
O,2shof r:lnge uncertaintyinstrumenr e\,v= 0-00!
0.5% of range uncertaintyinstrument: €w = 0-010 ln principle the absoluteuncertalntycan be dlvided
Into two differentgroups.
O.7.2 Two Wattmeter Method.
D.g.l Uncertaintyon the InstrumentationUsed'
0.2'h of full range uncertaintylnstruments: Al (useful for choosing the Proper instrument)
€w = 0'008 '
0.5% of futl range uncertaintyinstruments: Absolute

qiv = 0'020 Type of lnstrument Uncertalnty, al
Motor losses are ditflcult to measure,but a rough 0.04O In. wg (10 Pa)
estimategives: €L ' 0-1. Becauseof these motor U-rube rnanometer
on the motor efficiency. Indined rnilnometer:
losses,eL is Oepeindent slope ratio 2:1 0.020 ln. wg (5 Pa)
slope ratio 5:1 0.ff)8 in- wg (2 Pa)
D-7.3 For a calibratedrnotores will be dependent slope ratio 10:l 0-0(X ln. wg (1 Pa)
upon the calibration. lt ls necessaryto maintain slope ratio 20:1 0.002 in. wg (0.5 Pa)
voltageand frequencyin accordancewith calibration
valuel and the motor run a periodof time so that its Micromanometer 0.001 in. wg (0.25 Pa)
temperaturecan be consideredconstant- Under
thesecircumstancesand by using0.2%of full range Pressuretransducer (0.003 to 0.01) x Range
uncenaintyinstruments:
For low voltagemotors smallerthan 500 kW',
€s Can be 0.020
25
.D.9.2 Uncertainty on the Measured Pressure ep- [ai2 + (ep x p3r)2lo,s/ptr (o.s4)
(usefulfor judging the qualityof the measurement).
0.9.2.3 Static Pressure in a buct (Using a pitot-
D.9.2.1 Velocity PressureUsed for Pitot Trav- Static Tube)- tf the flow rate in the duct inj a mean
€rJA, 9p, velocity V, and a mean velocity pressure p.,. there
-Oetocity
will be an additionat error of 10% of the
Steady readings enr - 0.01 pressurs.
Minor fluctuations ep"r - 0.02 APr, = [al2 + ep x P"r)z + (0.1 x pvJlto.s (D.g-S]
Fluctuations ep"r - 0.03 epo= [Al2 + (ep x P"r)z + (0.1 x P,J2los/ps
(D€-6)
a(APv) = [ai2 + (en x pv)2]o.s (D.s-1)
D.10 Uncertainty on Losses Between Fan and
MeasuredPlanes.
(D.e-2)
P, Per unit uncertalntyon the frictlon loss coetficlent
_ D.9.2.2 StaticPressure(lnsidea PlenumUsing inctudinguncertaintyon duct tenEh er = 0.04.
Taps)
Per unit uncertainty on losses benreen tan and
Steady readlngs ep, - 0.005 measuringplanes
inor fluctuatlons ep. - 0.010 8K =.(etz + 4egz)o.s (D.10-l)
It the fluctuatlonsappearto be large,this locationwill
not be suitablefor measurement:
AP., - [aF + (ep r e.r;e1o.s p.g-3)
26
APPEND|XFEXAMPLEUNGERTA|NwANALYSISTYPICALUTILITYF.D.FAN
and
Data are a combinationof specifiedfan duty
Thls exampleis a typical pretest calculation.
requiredafter the actual test'
customerdrawings."Anotheranalysis is
J.1 WPICAL MCR DUTY

l-P Unltr Sl Units
Specifled Valuea
398645 cfm 188 m3/s
Fan flow rate 5082 Pa
Fan statlc Pressure 20.41 In. wg
1000F 380F
!nlet temperaturo
J.2 FAN SELECTION
DWDI centrifugalwlth airfoil blades 2.26 m

lmpeller dlameter 89 ln.
890 rpm 14.8 rev/s
Speed 85.6%
Fan statlc efflclencY 85.6%
1467 hp 1094 kw
Fan shaft Pow€r
J.2-l Addltlonal Values Required for Analyrlr

0.0668 lbm/ft3 1.07 kglmr
lnlet denslty,pr 1 1 . 3 7m 2
Inlet box area. At 122.41 ftz
0.59 ln. wg 146 Pa
Inlet velocltY Prassurs.P'r -3.6 In. wg €96 Pa
Inlet statlc Pressure.P.t 0.982
CompresslbltltYcoafflcient,K, 0.982
0.0685 lbm/fis t.1 kg/m3
Dlscharge densltY.p. 182.9 m3/s
l
Dlscharge flow rate, Q2 388751 cfm
1r8.8 ft2 1 1 . 0 4m 2
Dlscharge area. A2 151 Pa
Dlscharle velocltf Pressure,P"2 0.61 ln. wg
17.4 ln. wg 4332 Pa
Dlscharge statlc Pressure. P.2 t 1.33 m2
Area of flow measuringSection, Ar 122 ttz
0.593 ln. wg 148 Pa
Velocity pressureat A3, Py3
J.3 GENERALDESCRTPTION
pressure traverses are to be taken at the
J.3.1 Fen FlOw Rate. For this example velocity to intet conditions using density
common intake duct. Flow rate is calculated and corrected
changes.
to be conducted at the entry to the
J.3.2 Fan StitiC Preerure. static pressure traversesare
static pressure rise' Fan statlc
lnlet box and at the discharge of thJ evase to determinethe the inlet from the statlc
prassure is then calculated by subtracting tne velocity pressure at
pressure rise.
are to be recorded at each of the
J.3.3 Fan Gar Density. Wet-anddry-bulb temperatures
Fan gas density is calculateduSing
above planestogetherwith barom",ri"'p,".rure readings'
these and the static pressure readings above'
J.3.4 Fan Speed. The fan speed is to be monitoredby tachometer'

with the motor manufacturer's
J.3.5 Fan shaft Power. The two wattmetermethod,together
the power'
certlfied efticiencycurve, is to be used to determine
27
PLANE3
FLOWMEASURING SECTION
CIRCULAROUCT
3 TRAVERSEPLANESAT 60" PLANE 2 (OR4)
(PRO8EINSERTEDFROM STATIC PRESSURE
BOTHSIOES) M€ASUREMENT
PLANEAT OISCHARGE
OF THE OIFFUSER
PI-ANEI
STATICPHESSURE
MEASUREMENT PLANEAT
ENTRYTO INLETBOX.
NUMBEFOF PORTSFOR
PITOTTRAVEFSESDEPENOENT
UPONSIZEOF DUCT
Figure J-l
J.4 PRETESTUNCEFTAINWCALCULATIONS
t-P UN|TS SI UNITS

j.4.1_ Denrlty at Flow Mearuring plane 3, €pr
From Sestlon l0.2.l
8p.=(€b2+ed2*ev2)o's Same as l-P (10.2-l)

whera:
o o .= 0 . 0 0 3 ou = 0.003
From Apprndlx o.l.l brrom.tric p,.3rur. rt
rlt. to bo mc.tu'.d with dlgltrl jnrtrum.nts
urlng thc remc prlnclplc .t rnorold
e6 = at6/(459.7 + rd (D.2-rA) e6 = 6t6/(273 + r a)

- r 3/559.7 ( D.2- 18)
- 1 . 5 / 3 11
- 0.0054 = 0.00482
From Apprndh D.2.1 Fo, td - rOOoF
For to . 3EoGAt6 - l.SoG
Auumlng At6 . 3op. bccruro thr ryp. of th.,momctrr
vrrlor, r mld-velu.cis uled.
€v = 0'002 e" = 0-002

From Apprndh O.2.2
Then.
op. = (O.OOS2+ 0.00542 + O.OO2z)o.s

€ p . = ( 0 . 0 0 3 2 + 0.004822+ 0.0022)o.s
= 0-00649
= 0-00602
J.4.2 Volume Flow Rate at ptane 3, €Or
From Scctlon 10.2-2
oo. = [eA2 + Gr"/2]|2 + (epn/Zl2 +eTR2 + ec2Jo.s S a m ea s l - P (10.2-3)

where:
6a = 0.02 = 0.02
€1
28
from clrawlngs
From Appcndir D.4'l Dlmcnsions
b'
u".a to talculatc rrca' Uncrrtatnty could
: vcry mucn in cxccrs ol 0'02' but minimum
I valucr uscd lor this 'xrmplc'
L'
Qp " = 0 . 0 0 6 0 2
8-. = 0.00649
fioh ePPcndix J'4.1
Same as l'P (D.s-2)

op,r = [aiz + (ep x P")210'5/P"1
where:
Ai=1Pa
Al = 0.004 in. wg
-om Appcndk 0.9'l inctincd manomrtcr rt lo:l
9P' = 0.02
oP' = o'02
lluctuallons
fiJm epp"ndix D-9.2.1assuming m'not
P"t = 1 4 8 P a
Prt = Pv3 = 0.593 ln' wg
Sii eppcirEixJ.2.1' Addlttonal
valuct
Then.
= [ O.oO42+ (0.02 x 0.593)2 1o's/0'593 ep,c = 112 + ( 0 . 0 2 x 1 4 8 ) 2 l o ' 5 / 1 4 8

op"o = 0.0211
= 0.021I
= 0.01 etn = 0'01

orn
frdm eppcnclk O-5 notmsl grocrdutc
€6 = o'ol
On - 0.01
Fiom Appcndir 0.5 ncglcctlng cllccts of Pltot
A
tubf co.tflcl.nt
$
Then,
6 Y'
n. =[0.022 + (0.00602/2)2
8a. =tO.O22
-+ + (0.00649/2)2
(0.0211/212 + (0.0211/212
+ d.012 .u g.g12lo.s (10.2-3)
+ 6.012 .u g.g121o's
= 0.0268
- 0-0269 -
J.4.2-1 Converted 1o Inlet Volume Flow Rate' Bot
From Scction 10.2.2
Same as l-P (10.2-4)
eo,=(eor2*ep,2)o'5
A r r u m l n gr p 1 . r p l
Semc inrtru'mcntrtion,tamc uncrrtalnty
Then.
s
Bo, = (0.02692 + 0.006492)0' eO, = (0.02682 * g.96692z)o's
= Q.0277 = O-O275
J.4.2.2 Converted to Specitied Conditlonc'

(O, N and Ko)
From Scctlon 10.2.2
Same as l-P (10.2-5)

BoNKo = (eo,2 + €N2 + egoz)o's
29
where:
9Q, = O'O277
F r o m A p p e n d i tJ . 4 . Z . t
eQl = 0'0275
(
eu - 0-005 eN = 0.005
From Appondir D.6 mcasurlmrnl ol spccd
eKe o 0.002 eKp = 0.002

FromAppcndtrD.g
Then.
€ONK'=(0.02772 + 0.0052 e o N K o= ( Q . 0 2 7 5 2 + O . O O 5 2
1 9.962210.5 .,u 9.992210.s
= 0.0282 = 0.0280
j:a.3^ Vclocity Pressure at Fan Inlet, ep,,

From Soalon 10.2.3
€p"r = (4eO,2 a epr2 + 4eo2)0.5 Same as l-P (10.2-6)

- [(4 x O.O2T72\+ 0.006492 = [(4 x O.O2TS\ + 0.006024
+ (4 x g.g2e11o's + (4 x g.g2e)to.s
= 0.0686 = 0.0683
J.4.4 Fan Static pretsure, ep.
FromS.stlon 10.2.5 DtrlvetionUtriO'on m.rturcm.nt
ol atrtlc pa.uu.. .t rnrry to tho tln Inlrt box end
rt lha ov... dhcharga. th.rctor! lrlctlon lors K
n.ad not bo conridrrrd.
op. = LP./Pr
By dctlnltlon Inctuding cfloctt ol vcloclty
Same as l-P ( 10f- 17) I
wh€re:
(ofr.2+"rrl)'r
=
APr {tfuFrr]a5 Same as l-P (10.2-16)
:
J.4.4.1 Abrotute Uncertlinty in Total -
Prceaurc tt Inlet, Ap6
APtr = (AP..,z + APrr21o.s Same as l-P (10.2-1s)

Also
APrr = [Al2 + (ep x Prr)2 + (0.1 x pyl)2lo.s

Same as t-P (D.s-s)
where:
Al = 0.04 ln. wg
From Apprndk 0.9.1 normally U-tubc manomltrr
Al=l0Pa
is
ur.d tor mceruring rtetic pratturo.
ep = o-01
From Appcndir 0.9.2.2 minor ftucturtions
9P = o-01
t
30
Pst = '896 -Pa
P.r = -3.6 ln. wg
fr6h epprndlx J.2.r rddltlonal valur
Pvr = 0.59 ln. wg P"t = 146 Pa

