9852 1845 01j Operators Instructions Boomer S1 D PDF

Atlas Copco
Boomer S1 D
Operator’s instructions
PM No. 9852 1845 01j

2012-11
SAFETY INSTRUCTIONS
Before starting, read all instructions carefully.
Special attention must be paid

to information alongside
this symbol.
Only use genuine Atlas Copco parts.
1250 0071 04
© Copyright 2012, Atlas Copco Rock Drills AB, Sweden

All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of the
contents or any part thereof is prohibited. Illustrations and photos may show equipment with optional extras. No
warranty is made regarding specifications or otherwise. Specifications and equipment are subject to change
without notice. Consult your Atlas Copco Customer Center for specific information.
Translation of original instructions.
Atlas Copco Rock Drills AB

SE-70191 Örebro, Sweden
Safety
Safety
Reference................................................................................................................. 5
3
Safety
4
Safety
Reference
Note
Always read the information in the Safety document before starting to use the rig or
starting maintenance work.
1250 0099 89
5
Safety
6
1. Technical Data........................................................................................................ 11
Boomer S1 D ......................................................................................................... 11
Data plate............................................................................................................... 11
Data plate contents............................................................................................ 11
Location of data plate ....................................................................................... 12
2. Component locations.............................................................................................. 13
Main rig components............................................................................................. 13
General system description.................................................................................... 13
3. Application............................................................................................................. 15
General .................................................................................................................. 15
4. Daily inspection ..................................................................................................... 16

General .................................................................................................................. 16
Checklist ................................................................................................................ 16
Daily maintenance ................................................................................................. 16
Checklist ........................................................................................................... 16
Rinsing.............................................................................................................. 17
Signs ................................................................................................................. 17
Emergency stop device ..................................................................................... 17
Fire Extinguishers ............................................................................................. 17
Fire extinguishing system, option..................................................................... 18
Feeder BMH ..................................................................................................... 18
Boom BUT 29................................................................................................... 18
BSH 110 drill steel support............................................................................... 18
Hydraulic Systems ............................................................................................ 19
Compressor LE 7, LE22, LE55, LE75 ............................................................. 19
Compressor GAR 5 and GAR 30 ..................................................................... 19
Water system..................................................................................................... 19
Reeling units ..................................................................................................... 19
Diesel engine Deutz D914 ................................................................................ 20
Brake system..................................................................................................... 20
Rock drill .......................................................................................................... 20
Freeze prevention measures .................................................................................. 20
5. Controls .................................................................................................................. 21
Overview ............................................................................................................... 21
Description of operation ........................................................................................ 22
Driving panel .................................................................................................... 22
Driving panel functions .................................................................................... 22
Hydraulic panel................................................................................................. 25
Hydraulic panel functions................................................................................. 25
Electric control panel ........................................................................................ 28
Electric control panel functions ........................................................................ 28
7
Operator panel................................................................................................... 29
Operator panel functions .................................................................................. 29
Drilling levers............................................................................................... 31
Restrictor valves telescope feed........................................................................ 32
Dual command for reeling units ....................................................................... 32
Gauge for compressor GAR 30 ........................................................................ 33
6. Tramming ............................................................................................................... 34
Environment .......................................................................................................... 34
Before starting the diesel engine ........................................................................... 34
Starting the diesel engine....................................................................................... 35
Before tramming.................................................................................................... 36
Checking the brakes............................................................................................... 36
Checking the parking brake .............................................................................. 36
Checking service brakes ................................................................................... 37
Tramming .............................................................................................................. 38
Safety ................................................................................................................ 38
Tramming.......................................................................................................... 38
Park position .......................................................................................................... 39
Operating, hydraulics............................................................................................. 40
Hydraulic panel................................................................................................. 40
Booms ............................................................................................................... 40
Jack ................................................................................................................... 40
Canopy .............................................................................................................. 41
Cable reeling unit.............................................................................................. 41
Withdrawing the cable ................................................................................. 41
Reeling in the cable...................................................................................... 42
Hose reeling unit ............................................................................................... 43
Withdrawing the hose................................................................................... 43
Reeling in the hose ....................................................................................... 43
7. Electrical System.................................................................................................... 45
Safety ..................................................................................................................... 45
Electric cabinet, IEC.............................................................................................. 45
Front of electric cabinet .................................................................................... 45
Lamps, buttons and switches ............................................................................ 46
Resetting emergency stop ...................................................................................... 47
8. Positioning.............................................................................................................. 48
Operating ............................................................................................................... 48
Safety ................................................................................................................ 48
Diesel operation ................................................................................................ 48
Positioning levers.............................................................................................. 49
Raising and slewing the boom .......................................................................... 49
Slewing and inclining the feeder ...................................................................... 50
Feeder rotation and feed extension ................................................................... 50
Feed tilt and boom extension ............................................................................ 51
Tramming position............................................................................................ 52
8
Boom damping system ..................................................................................... 52
9. Drilling ................................................................................................................... 54
Environment .......................................................................................................... 54
Before drilling ....................................................................................................... 54
Connect to power supply .................................................................................. 54
Battery.......................................................................................................... 54
Mains power................................................................................................. 54
Connect to water supply ................................................................................... 55
Filling water tanks ............................................................................................ 56
Connect the heater to the water tank................................................................. 56
Connect the heater to the hydraulic oil tank ..................................................... 57
Checks............................................................................................................... 59
Setting up the rig............................................................................................... 59
Drilling .................................................................................................................. 59
Collaring and full drilling ................................................................................. 59
Cease drilling .................................................................................................... 60
Air blowing of drilled hole, option ................................................................... 60
Changing drill bit.............................................................................................. 61
Safety ........................................................................................................... 61
Changing drill bit against rock face ............................................................. 61
Changing drill bit in bottom of hole ............................................................ 61
Drilling with water mist.................................................................................... 62
Preparation ................................................................................................... 62
Check when drilling.......................................................................................... 64
Safety ........................................................................................................... 64
Rock drill...................................................................................................... 64
System.......................................................................................................... 64
Hoses and couplings..................................................................................... 65
After drilling.......................................................................................................... 65
Safety ................................................................................................................ 65
Action after concluding work ........................................................................... 65
10. Extension drilling ................................................................................................. 67

Equipment for extension drilling........................................................................... 67
Operator panel ....................................................................................................... 68
Operating ............................................................................................................... 69
Safety ................................................................................................................ 69
Extension drilling with BSH 110...................................................................... 69
Preparation ................................................................................................... 69
Drilling and extension.................................................................................. 70
Removing drilling rods ................................................................................ 71
11. Directional control equipment.............................................................................. 72

FAM....................................................................................................................... 72
Control panel ......................................................................................................... 72
Menus .................................................................................................................... 74
Start................................................................................................................... 74
9
Menus................................................................................................................ 74
Main menu ................................................................................................... 75
Menu tree, branch 1...................................................................................... 75
Menu tree, branch 2...................................................................................... 76
Menu tree, branch 3...................................................................................... 77
Menu tree, branch 4...................................................................................... 78
Menu tree, branch 5...................................................................................... 79
Menu tree, branch 6...................................................................................... 80
Working menu ....................................................................................................... 81
Maximum hole depth............................................................................................. 82
Reference direction................................................................................................ 83
Rig..................................................................................................................... 83
Tunnel ............................................................................................................... 84
Hole Depth............................................................................................................. 85
Fault indication ...................................................................................................... 86
12. Climate unit .......................................................................................................... 88

General................................................................................................................... 88
Control panel ......................................................................................................... 88
Air conditioning ................................................................................................ 88
Temperature control (option) ............................................................................ 89
Tip.......................................................................................................................... 89
In high ambient temperatures ........................................................................... 89
Fogging in the cabin ......................................................................................... 89
10
1. Technical Data
1. Technical Data
Boomer S1 D
Note
A brief summary of data follows. For more detailed information, see the maintenance
instructions. All information applies to a standard-equipped rig.
Length, rig in transport position 8.6-11.4 m

