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Warehouse R.1
Warehouse R.1
HAL-HPM-SOL-14-CALC-003
PH BP YD
*This document has been prepared for the titled project or named part thereof and shoul not be relief upon or used for any other project without an independent check
being carried out as to its suitability and prior written authority of Dyfco Energy and Halliburton being obtained. Dyfco Energy and Halliburton accepts no responsibility
or liability for the consequences of this document being used for a purpose other than the purposes for which it was commissioned. Any person using or relying on the
document for such other purpose agress, and will by such use or reliance be taken to confirm his agreement, to indemnify Dyfco Energy and Halliburton for all loss or
demage resulting therefrom. Dyfco Energy and Halliburton accepts no responsibility or liability for this document to any party other than the person bu whom it was
commissioned.
of and shoul not be relief upon or used for any other project without an independent check
gy and Halliburton being obtained. Dyfco Energy and Halliburton accepts no responsibility
ther than the purposes for which it was commissioned. Any person using or relying on the
taken to confirm his agreement, to indemnify Dyfco Energy and Halliburton for all loss or
nsibility or liability for this document to any party other than the person bu whom it was
Preliminary Design for Warehouse - HAL-HPM-SOL-14-CALC-003
SARULLA PROJECT 12 x 36 m2 21-Nov-14
NIL-2 Wellpad Page : 2 REV A
REVISION
PAGE DESCRIPTION
A B C
GENERAL
* This document presents calculation of the warehouse Design for Sarulla Project - NIL.2 Production Process.
* Portal frame as steel structure behaviour perform by Structural Analysis Program, SAP2000 advanced 11.0.0
REFERENCE
* "Tata Cara Perencanaan Struktur Baja untuk Bangunan gedung", SNI03-1729-2002. (Ref,.1)
* "Pedoman Perencanaan Pembebanan untuk Rumah dan Gedung", PPURG 1987. (Ref,.2)
* Material Properties - Structural Steel, ex. Gunung Garuda (Ref,.3)
* Typical warehouse drawing, HAL-HPM-SOL
OVERVIEW
* Modelled structure overview below;
3D Object Model
HAL-HPM-SOL-14-CALC-003
21-Nov-14
REV A
(Ref,.1)
(Ref,.2)
(Ref,.3)
Preliminary Design for Warehouse - HAL-HPM-SOL-14-CALC-003
SARULLA PROJECT 12 x 36 m2 21-Nov-14
NIL-2 Wellpad Page : 4 REV A
A. PURLIN ANALYSIS
A.1 Material Properties
G = E / [ 2 * (1 + u) ] = 76,923.08 MPa
h = ht - t = 147.70 mm
J = 2 * 1/3 * b * t3 + 1/3 * (ht - 2 * t) * t3 + 2/3 * ( a - t ) * t3 = 1,138.83 mm4
Iw = Iy * h2 / 4 = 1,063,909,878.01 mm6
X1 = p / Sx * √ [ E * G * J * A / 2 ] = 8,885.76 MPa
X2 = 4 * [ Sx / (G * J) ]2 * Iw / Iy = 0.00 mm2/N2
Zx = 1 / 4 * ht * t2 + a * t * ( ht - a ) + t * ( b - 2 * t ) * ( ht - t ) = 21,601.21 mm3
Zy = ht*t*(c - t / 2) + 2*a*t*(b - c - t / 2) + t * (c - t) + t * (b - t - c) =