Froh lpprncllx J.2.1 additlonal voluc
Then,
A P r r = [ 0 . 0 4 2+ ( 0 . 0 1 ^ 1 9 . 6 ) 2 A P s t = 1 1 9 : - * ( 0 ' 0 1x 8 9 6 ) 2
+(0.1 x 146)210's (D'9-5)
+ (0.1 x 0.59)2lo.s
- o.og rn. wg ' = 19'8 Pa
Also,
APvt=€P'rXPy1 AP"r=€p,.,XPr1
= 0.0683 x 146
- 0.0686 x 0.59
- 0.04 ln. wg =10Pa
Therefore.
APrr = (0.082 'u g.g4{0'5 AP6 = (19.82.r 192)o's
= 22Pa
0-09 ln. wg
J.4.4-2 Ablolute Uncertainty in Static Pressure

et Dlacharge, AP32
Same as l'P (10.2-14)
APr2 = (AP.r2 + AK2)o's
fruhtng lh. .vtt. dlschltgc (Plenc 2) 13 .cccptrblc
lor mcerurlng th. rtttic Ptrt3ur. using Pltot lruY"t!.
thon thc l.lctlon losror ncrd not bc conlidcrcd'
Pr2 = P1a.tho equation becomes
APr2 = [al2 + (ep x Przlz * (0.1 r Pv2)2]0'5 Same as l-P (D.s-s)

whore: a
Al - 0.04 ln. wg Al -10Pa

From Apprndk D.9.1 U'lubc mrnom.l.t
eP = o'01 6p = o'01
From Append|r D.9.2.2 minor llucturtionr
Ptz = 17'4 in' wg P,,2 = 4330 Pa

FromAppcndirJ.2-l rddltlonalvelur
Pv2 = 0'61 In' wg Pvz = 151 Pa

From Apprndk J.2.t rddltiontl Yllu.
Then,
APr2= [0.Olz + (0.01-x,17-412 A P s 2 = [ 1 0 2 + ( 0 . 0 1_ x _4 3 3 0 ) 2 ( D . 9 - 5 )

+ (0.1 x 0.61)2lo's +(0.1 x 151)2]o's
= 0.19 in. wg = 47'Pa
..I
31
'
. :. . .'
. :.i i : . : . . . r) . , .- . . . : . . - : : : r - . , . . : . -. - : j : i . ; - j . :
".,
J.4.4.3 Abrolute Uncertainty in Fan Static
Pr€ssure,AP"
AP, = (aP.z + aP;)o's

same as t-p (10.2-16) (
- (0.092+ 0.t9e1o.s = (222 1 472)o.s
= 0.21 In. wg = 52 pa
Then,
8p, = AP'/P"
= 0.21/20.41 Same as l-P (10.2-17)
= 52/5082
- 0.0103 = 0.0102
J.4.4.4 Converted to Specilied Conditions, ap,xpK,
(P, N2, p and Kp)
gP,NpKp = (ep.2 + 4eN2 * epr2 * exr2)0.5 Same as l-P (10.2-1
8)
where:
oP'=o'o1og
'
From Apgcndir J.4.4 ep.=o'0102
ox = 0.005
From Appcndir O.6 oN = 0'005
or, = 0.006
{tdrnepp.nlix J.1.2-r QP, = o'00602
Therefore.
e p r N p K=e [ 0 . 0 1 0 3 2+ ( 4 x O . O O S 2 )
+ 0.006492.r 9.992210.5
e p . N p K=
, [ 0 . 0 1 0 2 2t ( a x 0 . O O 5 2 l
+ 0.006022+ 0.002210.5
I
- 0.0159
- 0.0156
J.4.5 Frn Sheft power, e6
From Scstlon tO.2.lt
ex = [(erxW)2 + (eLxL)e]o.s7g
Same as l-P (10.2-1e)
where:
ew = 0.02
Fiim rppondlx 0.7-r i 0.5 ot fu1 ^ngc ew = 0'02
unc.rtrintyInltrumrnt! urcd.
et = 0-l
FLm ApprnctirD.7.1 €L = 0'1
H = 1467
ero,nipp'.octirJ.2 t8n scrcction H = 1094 kw
W = 1467/0.95 = 1544 HP
A r r u m . d9 5 a m o r o rc f f i c t c n c y W = 1094/0.95 = 1151.6kW
L=W-H=TTHp
L=57.6kW
32
Then'
I BH = [(O.OZx 1544)2 + (0.1 x 77l2lo.s/1467 eH .= [(0.02 x 1151.6-)2-

r + (0.1 x57.6)2lo.s/1094
'/ =Q.0217 =0.0217
J.4.5.1- Converted to Specified Conditions, eHNpKp

(HP, N3, p and Ko)
oHNpKe= (ex2 + 9eN2 + ep.,z * er"2)0's Same as l-P
where:
ex = 0.0217 ex = 0.02]7
FromAppcndirJ.4.5
eu = 0.005 eN = 0.005
From Appcndix 0.6.1
Q_p,= 0.00649 2p,, = 0.00602

FromAppcndixJ.4.2.1
'
Then
eHNpKe =
EHNpKe ti
rr??.ir:It ir3rti:? f |t"T;;-. I.;;?3i,iI
: *. = 0.0271
J.4.6 Fan Static Efticiency, e'l

,\ From Sccrlon10.2-7
ll
{> 8?. = (eor2 .' €p.2 + 8H2 + eo21o's Same as i-P (10.2'23)
. where:
o_O,= O.O2TT €O,, = 0.0275

From Apprndh J.4.2.l
€_p.=0.0103 : €p,=0.0102
From Appcndir J.4.4
e _ X= 0 . 0 2 1 7 OX = 0.02t7
From Appcndix J.t.S
Then,
8t' = + o'o2172 €?. = jooo.tol5r.:

0'oto22+ o'o2172
lt 31{liriso'01032
- 0.0367 = 0.0365
t
\
33
J.5 ABSOLUTE UNCEHTATNTIESUSED FOR PLOTTING UNCEFTAINW BOUNDARIES
By deflnitlon. Also eqpxD used since plottlng boundaries on quoted characterlstlc curva.
l-P (see Figure J-2) Sl (see FigureJ-4)
AQr= I 01 x oONK, AOr=iOrXooxKo

=i398645x0.0282 -; 188x0.0280
= i 1 1 . 2 4 2c t m , T 5.26 m3/s
AP.= I Prrep.NpKp AP. =TPrXop,NpKp

-120.41 x0.0159 = T5082x0.0156
- i 0.325 In. wg = T 79.3 Pa
l-P (see FlgureJ-3) Sl (see Flgure J-5)
A?.=i4.X€ry. A4r=i4.x04.
- i 85.6x0.0367 .i85.6x0.0365
: ; 3.14% = T 3.12%
q
;U? r
o
=
I
IT
5zo
o
tt,
U
G
I -.--" -' caLcut-aTEo
UNCEFTAIIiTY
Fte REGTANGLE
]D
z
E
too.6
IflLET VOLUME FLOW RATE CFM x l@
Figure J-2 Erample l-P Flow Rate vq Static Pressure Uncertainty Chert
34
- uNGEFfATNTY (APPRoxrMATEot
RECTANGLE
ffi
s .F
: ouorEDEFFtclENctcunvE l
I (HYPOTHmC^Q
: T-:l
!lrl r
o
tr
L
g
IF
360
o
z
360 37Il 3& 3[Il .@ .rs s
INLET VOLUM€ FLOW RATE CFM x lm

Flgure J-3 Eremple l-P static Efficiency uncertalnty chsrt
r !i3(Xl
G
I
H szm
aD
!,
H
L
sro
a.9
l < 3(Xl,
v6
z
f,rm
O SPECTFIEOGUAR^NTEE FOI}IT AT T8
lra rt! l?!t ra. tet rs !6 2m a6
. nuh vo,-uraE FLow RATE,,,,rt

Flgure J-4 Eremple Sl Flow Rate ys Stltic PrcssurcUncertaintyChlrt
f,
I
()
265
U
o
c\
U
I UNCEFTAINTY
F
RECT^NGLE
So
6
(APPFOXIMATED): UNGERTAINTY:: OUOTEOEFRCTENCYCUFVE
--- RECTANGLE |HYP(ITHET|CALI
z (CALCUIjTEOI:-
L
GUABANTEEPCIINTAT TB:
OSPECTFIED
\,= 170 rnt t60 ra5 1$ 2O0 2Ct

TNLETVOLUME FLOW RaTE mJrr
Figure J-5 Example Sl Static Efficiency Uncertainty Chsrt
?<
Submerged
Scraper
Conveyor
Test Procedure
I
l- The procedure as written by John Thompson an be modified to use a crane dynamometer
and a
suitable containerfor collectingthe ash.
2 . Grab samples,taken during the collection of the ash sample, of a known volume wiil be mixed
and
weighed. The samplewill then be dried and re-weighed.
The o/omoisture will be detrimined by the following formula
oZ moisture = 100* ( Wwet -

Wdry) / Wwet
:-,';:r, ji,1".;;t"-:i-..!,tfri*eeriaft d;r6s.it*s;.

fe-:f t ' . N\-'LLJ-TA\.,' I \,C
,'.,","x: I t/ C.tl s. C iu,i/ ,/:"/te

1i fc'(*
R Pc.n,:c7
c '//
TO FFO.I
Mr. C. Winchesler Rocco Bombordiere
/4' Lttt
FAI NUHBER FAX xUIseR
ools I 860 285 4689 6r (o2l 9 888 3424
COUP NY 3 LOCANON COr|PANY E LOC^TION

ABB Combustion Engineering JOHN THOMPSON|AUSTRAL|AI
Windsor U.S.A MATERIALS
HANDLING DEPARTMENI
NORTHRYDE.NSW. AUSTRALIA
OATE Jonuory 23. 1998 lF raEs{lAoE

urcLEAR.rELEpHoxs 61 2 325 lZ2Z
conEs TO. F. yl.rtoo.n: 6. Harrlr; XUTEEN Clf PAOES INCLUOIIiG THIS PAGE:
OUA REF. 98/20:tO
MESSAGE
Pritou 7 &8 -Indoncsia
submergeut"if;:,?:""",x1$"f
lr"'movalsvstem
Craig,
J"racr', PERFOTLVAN CE TEST PROCEDURE

REFERENCE: YOUR FAX DATE,D 14 JANUARY 1998
Further to your request in the referenced fax, please find anached a copy of the test procedure for proving
.the perlbrmance criteria for the Submerged Scraper Conveyor as required in the spccificarion of the above
mcntioned projcct-
Kind regalds,
frfu*Arr'tu
R. Bombardiere
MATERhIIS HANDLING DEPANTM ENT
COMPANY NUM6ER^ND REGISTER€D eDDRESS:

39 Woler,oo Rooct
Norlh Ryct6 NSw 2l I 3 Aurtrollo
^cN m3 t46 389
FIOLI *.ROYCE INDT'5.]TFIIAL POVT'ER (PACIFTC) LTD
co.\TRA(:T 5tl - B,tmOrVUxtr z ess

BOTTOM A.SH &PYRTTEW
PLANT TEST PROCEDURE.
l'reamble
I'erformance requirements and plant capacity specifications are described in Section 8

and Section 9 of thc Specificarion.
Mechanical Requirements for the various components (thickness, configuration, etc)

have been described in detailed drawings which hsve bcen submittcd and approved
and the equipment, as built, has been inspected to ensure compliance.
Storage capacities have also bcen determined during the design phase and are
confirrned in the compliance of the cquipment, as built, with the approved drawings.
1hc jet pumps, which provide the motive power for pyrites removal, havc been rype
tr:sted to verify water consumption and evacuation capacity beforc the equipmenr was
shipped. No other testing of the pyrites system is recommended or prescribed as part
ol'this procedure.
In addition to rnechanicat and storage capacity requirements. tbe specification of rhe

submerged scrap€r conveyor calls for two other performance criteria to be satisfied:
l'- A maxirnum peak dry ash rate of 20 MTPH and a norrnal rate of 5 MTPH:
2- The moisture in the ash as it discharges from lhe submerged scraper conveyor
shall be at a level to permit conveying with thc bett conveyor.
'l'he
following procedure is a proposed method for determining that the plant mccts
these criteria.
BsAcEpuBE
()rrvimctric Cepncity
F.quipmcnt Required
. water-tight receiving bin of at lcast 3 m] which will fit beneath the emergency
chute.
. Weighbridge
. Stopwatch
ROLT S-ROYCE INE LIS'TFTI.AL P(OVT'EFT (PACTFIC) LT3
\
--j
Note: The accurar:y of tlris rnethod improves as the size of the receiving bin
increases. If a small rcceiving hin is u-sed,care tnust bc taken to cnsure that timc
me&surcment does skew thc rcsult and that thc time measured is an accuratc reflection
rrf tfie true rate of scrapcr blades pa-ssingover the conveyor head. Ltkewise, the level
gf ash should be rhc full hcighr of the scraper blades throughout the test. Any mal-
ctistribution of ash cturing the collection period, which leaves some of the scraPer
hlades only partially covered, will reduce the determined grnvimeric capacity
runnecessarily.
l)e-wrtering Capability
l. fhe mosr praclical and cconomic method of establishing compliance of the

