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Williams Milton Roy X Series Pumps
Williams Milton Roy X Series Pumps
Committed
E R I E S
Committed to
to Delivering
O F
Delivering Fluid
M
Fluid Metering
E T E R I N G
Metering Products,
Products, Services
Services &
P U M P S
& Technology
Technology
of
of the
the Highest
Highest Quality,
Quality, and
and To
To Always
Always Exceed
Exceed Our
Our Customer’s
Customer’s Expectations.
Expectations.
• PNEUMATIC OPERATION
• HIGH FLOW TURNDOWN
• INTRINSICALLY SAFE
• GREATER RELIABILITY
75
I 6 TS
P EN
A M
E
TS
E UIR
E
M EQ
R
X DUAL SEAL PLUNGER
S E R I E S O F M E T E R I N G P U M P S
PUMP FEATURES:
1 Stroke Adjuster is made more compact and adjustment is simplified
with an internally threaded design. The positive locking device to
hold stroke length is readily accessible and easy to operate. STROKE ADJUSTER
1
2 The Pneumatic Piston and Fluid Plunger Assembly is guided at both
ends on TFE composite bearings ensuring concentric movement of
the plunger through the seals.
3 The clearance between the return spring and plunger has been opti-
PNEUMATIC DRIVE CYLINDER
mized to eliminate any possible contact.
4 A true double sealing arrangement is used so that secondary seal
containment is provided.
5 Lubrication has been simplified with the use of synthetic grease. The
CONTROLLER SUPPLY/
lubrication chamber is filled once over the life of the seals. EXHAUST PORT
6 The bleeder is equipped with a barbed fitting for plastic tubing so
that the fluid bled from the fluid chamber can be collected. 2
7 Both the discharge and suction check valves have tough TFE com-
posite seats for long life and positive sealing.
PNEUMATIC
8 Threaded port after the secondary seal provides for the indication, PISTON/FLUID 3
collection or containment of any seal leakage. PLUNGER ASSEMBLY
4
MATERIALS:
RETURN SPRING
Wetted Parts: 316 SS 5
Check Valves:
8 2
Body/Retainer/Ball: 316 SS
Spring: Elgiloy SEAL/LUBRICATION CHAMBER
Seat: TFE 6
Plunger: As specified
FLUID CHAMBER
Bleeder: 316 SS
Seals: As specified 4
Pneumatic Section:
Motor Cylinder Face Plate: Anodized Aluminum
Piston: Anodized Aluminum
Piston Seal: Buna N
Return Spring: 17-7ph
DISCHARGE CHECK VALVE 7
Controller: Anodized Aluminum
OPERATING CYCLE
POWER STROKE: As the CONTROLLER air or gas enters the PNEUMATIC DRIVE CYLINDER, the PISTON-PLUNGER ASSEMBLY is driven
down into the FLUID CHAMBER, displacing fluid and compressing the RETURN SPRING. As the plunger displaces the fluid, the rise in
pressure closes the SUCTION CHECK VALVE and opens the DISCHARGE CHECK VALVE. A precise amount of fluid, corresponding to the
stroke of the plunger, is discharged.
SUCTION STROKE: When the air or gas is exhausted from the PNEUMATIC DRIVE CYLINDER the RETURN SPRING forces the
PISTON-PLUNGER ASSEMBLY to return to its original position. The drop in pressure in the FLUID CHAMBER caused by the
retraction of the piston allows the spring loaded DISCHARGE CHECK VALVE to close and the SUCTION CHECK VALVE to open so
that the FLUID CHAMBER is again filled and ready for the power stroke.
1
PERFORMANCE SPECIFICATIONS *
* This data should only be used to provide you with your initial size selection. You must refer to the actual performance
graphs in order to verify your pump selection. Discharge pressures with use of MK II or MK VII controllers.
PLEASE NOTE THAT OUR PLUNGER PUMPS HAVE PRESSURE-ACTIVATED SEALS. THEY SHOULD NOT BE USED AT PRESSURES BELOW 100 PSI.