2 2
11,897.81 mm3
(Ref,.2)
(Ref,.2)
Preliminary Design for Warehouse -
SARULLA PROJECT 12 x 36 m2 HAL-HPM-SOL-14-CALC-003
21-Nov-14
NIL-2 Wellpad Page : 5 REV A
* Factored Load
Moment due factored load, dir,.y Muy = 1/10 * Quy * Ly2 + 1/8 * Puy * Ly = 173,620.22 Nmm
Shear force due factored load, dir,.x Vux = Qux * Lx + Pux = 5,469.32 N
Shear force due factored load, dir,.y Vuy = Quy * Ly + Puy = 764.57 N
Max span length of the beam is able to hold the plastic moment,
Lp = 1.76 * ry * √ ( E / fy ) = 914.73 mm
Yield stress - residual stress, fL = fy - fr = 170.00 MPa
Min span length beam which prisoners are determined by the critical buckling moment
lateral torque, Lr = ry * X1 / fL * √ [ 1 + √ ( 1 + X2 * fL2 ) ] = 2,731.59 mm
Coef of torque lateral bending moment,
Cb = 12.5 * Mux / ( 2.5*Mux + 3*MA + 4*MB + 3*MC ) = 1.14
Plastis moment, dir,.x Mpx = fy * Zx = 5,184,290.16 Nmm
Plastis moment, dir,.y Mpy = fy * Zy = 2,855,473.92 Nmm
Bending moment limit, dir,.x Mrx = Sx * ( fy - fr ) = 4,364,070.00 Nmm
Bending moment limit, dir,.y Mry = Sy * ( fy - fr ) = 946,798.00 Nmm
Span length, dir,.y (distance lateral support), L = L2 = 2,000.00 mm
Gaya tarik pada sagrod akibat beban terfaktor, Tu = Quy * Ly + Puy = 764.57 N
Yield stress, fy = 240.00 MPa
Ultimate stress, fu = 370.00 MPa
Diameter sagrod, d= 12.00 mm
Sagrod section area Ag = π / 4 * d2 = 113.10 mm2
Effective sagrod section area Ae = 0.90 * Ag = 101.79 mm2
Condition required : Tu ≤ f * T n
764.57 < 21,986.12 (OK)
No Material Weight
g.A = g.L (rain weight * 1/2 purlin length A-B) + worker weight 111.38 Kg
g.B = g.K (rain weight * (1/2 purlin length B-C + 0.302)) + worker weight 120.44 Kg
g.C = g.D = g.E = g.H = g.I = g.J (rain weight * (1/2 purlin length B-C + 1/2 purlin length C-D)) + worker weight 128.80 Kg
g.F = g.G (rain weight * (1/2 purlin length E-F + 0.15)) + worker weight 117.40 Kg
- Rafter WF.150.75.5.7
- Beam WF.150.75.5.7
- Column-1 WF.200.100.5,5.8
- Column-2 WF.150.75.5.7
- Brace L. 60.60.6
HAL-HPM-SOL-14-CALC-003
21-Nov-14
REV A
(Ref,.2)
(Ref,.2)
(Ref,.2)
Preliminary Design for Warehouse -
SARULLA PROJECT 12 x 36 m2 HAL-HPM-SOL-14-CALC-003
21-Nov-14
NIL-2 Wellpad Page : 9 REV A
1) 1,4 D
2) 1,4 D + 1,6L
3) 1,2 D + 0,5L + 0.8Wk
4) 1,2 D + 0,5L - 0.8Wk
5) 1,2 D + 0,5L + 0.8Wl
6) 1,2 D + 0,5L - 0.8Wl
HAL-HPM-SOL-14-CALC-003
21-Nov-14
REV A
Preliminary Design for Warehouse -
SARULLA PROJECT 12 x 36 m2 HAL-HPM-SOL-14-CALC-003
21-Nov-14
NIL-2 Wellpad Page : 10 REV A
Steel Design
Moment release due join plate of structure
will be calculate separately refer to Vu &
Mu.
Structure Analysis
- Deformed shape - deflection check
Actual deflection < 1/3 L
1.00 < 4.00 mm
(OK)
C FOUNDATION
C.1 Field Investigation Data
* Field investigation data, refer to Preliminary Geotechnical Recomendation of NIL-2 Wellpad - SOL.