plant with this requirement is to perform tesls when the boiler is in service and
producing ash of the anticipated quality and quantity defined in the specification.
I-lnder these circumsrances, rhc normal operation of the submerged scrapcr conveyor
shor.rld be internrpted lo allow ash to build up to the maximrun depth over the
c:onveyor. Notc: intemtpring the operation of the submerged scraper conveyor while
the boiler is in scrvice is not recoruncnded as part of any regular pattcrn of boiler
(lpeftrtion; the possibility of vcry high loads on the scrapcr comPonents during sErt-uP
rnay reduce the tife of the planr if the scraper is required to start on a regular basis.
2- Whcn thcre is confidencc that thc scraper is fully covered (maxirnum ol" Slrrs
rvith plant at nourirral loadirrg) tlre bottom ash Uansfer belts ancl the scraper conveyor
should be re-snned.
3- As ash is drawn our of thc scraper conveyor it should be observed tlrat the
height of the ash is equat to the height of thc scrapcr blades; this condition
corresponds to the maximum discharge ratc from the conveyor-
4. Obscrve the condirion of the ash as it is carried away by thc bclt convcyor- If
the moisture contelt is satisfactory, lhe ash will not run-back toward the loading point
and no ash or water will flow off the tail-end of thc convcyor. These observations will
vcrify performance compliance on the required dc-watering capability of the scraper
convcyor.
FTCDLI..S-FTOYCE INDTJSTRTA,L POUUE'. (PACIFIC)
LTD
l' The most practical and economic

rnethod of estoblishing cornpliance
plant with this reqrurement of the
is to pcrforrn tesrs *i"r, t}e
producing ash of the anticipated boiler is in service ancl
quality a'd q,r*ii.y crefined
IJnder these circunl'stances' the in rhe spccification.
.ormal operatioir oi,ri.
should be i'temrpted kr allow ".u-.rg.i conveyor
ash to tuira*p to tr,. maximum ""luo",.
conveyor' Note: Inter*rpting the depth over the
operation of thl submerged scraper
the boiler is in service is no-t conveyor wrrire
recomme'ded as pa:r of any
operadon; rhe possibility of very regurar pattern of bo'er
higl: loads on *rL scrap., components
nray reduce the life of rhe plant during start_up
if the scraper is required ro stan
on a rcgurar basis.
2' weigh the witlr crnpty receiving bin; place
emergency chute of-truck receiving bin below the
the scraper conveyor.
3' when there is confidcnce that the

scraper is fully covercd (maximunr
loading)rhe of ghrs
bonomashtransferbertsa^d rhe scraper
;:1,:Tt;:,!nT, conveyor
4' As ash is drawn <rutof the scrapcrconveyor,

is equal to tlre height of the scraper observethat the height of the
ash
blades; this condidon corresponds
nraximunr dischargerate from the conveyor- to the
when the discharg. rro-?e conveyor
is at its maximurn' actuate the
diverter on the outlet chute of
emergency durnp position; - to avoid jamming the conveyor to the
J;; diverter brade, this shourd be
done at a rime i' the opcration when rro
ash is ialling through thc chute (i.e.: just
a scraperblade has passcdover the a-fter
head of ,n"
""i-lr&orl.
timing fronr drc rno'nent the diverter
reaches trre emergency chure
iori,io.ltgin
6' Monitor the level of thc rcceiving bin-

time and actu.te the chute diverler when the bin is full, note the elapsed
back to its'ormal *"ruor,-
rhetruckandre_weigh.Determinethe
1,", *nln"i,onl..#fft::,,,,:"tl.nto quantiryof
8' Take a samplc.t-the wet ash and dercrrnine thc moisture

content_
9' From the result of Step 8, deterririne
the quantity of ash collected
basis' Divide this valu.e by the on a dry
dme norcd in Stcp 6. The result of this
calculation will give the dry "trp".a "u"""
*h Lt.- If this resurr is equar to, or higher than
of 20 MTPH' the convevorwill trave satisfied tbe
::ffi:"i"ffte rhe gravimetric rate
BAILEY
PERFORMANCE CALCULATIONS
SYSTEMS DESCRIPTION
infornration in this document is subject to change eithout notice. This document contains
infonmationto the Bail.ey ControtsCompany and is not to be disctosed to any third Party or
o u t l . , r i t t e n c o n s e n to f t h e B a i l . e yc o n t r o t s c o m p a n yU, i c k t i f f e , o h i o .
PERFORMANCE MONTTORTNG
Ba i l e y c o ntro l s_ w i l l p ro vi d e an on- line softwar e system to per fo r m

Heat Rate and performance Monitoring of the boildr, turbiie, and
associated plant equipment. These 6atculations ar6 based oir the
ASMEand ANSr test codes, however, since the calculations are run
on live data, the results cannot be used as acceptance criteria for
t'he. equipment monitored. The result,s are representative of
equipment condit,ion.
TIt" syst'em will interface with and uses the Network 9o/rnfL 90
Distributed Cont'rol System to accumulate the data. A ten minute
running average on aff variables is used for filter ing and
smoothing the input data.
The calculations can be acLivated by the system

(s u g g e s t e d e ve ry 1 0 mi n u te s) or can -periodically
be activated manually by the
Operator,/Engineer.
rn o r d e r f or th e ca l cu l a ti o n s to be developed, the pur chaser mus t

supply:
1. piping and Instrument Diagrams
2- syste m H e a t B a rances at a- m inimum of four loads
3. Boiler Design Spec
4. C o n d e n se r D e si gn Spec
5. B o g e y C u rve s fo r desir ed equipm ent
6. Ma n u fa ctu re rs Ther mal Kit
fmplementation
Th e P e r f o r ma n ce ca l cu L a ti o n s will be im plemented in M utti- Function

::::f11._r"{l:::::s_grs or. any .of -rhe Dieital nquipm;nt
- M F C / Mcorp.
F p , ; , vAx
family of computers.
{hen implemented in
MFC/urp is used to accumul-ate and average data, pro.riae a means
the one
manual substitution of
of data, -and propjgate
- the- i;p;L quarity. Thi;
d a t a w i I I th e n b e tra n sfe rre d to calculation units when th e
calculations are run. If implemented in a computer it is
i::"r1":1..9_:l!l s .XRS-eo'
_aailery' o.ta ninus;*""t Jv"i"'il' sfJt"il
"iff;;
and. other options of Ltrat sysrem are a;3;;il;J'i,l;"
Systems description.
The system is configured to have 100 inputs and L2s results per
boiler-turbine-generator unit .
The f u n c t i o n to manually substitute or insert data is available
from t h e o p e r a t o r s c o n s o l e .
CaIIabIe subroutines for the ASMEThermodynamic properties

of Steam
are included as part of the Performance calculations.
These are
calculated using- the formul-ations uaopt"a by the rnternatj-onal
PERFORMANCE
MONITORTNG
Formulations Comrnittee (IFC) in 1967.
Documentation will consist of source code, a system description and

a U6er's Guide. A calculation design specification will be
submitt,ed for review prior to install-ation in the system.
Boiler Efficiency
The Boiler Efficiency Calculations meet the intent of the ASME

Power Test Code (ASME PTC 4.L, and other recognized authorities.
The calculat,ions can be performed by either the Heat Loss Method
of the Input-Output Method.
Results of the Heat Loss Method are:

1. Heat loss due to dry gas
2. Heat loss due to radiation
3. Heat loss due to water from combustion
4. Heat loss due to combusLibl-es in refuse
5. Heat loss due to moisture in air
6. Heat loss due to moisture in fuel
7. Unaccounted for losses
Losses are calculated as a percent, thus the boiler efficiency

is (100t-Total Losses)
Results of the Input-Output Method are:

1. Total heat input to the boiler
2. Total Heat output from the boiler
Loss due to dry flue gas is the sensible heat in dry flue gas
calculated on a molal basis. The flue constituents are identified
based on fuel analysis and excess air calculations. The mean molal
specific heat and the change in temperature is used to calculate
the Ioss.
The input parameters are:

1. FueI analysis
2. Carbon in the ash
3. FIue gas exit temperature
4. Ambient air temperature
5. Higher heating value of the fuel
6. CO in the flue gas
The Loss due to Radiation is based on the ABMA standard radiation

loss chart. Constraints for this are based on boilers having at
least 5.0 million BTUrzhr continuous output.
PERFORMANCE MONITORING
T h e i np u t p a ra me te rs a re:
1. Unit load
2 . M a xi mu mco n ti n u o u s r ating of the unit.
Loss due t,o moisture in the fuel and loss due to hydrogen in the
fuel are calculated in two parts. The first is tfe t5ss due to
la t e n t h e at a n d th e se co n d- loss is due to sensible heat. T he
amount of moisture in the flue gas is based on the amount of water
and the amount of hydrogen in ttre fuel. The 1atent heat is
calculated as the factor io reduce t,he high heat of cornbustion to
the low heat of combust,ion. Like the se-nsible heat in dry f lue
gdsr ttte moisture sensible heat is calculated using the nearf molal
specific heat and the temperature change.
1. Moisture in the fuel
2. H yd ro g e n i n th e fu el
3. T e n p e ra tu re o f th e flue gas enter ing the air heater
4. Ambient air t,emperature
5. Hi g h e r h e a ti n g va l ue of the fuel
T h e L o s s d u e to co mb u sti b L e s in r efuse is based of the am ount of
BTU rost to the ash. T1pically, this is based on input,s by the
operator.

1. Ave ra g e ca rb o n i n the dr y r efuse ( ash pit and fly ash)
2, Percent of ash in the fuel
Lo s s d u e t o mo i stu re i n th e air is done on a m olal basis. T he
mo l e s o f wa te r i n th e a i r ar e calculated based on the fuel
a n a l y s i s , th e e xce ss a i r a n d t.he atmospher ic conditions. Once th e
a m o u n t o f m o i stu re i s kn o w n , a calculated molal specific heat and
t h e a m o u n t o f te mp e ra tu re change ar e used to calcir late the l- oss .

1. Fuel analysis
3. Oxygen in the flue gas
5. Carbon content in the ash
6. Flue gas exit temperature
7. Ambient air temperature
B. Relative hurnidity
9. Barometric pressure
PERFORMANCE MONITORING
Loss due to unburned Co in the flue gas is a straight calculation

-ttre
of wasted BTU's going up the stack. moles of cirbon convert,ed
to CO are determined and then the BTU/lb loss due to incomplet,e
combustion is used to determine the loss.

2. Fuel analysis
3. Oxygen in the flue gas
4. Higher heat,ing value of the fuel
Unmeasured losses is Lhe manually input facLor which accounts for
the totalization of losses too smalt to calculate or for which
measurements are not available.
Steam Turbine performance
The steam turbine efficiency caLculaLion is based on the ASME

Performance Test Code for steam turbines (pTC 6 and 6a) using th-
Enthalpy
Ptoq Method. The turbine efficiency is defined aj the
ratio of Used Energ'y to t,hat of Available nneigy. The Avaitable
enerlDr is calculated using the rsentropic End i6int MeLhod. For
condensing-turbinefr the operator/enginler can apecify the exhaust
steamqua1ityortheprogramassumessaturated5team
To perform the Turbine Efficiency Calculations the following

parameters are required:
1. Turbine inlet steam pressure and temperature
2. Cold reheat steam pressure and tempeiature
3. Hot reheat steam piessure and temperature
4. Crossover steam pressure and temperature
5. Condenser steam pressure and temperature
6. Exhaust steam quality
Feedwater Heater performance
The feedwater heater performance calculations are determined from

Terminal Temperature Difference and Drain cooLer Approach
Temperature. Extraction flows to the heaters can be determ-i'ned by
energy balances.
The forrowing parameters are used to determine for the

feedwater heater calculat.ions.
1. Extraction steam pressures and temperatures
2. Heater inlet watei temperature
3. Heater outLet water temperature
4. Heater drain temperature
5. Feedwater flow and pressure
PERFORMANCE
MONITORING
Condenser performance
Condenser efficiency and reLative thermaL transmit,tance are

provided by the condenser calculations. The calculations are based
9I_!!" 4!ME performance Test Code for Steam Condensing Apparatus
(ASME PTc L2.2) and Standards for Steam Surface Conden6eri-by the
Heat Exchange Institute.
Thermal transmittance is the amount of heat transferred per unit

of time per unit of surface area per degree of logarithiric mean
temperature difference, thus thermal transmittance is- a fundamental
index of the condenser's performance
The input parameters used to calculate the condenser

calculations are:
1. Condenser surface area
?. Temperature of steam entering the condenser
3. Cooling water inlet temperature
4. Cooling water exit temperature
5. Cooling water flow
If the steam temperature is not known, saturation temperature would

be used.
If the cooling water flow is not known, it can be estimaLed from

the total BTU dumped to the condenser.
Heat Rates
Turbine Cycle Net Heat Rate is defined ad the ratio of total heat
charged to the turbine cycle to the Net unit ceneration.
Gross Turbine Cycle Heat Rate is defined as the ratio of total heat
charged to the turbine cycle to the Gross unit Generation.
Turbine Cycle Reference Heat Rate is calcul-ated from the turbine-
generator manufacturer's theoreticar heat barances.
Net Unit Heat Rate is defined as the Turbine Cycle Net Heat Rate
adjusted for Boiler Efficiency.
Reference Gross Unit Heat Rate is defined as Gross Unit Heat Rate
as calculated from the turbine generator manufacturerrs theoretical
heat balances adjusted for Boiler Efficiency as calculated from the
boiler manufacturer,s data.
COMBINEDCYCLEPLANTPERFORMANCE
CALCULATIONS
Thisis a description Cycleplantperformance
of typicalCombined calculations that can be
performed in a BaileyMFPmodule.Alsoreferto similardescriptionsfor Utilityplantsand
lndustrialSteamplantsfor othermiscellaneous that mightbe appropriate.
calculations As
always,the appropriate are requiredin orderto perform
sensorsor manualinputconstants
the calculation.
A. Fuel PropertyCalculations
The primaryoutputof the fuel propertycalculation

moduleis the fuel lower
heating -
value.ASMEPTC22 1985GasTurbinePowerPlantsandASME
PTC3.3- 1969GaseousFuelsdocument thefuelpropertycalculations.The
fuel propertycalculationmodulecontainscalculationsfor threefuel types:
naturalgas,fueloil, and refinerygas.
For gaseousfuel,the fuel lowerheatingvalueis calculated

as
( FUEL- LHV^ * F \
FUELLHV-\ T /
where
FUEL_LHV- lower heatingvalueof fuel
(Bru/tb)
FUEL_LHV"- perfectgas lower heatingvalue
(Bru/rb)
Reference:60 deg F, 14.73psia
-
Z compressibility factor
F - correctionfactor for temperatureand
pressure
The perfectgas lower heatingvalueis calculatedas follows

