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Minor Report-2 Final PDF
Minor Report-2 Final PDF
SCHOOL OF ENGINEERING
December-2019
Study of Nano-composite based Pour Point Depressant for Waxy Crude oil
Submitted by
ROHIT ARORA, R820217138 (500060316)
YASH CHAUDHARY, R820217134 (500060817)
YASH GUPTA, R820217135 (500061106)
YASH SANGWAN, R820217136 (500061054)
SHIVALI DWIVEDI, R820217105 (500061666)
in
I hereby declare that this submission is my own and that, to the best of my knowledge and belief,
it contains no material previously published or written by another person nor material which has
been accepted for the award of any other Degree or Diploma of the University or other Institute
of Higher learning, except where due acknowledgement has been made in text.
AUTHOR’S NAME:
This is to certify that the project titled Study of Nano-Composite Based Pour Point
Depressant for Waxy Crude oil, submitted by ROHIT ARORA (500060316); YASH
CHAUDHARY (500060817); YASH GUPTA (500061106); YASH SANGWAN (500061054);
SHIVALI DWIVEDI (500061666) to the University of Petroleum & Energy Studies, for the
award of the degree of BACHELOR OF TECHNOLOGY in Applied Petroleum Engineering. It
is a Bonafide record of project work carried out by him/her/them under my/our supervision and
guidance. The content of the project, in full or parts have not been submitted to any other
Institute or University for the award of any other degree or diploma.
This project would not have been successful without our mentor, Dr. Upendra Singh Yadav
and our co-mentor Mrs. Rose Havilah Pulla, who gave us an opportunity to do this work. We
wish to express our gratitude for his abundantly helpful and offered invaluable assistance,
support and guidance throughout the study.
We would also like to thank Mr. Rahul Kumar, our activity coordinator who provided
resources and plans that help us in our Minor Project, Dr. P. Vijay, Head of the Department of
Chemical Engineering who provided us with an opportunity to develop the project.
We would also like to thank Mr. Anil Kumar who provided us help whenever needed and
helped in providing resources.
We would also like to thank Mrs. Chandra Prabha Verma From The Reservoir Department
Of ONGC, Dehradun.
We would like to thank all those without whose support this project could not have been a
successful one.
ABSTRACT
In the pipeline industries, precipitation of wax crystals in crude oil has been presenting a costly
problem in the transportation and storage of crude oil. It complicates the low-temperature
properties of oil and pipeline could become completely clogged. A well-recognized and efficient
solution to these problems is Pour Point Depressant (PPDs). However, conventional PPDs (like
POA, EVA) still have some disadvantages, such as unsatisfactory performance, could be affected
by components of oil like asphaltene and have poor thermal resistibility.
In this present work, considering the Indian waxy crude oil as the model oil and synthesize the
partially hydrolyzed Polyacrylamide (PHPA) / Carbon Black as the nano-composite and
thereafter, evaluated the performance of this newly synthesized Nano- composite Pour point
depressant. Characterization of various phuysicochemical and rheological properties through
various instruments like Fourier-transform infrared spectroscopy) (FTIR), Gas Chromatography
(GC-MS) and rheometer. And after performing experiment it is shown that the reduction in
viscosity has been done considerably from 158 cp to 36 cp at a shear rate of 21s-1
TABLE OF CONTENT
CERTIFICATE
ACKNOLEDGEMENTS
ABSTRACT
INTRODUCTION
LITERATURE REVIEW
METHODOLOGY
CONCLUSION
REFERENCES
CHAPTER - 1
INTRODUCTION
Crude oil is an important fossil fuel, which contains saturated hydrocarbons, paraffins, aromatics,
asphaltenes, and resins, and has a complex nature. [1] Generally, paraffins are dissolved with a
balanced state in the crude oil at higher temperature,[2] but when the temperature falls below a
certain temperature, i.e., Wax Appearance Temperature(WAT),paraffins with Carbon number
C16-C40 will precipitate out and form a three-dimensional network structure thus, formed the
crystallized wax.[3,4]
Pour point depressants don't bring down the temperature at which wax precious stones start to
frame, called the cloud point or the measure of wax that is shaped—pour point depressants work
by adjusting the gem shape and size, which represses parallel gem growth. There are two known
strategies by which this might be accomplished: surface adsorption and co-crystallization.