Width 1.75 m
Height, rig with canopy 2.1-2.8 m
Height, rig with cabin 2.8 m
Weight 10-13 tonnes
Installed diesel engine power, standard (Tier III) 58 kW
Installed diesel engine power, option (Tier II) 72 kW
Installed electric power capacity See data plate
Voltage See data plate
Frequency See data plate
Permitted inclination angles See Safety, Rig stability
requirements, Atlas Copco
requirements.
Stability Complies with CEN
Ambient temperature 0 to +40 °C
Data plate
Data plate contents

The rig carries a data plate which contains the following data:
• Product name
• Product type
• Serial number
• Installed diesel engine power
• Installed electric power capacity
• Rated voltage
• Rated frequency
• Gross weight
The data plate also indicates whether the rig is CE certified.
11
1. Technical Data
Location of data plate
Figure: Location of data plate
12
2. Component locations
Main rig components
Figure: Main rig components

1 Drill
2 Feeder
3 Front jacks
4 Rear Jack
5 Electric cabinet
6 Cable reeling unit
7 Hose reeling unit
8 Diesel engine
9 Hydraulic oil reservoir
10 Hydraulic Pump
11 Operator's area
12a Canopy
12b Cabin
13 Boom
General system description

The drill rill consists of the following main components:
13
1 Diesel control panel
2 Drilling control panel 3. Emergency stop
5 Air conditioner/Heater (Cabin)
8 Electrical cabinet 9 Feed 10 Emergency stop
7 Diesel engine
1250 0182 35
11 Compressor 12 Hydraulic system 13 Air system 14 Boom 15 Water system 16 DCT- and
Water mist system
Figure: Block diagram, drill rig

1 Control panel for diesel engine
2 Control panel for drilling
3 Emergency stop
4 Control panel for jacks, reeling units, roof etc.
5 Air conditioning (drill rigs with cabin)
6 Batteries
7 Diesel engine
8 Electric cabinet, 400 1000 V/24 V/220 V
9 Feeder
10 Emergency stop
11 Compressor
12 Hydraulic Systems
13 Air system
14 Boom
15 Water system
16 DCT and water mist equipment
14
3. Application
3. Application
General
The rig with its peripheral equipment is designed for drilling holes in tunnels and
mines. The rig, which is equipped with Atlas Copco accessories to enable installation
of a specific type of rock bolt, is to be considered as being solely designed for this
purpose.
All other applications are considered inappropriate.
Examples of inappropriate use:
• Lifting and transporting loads and people

• Supporting objects
• Scaling rock
The manufacturer is not liable for damage caused by inappropriate use.
• It is essential the operator has read and comprehends the operator, maintenance
and overhauling instruction as well as the maintenance schedules.
• The rig and its peripheral equipment must only be used, maintained and repaired
by personnel well conversant with the equipment and the dangers involved.
• It is essential that personnel observe general and local safety, health and traffic
regulations.
• The manufacturer is not liable to damage caused by any arbitrary changes made to
the drilling equipment.
15
4. Daily inspection
4. Daily inspection
General
Note
To ensure optimal utilisation of the rig and its equipment, it is of utmost importance
that daily maintenance is carried out in accordance with our recommendations.
The objective for the daily inspection of the rig is to:
• detect faults at an early stage

• facilitate servicing
• allow scheduled maintenance and planned reconditioning work to be performed
• prevent costly secondary damage
• prevent breakdowns
• prevent personal injury
Note
Do not operate the rig or the rig equipment until all faults have been rectified.
Checklist
Note
As soon as a fault is detected, note it and report to maintenance personnel.
• Always begin by making an inspection round.

• Check closing, lock and sealing of doors, hatches and opening panels
• Check safety devices
• Check hoses and cables
• Check oil levels
• Check the lubrication points.
• Keep your eyes open for possible leakage and wear.
• Pay attention to any faults in the function of the controls.
Daily maintenance
Checklist
The check points referred to in the tables below are shown in Maintenance schedule,
Percussion hours/Diesel engine hours, Component illustrations.
16
4. Daily inspection
Rinsing
The rig must be washed with water at least once a day to remove cuttings, etc. The
feeder and front part of the boom are especially important to keep clean.
Signs
Check point Control object Action
Rig signs Make sure all signs are in place and fully legible.
Clean all signs as necessary. With regard to sign
locations and part numbers, see applicable spare
parts catalogue.
Emergency stop device

Emergency stop device Check the function of all emergency stop devices
on the rig. See Safety Emergency stop regarding
the locations of emergency stop devices.
Fire Extinguishers
Fire Extinguishers Make sure the indicator is in the green zone.
Fire Extinguishers Check that none of the seals are broken and
that service has been carried out within the
0
prescribed time.
Fire Extinguishers Check that the fire extinguisher and its holder
are not damaged.
OK
OK
0
17
4. Daily inspection
Fire extinguishing system, option

Trigger Check that the trigger lock pins are in place and
that the seal is unbroken.
Nozzles Check that nozzles are clean and the protective

caps (1) are fitted.
Hose system Make sure all couplings (2) are properly tightened,
make sure all hoses are intact and that all hose
2 attachments are securely bolted or welded.
Central unit Check that the system is running and that no fault
indications are illuminated, see maintenance
instructions Fire fighting equipment .
Feeder BMH
Sliding surfaces Water flushed
Hoses Check for leaks and damage.
Boom BUT 29
- Entire boom Check and rectify any damage and leaks.
BSH 110 drill steel support

2 Grease nipples Lubricate if necessary
3 Pipes, nipples, hoses Check and rectify any damage and leaks.
18
4. Daily inspection
Hydraulic Systems
1 Hydraulic oil reservoir Check oil level in oil level glass.
- Hydraulic hoses Check for leaks.
- Lubricating oil tank ECL Checking oil level
Compressor LE 7, LE22, LE55, LE75

SG Compressor Check oil level. Top up as necessary
Compressor GAR 5 and GAR 30

104 Air reservoir Check oil level in air reservoir
6 Air filter Check condition of air filter and replace as
necessary
6 Cyclone filter If a cyclone filter is fitted on the air filter unit, check
the particle level in the reservoir and empty if
necessary.
Water system
5 Water strainer Clean the strainer, see maintenance instructions
Water system: Cleaning the water strainer
Reeling units
Gears Check oil level. See maintenance instructions
Reeling units: Reeling unit gear
1 Collector In order to avoid short circuits in the cable reeling
unit collector caused by oxide, the reeling unit
should be rotated at least once per shift.
Hose connections Check for leaks
19
4. Daily inspection
Diesel engine Deutz D914

4 Oil level Check oil level, see maintenance instructions
Diesel engine, Checking oil level
- Engine sealing integrity Visual inspection with regard to leakage.
Air filter Clean the dust valve, See maintenance
instructions Diesel engine
Water separation filter (option) Check the presence of water and drain, see
maintenance instruction Diesel engine
Brake system
- Service brakes and parking Check function. See chapter Tramming.
brake
Rock drill
- Rock drill Inspection and cleaning, See Maintenance
schedule Rock drill.
Freeze prevention measures

• Draining the water system, see maintenance instructions Air and water systems:
Freeze prevention measures .
• Emptying air tank, see maintenance instructions Air and water systems: Freeze
prevention measures .
20
5. Controls
5. Controls
Overview
1250 0244 91
Figure: Location of controls

A Air conditioning control panel (option)
B Driving panel
C Hydraulic panel for reeling units, jacks, etc.
D Electric control panel
E Drill panel/operator panel
F Panel for searchlight and FAM/ARI
21
5. Controls
Description of operation
Driving panel
Figure: Driving panel
Driving panel functions
Table: Driving panel lamps

Designation Function Description
H201 Battery charging indicator Under normal driving conditions, the lamp should be out
lamp. to indicate that the battery is charging. The lamp is on
when the ignition is on. Contact maintenance personnel
if the lamp comes on while driving.
H202 Diesel engine lubricating If the pressure is too low, the lamp comes on and the
oil pressure indicator lamp. parking brake is applied. In this event, switch the engine
off immediately and rectify the cause. Contact
1250 0116 19
maintenance personnel.
22
5. Controls