FUEL_LHVp=
E0( *HCXI)
where
X, - mole fractionof gas constituent
HCX'- lowerheatingvalueof gas constituent
Thecompressibility
factor,Z, is calculated
as
Z = 1.00369- (.0101r SGFUEL)+ (.007 -
IXrl
where
Z - compressibilityfactor
SGFUEL- gas fuel specificgravity
-
\ mole fractionof contained
nonhydrocarbon gases
The correctionfactor F is calculatedas

-
p = F, Pr)f t')
-
F'' P'')\r,)
P.'- standardabsolutetotal pressureof the

g a s (1 4 .7 3p si a )(p s ia)
p, - standardabsolutepartialpressureof
water vapor at temperatureT'
(for dry gas pr = 0) (psia)
-
P, desiredabsolutetotal pressureof the gas
(1 4 .7 3p si a )(p si a )
-
p, absolutepartial pressureof water
vapor at temperatureT, (psia)
T, - standardtemperature(deg R) (60+459.2)
T, - desiredtemperature(deg R)
For fuel oil, the lower heatingvalue is calcuratedas follows
FUEL_LHV = FUEL_HHV - 91.23 * o/o WT H
where
FUEL_LHV- fuel lowerheatingvalue(BTU/lb)
F U E L _ H H V- fu e t h i g h erheatingvalue( BTU/lb)
%_WI_H - weight percenthydrogenin fuel (%)
2
B. Gas TurbinePerformanceCalculations
The primaryperformance measures for the gas turbineas definedby the

ASMEPTC22 - 1985are poweroutputunderspecifiedoperatingconditions
and thermalefficiency.Additionalperformance measuresincludethe gas
turbineheatrateand specificfuelconsumption.
Performance
Calculation
PowerOutput
ThermalEfficiency
HeatRate
SpecificFuel
PowerOutput(MW)
The gas turbinepoweroutputshall be measuredby the determination of
electricgeneratoroutputor by the determination
of force or torqueand
speed.
ThermalEfficiency(%)
The gas turbinethermalefficiencyis definedas the ratioof the net energy
outputto the energysuppliedto the gas turbine,expressed as a percent.
The gasturbinethermalefficiencycalculation is definedas:
*
THERMAL EFF _ POWER_OUTPUT CONSTANT
HEAT INPUT
where
THERMAL_EFF- thermalefficiency(%)
POWER_OUTPUT- poweroutput(MW)
HEAT_INPUT - heat input(BTU/hr)
CONSTANT - conversionconstant
(3412142BTUthr/MW)
The heat input is the mass flow rate of fuel(s)multipliedby the high or low
heatvalueof the fuel(s).The performancecalculationpackagewill use the
fuel lowerheatingvalue as a basis.
3
The heat input is definedas follows:
HEAT_INPUT = FUEL_FLOW + FUEL LHV
where
HEAT_INPUT- heatinput(BTU/hr)
FUEL_FLOW- fuelflow(lb/hr)
FUEL_LHV- lowerheatingvalue(BTU/lb)
HeatRate(BTU/KW-hr)
The gas turbineheat rate is definedas the heat inputper unit of power
output.The gas turbineheatratecalculation is definedas:
CONSIA/VI HEAT_INP\JT* coNSTANT|
HEAT RATE =
THERMAL EFF POWER_OUTPUT
where
HEAT_RATE - heat rate (BTU/KW-hr)
THERMAL_EFF - thermalefficiency(%)
HEAT_INPUT- heatinput(BTU/tb)
POWER_OUTPUT - poweroutput(MW)
CONSTANTI - conversionconstant
coNSTANT2 - converston
constant
SpecificFuel Consumption(lb/KW-hr)
The gas turbinespecificfuel consumptionis definedas the fuel consumption
rate per unit of power output. The gas turbine specificfuel consumption
calculationis definedas:
SP_FUEL_COI/S _ HEAT_RATE_ FUEL FLOW

FUEL LHV POWER_OUTPIJTx COA/SIAA/r
where
SP_FUEL_CONS- specificfuel consumption(lb/KW_hr)
HEAT_RATE - heat rate (BTU/KW-hr)
FU E L _ L H V - fu e l l o w erheatingvalue( BTU/lb)
FUEL_FLOW - fuetftow(tb/hr)
POWER_OUTPUT - poweroutput(MW)
CONSTANT - conversion
constant(1000KWperMW)
The manufacturermust supplycurveswhich will permitadjustmentof the power

output and heat input (or thermalefficiency)to the designvaluesof compressor
4
inlettemperature
andatmosphericpressure.The correctedpoweroutputand heat
input(or thermalefficiency)
canthenbe compared withthe guarantee
values.
c. HeatRecoverySteamGeneratorCalculations
The primaryperformance measuresfor the heatrecoverysteamgenerator
as definedby the ASMEPTC4.4 - 1981are efficiencyor effectivenessat
specifiedoperationconditionsand capacityat specifiedoperatingcondi-
tions. Additionalperformance
measuresincludethe heatrecoverysteam
generatorpinchpoint.
PerformanceCalculation
Capacity
Efficiency- l/O Method
Efficiency- LossesMethod
EfFectiveness
P i n chP o i n t
Capacity
Capacity of the HRSG is definedas eitheractual evaporationin termsof
massflow of steamper unit time or heat absorbedby the workingfluidsper
u n i tt i me .
lnput-OutputMethodEfficiency
lnput-output Method Efficiencyis a direct way of calculatingthe HRSG
efficiency. The Input-OutputMethod Efficiency requires the accurate
measurementof those factorsnecessaryfor calculatingthe total heat input
to the HRSG and the heat absorbedby the workingfluid or fluids.
The lnput-OutputMethod Efficiencyis obtained by dividingthe thermal

outputby the thermalinput. The HRSGthermaloutputis definedas the total
heat absorbedby workingfluids,Hp, lp, and Lp feedwaterstreams. The
thermalinputis definedas the heat in the gas turbineexhaustgas, the heat
in supplementaryfuel, and heating credits. The input-outputmethod
efficiencyis defined below
E F F,V, ^ - O U T P U T* 1 O o
INPUT
5
where
EFFro- input-outputefficiency (%)
OUTPUT- thermaloutput(btu/hr)
INPUT-thermatinput(btu/hr)
In ASMETest Code PTC4.4,the thermaloutput is definedas the total

heat
absorbedby the workingfluidstreams.This quantity is computed
as follows
k
)UTPUT=i E Qoo
where
j - heatrecoverysteamgeneratorsection
k - numberof heatrecoverysteamgenerator
sections
Qofi)- heatabsorbedby workingfluidin
sectionj (btu/hr)
Whenthe heatrecoverysteamgenerator sectionis an economizer,

the heat
absorbedin thatsectionj is calculated
as
eoO)= iD IFrr,,* (hrwo,i- he,a1)l

1
where
j - sectionnumber
n - numberof parallelfeedwaterstreams
Fr*,, - feedwaterflowstreami (lb/hr)
h*o,, - feedwaterouiletenthalpystreami (btu/lb)
h*,,, - feedwaterinletenthalpystreami (btu/lb)
6
Whenthe heatrecovery steamgeneratorsectionis an evaporator,
the heat
as
QAO)= Fsr*hsr * Faoo*haoo- F rw*hr* - Fao,*hao,
where
j - sectionnumber
F", - steamflow(lb/hr)
h", - saturatedsteamenthalpyat drumpressure
(btu/lb)
Froo- blowdownflowout (lb/hr)
hroo- saturatedwaterenthalpyat drumpressure
(btu/lb)
FFw- feedwaterflow (lb/hr)
hFw- feedwaterenthalpy(btu/lb)
Fro,- blowdownflow in (lb/hr)
hro,- enthalpyof blowdownflow into the drum(btu/lb)
Whenthe heatrecovery steamgeneratorsectionis a superheater,

the heat
as
Qo(/) = Fsr-r*hs,- For*ho, - Fsr*hsr
where
F., - desuperheater oufletsteamflow (lb/hr)
h." - enthalpyof ouiletsteam(btu/lb)
F", - superheater inletsteamflow(lb/hr)
h", - superheater inletsteamenthatpy(btu/lb)
Fo"- desuperheater inletwaterflow(lb/hr)
ho"- desuperheater inletwaterenthalpy(btu/lb)
ln ASME Test Code PTC 4.4, the thermalinput is definedas the sensible
heat in the exhaustgas suppliedto the HRSG plus the chemicalheat in the
supplementalfuel, if applicable,plus the heat creditsaddedto the working
fluid, air, gas and other fluid circuitswhich cross the envelopeboundary.
Such creditsincludethe following:
- heat creditsuppliedby moistaugmentingair for

supplementary firing
- heat creditsuppliedby sensitiveheat in
supplementary fuel
- heat creditsuppliedby atomizingsteamfor
supplementary firing
- heat creditsuppliedby gas recirculation
- heat creditssuppliedby auxiliarydrives
withintheenvelope
Therefore,
thermarinputcan be carcurated
as foilows
=
INPUT Fe*hn,* + HEAT_CREDIT + feE2_FLOWsupp*FIJEL_LHVsupp
where
TNPUT- thermatinput(BTU/hr)
Fo- exhaustgasflowthroughthe HRSG(lb/hr)
ho,"- exhaustgas enthalpyabovethe reference
temperature (BTU/Ib)
HEAT-CREDrr- totarof heatcreditsotherthan
the supplementaryfuelchemical
heat(BTU/hr)
FUE!_FLOW",""_supplementary fuetflow(lb/hr)
FUEL_LHVrrr, _ lowerheatingvalue
supplementaryfuel(BTU/Ib)
The thermal input, INPUT'is a functio.n of the gas turbineexhaustgas ftow and
temperature.Theseparameters aredifficult
to measuL becauseof the unusualgeometry
of gasturbineexhaustsystemsandassociated ductsystemsconnecting
an alternative, to the HRSG. As
the thermalinputcan be calculated usingthe gas turbineheatbalance
method.
Thegasturbineheatbalancemethodenablesdetermination
of the sensible
heatin the gas turbineexhaustgaswithoutthe requirement
for determina-
tionof exhaustgasflowandexhaustgastemperature by measurement.
majorparameters The
usedin thismethodaregasturbinehLatconsumption and
poweroutput.Secondary parameters,whichcomplete the heatbalance,are
steam or water injectionand the miscetlaneous losseswhich- include
auxiliaries,
radiation,
lubricating
oil cootingand turbinecooting.
The gas turbineheatbaranceequationis as foilows
F UEL_FLOW * F lJEL_LHV* q,
T= +FU EL_FLOW* CP,
100- urr*(Trurr- T*\- pG * C
oFw-rN.,* *-, r, - H
fl ^*_rN) * Fr_,r,* (H"_,r,-H^._,rr)-1oso * F*, u,- Loss
where
FUEL_FLOW- fuet ftow (lb/hr)
FUEL_LHV- lowerheatingvalue (BTU/lb)
11"- burnerefficiency(%)
CPrre.-- fuel heat capacity(BTU/lbdeg F)
Trr.. - fuel temperature(degF)
T* - referencetemperature (deg F)
PG - poweroutput(MW)
CNST- constantto convertMW to BTU/hr
F*_,r,- waterinjectionflow(lb/hr)
H*_,n.,- waterinjectionenthalpy(BTU/Ib)
H**_,",- referencewaterinjectionenthalpy
(BTU/tb)
-
F"_,*, steaminjectionflow(lb/hr)
H"_,nr, - steaminjectionenthalpy(BTU/lb)
H*"_,",- referencesteaminjeclionenthalpy
(Bru/tb)
LOSS - miscellaneous
gas turbinelosses
(BTU/hr)
Losses Method Efficiency

LossesMethodEfficiencyis an indirectway of calculatingthe heat recovery
steamgeneratoroverallefficiency.The Loss Method Efficiencyrequiresthe
accurate measurementof HRSG inlet and outlet temperaturesplus the
determinationof other heat losses and credits. Various losses are first
calculated as a percentageof the thermal input. The Losses Method
Efficiency is then obtained by subtractingthe retativetosses from 1OO%o.
The Losses Method Efficiencyis defined as follows
EFFLs= looo - l, ll=t:) - .' oo%