KN/m3
Mpa
Mpa
Kg/cm2
Preliminary Design for Warehouse -
SARULLA PROJECT 12 x 36 m2 HAL-HPM-SOL-14-CALC-003
21-Nov-14
NIL-2 Wellpad Page : 13 REV A
K-2 id no 8
12 Axial force Pu = 9.8988 KN
K-1 Momment, x direction Mux = 0.0028 KN-m'
Momment, y direction Muy = 1.712E-19 KN-m'
3
K-1
8 10
K-2 K-1
1
K-1
Excentricity at foundation,
ex = Mux / Pu = 0.00 m < Bx / 6 = 0.20 m (OK)
ey = Muy / Pu = 0.00 m < By / 6 = 0.20 m (OK)
Maximum soil pressure at bottom pad; KN/m2 Minimum soil pressure at bottom pad; KN/m2
qmax = Pu / A + Mux / Wx + Muy / Wy + q = 32.39 qmin = Pu / A - Mux / Wx - Muy / Wy + q = 32.29
qmax > qa → (OK) qmin > 0 → (OK)
Excentricity at foundation,
ex = Mux / Pu = 0.00 m < Bx / 6 = 0.13 m (OK)
ey = Muy / Pu = 0.00 m < By / 6 = 0.13 m (OK)
Maximum soil pressure at bottom pad; KN/m2 Minimum soil pressure at bottom pad; KN/m2
qmax = Pu / A + Mux / Wx + Muy / Wy + q = 31.36 qmin = Pu / A - Mux / Wx - Muy / Wy + q = 31.29
qmax > qa → (OK) qmin > 0 → (OK)
HAL-HPM-SOL-14-CALC-003
21-Nov-14
REV A
KN-m'
KN-m'
KN-m'
KN-m'
Preliminary Design for Warehouse -
SARULLA PROJECT 12 x 36 m2 HAL-HPM-SOL-14-CALC-003
21-Nov-14
NIL-2 Wellpad Page : 14 REV A
f * Vc ≥ Vux
307.48 > 4.42 → (OK)
- Shear at y dir,.
f * Vc ≥ Vux
293.81 > 4.81 → (OK)
f * Vc ≥ Vux
195.87 > 2.39 → (OK)
HAL-HPM-SOL-14-CALC-003
21-Nov-14
REV A
Preliminary Design for Warehouse -
SARULLA PROJECT 12 x 36 m2 HAL-HPM-SOL-14-CALC-003
21-Nov-14
NIL-2 Wellpad Page : 16 REV A
f * Vnp ≥ Vup
608.43 > 10.26 → (OK)
f * Vnp ≥ Pu
608.43 > 15.66 → (OK)
Note :
Y
tf
*) Material : JIS G 3101 - SS 400
r
tw
Desain X X
Fy = 2450 kg/cm² if tf £ 16 mm
h2
ht
Fy = 2350 kg/cm² if tf £ 16 mm
h1
bf
Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Informative Reference
S TAN DAR D S E C T I O NAL D I M E N S I O N Sec.of Unit Geometrical Radius of Modulus of
Area Weight Moment of Gyration of Section
Nominal ht x bf tw tf r h1 h2 A Inertia (cm4) Area (cm) (cm3)
Dimensional (mm x mm) (mm) (mm) (mm) (mm) (mm) (cm²) (kg/m) Ix Iy ix iy Sx Sy
WF 100x100x6x8 100 x 100 6.0 8.0 10.0 18.0 64.0 21.90 17.20 383 134 4.18 2.47 76.5 26.7
WF 125x125x6,5x9 125 x 125 6.5 9.0 10.0 19.0 87.0 30.31 23.80 847 293 5.29 3.11 136 47
WF 150x75x5x7 150 x 75 5.0 7.0 8.0 15.0 120.0 17.85 14.00 666 49.5 6.11 1.66 88.8 13.2
WF 148x100x6x9 148 x 100 6.0 9.0 11.0 20.0 108.0 26.84 21.10 1020 151 6.17 2.37 138 30.1
WF 150x150x7x10 150 x 150 7.0 10.0 11.0 21.0 108.0 40.14 31.50 1640 563 6.39 3.75 219 75.1
WF 175x175x7,5x11 175 x 175 7.5 11.0 12.0 23.0 129.0 51.21 40.20 2880 984 7.50 4.38 330 112
WF 198x99x4,5x7 198 x 99 4.5 7.0 11.0 18.0 162.0 23.18 18.20 1580 114 8.26 2.21 160 23
WF 200x100x5,5x8 200 x 100 5.5 8.0 11.0 19.0 162.0 27.16 21.30 1840 134 8.24 2.22 184 26.8
WF 200x200x8x12 200 x 200 8.0 12.0 13.0 25.0 150.0 63.53 49.90 4720 1600 8.62 5.02 472 160
WF 248x124x5x8 248 x 124 5.0 8.0 12.0 20.0 208.0 32.68 25.70 3540 255 10.40 2.79 285 41.1