Any decrease in an oil's pour point relies upon both the synthesis and properties of the oil, just as
the kind of pour point depressant utilized. Different elements are the substance's relative atomic
weight, its compound piece, and the substance's fixation in the oil. On the off chance that the
centralization of pour point depressant is excessively high, there might be an unmistakable
impact on thickness at higher temperatures
These Wax crystals crystallize in orthorhombic structures and appear as plates.[5] Wax crystals
cause the transition of crude oil from sol to gel. Due to the London forces which are operated
between the wax crystals and large aspect ratio of the plates, a small amount of the precipitated
wax crystals (as little as 0.5 wt.%) could form the volume spanning networks which trapped the
crude oil resulting in high pour point (PP), high yield stress, and a non-Newtonian flow behavior
of the crude oil. [6, 7] This deteriorates the rheological properties and flowability of crude oil,
generating issues in pipeline transportation and storage. The sol-gel transition of crude oil is
denoted by Gelation point (GP).[8]
The GP, at which the elastic modulus of the oil begins to become larger than the viscous
modulus of the oil. This phenomenon of wax deposition reduces the effective diameter of
pipeline and also cause blockage of pipelines under severe low temperature conditions.[9]
Therefore, management of wax precipitation, wax gelation in flow assurance of crude oil and
emergency intervention planning can be a large challenge.[10]Common way of improving the
rheology of crude oil is using traditional Polymeric Pour Point Depressant(PPD). These are
homo and co-polymers of different monomers which can interact with the crude oil through
nucleation, adsorption, and co-crystallization mechanisms. [11] In the Pipeline industries, Comb-
like copolymer and EVA-type polymers which exhibit Pour Point Depressant Properties had
been widely used.[12,13] These two types of polymeric PPDs often contains nonpolar carbon
chains and polar groups, the nonpolar parts could take part in the precipitation process of wax
crystal through nucleation and co-crystallization effects, whereas the polar groups can increase
the repulsion effect for the deposition of wax crystals and interfere in the growth of wax
crystals.[14]
The most effective comb-like PPD for waxy crude oil is PHPA, which co-precipitates with wax
molecules and forms island defects on the wax crystals surface, result in blocking the growth of
crystals.[15,16]These PPDs prevents the growth of wax crystal and modifying the morphology of
wax crystal. However, traditional PPDs also exhibit several drawbacks that limit its application,
including reduction in robustness under the effect of shearing and/or heating.[17] Instead of
crude oil, wax also exists in various polar substances. Asphaltene can influence the viscosity and
pourpoint of oil. Moreover, they can also decrease the efficiency of PPD. Thus, a certain type of
polymer PPD has lack in universality among different oils. [18]
In simple words, it is the coating or adsorption of organic polymer on the surface of inorgonica
nanoparticles. After inorganic nanoparticles were dispersed into the polymer matrix, resultant
properties (such as mechanical, thermal, and electrical) of polymer are improved greatly as
compared to the neat PPDs. The performance of the Nano-composite depends on the
compatibility between the inorganic nanoparticles and organic polymer or by improving the
preparation method. Compared with solvent blending method, Melt Blending method with the
aid of an extruder is a more efficient method in terms of dispersing nanoparticles in the polymer
matrix.Thus, we can enhance its performance by prepared it by Melt Blending method results in
strengthen the adhesion of POA on non-silica and improved stability of material.