\ TNPUT )
where
EFFL.- lossesmethodefficiency(%)
Loss - heat recoverysteamgeneratorheat loss (btu/lb)
INPUT- thermatinput(btu/lb)
The heat recoverysteamgeneratorthermalinput,lNpur, above because

it is used in the input-output
methodefficiencycalculation.
The ASME Test code PTC 4.4 definesthe heat lossesas follows:
- Heat loss in moistexhaustgas
- Heat loss due to surfaceradiationand convection
- Heat loss in the circulatingpump cooling
water and seal water leavingthe envelope
- H e a t l o ssi n mi sce l l a neous
coolant
9
The heat recoverysteam generatorradiationand convection
losses are
small comparedto.theexhaustgas losses. However,such
losseshave to
be evaluatedin orderto determiiethe overallefficiency,
as definedby the
lossesmethod.Also,accuratecalculationof the intermediate
gas temfera-
turesrequiresthe magnitudeof radiationand convectionlossesas an input.
The heat recovery steam generatorradiationlosses

are calculatedas
follows
where
Qn= 0174- E - 4 *460c
f[ 1 0 0 ) (
Tu*460q
100 )J.^"
Qp- radiationheatlosses(btu/hr)
-
E surfaceemissivity (btu/hr/ft2)
T" - surfacetemperature (degF)
T" - ambientair temperature(degF)
\ - areaof surfacethroughwhichheatloss oc-
CUTS
(ft')
The convectionloss shallbe determinedfrom
Qc=0.296-(f"-T"\t.zs .(
W+68. 9
6 8 . 9 ).o.
where
Q" - convectionheat losses(btu/hr)
W - averagesurfaceair velocity(fpm)
T. - surfacetemperature(deg F)
Tu - ambientair temperature(deg F)
,\ - area of surfacethroughwhich heat rossoccurs
(ft2)
The total heat lost due to surfaceradiationand convection

is the following
QRc=Qn*Q"
where
Q*" - radiationand convectionheat loss (btu/lb)
10
fi""'[:":'f::fi3:s"g,5::,T;:iJ5:.",'cooranuossesdonotappryhere
LOSS = Fa * Hcour *
en"
where
LOSS - heat recovery
steamgeneratorheat loss (btu/lb)
Fo- exhaust gasnowtfOlnii
hoor,- t*:g-"1<]raust'gas
enthafpy
e*" - radiation (btu/tb)
andconirection
heatloss(btu/lb)
@ffectiveness
Effectiveness quantiti"rtn"T"at
device and is ihe ratio tn" transferperformance of a heatrecovery
entharpy "i
dropof the gas wniln d.p ;; tn" g", to the maximum
i"".,tharpy
in"oi"ti*rri porrior" The
methodrequires.the-accurate Effectiveness
measurement of HRsG gas temperature
appropriaterocations.The at
gas andwatertemperatures maximumentharpydropwourd
occurwhenthe
woutdcoincide on" o?,or" points. prc
prefersthe effectiveness 4.4
as tnl rJndamental "i p"rrorrr,"nce
reffectsthe meritof the ooirer, measuresince it
wniln is not;;d;;xpressed
by efficiency.
The actuareffectiveness
of eachheattransfersection
fromworkingffuid_andgas t"rp"r"trres. The is computeddirecry
to the expectedperfor-man"".-in" u"tuesare compared
usingthe heatrecovery expected""tr"-r
effecrrveness is catculated
steamgenerator conductance moder.
The maximumheattransfer
ratein an individualsectionwoutdoccurwhen
the gas outfettemperature
reaches, the
whentheworkingffuidouteti"rp"r"trr" *o.r.ingJr-;dinrettemperatureor
reacr,"Jtn"'L", inrettemperature.
11
For each sectionj, the actual effectivenessis calculatedas follows
if D(GA> DrwA, thenEQ)= :M;?;= * 1oo%

DTMAXA
thenEA =
if DTWA> DTGA, * looo/o
ffi
where
j- se cti o nn u mb e r
Efi) - sectionaleffectiveness(%)
DTGfi) - (To,-Tor)- gas temperaturedrop (degF)
DTW(J)- (T*r-T*') - working fluid temperatureincrease(deg F)
DTMAX(J)- (To,-T*,,)- maximumtemperaturedifference(deg F)
Overall Effectiveness
Overall effectivenessof the HRSG is definedas the ratio of the enthalpy
drop of the gas to the maximumenthalpydrop of the gas which is theoreti-
cally possible.The maximumenthalpydrop would occurwhen the gas and
water temperatures would coincideat one or more points(pinchpoints).
The definitionof the overalleffectivenessis similarto that of the individual

section, The problemwith the overalleffectivenessis that the locationof the
pinch is generallynot knownin advance.
Maximumtheoreticallypossibletemperatureand enthalpydrop shall be

determinedby comparinggas temperaturedrop linesdrawnto all possible
pinch locations.The pointthat allowsthe leastdrop in gas temperatureis
the criticalpointdefiningthe actualoutputof the unit. This is the pinch point
location that shall be used to determinethe overalleffectivenessof the
HRSG.
12
The maximumtheoreticalfypossibfe
assumingthatthe working j":p:,111r9 grop,is computed by
fluiOintetor sectionj is the pinch point. This
calculationfollows
-T*,ral
DTrrD -- l l i
Tn(R)
* Qa,ror
IE;;l
where
j - sectionnumber
k - numberof sections
DT""(i)- maximumpossible
temperature
drop_
sectioni(deoF)
r"(k) - tT:,Q-o;;i"19itemperature
T*,*0)- working (desF)
fluid inletiemperaturefor
section.j(degF) For evaporators,
this is the saturationtemperature.
Qo(q)- heat,absorbed b/ wort<ing
q (btu/fb) fluidsection
Q4ro,- tola]heatabsorbedby
workingffuid
(btu/tb)
The smalrestmaximumpossibre
callymaximumpossibter"d;;;;e temperattledrop,DTr"u),is the theoreti_
dropDT""r.
Theactualheatre,coverysteamgenerator
as forows overa,effectiveness
is carcurated
Tn(k) - I.(0)
EFT = * 100%
DT,,,
where
EFT _ actualoveralleffectiveness
(%)
To(k)- HRlg gas intettemp-erature
To(0) (deg F)
t*lgga_s ouflett",ip"r",ure(des
DT"",_smalleitmaximum F)
ilssibret"rpJ."irre drop(degF)
1s
Pi n c hP o i n t
Fincfrpoint is definedas the minimumtemperaturedifferencebetweenthe
HRSGgas and water/steam cycles. The actualpinchpoint is calculatedas
follows
DTP=TG(m-1)-TwtN(m)
where
DTP - PinchPoint(deg F)
m - PinchPointlocation
To(m-1)- gas temperaturewherethe pinchoccurs(deg F)
T*^(m) - workingfluid inlet temperaturewhere pinch occurs
(d e g F )
Gas turbine performanceand exhaustconditionsvary significantlywith

changesin ambientconditions.Thus, testingan HRSG at the exactturbine
exhaustconditionsupon which the boilerguaranteeswere developedmay
not be possible. Correctionto guaranteeconditionsshall be made using
performancedata or curves prepared by the HRSG manufacturer. The
magnitudeof the correctionvarieswith the test methodused. In general,the
tnput-Outputmethodrequiresthe largestperformancecorrectionfactorsfor
off designconditionsand the Effectiveness methodthe smallestcorrections.
The Thermal-Loss methodrequirescorrections for off design conditionsonly
slightlylargerthan the Effectivenessmethod'
D. Steam Turbine PerformanceCalculations
The primaryperformancemeasuresfor the steam turbine as definedby the

-
ASME PTC 6.1 - 1984 are specifiedbelow. ASME PTC 6.1 1984
documentssteamturbine performancecalculationsfor plantsthat do not
of the turbineextractions.
have completeinstrumentation
Calculation
Performance
Heat Rate
CorrectedHeat Rate
lsentropicEfficien
Heat Rate
The steam turbineperformanceis evaluatedby comparingthe corrected
calculatedsteamturbineheat rate with the designsteamturbineheat rate.
The corrected steam turbine heat rate is obtained by correctingthe
14
steamturbine
heatrateforoperating
ffi!:;f"t conditions
thatdeviatefrom
The steam turbine heat rate

is definedas
HR = Heat_Supptied
_ Heat_Returned
pW
The steamturbineheatrate is catculated

as foltows
HR=
where
HR _ steamturbineheat
pG _ generatoroutput rate (Btu/kwh)
(MW)
w,, - feedwaterfrowto the steam
generator(rb/hr)
ht - enthalpyof steamentering
tne-mainllrnin"(Btu/tb)
htr - entharpyof feedwaterrea-ving
r""J*Jo system(Btu,b)
The heatrate and toadcorrections

be comparedto the designn""ir"t" belowallowthe catculatedheatrateto
Group1 corrections:
- Condenser condensate
subcoofingdeviation
correction.
- condensermakeup
frowdeviation
correction.
Group2 corrections:
- Throtflepressure
deviationcorrection.
- Throtiletemperature
deviation.orr""iion.
- Turbineexhaustpressure
The Group1 correctioncurves prc
in
MW, 2400 psr, 1000t1000],'*iin g 1_ygr"deveroped froma typicar320
pressurerhese curvesare 7 FW h;;;;"nd a 2.5"HGback_
appric":|" ; ;;;;;;;e
]o -roof pfants(up to 600
}[H,lTl j3 lffi, | ;"*#r.-lr, "" deveIopeJ r thespecifiedcyc
Ie
"T "
asthose
I?:?:l3"i","Jlffitf['.il?J::.."ile usedinthecomprehensive
15
Thesecorrectionsaccountfor operatingconditionsthat deviatefrom design.
The calculatedheat rate is valid or the presentoperatingconditions.The
correctionsONLY allowfor comparisonwith the designheat rate.
lsentropicEfficiency
The steamturbineisentropicefficiencyis definedas the ratio of the sum of
the isentropicpoweracrosseach steamturbinesectiondivided by the actual
poweroutput. The steamturbineisentropicpoweroutput is a functionof the
steam turbine configuration,i.e. numberof steam turbine parts and the
numberof sectionsin each turbinepart. In the mostgeneralcase, the steam
turbine isentropicefficiencyis calculatedas
tt iE, F,, * L'H,,

lE= 100%
PG ).
where
lE - isentroPicefficiencYo/o
i - numberof steam turbine Parts
j - numberof steamturbinesectionsper part
6Hi,i- isentropicenthalpydrop part i section
j(btu/lb)
F,,- Parti net flow sectionj
(F.*ri - Foor,)(lb/hr)
PG - generatoroutPut(MW)
E. Condenser PerformanceCalculations
The condenserperformanceis evaluatedby comparingthe measured

condenserpressureto a calculatedexpectedcondenserpressure. The
expectedcondenserpressureis determinedfrom the condensercooling
water inlet temperatureand the condenserload using the heat transfer
c a l cu l a ti o np ro ce d u re si n ANSI/ASM EPTC 12.2 - 1983. Condenser
performanceis degraded by increasedfouling on the water side of the
condensercoolingwatertubesand/orby reductionin the coolingwater flow.
The expectedcoolingwater outlettemperatureis calculatedbasedon the
expected circulatingwater flow. Comparisonof the expectedand actual
cooling water outlet temperaturewill help to identify if the condenser
pressuredeviationis due to foulingor a coolingwaterflow change.
16
If-lnfly performancemeasures
for the
ASME PTC12.2_ 1eB3areGiil berow.condenseras definedby the
Performance
Calculation
ExpectedCondenser pressure
OverallThermalTransmittance
Condensatesubcoofi
FfpectegCondenser pressure
The condenserpressureis thE
most.importantperformance measure,as it
ts closelyrelatedto the usefutexpansion'or
condenser stearfi
in tn" turbine.The actuat
vacuum,a condenseiinput,is comfar"o-io
evaluatethe potentiarincrear" expected vacuumto
in 3t"ar powergeneration.
p'"'.r,"'iJtn","t*"tion
""p"nrion
prJr.rr"
"no orthe
expected
]ff."#:J?3ff:l:,T"'
pCE = p.", (Irr)
where
PC. - condenser
"rp"^:!"9condenserpressure(psia)
T",u- expected saturation'i"r]"r"ture (degF)
The expectedcondenser saturation
ove aItransmittance rhet;,[?:'l1Hf#i*ffiiffi:""t,
ra|| therm
determinea rerationshipfor tne cooiing*"Grl;p"rltrr" :'J::J?:
thermaltransmittance rise.The overa'
i, catcutateJ as foflows
g = F" * co* - In
A [-r":rt j
Lr"-rrl
where
U - overallthermaltransmittance
(BTU/hrYt2"F)
F" - coolingwater flow (lb/hr)
Co, - specific_heatof cooling
water (BTU/fb/F)
A - surfacearea (sq ft
)
T, - coolingwater inletiemperature
(deg F)
T, - cooling_waterouilet temperature
(deg
T, - saturationtemperaturectrrespondingF)
condenserpressure. This temperatui to
is
17
o
calculatedfrom saturationtemperature
atgorirhm
(degF)
The relationship
for the coolingwatertemperature
riseis as foflows
(Tz Tt) = (Is,e - Ir) - (1 - e-z)
where
7= UxA
F" * Co,
and
Tr,e- expectedcondensersaturation
temperature
(degF)
Z _ expectedconductance
substitutethe relationshipfor the cooling