H203 Hydraulic oil level indicator This lamp comes on if the level in the hydraulic oil tank
lamp. is too low. In this event, top up the hydraulic oil
immediately. A warning is also displayed on the operator
1250 0169 09
panel display.
H204 Engine temperature The lamp comes on when the temperature is too high.
indicator lamp. The engine must be switched off immediately and
maintenance personnel contacted if the lamp comes on
during operation.
H206 Parking brake indicator This lamp comes on when the parking brake is applied.
lamp
1250 0117 06
H207 Diesel engine air filter This lamp comes on if the diesel engine air filter
monitor indicator lamp becomes clogged. Contact maintenance personnel to
have the filter changed.
1250 0169 52
H208 Brakes, hydraulic pressure The lamp comes on if brake pressure is too low (if there
indicator lamp is no hydraulic pressure the brakes are applied). Stop
the rig immediately and contact service personnel.
1250 0117 04
H209 Cable reeling unit indicator The lamp comes on when there are three turns of cable
lamp left on the reel. When there is only one turn remaining,
the rig will be prevented from further travel. Button S136
1250 0169 10
must be held in for the first few metres when the rig is to
be driven again (reversed) so that the brakes are
deactivated.
H219 Transmission hydraulic If the transmission pressure is too low, this lamp comes
pressure indicator lamp on and the parking brake is applied. Contact
maintenance personnel.
1250 0169 08
H222 Indicator lamp for The lamp illuminates when the tramming pump filter
tramming pump filter needs changing.
Contact maintenance personal.
1250 0172 08
H239 Indicator lamp for fan belt This lamp illuminates if the fan belt breaks. The belt
must be replaced immediately. Contact maintenance
personnel.
23
5. Controls
Table: Driving panel controls

1 Hand accelerator
P110 Hour counter Displays diesel engine operating time.
1250 0116 31
P111 Tank meter Displays amount of fuel.

1250 0116 32
S136 Bypassing the cable reeling Pressing the button will bypass the cable reeling
unit's limit position unit limit sensor and so the parking brake can be
released.
S138 Parking brake Raised button = Deactivated (only if diesel engine

running). Depressed button = Activated. The button
1250 0117 06
must be depressed in order to enable starting the

diesel engine.
S145 Windscreen wipers and Turn the knob clockwise:

windscreen - Position 1 = windscreen wipers on
washers front - Position 2 (spring loaded) = windscreen wipers
and washers on.
S146 Windscreen wipers and Turn the knob clockwise:

windscreen - Position 1=Washers 3 seconds, then wash and
washers rear wipe.
- Position 0=Wipe 5 seconds and then stop.
S157 Test button, interlock chain Depress the button to check the interlock chain.
(The interlock chain senses: engine oil pressure,
brake circuit hydraulic pressure, transmission fluid
pressure and cable reeling unit limit sensor.)
NOTE: Pressing the button also applies the parking
brake.
S178 Lamp test Press the button to check the panel lamps.
Ignition switch (S139) must be in position 1.
24
5. Controls

S186 Signal horn
S309 Laser Laser on/off
Hydraulic panel
S308:2 S313 S211 S314

S133:2 S307:2 S312 S501 S209 X131
S137
H245
S307:1 S248 S207 S130 S250

S141
S308:1 S249 S210 S147
S139
Figure: Hydraulic panel
Hydraulic panel functions
Table: Hydraulic panel functions

Buttons Function Description
S130 Percussion Turn clockwise = Percussion on
Turn anticlockwise = Percussion off
1250 0304 11
See operator's instructions, Drilling
25
5. Controls

S133:2 Emergency stop Stop the diesel engine and cease all rig
operations. Apply the parking brake (If the rig is
connected to mains power, the main switch on
the rig must also be turned off). Resetting the
1250 0075 54
emergency stop, see operator's instructions

Electrical system.
S137 Travel direction and gear selector To be able to start the diesel engine the selector
switch must be in neutral (N)
F=Forward gear position 1-2 A gear 1-2 for travel direction (F or R) must be
R=Reverse gear position 1-2 selected in order for tramming of the rig to be
N=Neutral possible. Gear 2 is an automatic gear that
changes steplessly between 1 and 2 in relation
to the load and speed of the machine.
S139 Ignition switch Position 1 = Ignition on.
Position 2 = Glow plug preheating.
Position 3 = Starts engine.
The gear selector switch must be in neutral and
the parking brake applied before the engine can
be started.
S141 Hydraulic pressure (Diesel engine Hydraulic pressure on/off. The button lights up
hydraulic pump) when hydraulic pressure is on. The diesel
engine must have lubrication oil pressure in
order that hydraulic pressure can be loaded.
S147 (Option) Step lighting Knob turned clockwise = on, knob turned
anticlockwise = off.
S207 Moves front jacks laterally Knob turned anticlockwise = jack in, knob
turned clockwise = jack out.
S209 Jack, rear Knob turned anticlockwise = up, knob turned

clockwise = down.
S210 Jack, front left Knob turned anticlockwise = up, knob turned
clockwise = down.
26
5. Controls

S211 Jack, front right Knob turned anticlockwise = up, knob turned
clockwise = down
S248 Cable reeling unit Knob turned anticlockwise = wind. Knob turned
clockwise = unwind.
S249 (Option) Water-hose reeling unit Knob turned anticlockwise = wind. Knob turned
clockwise = unwind.
S250 Warning beacon Turn the button clockwise to activate the

warning light.
1250 0238 45
S307.1 Lighting switch Running lights, located on the roof.

Shine forward
S307:2 Lighting switch Running lights, located on the roof

Shine backward
S308:1 Lighting switch Running lights, located on the carrier.

Shine forward
1250 0166 86
S308:2 Lighting switch Running lights, located on the carrier.

Shine backward
1250 0166 87
S312 (Option) Cable guide on cable reeling unit Turn the knob to move the cable reeling unit
sideways in order to obtain a smoother
distribution of the cable.
27
5. Controls

S313 (Option) Hose guide on water hose reeling Turn the knob to move the water hose reeling
unit unit sideways in order to obtain a smoother
distribution of the hose.
1250 0169 65
S314 (Option) Extendable stepladder Turn the button clockwise to extend the
stepladder.
1250 0238 44
S501 Canopy Canopy up/down.
X131 12V socket for communications

radio for example.
Electric control panel
S151
S196
S197
1250 0202 21
Figure: Electric control panel
Electric control panel functions
Table: Electric control panel functions

S151/S152 Work lights, left and right Knob turned clockwise = on, knob turned anticlockwise =
off.
28
5. Controls

S196 (Option) Interior lighting Knob turned clockwise = on, knob turned anticlockwise =
off.
S197 (Option) Extra work lights Knob turned clockwise = on, knob turned anticlockwise =
off.
Operator panel
9
10
12
1250 0222 82
Figure: Operator panel
Operator panel functions
Table: Buttons and levers

Position Description Comments
1 Feed Rotation
2 Feed lookout
3 Boom extension
29
5. Controls
Position Description Comments

4 Feed Extension
5 Drill-steel support BSH limit switch on/off option
6 Thrust for threading and unthreading extension rods option
7 Opening and closing the front drill-steel support option
8 Stinger option
9 Watermist on/off option
10 Cradle flushing option
11 Positioning lever, multifunction
12 DCT option
13 Lamp, lubricating oil tank level low/lubrication air pressure
14 Regulation of feed pressure, collaring
15 Regulation of feed pressure, full drilling
16 Drilling lever, feed
17 Drilling lever, percussion
18 Drilling lever, rotation
19 Stop hydraulic pump
20 Start hydraulic pump
21 Flushing air / water
22 Selecting small hole/reaming hole
23 Emergency stop
Table: Pressure gauges

Position Description
A Water pressure when drilling
B Lubrication air pressure
C Rotation pressure
D Percussion pressure
E Feed pressure
F Damper pressure
G Lubrication oil pressure
30
5. Controls
Drilling levers
B C
B C
A B
A C
A
1250 0164 78
12
11
10
Figure: Drilling levers
Table: Drilling levers

Position Function
12A Clock wise rotation
12B Neutral position, rotation off
12C Counter clock wise rotation
11A Neutral position, percussion off
11B Low percussion, collaring
11C High percussion, full drilling
10A Reverse feed
10B Neutral position, feed off
10C Feed forward
31
5. Controls
Restrictor valves telescope feed
F27
F28
Figure: Restrictor valves, telescope feed, (BMHT)
Fully screw in the restrictor valves (F27, F28) in order to switch off the telescope
function when you shall perform drilling with the feeder locked in fully retracted
position, e.g. during extension drilling.
The locking means that the feed step stops in retracted position and only the cradle
moves during feeding.
Turn the valves back when telescope feed shall be reactivated.
Dual command for reeling units
S144 S143
1250 0167 05
Figure: Dual command for reeling units
32
5. Controls
Table: Dual command for reeling units

Handle Function Description
S144 (Option) Water-hose reeling unit • Turn knob anticlockwise = reel in
• Turn knob clockwise = reel out
S143 (Option) Cable reeling unit • Turn knob anticlockwise = reel in
• Turn knob clockwise = reel out
Gauge for compressor GAR 30
1
2
1250 0299 21
Figure: Gauge for compressor GAR 30
Designation Description
1 Air pressure
2 Oil Temperature
33
6. Tramming
6. Tramming
Environment
ENVIRONMENTAL DIRECTIONS
• Think of the environment!

