3000 Series Thermo-Electric Gas Cooler

Instruction Manual
3000 Series
Thermoelectric Gas Cooler
5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com
MAN.3000.REVK.07012015
Contents
Receiving and Storage 3
Definition of Symbols 4
Product Identification 5
Specifications 6
Description and Principle of Operation 7
Installation 9
Electrical Connections 10
Process and Piping Connections 14
Start-Up 16
Shutdown 16
Maintenance 17
Troubleshooting 18
Spare Parts 20
Drawings 22
All Models (3040, 3050, 3080) 22
Limited Warranty 26
MAN.3000.REVK.07012015 Page 2 of 28
Receiving and Storage
The Universal Analyzers 3000 Series Dual Channel or Single Channel Dual Stage Sample Cooler is completely pre-
assembled. No assembly is necessary when received on-site.
Carefully inspect the product and any special accessories included with it immediately on arrival by removing them from
the packing and checking for missing articles against the packing list.
Check the items for any damage in transit and, if required, inform the shipping insurance company immediately of any
damage found.
Storage Location should be protected from the elements. Although all components provided are designed to resist
corrosion, additional protection from heat (>140°F/ 60°C) and humidity is recommended.
Page 3 of 28 MAN.3000.REVK.07012015
Definition of Symbols

WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED
OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR
HAZARDOUS AREA INSTALLATION.
THE SUPPLY POWER CIRCUIT MUST INCLUDE AN OVERPROTECTION DEVICE WITH A MAXIMUM RATING OF 20
A. A DISCONNECT SWITCH MUST BE LOCATED IN CLOSE PROXIMITY TO THE PROBE.
IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION
PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5.4.4(i) IN STANDARD EN 61010-1
CAUTION, RISK OF DANGER SYMBOL INDICATES INJURY MAY OCCUR IF MANUFACTURER’S INSTRUCTIONS
ARE NOT ADHERED TO. PLEASE READ MANUAL CAREFULLY WHEN SYMBOL IS DISPLAYED

CAUTION, HOT SURFACE SYMBOL INDICATES EXPOSED SURFACE TEMPERATURE CAN CAUSE BURNS OR
PERSONAL INJURY. CARE SHOULD BE TAKEN WHEN CONTACT IS REQUIRED.
CAUTION, RISK OF ELECTRICAL SHOCK SYMBOL INDICATES ELECTRICAL SHOCK MAY OCCUR. CAUTION
SHOULD BE TAKEN BEFORE DISCONNECTING OR CONTACTING ANY ELECTRICAL CONNECTIONS.
PROTECTIVE CONDUCTOR TERMINAL SYMBOL INDICATES THE TERMINAL LOCATION FOR THE
PROTECTIVE CONDUCTOR. FAILURE TO CONNECT TO THE PROTECTIVE CONDUCTOR TERMINAL MAY RESULT
IN A SHOCK HAZARD.
MAN.3000.REVK.07012015 Page 4 of 28
Product Identification
Lead Time Cooler (Part Number Configurator: 3000)
3040 10" Active (1 Heat Exchanger)
2 wks 3050 10" Passive/Active (2 Heat Exchangers)
3080 10" Active/Active Single Control (2 Heat Exchangers)
Heat Exchangers Material (Price per Heat Exchanger)
SS 316SS
PV Glass/Kynar
C Hastelloy C276
ST Teflon Coated 316SS
+1 wk SW 316 Welded SS (High Pressure)
SN SilcoNert™ 2000 Coated 316SS
KK Kynar/Kynar
N No Heat Exchangers Included
Voltage & Area Location Classification
115 115VAC 50/60 Hz; General Purpose (GP) Area
+1 wk 230 230VAC 50/60 Hz; General Purpose (GP) Area
115FM 115VAC 50/60 Hz Class I, Div. 2 Hazardous Location
+1 wk 230FM 230VAC 50/60 Hz Class I, Div. 2 Hazardous Location
115EX 115VAC 50/60 Hz ATEX Zone 2
+1 wk 230EX 230VAC 50/60 Hz ATEX Zone 2
Condensate Drain
P Peristaltic Pump
3040 Cooler - One Heat Exchanger
3050 & 3080 Cooler - Two Heat Exchangers
LD Liquid Drainer
+1 wk
A Aspirated Drainer
N None Selected
Stream Configuration
DS Dual Sample Stream (Options for Models 3080 only)
N Single Sample Stream
Sample Pump with on pressure controller per stream **Dual Head Pump not available for 3080 w/ ATEX Certification**
- High Vacuum/Dual Stream Function Determined by "Stream Configuration"
- Hazardous Location Determined by "Voltage & Area Location Classification"
Single Head Pump
SP1
+1 wk Hazardous Location Area
Dual Head Pump
Dual Head/GP Area - Dual Sample
SP2
Dual Head/Haz Loc - Single Sample for High Vacuum
+1 wk
Dual Head/Haz Loc - Dual Sample
N None Selected
Condensate Carry-Over Sensor (One per stream when selected)
CCSF with 2 µ Filter
CCS without Filter
N None Selected
Flow Meter with 316SS Needle Valve
FM1 1.0 l/m
FM2.5 2.5 l/m
FM5 5.0 l/m
FM10 10.0 l/m
N None Selected
Options (Select all that apply)
New Jersey Option - Type K Type T/C
TCK
($190 per exit Heat Exchangers)
New Jersey Option - Type J T/C
TCJ
($190 per exit Heat Exchangers)
N No Options Included
Stacked Peltier Elements
+1 wk SPE
(add $440 per active Heat Exchangers)
+1 wk FG Weather Resistant Fiberglass Enclosure
LEG Four Leg Mounting Frame
One Extra Peristaltic Pump Head
PX1
(Maximum Number of Heads is 3)
Two Extra Peristaltic Pump Heads
PX2
(Maximum Number of Heads is 3)
PP1 Phar-Med High Pressure Pump Tubing
PP2 Viton Pump Tubing
+1 wk
PP3 Tygon Fuel Grade Tubing
PP4 Norprene Food Grade Tubing
N None Included (Select this option for No WCOF)
3080 -SS -115 -P -N -N -N -N -N -N -N -N -N -N Sample Part #

NOTE: LEAD TIMES ARE NOT COMPOUNDED. LEAD TIME IS COOLER + LONGEST OPTION
Page 5 of 28 MAN.3000.REVK.07012015
Specifications
OPERATING SPECIFICATIONS
Sample Flow Rate
Model 3040 0 to 6 l/m total (at STP)
Model 3050 0 to 8 l/m total (at STP)
Model 3080 Single sample mode: 0 to 10 l/m total (at STP)
Dual sample mode: 0 to 12 l/m total (at STP)
Maximum Inlet Temperature
Stainless Steel Heat Exchanger 700°F (351°C)
Kynar/Glass Heat Exchanger 280°F (138°C)
Maximum Inlet Gas Dew Point
Model 3040 180°F (82°C)
Model 3050 194°F (90°C)
Model 3080 Single sample mode: 194°F (90°C)
Dual sample mode: 180°F (82°C)
Maximum Inlet Water Concentration
Model 3040 50%
Model 3050 70%
Model 3080 Single stream mode: 70%
Dual sample mode: 50%
Minimum Ambient Temperature 32°F (0°C)
Maximum Ambient Temperature 105°F (41°C)*
Maximum Cooling Power
Model 3040 126 BTUs per hour (120 kJ/hr.)
Outlet Sample Dew Point 39°F (4°C) adjustable
Gas Sample Inlet Fitting 3/8" tubing fitting
Gas Sample Outlet Fitting 1/4" tubing fitting
Bottom Water Drain Fitting 3/8" tubing fitting
Dimensions (Without Accessories)
Model 3040 18" H x 7.5" W x 11" D
Model 3050 18" H x 7.5" W x 11" D
Model 3080 18" H x 7.5" W x 11" D
Weight 33 lbs (15kg)
Soluble Gas Removal Rates NO 0% loss
NO2 <10% loss
SO2 < 2% loss
CO 0% loss
CO2 < 2% loss
*AT REDUCED FLOW RATE ABOVE 77°F. (25°C.) AMBIENT.
COOLER CAPACITY DATA