condenserenergybafance.The condenr"i watertemperaturerise into the
batanceis definedbefow
orrv= F - =F.[4 - "n"-rly
o*(7, I ) c r(T or o-32)t+F
"c r"c o(7, - T or o)+Fr rc -
" " " r(Tp, T *
"o
where
eorr _ condenser coolingduty(Btu/hr)
. "''
F" _ cootingwaterflow (fbihr)
F. _ condensersteamftow
llblhr)
H"_ steam.enthalpy at inlet(btu/ib)
Co_ specificheat of water(btu/lb/deg
T"o"o_hotwelttemperature 'F),
(degit"
Fr. _ returncondensateflow(lOInr)
T". - returncondensatetemperatuie
(deg
. --o F)
Fr, _ make_up waterflow(lb/hr)
T", _ make_up temperature (degF)
Co,_ specificheatof cooling*"t"i
T, _coolingwaterinlettemperature lntr/lb/degF)
(deg
T, - coolingwaterouilettemperatur" F)
lJJg rl
NOTEIcoolingwatersometimescontains
heat,co*,maybe lowerthan thatof sartand,therefore,the specific
freshwater.
Repracethe hotwet temperature.,
T"oro,with the expectedcondenser
saturation
temperature
T",, and solvei#i,
18
-z
F rx (Hr+ Co*32)+F r"* Crx Tr"+ Fru* Cr* Tru +F C rrxTt * (1- e )
I,,, "* -z)
Co* (Fs +Fru+ F r") nC or*F r*11- e
where
T".. - expectedcondensersaturation temperature(degF)
F" - coolingwaterflow (lb/hr)
F" - condensersteamflow(lb/hr)
H. - steamenthalpyat inlet(btu/lb)
Co- specificheatof water(btu/lb/deg F)
-
T"oruohotwell temperature (degF)
F"" - returncondensate flow(lb/hr)
-
Tr" returncondensatetemperature (degF)
-
Fr, make-upwaterflow (lb/hr)
T", - make-uP temPerature (degF)
Co'"- specificheatof coolingwater(btu/lb/deg
F)
-
T' coolingwaterinlet temperature (deg F)
T, - coolingwateroutlettemperature (degF)
OverallThermalTransmittance
OverallThermalTransmittance theamountof heattransferredper
describes
unitof time,unitof surfacearea,anddegreeof temperature difference.The
actualthermaltransmittance is obtaineddirectlyfromthe currentoperating
parameters.
tt-
f*n f"f* ft*n for* ff
where
r* - water side film resistancereferredto the
OD of the tube
r",- steamside film resistance
r* - thermalresistanceof the oxidefilm on
the insideand outsideof tubes
-
ro* thermalresistanceof the oxidefile on
the insideand outsideof tubes
-
r, Increasein thermalresistancedue to an
accumulationof dirt, scale,slime,etc.
on used condensertubes. Determinebased
factorat design
o n a .8 5 cl e a n l i n ess
condenserload.
-
Uo Overallthermaltransmittance with clean
used tubes
19
The aboveheattransferresistances
tube materialand oimensionr-"no arecomplexfunctionsof the condenser
operatingconditions.(Referto pic the characteiisticsof water at the
12.2Ap;;;ix z tordetairs)
@
condensate subcoolinilsthe difference
betweenthesaturation
temperature
ff:"'f:jf'ffil:;:,"","T"oenservacuum
andthetemperatur"
oi tn"
ft is important
to minimizecondensatesubcoofing,
returnedto the feedwater. as this heatthat
conJ"nsers are normarydesignedmustbe
subcooring cannottakeprace.in"ir".", tne so that
is zero' Any deviation'from expeci"o u"rr" for subcoofing
tn"i i. an indicationoimechanicar
suchas air leakageor vacuumpump probtems,
capacitylimitations.
Drs=rs,qr-T"oro
where
DTS- condensate subcooling(degF)
T.^, - saturationtemperature-@
cJndenser
pressure(degF)
lcoruo.- temperatureof condensatein hotwell
(des F)
The performancemeasuresfor
the cooring
-coie
tower as defined
crr ncleli;;;" rest by the ASME
5rl.."ftlrrr"?#. roiw"t"r_coolins
rowers
PerformanceCafculation
ThermalCapability
Cold Water Temperature
PredictedCold Water Temperature
Range
PredictedRange
Approach
20
ThermalCapability
Th" thermalcapabilityof the coolingtower is definedas the ratio of the
adjustedtest circulatingwater rate to the predictedtest circulating water rate
at ine test thermalconditions.The thermalcapabilityor tower capabilityis
definedbelow
=
TowER-cAPABtLtrY x 1oo.o
ffi
where
TOWER-CAPABILITY- coolingtowercapability
(%)
. WATER-RATEADJ - adjustedtest circulatingwater
rate (gPm)
WATER-RATE' - predictedtest circulatingwater
rate (gPm)
The waterrate to the cooling tower is adjustedto accountfor any departure

of the measuredfan power from the design fan power. The adjustedtest
water rate is definedbelow
FAN-POWERD
WATER-RATEADJ= WAIER-RAIE .(
t\ FAN_POWERADJ
)'"
where
WATER-RATEADJ - adjustedtest circulatingwater
rate (gPm)
WATER-RATE - measuredcirculatingwater rate
(g p m)
FAN-POWER' - designfan Power(HP)
FAN-POWER^', - correctedtest fan power (HP)
The fan power is correctedfor any variationof the fan air densityfrom the
designfan air density.This correctionfor air densityis necessarybecause
the manufacturer'sperformancecurves are based on constant fan blade
pitchangle. As atmospheric air conditionsand/orheat load conditionsvary
from design,the mass air rate will vary, causinga direct variationin air
pressureloss and air horsepower.Referto ASMEPTC 23-1986and the CTI
AcceptanceTest Code for CoolingTowersfor the detailedequations.
21
eojd WaterTemperature
uotdwatertemperature is the mostimportant
closelyrelatedto_l!" cono"n.li'pr"rrrr" performance measure,as it is
Thecordwatertemperature and turbine power generation.
is definedag the averagetemperature
as it leavesthe towerfirf and "witnout of water
makeupwater,th_e_,cofd the basin. browdown and
"ni"o
watertemperature is the
basinor in the discharge " mixed temperature
in the
"onOuii.
when blowdown andmakeupwaterexist,thecoldwater
temperatureat
toweroutfetis estimate!.from a oynamicenergyoriun"" of the coofing the cooling
towerwater
-nliiiln, inth""il;;1"]"in,th"rolrowins
:fi':i,*'#f[5,::J-jj""o dirrerential
ve*Q.+-L * (Twz - Tr) * Fuu * T r u - F o a * T B
where
V, - water basin vofume (ft3) i
p _ water density (lb/ft3)
T" - water.basintemperature(deg
F) '
L - circutating
wateritow ltOlniy "
T*, - cofdwatertemperature cooring
F", _ make_up - toweroutet (degF)
waterflow(lb/hr)
Tr, - make-upwatertemperature (degF)
Fro- blowdownflow (lb/hr)
equationcan be usedto determine

li?"in: the cordwatertemperature
-( \ /- \
Twz= r" - 1 * :!pl tuu * Fuul *
* u" o *dr"
I\ L/ It '
L ) t-'dt
The predictedcordwatertemperature
is obtainedfroma protof circurating
waterrateversuscooringwatertemperature
inletwetbulbtemperatuie. at the coolingtowerrange
rnis proiis determin;Jfr", manufacturer,sand
data.
Approach
Approachis the differencebetween
ambientwet-burb the cordwatertemperature and the
temperature at thetestconditions.
towercannotcoorwater iheoreticary, a cooring
to a temfeiaturerowertnanine prevairing
temperature'The actualapproach wet_bulb
is obtaineooiiecilyfrom the current
22
operatingparameters,while the predictedapproachis computedfrom the
predictedcold watertemperature.
APPROACH=Trr-To*,
APPROACHT=T*r,r-To*"
where
APPROACH- coolingtowerapproach(deg F)
APPROACH"- predictedcoolingtowerapproach
(d e s F )
-
T*, cold water temperaturecoolingtower
outlet(deg F)
T*r,, - predictedcold water temperaturecooling
tower outlet(degF)
To*, - ambientair wet bulb temperature(deg F)
Range
Range is the differencebetweenhot and cold water temperatures.As the
circulatingwater flow is often constant,range is a direct measure of the
cooling duty. The predictedrange is obtaineddirectlyfrom the predicted
cold water temperature.
RANGE=Twr-Twz
RANGE.=Twr-T*r.,
where
RANGE- coolingtowerrange (deg F)
RANGE' - predictedcoolingtowerrange(deg F)
T*, - cold water temperaturecoolingtower
i n l e t(d e g F )
T*, - cold water temperaturecoolingtower
o u tl e t(d e g F )
T*r." - predictedcold watertemperaturecooling
tower outlet(degF)
G. Overall Plant PerformanceCalculations
The overallplant performancecalculationmoduleperformancemeasures

are describedbelow
23
rti..?i.:i.:. .; ',1:,::..,..j,t.::.
'"t'::;-.,j. . :,:,a.i
. , j i J , . . - . . + r : : ?.:.,.' . r : , ,- ::.. .:.' -rt .
PerformanceCalculation
PURPAEfficiency
ThermalUse
GrossPlantEfficiency
GrossPlantHeatRate
Net PlantEfficiency
Net PlantHeatRate
PURPAEfficiency
PublicUtilityRegulatorypoliciesAct (PURPA)Efficiencyis
definedas
follows
PGrn + .5 x THERM_ OUT\
EFFru^ro =[ -) * 1O0o/o
Q,,,,
where
EFFpuRpA - pURpA efficiency(%)
. PG*r, - plantnet poweroutput(MW)
THERM_OUT - ptantthermaloutput(MW)
Qrrr. - totalfuel heatinputfromgas turbines
and duct burners(MW)
Theplantthermaloutput,THERM_our,is definedas the net heat

by theplant.lt is carcutated supplied
by sGtractingthe heatcontentof any process
returnedcondensatestreamfromthe healcontentof the pro""r,
streams. ,rppri"o
ThermalUse
ThermalUse is definedas follows
\HERM-USE = ( THERM OUT

x lOOo/o
I THERM_OUT* PG*r,
where
- plantthermaluse(%)
THERM_USE
GrossPlantOutput
The plant'sgrosspoweroutputis the sumof the gas
turbineand steam
turbinegenerator
outputinputs.
24
Gross Plant Efficiency
The gross plant efficiencyis definedas follows
PGn' + PG" + Qoo^ )
^=f ff).1oo%
E F F :^ =(
wnere
EFFGR - gross plant efficiency(%)
PGor - total gas turbinepower output (MW)
PG"r - total steamturbinepoweroutput(MW)
Q"*" - processheat consumption(MW)
Qrr.'- - total fuel heat inputfrom gas turbines
and duct burners(MW)
The processheat consumption,Qpp6,is calculatedas follows

Q"^"=QMWe.ror-Q'
where
QMWA,ror - total heat absorbedby workingfluid
in heat recoverysteamgenerator(MW)
-
Q", heat used in the steamturbine(MW)
The heat used in the steam turbine,Q"r, is the sum of the heat used to
generatebackpressurepower and the heat used to generate condensing
oower.
GrossPlant Heat Rate

The gross plant heat rate is definedas follows
HRATE**=
#;#
where
HRATE.R- gross plantheat rate (btu/kwh)
k - constantto convertmw to btu/kwh
25
Net PlantOutput
Theplant'snet poweroutputis the differencebetween
the gas turbineand
steamturbinegenerator outputsand theptanrspaiasitic
poweroutputis usuallyan inputto the performance roading.The net
assessment routine.
Net PlantEfficiency
The net plantefficiencyis definedas follows
EFFNE'=(#)*1oo%o
where
EFFNET - net plantefficiency
(%)
PG*., - plantnet poweroutput(MW)
Qrre.- totalfuelheatinputfromgas'turbines
and ductburners(MW)
NetPlantHeatRate
The net plantheatrate is definedas follows
HRATETTT=
w
where
HRATENE,- net plant heat rate (btu/kwh)
k - constantto convertmw to btu/kwh
26
CALCULATIONS
STEAMPLANTPERFORMANCE
TNDUSTRIAL
of typicalIndustrialSteamplantperformance
Thisis a description calculations
that
can be performedin a BaileyMFP module.Also referto similardescriptions for
Utilityplantsand CombinedCycle plants for othermiscellaneous
calculations
that
mightbe appropriate. As always,the appropriate sensors
or manual
inputconstants
arerequiredin orderto performthe calculation.
A. CombustionCalculations
Thecombustion will be basedon the ultimatefuel analysis

calculations
andpercentby volumeexcessO, in theflue gas.
PercentExcessAir
On line boileretficiencycombustion calculations deviatesignificantly
fromthe procedures givenin PTC4.1. The PTC procedureusesOrsat
datato establishthe# of air per# of as firedfuel. The Orsatprovides
percentby volumeof COr, q, Nl,and CO in the dry flue gas. The
Orsat operatesat ambienttemperature thereforethe moisturein the
fluegasis condensed outof thesampleandsampleis considered dry.
On line boilerefficiencycalculationuse in situ O, analyzersand the

ultimateanalysisof the fuel to performthe combustion calculations.
Zirconium-oxidetype in situ O, analyzersoperateat hightemperature
(1500F). Thishighoperating temperature insuresthatanycombusti-
blesin thefluegaswillcombinewithO, in the fluegasto complete the
combustionprocessand thatany moisturein the flue gas remainsa
gas. Thereforethe O, readingis the true percentexcessO, in the flue
gas.
Giventhe ultimateanalysisof thefuel andthe percentO, measuredby

an in situ flue gas analyzer,the percentexcessair of a combustion
processcan be determined as follows.
ln a mixtureof idealgases,thevolumefractionof a component is the

sameas its molefraction.Forcomplete
combustion, the percentO, by
volumein theflue gas maybe expressedin termsof molesper 100#s
of fuel burnedas follows.
% O, _ Moles of O, in the Flue Gas
( E O1 )
100 Total Moles of Flue Gas
where %O, is the percentby volumeof O, in the flue gas.