• Engine exhaust gases are toxic and
hazardous to the environment.
• Good ventilation is required when the
diesel engine is running.
• Well maintained air filters help to keep
emissions low.
Before starting the diesel engine

N.B.
It is important that the daily inspection checkpoints have been carried out to ensure
that the equipment is in good condition. See operator's instructions Daily inspec-
tion.
1. Check the engine oil level. If topping up is necessary, see maintenance instruc-
tions Diesel engine: Oil system.
2. If the rig is fitted with a particle filter for exhaust emission control, make sure the
filter is not attached to the flashing unit.
34
6. Tramming
3. Turn the battery isolation switch (S300) to position (1).
S300
1
0
1250 0098 80
Figure: Battery isolation switch
4. Check the fuel level on the gauge on the driving panel.
5. Check the hydraulic oil level in the level glass on the hydraulic reservoir. Top up
as necessary, see maintenance instructions Hydraulic system: Changing oil.
6. Check the coolant level in the diesel engine. Top up as necessary, see mainte-
nance instructions Diesel engine: Cooling system.
7. On rigs with a scrubber, check the water level in the scrubber. If topping up is nec-
essary, see maintenance instructions Exhaust filtering.
Starting the diesel engine

All emergency stops must be pulled out and the parking brake applied. The gear
selector switch must be in the neutral position and the knob for hydraulic pressure (on
the hydraulic panel) must be in the “OFF” position.
1. Preheat the diesel engine if it is cold by turning the ignition key to position 1. The
engine is preheated (after approx. 5-10 seconds).
2. Press the lamp test button to check that all warning lamps in the panel light up.
3. Start the diesel engine by turning the key to position 2. Release the key as soon as
the engine has started.
Note
If the rig is equipped with start warning the rig starts after four seconds when the
key is in the start position, see also Safety instructions Warning signal Start warn-
ing.
35
6. Tramming
4. Check that the warning lamps extinguish. When the parking brake is released, the
parking brake indicator lamp goes out.
5. If any of the warning lamps do not go out, or if the engine does not start, check the
fuses in the box (A50).
Note
Certain rigs have a function that prevents electric motors and the diesel engine run-
ning at the same time. If the electric motors are running when the diesel engine is
started then they are automatically switched off. The diesel engine must first be
switched off in order to restart the electric motors.
Before tramming
1. Check that the boom/booms are positioned so that they do not obstruct the view or
impede operation. See operator's instructions Positioning. .
2. Check that the jacks are retracted.
3. Turn on the head lights.

4. Make sure that nobody is standing within the rig's risk area.
Checking the brakes
Checking the parking brake
N.B.
This test must not be performed for longer than four (4) seconds as there is a risk
of overheating the transmission system.
1. Make sure that the parking brake is applied.
2. Start the diesel engine and engage 1st gear.
3. Gradually increase engine rpm to maximum.
4. Check the rig for movement. If the rig moves then the self-adjusting brakes must
be repaired or replaced without delay.
36
6. Tramming
Checking service brakes
N.B.
This test must not be performed for longer than four (4) seconds as there is a risk
of overheating the transmission system.
1. Start the diesel engine.
2. Depress the brake pedal and hold it down.
3. Release the parking brake.
4. Engage 1st gear.
5. Gradually increase engine rpm to maximum.
6. Check the rig for movement. If the rig moves then the self-adjusting brakes must
be repaired or replaced without delay.
37
6. Tramming
Tramming
Safety
WARNING
• Tipping risk
• Can cause serious personal injury.
• Always use the safety belt when
tramming.
• The gear selector switch must never be
moved to neutral when tramming up or
downhill.
• Always turn the rig on level ground.
• Booms and feeder and/or other
positioning units must always be
repositioned to tramming position if they
have been temporarily swung out in
narrow passages.
• Booms and feeder and/or other
positioning units must never be swung
out more than necessary during
operation.
• Do not swing out booms and feeder and/
or other positioning units to the side
during tramming on inclinations or
sloping track.
• When booms and feeder and/or other
positioning units are swung out within
the rig's swing radius, the rig must only
be moved at max. 1 km/h.
For further information on the rig's stability, see chapter Rig stability, in the docu-
ment Safety .
Tramming
1. Select tramming direction and gear using knob S137 on the hydraulic panel.
38
6. Tramming
Note
Select a gear based on the driving conditions.
Note
Changing between 1st and 2nd gears takes place automatically during tramming,
if 2nd gear is selected.
2. Release the parking brake.
3. Depress the throttle pedal and adjust your speed to the terrain.
4. Frequently check the warning lamps while driving. It is essential that faults are
detected early on so that consequential damage is avoided. Report faults to main-
tenance personnel.
Note
Speed will increase when operating on long downhill gradients. In which case, 1st
gear is recommended in order to save the brake discs.
Park position
1. Stop the rig.
2. Apply the parking brake.
3. Put the tramming direction selector in neutral.
4. Lower the jacks until the wheels are clear of the ground.
5. Switch off the diesel engine by turning the ignition key to (0).
6. Switch off the lighting.
7. Turn the battery isolation switch to (0) to cut the current to the chassis.
39
6. Tramming
Operating, hydraulics
Hydraulic panel
S308:2 S313 S211 S314

S133:2 S307:2 S312 S501 S209 X131
S137
H245
S307:1 S248 S207 S130 S250

S141
S308:1 S249 S210 S147
S139
Figure: Hydraulic panel
Booms
1. Turn button (S141) to hydraulic pressure on.
The yellow lamp should now be on.

2. Operating the booms. See operator's instructions Positioning.
3. After positioning, button (S141) must be returned to OFF.
Jack
1. Turn the button (S141) to the hydraulics on position.
2. First, move the front jacks sideways with button (S207) in position OUT.
3. Lower the front jacks with the buttons (S210) and (S211) in position DOWN.
Adjust the position of the rig using the jacks so that it is standing horizontally.
4. Lower the rear jacks with button (S209) in the DOWN position until the wheels
are clear of the ground and the rig is horizontal.
5. Turn button (S141) back to OFF.
40
6. Tramming
Canopy
1. Turn knob (S141) to hydraulic pressure On.
2. Turn knob (S501) to raise and lower the roof respectively.
3. Turn knob (S141) back to OFF.
Cable reeling unit

Under normal operation, the cable reel must not be operated hydraulically when
unwinding. The cable must be pulled out via the gear slip coupling instead.
Withdrawing the cable