Ambient 77°F/25°C Ambient 90°F/32°C Ambient 105°F/41°C
Water Vapor Water Vapor Water Vapor
12% 15% 30% 50% 12% 15% 30% 50% 12% 15% 30% 50%
3040 5 l/m 4 l/m 2.8 l/m 1.4 l/m 5 l/m 4 l/m 2 l/m 1 l/m 2.8 l/m 2.4 l/m 1.2 l/m 0.6 lm
3050 8 l/m 8 l/m 7 l/m 6 l/m 6 l/m 6 l/m 5.5 lm 4.5 l/m 3 l/m 3 l/m 2.5 l/m 2 l/m
3080 10 l/m 8 l/m 4 l/m 2 l/m 8 l/m 7 l/m 3.5 l/m 1.8 l/m 4.6 l/m 4 l/m 2.2 l/m 1.1 l/m
(Flow Rate, Water Vapor % and the Ambient Temperature are the three main factors to consider when sizing a gas cooler.)
MAN.3000.REVK.07012015 Page 6 of 28
Description and Principle of Operation
APPLICATION
The Universal Analyzers 3000 Series Gas Sample Coolers are designed to be installed in a sample system where the
gas sample contains moisture to be removed. They have an option to be installed in hazardous locations or unclassified
locations.
The 3000 Series Coolers are designed as standalone equipment that does not require integration onto a panel. They are
also designed for minimal maintenance.
The 3000 Series Coolers have mounting holes for 1/4" hardware and may be installed into a protected shelter or
enclosures that are designed to remove the exhaust heat.
Ambient Temperature, Required Flow Rate, and Moisture Content will determine the specific model required for a specific
application.
The use of a Heated Filter and Heated Sample Line are highly recommended to be installed between the sample
extraction location and the input to the 3000 Series Gas Sample Cooler. They are recommended to keep the temperature
of the sample above the boiling point of water or above the dew point of any chemical reactions that would skew the
desired analytical results.
DESCRIPTION
The 3000 Series Gas Sample Coolers are Thermoelectric Coolers consisting of Peltier Thermoelectric Elements, control
electronics, a heat sink, peristaltic pump motor, and blower fan assembled in a NEMA Type 1 Enclosure designed for
mounting of optional equipment. The optional equipment consists of drain options, water carry over sensor, sample pump,
flow meters, as well as different materials for the impingers (water removal columns) depending on the application.
The 3000 Series Coolers operate by condensing the water from a wet gas sample to a dew point of 4°C with a minimal
loss of water soluble gas due to the design of the impingers. The impinger is composed of an insulated tube enclosed
in a highly polished cylinder that is then cooled. The hot wet sample is brought to the bottom of the cylinder through the
insulated tube and is then allowed to rise through a narrow annular area at a relatively high Reynolds number to insure
the entire sample is influenced by the cold surface. The condensate falls down the cold polished surface in the form of a
sheet (as opposed to droplets or the bubbling of the gas sample through the condensate) which minimizes the surface
area in contact with the gas sample.
The temperature of the impinger is maintained through contact with a heat transfer block. Depending on the model the
heat transfer block will either be ambient temperature or be actively cooled to 4°C through the use of Thermoelectric
(Peltier) elements. A model 3040 has a single transfer block with two thermoelectric elements, a model 3050 has an
ambient temperature transfer block and an active transfer block with two thermoelectric elements, and a model 3080
has two active transfer blocks for a total of four Thermoelectric Elements. The temperature is measured using an AD592
semiconductor temperature sensing device. This temperature is controlled to 4°C with a variance of one degree.
The Thermoelectric Elements create a temperature differential between the two sides of element when power is applied.
This creates a cool side that cools the impinger and a hot side where the heat is discharged through a heat sink with a
centrifugal drum blower forcing air through the heat sink.
The 3000 Series Sample Coolers have a digital display on the front panel indicating the operating temperature (in degrees
C) of the heat exchangers. In addition, there are two green LED lights to indicate the status of the cooler. The 'COOL' light
will shine yellow when the operating temperature is between 0°C and 10°C (32°F and 50°F) and otherwise be unlit. The
"DRY" light will shine if there is no condensate sensor installed or if the installed condensate sensor sees water carry over
past the impingers.
Page 7 of 28 MAN.3000.REVK.07012015
Description and Principle of Operation
There are two alarm relays in the 3000 Series Sample Coolers. There is a relay with wetted contacts that will have the
system voltage present and a relay with dry contacts for customers to provide their own signals. They are both triggered
by either the moisture alarm or the temperature alarm.
Universal Analyzers Sample Chillers are designed to interface with a condensate carry over sensor. The standard sensor
is provided with a filter (which is referred to as a “CCSF”) or it can be ordered without a filter (“CCS”). This sensor is put
in place as an early warning device to ensure that a clean, dry sample is presented to the analyzer(s), thereby minimizing
future maintenance and/or costly repairs.
The sensor is designed to operate with any current model Universal Analyzers sample chiller. If the sensor needs to be
used as a standalone device, then a 100A Moisture Detection Module must be used in conjunction with the moisture
sensor.
The technology behind the CCSF is a capacitive proximity sensor – this is advantageous because the condensate does
not need to be conductive to trigger an alarm. The sensor has an M12 connector on the bottom and uses the same
1-meter cable (Universal Analyzers Part No. 3907-1017) to interface between the CCS/CCSF and all chillers and the 100A
Moisture Detection Module. In addition, there is an LED indicator on the sensor itself that illuminates upon detection of
condensation or particulate.
There is a potentiometer near the LED to adjust the sensitivity of the sensor. The CCS and CCSF are pre-set at the
factory, and it is not necessary to calibrate in the field. However, we know every application is unique, and there may
be a need or desire to adjust the sensitivity of the sensor to meet your specific application needs – be it more or less
sensitive. The sensor has an arrow with +/- marked near the trim pot. To increase sensitivity, adjust the trim pot clockwise,
conversely, turn the trim pot counterclockwise to reduce the sensitivity. Contact the factory if additional assistance is
required.
The standard drain, a peristaltic pump, is a positive displacement pump that allows for use in either a pressure or
vacuum sample. It provides for easy leak detection but does require periodic maintenance in replacement of the tubing. A
secondary drain option is the use of a float drain trap. This can only be used if the heat exchangers are at a slight positive
pressure in relation to atmosphere. Condensate collects in the trap until the float rises and allows for the condensate to
drain. An eductor (aspirator) is another standard option for condensate removal. This option requires an instrument air
source to create a vortex with the drain and draw the condensate out of the eductor.
A Sample Pump is offered as an option that is recommended for most applications to draw the sample from the point
of extraction. Universal Analyzers uses a diaphragm pump for this purpose that is designed for reliability and minimal
maintenance. The pump will draw the amount of sample required for the analyzer plus any bypass flow that may be
desired to increase response time. When chosen as an option the pump has a sample pressure controller that is set
at 10 PSI. When the ATEX option and the sample pump option is chosen an internal 140°C over-temperature switch in the
pump is wired to shut power off to the pump to prevent damage. Operation will resume once the temperature has lowered
to a safe level.
The final option in the sample stream offered is a flow meter with a flow control needle valve. This is offered in a variety of
common desired flow ranges.
MAN.3000.REVK.07012015 Page 8 of 28
Installation
TO COMPLY WITH HAZARDOUS AREA STANDARDS, UNIT MUST BE INSTALLED IN A MINIMUM IP54
ENCLOSURE AND PROTECTED FROM DUST/ WATER INGRESS. ADEQUATE VENTILATION MUST BE
PROVIDED FOR DISSIPATION OF A MINIMUM OF 1200 BTU/hr (1265 kJ/hr)
Universal Analyzers 3000 Series Sample Coolers should be installed away from heat sources in a well ventilated area of
an instrument rack or enclosure. The Cooler performance is proportional to ambient temperature, too high a temperature
will degrade performance. Contact the factory for recommendations. Air purging an enclosure generally requires more flow
than is available to remove the heat which will be generated internally by the sample chiller. There are air conditioners and
vortex cabinet coolers designed to provide the necessary cooling for enclosing thermoelectric chillers.
The 3000 series sample cooler has mounting taps on the top and bottom to allow it to be wall mounted or mounted to rails
in an instrument rack. Accessories mounted on the side can be supported by the mounting flange on the cooler.
Sample tubing should be brought to the front heat exchanger. A 3/8” tubing fitting is provided at the top of the first heat
exchanger as the sample inlet. The dry sample outlet from the cooler is the 1/4” Kynar tubing fitting coming out of the top
of the exit heat exchanger at an angle. Unless integrated options are ordered.
The flow path option is a flow meter with adjustable needle valve. The customer connection is a 1/4" Kynar tubing fitting
on the exit (top) of the flow meter.
A drain line from the peristaltic pump, eductor, or drain pot must be run to sewer, a container, or to the ground outside the
instrument enclosure to avoid collecting water (condensate) on the floor.
If an eductor is utilized to remove the condensate, the outlet tube length should be no longer than two feet in order to
keep too much back pressure from the outlet of the eductor. The outlet tube can be placed in a larger pipe to channel the
condensate to a drain.
The electrical power, about 3 amps at 115VAC or 1.5 amps at 230VAC 50/60 Hz should be supplied. Installation shall
be in accord with the manufacturer’s instructions and the National Electrical Code (ANSI/NFPA 70).Tampering and
replacement with non-factory components may adversely affect the safe use of the system. For the 115VAC case, a power
cord is supplied. It can be replaced with conduit wiring easily.
NOTE: THE SUPPLY POWER CIRCUIT MUST INCLUDE AN OVERPROTECTION DEVICE WITH A
MAXIMUM RATING OF 20A. A DISCONNECT SWITCH MUST BE LOCATED IN CLOSE PROXIMITY TO
THE COOLER. IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER,
THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5.4.4(I) IN
STANDARD EN 61010-1.
Page 9 of 28 MAN.3000.REVK.07012015
WHT
AD592
RED P/N 1150-0017
RED
C NO
Electrical Connections Models 3040, 3050, 3080
P/N 3103-0006
(C/CARD) 185°F RED
P/N 3600-0012 NO BLK PELTIER 1
DISPLAY/CONTROL
RED
CARD PELTIER 2
BLK
PELTIERS
P/N: 3016-0001
CH1
SSR2-3
SSR2-4
SSR1-3
TB3
RED
BLK
RED
BLK
SSR1-4
W RED 1
C 2
O
CCS
- - - -
+
OR J8 J7
M12 P
CCSF CONNECTOR 4 3 2 1
SSR2-1
PELTIERS SAMPLE H 4
TB4-2
N 3
TB3 SAMPLE COOLER G 1 TB4-G
-CAUTION-
TERMINALS 1 RED W POWER SUPPLY
1,2 & 3 ARE C BOARD
HOT WHEN
2
SAMPLE
O (P/S1)
P
Page 10 of 28
PUMP IS P/N: 5209-0048 P/S1 DRAIN-P2
INSTALLED TB2 H 2 H
DRAIN P/S1 DRAIN-P1
TB2 MOV PROT A CONTACTS PROTECTED N 1 N
1 N.C. L WITH 250 VOLT MOV'S G 3 P/S1 DRAIN-P3 G 230VAC BLOWER
A MOV PROT. A
2 WIRING ADAPTER
L N.C. 1 3 N.O. R P2 P/N: 3907-1003
A 2 M DRAIN PUMP
R N.O. 3 DRY CIRC R 6-AMP S.B. FUSE
E 115VAC WIRING 230VAC WIRING
M 4 N.C P/N: 3010-0005 M F
5 L P
DRY CIRC. RED P/S1 BLOWER-P3 RED
R 6 N.O. A
P/S1 BLOWER-P3 RED 3 3 3
N.C. 4 Y H 3 P/S1 BLOWER-P5 BLU
E TB 1 12-AMP F.A. FUSE BLOWER
P/S1 BLOWER-P5 BLU 5
BLU
5 5
5 N 5 6 6 P/S1 BLOWER-P1 GRN
L P/N: 3010-0006 1
A N.O. 6
1 HOT L1 G 1 P/S1 BLOWER-P1 GRN 4 GRN 1 1 P/S1 BLOWER-P6 BLK
4 SSR1-2 WHT SSR1-2 WHT
Y 2 COM L2 SSR1-2 BLK
4 4
SSR1-1
6 AMP FUSE POWER PLUG SSR1-1 BLOWER
JUMPER CARD BLOWER
15A / 125V 115V 230V
P/N 3905-0002 3 SSR1-2
12 AMP FUSE SEE NOTE 1
TB1 TB4 R P
1 P/S1 J7-2 TB4-1 SSR2-2 P1-J1
P HOT L1 2 1 TB4-1
3+ 1 H
240V
O TB4-2
3 - 32 VDC
2 PS/1 SAMPLE-P3 P1-J2 2 N
W COM L2 2 TB4-G G
E 3
3 P/S1 J7-1 P/S1 SAMPLE-P4 PS/1 SAMPLE-P1 P1-J3
25A
R POWER PLUG 4 1 G SAMPLE PUMP
10A / 250V P1
P/N 3905-0005 SSR2
P/N: 3152-0002
P1-PUMP CONTROL
3-32VDC CONTROL
25AMP
RED 2
BLK (ONLY 115VAC)
3+
240V
WHT
3 - 32 VDC
BLK P/S1 BLOWER-P4-WHT
10A
4 1
SSR1
P/N: 3152-0004
BLOWER CONTROL
3-32VDC CONTROL
10AMP
B 06/02/15 Moisture Sensor Update MW DA
REV DATE DESCRIPTION DWN APVD
REVISIONS
MODEL 3000XX-P
MAN.3000.REVK.07012015
WIRING SCHEMATIC
MOLEX CONNECTOR LEGEND PART NO. FOR
NOT ISSUED 3040 3050
5200 Convair Drive Carson City, NV 89706 PH(775)883-2500 FAX (775)883-6388
R = RECEPTACLE (FEMALE HOUSING)
= SOCKET (FEMALE TERMINAL)
P = PLUG ( MALE HOUSING) DRAWN BY R. Wells ECO# DRAWING NO
= PIN (MALE TERMINAL) APVD BY 2563 P1052
DATE SCALE SIZE SHEET
04/04/2006 NTS D 3 OF 4
MAN.3000.REVK.07012015
WHT
AD592
RED P/N 1150-0017
RED
C NO
P/N 3103-0006
185°F RED
(C/CARD)
DISPLAY/CONTROL RED
CARD PELTIER 2
BLK
RED
BLK PELTIER 1
RED
BLK PELTIER 2
PELTIERS
SSR2-3 P/N: 3016-0001
SSR2-4
SSR1-3
TB3
RED
BLK
RED
BLK
RED
BLK
RED
BLK
SSR1-4
CH1
W RED 1
C 2
O
CCS
- - - -
+
OR J8 J7
M12 P
CCSF CONNECTOR 4 3 2 1 SSR2-1
PELTIERS SAMPLE H 4
TB4-2
N 3
SAMPLE COOLER G 1 TB4-G
-CAUTION- TB3
TERMINALS 1 RED W POWER SUPPLY
1,2 & 3 ARE C BOARD
HOT WHEN
2
SAMPLE
O (P/S1) P
PUMP IS P/N: 5209-0048 P/S1 DRAIN-P2
Page 11 of 28
INSTALLED TB2 DRAIN H 2 P/S1 DRAIN-P1 H
TB2 MOV PROT A CONTACTS PROTECTED N 1 N
G 3 P/S1 DRAIN-P3 G
A MOV PROT. 1 N.C. L WITH 250 VOLT MOV'S 230VAC BLOWER
2 A WIRING ADAPTER
L N.C. 1 3 N.O. R
P2
DRAIN PUMP P/N: 3907-1003
A 2 M
R N.O. 3 DRY CIRC R 6-AMP S.B. FUSE
E 115VAC WIRING 230VAC WIRING
M 4 N.C P/N: 3010-0005 P M F
5 L
DRY CIRC. P/S1 BLOWER-P3 RED RED P/S1 BLOWER-P3 RED
R 6 N.O. A BLOWER H 3 3 3 3
N.C. 4 Y N P/S1 BLOWER-P5 BLU P/S1 BLOWER-P5 BLU
E TB 1 12-AMP F.A. FUSE 5 5
BLU
5 5
5 G P/S1 BLOWER-P1 GRN 6 6 P/S1 BLOWER-P1 GRN
L P/N: 3010-0006 1 1
A N.O. 6
1 HOT L1 4 SSR1-2 WHT 4 GRN 1 1 P/S1 BLOWER-P6 BLK
SSR1-2 BLK SSR1-2 WHT
Y 2 COM L2 4 4
6 AMP FUSE POWER PLUG BLOWER SSR1-1 BLOWER
JUMPER CARD
SSR1-1
15A / 125V 115V 230V
P/N 3905-0002 3 SSR1-2
12 AMP FUSE SEE NOTE 1
TB1 TB4 J P
1 P/S1 J7-2 TB4-1 P1-J1 TB4-1
P HOT L1 2 SSR2-2 1
3+ 1 H
240V
O TB4-2
3 - 32 VDC
2 PS/1 SAMPLE-P3 P1-J2 2 N
W COM L2 2 TB4-G
G
E 3
3 P/S1 J7-1 P/S1 SAMPLE-P4 PS/1 SAMPLE-P1 P1-J3
25A
R POWER PLUG 4 1 G SAMPLE PUMP
10A / 250V P1
P/N 3905-0005 SSR2
P/N: 3152-0002
P1-PUMP CONTROL
3-32VDC CONTROL
25AMP
RED 2
BLK (ONLY 115VAC)
3+
240V
WHT
3 - 32 VDC
BLK P/S1 BLOWER-P4-WHT
10A
4 1
SSR1
P/N: 3152-0002
BLOWER CONTROL
3-32VDC CONTROL
10AMP
REVISIONS
MODEL 3000XX-P
WIRING SCHEMATIC
PART NO. FOR
NOT ISSUED 3080
DRAWN BY R. Wells ECO# DRAWING NO
APVD BY 2563 P1052
04/04/2006 NTS D 4 OF 4
AD592
P/N 1150-0017
C NO
P/N 3103-0006
(C/CARD) 185°F RED

