UK ENVIRO SYSTEMS PRIVATE LIMITED

(Manufacturer & Exporter of FRP chemical handling equipments)

(An ISO 9001: 2008 Certified company from JAS-ANZ)

Plot no -E 54, B.S.R. Industrial area, Ghaziabad – 201009 (UP) INDIA.

PHONE: +91-120-4347020, +918979219329, +919557658522
E- MAIL: ukenviro@gmail.com, sales@ukfrp.com
URL: www.ukfrp.com, www.frplining.com, www.frpwetscrubber.com

REF: UKES-661/16/17 DATE: 28.08.2016

Zinc Furnace (Diesel Oil

Conventional furnace size 3.5M X 1.5M X 1.5M:
Main furnace to be covers 10mm chequired plate & burner side 12mm plate with steel Casing & complete Refractory, Firing
Equipments, Pipe line, Valve etc.

Material used:
10 mm steel plate
12 mm steel plate (burner side)
2 ½ “angle furnace side.
I Beam 5” x 2 ½
Refractory
I.S.8 (Standard Brick)
High Alumina (S.Brick)
Insulation Brick
I.S. 6 Brick
Slab 12” X 12” X 3” & 24” X 12” X 3 “
25 mm thick Insulation blanket

1. Overall Casing Dimensions:

Length 4700 mm X Width 3500 mm X Height 2250 mm
2. Lead + Zinc Capacity:
50 Tonne (Free board 50 mm)
3. Production Output:
2 tonnes per hour
4. Burner System with blower:
WESMAN FURNACE SYSTEM:
WESMAN 5425 – 4 OIL BURNER – 02 NOS
Burner block for above burner LL90 – 02 NOS
2” Screwed type butterfly valve with MS Flapper & shaft – 02 NOS
¾” Screwed type butterfly valve with MS Flapper & shaft – 02 NOS
WESMAN 1813 – 02A (3/8”) sensitrol oil valve – 02 NOS
Flexible AISI – 304 oil hose ½” BSP X 1000 mm with connector with MS Hex nipples – 02 NOS
 WESMAN Duplex oil pumping unit DPU – ½” – 01 NOS
WESMAN centrifugal blower HPT – 44/05V “V” Belt drive with motor– 02 NOS
4” Wafer style butterfly valve STD port (MS) – 03 NOS

You can go through the wesman website for more details:

www.wesman.com
5. Instrumentation:
Digital Metal temperature controller with high low relay output
High & low alarm system
6. Fuel consumption:
Diesel: 18 to 22 Ltr. /Ton
7. Zinc consumption as per thick of the product:
3 mm – 6 % (4.5 % Zinc coating + 0.1 % burning loss + 0.5 % Ash + 0.9 % dross)
4 mm – 5 % (3.5 % Zinc coating + 0.1 % burning loss + 0.5 % Ash + 0.9 % dross)
6 mm - 4.5 % (3 % Zinc coating + 0.1 % burning loss + 0.5 % Ash + 0.9 % dross)
8 mm – 3.5 % (2 % Zinc coating + 0.1 % burning loss + 0.5 % Ash + 0.9 % dross)
8. Electricity:
65 K.W.

Conventional furnace size 6.0M X 1.5M X 1.5M:

Main furnace to be covers 10mm chequired plate & burner side 12mm plate with steel Casing & complete Refractory, Firing
Equipments, Pipe line, Valve etc.

Material used:
10 mm steel plate
12 mm steel plate (burner side)
2 ½ “angle furnace side.
I Beam 5” x 2 ½
Refractory
I.S.8 (Standard Brick)
High Alumina (S.Brick)
Insulation Brick
I.S. 6 Brick
Slab 12” X 12” X 3” & 24” X 12” X 3 “
25 mm thick Insulation blanket

1. Overall Casing Dimensions:

Length 7100 mm X Width 3500 mm X Height 2250 mm
2. Lead + Zinc Capacity:
86 Tonne (Free board 50 mm)
3. Production Output:
2 tonnes per hour
4. Burner System with blower:
WESMAN FURNACE SYSTEM:
DUAL FUEL BURNER 6562-3
WESMAN 5425-4 OIL BURNER 4 NOS
 BURNER BLOCK FOR ABOVE BURNER LL90 4 NOS
2" SCREWED-TYPE BUTTERFLY VALVE WITH MS FLAPPER & SHAFT 04 NOS
3/4" SCREWED-TYPE BUTTERFLY VALVE WITH MS FLAPPER & SHAFT 4 NOS
WESMAN 1813-02A (3/8") SENSITROL OIL VALVE 4 NOS
FLEXIBLE AISI -304 OIL HOSE 1/2" BSP X 1000 MM 4 NOS
WITH CONNECTOR WITH MS HEX NIPPLES
WESMAN DUPLEX OIL PUMPING DPU-3/4" 01 NOS
WESMAN BLOWER HPT-44/7.5V V-BELT DRIVE WITH MOTOR 2 NOS
6" WAFER STYLE BUTTERFLY VALVE STD PORT (MS) 3 NOS

You can go through the wesman website for more details:

www.wesman.com
5. Instrumentation:
Digital Metal temperature controller with high low relay output
High & low alarm system
6. Fuel consumption:
Diesel: 18 to 25 Ltr. /Ton
7. Zinc consumption as per thick of the product:
3 mm – 6 % (4.5 % Zinc coating + 0.1 % burning loss + 0.5 % Ash + 0.9 % dross)
4 mm – 5 % (3.5 % Zinc coating + 0.1 % burning loss + 0.5 % Ash + 0.9 % dross)
6 mm - 4.5 % (3 % Zinc coating + 0.1 % burning loss + 0.5 % Ash + 0.9 % dross)
8 mm – 3.5 % (2 % Zinc coating + 0.1 % burning loss + 0.5 % Ash + 0.9 % dross)
8. Electricity:
65 K.W.