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Manual Completo MCTC - 2.3.0.ENG - Rev.03
Manual Completo MCTC - 2.3.0.ENG - Rev.03
MCBalance/MCWeight/MCHighOutput/MCLiquid/MCPowder/MCHybrid
1 Introduction 5
1.1 Symbols 5
1.2 Terms 5
1.3 Transport 5
1.4 Receipt 5
2 General information 6
2.1 Safety 6
2.2 Certification 6
2.3 Operating environmental conditions 6
3 Operation 7
3.1 The Interface 7
3.2 Start-up & Login 9
3.3 System Configuration 10
3.4 The MCTC production screen 15
3.4.1 Injection Molding mode 15
3.4.2 Extrusion mode 16
3.5 System performance 17
3.5.1 General 17
3.5.2 MCBalance, MCPowder, MCHigh Output and MCLiquid 17
3.5.3 Reset regulation 17
3.5.4 MCHybrid 18
3.5.5 Reset regulation 18
3.6 Quick start configuration after system reset 19
3.7 Material curves 20
3.7.1 Offline Material curve learn function 20
3.7.2 Selecting a learned material curve 22
3.7.3 Save data function 23
3.7.4 LEARN / OK indicator 23
3.8 Recipe function 24
3.8.1 Creating a new recipe 24
3.8.2 Load / edit a recipe 25
3.8.3 Deleting a recipe 25
3.9 USB menu 26
3.9.1 Export and Backup / Restore 26
3.9.2 Remove USB memory stick 26
3.10 Screenlock 26
3.11 Consumption counters 27
3.11.1 Consumption counter by order 27
3.12 Consumption report 28
4 Events 29
4.1 General 29
4.2 Configuration 29
4.3 Active events 30
4.4 Operator events 30
4.5 Alarm history 30
4.6 Events 30
5 Overview Dosing and Measuring units 32
5.1 MCBalance 32
5.1.1 MCBalance component overview 32
5.1.2 MCBalance motor and dosing system 33
5.1.3 Changing from cylinder to auger and vice versa 35
5.1.4 MCBalance metering principle 36
5.1.5 MCBalance dosing system / capacities 36
5.1.6 MCBalance mechanical installation 37
5.1.7 MCBalance electrical installation 38
5.1.8 MCBalance component configuration 39
5.1.9 MCBalance load cell calibration 41
MCTC manual 2
5.1.10 MCBalance maintenance 42
5.2 MCWeight 43
5.2.1 MCWeight component overview 43
5.2.2 MCWeight metering principle 44
5.2.3 MCWeight mechanical installation 45
5.2.4 MCWeight Granules or Powder operation 45
5.2.5 MCWeight electrical installation 45
5.2.6 MCWeight component configuration 46
5.2.7 MCWeight load cell calibration 47
5.2.8 MCWeight maintenance 48
5.3 MCHigh Output 49
5.3.1 MCHigh Output component overview 49
5.3.2 MCHigh Output motor and dosing system 50
5.3.3 MCHigh Output metering principle 51
5.3.4 MCHigh Output dosing system / capacities 51
5.3.5 MCHigh Output mechanical installation 52
5.3.6 MCHigh Output Granules or Powder operation 52
5.3.7 MCHigh Output electrical installation 53
5.3.8 MCHigh Output component configuration 54
5.3.9 MCHigh Output load cell calibration 56
5.3.10 MCHigh Output production 56
5.3.11 MCHigh Output maintenance 57
5.4 MCLiquid 58
5.4.1 MCLiquid Component overview 58
5.4.2 MCLiquid Nozzles 58
5.4.3 MCLiquid pump types/capacities 59
5.4.4 MCLiquid mechanical installation 61
5.4.5 MCLiquid electrical installation 62
5.4.6 MCLiquid component configuration 63
5.4.7 MCLiquid load cell calibration 65
5.4.8 MCLiquid drum filling. 66
5.4.9 MCLiquid maintenance 66
5.5 MCPowder 67
5.5.1 MCPowder Component overview 67
5.5.2 MCPowder motor and dosing system 68
5.5.3 MCPowder dosing system 69
5.5.4 MCPowder Emptying/cleaning/material change 69
5.5.5 MCPowder metering principle 71
5.5.6 MCPowder dosing system / capacities 71
5.5.7 MCPowder mechanical installation 72
5.5.8 MCPowder electrical installation 72
5.5.9 MCPowder component configuration 73
5.5.10 MCPowder load cell calibration 75
5.5.11 MCPowder maintenance 76
5.6 MCHybrid 77
5.6.1 MCHybrid Component overview 77
5.6.2 MCHybrid dosing system 77
5.6.3 MCHybrid mechanical installation 78
5.6.4 MCHybrid electrical installation 78
5.6.5 MCHybrid compressed air connection 78
5.6.6 MCHybrid mixing bin sensor sensitivity adjustment 79
5.6.7 MCHybrid unit configuration 80
5.6.8 MCHybrid component configuration 80
5.6.9 MCHybrid load cell calibration 81
5.6.10 MCHybrid operation 82
5.6.11 MCHybrid production 83
5.6.12 MCHybrid maintenance 87
6 MCBalance Loaders 88
6.1 Manual filling 90
6.2 ME Loader 90
MCTC manual 3
6.3 MV Loader 92
6.4 EX Loader (SFG) 93
6.5 MFD Loader (SFS) 94
6.6 3PH Loader (SFS) 96
6.7 Output signals 97
7 MCTwin 98
7.1 Introduction 98
7.2 Closed loop 99
7.2.1 Configuration 100
7.2.2 Production 102
7.3 Open Loop 103
7.3.1 Production 104
8 Multi component 106
8.1 MCTC multi component controller 106
8.2 Group structure 107
8.3 MCBC blind controller 108
8.4 CAN bus connection 109
8.5 Alarm/warning output 109
8.6 Unit controller addressing 110
8.7 MCTC remote setup 111
8.8 Multi component production 112
10 Outputs 115
10.1 MCBalance, MCPowder, MCHigh Output, MCLiquid 115
10.2 MCHybrid 116
11 Trouble shooting 117
APPENDIX A: MCTC wiring diagram 118
APPENDIX B: MCHybrid wiring diagram 119
APPENDIX C: MCTC Dimensional drawing 120
APPENDIX D: MCWeight and MCHigh Output Pneumatic Diagram 121
APPENDIX E: MCTC Technical Specifications 122
APPENDIX F: Declaration of Conformity 123
MCTC manual 4
1 Introduction
Thank you for purchasing a Movacolor metering device. This manual is addressed to operators and qualified
technicians taking care of the metering of dry additives to ensure correct use of the Movacolor dosing unit.
This manual must be read before installing the dosing unit. Keep this manual in a place accessible for all operators.
1.1 Symbols
Important note.
1.2 Terms
Operator: A person charged to operate, adjust, maintain and clean the machine.
Qualified Technician: A specialized, suitable trained person authorized to execute the installation,
non-routine maintenance, or repairs requiring special knowledge of the
machine and how it operates.
Multi component: Two or more dosing systems on one machine.
1.3 Transport
To protect the Movacolor unit against damage during transport, the unit is packed in a cardboard box filled
with polyurethane foam. Delivery terms are Ex-Works Sneek, The Netherlands. Buyer is responsible for the
transport. Movacolor cannot be held liable for any damage during transport.
1.4 Receipt
Check the unit thoroughly upon receipt for damages or missing parts. Pass any remarks to the local agent or
Movacolor within 8 days upon receipt of goods.
MCTC manual 5
2 General information
2.1 Safety
The equipment is only designed and may only be used for the dosing of dry additives.
Any use that is not in conformity with the instructions is considered improper and as such frees the
manufacturer from any liability regarding damage to things and/or persons.
Before switching on the unit for the first time, ensure that the mains power voltage
applied is between 95 and 250VAC.
Ensure that all parts are securely fixed to the extruder, injection molding machine or machine
support.
Always switch off the Movacolor control cabinet and disconnect the mains power plug from electrical
power before performing maintenance.
Dangerous voltages are present inside the control cabinet for up to 2 minutes after it has been
switched off.
Always disconnect the main compressed air connection before performing maintenance.
2.2 Certification
The Movacolor dosing unit is designed and produced in conformity with the following European regulations:
1. standards for machinery (health, safety, environment).
2. EMC (electromagnetic compatibility).
3. 2006/42/EG.
MCTC manual 6
3 Operation
MCTC Touchscreen
External communication /
Network
Optional communications
USB port
MCTC manual 7
MC-BC Blind controller
Motor cable
Load cell CAN bus cable
Mains power cable
Valve output
for hopper loader
MCTC manual 8
3.2 Start-up & Login
After switching on the mains power of the MCTC, the screen will remain black for about 15 seconds, followed
by various screens. After about 90 seconds the home screen appears.
For changing to another user level, press on the menu icon (left bottom corner) and the user button appears.
When pressing the user button, the login menu is entered.
Press the LOGIN button and enter the password (4 numerals) and confirm. The passwords for the Tooling and
Supervisor user levels can be defined by the supervisor in the “System Configuration” menu.
USER LEVEL
Can be changed in LOGIN menu.
SUPERVISOR TOOLING OPERATOR
Function Description: Default code Default code Default code
2222 1111 0000
[LOGIN] To enter the different user levels. YES YES YES
[CONFIGURATION] To configure the dosing system. YES YES NO
[PRODUCTION] To do the production settings.
YES YES YES*
*In OPERATOR level recipes and materials are read only.
[HOPPER LOADER] To do the hopper loader settings,
YES YES NO
only visible when a hopper loader is selected.
[LEARN] To learn material properties, only visible when control mode
YES YES NO
is set to GRAVI (Gravimetric).
[LOAD CELL] To calibrate the load cell. YES YES NO
[WEIGHT CHECK] To check the hopper or object weight. YES YES NO
[ADVANCED SETTINGS] To configure the dosing system and change language,
YES NO NO
number of components, etc.
[ALARMS] View of the alarm history YES NO NO
After 180 seconds of inactivity the system will automatically logout to “Start login” and the home-screen will
be shown. The start login can be set in the configuration menu.
MCTC manual 9
3.3 System Configuration
For initial setup the MCTC controller needs to be configured. The following settings are for the entire system
and there for need to be altered once. It is not possible to change these settings for each separate configured
component. For component specific configuration (MCBalance, MCHigh Output, MCWeight, MCLiquid,
MCPowder, MCHybrid) see the device specific chapters.
For multicomponent setups ( 2 or more components) refer to chapter Multi component.
The global settings can be changed in the “System Configuration” menu, to enter this menu press:
Language : ENG - DE - FR - ……
Production mode : INJ - EXT
Input type : Timer - Relay - Tacho
Auto start : OFF - ON
Recipe function : OFF - ON
Start login : Operator - Tooling - Supervisor
Tooling passw. : xxxx 1111
Supervisor passw. : xxxx 2222
IP address : 0.0.0.0 (For example: 192.168.1.100)
Netmask : 0.0.0.0 (For example: 255.255.255.0)
Gateway : 0.0.0.0 (For example: 192.168.1.1)
Date / Time : (dd / mm / yy) (hh / mm)
Device name : MCTC
Number of groups : 1-15
Group configuration : Group configuration menu
MCSmart IP Address : 0.0.0.0 (For example: 192.168.1.10)
Recipe enabled : ON - OFF
Set point units : % - Parts
Display units : % - Parts – g/s – kg/h
Imperial units : OFF - ON
I/O module: : NONE - ANALOG - PRO.BUS - PRO.NET
Modbus Device Address : 1-231
EXT INJ
timer X x
relay x x X
tacho x x
GRAVI VOLU GRAVI VOLU
In VOLU prod. Mode. Timer is used automatically.
For INJ in timer mode the start pulse should be min. 0,2 seconds.
MCTC manual 10
For INJ in relay mode the start signal should be as long as the dosing time.
If INJ - Relay is selected the dosing system will follow the machine relay time.
The controller will filter out small changes so that the regulation is not being influenced.
Big changes will be followed, the production screen shows the real machine relay time.
The maximum voltage that can be applied to the MCTC is 30 VDC. The tacho voltage has to be reduced to 30
VDC if the tacho generator has a higher voltage output than 30 VDC at the maximum extruder output
capacity. See the diagram below.
Green wire + Tacho
Input 8 Resistor (Rx) kOhm
generator
connection Yellow wire - EXTRUDER
7
If the extruder stops when connected to the metering unit, an isolated signal converter is needed. Contact
your agent or Movacolor for more information.
Tacho function:
The tacho function is only available in extrusion mode.
This function can be used with extrusion when it is necessary that the dosing rate is automatically adjusted to
the extruder speed. In tacho mode an input voltage is linked to a dosing speed setting. If the extruder speed
changes, the tacho input voltage and speed of the dosing unit will change accordingly.