DISPLAY/CONTROL RED
CARD PELTIER 2
BLK
1
PELTIERS
P/N: 3016-0001
CH1
P1 PTO-C
SSR2-4
SSR1-3
RED
RED
BLK
SSR1-4
BLK
TB3 WCO OR 1
W RED 1 WCOF 2
C 3 - -
- -
+
2 J7 P1
4 P
O 4 3 2 1
5 SSR2-1 SAMPLE PUMP CONNECTIONS
6
PELTIERS SAMPLE H 4
TB4-2
N 3
7 TB3 SAMPLE COOLER G 1 TB4-G 1
1 RED W POWER SUPPLY 3000 TB4-1
VIKING 2 C BOARD L1/H
-CAUTION- CONNECTOR O (P/S1) 3000 TB4-2
TERMINALS J6 L2/N
1,2 & 3 ARE P/N: 5209-0048
HOT WHEN TB2 P 3000 TB4-G
P/S1 DRAIN-P2 G PTO
SAMPLE MOV PROT A CONTACTS PROTECTED H 2 H/L1
PUMP IS 1 N.C. L WITH 250 VOLT MOV'S DRAIN P/S1 DRAIN-P1 3000 P/S1 J7-2
N 1 N/L2 C NC
INSTALLED 2 A P/S1 DRAIN-P3 C
G 3 G
Page 12 of 28
TB2 3 N.O. R 3000 SSR2-3
A MOV PROT. M 230VAC BLOWER P2 NC
DRY CIRC R 6-AMP S.B. FUSE
L N.C. 1 NC E P/N: 3010-0005
WIRING ADAPTER DRAIN PUMP
4 N.C P/N: 3907-1003
A 2 CUSTOMER WIRED V L
R N.O. 3 5 A M F
COOLER STATUS NO
M 6 N.O. Y RED P/S1 BLOWER-P3 RED
12-AMP F.A. FUSE BLOWER H 3 3 3
DRY CIRC.
TB 1 N P/S1 BLOWER-P5 BLU
R L1 / H P/N: 3010-0006 5 5 5
N.C. 4 1 HOT L1 G BLU 6 6 P/S1 BLOWER-P1 GRN
E 1 GRN
CUSTOMER WIRED L2 / N 4 1 1 P/S1 BLOWER-P6 BLK USE UNIVERSAL ANALYZER'S
5 2 COM L2
L SAMPLE COOLER SSR1-2 WHT CABLE ASSEMBLY P/N 3907-1013
A 4 4
N.O. 6 JUMPER CARD
Y 2 POWER 115/230VAC
G 115V 230V SSR1-1 230VAC BLOWER
(REFERENCE WORK INSTRUCTION WI0053)
3 SEE NOTE 1
6 AMP FUSE SSR1-2
TB4
P1 PTO-NC TB4-1 SSR2-2 P1 L1 / H
12 AMP FUSE 1 3+ 2 1
240V
TB1
3 - 32 VDC
PS/1 SAMPLE-P3 P1 L2 / N
1 2
P HOT L1
O P/S1 J7-1 P/S1 SAMPLE-P4 P1 G
25A
PS/1 SAMPLE-P1
2 4 1 G
W COM L2
E 3 SSR2
R P/N: 3152-0003
P1-PUMP CONTROL
3-32VDC CONTROL
25AMP
RED 2
WHT
3+
240V
3 - 32 VDC
BLK P/S1 BLOWER-P4-WHT 115VAC BLOWER WI RING
10A
4 1
M
SSR1 P/S1 BLOWER-P3 RED
P/N: 3152-0002 3
P/S1 BLOWER-P5 BLU
BLOWER CONTROL 5
P/S1 BLOWER-P1 GRN
3-32VDC CONTROL 1
10AMP SSR1-2 BLK
4
SSR1-2 WHT
SSR1-1 115VAC BLOWER
SSR1-2
NOTES:
5200 Convair Drive Carson City, NV 89706 PH(775)883-2500 FAX (775)883-6388 - 12/30/14 Initial Release MW DR
1 WIRING TO BE RUN THROUGH CONDUIT.
MAN.3000.REVK.07012015
REVISIONS
MODEL 3040 / 3050 - 115EX / 230EX
2 VOLTAGE NOT FIELD ADJUSTABLE. CONTACT FACTORY FOR DETAILS. WIRING SCHEMATIC
12/30/2014 NTS D 3 OF 4
PART NO. FOR DRAWN BY M. Walser ECO# DRAWING NO.
- 3000 SERIES APVD BY D. Russell 2312 P2254
MAN.3000.REVK.07012015
AD592
P/N 1150-0017
C NO
P/N 3103-0006
(C/CARD) 185°F RED
DISPLAY/CONTROL RED
CARD PELTIER 2
BLK
1 RED
BLK PELTIER 3
RED
BLK PELTIER 4
PELTIERS
P1 PTO-1
P/N: 3016-0001
SSR2-4
SSR1-3
RED
RED
BLK
BLK
RED
RED
BLK
SSR1-4
BLK
CH1
TB3 WCO OR 1
W RED 1 WCOF 2
C 3 - -
- -
+
2 J7 P1
4 P
O 4 3 2 1
5 SSR2-1 SAMPLE PUMP CONNECTIONS
6
PELTIERS SAMPLE H 4
TB4-2
N 3
7 TB3 SAMPLE COOLER G 1 TB4-G 1
1 RED W POWER SUPPLY
VIKING C BOARD 3000 TB4-1 L1/H
2
-CAUTION- CONNECTOR O (P/S1)
TERMINALS J6 3000 TB4-2 L2/N
1,2 & 3 ARE P/N: 5209-0048
HOT WHEN TB2 P
P/S1 DRAIN-P2 3000 TB4-G G PTO
SAMPLE MOV PROT A CONTACTS PROTECTED H 2 H/L1
PUMP IS 1 N.C. L WITH 250 VOLT MOV'S DRAIN P/S1 DRAIN-P1
N 1 N/L2 3000 P/S1 J7-2 C NC
Page 13 of 28
INSTALLED 2 A P/S1 DRAIN-P3 C
TB2
G 3 G
3 N.O. R 3000 SSR2-3
A MOV PROT. M 230VAC BLOWER P2 NC
DRY CIRC R 6-AMP S.B. FUSE
L N.C. 1 NC E P/N: 3010-0005
WIRING ADAPTER DRAIN PUMP
4 N.C P/N: 3907-1003
A 2 CUSTOMER WIRED V L
R N.O. 3 5 A M F
COOLER STATUS NO
M 6 N.O. Y RED P/S1 BLOWER-P3 RED
12-AMP F.A. FUSE BLOWER H 3 3 3
DRY CIRC.
TB 1 N P/S1 BLOWER-P5 BLU
R L1 / H P/N: 3010-0006 5 5 5
N.C. 4 1 HOT L1 G BLU 6 6 P/S1 BLOWER-P1 GRN
E 1 GRN
CUSTOMER WIRED L2 / N 4 1 1 P/S1 BLOWER-P6 BLK USE UNIVERSAL ANALYZER'S
5 2 COM L2
L SAMPLE COOLER SSR1-2 WHT CABLE ASSEMBLY P/N 3907-1013
A 4 4
N.O. 6 JUMPER CARD
Y 2 POWER 115/230VAC G 115V 230V SSR1-1 230VAC BLOWER
(REFERENCE WORK INSTRUCTION WI0053)
3 SEE NOTE 1
6 AMP FUSE SSR1-2
TB4
12 AMP FUSE
P1 PTO-NC 2
TB4-1 SSR2-2 1 P1 L1 / H
1 3+
240V
TB1
3 - 32 VDC
PS/1 SAMPLE-P3 P1 L2 /N
1 2
P HOT L1
O P/S1 J7-1 P/S1 SAMPLE-P4
25A
PS/1 SAMPLE-P1 P1 G
2 4 1 G
W COM L2
E 3 SSR2
R P/N: 3152-0003
P1-PUMP CONTROL
3-32VDC CONTROL
25AMP
RED 2
WHT
3+
240V
3 - 32 VDC
BLK P/S1 BLOWER-P4-WHT 115VAC BLOWER WIRING
10A
4 1
M
SSR1 P/S1 BLOWER-P3 RED
P/N: 3152-0002 3
P/S1 BLOWER-P5 BLU
BLOWER CONTROL 5
P/S1 BLOWER-P1 GRN
3-32VDC CONTROL 1
10AMP SSR1-2 BLK
4
SSR1-2 WHT
SSR1-1 115VAC BLOWER
SSR1-2
NOTES:
1 WIRING TO BE RUN THROUGH CONDUIT. REV DATE DESCRIPTION DWN APVD
REVISIONS
MODEL 3080 115EX / 230EX
2 VOLTAGE NOT FIELD ADJUSTABLE. CONTACT FACTORY FOR DETAILS. WIRING SCHEMATIC
12/30/2014 NTS D 4 OF 4
Process and Piping Connections Models 3040, 3050, 3080
UNIVERSAL ANALYZERS INC.