2
USING THE GRAPHS
Use the following Performance Flow Curves in order to: 2) Determine the air pressure necessary to provide the desired
1) Determine the flow capability of the pump you have selected. pump discharge pressure.
If you have sized the pump too close to the upper or lower stroke A) The flow curves show the maximum flow/pressure limit of the pumps.
rate limit, you may wish to change to a different pump size. Of The upper near horizontal line represents the maximum flow capabili-
course you can also change your flow for a given stroke rate by ty (45 SPM @ 100% stroke). The near vertical lines represent the
adjusting the stroke length. Example: maximum discharge pressure at the corresponding air/gas pressure.
These Settings Will Produce The Same Pump Flow Rate The area under the curve represents the entire flow/pressure range
for the pumps.
STROKE RATE STROKE LENGTH
10 1” (100%) B) THE RED CURVE defines the relationship between air/gas supply pres-
20 1/2” (50%)
sure and discharge pressure. For each discharge pressure there is a
40 1/4” (25%)
minimum air/gas supply pressure required. Always add 200 PSI to
your discharge pressure in order to ensure positive injection.
Find the discharge pressure on the horizontal axis and follow it up to
the red curve. At that point, read your air/gas pressure requirements
on the right axis in PSIG. The minimum air/gas supply pressure will
produce discharge pressures found to the left of the 35 PSIG limit line.
The required air/gas supply pressure can be read off the graph by first
adding 200 psi to the discharge pressure. Then locate the psi on the dis-
charge pressure axis and follow it up until it intersects the red line. Follow
this point to the air/gas supply pressure axis on the right and you will find
the appropriate air/gas pressure necessary to operate the pump.
0.08
AIR/GAS PRESSURE PSIG
0.07
FLOW - GPH
0.06 MA
0.054 XF
LOW
35 PSIG AIR
0.05 (G 100
PH
)
0.04 80
100 PSIG AIR/G
0.03 60
/GAS
50
0.02 40
35
AS
0.01 20
0.00 0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000
DISCHARGE PRESSURE - PSIG
3
PERFORMANCE
STROKE LENGTH: 100% • PLUNGER SPEED: 45 SPM STROKE LENGTH: 100% • PLUNGER SPEED: 45 SPM
1.00 100 1.00 200
FLOW - GPH
FLOW - GPH
(GPH
0.60 ) 60 0.60 120
MAX FLOW (G
PH)
25 PSIG AI
25 PSIG
65 P
65 PSIG
0.40 40 0.40 80
SIG A
R/GAS
AIR/GAS
65
AIR/GAS
0.30 30 0.30 60
IR/GA
25
0.20 20 0.20 40
S
25
0.10 10 0.10 20
0.0 0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
DISCHARGE PRESSURE - PSIG DISCHARGE PRESSURE - PSIG
STROKE LENGTH: 100% • PLUNGER SPEED: 45 SPM STROKE LENGTH: 100% • PLUNGER SPEED: 45 SPM
1.00 200 2.50 100
FLOW - GPH
90 PSIG
(GPH
0.50 ) 100 1.25 50
90
50 PSIG AI
0.40 80 1.00 40
AIR/GA
50 PS
90 P
0.30 0.75
SIG A
60 30
IG AIR
S
R/GAS
50
IR/GA
0.20 40 0.50 20
AS /G
0.10 20 0.25 10
0.0 0.0
0 1500 3000 4500 6000 7500 9000 10500 12000 13500 15000 0 150 300 450 600 750 900 1050 1200 1350 1500
DISCHARGE PRESSURE - PSIG DISCHARGE PRESSURE - PSIG
4
STROKE LENGTH: 100% • PLUNGER SPEED: 45 SPM
2.50 100