1. Check that the electric cable is firmly secured to the wall.
2. Run the rig forwards. The cable will unreel through slipping of the cable reeling
unit's clutch.
If the cable cannot be unwound via the slip coupling, the reel's hydraulic motor
can be used instead:
a. Turn button (S141) to hydraulic pressure on.
b. Turn button (S248) to position cable reel OUT. The button will not lock in this
position.
Note
Bear in mind that the cable can easily become tangled.
c. Turn button (S141) back to position OFF.
3. When about three turns remain on the cable reeling unit the lamp (H209) on the
driving panel comes on. When only about one turn remains the rig's parking brake
is applied.
41
6. Tramming
Reeling in the cable
CAUTION
• High voltage cable.
• Incorrect operation can cause personal
injury.
• Before moving the rig again, it is
IMPERATIVE that the gear selector switch
be moved to Reverse or the cable will be
pulled away from its mounting.
1. Check that the cable is properly secured.
3. Turn knob (S248) anticlockwise to cable reeling unit IN.
4. Reverse the rig. The cable will be wound up on the cable reeling unit.
Note
If the limit switch lamp (H209) is on, make sure (S136) is kept pressed down for
the first few metres while the rig reverses (this disengages the reeling unit limit
sensor).
5. Stop the rig when there is a little cable left.
6. Turn button (S248) to position OFF (centre position).
42
6. Tramming
7. To achieve better control, wind up the last bit using the dual control on the rear of
the rig (button S143).
S144 S143
1250 0167 05
Figure: Dual command / option

8. Turn button (S141) back to hydraulic pressure OFF.
Hose reeling unit

Under normal operation, the hose reel must not be operated hydraulically when
unwinding. The hose must be pulled out via the gear slip coupling instead.
Withdrawing the hose

1. Check that the hose is properly secured.
2. Run the rig forwards. The hose will unwind as the hose reeling unit coupling slips.
If the hose cannot be unwound via the slip coupling, the reel's hydraulic motor can
be used instead:
a. Turn button (S141) to hydraulic pressure on.
b. Turn button (S249) to position water-hose reel OUT. The button will not lock in
this position.
Note
Bear in mind that the hose can easily become tangled.
c. Turn button (S141) back to OFF.
Reeling in the hose

1. Check that the hose is properly secured.
43
6. Tramming
3. Turn button (S249) to position IN.
4. Reverse the rig. The hose will be wound up on the hose reeling unit.
5. Stop the rig when there is a little hose left.
6. Turn button (S249) to position off.
7. Wind the last length of hose using the dual controls at the rear of the rig, button
(S144) option, for better control.
S144 S143
1250 0167 05
Figure: Dual command location / option

8. Turn button (S141) back to hydraulic pressure OFF.
44
7. Electrical System
Safety
WARNING
• Dangerous voltage.
• Risk of serious personal injury
• Make sure the system is de-energised
before starting any work. The electrical
system may only be serviced by an
authorised electrician.
Electric cabinet, IEC
Front of electric cabinet
0
0
M
C
+
Figure: Electric cabinet, IEC standard
45
Lamps, buttons and switches
Table: Electric cabinet functions

Symbol Designation Function Description
H02 Indicator lamp Motor overload
• The lamp comes on if the engine is
overloaded.
1250 0059 49
H03 Indicator lamp Phase sequence fault

• The lamp comes on if a phase sequence
fault occurs.
1250 0059 97
H04 Indicator lamp Hydraulic oil level low

• The lamp comes on if the oil level is too
low.
1250 0059 48
H05 Indicator lamp Switches off the electric motor, when the
hydraulic oil temperature reaches 70 °C.
C°
1250 0173 74
H06 Indicator lamp Main power

• The lamp lights if the main power is on.
1250 0059 46
Q01 Switch Main switch

1
= 0
• Power supply switch
= 1
1250 0060 01
S03 Button Lamp test

• All lamps on the electric cabinet should
come on when the button is pressed.
1250 0059 47
S11 Switch Engine switch, motor 1

• Must be in position (1) when in operation
1
• The control voltage will be cut if in
1250 0059 98 position (0)
46
Resetting emergency stop

1. Pull out the emergency stop that has been activated.
2. Switch on the electric cabinet by turning the main switch (Q01) to position 0 and
then to 1.
3. Check that the indicator lamps on the electric cabinet work by pressing the lamp
test button (S03).
47
8. Positioning
8. Positioning
Operating
Safety
CAUTION
• Moving parts
• Risk of serious personal injury
• Make sure that no one is inside the rig's
working range before operating the
boom.
• Make sure that the rig is raised on the
jacks.
Diesel operation
Note
When operating with diesel power, see operator's instructions, Tramming: Operat-
ing, hydraulics.
48
8. Positioning
Positioning levers
1250 0255 88
Figure: Positioning levers

1 Lever for feed rotation
2 Lever for feed lookout
3 Lever for boom extension
4 Lever for feed extension
5 Lever for boom and feeder functions
Raising and slewing the boom

The control lever for boom positioning is used to raise and slew the boom. The button
for anti-parallel holding should not be activated.
Note
The tilt cylinder must be retracted to its innermost position in order to obtain parallel
holes.
49
8. Positioning
1250 0255 86
Figure: Raising and slewing the boom
Slewing and inclining the feeder

The control lever for boom positioning is used to slew and incline the feeder. The
anti-parallel button should be depressed and held during lever movements.
1250 0255 87
Figure: Slewing and inclining the feeder
Feeder rotation and feed extension

Use lever (1) for rotation of feeder and lever (4) for feed extension.
Feed extension is used to bring the feeder up to the rock face.
50
8. Positioning
1250019735
Figure: Feeder rotation and feed extension
Feed tilt and boom extension

Use lever (2) to control the tilt cylinder and lever (3) for boom extension.
1250019736
Figure: Feed tilt and boom extension
51
8. Positioning
Tramming position
1250 0034 38
Figure: Feeder and boom position before transport
1. Manoeuvre the drill to its rear end position on the feeder. See operator's instruc-
tions Drilling.
2. Manoeuvre the feeder to its rear end position on the feed extension cylinder.
If the rig is equipped with telescopic feeder (BMHT) then it must be fully
retracted to its shortest position.
3. Rotate the feeder as shown in the figure above.
4. If the feeder has a stinger, make sure that it is fully retracted.
Boom damping system

To activate the boom damping system during transport, the button (S138) for the
parking brake must be raised (deactivated) and the knob (S141) for hydraulic pres-
sure must be in the Off position (lamp not illuminated).
52
8. Positioning
Figure: Driving panel and hydraulic panel
If either the parking brake switch or the hydraulic pressure knob changes position
then the boom damping system will be deactivated via valve Y802.
53
9. Drilling
9. Drilling
Environment
ENVIRONMENTAL DIRECTIONS
• Think of the environment!

• Stone dust can be hazardous to health.
• Use dust abatement equipment.
Before drilling
Connect to power supply
Battery
1. Turn on the power to the rig by putting the battery isolation switch (S300) to posi-
tion (1).
S300
1
0
1250 0098 80
Figure: Battery isolation switch
Mains power
1. Check that the voltage of the outlet is correct for the rig.
2. Connect the rig to the mains power:
54
9. Drilling
a. Connect the mains lead to the mains power.
b. Make sure the mains lead is firmly attached to the wall.
3. Turn on the electric cabinet:
a. Turn the electric cabinet main switch to position (1).
b. Make sure the “voltage” indicator lamp on the electric cabinet comes on.
c. Check that all the indicator lamps on the electric cabinet work by pressing the
lamp test button.
Note
If an indicator lamp does not come on, the cause must be investigated and rec-
tified.
d. Set all the electric cabinet engine switches to (1).
Connect to water supply

1. Make sure the water hose is clean. Blow it free from cuttings and mud if neces-
sary.
2. Connect the water hose to the water inlet (4).