Fo. compfetecombustion,the percentexcesscombustion
expressedin termsof molesper 1oo#s of fuel burned air may be
as foltows
o/oExcessAir
_ Moles of O, in the Ftue Gas
100
where
Molesof th-eoretical
O, _the mofesof O,
necessaryfor compretecombustionor tbo #s of
the fuel.
Combining
Ee 1 & Ee 2:
(o/oOri
n theFlue G as)(Totat Molesof
%Excess Air = 6 6 3)
uor@'
Basedon the uftimateanalysisof the fuel, and

assumingstandard
combustionair, percentexcessair is determined
from percentby
vofumeof O, in the fluegasas foltows
%o2(K*)
ExcessAir = _ %02(20.518)(K,"
20.518 - o/oO,(EO 4)
1 - 4.824(o/oor\
'
100'
The constant(" is determined

fromthe fueranarysisas foilows
Ksc = -Moleso! frug Gas from stoichiometriccombustionof 100#s of Fuel
Moles or Or *r,
C H 2 S-W
+ Nz.,H-ca
_+
-3874(;-;-*-a
- 12 2 Tt'f-.;
" (EO5)
-r_i___
_r
12 4 3232
2
C *H, *S *14l *Nz
12 2 . 32 18 28 +3.874
s c- - =
"K ( E O6 )
C *H, *S o,
-
1243232
5 and6 alsomay be expressed

Equations as follows:
,. 4.874(C+3.628H,+0.375S+0.139614/ +0.08975N-0.296502)
C .3H"
-"2 -':S -:O
8- B-2
C*6H.*9S
' 9 3 7 1 *?W *9N-
K.^
JU
= +3.874
Q+3H2*9s-2o,
B8
to solvefor percentO, is as follows:

Equation4 rewritten
Percentoz=ffi
where
C, H2,S, \ry,Or, N, are the #s of carbon,hydrogen,sulfur,
water & nitrogenper 100 #s of as firedfuel.
Note: C should be adjustedto accountfor unburnedcarbonin the ash. W

shouldbe increasedto includeadditionalmoistureaddedto the combustion
processper 100 #s of as fired fuel.
4.874 is the moles of standardcombustionair per mole of O, in standard

combustionair.
20.518 is the percent by volume of O, in standard combustionair =

100t4.87374.
3.874is the molesof Nr, CO2,W & inertsin standardcombustionair per mole
of o, in standardcombustionair. ie Molesof otherthan O, per mole of O, in
standardcombustionair.
standardcombustionair has 0.013#s
of moistureper # of dry air. This
amountof moisturecorespondsto ambient
humidity. F andoo p"i"Lnt relative
"ii.iio
The constants4.g74,3.g74 and 20.51g
must be modifiedbased on the
measuredmoisturein the combustion
air.
Note:whole numbermofecutar
weightsare shownfor simpricity
Typicalvaluesof l(*. are as follows:
Naturalgas- 5.375
B u n k eC
r oil 5.145
Bituminous coal 5.125
Sub-bituminous coal_ S.2Ss
Lignite S.T1S
Pinewoodbark,40%moisture6.175
Hardwoodbark,4Oo/o moisture_ 6.345
Bagasse 6.905
CokeOvenGas- 5.540
Blastfurnacegas- 10.895
4
CALCULATIONS
UTILITYPLANTPERFORMANCE
This is a descriptionof the more typical Utilityplant performancecalculationsthat can be
performedin a BaileyMFP module. As always,the appropriatesensorsor manualinput
constantsare requiredin orderto performthe calculation.Practicallyany performance
calculationcan be performedin an MFP.
A. Bo i l e r Ga l cu l a ti o n s
The primaryperformancemeasuresfor the boileras defined by the ASME

PTC 4.1 - 1993 SteamGeneratingUnitsare boilerfuelefficiency. ASME
PTC 4.1 enumeratesa number of lossesthat are oifficultto measureor
determine.Theselossesmust be assignedvalueson a best estimatebasis
or be consideredinsignificant.
The boilerefficiencywill not be calculatedat low loads,while sootblowingor

duringsignificantload changes.
Calculations
Performance
BoilerFuel Efficiency
CorrectedBoilerFuel Efficienc
BoilerFuel Efficiency
The boilerfuel efficiencyis a directway of evaluatingthe boiler performance.
The boiler fuel efficiencyis obtainedby dividingthe thermaloutputby the
thermalinput.The boilerfuel efficiencyis definedbelow
^- - )UTPUT * 1oo
EFFDT
INPUT
where
EFFBF- boiler fuel efficiency (%)
OUTPUT- thermaloutput(btu/hr)
INPUT-thermalinput(btu/hr)
fn ASME Test code PTc 4'1, the thermal
output is definedas
the chemical
fuerprusthecredits
minustherosses.rhis quantityi.
::?:li:il: "omprt"o
OUT?UT=Hr*H"*_H,
where
OUTPUT- thermatoutput(BTU/hr)
H"n- sumof heatcredits(BTU/hr)'
H,_- sumof heatlosses(fifUlnr) '
H,- chemicalheatin the fuel (efU/fO)
fn ASMETestcode prc 4.1,the thermarinput

is definedas the chemicat
heatin thefuel (highheatingvalue).
Therefore,thermalinputcan be calculated
as follows
INPUT = H,
where
INPUT-thermalinput(BTU/hr)
H,- chemicalheatin the fuet
1'AfUnn)
Thusthe boilerfuelefficiency
calculation
becomes
Hr *Hcn -H
EFF BF = 1OO *
Hf
or
EFFBF=100+CR-L
where
CR - the sum of the credits (%)
L - the sum of the losses (%)
The creditsand rossesare determined pcr

in per 10,oooBTU of the as fired
Basedon the higherheatingvarueof

the fuer,the air heater reakageand the
resurtsof the combustioncalcurations,
the foilowing'otilercredits(cR) and
losses(L) are evaruated
per prc 4.1. ReferenceFigure
1 and 2 in prc 4.1
2
Percentheat Credits(CR)
CRe= Heat in enteringair
CRz= Heat in atomizingsteam
CR, = Sensibleheat in fuel
CR* = Pulverizeror crusherPower
CR* - Boilercirculatingpump power
CRr - Primaryfan Power
CR, - Recirculatinggas fan Power
CR,a = Heat suppliedby moisturein enteringair
CR* = Heat in the coolingwater
Percentheat Losses(L)
Luc= Unburnedcarbon in refuse
Lc = Heat in dry gas
L', = Moisturein fuel
Ln = Moisturefrom burninghydrogen
L.n = Moisturein air
Lz = Heat in atomizingsteam
L"o = Carbonmonoxide
LuH= UnburnedhYdrogen
Lusc= UnburnedhYdrocarbons
La = Radiationand convection
Lo= Radiationto ash pit, sensibleheat in slag & latentheat
of fusionof slag
Lo= Sensibleheat in flue dust
L, = Heat in pulverizerrejects
Lw = Heat in coolingwater
Lx = Soot blowing
L, = Estimatedand Unaccountedfor heat losses
Note:Not all of the above creditsand lossesapplyto any particularboiler.

Some credits and losses are an assumed value, not calculatedfrom
measureddata.
NOTE:The boilerefficiencycalculations closelyparallelthe

as implemented
requirementsof draft PTC 4 1993 and B&W Steam40th Ed. Chapter9
The feedwaterflow, main & reheat steam flows and their enthalpiesas
determinedin the turbine heat rate calculationsare used by the boiler
to determinecreditsand lossesthat are a functionof
efficiencycalculations
boilerheat productionratherthan a functionof 10,000BTUs of as fired fuel.
3
The forfowinocoTe,ctions are _appfiedto correctthe carcuratedoper.ating
boiferefficiencyto designcondit'i-Jns.
- combustion air temperature
- or rerative
humidity
."-i deviations
llomizing steam usage deviation
- Air heaterleakagedeviation
- Moisturein the fuefdeviations
- Fuelcomposition (Hr) deviation
Note: The carcuratedboiterefficiency
is varidfor the presentoperating
'o"ections
ot{LY r* ;";;"ri"on witntrJoJsisn
;:ilSJt:"#:,"rI|1 "no'
B.
The steamturbineperformancecalcufations
plants that do not have the are a simplifiedofferingfor
instrumentation n"ilrr-rv for a comprete
ANSI/ASMEPTc 6 turbine performance
requirescompfeteinstrumentation
"y;i; of the tesi. ANSI/ASMEprc 6
water heaters- The unit performance turbine exractionsand all feed
parametersare cafcutatedfrom
minimum of instrumentation a
in additionto the normalplantinstrumentation.
Theperformance packagecalculatesthe current
cafculatedvafuefor operating heatrate and correctsthe
co'ectedperformance tnat Jeuiate from design. The
"onoitions
can.beiompared.with
be trendedto uncoverequipment designperformance and can
degradation.
Turbineefficiencies
are carcufated
whereinstrumentation
is avaifabre.
PerformanceCalculations
Heat Rate
CorrectedHeat Rate
HeatRate
ASMEPTC6'', ':,:l""it:aty
designeda.sa simpfified
towcostmethodof
monitoring
theturbinecycfep"rro*"nce. rt
measurements requires
a minimumof accurate
and providesgenericcorrection-;"to^
measured heatrateto designof,erating to correctthe
conditions.
4
the heat input to the turbinecycle
Turbinecycte Heat Rate_
generatoroutput
The heat input to the turbinecycle includesheat from motor drivenfeed

pumps,heat to steamcoil air heaterand station heatingand heat to SH and
RH attemperators.
W,',(h', - ht't) * Wr(4 - hr) * Prn -Wr""n(hr""n - h")

Turbine CycleHR -
ps
where
W,r = Feedwaterflow
hr = Enthalpyof throttlesteam
Ws = Hot reheat flow
hz = Cold reheatenthalpy
P,"rp= BTUs added by motor drivenfeed pump
W."uh= Steam flow to steam coil air heater
h" = Enthalpyof condensate
Pn = Generatorpower output
The main, and reheat steam flows are determinedfrom the measured
feedwater flow by adding attemperatorflows, and subtractingboiler
blowdown,design turbine leakagesand the extractionflow to the top HP
heater. The extractionflow is determinedby solvinga mass and energy
balancearoundthe top HP heater. This ANSI/ASMEPTC 6.1 methodonly
requireshigh accuracyinstrumentation for unit generation,the HP and lP
turbine,the top HP heaterand the condenser. This methodwas developed
by the ASME primarilyto monitorchanges in the overall turbine cycle
performance.
Note:The calculatedheat rate is validfor the presentoperaiingconditions.

