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Power Plant Elements
Power Plant Elements
34. In Power Generation terms, which of the following IS NOT 39. In a plant cooling water system, minerals such as calcium
part of Ancillary Services ? carbonate, calcium phosphate and magnesium silicate which
are relatively insoluble in water, can precipitate out of the water
a) Base Load (BL) and form _______deposits?
b) Dispatchable Reserve (DR) a) SCALE
c) Regulating Reserve (RR) b) Fouling
d) Contingency Reserve (CR) c) Corrosion
d) Erosion
44. What is a boiler producing steam at pressures in excess of
40. In cooling water systems (CWS), ________ is the deposition fifteen (15) pounds per square inch (103.4 kPa) or hot water at
of suspended materials in heat exchange equipment. temperatures in excess of 250F (121C) or a pressures in excess
a) FOULING of one hundred and sixty (160) pounds per square inch (1,103.2
b) Scaling kPa)?
c) Erosion a) High Pressure boiler
d) Corrosion b) Biomass boiler
c) Water tube boiler
41. What is the uncontrolled growth of micro-organisms that can d) Fire tube boiler
lead to deposit formation that contributes to fouling, corrosion
and scale formation in cooling water systems? 45. What is a device that relieve pressure by operation of a
a) MICROBIAL CONTAMINATION fusible member at a predetermined temperature?
b) Suspended solids a) Fusible Plug
c) Oxygen scavengers b) Relief valve
d) Sludge c) Safety valve
d) Rupture disc
71. The heating value of a fuel that considers that the hydrogen
in fuel burns to form water and is lost. This is the value often
used in internal combustion engines (ICE)?. 76. What are the main coal classification according to moisture
a) LHV content?
b) HHV a) All of the choices
c) As-fired HV b) As received
d) Air-dried HV c) Air dried
d) Bone dry
72. What is the biggest user of process steam in a coal-fired
power plant? 77. What power plant equipment is used to remove dissolved
a) Feedwater heating non-condensable gases as well as heat the feedwater?
b) Auxiliary fuel oil heating a) De-aerator
c) Desuperheater b) Condenser
d) Atomizing oil c) Superheater
d) DesuperheateR
73. In a coal-fired power plant, the biggest operating cost
component is ______.? 78. What equipment in a power plant takes the mechanical
a) Coal energy which is produced in the steam turbine, and convert this
b) Labor into electrical energy at a specified terminal voltage?
c) Maintenance a) Generator
d) Quicklime
b) Condenser c) Over-load switch
c) De-aerator d) Reverse polarity relay
d) Boiler
194. Per Section 1302 Mechanical Regulations of the National
Building Code of the Philippines PD1096 2005 the maximum
154. Per API 650,What is the material for the fabrication of angle of inclination of an Escalator is
bunker fuel tanks? a) 30 deg
b) 35 deg
a) A-283 Grade C c) 40 deg
b) Stainless steel 304 d) 45 deg
c) Stainless steel 316
d) Boiler steel 195. Per Section 1302 Mechanical Regulations of the National
Building Code of the Philippines PD1096 2005 the rated speed
ICS/SAFETY/PMEC of an Escalator measured along the angle of inclination, shall
not be more than _____meters/minute.
190. The Mechanical Code of the Philippines is known as: a) 38
a) Philppine Mechanical Engineering Code b) 28
b) Philippine Society of Mechanical Engineers c) 30
c) Philippine Mechanical Electrical Code d) 25
d) National Building Code of the Philippines
196. Per Section 1302 Mechanical Regulations of the National
191. The Mechanical Engineering Act of 1998. Building Code of the Philippines PD1096 2005, BOILERS may
a) RA 8495 be located inside buildings but the minimum distance from any
b) RA 8920 wall shall be at least ___ meters.