CHAPTER - 2
BACKGROUND
At present, Nano-composite pour point depressants are mainly divided into two types-
LITERATURE REVIEW
Literature review was carried out and information related to various problems involved during
the transportation of Indian heavy and waxy crude oils will be collected for different oil fields of
India. After then, heavy and waxy crude oil samples will be collected from the different Indian
oil fields. These crude oil samples will be characterized by different standard ASTM/API
methods and by using different analytical equipment's like High temperature gas
chromatography (HT-GC), Fourier transform infrared spectroscopy (FTIR) TGA/. DTA, and
DSC etc.
Rheological properties of oil samples will be investigated using a rheometer. Then Nano particle
based suitable (emulsifiers), pour point depressants (PPDs) and other requisite additives will be
identified and synthesized in the laboratory. These synthesized nanocomposites /additives will be
characterized on the basis of their physio chemical properties and by using analytical instrument
like FT-IR. Application of synthesized nano-composites will be evaluated as surfactants and
pour point depressants to improve flow ability of Indian heavy and waxy crude oils, respectively,
through pipelines.
The pour point and rheological parameters of the prepared heavy crude oil emulsions and treated
waxy crude oils will be studied using pour point apparatus and rheometer, respectively. Stability
of prepared emulsions will also be investigated using bottle test method. Further, the different
factors such as Surfactant concentration, oil-water ratio, water salinity, pH etc. which affect the
flow behavior of emulsions as well as emulsion stability will be studied thoroughly. For waxy
crude oils, dosage of pour point depressants will also be optimized. A particle size analyzer will
be used to study the droplet size of oil in prepared oil-in-water emulsions. An optical Rao scope
will be utilized to study the changes in the size of wax crystals in waxy crude oil after treatment
with PPDs. Based on the results observed, scientific articles will be written and published.
The influence of the nano-hybrid pour point depressant (NPPD) on flow properties of waxy
crude oil was studied. Rheological results showed that NPPD demonstrated better improvement
in viscosity, yield stress and pour point reduction for crude oil than the conventional polymer
PPD (N6) did Moreover, the viscoelastic behavior data showed that the NPPD doped oil had a
weaker gel network structure at a low temperature compared with N6 doped oil. Differential
scanning calorimetry results revealed that NPPD reduced the wax appearance temperature
(WAT) and the wax precipitation amount within the temperature range from WAT to 20 C. The
difference of shape and size of wax crystals in undoped and doped oils was studied by X-ray
diffraction and polarized optical microscopy. The total interaction energy between wax particles
was calculated according to the Derjaguin– Landau–Verwey–Overbee theory using f potential. It
was found that the energy barrier between the wax particles in the NPPD doped oil was higher
than that in N6 doped oil. The larger electrostatic repulsion inhibited the aggregation of the wax
particles and stabilized the NPPD doped oil system.
The nano-hybrid pour point depressant (NPPD) was used to improve the flowability of the waxy
crude oil. The influence of NPPD on the shape and size of the wax crystals was studied. At the
dosage of 100 ppm, NPPD greatly decreased the pour point, viscosity and yield stress, and it had
a much better improvement of oil flowability than the polymer PPD N6.Time sweep
measurements showed that WCO-NPPD possessed a weaker wax structure than WCO and
WCO-N6 leading to the lower viscosity and yield stress. DSC results showed that NPPD could
reduce the WAT and wax precipitation amount of the crude oil. NPPD performed as
heterogeneous nucleation sites for the paraffin chains and refined the wax crystal particles.
The XRD and POM results confirmed that the crystal shape and size was modified by NPPD.
The wax crystals became more compact and more liquid contents were released from gel
networks. The action mechanism of NPPD was complicated, which might be the combination of
the effects of the nanoparticles and EVA.As the different crude oil or model was adopted in each
study, it was difficult to get the unified theory to explain the experiment results.