MODEL 270 SERIES
HEATED PROBE
INSTR AIR @ <90 PSIG
-40°F. DEWPOINT
SPC
SET @ 10PSIG
CCSF / CCS
MOISTURE SENSOR
SAMPLE OUTLET
HEAT TRACE
P1
CALIB GAS IMPINGER IMPINGER SINGLE HEAD
3010 AMBIENT 3020 AMBIENT SAMPLE PUMP
3020 AMBIENT 3050 ACTIVE
SAMPLE 3080 ACTIVE
3040 AMBIENT
STACK FLOW 3050 ACTIVE
3080 ACTIVE
Page 14 of 28
P2
PERISTALTIC
PUMP
LIQUID
DRAIN
# OF P2 HEADS PER MODEL
3010 1
3020 2
3040 1 B 06/02/15 Moisture Sensor Update MW DA
3050 2
3080 2 REVISIONS
Item Qty Description UAI Part No. Model 3000XX-P
P&ID
CCS 1 Condensate Carry Over Sensor CCS
MAN.3000.REVK.07012015
CCSF 1 Condensate Carry Over Sensor - Filtered Ceramic, 2 Micron CCSF-0007 PART NO. FOR
NOT ISSUED 3000 SERIES
SPC 1 Sample Pressure Control - KNF 4955-0246 5200 Convair Drive Carson City, NV 89706 PH(775)883-2500 FAX (775)883-6388
P1 1 Sample Pump - 115Vac Single Head Mini Dia Vac GP 4958-0025
P1 1 Sample Pump - 115Vac Single Head Mini Dia Vac Hzd Area 4958-1025
P1 1 Sample Pump - 230Vac Single Head Mini Dia Vac GP 4958-0015 DRAWN BY R. Wells ECO# DRAWING NO
P1 1 Sample Pump - 230Vac Single Head Mini Dia Vac Hzd Area 4958-0186 APVD BY 2563 P1052
P2 1 Peristaltic Drain Pump - 115Vac 4958-0028 DATE SCALE SIZE SHEET
P2 1 Peristaltic Drain Pump - 230Vac 4958-0045 04/04/2006 NTS C 2 OF 4
MAN.3000.REVK.07012015
Process and Piping Connections Models 3040, 3050, 3080