A linear correlation between extruder speed (tacho input signal) and the needed dosing speed is assumed.
See graph.
Tacho graph
(Example)
Extruder capacity (kg/h)
Manual:
Fill in the voltage the tacho produced by the tacho generator at maximum extruder speed.
Synchronize:
Let the extruder run and select synchronize.
The tacho voltage P1 will be taken over automatically, enter the actual extruder capacity. This is linked to the
set motor speed P2 (in RPM mode) or calculated motor speed (in GRAVI mode).
During production, the motor speed P2 can be changed. The new speed is linked to the previous stored
voltage and the graph will change accordingly.
During production, the voltage P1 can be adjusted to the current tacho input voltage (manually or
automatically) as shown above. The new voltage is linked to the previous stored extruder capacity and the
graph will change accordingly.
The maximum voltage that can be applied to the MCTC tacho input is 30 VDC;
The tacho signal must be a clear signal. Any failure in the voltage signal will be followed by dosing
variations.
In case of a MCWeight, input type needs to be set to relay!
MCTC manual 12
This Gateway-address has to correspond with the Gateway-address of your computer. Ask your network administrator for the correct gateway
setting.
System Configuration: Date / Time
Actual date (dd / mm / yy), Actual time (hh / mm).
Date and Time will be stored for approx. 5 years with controller switched OFF.
Group configuration
MCTC manual 13
IP Address of the computer where MCSmart agent software is active. MCSmart is a monitoring, logging,
reporting PC software application. See MCSmart manual for more details.
System Configuration: Recipe enabled
Enable/Disable the recipe functionality.
MCTC manual 14
3.4 The MCTC production screen
1 3
2 4
7
10
8
5 6
1. Material selection button. Through this button the material can be stored during production.
2. Percentage of additive to be dosed in relation to the entered shot weight.
3. Shot weight of the injection molding machine. Used for calculating the additive to be dosed.
4. Set dosing time (only visible in INJ – TIMER mode).
5. Prime menu. In this menu you will be able to pre-fill the dosing tool with material.
6. Start/Stop button. When the button is colored green, the system is OFF (safe). In red condition the system
is ON.
7. Toggle button. With this button you can toggle between the normal and the detailed view.
8. Actual RPM.
9. Actual Hopper weight.
10. Actual dosing time. Starting at the set time (4) and counting down to 0 seconds. Only visible in INJ - TIMER
mode.
MCTC manual 15
3.4.2 Extrusion mode
1
3
2
7 10
4
8
9
5 6
1. Material selection button. Through this button the material can be stored during production.
2. Percentage of additive to be dosed in relation to the set extruder capacity.
3. Capacity of the extruder. Used for calculating the additive to be dosed. To be set by the user when the
controller is in EXT – RELAY mode.
4. Tacho ratio button. Here you can link the applied voltage to a extruder capacity (only in EXT – TACHO
mode)
5. Prime menu. In this menu you will be able to pre-fill the dosing tool with material.
6. Start/Stop button. When the button is colored green, the system is OFF (safe). In red condition the system
is ON.
7. Toggle button. With this button you can toggle between the normal and the detailed view.
8. Actual RPM.
9. Actual Hopper weight.
10. Actual tacho voltage.
MCTC manual 16
3.5 System performance
3.5.1 General
System performance can be characterized by the time it takes the component to reach the desired set point,
the accuracy of the set point and the regularity of the material output.
The algorithm is self-adjusting to the conditions and because the conditions vary, it cannot be predicted how
long it will take the unit to adjust itself and reach a set point with certain accuracy.
Material properties. Easy flowing, non-sticky and non-static material that comes in the form of small granules
or powder can be dosed very accurate and regular. The accuracy and regularity of material output drops with
increased granule size. However this is only a problem with extreme low outputs.
Periodical cleaning of the dosing cylinder and seals is necessary for proper operation.
Extreme vibrations and shocks influence system performance noticeably. Normally the system will be able to
compensate for vibrations and shocks.
The dosing algorithm needs a certain time to weigh material loss and adjust the RPM accordingly. This time
depends largely on the set point and the above mentioned two variables. The system constantly adjusts itself
to reach the best possible accuracy for current conditions. Over time it can reach an accuracy within 1% of
the set point
Under “normal” circumstances the unit will be more accurate than 10% after the first adjustment of the
RPM.
Before the unit makes its first RPM adjustment it might be running already very close to the desired set point
because it uses a cylinder and material reference system to determine the first RPM setting. This accuracy
however cannot be guaranteed because material properties can vary substantially from material to material.
An unstable relay or tacho signal has a negative effect on the accuracy, repeatability and speed of the system
because it will adjust to these parameter changes.
A long cycle time combined with low dosage per shot can result in a slow system.
MCTC manual 17
3.5.4 MCHybrid
The dosing algorithm of the MCHybrid is a self-learning algorithm. The system adopts automatically to the
material flow characteristics.
Together with the default dosing characteristics related to the mounted and configured dosing valve, the
system is able to learn and dose within 10% of its set point within about 3 batches.
During system start up the material flow characteristics are unknown, to avoid overloading of the weighing
bin the self-learning algorithm starts at 50% of the configured batch weight. As soon the material flow
characteristics have been determined, 100% of the configured batch weight will be dosed.
When the dosing accuracy cannot be met, a notification will arise mentioning the wrong dosing valve is used
or configured.
Extreme vibrations and shocks influence system performance noticeably. Normally the system will be able to
compensate for vibrations and shocks.
Changing set points during dosing of a batch will be adopted the next batch.
Periodical cleaning of the dosing valves, weigh bin and mixer is necessary for proper operation.
MCTC manual 18
3.6 Quick start configuration after system reset
6a
MCTC manual 19
3.7 Material curves
Each material has its own flowing characteristic. This results in a material curve which is used for accurate
volumetric dosing. During system start, when there is not enough measurement info available, the dosing
system uses this curve. The speed of the dosing tool is then adjusted according to the learned curve. Using a
pre-calibration results in a faster system start, the system will operate faster within the set specification.
The material curve learn function can be performed offline, to avoid waste of material.
The pre-calibration can be done in two ways (see below).
1) Unit with option slide frame: 2) Unit without optional slide mechanism:
Slide the frame with unit backwards untill it “clicks”. Take out the dosing unit and put it on the frame like shown.
In case of a MCHigh Output, the dosing tube drain can be opened to avoid material waste.
The following parameters will be stored with a Material calibration, depending on the configuration:
Configuration parameters: Cylinder type: Type of dosing cylinder or feed screw.
Material Type: Normal or micro-granules.
Calibration parameters: Material name: Name of calibrated material.
Calibration results: Results of the material calibration
procedure.
MCTC manual 20
How to start the material curve learn function:
For extrusion:
extruder capacity (production rate);
dosing percentage.
The ideal situation is to choose the same settings as used during actual production, however when the output is too high and the learn
function cannot be completed within one hopper filling, choose a lower capacity.
MCTC manual 21
8. The unit will execute the calibration procedure, the procedure will stop when the dosing is within the
calibration deviation range (default 5%). The material curve will be stored and is automatically selected
for the current component.
During the calibration the unit is regulating to its set point. When this point is reached the calibration will be
saved automatically. On the basis of this point a complete curve is made on bases of default pre-
programmed curves.
When more material curve calibrations have been made, a curve can be loaded to the device. To do this:
In a multi component setup, select from the home screen the component to load the material on;
Press the material selection button;
Select with the up and down buttons the required material name and confirm, you will be prompted
when the wrong dosing tool is configured.
1 1
When there is a long list of stored materials, it can be time consuming to find the material. It is
possible to search in the list of materials by using the search button. You can enter part of the
material name you need to search for. Example; you need to load the material named “pp-color-145”. When
you enter “pp” in the search field, al material names containing “pp” will be displayed in the list.
Deleting materials can be done by selecting it from the material list followed by the delete selected
button.
Renaming materials can be done by selecting it from the material list followed by the rename
selected button.
To go back to the production menu without selecting a material from the list press the cancel button.
The standard Movacolor curve can be selected by pressing the “default material” button located below the
material list.
MCTC manual 22
3.7.3 Save data function
This function allows to store the actual data during production. A material description needs to be entered to
save this data. A material file on basis of the actual data will be saved in the memory of the controller under
the entered name.
Press on the curve description (1) when the unit is activated. The “SAVE MATERIAL” popup appears.
Enter a material description (max.10 positions) and press to store the actual material curve.
During operation the indicator above the material hopper will display LEARN or OK. During startup of
production without using a pre-learned curve (see previous paragraphs) the indicator will show LEARN. This
means the set motor RPM is calculated according to the default Movacolor material curves, which might not
correspond to the used material bulk density.
When starting production with a pre-learned curve, the motor RPM is calculated with this user defined
material curve, which should correspond with the used material bulk density. The indicator will show OK
immediately.
MCTC manual 23
3.8 Recipe function
With the MCTC it is possible to store the current production settings into a recipe. All production settings of
all components will be stored within this recipe. An easy recall of the production settings is possible by
loading a previous stored recipe.
In case of a multi group configuration, one recipe includes all components and all groups.
2 3 8
4 5
7
6 9
10
MCTC manual 24
3.8.2 Load / edit a recipe
When there is a long list of stored recipes, it can be time consuming to find the recipe. It is possible
to search in the list of recipes using the search button. You can enter part of the recipe name you
need to search for. Example, you need to load the recipe named “Recipe RED 1”, when you enter “RED” in
the search field, all recipes names containing “RED” will be displayed in the list.
The next screen will show the settings of the selected recipe. Here you can check the settings of the recipe.
To save the recipe, just press the save recipe button , you will be prompted to overwrite the recipe:
Overwrite current selected recipe (changes in the recipe will be saved).
Do not overwrite, you will be prompted to enter a new recipe name (create a copy/new recipe).
The new recipe is not immediately selected, go back to the main recipe screen to select the new recipe.
A recipe can also be edited from the HOME screen. When a recipe is loaded and a production setting is
changed, the recipe button icon will change to the following:
By pressing this button, the recipe editor screen will be shown where you can decide to accept and save the
changes to the current or a new recipe.
From the HOME screen, press the recipe button, from the recipe editor screen choose the list
button(1).
MCTC manual 25
3.9 USB menu
The MCTC is equipped with a USB port. This port can be used for exporting consumption reports, material,
recipe and configuration files. Material, configuration and configuration setting files can also be imported for
backup/restore purposes. This USB port is also used for MCTC software updates.
For software updates, contact your local Movacolor representative.
Your USB memory stick should be formatted FAT32.
Insert your USB memory device into the USB port ( See chapter: The Interface )
Press:
1. Copy files from USB to Controller Import files from USB memory stick to controller.
2. Copy files from Controller to USB Export files from Controller to USB memory stick.
3. Remove USB memory stick Safely remove USB memory stick.
When choosing option 1 (import) or option 2 (export), a new screen will be shown with the next options:
After copy of the files to the USB memory stick, you can store the backup files to a network drive or backup
folder on your computer. The USB memory stick contains a folder named MC_TC, this folder contains the
transferred files.
When you are ready with the required USB operations, it is mandatory to press the Remove USB memory
stick button prior to unplugging the USB memory stick. You will be prompted when the synchronisation has
finished and it is safe to remove the USB memory stick. This synchronizes the files of your USB memory stick
for safe removal.
Risk of damaging the data on your USB memory stick when it is not safely removed.
3.10 Screenlock
To avoid any unwanted modification in the production settings by an unauthorized person, the touchscreen
can be locked. With this function enabled, you are still able to see actual production data, but you cannot
change production settings. To enable and disable the lock function, you need to be logged on with at least
TOOLING level.
MCTC manual 26
3.11 Consumption counters
The MCTC is equipped consumption counters, counting the consumed material of each component. To reset
the consumption counters you need at least TOOLING level login.
Consumption can be counted by order number. By changing the order number all consumption counters will
be reset!
1 2 3
5 6 7
8
10
MCTC manual 27
3.12 Consumption report
A text formatted consumption report can be exported to a USB memory stick. This consumption report
contains information about material usage per group and per component.
Each time an order number has been changed the consumption counters will be reset. At the same time a
consumption report will generated and stored to the MCTC internal memory. The last 15 generated reports
will be stored at the controller. See chapter USB menu for the data export function.
MCTC manual 28
4 Events
4.1 General
In case of an error the MCTC can generate events. When an error occurs using the MCTC, an event display
will pop up indicating the event type, code, source and description.
Together with the displayed event an output contact will be switched (Warning/Alarm output), this event
screen can be confirmed with the acknowledge button:
The controller itself gives a beeping signal and the red alarm LED will lighten up.
The MCTC keeps track of all active events (multiple simultaneous events are possible).
4.2 Configuration
(When working with multiple components, event configurations have to be made for each unit or
component separately).