1250 0173 75
Figure: Water inlet
55
9. Drilling
Filling water tanks

1. Fill water by opening the valve with levers (1) and (2) in position (A).
2 B
A
C
Figure: Water inlet

1 Main tap
2 Three way tap
2. When the main tank and top tank have been filled with water, view the sight glass
or make sure that water runs out of the overflow hose, close the valve with lever
(1) and lever (2) to position (B).
3. Internal water should only be used when drilling with water mist, set the lever to
(2) in position (B). If water mist is used with the external water, open lever (1) and
set lever (2) to position (C).
4. If flush water is used with the external water, open lever (1) and set lever (2) to
position (B).
5. If washing equipment (option) is used with the internal water, set lever (2) to posi-
tion (A).
Connect the heater to the water tank

Note
Only applies when the rig is equipped with the optional heater to the water tank.
1. Check that the water tank is filled with water.
56
9. Drilling
2. Connect the cable to the connector when the outdoor temperature falls below 0 °C.
Figure: Connector to the heater
3. The heater (2) is protected by a level sensor (1), if the water level falls below the
sensor, contact is broken.
1 Level sensor
2 Heater
Connect the heater to the hydraulic oil tank

Note
Only applies when the rig is equipped with the optional heater to the hydraulic oil
tank.
57
9. Drilling
1. Check that the hydraulic oil tank is filled with oil.
2. Connect the cable to the connector (2) when the outdoor temperature falls below 0
°C and turn knob (1).
2
1250 0271 15
1 Connection box
2 Connector
3. The heater (1) is equipped with a thermostat (2) where the range is between 30-90
°C, the knob should be at 35 °C.
2
1
1250 0271 12
1 Heater
2 Thermostat
58
9. Drilling
Checks
1. Check the oil level in the hydraulic oil reservoir and top up as necessary. See
maintenance instructions Hydraulic systems: Changing oil.
2. Check the oil level in the lubricating oil tank and top up as necessary.
Setting up the rig

With each new setting-up of the rig it is essential that it is correctly aligned. See
Safety, Rig stability.
1. Manoeuvre the rig to the where drilling shall take place. Position it at right angles
to the centre of the tunnel face, parallel to the direction of drilling. It must be pos-
sible to manoeuvre the booms past the parts of the rock face that protrude the
most.
2. Set up the rig on its jacks. Start with the front jacks and then the rear jacks until the
rig is level (observe the spirit level in the cabin).
Note
The following points are important to observe:
• The rig must be raised so that none of the wheels is in contact with the ground.
• The rig must be standing steadily while drilling to avoid disturbing the naviga-
tion.
3. Adjust the direction of each boom as specified by the surveyor. See operator's
instructions Positioning.
4. The rig is now ready for drilling.
Drilling
Collaring and full drilling

1. Make sure that the drilling levers are in neutral position.
2. Start the hydraulic pump with the start button.
3. Make sure that the knob for small hole/reaming hole is in the required position.
4. Position the boom and feeder for drilling and apply the feeder dowel firmly
against the rock. See operator's instructions Boom handling.
5. Start the water flushing with the knob for water/air flushing.
6. Start rotation drilling, left rotation - by moving the rotation lever forward.
59
9. Drilling
7. Collaring: Start low percussion pressure by moving the percussion lever to its
middle position. Start forward feed at the same time by moving the feed lever for-
ward. Low feed pressure is obtained automatically.
Feed pressure can be adjusted using the feed pressure knob, collaring.
8. Full drilling: Start high percussion pressure by moving the percussion lever to its
forward position once the bit has come some way into the rock. High feed pressure
is obtained automatically.
Feed pressure can be adjusted using the feed pressure knob, full drilling.
9. After drilling a hole, the percussion will be turned off automatically and reverse
feed is obtained. The drilling levers must be moved to their neutral positions once
the drill has reached its rear end position.
10. Turn off water flushing with the water/air flushing knob.
Cease drilling
Stop the drilling by moving the drilling levers to neutral position.
Air blowing of drilled hole, option

1. Stop feed and rotation when the hole-drilling has been completed.
2. Blow the hole clean for approx. 5-10 seconds by turning the knob for flushing
water to air position.
3. Then move the rock drill to the rear end position with the control lever for feed,
after air blowing is completed.
4. Position for the next hole and perform a new collaring.
60
9. Drilling
Changing drill bit
Safety
WARNING
• Moving parts
• Risk of personal injury, clothing can be
trapped
• Stop drill rotation when changing bits.
• Turn off hydraulic pumps if the operator's
station is left unmanned.
Changing drill bit against rock face
N.B.
Never start percussion with the drill bit in free air without any resistance!
1. Operate the feeder until the drill centre has good contact with the rock face.
2. Move the drill bit forward until it presses against the rock face and drill in about 5-
10 cm.
3. Make sure that the rotation lever is in neutral.
4. Activate water flushing, so that the bit receives cooling.
5. Start high percussion pressure and high feed force by moving the levers for per-
cussion and feed to their foremost positions in three to five seconds.
6. Return the rock drill to its rear position by pulling the lever for feed towards the
operator without rotation.
7. Unscrew the old drill bit by hand and replace with a new one.
Changing drill bit in bottom of hole
N.B.
Never start percussion with the drill bit in free air without any resistance!
1. Cease drilling approx. 10 cm before the hole is fully drilled by moving the drilling
levers to their neutral positions.
61
9. Drilling
2. Make sure that the rotation levers are in neutral.
3. Activate water flushing, so that the bit receives cooling.
4. Start high percussion pressure and high feed force by moving the levers for per-
cussion pressure and feed to their foremost positions in three to five seconds.
5. Return the rock drill to its rear position by pulling the lever for feed towards the
operator without rotation.
6. Unscrew the old drill bit by hand and replace with a new one.
Drilling with water mist
Preparation
1. Start the pumps
2. Activate air flushing and check that the air emerges from the drill bit.
3. Activate water mist with knob (1), if necessary, activate cradle flushing with knob
(2).
62
9. Drilling
4. Regulate the water quantity mixture with regulator (3) to the required quantity.
2
1
Figure: Knobs and controls for water mist
63
9. Drilling
Check when drilling
Safety
CAUTION
• Call for service personnel if a fault should
occur in the hydraulic, pneumatic or
electrical systems while drilling is in
progress.
• Do not experiment with the systems.
• Simple faults can be aggravated and
cause personal injury.
Rock drill
1. Make sure the rubber boot (A) is fitted on the drill adapter when carrying out ris-
ing drilling.
Figure: Rubber boot

2. Always be observant for any oil/water leaks from the drill.
3. See maintenance schedule Rock drill.
System
1. Make sure there are no fault indicator lamps on the electric cabinet. Attempt to
rectify any faults or call for service personnel.
2. Check the pressure gauges on the operator panel. If they suddenly show abnormal
values, the drilling must be stopped immediately and the cause investigated.
3. Check the oil level in the hydraulic oil reservoir and top up as necessary. See
maintenance instructions Hydraulic systems: Changing oil.
4. Check the temperature of the hydraulic oil on the hydraulic oil tank's thermometer.
The temperature should be 30-60 °C during continuous drilling.
64
9. Drilling
5. Make sure there is oil in the lubricating oil tank and top up as necessary.
1250 0037 90
Figure: Lubricating oil tank
Hoses and couplings

1. Make sure the percussion hoses to the drill do not vibrate abnormally. Vibrating
hoses indicate malfunctioning accumulators on the rock drill. Stop drilling imme-
diately and check or replace the accumulator. See maintenance instructions Rock
drill.
2. Ensure the hoses do not get trapped or jammed.
3. Make sure there are no leaks in hoses or couplings. Tighten or change leaking cou-
plings and hoses.
After drilling
Safety
WARNING
• The rock drills can be inadvertently put in
motion when the diesel engine is started.
• Make sure the rock drill feed levers are in
neutral before starting the diesel engine
and when finished drilling.
Action after concluding work

• Hose down the rig
• Inspect for damage and faults
65
9. Drilling
• Switch off electricity and incoming water
66
10. Extension drilling
Equipment for extension drilling
B
1250 0064 37
Figure: Feeder with opening drill steel support

A Opening front drill-steel support, BSH 110
B Splicing rod
Manual rod extension means that one or more drilling rods are manually joined using
the opening front drill-steel support (BSH 110).
67
Operator panel
1
2
3
6
1250 2222 32
5
4
Figure: Operator panel

1 BSH limit sensor on/off
2 Handle for thrust for threading and unthreading extension rods
3 Handle to open/close front drill-steel support BSH
4 Feed lever
5 Percussion lever
6 Rotation lever
68
Operating
Safety
WARNING
• Moving and rotating components inside
the working area of the booms.
• Ensure that no-one is standing within the
boom working area before beginning
work.
• Always switch off the hydraulic pumps
when manual work shall be carried out
inside the working area of the booms.
• Always switch off the hydraulic pumps if
the operator's station is left unmanned.
WARNING
• Risk of falling drill rods.
• Risk that coupling equipment shall
continue to move.
• Make sure that the lever positions
correspond to the position of the
equipment, when starting electrically and/
or diesel driven hydraulic pumps.
Extension drilling with BSH 110
Preparation
1. Remove bolt in intermediate drill steel support by:
69
a. Remove pin (6).
1250 0061 59 7
Figure: Intermediate drill steel support
b. Remove bolt (5).
c. Place the bolt in holder (7).
2. Change the front drill steel support bush to the correct dimension so that the join
between two drill rods can pass without obstruction.
3. Select the auto drilling function using the control lever for drilling/auto drilling in
order to prevent automatic drill return.
Drilling and extension