MODEL 270 SERIES
HEATED PROBE
-40°F. DEWPOINT
SPC
SET @ 10PSIG
WCOF / WCO
MOISTURE SENSOR
1/4" TUBE
HEAT TRACE
SAMPLE OUTLET
CALIB GAS IMPINGER IMPINGER
P1
3010 AMBIENT 3020 AMBIENT
3050 ACTIVE
SINGLE HEAD
SAMPLE 3020 AMBIENT
3080 ACTIVE SAMPLE PUMP
3040 AMBIENT
Page 15 of 28
3080 ACTIVE
P2
PERISTALTIC 1
PUMP
LIQUID
DRAIN
NOTES:
1 # OF HEADS PER MODEL
3010 1
3020 2
3040 1
3050 2
3080 2
Item Qty Description UAI Part No.
WCO 1 Water Carry Over Sensor 6020-0001
Water Carry Over Sensor - Filtered Kynar 2 Micron WCOF-4980-0007 LEGEND
WCOF 1
SPC 1 Sample Pressure Control - KNF 4955-0246
REVISIONS
P1 1 Sample Pump - 115Vac Single Head Mini Dia Vac Hzd Area 4958-1092 BULKHEAD FITTING TUBING BY OTHERS MODEL 3000 115EX / 230EX
P1 1 Sample Pump - 230Vac Single Head Mini Dia Vac Hzd Area 4958-1085 P&ID
12/30/2014 NTS D 2 OF 4
P2 1 Peristaltic Drain Pump - 115Vac 4958-0028 PART NO. FOR DRAWN BY M. Walser ECO# DRAWING NO.
P2 1 Peristaltic Drain Pump - 230Vac 4958-0045 - 3000 SERIES APVD BY D. Russell 2312 P2254
Start-Up
NOTE: IT IS IMPORTANT THAT THE HEATED PROBE AND HEATED SAMPLE LINE SHOULD BE AT
OPERATING TEMPERATURE BEFORE STARTING THE CHILLER AND SAMPLE PUMP
Apply power to the Universal Analyzers 3000 Series Sample Cooler. The indicated temperature will start to drop
immediately. It should be below the over-temperature alarm point in approximately four minutes and the “COOL” green
LED lamp should light. When the temperature reaches the control set point, the rate at which the temperature drops will
be reduced. The temperature will stabilize within 1°C of the control set point.
If the optional sample pump is ordered, it will activate once the temperature has reached <10°C. If the optional flow meter
is ordered, adjust the flow control valve to the desired flow rate. Water should be observed to be removed from the bottom
of each heat exchanger when steady state conditions are established. The green "DRY" LED light will be active.
If an eductor is utilized to remove the condensate, a strong flow of air should be felt to be flowing from the eductor outlet
tube. The outlet tube length should be no longer than two feet. The outlet tube can be placed in a larger pipe to channel
the condensate to a drain.
Turn on the analyzer(s) and initiate the calibration cycle.
Shutdown
Disconnect the heated sample line. Allow the cooler to run for several minutes to remove any remaining possibly
hazardous condensate from the impingers. Turn off power to the cooler.
MAN.3000.REVK.07012015 Page 16 of 28
Maintenance
Before performing any maintenance on the cooler, ensure that all plant safety procedures are followed. As with any electri-
cal device, ensure power is removed before performing any procedures.
The cooler is designed for maintenance free operation but if any is required, ensure power has been removed before
maintenance or repair is performed.
For the best performance of the cooler, the following maintenance schedule is recommended:
Maintenance Activity Frequency
Peristaltic Pump Replace Tubing every 3 months
Clean Heat Exchanger Annually
Inspect Heat Sink Fins Monthly
REPLACEMENT OF PERISTALTIC TUBING (IF EQUIPPED)