For setting the free programmable events into Alarm Soft Alarm, Warning or off, enter the event
configuration menu. The event configuration menu can be accessed in the advanced settings menu.
1
1 Unit/Component navigation buttons
2 Event identifier
2 3 4 3 Event description
4 Event configuration
5 Event level selection buttons
6 Enable copy to all units/components
5 6
Here you can select if the error will act as an alarm, soft alarm, warning or OFF. When OFF selected, no
events will be displayed of this event.
MCTC manual 29
4.3 Active events
A list of all active events can be displayed by opening the event screen:
An event is active as long the root cause of the event has not been solved. A message pop up of an active
event will return every 60 seconds.
4.6 Events
System events
Code Event Description Default
501 No MCSmart communication MCTC connection to MCSmart server failed Warning*
1001 Write Failed! Internal I2C write to memory failed Alarm
1002 Aux module alarm! Communication error to aux module or aux module Waring
configuration error
1003 Production settings error! Wrong or missing production parameters Alarm
Unit events
Code Event Description Default
3001 Minimum motor speed! (<0.1 RPM) Required motor speed is too low Warning
3002 Maximum motor speed! Required motor speed is too high Warning
3003 Master/Slave connection failure CAN bus communication error Warning
3004 Motor connection failure! Motor or cabling short circuit detected Alarm
Short circuit detected!
3005 Motor connection failure! Motor defect or not connected Alarm
Open connection detected!
3007 Load cell connection failure! Load cell not connected or defective Alarm
3008 Door open! MCHybrid door open during production Softalarm
3009 Weigh bin not empty MCHybrid weigh bin not empty at production start Softalarm
3010 Weigh bin missing MCHybrid weigh bin not placed, or placed wrong Alarm
3011 Actual batch weight exceeds More material is dosed in the weigh bin than allowed Warning
maximum batch weight!
3012 Emergency button pressed! MCHybrid emergency button activated (Future use) Alarm
3013 Pause time exceeded! MCHybrid paused for more 10 minutes Alarm
3014 Low mixer MCHybrid200 mixer empty Warning
Component events
Code Event Description Default
4001 Empty level! Hopper level below empty level Warning
4002 Low level! Hopper level below low level Warning
4003 High high level! Hopper level above High High level (no RPM Warning
regulation)
4004 Maximum deviation exceeded! Deviation between set and act detected based on a Warning
rough weight measurements
4005 Maximum deviation exceeded! Deviation between set and act consistently bigger Warning
MCTC manual 30
than deviation alarm setting [default: 25%] based
4006 Maximum deviation exceeded! MCHybrid deviation between set and act detected Warning
4007 Suggested correction to high! Suggested RPM correction too big, wrong dosing tool, Warning
material rat-holing or hopper empty
4008 Total correction to high RPM correction too big, wrong dosing tool! Warning
4009 Filling system unable to load Fill system cannot complete filling within the set time Warning
material! period
4010 Slide not closed! Optional slide not closed Warning
4011 Calculated dosing weight too small, MCHybrid component dosing too small, component Warning
component skipped! skipped for this batch
4012 Material flow error! Hopper MCHybrid component hopper material flow detected, Softalarm
empty? hopper (almost) empty?
4013 Minimum valve capacity reached! MCHybrid component skipped continuously, wrong Warning
Check valve configuration. dosing valve mounted?
* This event cannot be configured.
MCTC manual 31
5 Overview Dosing and Measuring units
5.1 MCBalance
10
4
5
3
2
1
9
6
7
1. Stepper motor.
2. Dosing system (Dosing cylinder)
3. Hopper.
4. Curled knob.
5. Neckpiece.
6. Material discharge slide (in closed position).
7. MC-Balance Load frame.
8. OPTIONAL Slide frame.
9. OPTIONAL Slide locking bolt.
(locking the slide-out position).
Only supplied together with the optional slide mechanism.
10. OPTIONAL Slide locking bar.
(locking the slide-in position).
Only supplied together with the optional slide mechanism.
MCTC manual 32
Weighing frame
Weighing frame
Balance frame
Do not touch this weighing frame (and dosing unit) while dosing. This will influence the dosing accuracy.
Do not adjust the safety bolts under the weighing platform. These are for overload protection.
The MCBalance dosing units are standard equipped with the stepper motor 2A (LT), in case of using the feed screw A30 the stepper motor 4,5A
(HT) will be supplied. Also a screw A20 can be connected to the HT motor.
During configuration of the software, do not select the HT motor if LT motor is connected. This will damage the motor. If LT motor is selected and
HT motor is connected there will be less motor torque and this can influence the dosing.
MCTC manual 33
The controller of the dosing unit makes a distinction between two groups of materials, normal granules and
micro granules. To determine the kind of material in your application use the description below.
Material types
L
The term Micro/Mini Granules also
includes free flowing powder. Ø< ø2,5 mm L < 3 mm
The granular material and powder material has to be free flowing, non-static and not sticky. Movacolor offers
mainly two dosing systems, the dosing cylinder and the feed screw.
(for more information see chapter MCBalance dosing system / capacities).
MCTC manual 34
Mounting the dosing cylinder:
The motor shaft is equipped with one flat side which fits
exact in shaft of the dosing cylinder.
To connect the dosing cylinder just put it on the motor
axle while turning it to find the flat side, than press the
dosing cylinder completely backwards.
Bearing (only used for dosing cylinder) Dosing auger tube (only used for dosing auger)
MCTC manual 35
5.1.4 MCBalance metering principle
The Dosing Cylinder® of Movacolor combined with a stepper motor ensures that the additive output is
accurate and regular. The neckpiece (a mixing chamber) is designed to blend the main material and the
additive homogeneously. The most common mounting of the neckpiece is between the production machine
and the main material hopper. In the figure below a cross section of the NST40 neckpiece can be seen.
Standard neckpiece
During operation, the virgin material runs from
the machine hopper through the neckpiece into
the machine. Inside the neckpiece the Virgin
material flow is divided into two streams
by the cover plate. In the space below the cover 2
1
plate, the rotating cylinder is dosing additive.
3
4
Additive is added directly into the centre of the
3
virgin material flow, just before it enters the 5
production machine. This is a great advantage
over metering devices that use batch pre-mixing 6
because pre-mixing can actually cause material
1. Color 2. Virgin material 3. Neckpiece 4. Dosing cylinder
separation. Separation of materials results in an
4. Cover plate 5. Mixing zone 6. To production machine
irregular additive flow into the production
machine.
MCTC manual 36
Front side view
The below table shows how to select the correct length of dosing tool for your application.
Type Code for standard Code for water-cooled neckpiece or Code for water-cooled neckpiece and
neckpiece support frame support frame
GLX GLX GLXC GLXC/SF
GX GX GXC GXC/SF
HX HX HXC HXC/SF
A8 A8 A8C A8C/SF
A10/D A10/D A10/DC A10/DC/SF
A15 A15 A15C A15C/SF
A20LT A20 A20C A20C/SF
A20HT A20HT A20HTC A20HTC/SF
A30HT A30HT A30HTC A30HTC/SF
Most mechanical parts are pre-assembled, making installation quick and simple.
1. When installing a foreign main material hopper on top of a neckpiece, the top flange of the neckpiece
needs to be adapted. The lid of the neckpiece can be dismounted for easy machining.
Dismountable top
2. flange for easy
Install the neckpiece directly on top of the machining.
entrance of the production machine;
Take out the window in a
Install the neckpiece in a 90-degree angle 45° angle for easy
to the machine barrel. This will optimize the cleaning.
dosing accuracy in relation to vibrations of
the production machine;
Make sure that the complete unit is mounted;
horizontally levelled and fixed securely;
Assure proper grounding to control cabinet,
neckpiece and dosing unit.
MCTC manual 37
3. Connect the hopper assembly to the neckpiece Curled knob
by turning the curled knob clockwise.
Make sure that the curled knob is tightened firmly. Main material
hopper
4. Mount the controller vibration free and conform Hopper
assembly
specified temperatures.
Horizontally leveled
(Water leveled)
Barrel 90°
Install the neckpiece in a 90-degree angle to the machine barrel, as shown in the picture.
Connect the load cell connector to the MCTC or MCBC and tighten the locking screws gently. The motor
connectors are equipped with a positioning notch and can be connected in one way only. Fixate the
connector with the locking mechanism to prevent loosening of the connector due to vibrations.
Optional are:
Alarm flash light, complete with cable;
Compressed air solenoid valve complete with cable (for automatic hopper loader).
MCTC manual 38
5.1.8 MCBalance component configuration
MCBalance settings:
1. Loader type LOADER OFF / ME / MV / EX / MFD / 3PH
1 2 2. Hopper levels See “Hopper level settings”
3. Motor type LT / HT
4. Dosing tool HX / GLX / GX / A8 / A15 / A20 / A30
5. Material type NG / MG
3 4
Do not select HT motor if LT motor is connected.
Highlighted is default setting.
To adjust the hopper levels, determine the Max fill level by manual filling the hopper to the maximum
hopper level. Recommended settings for the other 3 levels is 75%, 25% and 10% respectively.
To manual fill the hopper, the manual fill button can be used. The EX knife gate valve will be open or the
ME/MV system will be activated as long as the button is pressed.
For more detailed information about hopper loading, see chapter MCBalance Loaders
MCTC manual 39
Advanced loader settings:
When the system is unable to load material the decision can be made to stop the filling cycle after a certain
time period and generate an Alarm.
Fill time Time that MV / MFD will transfer material 20 seconds default, MV and MFD
to the receiver per cycle
Empty time Time that MV / MFD needs for releasing 5 [10] seconds default, MV and MFD
material into the hopper
Alarm time Maximum fill time period 180s default
Fill alarm mode Continue filling or stop filling ON = continue fill, OFF = stop fill
Blow back time Compressed air filter cleaning 3 seconds default, MFD only
2
highlight is default setting
Control mode:
The MCBalance is able to run in Gravimetric mode or in Volumetric mode. In gravimetric mode, the unit will
control its motor speed to achieve an accurate/stable output in gr/sec. In Volumetric mode, the user can set
the motor speed in the production settings, the motor speed will not automatically be adjusted to achieve an
accurate/stable output.
In both Gravimetric and Volumetric mode the automatic filling system can be used.
Tolerance settings:
Deviation alarm: Threshold for the “Maximum deviation exceeded” message.
The MCBalance automatically adjusts his motor speed to dose at the desired set point. The controller is able
to detect and alarm when the set point is not reached within a set percentage. If after the normal performed
speed adjustments the set point is not reached, the controller will give an alarm signal and message in the
display. This will also switch the warning output on the mainboard.
If the set point is not reached within the set percentage this might be caused by:
Partial or complete blockage by sticky or hard flowing material;
Inaccurate dosing because material is not uniform in size;
Disturbance of the weight signal, for example by mechanical blocking of the MCBalance load frame.
+ limit :
Output [gram/sec]
xx %
Set point [gram/sec.]
xx %
- limit :
Time
MCTC manual 40
Example:
The Deviation alarm setting in the configuration menu is default set to: 25%;
The set point is set to: 1,000 gr/sec;
The maximum limit value will be: 1,250 gr/sec;
The minimum limit value will be: 0,750 gr/sec.
Calibration deviation:
The maximum allowed deviation from the Calibration set point can be set with this
Parameter. (For more information see chapter Material curves)
When using a MCBalance for the first time, perform an initial load cell calibration as follows:
The unit must be mounted horizontally (water levelled);
Avoid vibrations during the load cell calibration. This will influence the calibration;
Do not touch the unit during load cell calibration;
When using a slide the whole unit has to be slid in against the neckpiece and fixed;
When a ME or MV hopper loader is used, be sure it is in place and the tubing is fixed to the tube support
and not interfering by any surrounding object;
The motor connection cable must be connected to the dosing motor;
Follow the instructions on the screen and place the 500gr. reference weight when instructed;
After approx. 1 minute the load cell calibration is ready, press confirm to exit the load cell calibration
menu screen.
To check if the load cell calibration was OK, the weight check menu will be shown. You can now check the
calibration by placing and removing the 500 gr. calibration weight.
Be sure the hopper is completely empty and the motor connector is connected to the stepper motor;
To do to the weight check enter the “Component configuration” menu and press the load cell button
followed by the weight check button;
• Place 500 gr. calibration weight on the Hopper and check the displayed weight.
If the actual weight is not corresponding with the placed weight, perform a new load cell calibration.
MCTC manual 41
5.1.10 MCBalance maintenance
Always switch off the control cabinet and disconnect the mains power plug from electrical power
before performing maintenance.
Always disconnect the main compressed air connection before performing maintenance.
Weekly
Clean the dosing tool (cylinder or auger) for proper operation;
Check dosing tool (cylinder or auger) for wear out. The rubber coupling of a dosing cylinder is a typical
wear out part;
Check the dosing cylinder bearing for smooth rotating;
Clean the dust filter of the ME/MV loader system. This can be done by taking out the filter and clean it
with compressed air.