The correctionsONLY allowfor comparisonwith the designheat rate.
Corrected Heat Rate
The heat rate and load correctionslistedbelow allow the calculatedheat

rate to be comparedto the designheat rate.
5
i
: _ ; : . : -
, '
:t .:-;:!
Group1 corrections
temperature differencedeviationcorrectionfor the top

ff:Ular Hp
- Extractionrinepressuredropdeviationcorrection
Hp heater. for the top
- Auxiriaryexractionfrowdeviation correction.Typicarauxiriary
extractionfrowsare to steamcoirair heater,
stationheating,
turbinedrivenfeedpump.
- Mainsteamattemperation
- frowdeviationcorrection.
Reheatsteamattemperation frowdeviationcorrection.
- condensercondensatesubcoofing
- devLiioncorrection.
Condensermakeupftowdeviatioricorrection.
The group1 correctioncurvesin pcr 6.1

weredeveropedfrom a typicar320
Mw, 2400 psr, 1ooot1oOo F, with 7 FW heateisand a 2.s ,Hg back-
pressure.Thesecurvesare applicable
to a wide,"ng" of plants(up to 600
MW, 1800to 3500psi). Howevercuryesdeveroped
shouldbe usedwhenavailable. for the specifiedcycre
Group2 corrections:
-
- Jhrotflepressuredeviationcorrection.
Throtfletemperature
- Reheattemperaturedeviationcorrection.
- Reheaterpressuredropdeviationcorrection.
- Turbineexhaustpressuredeviationcorrection.
Group2 corrections
arethesameas thoseusedin the comprehensive
6 steamturbinetest procedure. prc
Thesecorrections
accountfor operating
conditions
that deviatefromdesign.
HP and lP Turbineefficienciesfor turbines

will be calculatedby the enthalpy
drop method. Lp turbine efficiency
can not be carcuratedbecause its
calculationrequiresthe calculation
of a comprehensive plant heat balance
per PTC 6.
Turbinecycleheat rate and turbine

efficiencies
will not be calculatedat low
hotwell or oeaeratorlevel upsetsor Juring
significantioad
"5 "!]ring
6
C. Feedwater Heater:Calculations
The primaryperformancemeasuresfor a feedwaterheater as definedby the

ASME PTC 12.1 - 1978 Closed Feedwater Heaters are the terminal
temperaturedifferenceand the temperaturerise. lf a drain cooler existsthe
drain coolerapproachis calculated.
Performance
Calculation
TerminalTemperature (T.fD)
Difference
TemperatureRise
DrainCooler DCA
TerminalTemperatureDifference(TTD)
The terminaltemperaturedifferenceis the differencebetweenthe saturation

temperaturecorrespondingto the design steam infet pressureand the
feedwater outlet temperature. The terminal temperature difference is
definedbelow
TTD HTR = ISAT HTR _ THTR OUT
where
TTD_HTR - feedwaterheaterterminal
temperaturedifference(deg F)
TSAT_HTR- feedwaterheatersaturatesteam
temperature,a functionof the
steam inletpressure(deg F)
THTR_OUT- feedwaterheateroutlet temperature
(d e s F )
FeedwaterTemperatureRise
The feedwatertemperaturerise is calculatedas follows

TR HTR = T HTR OUT _ T HTR IN
where
TR_HTR - feedwaterheatertemperaturerise
(d e g F )
T_HTR_OUT- feedwaterheaterouflet
temperature(deg F)
T_HTR_IN- feedwaterheaterinlettemperature(deg F)
Solvingfor h15NL G:
ntsrvto- AHte-ak(h1sA
-h_8A)+hlsG
100
t15NLcan be determined fromhISNL G.
where
AHleak- the percentair heaterfeakage
(%)
h_8A_ the enthalpyof the combustioi
aii ai
the air heater'sair inlettemp
(BTU/tb)
h15A_ the enthafpy of the combustion air at
the a.irheater'sgas ouilettemp
(BTU/lb)
hl SG _ the enthalpyof thefluegas at
the air
heater'sfluegas exittemp
h1SNLG_ the enthalpyof theflue iefU/lO)
g", tn"
air heater,sflueias exittemp_ no "t
teakage(BTU/|b)
tl SNL_ the.airfluegasouflettemperature _
no leakage(degF)
Note:The enthafpyof combustion air is dependent
speciflchumidity.Theentharpy on its temperatureand
of fruegas is dependenton its temperature,
moisturecontentandconstiiuentg".r9,
and dry frue gas can be determinEd The entharpyof dry air,moisture
coefficients fgm_simpre quadraticcurvefits. The
are givenin B&w steam,40th Ed,
arerelativeto 77 F- The coefficients.for i"g"'giz. Theseentharpies
g"n"ii;-Jt fruegas may be used.
Theenthalpyof dry frueg"" oo"= not
varysignificanfly basedon composi_
tion' lf the entharpyof the gas is
known,thelemperaturecan be found
solvingfor the positiveroot'orthe quadratic by
equation.
E.
performance
measures
are unit net heatrateand
lffd[T,:",*'#
Performance
Calculations
UnitNet HeatRate
ControllableLosses
10
DrainCoolerApproach(DCA)
The draincoolerapproachis the differencebetweendrainoutlettemperature

and feedwaterinlettemperature.The drain coolerapproachis defined
below
DCA = T-DRAIN-OUT _ T-HTR-IN
where
DCA - drain cooleraPProach(deg F)
T-DRAIN-OUT - outgoingdrain temperature
(desF)
- feedwater
T_HTR_IN heaterinlettemperature
(d e g F )
D. Ai r H e a te rC a l cu l a ti o n s
The primaryperformancemeasuresfor the air heateras definedby PCT 4.3

- 1968 are gas side efficiencyand air leakage.
Calculation
Performance
Gas side efficiency
Air
Gas Side Efficiency
The gas side efficiencyis definedas the ratio of gas temperaturedrop,

correctedfor no air leakage,to temperaturehead. The gas temperature
drop is definedas the decreasein the temperatureof the gas in passing
throughthe air heater,based on exit gas temperature- no leakage. The
temperaturehead is definedas the temperatureof gas enteringthe air
heaterminustemperatureof air enteringair heater. The exit gas tempera-
ture - no leakageis definedas the temperatureat which the gas would have
left the air heater if there were no leakage. This temperaturemust be
calculatedby heat balance,if leakageis present.
i.;'.1'.i
The air:heaterr
gas sideeffieiencyis:
_tl'NL)(1OO)
AH_EFF_ (t14
t14 _t_8
where
AH_EFF _ the percentair heater gas
side
efficiency (%)
t14 - the air heaterflue gas inlet
temperature(deg F
tl SNL _ the cafculateO air heaterflue gas
exit temp - no leakage (deg F) e-.-
t_8 _ the air heater combJstiona]r
intet
temperature (deg F)
Air HeaterLeakage
Air Leakage is definedas the weight

of air passingfrom the air side (air
heater air inret)^to,thegas side (air heater
leakageincreasesthe alpar"ni"i, d", ortr"tl As the air heater
heater increases. Mixing the
leaking coot air with the'hot "il;*y
frue gas rowers tn. heaterfrue gas outfet
temperatureand thus showsa rat"e-"mciency "i,
irpi*"r"nt. The percent air
heater leakage is defined fotiows
"r
PercentAirHeaterLeakage
=
Pounds WetGasEnteringNGte r
The air heater frue gas exit temp -

no feakagecan -tn"
be determinedby heat
balance given the percentair
heater reakale temperaturesand
constituentsof the air and flue gas. "nc
The heat requiredto raise the feakage

air to the air heaterffue gas exit gas
temperatureis equarto the neat
nslrrom the fr;;;;" iue to the temperature
ffue -
sasexittemp noreakase
to-GLmeasure
,Hlj::lllhe ffuesasexit
Heatfor air leakageheating=

Heatfrom ffue gas cooling
-h_BA)= _hlsc)
1(hlsNLG
ffirrruo
9
Unit Net Heat Rate
The unit net heat rate is defined as follows

Heat lnput the Fuel
UnitNet HR =
Power Outputto Gid
The heat inputfromthe fuel is determinedby dividingthe boiler heat output

by the adjustedfractionalboiler efficiency. The power output to the grid is
the generatoroutputless auxiliarypower used by the plant.
The unit net heat rate then becomes

W11(h1 - h,,,) * Ws(\ - hr) * B
Unit NetHR = ",,
where
W,t = Feedwaterflow
h1 = EnthalpYof throttlesteam
Ws = Hot reheatflow
hz = Cold reheatenthalpy
Buu,= Heatof auxiliarysteamfrom boiler
Pn = GeneratorPoweroutPut
P" = Auxiliarypowerused bY unit
AFBE = Adjustedfractionalboilerefficiency
The fractionalboilereffrciencyis adjustedfor pump,pulverizerand fan heat

input creditsthat are a part of the unit'sauxiliarypowerload.
L i mi ta ti o n s:
The net unit heat rate will not be calculatedat low loads,duringhotwellor
deaeratorlevelupsetsor duringsignificantloadchanges.
11
F.
controllable parameterswiil be compared

Deviations to their expected varue.
will be convertedto BTU/lovHheatrateoeviation
fuel cost deviationin $/HR. The deviations and equivalent
anJ associated
normaloperationof controlfable "*t" from simptewith off
parameterare calculated
functions. An exceptionis the expected robust
condenserpressurewhich is
calculatedper ASME PTc 12.2. controlluu"
primarilyfor operatorguidance.The pai-metercatcutations are
foilowingp"*"i"r, can be monitored:
Throtflepressure
Throttfetemperature
Mainsteamattemperator flow
Reheattemperature
Reheatsteamattemperator flow
Condenserpressure
Condensercondensatetemperature
Condensermakeupflow
Finalfeedwatertemperature
Auxiliarypower
Fluegas excessO,
Fluegascombustibtes
Fluegas temperature
Controlfableparametersshould be monitored
by high accuracy measure_
ments.
12
F. ControllableParameterCalculations
Controllable parameters will be compared to their expected value.

Deviationswill be convertedto BTU/I(WHheat ratedeviationand equivalent
fuel cost deviationin $/HR. The deviationsand costs associatedwith off
normaloperationof controllableparameterare calculatedfrom simple robust
functions. An exception is the expected condenser pressure which is
calculatedper ASME PTC 12.2. Controllableparametercalculationsare
primarilyfor operatorguidance.The followingparameterscan be monitored:
Throttlepressure
Throttletemperature
Mainsteamattemperator flow
Reheattemperature
Reheatsteamattemperator flow
Condenser pressure
Condenser condensate
temperature
Condensermakeupflow
Finalfeedwatertemperature
Auxiliarypower
FluegasexcessO,
Fluegascombustibles
Fluegastemperature
Controllableparametersshould be monitoredby high accuracymeasure-

ments.
12

tEsT Performance Boiler PDF

Uploaded by

Copyright:

Available Formats

You might also like

tEsT Performance Boiler PDF

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

tEsT Performance Boiler PDF

Uploaded by

Copyright:

Available Formats

TABLE

1. BOILER PERJORMANCE TESTS

) PULVERI ZjF;RCAPACITY TESTS

3. FAN PERFORMANCE TESTS

4. SSC CAPACITY TEST

ABB COMBUSTION ENGINEERING INC.

The purposeof theseperformance testsis to show

1' ABB/CEshaltdesignate one personas thetest

3' The methodsof

2- FD liansw/ lubeand hydraulicsystems

2-PA fansw/ lubesystems

Eachpowerconsumerin this listwill be individually

6. The heatingsurfacesof the boilershallbe in a commercially bothinternal

8. The boilershalloperateat the testloadconditionsfor a minimumof t hourpriorto each

9. Priorto the test,the OTAAIER shallmakethe unitavailableto ABB/CEfor it's own

10.Stableloadcriteriaare definedas follows.

SteamfloWfeedwaterflow +l- 2o/oof measurement

A test run shouldnot be rejectedsolelyon the basisof exceedingthesecriteria.The test

11.All drainsandventsshallbe closed.No auxiliarysteamextraction

12.Testsshallbe caniedout at the prevailingambientair conditions on thetestday.Testfuel

13' The ABB/CEtest coordinator

14' The measureddatawill be adjustedfor instrument

16'Operationaladjustments willbeaflowedduringthe testsas directed

17.Adjustmentto instrumentcaribration is not afrowedduringany test run.

A minimumof 5 testswiil be requiredto

TEsr z Asgcllndtestof guaranteed

TEST3 At vr/uo-op evaruate;steamtemperatures,

.F-'.r .;uJ if, j{. ;-:r_. -

sUARANTEE TEST1 TEST 2 TEST3 TEST,0 TEST5

Where; WO-NP = boilermainsteamflowof 602.8kg/sec

TEST DATA REOUIREMENTS

Recordairheatergas inletvelocitytraverses(AP,temperature& Oz)

TEST#3 ( Duration= 4 Hours

TESTH, #S( Duration

Recordat caribrated thermowetrc,s ( 5 minuteintervars

Note: ' 5 minuteintervals"datato be recorded

FLOWS- STEAMAND WATER

Totalfeedwaterflow will be determinedby the calibratedASME pTc 6 primaryflow nozzle

SH and RH spraywaterflowquantitieswill be calculatedfrom heatbalancedata

Boilerevaporationwill be calculatedfromfeedwaterflow adjusted,if necessary,

RH flow will be calculatedby heat balanceftom data taken around

Steamand water temperatures will be measuredusingcalibratedtype K or E thermocouples,

Eqonomizer Inletand OufletLinks

Tests 1' 2' 3, and Add'lTests,if necessary,will

The gas analyzersusedto determine02 values,will be calibratedbeforeand aftereach test with

PRESSURES. STATICAND DIFFERENTIAL

Steam and water pressureswill be measured with calibratedtransmittersat the following

All appropriatewater leg conectionswill be applied to the recorded pressures.

Atmospheric pressure will be taken from station instruments.

Air and gas pressureswill be measuredwith calibrated station instruments.The fumace

quartered'Three compositesampleswill then be placed

The coal sampteswill be analyzedin the selectedlaboratory proximate

Flyashsampleswill be obtainedisokineticly,from the gas

Laboratorydetermination of carbon in ash will be determinedby ASTM methods

The economizerinlet pressurewitl be recorded

supplyif the pressuretaps can't be locatedat CE's pointsof scopetermination.The measured

Sprayflow will be calculatedfromheat balancedata recordedaroundthe desuperheaters (desh).