1. Please refer to manufacturer's website for instructions: http://bit.ly/1zfmrzt
2. YouTube: http://bit.ly/1MPLUJO
REPLACEMENT OF SAMPLE PUMP DIAPHRAGM

Please refer to manufacturers website for instructions: http://www.airdimensions.com
INSTALLING OR REPLACING HEAT EXCHANGERS

REMOVING THE HEAT EXCHANGER
1. Remove the inlet and outlet tubes by loosening the compression fittings. Always use a backup wrench on the fitting
body to ensure no damage to the heat exchanger occurs.
2. Remove the drain fitting using the same procedure as the inlet/outlet. Remove the drain fittings from the exchanger.
Use a backup wrench on the lower heat exchanger hex to prevent damage to the exchanger.
REPLACING THE HEAT EXCHANGER

1. Dry and clean the heat exchanger opening in the heat transfer block using a dry, lint-free cloth (If reusing the heat
exchanger, clean the outside as well.) Dried heat transfer paste can be removed by using a very fine abrasive pad
wrapped around a drill bit.
2. Apply a thin layer of heat transfer paste onto the outer diameter of the heat exchanger.
3. Gently push the heat exchanger into the heat transfer block until the head is fully seated against the insulation on top.
4. Reinstall the drain fitting. Ensure pipe tape is used on the pipe threads before installation. Use a backup wrench on
the heat exchanger lower hex to prevent damage to the exchanger.
5. Reconnected the drain, inlet and outlet tubes.
Page 17 of 28 MAN.3000.REVK.07012015
Troubleshooting
The following table should give an overview of possible errors and an instruction to check and to repair them (not valid for
the starting-up period of cooler).
Error Possible reason Check/Repair

Condensate sensor alarm/ Overloading of the refrigeration Reduce flow rate
Dry light not Illuminated capacity of the cooler due to too
much water vapor or too great a Verify moisture content of sample and
sample flow rate compare to operating specifications on
page 6
An air leak in the condensate
removal tubing
Failure of the sample cooler
The cooler is not cold enough
Inadequate drain apparatus or a Verify drain tubing is unobstructed and

fault in the condensate removal equipment is functioning satisfactory
equipment. The heat exchanger has
become full of condensate
Excessive flow rate Reduce the flow rate
High ambient temperature Reduce the ambient temperature (Increase

ventilation or relocate cooler)
Defective cooler Verify air flow across the heat sink
Hold hand in front of heat sink fins and ensure

air movement
No sample gas flow Heat exchanger plugged Check for an obstruction
Remove heat exchanger from unit and

disassemble
Alarm shutoff Verify cool & dry indicators are illuminated
No power on cooler Ensure cooler has power supplied

High oxygen readings/ low Leak Loose connection
pollutant readings
Verify all fittings are leak free
Defective peristaltic pump tubing Replace tubing
Broken or leaking heat exchanger Remove heat exchanger and replace if broken
or repair (replace O-Ring) if leaking
MAN.3000.REVK.07012015 Page 18 of 28
Troubleshooting
‘COOL’ light is not illuminated Ambient temperature too high Reduce the ambient temperature (Increase
flow rate/ water content too high ventilation or relocate cooler)
Failed peltier element Lower the flow rate through the cooler and
observe the results. If condition corrects itself,
consult the factory for further troubleshooting
Measure resistance between the red & black