Monthly
Perform a weight check as described in the load cell calibration chapter;
Check the motor seal for abnormal wear out;
Replace the filter of the ME system.
Yearly
Perform a load cell calibration as described in the load cell calibration chapter.
MCTC manual 42
5.2 MCWeight
7
3
10
11
12
1 Window
2 Weight hopper
3 Weight hopper framework
4 Material inlet
5 Material inlet distance ring (2x)
6 Weight hopper lid
7 Knife gate and actuator
8 Solenoid valve for knife gate
9 Load cell (2x)
10 Load cell safety bolt (2x)
11 Connection box for load cells
12 Weight hopper body
Do not adjust the safety bolts under the load cells. These are for overload protection.
There must be some space between de safety bolts and the frame (approx. 0,5 mm).
MCTC manual 43
5.2.2 MCWeight metering principle
The MCWeight can monitor precisely the amount of material that is consumed in kg/h.
Also it can totalize the total consumed material.
The unit has a build in weighing module that connects the 2 load cells to measure precisely the throughput.
The controls are menu driven and very user friendly. The MCWeight has also a build in pneumatically
operated knife gate valve for gravity loading material from above.
Knife gate
HH
MCWeight
H
Load cells
LL
Neckpiece
At system start, it takes a while to receive the first accurate throughput measurement. To avoid this, a tacho signal can be used to simulate the
actual throughput. This tacho signal should be linear and synchronous with the speed of your extruder (See paragraph 4.2.6)
MCTC manual 44
5.2.3 MCWeight mechanical installation
System Requirements:
air supply needed: min. 4 bar, max. 8 bar. (for the hopper filling valve)
Most mechanical parts are pre-assembled, making installation quick and simple.
1. The MCWeight is constructed in a way that it is possible to put a foreign hopper or hopper loader on top
of it.
2. • Install the MCWeight directly on top of the entrance of the production machine;
Make sure that the complete unit is mounted horizontally levelled and fixed securely;
Assure proper grounding to the MCWeight and control cabinet.
For pneumatic schematic, please see APPENDIX C: MCWeight and MCHigh Output Pneumatic Diagram
When the material used is free flowing powder or micro sized granules (ø <1mm), it is recommended to
remove the Material inlet distance ring (see component overview).
Before switching on the unit for the first time, ensure the mains power voltage being applied is between 95 and 250Vac.
In case of a multi component system, the controller can be equipped with an additional CAN bus cable to interconnect between the MCTC and
other MCBC’s.
Be aware that the cables will not be influenced by external circumstances as electromagnetic fields!
Mount the controller on a place that is free of vibrations and conform specified temperatures.
Connect the load cell connector to the MCTC or MCBC and tighten the locking screws gently.
To connect the input cable, please see APPENDIX A: MCTC wiring diagram
Optional are:
Alarm flash light, complete with cable;
Knife gate valve sensor cable.
MCTC manual 45
5.2.6 MCWeight component configuration
In order to determine the correct hopper levels, use the manual filling functionality to fill the hopper to the
maximum level. Recommended settings for the other 3 levels is 75%, 25% and 10% respectively.
To manual fill the hopper, the manual fill button can be used. The knife gate valve will be open as long as the
button is pressed.
MCTC manual 46
Tacho setting
To increase the response time of the MCWeight at production start (when insufficient measurement data is
collected) a tacho signal related to the extruder speed can used. The MCWeight will calculate a Kg/H value.
This setting is only used at start-up, during production this ratio is automatically adjusted to match bulk
density changes.
This function is disabled when tacho ratio setting is 0,0 KgH/V
To determine the correct value you need to know the extruder throughput at a certain tacho voltage.
For example: The total extruder consumption is 260 Kg/H at a tacho voltage of 10V. The tacho ratio setting
will be 260 / 10 = 26,0 KgH/V.
This is the total of the material consumed by the extruder (main material + additives).
This Tacho setting differs from MCBalance tacho mode. When a MCWeight is used, the system input signal needs to be configured RELAY!
When using a MCWeight for the first time, perform an initial load cell calibration as follows:
The unit must be mounted horizontally (water levelled);
Avoid vibrations during the load cell calibration. This will influence the calibration;
Do not touch the unit during load cell calibration;
Be sure that the MCWeight load cell is connected to the controller;
Remove the window;
Start calibrating the load cell of the MCWeight;
(500gr. calibration weight required)
Follow the instructions on the screen and place the 500gr. reference weight when instructed;
After approx. 1 minute the load cell calibration is ready, press confirm to exit the load cell calibration
menu screen.
To check if the load cell calibration was OK, the weight check menu will be shown. Check the current object
weight (for example the 500gr. calibration reference weight )
Recommended is to perform a weight check at regular basis.
Be sure the hopper is completely empty;
To do to the WEIGHT CHECK enter the “Component configuration” menu and press the load cell button
followed by the weight check button;
MCTC manual 47
Place 500 gr. calibration weight on the Hopper and check the displayed weight.
If the actual weight is not corresponding with the placed weight, perform a new load cell calibration.
Always switch off the control cabinet and disconnect the mains power plug from electrical power
before performing maintenance.
Always disconnect the main compressed air connection before performing maintenance.
Weekly
Check the knife gate for leakage of material. The knife gate should close completely.
Monthly
Perform a weight check as described in the chapter MCWeight load cell calibration;
Check the compressed air components for leakage;
Open and close the knife gate with the manual fill button in the hopper levels adjustment screen. Check
the air cylinder for air leakage;
For MCWeight systems with the optional powder components, clean the dust filter.
Yearly
Perform a load cell calibration as described in the chapter MCWeight load cell calibration;
Check the knife gate valve for abnormal wear out.
MCTC manual 48
5.3 MCHigh Output
The MCHigh Output is build up around a MCWeight measuring system and a MCHigh Output dosing screw
assembly. The MCHigh Output uses a MCWeight measuring system to measure the material throughput rate.
This measured data is used to control speed of the attached MCHigh Output dosing screw. A precise high
torque stepper motor ensures an accurate output flow in to the special MCHigh Output neckpiece. This
neckpiece ensures an adequate blending of the main material and the MCHigh Output dosed material.
4
3 7
10
11
12
1 Window
2 Weight hopper
3 Weight hopper framework
4 Material inlet
5 Material inlet distance ring (2x)
6 Weight hopper lid
7 Knife gate and actuator
8 Solenoid valve for knife gate
9 Load cell (2x)
10 Load cell safety bolt (2x)
11 Connection box for load cells
12 Weight hopper body
MCTC manual 49
5.3.2 MCHigh Output motor and dosing system
6
5 7
3
4
2
MCTC manual 50
5.3.3 MCHigh Output metering principle
The MCHigh Output dosing auger of Movacolor combined with a very precise high torque speed adjustable
stepper motor ensures that the additive output is accurate and regular. The neckpiece (a mixing chamber) is
designed to blend the main material and the additive homogeneously. Movacolor has on stock a large range
of machine neckpieces that usually make a perfect fit to the injection molding machine or extruder. The most
common mounting of the neckpiece is between the production machine and the hopper. In the figure below
a cut through of the MCHigh Output neckpiece can be seen.
Knife gate
HH
MCWeight
H
Load cells
LL
Neckpiece
There is only one feed screw available for the MCHigh Output. The MCHigh Output is standard equipped with
a high torque (HT) stepper motor.
Depending on the application and material throughput a different MCHigh Output system can be chosen. The
following table can be used to define roughly which system can be used in your application. Contact your
Movacolor agent for more detailed information.
MCTC manual 51
5.3.5 MCHigh Output mechanical installation
System Requirements:
air supply needed: min. 4 bar, max. 8 bar (for the hopper filling valve);
decent mechanical support to mount the MCHigh Output hopper.
Most mechanical parts are pre-assembled, making installation quick and simple.
1. The MCHigh Output hopper is so constructed that it is possible to put a foreign hopper or hopper loader
on top of it.
2. • Install the MCHigh Output neckpiece directly on top of the entrance of the production machine;
Make sure that the complete unit is mounted horizontally levelled and fixed securely;
Assure proper grounding to the MCHigh Output and control cabinet.
For pneumatic schematic, please see APPENDIX C: MCWeight and MCHigh Output Pneumatic Diagram.
When the material used is free flowing powder or micro sized granules (ø <1mm), it is recommended to
remove the Material inlet distance ring.
Remove
MCTC manual 52
5.3.7 MCHigh Output electrical installation
The MCTC or MCBC controller delivered together with the MCHigh Output is standard equipped with 3
connections:
Mains power cable;
Input cable;
Motor cable.
Before switching on the unit for the first time, ensure the mains power voltage being applied is between 95 and 250Vac.
In case of a multi component system, the controller can be equipped with an additional CAN bus cable to interconnect between the MCTC and
other MCBC’s
Be aware that the cables will not be influenced by external circumstances as electromagnetic fields!
Mount the controller on a place that is free of vibrations and conform specified temperatures.
Connect the load cell connector to the MCTC or MCBC and tighten the locking screws gently.
To connect the input cable, please see APPENDIX A: MCTC wiring diagram
Optional are:
Alarm flash light, complete with cable;
Knife gate sensor, complete with cable.
MCTC manual 53
5.3.8 MCHigh Output component configuration
When the MCHigh Output is used for the first time, it needs to
be configured. The unit is delivered pre-configured, but some
settings need to be altered to the process needs.
5
1. Max fill level (Hi alarm).
1
2. Fill stop level.
3. Fill start level.
2 6 4. Low level (Low alarm).
5. Manual fill.
6. Advanced loader settings.
3
To adjust the hopper levels, determine the maximum fill level by manual filling the hopper to the maximum
hopper level. Recommended settings for the other 3 levels is 75%, 25% and 10% respectively.
To manual fill the hopper, the manual fill button can be used. The knife gate valve will be open as long as the
button is pressed.
MCTC manual 54
1 Tolerance settings Deviation alarm: 25%
1 Calibration deviation: 5%
2 Control mode GRAVI / VOLU
3 Load cell menu See paragraph MCHigh Output load cell calibration
highlighted is default setting
2
Control mode
The MCHigh Output is able to run in Gravimetric mode or in Volumetric mode. In gravimetric mode, the unit
will control its motor speed to achieve a stable output in gr/sec. In Volumetric mode, the user can set the
motor speed in the production screen, the motor speed will not automatically be adjusted to achieve an
accurate/stable output. In both Gravimetric and Volumetric mode the automatic filling system (knife gate
valve) can be used.
Tolerance settings: Deviation alarm: Setting for the “Maximum deviation exceeded” message.
The MCHigh Output automatically adjusts its motor speed in order to reach the desired set point. The
controller is able to detect and alarm when the set point is not reached within a set percentage. If after the
normal performed speed adjustments the set point is consistently not reached, the controller will give an
alarm signal and message in the display.
If the set point it not reached within the set percentage this can be caused by:
Partial or complete blockage by sticky or hard flowing material;
Inaccurate dosing because material is not uniform in size;
Disturbance of the weight signal, for example by mechanical blocking of the MCHigh Output framework.
+ limit :
Output [gram/sec]
xx % - limit :
Time
Example:
the Deviation alarm setting in the configuration menu is default set to 25%;
the set point (color set) is set to : 1,000 gr/sec;
the MAXIMUM limit value will be : 1,250 gr/sec;
the MINIMUM limit value will be : 0,750 gr/sec.
Calibration deviation
The maximum allowed deviation from the calibration set point can be set with this
parameter (For more information see chapter Material curves).
MCTC manual 55
5.3.9 MCHigh Output load cell calibration
When using a MCHigh Output for the first time, perform an initial load cell calibration as follows:
The unit must be mounted horizontally (water levelled);
Avoid vibrations during the load cell calibration. This will influence the calibration;
Do not touch the unit during load cell calibration;
Be sure that the MCHigh Output load cell is connected to the controller;
Remove the window;
Start calibrating the load cell of the MCHigh Output;
(500gr. calibration weight required)
Follow the instructions on the screen and place the 500gr. reference weight when instructed;
After approx. 1 minute the load cell calibration is ready, press confirm to exit the load cell calibration
menu screen.
To check if the load cell calibration was OK, the weight check menu will be shown. Check the current object
weight (for example the 500gr. calibration reference weight).
Place 500 gr. calibration weight on the hopper and check the displayed weight.
If the actual weight is not corresponding with the placed weight, perform a new load cell calibration.
When all configuration settings have been entered production can start. The MCHigh Output will only be
used in an extrusion process. The production menu can be accessed by pressing the Home button:
The rotation direction of the dosing at the front view must be clockwise.
In multicomponent setups it can be necessary to navigate to the component to be used.