MAX FLOW
(GPH)
2.25 90
2.00 80
FLOW - GPH
1.50 60
1.25 50
90 PS
50 PSIG
1.00 40
IG AIR
0.75 30
AIR/GAS
/GAS
0.50 20
0.25 10
0.0
0 300 600 900 1200 1500 1800 2100 2400 2700 3000
DISCHARGE PRESSURE - PSIG
STROKE LENGTH: 100% • PLUNGER SPEED: 45 SPM STROKE LENGTH: 100% • PLUNGER SPEED: 45 SPM
2.50 100 5.00 100
MAX FLOW (GP
H)
2.25 MAX FL
90 4.50 90
OW (GPH)
2.00 80 4.0 80
AIR/GAS PRESSURE - PSIG
FLOW - GPH
1.50 60 3.00 60
1.25 50 2.50 50
90 PSIG AIR/GA
50 PSIG
90 PS
50 PSIG AI
1.00 40 2.00
IG
40
0.75 30 1.50
AIR/GAS
30
AIR/G
R/GAS
0.50 20 1.00
AS
20
S
0.25 10 0.50 10
0.0 0.00
0 600 1200 1800 2400 3000 3600 4200 4800 5400 6000 0 250 500 750 1000 1250 1500 1750 2000 2250 2500
DISCHARGE PRESSURE - PSIG DISCHARGE PRESSURE - PSIG
5
CONTROL METHODS FOR THE PUMP
STROKE RATE
CONTROL KNOB
NEEDLE VALVE The MK II and MK VII Controllers operate on the same operating
CONTROL
principal as the MK X Controller. The MK II and MK VII have the
AIR PASSAGE CONTROL SPOOL same upper and lower chambers, but are separated with flexible
UPPER DIAPHRAGM
diaphragms rather than sliding seals. A capillary tube, controlled
AIR/GAS SUPPLY
UPPER SPOOL TO CONTROLLER
by a needle valve, transfers the air/gas supply to the pump from
MIDDLE DIAPHRAGM the lower to the upper chamber.
LOWER DIAPHRAGM
EXHAUST VALVE When the spool is in the highest position, a pilot plug closes a
vent and opens the supply air/gas to the pump. When the spool is
SUPPLY VALVE
in its lowest position, the pilot plug prevents the supply air/gas
EXHAUST EXHAUST
TO PUMP FROM PUMP from entering the pump, and opens the air/gas vent to let it
1/4” NPT 1/4” NPT
exhaust the pump. The spool then returns to its highest position
to repeat the process.
SOLENOID VALVES
PRESSURE
The pumps can be automated by replacing REGULATOR
AIR/GAS
the CONTROLLER with a 3-way electro- WPC 9001
24 VDC 3-WAY
SUPPLY
35 to 100 psig
WPC9001
0.5A SOLENOID
115 VAC Power
pneumatic SOLENOID VALVE. The SOLENOID
STROKES
600
VALVE
PER MINUTE
RATE
12345678 TOTAL
PUMP 1
SELECT
PUMP 2
NO FLOW RESET
PRESSURE
VALVE can be cycled in order to achieve the Exhaust
AUTO
CONTROL
MANUAL
LOSS
OF I/P
0
MANUAL
ADJUST
100 % REGULATOR
PUMP AIR/GAS
desired pump output. Flow tracking can be 4-20 mA
SUPPLY
35 to 100 psig
Signal
accomplished by having a FLOWMETER or FLOW
OR PH
PH METER signal interpreted by our METER
6
PLUNGER MATERIAL SELECTION
The materials available vary in hardness and chemical compatibility. We offer three materials based on our many years of industry experi-
ence with various chemicals. Hardness is a key property when selecting the proper plunger material. Our experience has shown that the
harder plunger materials not only provide longer plunger life, they also provide greater seal life. A hard plunger is a must when pumping
a chemical that is prone to crystallization or if the chemical is contaminated. Of course both of the above conditions will affect seal life.
Below is a table that compares the chemical compatibility and hardness properties of each material.