peltier leads. A failed peltier element will read
high resistance or ‘Open’. Consult wiring
diagram for wire location details
Power only on drain pump Blown fuse (F1) Replace fuse
Defective transformer (T1) Replace power supply board
Page 19 of 28 MAN.3000.REVK.07012015
Spare Parts
Consumable Parts
Part P/N
Peristaltic Pump Tubing, #15, 5 ft. length 9216-0002
6 amp Slow Blow Fuse for 3000 Series Power Supply 3010-0005
12 amp Fast Acting Fuse for 3000 Series Power Supply 3010-0006
Basic Parts
Part P/N
Heat Exchanger/Impinger - 316SS 10" 5200-S010
Heat Exchanger/Impinger - Glass/Kynar 10" 5200-K010
Glass Tube, Outer - Heat Exchanger Replacement 10" 5201-0001
O-Ring, 316SS Heat Exchanger - Viton 2-021 4904-0013
O-Ring, Glass/Kynar Heat Exchanger - Viton 2-018 4904-0003
O-Ring, Glass/Kynar Heat Exchanger - Viton 2-120 4904-0004
Paste, Heat Sinking - 0.1 Ounce Container 8010-0001
Critical Parts
Part P/N
Peltier Element, Pair - 15VDC 8.5 Amp 40mm Sq. 3016-0002
Temperature Limit Switch, 185ºF 3103-0006
Solid State Relay, 3-32VDC / 240VAC 10 Amp (Blower Motor) 3152-0004
Power Supply Board - 15VDC 500 Watt 3600-0011-CCS
Controller Circuit Board 3600-0012
Peristaltic Pump Head, #15 4958-0006
Peristaltic Pump Motor, 115VAC 6 RPM 4958-0028
Peristaltic Pump Motor, 230VAC 12 RPM 4958-0045
Blower & Motor - Squirrel Cage 115VAC 5209-0049
Blower & Motor - Squirrel Cage 230VAC 5209-0099
Insulation Kit - Heat Transfer Block (Model 3040 & 3050) 9515-0042
Insulation Kit - Heat Transfer Block (Model 3080) 9515-0023
Temperature Sensor Assembly, AD592 1150-0017
MAN.3000.REVK.07012015 Page 20 of 28
Spare Parts
Optional Parts/Accessories
Part P/N
Solid State Relay, 3-32VDC / 240VAC 25 Amp (Sample Pump) 3152-0002
WCOF Assembly - Moisture Sensor/2 μm Ceramic Filter WCOF-4980 0007
O-Ring, WCOF Bowl - Viton 2-030 4904-0006
Sample Pump - 115VAC Mini Dia-VAC Alum/Teflon Single Head 4958-0025
Sample Pump - 230VAC Mini Dia-VAC Alum/Teflon Single Head 4958-0015
Sample Pump - 115VAC Mini Dia-VAC Alum/Teflon Dual Head 4958-0026
Sample Pump - 230VAC Mini Dia-VAC Alum/Teflon Dual Head 4958-0016
Sample 1 Head Teflon coated Aluminum/FM 115V Class I, Div. 2 Approved 4958-1025
Sample Pump Rebuild Kit - Mini Dia-VAC (for Single Head) 9515-0018
Sample Pressure Control, 3-36 PSI Adjustable 4955-0246
Filter Element - 2 μm Ceramic (WCOF) 4980-0007
Thermocouple Kit, Heat Exchanger - “New Jersey” Type “K” 9515-0046
Thermocouple Kit, Heat Exchanger - “New Jersey” Type “J” 9515-0047
Thermocouple Kit, Heat Exchanger - “New Jersey” Type “T” 9515-0048
Condensate Drain Kit - Automatic (Models 3050 & 3080) 9515-0100
Condensate Drain Kit - Automatic (Models 3040) 9515-0101
Portable Leg Kit (3000 Series) 9515-0019
Page 21 of 28 MAN.3000.REVK.07012015
10" IMPINGER
316SS or KYNAR/GLASS
SAMPLE INLET
3/8" TUBE
11 7/8"
TOP VIEW
13 3/4" P1
SINGLE HEAD
7 1/2" SAMPLE PUMP
Page 22 of 28
WITH SPC
MOUNTING HOLES FOR 5 1/2"
1/4" HARDWARE TYP
(SUPPLIED BY OTHERS)
Drawings Models 3040, 3050, 3080
CCSF OR CCS
MOISTURE SENSOR
ISOMETRIC VIEW
NOTICE
REVISION OF THIS DOCUMENT
18" MUST BE AUTHORIZED BY
SAMPLE OUTLET APPROPRIATE APPROVAL AGENCIES
17" 1/4" NPTF
TYP
NOTES:
1). SEE SHEET 2 FOR P&ID.
2). SEE SHEET 3 & 4 FOR WIRING SCHEMATICS.
P2 REV DATE DESCRIPTION DWN APVD
PERISTALTIC REVISIONS
DRAIN PUMP
MODEL 3000XX-P
MOUNTING ARRANGEMENT
MAN.3000.REVK.07012015
PART NO. FOR
DRAWN BY R. Wells ECO# DRAWING NO
FRONT VIEW RIGHT SIDE VIEW APVD BY 2563 P1052
04/04/2006 1:2 D 1 OF 4
MAN.3000.REVK.07012015
MODEL 270 SERIES
HEATED PROBE
-40°F. DEWPOINT
SPC
SET @ 10PSIG
CCSF / CCS
MOISTURE SENSOR
SAMPLE OUTLET
HEAT TRACE
P1
CALIB GAS IMPINGER IMPINGER SINGLE HEAD
3010 AMBIENT 3020 AMBIENT SAMPLE PUMP
3020 AMBIENT 3050 ACTIVE
SAMPLE 3080 ACTIVE
3040 AMBIENT
3080 ACTIVE
Page 23 of 28
P2
PERISTALTIC
PUMP
LIQUID
DRAIN
# OF P2 HEADS PER MODEL
3010 1
3020 2
3040 1 B 06/02/15 Moisture Sensor Update MW DA
3050 2
3080 2 REVISIONS
Item Qty Description UAI Part No. Model 3000XX-P
P&ID
CCS 1 Condensate Carry Over Sensor CCS
CCSF 1 Condensate Carry Over Sensor - Filtered Ceramic, 2 Micron CCSF-0007 PART NO. FOR
SPC 1 Sample Pressure Control - KNF 4955-0246 5200 Convair Drive Carson City, NV 89706 PH(775)883-2500 FAX (775)883-6388
P1 1 Sample Pump - 115Vac Single Head Mini Dia Vac GP 4958-0025
P1 1 Sample Pump - 115Vac Single Head Mini Dia Vac Hzd Area 4958-1025
P1 1 Sample Pump - 230Vac Single Head Mini Dia Vac GP 4958-0015 DRAWN BY R. Wells ECO# DRAWING NO
P1 1 Sample Pump - 230Vac Single Head Mini Dia Vac Hzd Area 4958-0186 APVD BY 2563 P1052
P2 1 Peristaltic Drain Pump - 115Vac 4958-0028 DATE SCALE SIZE SHEET
P2 1 Peristaltic Drain Pump - 230Vac 4958-0045 04/04/2006 NTS C 2 OF 4
10" IMPINGER
316SS OR KYNAR GLASS
SAMPLE INLET 3/8" TUBE
(OTHER MATERIAL OPTIONS AVAILABLE)
P1
SINGLE HEAD
SAMPLE PUMP
WITH SPC
11 7/8" (OPTIONAL)
ATEX LABEL
P/N 5001-1137
TOP VIEW
14 1/4"
7 1/2"
Page 24 of 28
5 1/2"
WCOF
MOISTURE
SENSOR LIQUID DRAIN
(OPTIONAL)
ISOMETRIC VIEW
18" SAMPLE OUTLET
1/4" TUBE
17"
P2
PERISTALTIC
DRAIN PUMP NOTES:
(OPTIONAL)
1). SEE SHEET 2 FOR P&ID.
CAUTION 2). SEE SHEET 3 & 4 FOR WIRING SCHEMATIC.
FRAGILE
LABEL 5200 Convair Drive Carson City, NV 89706 PH(775)883-2500 FAX (775)883-6388 - 12/30/14 Initial Release MW DR
MAN.3000.REVK.07012015
RIGHT SIDE VIEW
MOUNTING HOLES FOR REV DATE DESCRIPTION DWN APVD
REVISIONS
FRONT VIEW 1/4" HARDWARE MODEL 3000 115EX / 230EX
LAYOUT AND DIMENSIONS
(SUPPLIED BY OTHERS) 12/30/2014 NTS D 1 OF 4
MAN.3000.REVK.07012015
MODEL 270 SERIES
HEATED PROBE
-40°F. DEWPOINT
SPC
SET @ 10PSIG
WCOF / WCO
MOISTURE SENSOR
1/4" TUBE
HEAT TRACE
SAMPLE OUTLET
CALIB GAS IMPINGER IMPINGER
P1
3010 AMBIENT 3020 AMBIENT
3050 ACTIVE
SINGLE HEAD
SAMPLE 3020 AMBIENT
3080 ACTIVE SAMPLE PUMP
3040 AMBIENT
Page 25 of 28
3080 ACTIVE
P2
PERISTALTIC 1
PUMP
LIQUID
DRAIN
NOTES:
1 # OF HEADS PER MODEL
3010 1
3020 2
3040 1
3050 2
3080 2
Item Qty Description UAI Part No.
WCO 1 Water Carry Over Sensor 6020-0001
Water Carry Over Sensor - Filtered Kynar 2 Micron WCOF-4980-0007 LEGEND
WCOF 1
SPC 1 Sample Pressure Control - KNF 4955-0246
REVISIONS
P1 1 Sample Pump - 115Vac Single Head Mini Dia Vac Hzd Area 4958-1092 BULKHEAD FITTING TUBING BY OTHERS MODEL 3000 115EX / 230EX
P1 1 Sample Pump - 230Vac Single Head Mini Dia Vac Hzd Area 4958-1085 P&ID
12/30/2014 NTS D 2 OF 4
P2 1 Peristaltic Drain Pump - 115Vac 4958-0028 PART NO. FOR DRAWN BY M. Walser ECO# DRAWING NO.
P2 1 Peristaltic Drain Pump - 230Vac 4958-0045 - 3000 SERIES APVD BY D. Russell 2312 P2254
Limited Warranty
I. Limited Warranty
1. Limited Warranty. Universal Analyzers, Inc (UAI) offers a limited warranty on each of its products against failure due to
defects in material and workmanship for a period ending the earlier of (i) fifteen (15) months from the date of the invoice
relating to the sale of the product and (ii) twelve (12) months from the date of installation of the product (collectively,
the “Initial Warranty”). During the Initial Warranty, UAI offers a limited warranty against failure due to defects in material
and workmanship on each part of a product repaired or replaced by an authorized service person for a period ending
the later of (a) the remaining term of the Initial Warranty of the product and (b) ninety (90) days from the date of such
repair or replacement. After expiration of the Initial Warranty, UAI offers a limited warranty against failure due to defects
in material and workmanship on each part of a product repaired or replaced by an authorized service person for a period
ending ninety (90) days from the date of such repair or replacement. UAI further offers a limited warranty that the products
and parts it sells will conform to UAI’s written specifications therefor. The foregoing limited warranties cover parts and
labor only and UAI does not warrant and will not reimburse the buyer of its products (“Buyer”) for any costs relating to
the access by service persons of UAI to the product at issue. The foregoing limited warranties cover only the repair or
replacement of defective parts and such determination will be in the sole discretion of UAI. In its sole discretion, UAI may
make repairs or replacements under these limited warranties with either new or refurbished parts. To the extent Buyer’s
product cannot be remedied under these limited warranties through repair or replacement of parts, Buyer may return the
product for a refund of the purchase price, less a reasonable reduction in such purchase price equal to the depreciation
expense incurred by Buyer relating to such product. The limited warranties of this Section I.1. are further subject to those
warranty exclusions set forth below in Section I.2.
2. Limited Warranty Exclusions. Excluding the warranties provided for in Section I.1., UAI provides all products to Buyer
“as-is,” without any other warranty of any kind. UAI disclaims any and all express or implied warranties of merchantability,
fitness for a particular purpose and non-infringement of the intellectual property of others. UAI makes no warranty, express
or implied, as to the design, sale, installation or use of its products. UAI’s warranties will not be enlarged by, nor will any
obligation or liability of UAI arise due to UAI providing technical advice, facilities or service in connection with any product.
There is no warranty by UAI with respect to any product’s: (i) uninterrupted or error-free operation; (ii) actual performance,
other than the product’s capability to meet UAI’s specifications therefor; (iii) removal or installation from a worksite or
process; (iv) electronic components or associated accessories (including without limitation circuit boards and integrated
circuits); (v) maintenance (including without limitation gasket and seal replacements, adjustments, minor repairs and
other inspection requirements, preventative or otherwise); (vi) use under inappropriate conditions or not in accordance
with operating instructions; or (vii) use in connection with the operation of a nuclear facility. There is no warranty for
labor expenses associated with field repairs or the repair or replacement of defective parts in the engine or power unit
of any product if such product has been in the possession of the owner or operator for greater than twelve (12) months.
There is no warranty for products determined to be, in UAI’s sole discretion, damaged as a result of (a) misuse, neglect
or accident; (b) improper application, installation, storage or use; (c) improper or inadequate maintenance or calibration;
(d) operation outside of the published environmental specification; (e) improper site preparation or maintenance; (f)
unauthorized repairs or replacements; (g) modifications negligently or otherwise improperly made or performed by
persons other than UAI; (h) Buyer-supplied software or supplies; (i) use in conjunction with or interfacing with unapproved
accessory equipment; (j) use of ABC-style or dry powder fire suppression agents; or (k) leaked sample materials. To the
extent a UAI product is used in connection with the operation of a nuclear power facility, Buyer agrees to indemnify and
hold UAI harmless from any and all actions, claims, suits, damages and expenses arising from such use. UAI provides no
warranty on the oral representations made by its personnel while they are attempting to assist Buyer in the operation of
a product. This Standard Limited Warranty does not apply to items consumed by the products during their ordinary use,
including but not limited to fuses, batteries, paper, septa, fittings, screws, fuses, pyrolysis, dryer or scrubber tubes, sample
boats, furnaces or UV lamps.
3. Non-UAI Products. UAI does not in any way warrant products it does not manufacture except to the extent the warranty
of the manufacturer of the product at issue passes through or is otherwise assigned to UAI. If a manufacturer warranty
is so assigned to UAI, UAI will only be bound to comply with the length of time associated with such warranty. All other
terms of such warranty will be governed by this Standard Limited Warranty and UAI’s General Terms and Conditions
incorporated herein by reference.
MAN.3000.REVK.07012015 Page 26 of 28
Limited Warranty
4. Expenses on Non-Warranty Work. All repairs or replacements by UAI after the expiration of any applicable limited
warranty period will be performed in accordance with UAI’s standard rate for parts and labor. Further, if upon UAI’s
inspection and review, UAI determines the condition of the products is not caused by a defect in UAI’s material and
workmanship, but is the result of some other condition, including but not limited to damage caused by any of the events or
conditions set forth in Section I.2., Buyer shall be liable for all direct expenses incurred by UAI to conduct the inspection
and review of the product.
5. Exclusive Remedy. The foregoing limited warranty constitutes Buyer’s exclusive remedy with respect to products
sold by UAI and UAI’s liability shall be exclusively limited to the written limited warranty specified herein. No employee,
representative or agent of UAI is authorized to either expressly or impliedly modify, extend, alter or change any of the
limited warranties expressed herein to Buyer.
6. Procedure and Costs. All limited warranty claims must be made in writing promptly following discovery of any defect.
Buyer must hold defective products for inspection by UAI. If requested by UAI, Buyer must send the product to UAI for
inspection. Any such returns by Buyer will be at Buyer’s expense and Buyer will remain liable for any loss of or damage
to the product during such product’s transportation to UAI. No products will be sent to UAI for inspection unless UAI has
authorized Buyer to do so.
7. Terms and Conditions. UAI’s General Terms and Conditions are incorporated herein by reference and Buyer
accordingly agrees to be bound by the terms thereof.
II. Limitations on UAI Liability
1. In General. Buyer agrees UAI shall not be liable for any direct, indirect, incidental, punitive or consequential damages,
including lost profits, lost savings or loss of use, whether Buyer’s claim is based in contract, tort, warranty, strict liability or
otherwise, which Buyer may suffer for any reason, including reasons attributable to UAI. Buyer agrees these limitations on
UAI’s liability are reasonable and reflected in the amounts charged by UAI for its products.
2. Force Majeure. This Standard Limited Warranty does not cover and UAI shall not be liable for either direct or
consequential damage caused, either directly or indirectly, as a result of: (i) any act of God, including but not limited to
natural disaster, such as floods, earthquakes, or tornadoes; (ii) damages resulting from or under the conditions of strikes
or riots, war, damages or improper operation due to intermittent power line voltage, frequency, electrical spikes or surges,
unusual shock or electrical damage; or (iii) accident, fire or water damage, neglect, corrosive atmosphere or causes other
than ordinary use.
3. Limitation on Warranty Claims. Prior to any obligation of UAI to perform any limited warranty service as set forth herein,
Buyer must have: (i) paid all invoices to UAI in full, whether or not they are specifically related to the product at issue; and
(ii) notified UAI of the limited warranty claim within sixty (60) days from the date Buyer knew or had reason to know of the
defect
Page 27 of 28 MAN.3000.REVK.07012015
5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com
MAN.3000.REVK.07012015 Page 28 of 28