Cunzhe He, Yanfen Ding, Juan Chen, Feng Wang, Chong Gao, Shimin Zhang, Mingshu Yang in
2019 has studied the influence of nano-hybrid por point depressant on flow properties of waxy
crude oil. Results showed that NPPD demonstrated better improvement in viscosity (reduction
was done about 82%), yield point stress and pour point reduction of crude oil (from 30.0 degree
Celsius to 3degree Celsius) using the required composition.
Zhiwei Chan, Guolin Jing, Zhengnan Sun and Chen Zeng in 2018 introduced that chemical
modifications of waxy crude oil from traditional pour point to nanocomposite pour point
depressant resulted in the better results in the latter case since it restricts the formation of three
dimensional.
Crude oils containing large quantities of waxes, and in situations where sudden temperature
drops occur, a crystalline network can be formed, generating flow difficulties in production,
transfer and offloading lines. Despite the scientific and economic importance of this
phenomenon, correlations between the behavior of petroleum in relation to its pour point are
scarce in the literature. Many crude oil samples were characterized regarding density, water
content, wax fraction (one- and two-dimensional chromatography), pour point, yield stress and
wax appearance temperature.
The results showed that the storage conditions and oil characteristics had a strong influence on
the pour point. Yield stress was influenced by initial temperature of the sample, cooling rate and
shear rate during cooling. Finally, the content of aromatic compounds in oil with low
concentration of n-alkanes can contribute to increase the pour point was one of the result which
was concluded by doing the experiments.
The effects of the POA and POA/clay nanocomposite PPDs on the structural properties of
gelled Changing waxy crude oil were well studied through rheological tests, DSC analyses and
microscopic observation. Melt blending method was used here to prepare the poly (octadecyl
acrylate) (POA)/clay nanocomposite PPD, which shows much better performance on waxy crude
oil. The precipitated wax crystal amount of the crude oil at low temperatures does not change
with the addition of POA and nanocomposite PPDs, but the addition greatly weakens the
structure of the gelled crude oil.
CONCLUSION OF LITERATURE REVIEW
On individually increasing the PPD dose, the pour points of the model oil first decrease and then
increase, and nano-hybrid PPDs exhibit a better improved effect than pure EVA (VA = 32%).
The nanoparticle with polymer coverage is another key determinant for the effect of
nano-hybrid PPDs, indicating that the compatibility between the stearic acid-modified
ATT and EVA is better than acetic acid-modified ATT
Compared with 200 ppm dosage of Acetic acid-modified ATT(A-AtPPD(32)) and
modified nano-SiO2 composite PPD (N-SiPPD(32)), stearic acid-modified ATT (S-
AtPPD(32)) exhibits an improved effect, which decreases the pour point of the
model oil from 30°C to −1°C.
Adding 400 ppm N-SiPPD (32) can decrease the pour point of the model oil from 30°C
to −3°C, but adding 200 ppm S-AtPPD (32) is more efficient and economic.
It is worth noting that the viscosity of the model system composed of 200 ppm S-
AtPPD(32) is lower than that of 200 ppm N-SiPPD(32), and similar to that of 400 ppm
N-SiPPD(32). This also indicated that adding 200 ppm S-AtPPD (32) is more
efficient and economic.
The decrease of the mean nanocomposite PPD particle size from 6 μm (prepared by
solvent blending) to 2 μm (prepared by melt blending) changes the dispersed state of
POA molecules in oil phase and thus greatly enhances the performance of nanocomposite
PPD.
The WAT decreases from 30.3C to 27.3C after the addition of 200 mg/kg POA. After the
nanocomposite PPD is added, the WAT of the crude oil increases gradually from 28.2 C
at 200 mg/kg dosage to 29.0 at 400 mg/kg dosage, and then to 31.3 C at 800 mg/kg
dosage.
CHAPTER - 3
MATERIALS AND METHODOLOGY
Crude oil
Hexane
Gas chromatography Apparatus
Pour Point and Cloud Point Apparatus
FTIR Apparatus
Heating Mantle to heat crude oil to form liquid around 50-60 degree Celsius.