1. Drill in the first rod.
Note
Open the drill steel support with the control lever for the hydraulic drill steel sup-
port before the join between the drill rod and shank adapter reaches forward to
the drill steel support.
2. Hammer against the bottom of the hole to separate the drill rod from the shank
adapter.
3. Make sure that the threaded joint is in the drill steel support and close the drill
steel support with the control lever for the hydraulic drill steel support.
4. Work loose the shank adapter from the drill rod by activating feed backwards with
the control lever for threading, extension drilling and rotation right with the con-
trol lever for rotation.
5. Reverse the drill with feed control lever so that there is space to thread in a new
drill rod.
6. Turn off the hydraulic pumps.
7. Screw together the new drill rod by hand with the drill rod that was drilled into the
rock.
70
8. Start the hydraulic pumps and move the drill forwards with the feed control lever
so that the shank adapter comes as close as possible to the threaded joint.
10. Screw together the drill rod by hand with the shank adapter.
11. Start the hydraulic pumps and tighten the joints by activating feed forwards with
the control knob for thread feed and rotation left with the control lever for rotation.
12. Open the drill steel support with the control lever for the hydraulic drill steel sup-
port.
13. Start drilling.
14. Repeat steps 3 - 13 for each new drill rod to be added.
Removing drilling rods

1. Make sure the drill steel support is open.
2. Hammer against the bottom of the hole to loosen the joins.
3. Make sure the front join on the last drill rod is lying in the drill steel support.
4. Close the drill steel support with the control lever for the hydraulic drill steel sup-
port.
5. Fully unthread one of the drill rods' joints by activating feed backwards with the
control knob for thread feed and rotation right with the control lever for rotation.
7. Unscrew the other end of the drill rod by hand.
8. Start the hydraulic pumps and move the drill to the drill steel support.
9. Thread the shank adapter together with the next drill rod by activating feed for-
wards with the control knob for thread feed and rotation left with the control lever
for rotation.
Note
Do not screw together too tightly so the join cannot be unscrewed. The last drill
rod must be screwed tight however.
10. Open the drill steel support with the control lever for the hydraulic drill steel sup-
port.
11. Repeat steps 3 - 10 with the remaining drill rods.
71
11. Directional control equipment
FAM
Directional control FAM (Feed Angle Measurement) is available in two designs:
• FAM I with angle indication

• FAM II with angle indication and hole depth measurement
Angle indication involves measurement and indication of the feeder's direction. The
system calculates the deviation from the defined reference direction, which the
feeder's direction should give with a full-depth drilled hole. The deviation is pre-
sented in cm.
For the system to present the correct values, the user must specify a reference direc-
tion and a length for a full-depth drilled hole (not drill steel length).
The system also shows instantaneously the attained hole depth when drilling, if
equipped with hole depth measurement
Control panel
RIG CONTROL SYSTEM

1250 0186 78
Figure: Display
72
Table: Display buttons

Button Description
Direct selection buttons F1-F4
• These buttons are only active in certain menus and
are then linked to a symbol.
1250 0186 45
Escape key (ESC)

• Back one step in the menu structure.
• “Undoes” a numerical value entered.
By pressing Escape instead of ENTER, you erase
1250 0186 44 an input value.
Left arrow key
• Move the cursor to the left.
1250 0059 50
Up arrow key
• Moves the cursor upwards.
• Increases a numerical value.
1250 0059 51
Down arrow key

• Moves the cursor downwards.
• Decreases a numerical value.
1250 0059 52
Right arrow key

• Moves the cursor to the right.
1250 0059 53
Enter
• Confirms a selected option or a changed numerical
value.
1250 0059 54
• Activates the fields where a numerical value has
been changed.
Note
From the working menu for drift drilling, the arrow keys can also be used to move the
feeder small amounts.
73
Menus
Start
0 1
FAM/ARI
1250 0089 82
Figure: Switch
Start the system by turning the switch to position 1.
Menus
2.1
2
2.2
1 3.1
3
3.2
4
5.1
5
5.2
6
1250 0068 22
Figure: Menu structure
74
Main menu
1 2
6
1250 0061 97
Figure: Main menu
The main menu is shown on the display screen once the system has started. From
here, you can go directly to the working menu Drift drilling (1), the menu that is of
the greatest use to operator.
The other menu system contains menus to make settings and for information that can
be of use when fault finding. The menu system can be seen as a tree divided up into
six branches.
Menu tree, branch 1
1
1250 0080 52
Figure: Menu tree, branch 1
Branch 1 contains Working menu Drift drilling
75
Table: Menus branch 1

Menu Description
1
167 cm The working menu shows feed direction and the
specified length for a full depth drilled hole. You
can also specify a new reference direction here.
If the system features hole depth measurement
the hole depth reached is shown and you can also
2 4 6 8 10 reset the hole depth once the hole has been
completed.
250 cm
23 1250 0059 26
Menu tree, branch 2
2.1 2.2 1250 0076 94
Branch 2 contains menus related to the boom sensor.

Menu Description
2
Go to 2.1 to see the sensor angles or to 2.2 to
calibrate (=0) the sensor.
=0
1250 0061 78
76
Menu Description
2.1
Sensor angles. Shows measured angles for the
boom swing, feed swing and feed inclination. This
information may be useful when fault finding in
-11.2 X6 order to check whether the sensors work as
intended.
-11.2 X7 X6 - X12 are sensor connections on the resolver
module.
23.6 X12
1250 0059 16
2.2
Menu for calibrating the sensors after replacing a
=0 xC sensor or resolver module. Password protected.
See maintenance instructions Directional control:
+1 -11.2 X6 Sensor calibration.
X6 - X12 are sensor connections on the resolver
-1 -11.2 X7 module.
-123 23.6 X12
1250 0059 17
Menu tree, branch 3
3.1 3.2
1250 0080 53
Branch 3 contains the menus for drilling settings.
77

Menu Description
3
Settings. Go to 3.1 for setting the length of a full
depth drilled hole or 3.2 for calibrating a length
sensor (only systems with hole depth
measurement).
1250 0062 89
3.1
Setting the length of a full depth drilled hole.
250 cm
1250 0059 18
3.2 (only systems with hole depth measurement)

Menu for calibration of the length sensor.
=0
xC
+10 4 cm X10
1250 0062 90
Menu tree, branch 4
4
1250 0080 54
78
Branch 4 contains a menu for setting display screen brightness.