MCTC manual 56
5.3.11 MCHigh Output maintenance
To keep the MCHigh Output functioning correctly, it is advised to perform regular maintenance.
Always switch off the control cabinet and disconnect the mains power plug from electrical power
before performing maintenance.
Always disconnect the main compressed air connection before performing maintenance.
Weekly
Check the knife gate for leakage of material. The knife gate should close completely;
Clean the dosing auger.
Monthly
Perform a weight check as described in the load cell calibration chapter MCHigh Output load cell
calibration;
Check the compressed air components for leakage;
Open and close the knife gate with the manual fill button in the hopper levels adjustment screen. Check
the air cylinder for air leakage;
For MCHigh Output systems with the optional powder components, clean the dust filter;
Check the motor seals for abnormal wear out.
Yearly
Perform a load cell calibration as described in the load cell calibration chapter MCHigh Output load cell
calibration;
Check the knife gate valve for abnormal wear out.
MCTC manual 57
5.4 MCLiquid
2
5 4
3
1
Do not touch the storage bin or weighing platform while dosing.
MCTC manual 58
5.4.3 MCLiquid pump types/capacities
The MCLiquid is standard equipped with a high torque stepper motor. Two types of pump are available in
different sizes, hosepump and monopump
Hose pump
Depending on the application and required flow rate different pump tubing and pump head might be
needed. The MC-Liquid is can be supplied with different pump heads, pump heads type 50 and 52 are part of
the standard Movacolor product program. Use the following table to determine the best pump head for your
application. The belonging 3 hoses will be supplied with the MC-liquid. For more detailed information please
contact your agent or Movacolor.
Pump type 50 Pump type 52
Hose an
Pump Head
information
60 ml/min 166 ml/min 348 ml/min 348 ml/min 582 ml/min 792 ml/min
Flow rate
= = = = = =
@ 100 RPM *
1,0 ml/sec 2,8 ml/sec 5,8 ml/sec 5,8 ml/sec 9,7 ml/sec 13,2 ml/sec
Viscosity
cps
2700 L/S 24
L/S 35
1300 L/S 17 L/S 15 L/S 35
L/S 24
800 L/S 16 L/S 15 L/S 35
L/S 25 L/S 24
500 L/S 16 L/S 25 L/S 15 L/S 35
L/S 24
200 L/S 14 L/S 16 L/S 25 L/S 15 L/S 24 L/S 35
MCTC manual 59
The viscosity range of the used liquid influences the output of the pump. Select the right tube size suitable
for the used liquid viscosity
Warnings:
Turn drive off before removing or installing tubing.
Fingers or loose clothing could be caught in the rollers.
Hose loading
1. Be sure the pump drive is turned off;
2. Rotate the lever to the left to open the pump;
3. Load the correct size tubing. Center the tubing
between the retainers (Figure);
4. Rotate the lever to the right to close (Figure).
For optimum hose life, keep hose straight where it enters and exits the
pump.
Hose positioning
To assure that the gravimetric system is working properly the hose running from packaging to pump head
must be positioned carefully. When the hose is connected to tight it will influence the weighing.
OK Not OK
No tension on hose. Tension on hose.
No influence on weighing. The hose is “pulling” on the scale and will influence
weighing.
MCTC manual 60
Monopump
Depending on the application and required flow rate, a different pump size head might be needed. The MC-
Liquid is can be supplied with different monopump sizes, pump heads type MONO4, MONO15 and MONO35
are part of the standard Movacolor product program. Use the following table to determine the best pump
head for your application. For more detailed information please contact your agent or Movacolor.
Warning:
The pump should never be used dry, without liquid. This will
damage the pump.
Most mechanical parts are pre-assembled, making installation quick and simple.
1. When installing a foreign main material hopper on top of a neckpiece, the top flange of the neckpiece
needs to be adapted. The lid of the neckpiece can be dismounted for easy machining.
2. • Install the neckpiece directly on top of the
entrance of the production machine;
Adjust the position of the nozzle to be sure the
Liquid is dosed in the middle of the main material flow;
Assure proper grounding to control cabinet,
neckpiece and dosing unit.
3. When the weighing platform is installed on a separate
frame, be sure it is water levelled.
MCTC manual 61
5.4.5 MCLiquid electrical installation
The MCTC or MCBC controller delivered together with the MCLiquid is standard equipped with 3
connections:
Mains power cable;
Input cable;
Motor cable.
Before switching on the unit for the first time, ensure the mains power voltage being applied is between 95 and 250Vac.
In case of a multi component system, the controller can be equipped with an additional CAN bus cable to interconnect between the MCTC and
other MCBC’s
Be aware that the cables will not be influenced by external circumstances as electromagnetic fields!
Mount the controller on a place that is free of vibrations and conform specified temperatures.
Connect the load cell connector to the MCTC or MCBC and tighten the locking screws gently. The motor
connectors are equipped with a positioning notch and can be connected in one way only. Fixate the
connector with the locking mechanism to prevent loosening of the connector due to vibrations.
To connect the input cable, please see APPENDIX A: MCTC wiring diagram
Optional are:
Alarm flash light, complete with cable;
MCLiquid trolley.
MCLiquid trolley
MCTC manual 62
5.4.6 MCLiquid component configuration
MCLiquid settings:
1. Loader type NOT USED/FUTURE USE
1 3 2. Pump/hose size 1,6x1,6 / 3,1x1,6 / 4,8x1,6 / 4,8x2,4 /
6,4x2,4 / 7,9x2,4
MONO 4 / MONO 15 / MONO 35
GP1* / GP 2* / GP 3*
2
4 3. Hopper levels See “Hopper level settings”
4. Pump type Hosepump / Monopump / Gearpump
* Future use.
Highlighted is default setting.
To adjust the hopper levels, determine the base weight of an empty bin by placing an empty bin on the
weighing platform and connect the required tubing between the pump and the bin. Make sure the tube
between the pump and the bin is not touching an object.
The empty level is the actual weight of the empty bin + 700 gram. The low level can be set approximately 100
gram higher (empty bin + 800 gram).
MCTC manual 63
1 Tolerance settings Deviation alarm: 25%
Calibration deviation: 5%
1
2 Control mode GRAVI / VOLU
3 Load cell menu See paragraph MCLiquid load cell calibration
2
highlighted is default setting.
Control mode:
The MCLiquid is able to run in Gravimetric mode or in Volumetric mode. In gravimetric mode, the unit will
control its motor speed to achieve an accurate/stable output in gr/sec. In RPM mode, the user can set the
motor speed in the production settings, the motor speed will not automatically be adjusted to achieve an
accurate/stable output.
Tolerance settings: Deviation alarm: Setting for the “Maximum deviation exceeded” message.
The MCLiquid automatically adjusts his motor speed in order to reach the desired set point. The controller is
able to detect and alarm when the set point is not reached within a set percentage. If after the normal
performed speed adjustments the set point is consistently not reached, the controller will give an alarm
signal and message in the display.
If the set point it not reached within the set percentage this can be caused by:
Partial or complete blockage of the tubes by sticky or hard flowing material.
Disturbance of the weight signal, for example by mechanical blocking of the MCLiquid weighing platform.
+ limit :
xx %
Output [gram/sec]
Time
Example:
the Deviation alarm setting in the configuration menu is default set to 25%;
the set point (color set) is set to : 1,000 gr/sec;
the MAXIMUM limit value will be : 1,250 gr/sec;
the MINIMUM limit value will be : 0,750 gr/sec.
Calibration deviation
The maximum allowed deviation from the Calibration set point can be set with this
Parameter. (For more information see chapter Material curves)
MCTC manual 64
5.4.7 MCLiquid load cell calibration
When using a MCLiquid for the first time, perform an initial load cell calibration as follows:
The unit must be mounted horizontally (water levelled);
Avoid vibrations during the load cell calibration. This will influence the calibration;
Do not touch the unit during load cell calibration;
Be sure that the Weighing platform load cell is connected to the controller;
Start calibrating the load cell of the MCLiquid;
(500gr. calibration weight required)
Follow the instructions on the screen and place the 500gr. reference weight when instructed;
After approx. 1 minute the load cell calibration is ready, press confirm in order to leave the load cell
calibration screen.
To check if the load cell calibration was OK, the weight check menu will be shown. Check the current object
weight (for example the 500gr. calibration reference weight )
Place 500 gr. calibration weight on the Hopper and check the displayed weight.
If the actual weight is not corresponding with the placed weight, perform a new load cell calibration.
MCTC manual 65
5.4.8 MCLiquid drum filling.
Manual filling
The controller automatically detects when the hopper is manual filled.
In the period that the hopper is being filled, the MCLiquid is dosing with a fixed RPM, this means the unit
runs temporarily volumetric. As soon as the hopper filling is ready, the MCLiquid immediately continues to
work gravimetric.
Always switch off the control cabinet and disconnect the mains power plug from electrical power
before performing maintenance.
Always disconnect the main compressed air connection before performing maintenance
Weekly
Clean the pump head (hose pump);
Check the hoses for wear out.
Monthly
Perform a weight check as described in the load cell calibration chapter MCLiquid load cell calibration;
Check the pump rollers for free smooth rotation;
Replace the pump hose.
Yearly
Perform a load cell calibration as described in the load cell calibration. For more information see:
chapter MCLiquid load cell calibration.
MCTC manual 66
5.5 MCPowder
10
3
8
7
9
1 Stepper motor with gearbox
2 Dosing twin spiral/auger
3 Agitator
4 Dosing tube with detachable thorn
5 Neckpiece
6 MCBalance loadframe
7 Slide frame
8 Slide locking bolt (locking the slide-out position)
9 Open insert
10 Safety grid
MCTC manual 67
Weighing frame
Weighing frame
Weighing frame
Do not touch the safety bolts under the weighing platform. These are for overload protection.
There must be some space between de safety bolts and the frame.
Do not touch this weighing frame (and dosing unit) while dosing.
The MCPowder dosing unit is standard equipped with the stepper motor 4A (HT), optional a bigger HT2
During configuration of the software, do not select the LT motor. This will cause influence the accuracy or the dosing or motor blocking.
MCTC manual 68
5.5.3 MCPowder dosing system
SP15: quadric shaped, co-rotating, non intermeshing spirals, non rotating thorn
The motor can be disconnected with quick release clamps. When the motor is disconnected, the dosing
spirals can be taken out without tools.
To remove the agitator, the motor needs to be disconnected, and the safety grid needs to be removed (4
screws to be removed)
MCTC manual 69
Reassembly of the MCPowder dosing system
Before assembly the spiral quick connection to the motor needs to be aligned. first position the spirals to the
motor assembly before inserting in the hopper and dosing tube.
MCTC manual 70
5.5.5 MCPowder metering principle
The Powder dosing tools of Movacolor combined with a very precise adjustable stepper motor ensures that
the additive output is accurate and regular. The neckpiece (a mixing chamber) is designed to blend the main
material and the additive homogeneously. Movacolor has on stock a large range of machine neckpieces that
usually make a perfect fit to the injection molding machine or extruder. The most common mounting of the
neckpiece is between the production machine and the hopper. In the figure below a cut through of the
NST40 neckpiece can be seen.
Standard neckpiece
During operation, the virgin material runs from
the machine hopper through the neckpiece into
the machine. Inside the neckpiece the Virgin
material flow is divided into two streams
by the cover plate. In the space below the cover 2
1
plate, the rotating cylinder is dosing additive.
3
4
Additive is added directly into the centre of the
3
virgin material flow, just before it enters the 5
production machine. This is a great advantage
over metering devices that use batch pre-mixing 6
because pre-mixing can actually cause material
1. Color 2. Virgin material 3. Neckpiece 4. Dosing cylinder
separation. Separation of materials results in an
4. Cover plate 5. Mixing zone 6. To production machine
irregular additive flow into the production
machine.
MCTC manual 71
5.5.7 MCPowder mechanical installation
Most mechanical parts are pre-assembled, making installation quick and simple.
1. When installing a foreign main material hopper on top of a neckpiece, the top flange of the neckpiece
needs to be adapted. The lid of the neckpiece can be dismounted for easy machining.
2. Install the neckpiece directly on top of the
entrance of the production machine.
Install the neckpiece in a 90-degree angle
to the machine barrel. This will optimize the
dosing accuracy in relation to vibrations of
the production machine.
Make sure that the complete unit is mounted
horizontally levelled and fixed securely.
Assure proper grounding to control cabinet,
neckpiece and dosing unit
3. Connect the hopper assembly to the neckpiece by turning the curled knob clockwise. Make sure that the
curled knob is tightened firmly.
5.5.8 MCPowder electrical installation
The MCTC or MCBC controller delivered together with the MCPowder is standard equipped with 3
connections:
Mains power cable;
Input cable;
Motor cable.