Weighing Machine for density
Nano-composite (carbon black)
Polymers- PHPA
Conitnuous Stirrer Apparatus
Rheometer 301
3.2 Methodology :
First of all, Literature review will be carried out and information related to various problems
involved during the transportation of Indian heavy and waxy crude oils will be collected for different oil
fields of India. After then, heavy and waxy crude oil samples will be collected from the different Indian
oil fields. Fourier transform infrared spectroscopy (FTIR) (It is a technique used to obtain an
infrared spectrum of absorption or emission of a solid, liquid or gas. An FTIR spectrometer
simultaneously collects high-spectral-resolution data over a wide spectral range. This confers a
significant advantage over a dispersive spectrometer, which measures intensity over a narrow
range of wavelengths at a time.).
Rheological properties of oil samples will be investigated using a rheometer. Then Nano particle
based suitable surfactants (emulsifiers), pour point depressants (PPDs) and other requisite
additives will be identified and synthesized in the laboratory.
These synthesized nanocomposites /additives will be characterized on the basis of their physio-
chemical properties and by using analytical instruments like FT-IR and X-Ray Diffraction (XRD).
(It is a rapid analytical technique primarily used for phase identification of a crystalline material
and can provide information on unit cell dimensions. The analyzed material is finely ground,
homogenized, and average bulk composition is determined.)
Application of synthesized nanocomposites will be evaluated as surfactants and pour point
depressants to improve flow ability of Indian heavy and waxy crude oils, respectively, through
pipelines. Then pour point and rheological parameters of the prepared heavy crude oil emulsions
and treated waxy crude oils will be studied using pour point apparatus and rheometer,
respectively. Stability of prepared emulsions will also be investigated using bottle test method.
Further, the different factors such as Surfactant concentration, oil-water ratio, water salinity, pH
etc., which affect the flow behavior of emulsions as well as emulsion stability will be studied
thoroughly. For waxy crude oils, dosage of pour point depressants will also be optimized. A
particle size analyzer will be used to study the droplet size of oil in prepared oil-in-water
emulsions.
Experimental Procedure:-
For carrying out the required studies for the project, the laboratory is well equipped with state of
the art equipment, rheometer MCR301. The different parameters of oil have been measured with
standard(institute of petroleum) methods.
Procedure for determination of Density and API gravity of crude oil:-
Density of crude oil is measured by weight by volume method at 30 degree Celsius.
API Gravity is determined by the formulae:
0
API= 141.5/(S.G)-131.5
Procedure for determination of water content in crude oil:-
Water content is determined Dean Stark method. The procedure involves the taking of 50 ml of
crude mixed with same volume of toluene in flat bottom flask of the stark apparatus. The mixture
is heated to 85 degree Celsius and volume of the water collected in a graduated capillary tube
gives the water content of the crude oil.
Procedure for determination of pour point of crude oil:-
Crude oil is heated to 45-55 degree Celsius and cool inside the cooling bath. For every subsequent
decrease of 3 degrees Celsius, the pour point tube is removed and tilted to check the surface
movement when the specimen does not flow when tilted, the jar is held horizontally for 5 seconds.
If it does not flow, 3 degree Celsius is added to observed temperature and the result is pour point
temperature.
Procedure for determination of rheological properties of crude oil:-
The rheological properties of crude oil sample with and without chemical additives were studied
using anton par physica reheometer model MCR301 using cup and bob geometry with sensor
CC17 at shear rate of 1 to 60 s-1.
Setting conditions of Gas Chromatography
First of all, set the Initial Temperature to 60deg. C for 2 minutes in the Method Editor.
Then, Set Ramp 1: 5.0 deg/min to 120 deg. hold for 5.00 min.
Ramp 2: 5.0 deg/min to 200 deg. hold for 5.00 min.
Ramp 3: 5.0 deg/min to 300 deg. hold for 5.00 min.