TC Mechanical -30 to 180°F 100 to 5000 psi Tough material with excellent wear resistance. Excellent
Teflon® (Spring Loaded) -34 to 82°C 6.9 to 344 bar chemical inertness. Good for all types of chemicals, acids,
Composite (Low Pressure) bases or solvents.
PE Mechanical -30 to 180°F 100 to 3000 psi Tough material with excellent wear resistance. Good for water
UHMW (Spring Loaded) -34 to 82°C 6.9 to 207 bar and alcohol based chemicals. Not recommended for solvents.
Polyethylene
Soft material with fair wear resistance. Broad chemical
V O-ring -10 to 200°F 100 to 750 psi compatibility but its not to be used with ethyl or methyl
Viton® -23 to 93°C 6.9 to 52 bar alcohols. Suggested only for hard to seal fluids in low
pressure applications when PE or TC will not seal.
BR O-ring -40 to 200°F 100 to 750 psi Soft material with fair wear resistance. Limited chemical com-
Buna N -40 to 93°C 6.9 to 52 bar patibility. Used mainly in Methanol pumping at low pressure.
K O-ring 32 to 200°F 100 to 750 psi Soft material with fair wear resistance. Excellent chemical
Kalrez® 0 to 93°C 6.9 to 52 bar compatibility. Used when Viton® is not compatible and PE or TC
will not seal.
EPR O-ring -40 to 200°F 100 to 750 psi Material has very good abrasion resistance. Excellent chemi-
Ethylene -40 to 93°C 6.9 to 52 bar cal resistance to phosphate esters, good to excellent to mild
Propylene acids, alkalis, silicone oils and greases, ketones and alcohols.
Not recommended for petroleum oils or di-esters.
Selecting the proper seal material for your application is important. We suggest using the harder plastic seals (PE, TC or TG) whenever possible
because they provide excellent wear life. The elastomers (V, BR,K or EPR) offer enhanced sealing at low pressure because they are soft and more
compliant than the plastics. However, the elastomers do not provide the same toughness or wear resistance.
7
PART NUMBERING SYSTEM
NOTE: (1) The 400 motor cylinders are only available with the CR (controller-relay) or SR (solenoid-relay) control methods.
TYPICAL INSTALLATION
AIR/GAS
AIR/GAS DRYER
PRESSURE DRYER DUMP DUMP
REGULATOR VALVE VALVE PRESSURE
REGULATOR
PUMP RATE
AIR/GAS PUMP
SUPPLY SETTING AIR/GAS
RATE & GAUGE SUPPLY
SETTING CONTROLLER
3-WAY
4-20mA GAUGE
24VDC SOLENOID VALVE
SIGNAL PULSE
WPC9001
CHEMICAL
600 STROKES
PER MINUTE
APU,
12345678 TOTAL
CHECK VALVE
RATE
INLET
PUMP 1
FLOW
PUMP 2
OR PLC INLET
FILTER
AUTO
LOSS MANUAL
CONTROL ADJUST
OF I/P
OR PH
MANUAL
0 100 %
FILTER
METER FLOWMETER
CHEMICAL FLOWMETER PROCESS FLUID
SUPPLY
PROCESS FLUID TOTALIZER
TOTALIZER
G G
Model A B C D E F G H I J WT
Inch/mm Inch/mm Inch/mm Diameter (IN) Connector Connector Inch/mm Inch/mm Inch/mm Inch/mm LBS/KG
8
PUMP ACCESSORIES
WPC9001
Electronic Pump Controller
APU-XP
Automatic Processing Unit NEMA MAX. OPERATING
MODEL CLASS TEMP. MODES
FREQUENCY ACCURACY
WPC9001-GP 4X 140° 60° Auto
0-45 SPM + 0.25% F C Manual
of span WPC9001-XP 7 Switching
NOTES: (1)
Use only with all models of P125X, P250X and P500X pumps.
(2)
Use the C779 with all models of P125X, P250X and P500X; use the 30216 with all models of P750X.
(800) 235-3421
(661) 257-2250 • Fax: (661) 257-7963
www.williamspumps.com