Before switching on the unit for the first time, ensure the mains power voltage being applied is between 95 and 250Vac.
In case of a multi component system, the controller can be equipped with an additional CAN bus cable to interconnect between the MCTC and
other MCBC’s
Be aware that the cables will not be influenced by external circumstances as electromagnetic fields!
Mount the controller on a place that is free of vibrations and conform specified temperatures.
Connect the load cell connector to the MCTC or MCBC and tighten the locking screws gently. The motor
connectors are equipped with a positioning notch and can be connected in one way only. Fixate the
connector with the locking mechanism to prevent loosening of the connector due to vibrations.
To connect the input cable, please see APPENDIX A: MCTC wiring diagram.
Optional are:
Alarm flash light, complete with cable;
Compressed air solenoid valve complete with cable (for automatic hopper loader).
MCTC manual 72
5.5.9 MCPowder component configuration
MCPowder settings:
1. Loader type LOADER OFF / MV / EX
1 2 2. Hopper levels See “Hopper level settings”
3. Dosing tool SP15 / SP19 / PA17
4. Material type NG / MG
3 4 Highlighted is default setting.
To adjust the hopper levels, determine the Max fill level by manual filling the hopper to the maximum
hopper level. Recommended settings for the other 3 levels is 75%, 25% and 10% respectively.
To manual fill the hopper, the manual fill button can be used. The EX knife gate valve will be open or the MV
vacuum system will be activated as long as the button is pressed.
For more detailed information about hopper loading, see chapter MCBalance Loaders
MCTC manual 73
Advanced loader settings:
When the system is unable to load material the decision can be made to stop the filling cycle after a certain
time period and generate an Alarm.
Fill time Time that MV will transfer material to the 20 seconds default, MV
receiver per cycle
Empty time Time that MV needs for releasing 5 [10] seconds default, MV
material into the hopper
Alarm time Maximum fill time period 180s default
Fill alarm mode Continue filling or stop filling ON = continue fill, OFF = stop fill
Control mode:
The MCPowder is able to run in Gravimetric mode or in Volumetric mode. In gravimetric mode, the unit will
control its motor speed to achieve an accurate/stable output in gr/sec. In Volumetric mode, the user can set
the motor speed in the production settings, the motor speed will not automatically be adjusted to achieve an
accurate/stable output.
In both Gravimetric and Volumetric mode the automatic filling system can be used.
Tolerance settings: Deviation alarm: Setting for the “Maximum deviation exceeded” message.
The MCPowder automatically adjusts his motor speed to the desired set point. The controller is able to
detect and alarm when the set point is not reached within a set percentage. If after the normal performed
speed adjustments the set point is consistently not reached, the controller will give an alarm signal and
message in the display.
If the set point it not reached within the set percentage this can be caused by:
Partial or complete blockage by sticky or hard flowing material;
Inaccurate dosing because material is not uniform in size;
Disturbance of the weight signal, for example by mechanical blocking of the MCPowder loadframe.
+ limit :
xx %
Output [gram/sec]
Time
MCTC manual 74
Example:
The Deviation alarm setting in the configuration menu is default set to 25%;
The set point (color set) is set to : 1,000 gr/sec;
The maximum limit value will be : 1,250 gr/sec;
The minimum limit value will be : 0,750 gr/sec.
Calibration deviation:
The maximum allowed deviation from the Calibration set point can be set with this
Parameter (For more information see chapter Material curves).
When using a MCPowder for the first time, perform an initial load cell calibration as follows:
The unit must be mounted horizontally (water levelled);
Avoid vibrations during the load cell calibration. This will influence
the calibration;
Do not touch the unit during load cell calibration;
When using a slide the whole unit has to be slid in against the
neckpiece and fixed;
When a MV hopper loader is used, be sure it is in place and the
tubing is fixed to the tube support and not interfering by any
surrounding object;
The motor connection cable must be connected to the dosing
motor;
The unit has to be slid in against the neckpiece and fixed;
Be sure that the MCPowder load cell is connected to the controller;
Start calibrating the load cell of the MCPowder
(500gr. calibration weight required).
Follow the instructions on the screen and place the 500gr. reference weight when instructed;
After approx. 1 minute the load cell calibration is ready, press confirm to exit the load cell calibration
menu screen;
To check if the load cell calibration was OK, the weight check menu will be shown. Check the current object
weight (for example the 500gr. calibration reference weight )
Place 500 gr. calibration weight on the Hopper and check the displayed weight.
If the actual weight is not corresponding with the placed weight, perform a new load cell calibration.
MCTC manual 75
5.5.11 MCPowder maintenance
Always switch off the control cabinet and disconnect the mains power plug from electrical power
before performing maintenance.
Always disconnect the main compressed air connection before performing maintenance.
Weekly
Clean the dosing tool (spiral/auger and dosing tube) for proper operation;
Check dosing tool (spiral/auger and dosing tube) for wear out.
Monthly
Perform a weight check as described in the load cell calibration chapter MCPowder load cell calibration;
Check the motor seals for abnormal wear out.
Yearly
Perform a load cell calibration as described in the chapter MCPowder load cell calibration;
For MCPowder units with Belt driven agitator, replace the gears and belt.
MCTC manual 76
5.6 MCHybrid
5 6
MCHybrid valves
Dosing system Granular Materials Flakes Powder Materials Accuracy Flow speed MCHybrid size
V2 YES NO NO + - HB30
V10 YES NO NO + +/- HB30
V20 YES NO NO + + HB30/HB200
V30 YES YES NO + ++ HB30/HB200
V400 YES YES NO + +++ HB200
The MCHybrid cannot be used for other materials then mentioned above.
The maximum material temperature for the MCHybrid unit is 70 degrees Celsius.
MCTC manual 77
5.6.3 MCHybrid mechanical installation
Most mechanical parts are pre-assembled, making installation quick and simple.
Install the MCHybrid with the MCBalances in a 90-degree angle to the machine barrel as shown in the picture.
Before switching on the unit for the first time, ensure the mains power voltage being applied is between 95 and 250Vac.
Be aware that the cables will not be influenced by external circumstances as electromagnetic fields!
Mount the controller on a place that is free of vibrations and conform specified temperatures.
To connect the input cable, please see APPENDIX B: MCHybrid wiring diagram
Optional are:
Alarm flash light, complete with cable;
Alarm sounder beacon, complete with cable.
The MCHybrid is equipped with a pressure reducer, this reducer should be adjusted at a maximum pressure
of 7 bar. Pull the knob and rotate the knob to adjust the pressure.
The reducer of the MCHybrid200 is mounted to the body, the reducer of the MCHybrid30 is delivered as
separate part and needs to be connected correctly (air flow direction).
MCTC manual 78
5.6.6 MCHybrid mixing bin sensor sensitivity adjustment
The material detection sensor is factory adjusted. However, for some of materials, it can be required to
adjust the sensitivity setting of the sensor.
Sensor location
1 Sensor location
2 Multi turn potentiometer
3 Output LED
4 Power and stability LED
4
3
Sensor adjustment
Be sure the mixer chamber is empty before adjusting the sensor sensitivity
1. Turn the sensitivity potentiometer clockwise until the green and orange LED light up simultaneously.
2. Turn the sensitivity potentiometer counter clockwise, until both LED’s are OFF.
3. Keep turning the sensitivity potentiometer counter clockwise very gently until the green LED lights up.
Fill the mixer chamber with the material mix, be sure the material sensor is covered with the mix.
The orange LED should light up.
MCTC manual 79
5.6.7 MCHybrid unit configuration
When the MCHybrid is used for the first time, it needs to be configured. The unit is delivered pre-configured,
but some settings need to be altered to the process needs.
Be sure the 1 of the MCHybrid unit components is selected, it might be necessary to use the button to select the MCHybrid unit
to be configured.
1
* Max fill level is used to
determine if next batch can be
dumped in the mixer.
Be sure the 1 of the MCHybrid unit components is selected, it might be necessary to use the button to select the right
component of the MCHybrid unit to be configured.
MCTC manual 80
5.6.9 MCHybrid load cell calibration
Be sure the 1 of the MCHybrid unit components is selected, it might be necessary to use the button to select the MCHybrid unit
to be configured.
The MCHybrid 200 is optionally equipped with a weighing mixing chamber, the load cell of the mixing
chamber also needs to be calibrated.
When using a MCHybrid for the first time, perform an initial load cell calibration as follows:
The unit must be mounted horizontally (water levelled);
Avoid vibrations during the load cell calibration. This will influence the calibration;
Do not touch the unit during load cell calibration;
Start calibrating the load cell of the MCHybrid
(500gr. calibration weight required);
For a MCHybrid 200 with the optional weighing mixer chamber select the right loadcel;
o Load Cell #1 for calibrating the load cell of the weighing bin;
o Load Cell #2 for calibrating the load cell of the mixer chamber.
Follow the instructions on the screen and place the 500gr. reference weight when instructed. The
reference weight can be placed on the special bracket of the weighing bin;
After approx. 1 minute the load cell calibration is ready, press confirm to exit the load cell calibration
menu screen.
To check if the load cell calibration was OK, the weight check menu will be shown. Check the current object
weight (for example the 500gr. calibration reference weight )
Place 500 gr. calibration weight on the Hopper and check the displayed weight;
If the actual weight is not corresponding with the placed weight, perform a new load cell calibration.
MCTC manual 81
5.6.10 MCHybrid operation
The interface
Hotspot navigation:
1
2
3
5
4 4
1. Hotspot Touch area for navigating to single MCHybrid screen. Return to previous
view by means of the home button.
2. Start / Pause MCHybrid blender Start or Pause
3. Stop MCHybrid blender stop
4. Main start button Start / Stop button for the complete system
5. MCHybrid status MCHybrid production status
The play button (2) starts the blender unit only. In order to start the complete system, the ON/OFF button
(4) has to be used.
Once started, the “play” button will change in a “pause” button, this button lets the unit pause in its
cycle. To complete the cycle, start the blending unit again, the play button (2) has to be pressed;
The stop(3) button lets the unit finish it’s cycle and then stops it.
MCTC manual 82
5.6.11 MCHybrid production
When all configuration settings have been entered production can start. For Injection molding and extrusion
the operating differs. Both processes will therefore be explained separately. The production menu can be
accessed by pressing the Home button.
Production settings:
Using the toggle button , you can switch between production settings and production data.
The following parameters can be seen in the production screen, depending on operation or settings:
The production data can be entered by touching the corresponding field
3 4 5 6 7
1. Material: Movacolor pre-programmed curve (dosing tool/granule type), or USER defined curve (material
name) is displayed.
2. Additive amount (%)
3. Shot weight (gr.)
4. Dosing set time (sec.) Dosing set time only visible in Timer mode, otherwise relay time will be displayed
5. Act time (sec.) Counts from measured relay time to zero.
6. Prime Filling the MCBalance/MCPowder or MCLiquid dosing tool before start.
The prime menu appears by pressing . Settings (speed/time) can be changed. Press confirm to
start priming
7. Production (Motor On/Off)
Press to start dosing. The motor on/off switch will turn from green to red when dosing is started.
The start LED blinks when the unit is waiting for an input signal. If the unit is dosing the Start LED lights
continuously.
For stopping production press again. The motor on/off switch will turn to green again.
Please note that it is possible that the first dosing(s) are not sufficient, because of the cylinder filling with material. It takes some time to stabilize.
MCTC manual 83
Actual production data:
Using the toggle button , you can switch between production settings and production data.
1
4
MCTC manual 84
EXTRUSION - Relay mode
Production settings:
By using the toggle button , you can switch between production settings and production data.
The production data can be entered by touching the corresponding field.
3 4
6 7
1. Material: Movacolor pre-programmed curve (dosing tool/granule type), or USER defined curve (material
name) is displayed. (not available when recipe function is activated)
2. Additive amount (%)
3. Actual tacho: Actual tacho voltage
4. Actual Extruder capacity (kg/h); In tacho mode the actual capacity is displayed. In Relay mode the
extruder capacity can be entered.
5. Tacho Voltage. ( only visible in tacho mode and user level TOOLING or higher)
- Manual: Tacho voltage with corresponding extruder capacity can be entered manually.
- Synchronize: Tacho voltage can be read from extruder and actual extruder capacity can be entered.
6. Prime. Filling the dosing cylinder before start.
The prime menu appears by pressing . Settings (speed/time) can be changed. Press confirm to
start priming.
7. Production (Motor On/Off)
Press to start dosing. The motor on/off switch will turn from green to red when dosing is started.
The start LED blinks when the unit is waiting for an input signal. If the unit is dosing the Start LED lights
continuously.
For stopping production press again. The motor on/off switch will turn to green again.
Please note that it is possible that the first dosing(s) are not sufficient, because of the cylinder filling with material. It takes some time to stabilize.
MCTC manual 85
Actual production data:
By using the toggle button , you can switch between production settings and production data.
