Types of Log Debarkes - Guide To Advantages and Disadvantages - Veneer Services

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Types of Log Debarkes:


 Joel Dulin (https://www.veneerservices.com/author/joelveneerservices-com/) -
Guide to Advantages and
 March 8, 2019 -
 Equipment (https://www.veneerservices.com/category/equipment/) / Rosserhead Disadvantages
Debarker (https://www.veneerservices.com/category/equipment/rosserhead-
debarker/) (https://www.veneerservice
s.com/types-of-log-
debarkes-guide-to-
Wood processors have no shortage of options when it comes to
advantages-and-
debarking equipment. If processors deal with large volumes of wood,
disadvantages/)
they have drum, ring, and roller (rotary or continuous) debarkers to
choose from. If they singulate their process, they may consider a
rosserhead debarker, ring, or flail debarker. Many contingencies affect ARCHIVES
their decision, such as capital costs, and whether they scan their logs.
What if their logs are frozen? And what if they deal with species that are October 2019

difficult to debark? Ultimately, processors consider which debarker will (https://www.veneerservice


s.com/2019/10/)
make their operation more profitable.

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To help you make the best decision for your mill, we’ve put together this September 2019
short guide to log debarkers. In it, we describe, in brief, five kinds of (https://www.veneerservice
debarkers, their advantages, and their disadvantages. s.com/2019/09/)

April 2019

RING DEBARKER (https://www.veneerservice


s.com/2019/04/)

March 2019
(https://www.veneerservice
s.com/2019/03/)

February 2019
(https://www.veneerservice
s.com/2019/02/)

January 2019
(https://www.veneerservice
s.com/2019/01/)
(http://www.veneerservices.com/wp/../media/demuth-ring-debarker.jpg)
December 2018
Ring debarkers (https://www.youtube.com/watch?v=yysuz6hhrQA) feed (https://www.veneerservice
logs through a ring of cutters that mechanically strip a log of its bark. s.com/2018/12/)

Producers who opt for ring debarkers must singulate the feed into these
November 2018
machines. Ring debarkers are more popular with softwood processors (https://www.veneerservice
than hardwood processors. s.com/2018/11/)

October 2018
R IN G DE B AR KE R A D V A N T AGE S (https://www.veneerservice
s.com/2018/10/)
Low capital costs
Can remove bark from difficult-to-debark species September 2018

Works well for long, straight logs with large diameters (https://www.veneerservice
s.com/2018/09/)

R IN G DE B AR KE R August 2018

D ISA D V A N T AGE S (https://www.veneerservice


s.com/2018/08/)

Must feed them one log at a time, so producers will need to install a
July 2018
step feeder and elevate the debarker (https://www.veneerservice
High maintenance s.com/2018/07/)
Less-than-optimal log surface quality
Capacity not as high as roller or drum debarkers
CATEGORIES
Can only debark logs within a certain range of diameters
Does not work well for short logs (lowers production rate)
Automation
Does not work well for logs with small diameters
(https://www.veneerservice
Does not always remove bark well from frozen and crooked wood
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CHAIN FLAIL Butt Flare Reducer
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DEBARKERS
s.com/category/equipment/
butt-flare-reducer/)

Equipment
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General
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Log Deck
Chain flails mechanically remove bark by whipping the log with chains.
(https://www.veneerservice
The chains are connected to a small, rotating drum under which the logs
s.com/category/equipment/
pass. log-deck/)

Log Trough
CHAIN FL AIL A DV A N T A GE S (https://www.veneerservice
s.com/category/equipment/
Low capital costs
log-trough/)
Can debark frozen wood
Can process logs with a variety of diameters and lengths Rosserhead Debarker

Processes logs quickly (https://www.veneerservice


s.com/category/equipment/

CHAIN FL AIL D ISA D V AN T AGE S rosserhead-debarker/)

Splicer
High maintenance (https://www.veneerservice
High fiber loss s.com/category/equipment/
Poor log surface quality splicer/)
Possibility of damaging equipment down the line when flails dislodge
Splicing Glue
and get mixed with bark
(https://www.veneerservice
Must feed one log at a time, limiting production
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DRUM DEBARKER Veneer Flattening Press


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Drum debarkers (https://www.youtube.com/watch?v=x3lyQWIobgc) are Veneer Splicing Glue
an older technology developed for processing large volumes of lumber. It (https://www.veneerservice
is an on-mass system, meaning operators feed multiple logs into the s.com/category/veneer-
debarker and debark them simultaneously. splicing-glue/)

Veneer Waste Conveyor


Drum debarkers are composed of a large, rotating cylinder (the drum),
(https://www.veneerservice
the inside surface of which is equipped with ridges (“rifters,” “staves,” or
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“lifters”). As the drum rotates, the rifters lift the logs and cause them to
veneer-waste-conveyor/)
tumble against one another. As bark comes off the logs, it exits the
debarker through slits in the drum.

Drum debarkers are not mechanical debarkers, meaning the machine


itself does not debark the logs. Friction produced as the logs tumble
against each other does the debarking. The rifters may occasionally
remove some bark, but they are not designed to cut.

Debarking with a drum can be a wet or a dry process. Newer model


drums include a wet pretreatment area where bark, if frozen, is thawed
so it comes off.

Drum debarkers have largely been replaced by roller debarkers.


Because roller debarkers boast many advantages over drums, we
suggest producers consider these machines for large-volume debarking.

D R UM D E B AR KE R
AD V AN T A GE S
High capacity
Producers can feed in and discharge multiple logs
Produces a smooth surface finish in a wet process

D R UM D E B AR KE R
D ISA D V A N T AGE S
Too often results in high fiber loss, breakage, and end brooming
Too much bark left on the logs
Does not process small-diameter logs well (or at all)
Does not remove frozen bark well or at all without deicing
Does not do well with species that have stringy or difficult-to-remove
bark
High maintenance costs
Long downtimes for maintenance 
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High capital and installation costs
/
High energy costs
Must deal with effluent in wet process
Not easily adjusted; producers are in trouble if they set it up wrong

ROLLER
DEBARKER
(ROTARY
DEBARKER)

(http://www.veneerservices.com/wp/../media/roller-debarker-email-
banner.jpg)

Roller debarkers
(https://www.biomassengineeringequipment.com/equipment/roller-
debarkers/) are the younger cousins of drum debarkers. Developed in
the late ’80s-early ’90s, roller debarkers debark logs using friction and
mechanical means. Like drum debarkers, they are an on-mass system
and can debark multiple logs at the same time.

Roller debarkers look similar to drum debarkers, but they operate


differently. Like drum debarkers, they have a large tube through which
the logs travel. This tube, however, is fixed; it is merely sidewalls and a
cover. (Smaller roller debarkers may have open tops.) Inside the
debarker are a series of rollers equipped with abraders. These abraders
act like small hammers that “kick” logs as they pass through, forcing
them to move up the side of the debarker until they reach the top and
tumble back onto the pile of logs inside the debarker. While this is
occurring, all the logs are tumbling against one another. The abraders
also cut the log surface to start peeling the bark.

Like drum debarkers, the logs can be kept inside the debarker by closing
a gate on the output side of the machine. If the roller debarker has a
floor, bark leaves the debarker through slits. If the debarker has an open 
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floor design, bark exits between abraders, which are designed to work as
a screen.

R O L L E R D E B AR KE R
AD V AN T A GE S
High capacity
Can debark logs with both small and large diameters
Can debark frozen logs
Can debark species with difficult-to-remove bark
Can debarked crooked logs and large limbs
Minimal fiber loss
High bark removal percentage
Reasonable capital costs
Easily retrofitted
Easily adjusted for species and conditions
Smaller footprint
No pretreatment needed (and no effluent)
Less power required than drum debarkers
One operator required
Variety of sizes available

R O L L E R D E B AR KE R
D ISA D V A N T AGE S
Capital costs greater than those of a ring debarker
Installation costs greater than ring debarker
Won’t produce as smooth of surfaces as a rosserhead debarker

We’re fans of the roller debarker. We believe this machine has enormous
potential to save producers money and to make them more profitable. If
you’re interested in learning more about roller debarkers, check out the
roller debarkers
(https://www.biomassengineeringequipment.com/equipment/roller-
debarkers/) offered by Biomass Engineering & Equipment, a division of
Veneer Services®.

ROSSERHEAD
DEBARKER

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(http://www.veneerservices.com/wp/../media/Two-cutterheads-on-
rosserhead-debarker.jpg)

Rosserhead (rosser head) debarkers are a common sight at sawmills


and veneer mills. These debarkers mechanically remove bark using
cutters on a rotating drum, which an arm lowers onto a log rotating on
bull wheels.

Rosserhead debarkers enable producers to create smooth surfaces and


to shape logs to prepare them for scanning and processing. They work
most efficiently when paired with a butt flare reducer
(https://www.veneerservices.com/equipment/butt-flare-reducer/), which
quickly removes the root flare. With the flare gone, the log rotates better
on the debarker and performs better down the line. Removing the flare
with the butt flare remover also stops operators from using the
rosserhead to remove the flare. Removing flares is not this debarker’s
forté.

R O SSE R HE AD D E B A RKE R
AD V AN T A GE S
Able to produce smooth surfaces in preparation for log scanning
Minimal fiber loss*
One-button operation*
Can debark frozen wood*
Can remove bark from difficult-to-debark species*
Works best for sawmills and veneer mills

*Depends on the manufacturer.

R O SSE R HE AD D E B A RKE R
D ISA D V A N T AGE S
Can only feed one log into debarker at a time 
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Not good for high-volume demands


/
May ring or gouge log surface*
High fiber loss*
High maintenance*

*Depends on the manufacturer.

Many of the advantages and disadvantages depend on the rosserhead


debarker’s manufacturer. This is because rosserhead debarkers have
been around for decades, and some manufacturers haven’t adopted
technological improvements. Companies such as Veneer Services® have
updated their machines with the latest technologies to make them as
efficient and productive as possible.

Want to know more about our rosserhead debarker? Click here and
check out the product page.
(https://www.veneerservices.com/equipment/rosserhead-debarkers/)

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TAGS: DEBARKERS (HTTPS://WWW.VENEERSERVICES.COM/TAG/DEBARKERS/),


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