c) RA 1080 a) 1.0
d) RA 8594 b) 1.5
c) 2.0
192. Safety Factor must be at least ____inches in height. d) 2.5
a) 42
b) 27 197. Per Section 1302 Mechanical Regulations of the National
c) 48 Building Code of the Philippines PD1096 2005, BOILER
d) 16 SMOKESTACKS shall be able to withstand a wind load of
_____kph (kilometres per hour).
193. Section 1302 Mechanical Regulations of the National a) 175
Building Code of the Philippines PD1096 2005 requires that b) 150
elevators be provided with: c) 125
a) ALL of the choices d) 100
b) Fall-free safety device
198. Per Section 1302 Mechanical Regulations of the National c) 0.30
Building Code of the Philippines PD1096 2005, BOILER d) 0.40
SMOKESTACKS shall rise at least ____ meters above the
eaves of any building within a radius of 50 meters. 202. What is the specified NFPA 13 sprinkler density in gpm/ft2
a) 5 for Extra Hazard Group 1 application?
b) 10 a) 0.30
c) 15 b) 0.10
d) 20 c) 0.20
d) 0.40
199. What type of sprinkler system employs open sprinklers
attached to a piping system connected to a water supply 203. What is the specified NFPA 13 sprinkler density in gpm/ft2
through a valve that is opened by the operation of a detection for Extra Hazard Group 2 application?
system in the same area as the sprinkler system. When a) 0.40
activated, water flows and discharges to all the sprinklers at b) 0.30
same time. c) 0.20
a) Deluge System d) 0.10
b) Automatic sprinkler system
c) Carbon Dioxide Extinguishing System 204. In Fire Protection parlance, AFFF means:
d) Foam-extinguishing system a) Aqueous Film Forming Foam
b) Air Film Forming Foam
200. What type of a special fire extinguishing system that c) Anti-Fire Forming Foam
discharges a foam made from concentrates, either mechanically d) Air-to-Fire Forming Foam
or chemically, over the area to provide protection.
a) Foam-extinguishing system 205. The purpose of ___ is to promote a safe design of the
b) Carbon dioxide extinguishing system installations and to define the safety systems needed to protect
c) Deluge system personnel, assets, environment and community from threats to
d) Automatic sprinkler system safety caused by the production process.
a) SED
b) LTA
c) NLTA
d) CFR
208. In safety practice, the level of risk is tolerable and cannot 212. What is the most common type of Fire Sprinkler System?
be be reduced further without expenditure of cost a) Wet Pipe system
disproportionate to the benefit gained or where the solution is b) Dry-pipe system
impractical to implement. c) Deluge system
d) Pre-action system
: a) As Low as Reasonably Practicable
b) Ideal levels of risk 213. What type of Fire Sprinkler System is used for high hazard
c) Intolerable levels of risk applications?
d) None of the choices a) Deluge system
b) Dry-pipe system
209. Safety in Engineering Design (SED) covers the following c) Wet pipe system
aspects: d) Pre-action system
a) All of the choices
b) Codes of Practice, Standards, Statutory 214. What type of Fire Sprinkler System is used where freezing
Requirement and is possible?
Regulations, accident prevention and a) Dry-pipe system
mitigation b) Deluge system
c) Identification of hazards, assessment of c) Wet pipe system
risks d) Pre-action system
d) Layout philosophy and safe distances
215. An aviation fuel tank farm in Zamboanga City has three
210. The 3rd floor of a commercial building in Baguio City has a above ground fuel tanks with 25,000 liter capacity each (2m dia
floor space of 6100 ft2 is to be provided with a fire protection x 8m L). The Tank Farm is enclosed in a dike 20m x 25m (500
system. Space usage is categorized as Ordinary Hazard Group m2 area). The AFFF fire protection system is designed to cover
1 (Density – 0.15 gpm/ft2) for sprinklers and to be provided a the tank farm area for a minimum of 30 minutes at a density of
hose stream rated at 250 gpm. What is the initial water 6.5 lpm/m2. What is the minimum water storage tank capacity in
requirement in gpm for the system? cu.m.