3000 Series Thermo-Electric Gas Cooler

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Instruction Manual

Description and Principle of Operation 7

Process and Piping Connections 14

All Models (3040, 3050, 3080) 22

3080 -SS -115 -P -N -N -N -N -N -N -N -N -N -N Sample Part #

COOLER CAPACITY DATA

(C/CARD) 185°F RED

UNIVERSAL ANALYZERS INC.

UNIVERSAL ANALYZERS INC.

Turn on the analyzer(s) and initiate the calibration cycle.

REPLACEMENT OF PERISTALTIC TUBING (IF EQUIPPED)

REPLACEMENT OF SAMPLE PUMP DIAPHRAGM

INSTALLING OR REPLACING HEAT EXCHANGERS

REPLACING THE HEAT EXCHANGER

Error Possible reason Check/Repair

Failure of the sample cooler

The cooler is not cold enough

Inadequate drain apparatus or a Verify drain tubing is unobstructed and

Excessive flow rate Reduce the flow rate

High ambient temperature Reduce the ambient temperature (Increase

Defective cooler Verify air flow across the heat sink

Hold hand in front of heat sink fins and ensure

Remove heat exchanger from unit and

Alarm shutoff Verify cool & dry indicators are illuminated

No power on cooler Ensure cooler has power supplied

Defective peristaltic pump tubing Replace tubing

Measure resistance between the red & black

Defective transformer (T1) Replace power supply board

II. Limitations on UAI Liability

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Description and Principle of Operation 7

Process and Piping Connections 14

All Models (3040, 3050, 3080) 22