1. Set and actual output: Set.: Calculated output (%, gr/s or kg/h)
Act.: Actual additive output (%, gr/s or kg/h)
actual additive output is only visible after the first automatic RPM adjustment or completed batch
2. Speed: Actual motor speed (RPM)
3. Hopper weight: Material weight in the hopper
4. Weigh bin weight: Material weight in the weighing bin.
5. Production status: Actual production status of the unit (Running, Dosing, Ready, Standby, Filling,
Off)
MCTC manual 86
5.6.12 MCHybrid maintenance
Always switch off the control cabinet and disconnect the mains power plug from electrical power
before performing maintenance.
Always disconnect the main compressed air connection before performing maintenance
Weekly
Clean the dosing valves for proper operation;
Clean the weighing bin;
Clean the mixer chamber.
Monthly
Perform a weight check as described in the load cell calibration chapter;
Check the dosing valves and quires for abnormal wear out;
Check the Mixer axle connection for abnormal wear out (MCHybrid 30 series);
Check the compressed air components for any leakage.
Yearly
Perform a load cell (s) calibration as described in the load cell calibration chapter;
Replace the mixer drive motor (MCHybrid 30 series).
MCTC manual 87
6 MCBalance Loaders
Manual filling
Automatic filling
Recommended to use Movacolor hopper loaders to fill the hopper automatically. Foreign hopper loaders can influence the gravimetric function
of the dosing.
Introduction
Movacolor dosing units are capable of handling a variety of dry materials. Five different filling systems are
available depending on the material properties.
The Movacolor Ejector (ME) system for dust-free or nearly dust-free materials;
The Movacolor Vacuum (MV) system for materials that are NOT entirely dust-free;
The Support frame (SFG) for external / foreign hopper loaders (EX);
The Movacolor motor feeder (MFD) for dust-free or nearly dust-free materials;
The Movacolor 3 phase motor feeder (3PH) for NOT entirely dust-free material or regrind.
The ME and MV systems are both driven by low-pressure compressed air and mounted directly on top of the
hopper lid of the Movacolor dosing unit. The MCBalance controls the operation of the ME or MV systems.
All parts are aluminium or stainless steel and are virtually maintenance-free. Only the filter needs to be
cleaned periodically. To increase reliability and safety, there are no moving parts except for the pneumatic
operated closing valve of the MV system.
General
The hopper loader is only activated when the system is on.
Emergency stop.
To stop the hopper loader the system must be switched off. In the device configuration menu the
ME/MV/EX/MFD/3PH functionality can then be switched off.
MCTC manual 88
Hopper loader settings
This part of the manual describes how to configure the hopper loader. For further technical information
about the hopper loader consult the specific hopper loader manual.
Sight glasses
MCTC manual 89
6.1 Manual filling
Open the hopper lid and fill the hopper by hand (filling will be detected automatically).
The warning message “Low hopper level” appears when the material level in the hopper is below the set
level. (default 800 gr.)
Manual filling settings
1. Low level alarm level
2. Hopper empty level
6.2 ME Loader
The ME system blows the material from the bag, drum or container into the
hopper of the dosing unit. The hopper lid of the housing has a simple and easy-
to-clean dust filter to keep any dust particles in the hopper.
The system is triggered by the filling start weight
(chapter: MCBalance device configuration). This parameter also generates a
low-level alarm if the hopper is empty.
ME hopper loader
MCTC manual 90
In the advanced loader settings menu alarm time and alarm mode can be changed.
Alarm time: Fill Alarm [sec.], if the hopper weight is not above the 2500gr. within this time, the alarm
starts.
Alarm mode: ME hopper loader is ON / OFF during fill alarm.
ON = ME Hopper loader stays activated during a filling alarm.
OFF = ME Hopper loader will be deactivated during a filling alarm.
Use for the filling start weight a level like shown in the filling start figure above, when using a to high
weight level the amount of filling cycles will increase;
Use a fill stop weight so that the material covers at least the sight glass in the back of the hopper;
Overfilling of the hopper should be avoided.
ME electrical connection 29 30
MCTC manual 91
6.3 MV Loader
How the MV works (Movacolor hopper loader operated by vacuum)
The MV system uses a 3-stage vacuum generator driven by compressed air to
create a vacuum that draws material into a chamber that closes. Once the
chamber is filled with material, the cone that closes the chamber will open
and the material will be discharged into the hopper.
The system is equipped with a superior filter to ensure that the finest
particles (> 5micron) stay in the system and are not released into the
atmosphere. This makes the MV system the most practical and user-friendly
system for both powders and granules.
In the advanced loader settings menu Fill time, empty time, alarm time and alarm mode can be changed.
Fill time: Fill time [sec.], during this time the MV system sucks material into the vacuum chamber.
Empty time: Empty time [sec.], during this time the cone that closes the chamber will open and
material falls down into the hopper of the dosing unit.
Alarm time: Fill Alarm [sec.], if the hopper weight is not above the 2500gr. within this time, the alarm
starts. The alarm time cannot set lower than the fill time.
Alarm mode: MV hopper loader is ON / OFF during fill alarm.
ON = MV Hopper loader stays activated during a filling alarm.
OFF = MV Hopper loader will be deactivated during a filling alarm.
MCTC manual 92
6.4 EX Loader (SFG)
3
.
2
.
Material inlet distance ring
In case the EX frame is used for free flowing powder or micro granules (ø < 1mm) it is recommended to
remove the material inlet ring.
29 30
EX electrical connection
MCTC manual 93
EX hopper loader settings
1 The Highest level. If this level is
5 reached a “High High level”
1 event appears.
2 The level where the knife gate
2 6
valve will be closed again after
a filling cycle.
3 Filling start level.
3
4 Hopper empty level.
4
5 Manually fill.
6 Advanced loader settings.
In the advanced loader settings menu alarm time and alarm mode can be changed.
Alarm time: Fill Alarm [sec.], if the hopper weight is not above the 2500gr. within this time, the alarm
starts.
Alarm mode: EX hopper loader is ON / OFF during fill alarm.
ON = EX Hopper loader stays activated during a filling alarm.
OFF = EX Hopper loader will be deactivated during a filling alarm.
The Volume of the hopper is 6 litres. To set the EX-H level (stop filling). It is recommended to take a
safety margin to prevent the hopper of overfilling.
EX-H (gr.) = 5 (litre) x bulk density (gr./litre).
For example: If the bulk density = 700 gr./litre, the EX-H should be set to 700 x 5 = 3500 gr.;
The EX-HH (gr.) should be set higher, recommended 700 x 6 = 4200 gr.;
Overfilling of the hopper should be avoided because it influences the measurement.
be repeated.
MCTC manual 94
MFD hopper loader settings
1. the Highest level. If this level is
5 reached a “High High level” event
1 appears.
2. the level where the filling cycle will
2 6
stop.
3. filling start level.
4. hopper empty level.
3
5. manually fill.
4 6. advanced loader settings.
The Volume of the hopper is 12 litres. To set the MFD-H level (stop filling). It is recommended to take a
safety margin to stop the loader preventing unnecessary additional loading sequences and to prevent
the hopper of overfilling;
MFD-H (gr.) = MFD-L + (7 (liter) x bulk density (gr./liter))/10;
For example: If the bulk density = 700 gr./liter, the MFD-H should be set to 1800 + (7 x700)/10 = 2300gr;
The MFD-HH (gr.) should be set higher, recommended 700 x 7 = ~4500 gr;
Overfilling of the hopper should be avoided because it influences the measurement;
Use fill-time so that the hopperloader receiver is almost completely filled.
The fill time should not be excessive long, this can damage the MFD motor
For the empty time not a longer time than necessary to dump the material in the hopper;
Use a blow-back time that is sufficient to clean out the internal filter.
bridge wire
white brown Yellow
MCTC manual 95
6.6 3PH Loader (SFS)
The 3PH loader is using a separate blower motor and a separate receiver
mounted on the simplified support frame (SFS).
A SFS support frame is not equipped with a knife gate, the 3PH loader
dumps directly into the MCBalance hopper (12 liter)
If the filling start level is reached (default 1800gr.) the 3PH loading sequence
is started to transfer material into the loader receiver. The motor will run 3PH loader +
SFS
for a period of time, to be set in the blower configuration using the blower
control panel.
When the loader was not able to load sufficient material to
reach the high level (default 2300gr.) a new loading sequence
will be initiated.
3PH loader
blower
When a third party loader is mounted on a simplified support frame, the options 3PH or MV can be used to configure/control the loader. The
magnetic level sensor valve of the loader receiver needs to overruled by using OUT-3 potential free relay of the MCTC/BC
MCTC manual 96
6.7 Output signals
During fill time there will be a 24VDC signal between connection 29 and 30 (valve) on the main board to
activate the pneumatic solenoid valve (ME, MV) or to start the motor (MFD). Potential free contact between
connection 41 and 42 will be activated during filling (MV and 3PH) or used to activate the compressed air
filter cleaning option for the MFD hopper loader.
When the Fill Alarm is activated there will be a 24VDC signal between connection 27 and 28 on the main
board to activate the flash light. The controller itself gives a beeping signal and the alarm LED will light up.
MCTC manual 97
7 MCTwin
7.1 Introduction
MCTwin is a software configuration of a double station MCBalance. One of the two units is adding regrind to
the process, the other unit is adding the master batch (color) to the process. There are two available control
modes for the MCTwin software, closed loop and open loop. In closed loop mode, the regrind is fed directly
from the grinder to the dosing system, the dosed amount of colorant is automatically adjusted to the
availability of regrind. In open loop mode, the regrind fed to the dosing system from a big regrind storage
tank, assuming there is more than enough regrind available.
Virgin Virgin
4 4
3 3
Regrind 2 Color Regrind 2 Color
1 1
0 0
Neckpiece Neckpiece
Grinder
MCTC manual 98
7.2 Closed loop
Working principle
At system start, the regrind unit starts loading regrind from the grinder into the dosing unit hopper. If no
regrind or insufficient regrind is available, the unit will repeat the loading sequence with a time interval.
During this wait time, the regrind unit is not dosing. The color unit is dosing its nominal amount of color.
When sufficient regrind is loaded the regrind unit starts dosing, the dosing amount of the color unit is
lowered according to the level of regrind added.
If during processing the level of regrind in the hopper slowly increases, the regrind dosing will be increased
automatically. The color dosing is lowered according to the amount of regrind dosed to maintain constant
coloring. When no process disturbance occur, the system will continue running in this state.
If for some reason the amount of regrind fed to the regrind dosing unit increases (an operator fills the bin of
the grinder manually) the regrind unit will increase its dosing.
In case no regrind is available anymore, the regrind unit stops and attempts to load material with a time
interval.
The nominal regrind percentage is the weight part of the sprue / runner.
Closed loop configuration requires a MV, ME, MFD or 3PH hopper loader to be used with the regrind dosing unit.
MCTC manual 99
7.2.1 Configuration
The MCTC needs to be configured as double station, see chapter 6 for more information about
multicomponent configuration. MCTwin functionality is not available when a MCWeight is configured in the
system
MCBalance settings:
See chapter MCBalance component configuration for more detailed MCBalance configuration.
Enabling the MCTwin software operation, the material function has to be set to Regrind (R) using the recipe
editor. From the horizontal menu bar, press the recipe button.
Next configure the regrind parameters via the “Regrind Configuration menu”
Production settings:
The following parameters can be seen in the production screen, depending on operation or settings:
The production data can be entered by touching the corresponding field
1 4 1
2 5
6
3 7
8 9
1. Material
Movacolor pre-programmed curve (dosing tool/granule type), or USER defined curve (material name) is
displayed. (not available when recipe function is activated)
2. Nominal regrind amount (%)
3. Recalculated regrind amount (%)
4. Shot weight (gr.)
5. Dosing set time (sec.) Dosing set time only visible in Timer mode, otherwise relay time will be displayed
6. Nominal color amount (%)
7. Recalculated color amount (%), reduced by regrind amount
8. Prime. Filling the dosing cylinder before start.
The prime menu appears by pressing . Settings (speed/time) can be changed. Press confirm to
start priming.
9. Production (Motor On/Off)
Press to start dosing. The motor on/off switch will turn from green to red when dosing is started.
The start LED blinks when the unit is waiting for an input signal. If the unit is dosing the Start LED lights
continuously.
For stopping production press again. The motor on/off switch will turn to green again.
Please note that it is possible that the first dosing(s) are not sufficient, because of the cylinder filling with material. It takes some time to stabilize.
Using the toggle button , you can switch between production settings and production data.
1 4 1
2 2
3 3
Working principle
In open loop configuration the amount of dosing of the color unit is adjusted to the level of regrind dosed by
the regrind unit, regrind is fed to the system by either a ME, EX, MFD or 3PH hopper loader or knife gate
when using a MCHigh Output.