a) 1,165 a) 97.5
b) 1,065 b) 87.5
c) 965 c) 77.5
d) 865 d) 67.5
216. An aviation fuel tank farm in Zamboanga City has three a) <700
above ground fuel tanks with 25,000 liter capacity each (2m dia b) >700
x 8m L). The Tank Farm is enclosed in a dike 20m x 25m (500 c) <1000
m2 area). The AFFF fire protection system is designed to cover d) < 500
the 500 m2 tank farm area. Compute the number of sprinklers
based on NFPA standard of 100 ft2 coverage area per sprinkler 221. A fire pump for a 200,000 MB capacity diesel fuel tank fire
head. protection system is rated at 6100 gpm at TDH of 200 ft. If
Options: a) 54 overall pump efficiency is 62%, What is the nearest motor
b) 44 rating for the pump? HP
c) 34
d) 64 a) 500
b) 550
217. What is the appropriate type of fire sprinkler system to c) 600
protect LPG bullet and spherical tanks? d) 450
a) Deluge system
b) Wet-pipe system 222. A jockey pump for a 200,000 MB capacity diesel fuel tank
c) Dry-pipe system fire protection system is rated at 50 gpm at TDH of 200 ft. If
d) AFFF overall pump efficiency is 65%, What is the nearest motor rating
for the pump? HP
218. What class of flammable liquids have flashpoints below
37.8degC (100degF)? a) 4
a) Class I b) 5
b) Class II c) 6
c) Class III d) 3
d) None of the choices
223. The EURO 2 Emission Standard for automotive gasoline
engines per Table 3 DAO 2007-07 is___% for CO and ____
ppm for hydrocarbon rate.
a) 0.5% and 250
219. What class of combustible liquids have flashpoints of b) 1.0% and 300
93degC (200degF) or above? c) 1.5% and 350
a) Class IIIB d) 2.0% and 500
b) Class IIIA
c) Class II 224. The EURO 2 Emission Standard for turbo-diesel
d) Class I automotive engines per Table 4 of DAO 2007-07 is ___
220. The Philippine Clean Air Act of 1999 (RA 8749) specifies opacimeter.
the limit of SOx (as SO2) that can be discharge to the a) 2.0
environment, in mg/Nm3, as ____________. b) 1.0
c) 3.0
d) 4.0 b) Snub pulley
c) Drive pulley
d) Tail pulley
5. INDUSTRIAL PLANT ELEMENTS (96)
z
243. What type of corrosion occurs when dissimilar metals
225. A pneumatic conveying system used to convey high
corrodes preferentially to another when both metals are in
volume of dry materials over long distances using relatively low
volume of high-pressure air. electrical contact, in the presence of an electrolyte
A. Positive displacement pneumatic .
system A. Galvanic
B. Vacuum exhaust system . B .Localized
C. Air slides
C.Stress cracking
D. Low pressure blowers
D.Pitting
226. In industrial plant practice, what is the type of conveyor
commonly used for conveying bulk materials over long distances
because they are least expensive and most versatile? 244. Production of sulfuric acid would require the presence
a. Belt conveyor
of the following:
b. Screw conveyor
c. Bucket elevator A. Sulfur, Oxygen and Water
d. Drag chain conveyor B. Sulfur
C. Sulfur and Oxygen
227. In transmission belting, this type of belt is used with flat D. Sulfur and water
pulleys and allows long distances between shafts.
245. A 2nd hand blower, 3500 Nm3/min x 450mm Aq
A. Flat belt
pressure driven by a 400 kw, 6 pole, 50 Hz motor with a full load
B. Toothed belt
current of 87 Amp, is to be brought to the Philippines for
C. V-belt
reinstallation. If operated in the Philippines:
D. Conveyor belt
A. Motor load will increase
228. What support the belt in a belt conveyor set-up? B. Motor load will reduce
a) Rollers C. Motor load will be the same
b) Steel plates D. Motor will not operate
c) Pulleys
d) Chains 246. A 2nd hand blower, 3500 Nm3/min x 450mm Aq
pressure driven by a 400 kw, 6 pole, 50 Hz motor with a full load
229. What pulley is used to provide proper tension on an current of 87 Amp, is to be brought to the Philippines for
operating belt conveyor?
a) Gravity take-up
reinstallation. If motor is replaced with a 400 kw, 6 pole, 60 Hz
motor, the blower will: 251. In industrial plant practice, what are mechanical engineers
A. Give same capacity and pressure concerned about?
B. Give a lower capacity and pressure a) All of the choices
b) Production quantity and quality
C. Give a higher capacity and pressure
c) Downtimes
D. Fan will not function
d) Safety
266. What type of water pollution introduce or increases the 271. What is the by-product is formed in the complete oxidation
number of harmful microorganisms (pathogens)? of carbon?
a) Microbiological a) Carbon dioxide
b) Physical b) Carbon trioxide
c) Chemical c) Carbon monoxide
d) Aeration d) Carbonates
507. What is the heat gain through a building roof with an area 510. What is the solar heat gain in Btu/hr though glass with an
of 3,000 ft2, area of 500 ft2, a
a CLTD of 75 F and an overall coefficient of heat transfer of shading coefficient of 0.22, a SHGF (Max. solar heat gain factor)
0.063 BTU/hr-ft2-oF? Btu/hr. for
sunlit glass of 129 Btu/hr-ft2-oF and a CLF (cooling load factor) of
a) 14,175 0.53?
b) 12,175
c) 10,175 a) 7,520
d) 16,175 b) 8,520
c) 6,520
508. What is the sensible heat gain for a 2000 ft2 exposed wall d) 5,520
with an
average U factor of 0.1 and a CLTD of 43oF? Btu/hr 511. What is the solar heat gain though glass of a commercial
building with
a) 8,600 a glass area of 13,500 ft2, a shading coefficient of 0.20, a SHGF
b) 8,100 (Max.
c) 7,600 solar heat gain factor) for the glass of 126 Btu/hr-ft2-oF and a
d) 9,100 CLF (cooling
load factor) of 0.51? Btu/hr
509. What is the sensible heat gain for a 15,000 ft2 exposed wall
with an a) 173,500
average U factor of 0.286 and a CLTD of 50oF? Btu/hr b) 178,500
c) 168,500
a) 214,500 d) 163,500 BTU/hr
b) 219,500
c) 209,500 512. What is the heat gain in Btu/hr due to internal lighting for
d) 204,500 a call center office with an area of 5,350 ft2, a wattage of 2
watts/ft2, a use factor of 1.0 and an allowance factor of 1.2 (for
ballast, etc) and a CLF (cooling load factor) of 1.0?
515. What is the sensible heat gain due to the 5 employees of
a) 43,784 an office
b) 41,784 an area of 101 m2. Assume CLF =1.0 and SHG is 345 btu/hr-
c) 39,784 person? Btu/hr
d) 45,784
a) 1,725
513. What is the heat gain in Btu/hr due to internal lighting for b) 1,925
an office with c) 1,525
an area of 1,100 ft2, a wattage of 1.5 watts/ft2, a use factor of d) 1,325
0.8 and
an allowance factor of 1.1 (for ballast, etc) and a CLF (cooling 516. A room 5mW x 6mL big is occupied by 4 encoders (IT
load factor) personnel).
of 1.0? What is the latent heat gain due to people assuming cooling
load
a) 4,951 factor (CLF) of 1.0 and latent heat gain of 695 btu/hr-person?
b) 5,951 Btu/hr
c) 3,951
d) 2,951 : a) 2,780
b) 2,980
c) 2,580
d) 2,380
a) 0.37
b) 0.47 528. What is the motor horsepower of a chilled water pump
c) 0.27 with a
d) 0.57 Flow rate of 1,440 gpm, overall TDH of 123.5 ft and overall
pump/
525. What is the velocity pressure of a 2 inch pipe (Di =2.07 motor efficiency of 60%? hp
inches)
and a flow of 98 gpm? psi a) 75
b) 60
a) 0.59 c) 40
b) 0.49 d) 100
c) 0.39 529. A cross-flow type cooling tower is used to cool the chilled
d) 0.69 water
for a 600 TR chiller. Total flow is 1,800 gpm and delta T of
526. What is the velocity pressure of a 3 inch pipe (Di =3.07 10 deg F. What is the amount of heat (in TR) to be removed
inches) by the cooling tower in TR?
and a flow of 220 gpm in psi?
a) 750
a) 0.61 b) 800
b) 0.51 c) 700
c) 0.41 d) 650
d) 0.71
530. A cross-flow type cooling tower is used to cool the cooling
527. A chilled water pump for a 600 TR chiller with a delta T of water for
10 degF a process equipment. Total flow is 1,800 gpm, water entering at
(44 deg F entering and 54deg F water leaving). What is the 95oF
water and leaving at 85oF. If dry bulb temperature is 81oF, what is the
flow rate in GPM? theoretical cooling range? Deg F
a) 14 533. A cross-flow type cooling tower is used to cool the cooling
b) 12 water for
c) 10 a 600 TR Chiller. Enthalpy, h1, of air entering the cooling tower is
d) 16 47 Btu/lb and air leaving the CT, h2, is 54 BTU/lb. Density of
air leaving
531. A cross-flow type cooling tower is used to cool the cooling the cooling tower is 0.069 lbs/ft3. What is the volume of air
water for leaving
a process equipment. Total flow is 1,800 gpm, water entering at the cooling tower in CFM (ft3/min)?
95oF
and leaving at 85oF. If dry bulb temperature is 81oF, what is the Solution: Ma = Qc___ = (600 TR x 12,000 BTU/TR) =
Cooling tower efficiency? % 1,028,571 lbs/hr
h2 – h1 54 BTU/lb- 47 BTU/lb
a) 71.4
b) 81.4 Val =1,028,571 lbs/hr = 14,906,826 ft3/hr = 248,450 CFM
c) 61.4 0.069 lbs/ft3
d) 51.4
a) 248,450
b) 298,450
c) 198,450
d) 148,450
534. A chilled water system for a chiller has a flow rate of 1,300
532. A cross-flow type cooling tower is used to cool the cooling GPM.
water for What is the required chilled water pipe diameter if Schedule
a 600 TR Chiller. Enthalpy, h1, of air entering the cooling tower is 40
47 Btu/lb and air leaving the CT, h2, is 54 BTU/lb. What is the BI pipe is used and water velocity is limited to maximum of 8
mass ft/sec? inch
Flow rate of air through cooling tower in lbs/min?
a) 8
a) 1,028,570 lbs/hr b) 10
b) 1,128,570 lbs/hr c) 6
c) 928,570 lbs/hr d) 4
d) 828,570 lbs/hr
535. In ISO 14644-1 for HVAC Clean Room application, which c) 0.59
one is NOT d) 0.49
Classified as a Clean Room?
a) ISO Class 9 (Class 100,000) 539. What is the Sensible Heat Ratio (SHR) for a conditioned
b) ISO Class 7 (Class 10,000) space with
c) ISO Class 5 (Class 1,000) an effective room Sensible heat of 218,429 btu/hr and a Latent
d) ISO Class 4 (ICUs & ORs) heat
of 76,250 btu/hr?
536. A concrete wall has a total thermal resistance RT of 2.49 hr-
ft2-oF/BTU a) 0.74
What is the coefficient of heat transfer U? b) 0.84
c) 0.64
a) 0.402 d) 0.54
b) 0.502
c) 0.302 540. A conditioned space has an effective room Sensible heat of
d) 0.602 218,429
btu/hr and a Sensible Heat Ratio (SHR) of 0.74. What is the
537. A glass wall has a total thermal resistance of RT of 1.85 hr- Latent
ft2-oF/BTU heat in BTU/HR?
What is the coefficient of heat transfer U?
a) 76,745
a) 0.54 b) 86,745
b) 0.64 c) 66,745
c) 0.44 d) 56,745
d) 0.34
541. A conditioned space has an effective room Sensible heat of
538. What is the Sensible Heat Ratio (SHR) for a conditioned 167,812
space with btu/hr and a Sensible Heat Ratio (SHR) of 0.69. What is the
an effective room Sensible heat of 167,812 btu/hr and a Latent Latent
heat heat in BTU/HR?
of 75,714 btu/hr? a) 75,394
b) 85,394
a) 0.69 c) 65,394
b) 0.79 d) 55,394
542. The total external static pressure of a fan is 173.72 Pa
(0.69739 in WG)
with a capacity of 1,354 CFM. What is the fan motor load if
combine
efficiency is 60%? hp
a) 0.25 545. Waste materials are feed as fuel in a pulp and paper mill in
b) 0.50 Calumpit,
c) 0.75 Bulacan. The ultimate analysis of the paper is 19.46% C, 9.67%
d) 1.00 H,
64.27% O and 0.05%S.
543. The total external static pressure of a centrigugal fan is 3.0
in WG Using Dulong’s Formula, [HHV= 14600C + 62100(H-O/8) +
with a capacity of 20,000 CFM. What is the fan motor load if 4050S],
combine efficiency is 62.5%? hp What is the HHV of the paper rejects in BTU/lb?
a) 15.13 a) 3,859
b) 10.13 b) 4,859
c) 7.13 c) 5,859
d) 20.13 d) 2,859
544. A centrifugal fan with a capacity of 20,000 CFM operates at 546. A CFB boiler uses Semirara coal with an ultimate analysis of
3.6 in 50.52% C,
WG pressure and a combine fan & motor efficiency of 60%. 6.55% H, 35.86% O, 1.01% N, 0.43%S and 5.63% Ash. Using
What is the fan motor required (use standard motor size)? Dulong’s
hp Formula. What is the HHV of the coal in BTU/lb?
a) 20 a) 8,677
b) 15 b) 7,677
c) 10 c) 9,677
d) 30 d) 6,677
547. What is the standard limit for particulate matters as sterile air to a soft drinks bottling plant. The weight of the
stipulated by the compressor
Clean Air Act of 1999? Mg/m3 is 1120 kgs. Compute the minimum weight of the foundation
a) 150 required
b) 500 as per PSME Code 2003.
c) 700
d) 1,000 a) 3,360 kgs
b) 3,060 kgs
548. What is the standard limit for SO2 (Sulfur dioxide) as c) 2,760 kgs
stipulated by the d) 2,460 kgs
Clean Air Act of 1999? Mg/m3
a) 700 552. An Atlas-Copco oil-free air compressor Model ZT-22 is
b) 500 providing
c) 150 sterile air to a soft drinks bottling plant. The weight of the
d) 1,000 compressor
is 1120 kgs. What is the minimum volume of the foundation
549. What is the standard limit for NO2 as stipulated by the required
Clean Air Act of 1999? Mg/m3 as per PSME Code 2003. (Assume concrete density at 2.4
a) 1,000 MT/m3) in m3?
b) 500
c) 150 a) 1.4
d) 700 b) 2.8
c) 3.3
d) 4.7
550. What is the standard limit for CO (carbon monoxide) as
stipulated 553. Which of the following do not belong to the group?
by the Clean Air Act of 1999? Mg/m3 a) Condenser
a) 700 b) Air compressor
b) 500 c) Centrifugal fan
c) 150 d) Roots blower
d) 1,000
554. An air compressor draws 600 CFM of air against a volume
551. An Atlas-Copco oil-free air compressor Model ZT-22 is displacement
providing of 625 CFM. What is its volumetric efficiency in %?
D/G specification are as follows:
a) 96 Weight - 10,000 kgs
b) 94 RPM - 1800
c) 92 Engine base - 1.0mW x 3.5mL
d) 98 Foundation - 1.6mW x 4.1mL base dimension
a) 56,768 a) 63
b) 46,768 b) 73
c) 36,768 c) 53
d) 66,768 d) 43