CONTRACT : NE 03

DMRC
INSTALLATION CHECK OF OF FIRE ALARM PANEL

FORMAT NO.:DMRC/CE-09 -LOT-2/LT/FIRE ALARM PANEL/59 Tool/Test equipment Sl no Validity Calibration Certificate No

DATE:

STATION

LOCATION

INSTRUMENT DETAILS

VISUAL CHECKS

SL. NO. INSPECTION DESCRIPTION OBSERVATION REMARKS

Check layout and method of installation as shown on the approved constructions
1 drawings Approved drawing

2 Check that the proper supply mains is available near the panel & UPS Visual check

3 Verify the quantity of loop cards are as per the approved drawings Visual check

4 Verify that the power supply is as per the requirement Visual check

5 Any damaged part will be removed and the new part will be put in. Physical check

6 Check that the Fire Alarm Cabling is firmly fixed, terminated and tagged as per the Physical check
approved drawing by BSL /DMRC

7 Check availability of AC power supply cable Visual check

Check connection of DC battery to the Panel. The battery AH should be as per the
8 approved drawing/documents Approved drawing/Physical check

9 Check panel internals visually for damage or loose connections Visual check

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10 Verify Control Panels are properly fixed and wiring is completed Visual check

11 To demonstrate the process of isolation in all loop Individual loop to be checked

Check that FACP clock is synchronized with station clock system & compare after 1 hr /
12 24 hr Visual check

13 Battery Box installation to be Checked Visual check

14 Auto Dialer Installation to be checked Visual check

15 Relay Box installation to be checked Visual check

16 PC/ Printer availability to be checked as per approval Visual check

17 Magnetic lock operation to be checked Physical check

18 Loop & Device to be marked in all Individual device Visual check

19 Grouting of the Panel to be done Visual check

Performed By (BSL-E&M) Witnessed by (DMRC-Project) Witnessed By (DMRC-O&M)

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 CONTRACT : NE03
DMRC
INSTALLATION CHECK OF DETECTORS
FORMAT NO.: Tool/Test equipment Sl no Validity Calibration Certificate No

DATE:

STATION

LOCATION

INSTRUMENT DETAILS

VISUAL CHECKS

SL. NO. INSPECTION DESCRIPTION OBSERVATION REMARKS

1 Layout & Installation as per approved CRD’s & as per manufacture recommdation Approved CRD

2 Verify that all Mounting Boxes/ Detectors to be fixed at the required locations are of Visual check
the same material as the service passing through them

3 Addressable of detectors will be fixed on the mounting boxes as per the location Approved drawing
marked in the approved drawings.

4 Addressing to the detectors will be done by means of putting address via rotary Visual check
switches provided in the bases as per approved drawings

5 Detector heads will be fixed on the bases after checking all the addresses on the Physical checking
detectors.

6 Check that all the wiring firmly fixed and connected as per approved drawing Visual check

7 Upon fixing of each mounting box, before installing the detector base check screws Visual check
are properly tightened to hold the detectors

8 Check that the addressing has been done via rotary switches as per the approved Visual check/Drawing
drawings

9 Check that the detector bases are properly screwed and the cable is properly Visual check/Drawing
terminated on the terminals of the detectors bases
Check that appropriate electrical supply is coming to the terminals of the detector
10 bases Visual check/Drawing

11 Check that all the Detector heads are properly installed on the detector bases Visual check/Drawing

Check that all the installation has been completed in accordance with the
12 Visual check
corresponding Installation Check sheet and test results are recorded.

Ensure that all completed installations look neat and tidy and that there is adequate
13 spacing between services. Suitable access for operation and maintenance will be Visual check
ensured to junction ways and any inline devices

14 Check marking of Loop No & Detector/Device No. on each Detector/Device Visual check

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Performed By (BSL-E&M) Witnessed by (DMRC-Project) Witnessed By (DMRC-O&M)

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 CONTRACT : NE03
DMRC
INSTALLATION CHECK OF HOOTER /MANUAL CALL POINT
FORMAT NO.: Tool/Test equipment Sl no Validity Calibration Certificate No

DATE:

STATION

LOCATION

INSTRUMENT DETAILS

VISUAL CHECKS

SL. NO. INSPECTION DESCRIPTION OBSERVATION REMARKS

1 Layout & Installation as per approved CRD’s & as per manufacture recommdation Approved CRD

2 Verify that all Mounting HOOTER to be fixed at the required locations are of the same Visual check
material as the service passing through them

3 Addressing to the Module will be done by means of putting address via rotary Visual check
switches provided in the bases as per approved drawings

4 Check that all the wiring firmly fixed and connected as per approved drawing Visual check

5 Layout & Installation of MCP as per approved CRD’s & as per manufacture Visual check
recommdation

6 Check the type of MCP as per approved drawing.( Glass Break type ) Visual check

8 Check that the sound of the hooter Visual check/Drawing

9 Check that the bases hooter base properly screwed and the cable is properly Visual check/Drawing
terminated on the terminals of the detectors bases

10 Check that appropriate electrical supply is coming to the terminals of the hooter Visual check/Drawing

11 Check that all the installation has been completed in accordance with the Visual check
corresponding Installation Check sheet and test results are recorded.

Ensure that all completed installations look neat and tidy and that there is adequate
12 spacing between services. Suitable access for operation and maintenance will be Visual check
ensured to junction ways and any inline devices

Performed By (BSL-E&M) Witnessed by (DMRC-Project) Witnessed By (DMRC-O&M)

5
 CONTRACT : NE03
DMRC
INSTALLATION OF LT PANEL
FORMAT NO.: BSL/NE03/DMRC/LT Panel/008 Tool/Test equipment Sl no Validity Calibration Certificate No

DATE:

STATION

LOCATION

SL. NO. INSPECTION DESCRIPTION OBSERVATION REMARKS

1 Switchgear is clean and free from dust/dirt etc.

2 switchgear & Panel is free from all visible defect or deformities on physical inspection

3 Panle has been provided with double earthing with bimetallic strips

4 All nut and bolts are tightness to be checked.

5 Parmanent labelling and identification is done

6 Aligment of the panel checked

7 Check the switchgear erection is complete in all respect

8 Check the dimension of the panel

9 Proper color coding of the bus bar By Paint

10 Panel locks and door need to be check

11 Check the C channel installed in bottom of the panel

12 Internal wiring and dressing need to be check

13 Check for the gland plates

less than 200mm or greater than

14 Check for interspacing between panels 800mm/ As per approved drawing

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Performed By (BSL-E&M) Witnessed by (DMRC-Project) Witnessed By (DMRC-O&M)

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 CONTRACT : NE03
DMRC
PARTIAL ACCEPTANCE OF LT PANEL
FORMAT NO.: BSL/NE03/DMRC/CL/PA/001 Tool/Test equipment Sl No Validity Calibration Certificate No

DATE:

STATION

LOCATION

SL. NO. INSPECTION DESCRIPTION REFERENCE OBSERVATION REMARKS

1 Switchgear is clean and free from dust/dirt etc. Visual Check Pass/Fail/NA

2 Panel has been provided with double earthing Physical Check Pass/Fail/NA

3 Check for proper draw out mechanism of the breakers (100% Sample Test-10 times) Breaker Rackin rack out checks Pass/Fail/NA

4 Mechanical Interlocking of door when switchgear is on( Mention Breaker No's) When Feeder is on condition Pass/Fail/NA
panel door should not be open
Breaker Manual close/open
6 Check for manual open close operation of all the breakers(100% Sample Test) Pass/Fail/NA
checks

7 Check for electrical open-close operation of all the breakers( motorised functions of Breaker Electrical close/open Pass/Fail/NA
the panel as per approved schematic drawing).(100% Sample Test) checks

8 Check for the trip function of all the breakers(100% sample Test) All Protection trip to be checked Pass/Fail/NA
by breakers

Check the electrical interlock function of the panel as per approved schematic As per approved drawing to be
9 Pass/Fail/NA
drawing.(100% Sample test)(Functional test) scheme checked.

10 Check the function of all the meters/indication lamps etc. All meters to be checked and Pass/Fail/NA
indication lamps to be checked

11 Check the details of outgoing feeders as per drawing.Record the details.(100% Sample As per approved drawing to be Pass/Fail/NA
Test) scheme checked.
As per approved drawing to be
12 Check for the correct operation of the control circuit as per control circuit drawing Pass/Fail/NA
scheme checked.

13 Check for switching ON & OFF of all the MCCB's,MCB's,Contractor relay,ACB's etc for Manual to check the all the Pass/Fail/NA
the desired operation. protection equipments

Check operation of appropriate

14 Check the operation of all Auxillary relays indicator/aux realy and correct Pass/Fail/NA
circuit breaker tripping contact

Check by multimeter & physical

15 Check for the continuity & tightness of earth-bus space & clear indication of R,Y,B on check the Earth and Main Bus Pass/Fail/NA
main Busbar.
tightness.

Visual check and to check the

16 Check for the earthing connection to the main grid Main grid earth resistance value Pass/Fail/NA
should not be exceed 1ohms

Check for the operation of the space heater,limit switch,light Power socket,Humidistat As per approved drawing to be
17 Pass/Fail/NA
etc. scheme checked.

Page 8 of 13
SL. NO. INSPECTION DESCRIPTION REFERENCE OBSERVATION REMARKS

18 Check for proper operation of earth-fault,over current,under voltage relays provided All Relay operational checks Pass/Fail/NA
as per drawing( Release Checking) should be okay

To check the continuity of cable

19 Check for proper termination of all the cables in the panel. Pass/Fail/NA
and check the tightness of cable.

Co-ordinate with interface team

20 Panel installation & Testing satisfactorily and cleared for integration tests. for panel installation and testing Pass/Fail/NA
activities.

21 Time and Current Setting of relays as per required of total discrimination. As per approved drawing relay Pass/Fail/NA
setting

22 Internal wiring/Cable dressing to be checked in all individual verticals. Visual Check Ok/Obsevation

23 BMS signalling to be checked , If applicable Visual/ as per Scheme Ok/Obsevation

24 Confirm the balance holes has been sealed after Glanding in gland plate & also Steel Gromet/Hole Sealing Agent Visual Checking
between Verticals.

25 STAR & DELTA timer setting to be checked Physical Checking/ Scheme. Ok/Obsevation

26 Castell key & HT interlocking to be checked Physical checking Ok/Obsevation

27 Control Supply checking to be done. Visual Checking Ok/Obsevation

28 Wiring diagram with Lamination to be pasted on the left side of the panel door Visual Checking Ok/Obsevation

29 BOM to be checked. Visual Checking Ok/Obsevation

Performed By (BSL-E&M) Witnessed by (DMRC-Project) Witnessed By (DMRC-O&M)

Page 9 of 13
 CONTRACT : NE03

PRE-COMMISIONING CHECKLIST P
Format No : DMRC/NE03/LV PANEL/PAT/02

Date:

Station:

Panel Description :

Location :

S.No. DESCRIPTION OF ITEMS TO BE CHECKED

All the bus bar chambers & cable alley chambers should be checked properly for the
1 presence of foreign material like dust etc.

All the circuit connections should be checked properly for proper operation.Their
3 connections at terminal block,contact terminals,cable terminals should be checked & if
necessary should be rectified before commissioning.
Bus bar connections should be checked thoroughly so that there are no loose joints which
4 can cause danger to both machineries & Man Power.
Any blocking of relay & contractors is done for the transportation purpose should be
5 removed properly.
All loose material such as door mounted meters etc should be mounted after placing the
6 panel at their location & their connection should be done according to the wiring diagram.

Before commissioning,interlocking of different door should be checked properly i.e. the

7 door should not open until & unless the MCCB or any other equipment is in off position.

Circuit Breaker should be checked for proper allignment & its handle movement should be
8 proper.
All the wiring connections & different equipments,their rating etc should be as per
9 GA/wiring diagram.

10 Insulation of Panel should be checked by 500V DG Megger.

The panels shall be heated with the help of the heaters in case the megger value is coming
11 out to be low(which might be the case when the panels are kept in storage for long
periods.)
All the devices which may be affected by megger voltage shall be disconnected before
12 meggering.
13 Check for all the control circuits & heater circuits.
 14 Dual Earthing of all the panel shall be checked properly.

Check all the cable bends with in the cable alleys of the panels and check that all have
15 adequate bending radius and they do not exerts excessive pressure on termination.
Check all the setting of relays and releases as per corresponding drawing/your initial load
16 requirements.

17 Check all the vertical cable alleys supported on the cable glands.

18 Plug and play enteries and any componet to protect the panels.

Check current transformer shorting of the secondaries.ENsure removal of these shorting.

19 When metering circuits are completed.
Remarks:-

Performed By (BSL-E&M) Witnessed by (DMRC-Project)

 DMRC
G CHECKLIST PANELS
Tool/Test
Sl no Validity Calibration Certificate No
equipment

REFERENCE OBSERVED REMARKS

visual check

Physical check

Physical check

Interlock of door
with feeder to be
check.

Physical check

As per approved
drawing

FAT report to be
attached

In case value is
coming low
 As per approved
drawing
Check the routing
of cable laying
As per approved
drawing

Visual check

Physical check

(DMRC-Project) Witnessed By (DMRC-O&M)