If at system start no regrind is available (hopper weight below EMPTY level), the regrind unit will not start
dosing. The color unit will dose it’s nominal %. To start the regrind unit, manual activation of the loader
system is required.
The loading system will now. Be able to start while the system is switched off!
When during production no regrind is available, the unit will give an alarm. As soon as the regrind material
hopper is below EMPTY level, the regrind unit will stop dosing. The color unit dosing amount will increase to
nominal to maintain color level. To restart the regrind dosing, the manual activation of the loader system is
required.
Production settings:
The following parameters can be seen in the production screen, depending on operation or settings:
The production data can be entered by touching the corresponding field
1 4 1
2 5
6
3 7
8 9
1. Material: Movacolor pre-programmed material (dosing tool/granule type), or USER defined material is
displayed (not available when recipe function is activated).
2. Nominal regrind amount (%)
3. Recalculated regrind amount (%)
4. Shot weight (gr.)
5. Dosing set time (sec.) Dosing set time only visible in Timer mode, otherwise relay time will be displayed
6. Nominal color amount (%)
7. Recalculated color amount (%), reduced by regrind amount
8. Prime. Filling the dosing cylinder before start.
The prime menu appears by pressing . Settings (speed/time) can be changed. Press confirm to
start priming.
9. Production (Motor On/Off)
Press to start dosing. The motor on/off switch will turn from green to red when dosing is started.
The start LED blinks when the unit is waiting for an input signal. If the unit is dosing the Start LED lights
continuously.
For stopping production press again. The motor on/off switch will turn to green again.
Please note that it is possible that the first dosing(s) are not sufficient, because of the cylinder filling with material. It takes some time to stabilize.
Using the toggle button , you can switch between production settings and production data.
1 4 1
2 2
3 3
The Movacolor touchscreen controller and modular design of the Movacolor components offers you an
enormous flexibility in combining your dosing/measuring devices.
With this system it is possible to connect up to 15 different devices to one neckpiece and directly to your
injection molding machine or extruder
With the MCTC it is possible to control and monitor the mixing ratio of these different components from one
screen.
The group functionality enables you control and monitor the feeding of additives in co-extrusion co-injection
setups from one touchscreen. Each group with its one start/tacho input signal and production parameters.
Up to 15 groups can be configured easily.
With the group structure it is possible to control/monitor the dosing systems of different co-injection
molding or co-extrusion separately from one touchscreen controller.
Extr. B
Extr. C
Extr. A
In this example co-extrusion of 3 extruders, each with a MCWeight 500 and one MCBalance. All controlled
from one MCTC. This example is used in the next paragraph. The units are equipped with MC Blind
Controllers (2 MCBC’s per extruder, 6 in total)
The Group configuration menu is shown. Here you can enter the number of units for each group, change the
name of the group and select the type of devices used in the current selected group.
The dipswitch setting of the blind controllers should correspond with the addresses shown in this window
(See: Component controller addressing)
GROUP A GROUP B
For group configurations, the first controller in each group needs input signals from the (co)extruder / IMM
The MCTC and MCBC units communicate using a CAN BUS connection. When you order a multicomponent
system at Movacolor it will be delivered pre-wired with the correct cabling. In case you need to make
adjustments in the cabling, be aware to connect the CAN bus correctly.
There can only be one MCTC touchscreen connected to the cable loop.
To next unit
Always use Movacolor selected CAN bus cable, use of wrong cabling can result in a defective system.
In a multicomponent configuration, all alarms are centralized to the first unit (MCTC UNIT 1). In case of an
alarm on a blind controller unit X, the alarm output of unit 1 and the alarm output of unit X are activated.
Each of the controllers is given a number/address. This is set with the internal dipswitches on the mainboard
of the controller. To get access to the dipswitch, untighten the 4 hexagon screws on the
side of the controller cabinet (do not completely remove the screw). Now you’re able to slide open the
cabinet and access the dipswitches.
Example:
A system with 5 units:
Unit 4 Unit 5
During operation each blind controller needs to be powered on. Even if the unit is not used (dosing
percentage at 0%)
The multi-component setup needs only one input cable to supply the start and/or tacho signal to the system.
This input cable needs to be connected to Unit 1
In a multi-group setup each first unit in a group needs an input cable to supply start and/or tacho signal.
Movacolor recommends keeping the motor and load cell cables as short as possible to avoid interference
which could cause an inaccurate measurement system. There for it is possible to place the MCTC
touchscreen at a different place in your factory. This also useful when your machine (and touchscreen panel)
is difficult to reach.
You can order at Movacolor a special modification kit to convert your MCTC controller into a “remote”
version. Ask your Movacolor representative for detailed information.
Production settings:
The following parameters can be seen in the production screen, depending on operation or settings:
The production data can be entered by touching the corresponding field
4 5
6 7 8
1. Unit button
To enter unit screen. Detailed production settings and parameters can be set and read
2. Additive amount (%)
3. Production status
4. Total shot weight (gr.)
5. Dosing set time (sec.) Dosing set time only visible in Timer mode, otherwise relay time will be displayed
6. Recipe menu
7. Prime. Filling the dosing cylinder before start.
The prime menu appears by pressing . Settings (speed/time) can be changed. Press confirm to
start priming. Each unit must be primed separately, select the unit to prime before pressing the prime
button.
8. Production (Motor On/Off)
Press to start dosing. The motor on/off switch will turn from green to red when dosing is started.
The start LED blinks when the units are waiting for an input signal. If the units are dosing the Start LED
lights continuously.
For stopping production press again. The motor on/off switch will turn to green again.
Please note that it is possible that the first dosing(s) are not sufficient, because of the cylinder filling with material. It takes some time to stabilize.
Production settings:
The following parameters can be seen in the production screen, depending on operation or settings:
2
.
3
4 5
6 7 8
1. Unit button
To enter unit screen. Detailed production settings and parameters can be set and read
2. Additive amount set point (%) (dosing % can be set from this screen)
3. Production status
4. Actual extruder throughput (kg/h.) Only visible in tacho mode or with MCWeight.
5. Actual tacho voltage Only visible in tacho mode.
6. Recipe menu
7. Prime. Filling the dosing cylinder before start.
The prime menu appears by pressing . Settings (speed/time) can be changed. Press confirm to
start priming. Each unit must be primed separately, select the unit to prime before pressing the prime
button.
8. Production (Motor On/Off)
Press to start dosing. The motor on/off switch will turn from green to red when dosing is started.
The start LED blinks when the units are waiting for an input signal. If the units are dosing the start LED
lights continuously.
For stopping production press again. The motor on/off switch will turn to green again.
Please note that it is possible that the first dosing(s) are not sufficient, because of the cylinder filling with material. It takes some time to stabilize.
Production settings:
The following parameters can be seen in the production screen, depending on operation or settings:
The production data can be entered by touching the corresponding field
4
5 6 7
1. Unit button: To enter unit screen. Detailed production settings and parameters can be set and read
2. Additive amount set point (%) (dosing % can be set from this screen)
3. Production status
4. Extruder throughput set point(kg/h.)
5. Recipe menu
6. Prime: Filling the dosing cylinder before start.
The prime menu appears by pressing . Settings (speed/time) can be changed. Press confirm to
start priming. Each unit must be primed separately, select the unit to prime before pressing the prime
button.
7. Production (Motor On/Off)
Press to start dosing. The motor on/off switch will turn from green to red when dosing is started.
The start LED blinks when the units are waiting for an input signal. If the units are dosing the start LED
lights continuously.
For stopping production press again. The motor on/off switch will turn to green again.
Please note that it is possible that the first dosing(s) are not sufficient, because of the cylinder filling with material. It takes some time to stabilize.
Free programmable events can be programmed to an Alarm or Warning. See chapter: Events. For alarm light
connection in multicomponent systems see chapter: Alarm/warning output.
Valve Output
Connection 29 and 30. This output is on (24V) to start the hopper loader or open the knife gate.
The “RUN signal” can be used as a Start/Stop condition for the molding machine.
For example: Moulding machine can only start in case dosing unit is also started.
Default the Run output 2 (OUT-2) is always on in production mode (status Dosing or Standby)
In case of alarm, the alarm output (OUT-1) is switched and the system is stopped. This also switches output OUT-2.
For the location of the output connections, see APPENDIX B: MCHybrid wiring diagram.
Free programmable events can be programmed to an Alarm, SoftAlarm or Warning. See chapter: Events -
Configuration for configuring events. For alarm light connection in multicomponent systems see chapter:
Multicomponent – Alarm/warning output.
In case of alarm, the alarm output (OUT-13) is switched (on) and the system is stopped. This also switches output OUT-14 (off).
Problem: The dosing system does not come into specification or a Maximum deviation alarm occurred.
Possible causes:
1. Check if all cables are connected correctly.
2. Check if the hopper assembly is fixed tightly to the weighing platform and that the neckpiece is fixed
tightly to the production machine.
3. Check if the dosing tool is tightly fixed to the motor shaft.
4. Excessive build-up of material on the dosing tool may have impact on proper dosing.
To avoid this, be sure that the seals and dosing cylinder are clean.
5. Check if there is no tension on the cables connected to the weighing platform.
6. Use the weight check function with the reference weight to determine the correct function of the
weighing system.
7. If the weight check gives the correct result, check if the material flow into the dosing tool has been
blocked.
8. Another cause may be an obstruction to the weighing system. Check if there is at least 1mm space
between all the pointed safety screws and the load cell frame or platform and that there is no material or
dirt blocking the movement.
9. In case of a water cooled neckpiece, check if there is material build up around the dosing cylinder and
the water cooled pipe that can obstruct the free movement of the weighing system.
10. Check if the input signal is stable.
11. If none of the above causes the problem, recalibrate the system and try the weight check again.
Problem: The dosing system does come into specification but seems to be slow.
Possible causes:
1. Extreme vibrations and shocks to the system.
2. Extreme low Set point. See chapter: System performance.
3. Check in case of use of an automatic hopper loader if the hoses are connected in the right way.
Problem: The input/start-signal is connected but the unit does not recognize this start signal.
Possible causes:
1. Check if the correct wires are connected for potential free contact, potential contact or tacho. Also check
if the + and – side are connected correctly.
2. Automatic fuse is activated, this can for example happen when there was a short-circuit at the input
connection. To deactivate the automatic fuse the controller needs to be switched OFF for a while and ON
again, but first check and repair the short-circuit.
Standard operation.
Manual (override)
operation.
Controls:
Input: Set and actual % setting for injection molding and extrusion
Extrusion control: By relay or tacho
Injection molding control: Automatic metering time synchronization or by manual timer
Manual speed and time setting Speed: Manual setting from 0,1 to 200 RPM max, in increments of 0,1 RPM.
Time: Manual settings from 0,1 to 999 sec in increments of 0,1 sec.
Security: 3 user levels with automatic logout
Loader system: Integrated hopper loader controller
Recipes: Up to 1000 materials and up to 1000 recipes can be stored.
Input signal(s):
Injection molding: Start/Stop trigger input, potential free or 24VDC*
Extrusion: Start/Stop trigger input, potential free or 24VDC*
Tacho input 0..30VDC
* Note potential contact
Guaranteed OFF: 0-8VDC
Guaranteed ON: 18-30VDC
Output(s):
-Stepper motor max. output 2A or 4A(high torque) at 48VDC
-Solid state 24VDC/0.5 A output for valve hopper loader*
-Solid state 24VDC/0.5 A output for external warning*
-Relay for alarm level (max. 230Vac/30Vdc, 5A)
-Relay for running contact (max. 230Vac/30Vdc, 5A)
Standard Directives:
Protection class: IP-50
According to CE standards
Safety
In case of overload due to short-circuit or incorrect connection, the power supply automatically shuts down.
Opto-insulated start input for connection to production machine.
Optional parts
External Alarm Flash light.
External Alarm Siren.
Profibus DP slave module
Profinet module
Analog output module
MCBalance
Machine connection flange:
Standard flange NSt40-neckpiece with cleaning opening.
Inlet/outlet ø50mm/40mm, steel epoxy coated RAL 3002
Load frame:
- Balance frame: Steel, epoxy coated RAL 3002
- Weighing frame: Aluminium, epoxy coated RAL 9005
- Load cell: Nominal Load: 20 or 50 kg.
Temp. compensated
Temp. range: -20…+60 gr. Celsius
Protection level: IP63 EN60529
DECLARATION OF CONFORMITY
(According to 2006/42/EC)
Year : 2017
- The object of the declaration described above is in conformity with the relevant Union
harmonization legislation;
Machine Directive 2006/42/EC
EMC Directive 2014/30/EU
- The following harmonized standards and technical specifications have been applied:
EN 60204-1 Safety of machinery - Electrical equipment of
machines.
Part 1: General requirements
Signature: