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Air Hydraulic Pump OTC English
Air Hydraulic Pump OTC English
Air Hydraulic Pump OTC English
Description: The 2510A air/hydraulic pump is designed to have a maximum capacity of 690 bar (10,000 psi).
It has a 2-stage release mechanism, internal relief valve, and 1606 CC (98 cu. in.) of useable oil. It pumps,
holds, or releases a load with pedal control.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
Sheet No. 1 of 4
Safety Precautions
Operating Instructions
Hydraulic Connections
1. It is necessary to vent the pump before using it. Loosen the oil fill knob by turning it counterclockwise.
(The oil fill knob was installed and tightened to prevent the oil from leaking during shipment.)
2. Clean all the areas around the fluid ports of the pump and cylinder.
3. Inspect all threads and fittings for signs of wear or damage, and replace as needed.
4. Clean all hose ends, couplers, and union ends.
5. Remove the thread protector from the hydraulic fluid outlet. Connect the hose assembly to the hydraulic
fluid outlet, and couple the hose to the cylinder.
Important: Seal external pipe connections with high-grade thread sealant.
Air Connections
1. Remove the thread protector from the air inlet of the pump. Install a threaded fitting that is compatible with
your air supply fitting.
2. Connect shop air (with an air line filter installed) to the fitting, and regulate air supply pressure to between
6 bar (90 psi) and 9 bar (140 psi).
Operation
1. To extend the cylinder, press the end of the pedal marked PUMP.
2. To hold the cylinder in position, release the pedal.
3. To retract the cylinder, press the end of the pedal marked RELEASE.
Sheet No. 2 of 4
Preventive Maintenance
Lubrication
If the pump is operated on a continuous duty cycle for extended periods, the manufacturer recommends
installing an automatic air line oiler in the air inlet line, as close to the pumping unit as possible. Set the unit
to feed approximately one drop of oil (SAE No. 10) per minute into the system.
Troubleshooting Guide
The greatest single cause of failure in hydraulic pumps is dirt. Keep the pump and attached equipment clean
to prevent foreign matter from entering the system. Seal unused couplers with thread protectors. Keep hose
connections free of dirt and oil.
Problem Cause Solution
Pump reciprocates, but no 1. Low fluid level. 1. Add hydraulic fluid to within 19
fluid delivery. (Cylinder does mm (3/4 inch) of filler / vent hole.
not extend.) 2. Press RELEASE end of pedal
2. Pump is not primed.
while holding down air intake
valve. Allow pump to cycle for
approx. 15 seconds.
3. Fluid intake filter contaminated. 3. Remove pump assembly from
reservoir, and clean intake filter.
There is excess oil spray from 1. Air lubricator is set too rich, if 1. Regulate air lubricator to one
the muffler. so equipped. drop per minute.
Sheet No. 3 of 4
Parts List
73
75
74
85 73
84
83 72 65
71 64
82
70 63
81 80 69
66
67 62
79 62
78
68 86
61
77
60
76
59
58
57
48 56
55
47 54
46 53
45
42 52 5
44 41 51 6
49 40 50
38
24 43 39 9
25
10 7
26 23 8
27 4
29 3
11 2
37
30 12
28 13
36 31 14
15
32 16
35
17 1
18
33 10
34 22 19
20
21
Parts List & Operating Instructions Form No. 538016
Sheet No. 4 of 4
Deutsch EG-Konformitätserklärung
Ich erkläre hiermit, dass das oben genannte Gerät so entwickelt
Wir, SPX Service Solutions wurde, dass es den relevanten Abschnitten der oben angegebenen
in 655 Eisenhower Drive Spezifikationen entspricht und die Anforderungen der Richtlinie(n)
Owatonna, Minnesota 55060-995 USA erfüllt.