Menu Description
4
Menu for setting display screen brightness.
Setting values 1 - 9. NOTE: Screen brightness will
be changed after a slight delay.
1250 0061 83
Menu tree, branch 5
5.1 5.2
1250 0080 51
Branch 5 contains menus for fault finding/diagnostics

Menu Description
5
Go to 5.1 to see the status of the display screen
module or 5.2 to see the status of the sensor and
resolver module.
5.1
5.2
1250 0061 87
79
Menu Description
5.1
Menu showing display screen status: OK or NOT
OK (crossed-out OK).
OK
1250 0061 88
5.2
Menu that shows the status of the connectors on
the resolver module that are connected to a
sensor. The status of the connectors can have two
OK X6 values OK or NOT OK (crossed out OK).
X6, X7 and X12 are the sensor connections on
OK X7 the resolver module.
OK
OK X12
1250 0061 96
Menu tree, branch 6
6 1250 0076 98

Branch 6 contains a menu to define the password.
80
Table: Menu branch 6

Menu Description
6
The menu to define the password when you wish
to access the system's password protected
menus.
******
1250 0061 90
Working menu
7
1
167 cm
6
2
2 4 6 8 10
250 cm
3
72 1250 0155 68
4 5
Figure: Working menu

1 Zeroing hole depth measurement
2 Reading of user defined reference direction
3 Selection of reference direction
4 Maximum hole depth
5 Vertical deviation
6 Feed direction
7 Measured hole depth
81
The feed direction is shown graphically in the form of a target where the bull's-eye
represents the starting point of the hole. The target shows where the hole finishes up
in the bottom of the blast. If the feeder is directed according to the reference direc-
tion, the hole will end up in the centre of the target. Otherwise, there will be a devia-
tion that is indicated with a line (6).
According to the figure above, the hole will deviate about 7 cm both vertically and
horizontally.
The angle display will always be based on drilling the maximum depth of hole, i.e.
according to the value at (4). Maximum hole depth must therefore be set before angle
display will work.
The type of reference direction must also be chosen (3). If the rig symbol is chosen,
the system will use a predefined reference direction, i.e. the rig's longitudinal axis. If
the tunnel symbol is chosen instead, an optional reference direction can be defined.
If the hole depth measurement option has been chosen, the measured hole depth will
be displayed (7). This also means it is possible to zero hole depth measurement (1).
Maximum hole depth
250 cm
1250 0059 18
Figure: Setting maximum hole depth
Change the value for the maximum hole depth as follows:
• Display the menu for setting the maximum hole depth.

• Place the cursor on the box with the numeric value and press Enter.
• Use the right and left arrow keys to place the cursor over the digit (ones, tens or
hundreds) that is to be changed.
• Change the value with arrow up (increase value) or arrow down (decrease value).
• When the entire value (all three digits) is correct, press Enter for the system to
save the new value.
82
Reference direction
There are two alternatives for reference direction, Rig and Tunnel .
Rig
Rig means that the longitudinal axis of the rig will be used as reference direction.
1250 0155 65
Figure: Reference direction Rig
Select the Rig reference direction as follows:
• Open the working menu on the display.

• Press button (C) to show the rig symbol.
83
167 cm
A
B
2 4 6 8 10
C
250 cm
72
1250 0156 41
ESC
If the rig symbol is displayed in the working menu, then the Rig reference direction is
selected. The system will then show the direction of the feeder in relation to the lon-
gitudinal direction of the rig.
This alternative can be used when it is possible to set up the rig in alignment with the
drilling direction.
Tunnel
The Tunnel alternative requires a user-defined reference direction. This can be used
when the rig cannot be set up straight.
1250 0155 66
Figure: Reference direction Tunnel

Proceed as follows:
• Align the feeder in the desired drilling direction.
84
• Open the working menu on the display.
167 cm
A
B
2 4 6 8 10
C
250 cm
72
1250 0155 69
ESC

• Press button (C) to display the tunnel symbol instead of the rig symbol.
• Press button (B) and the system will read the new reference direction, i.e. the
direction of the feeder. The line on the target will now disappear and be replaced
by a dot in the centre of the target.
After reading the reference direction, it will apply to all the booms on the rig.
To return to the Rig reference direction, press button (C).
Hole Depth
If the system has hole depth measurement, the attained hole depth (7) will be dis-
played in centimetres.
85
7
1
167 cm
6
2
2 4 6 8 10
250 cm
3
72 1250 0155 68
4 5
The holed depth is zeroed for each new hole drilled using the button with the zero
symbol (1).
Fault indication
The system indicates a fault by:
• displaying a warning on the display. The warning is shown when a fault arises in
CAN communication.
See maintenance instructions, chapter Directional control.
Figure: Warning. Fault in CAN communication.
• shows a warning triangle in the lower right-hand corner of the display (in the main
menu or working menu).
See maintenance instructions, chapter Directional control.
86
1250 0085 24
Figure: Warning triangle
87
12. Climate unit
12. Climate unit
General
Air conditioning is an option and is available in two versions; with or without tem-
perature control.
For the air conditioning system to operate at maximum efficiency, it is important to

keep the cabin as clean as possible. Rubbish and dirt could otherwise get into the sys-
tem and clog it.
The air conditioning functions best when the cabin doors are closed.
Periodically check the sight glass under the cabin. Air bubbles in the glass indicate
that system refrigerant is running low. Charging the system with refrigerant must
always be carried out by authorised mechanics only.
Control panel
Air conditioning
A B C
1250 0173 39
Figure: Control panel

A Fan, stepless control
B Recirculation, variable control
C Air conditioning, on/off
The control panel is located in the roof of the cabin. The panel has a knob (B) for var-
iable control of the fan. The amount of fresh air admitted to the cabin can be adjusted
variably with knob (A). In one end position the fan takes all air from outside the
cabin and in the other end position the existing air in the cabin is recirculated. Button
(C) is for air conditioning On/Off.
88
12. Climate unit
Temperature control (option)
A B C D E
1250 0196 85
Figure: Control panel

A Temperature (option), variable control
B Fan, stepless control
C Recirculation, variable control
D Air conditioning, on/off
E Automatic circuit breaker
The control panel is located in the roof of the cabin. The panel has a knob (B) for var-
iable fan speed. Knob (C) enables variable setting of the amount of fresh air entering
the cabin. At one end position, the fan takes all its air from outside the cabin and in
the other end position the air already in the cabin is recirculated. Button (D) is for air
conditioning on/off.
Knob (A) is fitted only if the system has a heater and allows variable adjustment of
the cabin temperature.
There is an automatic circuit breaker (E) fitted on the panel. If this is triggered then
all air conditioning is disengaged. Reset by depressing the automatic circuit breaker.
Tip
In high ambient temperatures

To obtain the best cooling effect in high ambient temperatures, keep the recirculation
flap closed so that the fan does not take in fresh air from outside. Close the flap with
knob (B).
Fogging in the cabin

If the cabin windows mist up the fastest method of demisting them is to turn on the
air conditioning. Turn on the air conditioning with knob (C).
89

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Atlas Copco

PM No. 9852 1845 01j

Special attention must be paid

Only use genuine Atlas Copco parts.

© Copyright 2012, Atlas Copco Rock Drills AB, Sweden

Translation of original instructions.

Atlas Copco Rock Drills AB

4. Daily inspection ..................................................................................................... 16

Boom damping system ..................................................................................... 52

10. Extension drilling ................................................................................................. 67

11. Directional control equipment.............................................................................. 72

12. Climate unit .......................................................................................................... 88

Length, rig in transport position 8.6-11.4 m

Data plate contents

The data plate also indicates whether the rig is CE certified.

Location of data plate

Figure: Location of data plate

Main rig components

Figure: Main rig components

General system description

1 Diesel control panel

2 Drilling control panel 3. Emergency stop

5 Air conditioner/Heater (Cabin)

8 Electrical cabinet 9 Feed 10 Emergency stop

Figure: Block diagram, drill rig

All other applications are considered inappropriate.

Examples of inappropriate use:

• Lifting and transporting loads and people

The manufacturer is not liable for damage caused by inappropriate use.

The objective for the daily inspection of the rig is to:

• detect faults at an early stage

• Always begin by making an inspection round.

Emergency stop device

Fire extinguishing system, option

Nozzles Check that nozzles are clean and the protective

BSH 110 drill steel support

Compressor LE 7, LE22, LE55, LE75

Compressor GAR 5 and GAR 30

Diesel engine Deutz D914

Freeze prevention measures

Figure: Location of controls

Figure: Driving panel

Driving panel functions

Table: Driving panel lamps

Designation Function Description

Table: Driving panel controls

P111 Tank meter Displays amount of fuel.

S138 Parking brake Raised button = Deactivated (only if diesel engine

must be depressed in order to enable starting the

S145 Windscreen wipers and Turn the knob clockwise:

S146 Windscreen wipers and Turn the knob clockwise:

Designation Function Description

S309 Laser Laser on/off

S308:2 S313 S211 S314

S307:1 S248 S207 S130 S250

Figure: Hydraulic panel

Hydraulic panel functions

Table: Hydraulic panel functions

See operator's instructions, Drilling

Buttons Function Description

emergency stop, see operator's instructions

S209 Jack, rear Knob turned anticlockwise = up, knob turned

Buttons Function Description