Secondly, set the 65 min. Run-time for GC and MS.
Hexane A B Vial C D
Figure 2. Samples Preparation for Gas chromatograph
CHAPTER - 4
The determination of physio-chemical parameter and reheological studies are the main tools for
characterization of crude oil for flow assurance. Flow assurance involves safe and efficient
delivery of hydrocarbon from the well to the collection facilities the various studies carried out
on the crude oil are described below in detail.
Figure 3. FTIR results depicting molecular composition and structure of Crude Oil Sample.
GAS CHROMATOGRAPHY RESULTS
Shear Shear
Rate Stress Viscosity Yield Stress
[1/s] [Pa] [cP] [Pa]
7.38 2.35 319 1.3
8.18 2.42 296 1.3
8.97 2.49 278 1.3
9.77 2.55 261 1.3
10.6 2.62 248 1.3
11.4 2.68 236 1.3
12.2 2.74 225 1.3
13 2.8 216 1.3
13.8 2.85 207 1.3
14.6 2.91 200 1.3
15.4 2.96 193 1.3
16.1 3.01 187 1.3
16.9 3.07 181 1.3
17.7 3.12 176 1.3
18.5 3.17 171 1.3
19.3 3.22 166 1.3
20.1 3.27 162 1.3
20.9 3.31 158 1.3
21.7 3.36 155 1.3
22.5 3.41 151 1.3
23.3 3.45 148 1.3
24.1 3.5 145 1.3
24.9 3.54 142 1.3
25.7 3.59 140 1.3
26.5 3.63 137 1.3
27.3 3.68 135 1.3
28.1 3.72 132 1.3
28.9 3.76 130 1.3
29.7 3.8 128 1.3
30.5 3.84 126 1.3
31.3 3.88 124 1.3
32.1 3.93 122 1.3
32.9 3.97 121 1.3
33.7 4.01 119 1.3
34.5 4.05 117 1.3
35.3 4.08 116 1.3
36.1 4.12 114 1.3
36.9 4.16 113 1.3
37.7 4.2 111 1.3
38.5 4.24 110 1.3
39.3 4.28 109 1.3
40.1 4.31 108 1.3
40.9 4.35 106 1.3
41.7 4.39 105 1.3
42.5 4.42 104 1.3
43.3 4.46 103 1.3
44.1 4.5 102 1.3
44.9 4.53 101 1.3
45.6 4.57 100 1.3
46.4 4.6 99.1 1.3
47.2 4.64 98.2 1.3
48 4.67 97.3 1.3
48.8 4.71 96.4 1.3
49.6 4.74 95.5 1.3
Observation table
S.No. Concentration Of Viscosity of crude oil Pour Point Of Crude oil. Shear Rate
-1
nanoparticle & polymer (cP) (deg. Celsius) s
0.05 gm 1ml 35 36 21
1.
0.05gm 2ml
34.3 36 21
3.
Data Series Information
crude oil with 5 wt%additve
Name: 16.12.19
crude oil with
Sample: additve16.12.19
CONCLUSION
All the experiment results will show Physico-chemical characteristics like pour point,
cloud point, API etc. of Indian heavy/waxy crude oil samples like water content of
crude oil came to be 1% with high pour point .
Gas chromatography (GC) was performed which is a common type of
chromatography used in analytical chemistry for separating and analyzing compo
vaporized without decomposition. Typical uses of GC include testing the purity of a
particular substance, or separating the different components of a mixture.
FTIR analysis revealed the presence of various useful functions groups which
confirmed the existence of aromatics, phenols, alcohols, ethers, esters, and aldehyde.
Rheological properties of the crude oil were calculated and viscosity was calculated at
different temperatures and shear rate using rheometer MCR-301.
Carbon Black is found to be the most effective chemical additive for the crude oil in
reducing the viscosity and increasing the flowing properties of crude oil.
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