Standard Sectional Dimension of Wide Flange-steel and Its Sectional
Area, Unit Weight and Sectional Characteristic
Note :
Y
tf
*) Material : JIS G 3101 - SS 400
r
tw
Desain X X
Fy = 2450 kg/cm² if tf £ 16 mm
h2
ht
Fy = 2350 kg/cm² if tf £ 16 mm
h1
bf
Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Informative Reference
S TAN DAR D S E C T I O NAL D I M E N S I O N Sec.of Unit Geometrical Radius of Modulus of
Area Weight Moment of Gyration of Section
Nominal ht x bf tw tf r h1 h2 A Inertia (cm4) Area (cm) (cm3)
Dimensional (mm x mm) (mm) (mm) (mm) (mm) (mm) (cm²) (kg/m) Ix Iy ix iy Sx Sy
WF 250x125x6x9 250 x 125 6.0 9.0 12.0 21.0 208.0 37.66 29.60 4050 294 10.40 2.79 324 47
WF 250x250x9x14 250 x 250 9.0 14.0 16.0 30.0 190.0 92.18 72.40 10800 3650 10.80 6.29 867 292
WF 298x149x5,5x8 298 x 149 5.5 8.0 13.0 21.0 256.0 40.80 32.00 6320 442 12.40 3.29 424 59.3
WF 300x150x6,5x9 300 x 150 6.5 9.0 13.0 22.0 256.0 46.78 36.70 7210 508 12.40 3.29 481 67.7
WF 300x300x10x15 300 x 300 10.0 15.0 18.0 33.0 234.0 119.80 94.00 20400 6750 13.10 7.51 1360 450
WF 346x174x6x9 346 x 174 6.0 9.0 14.0 23.0 300.0 52.68 41.40 11100 792 14.50 3.88 641 91
WF 350x175x7x11 350 x 175 7.0 11.0 14.0 25.0 300.0 63.14 49.60 13600 984 14.70 3.95 775 112
WF 350x350x12x19 350 x 350 12.0 19.0 20.0 39.0 272.0 173.90 137.00 40300 13600 15.20 8.84 2300 776
WF 396x199x7x11 396 x 199 7.0 11.0 16.0 27.0 342.0 72.16 56.60 20000 1450 16.70 4.48 1010 145
WF 400x200x8x13 400 x 200 8.0 13.0 16.0 29.0 342.0 84.10 66.00 23700 1740 16.80 4.54 1190 174
WF 400x400x13x21 400 x 400 13.0 21.0 22.0 43.0 314.0 218.70 172.00 66600 22400 17.50 10.10 3330 1120
Standard Sectional Dimension of Wide Flange-steel and Its Sectional
Area, Unit Weight and Sectional Characteristic
Note :
Y
tf
*) Material : JIS G 3101 - SS 400
r
tw
Desain X X
Fy = 2450 kg/cm² if tf £ 16 mm
h2
ht
Fy = 2350 kg/cm² if tf £ 16 mm
h1
bf
Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Informative Reference
S TAN DAR D S E C T I O NAL D I M E N S I O N Sec.of Unit Geometrical Radius of Modulus of
Area Weight Moment of Gyration of Section
Nominal ht x bf tw tf r h1 h2 A Inertia (cm4) Area (cm) (cm3)
Dimensional (mm x mm) (mm) (mm) (mm) (mm) (mm) (cm²) (kg/m) Ix Iy ix iy Sx Sy
WF 450x200x9x14 450 x 200 9.0 14.0 18.0 32.0 386.0 96.80 76.00 33500 1870 18.60 4.40 1490 187
WF 500x200x10x16 500 x 200 10.0 16.0 20.0 36.0 428.0 114.20 89.60 47800 2140 20.50 4.33 1910 214
WF 600x200x11x17 600 x 200 11.0 17.0 22.0 39.0 522.0 134.40 106.00 77600 2280 24.00 4.12 2590 228
WF 588x300x12x20 588 x 300 12.0 20.0 28.0 48.0 492.0 192.50 151.00 118000 9020 24.80 6.85 4020 601
WF 700x300x13x24 700 x 300 13.0 24.0 28.0 52.0 596.0 235.50 185.00 201000 10800 29.30 6.78 5760 722
WF 800x300x14x26 800 x 300 14.0 26.0 28.0 54.0 692.0 267.40 210.00 292000 11700 33.00 6.62 7290 782
Tidak ada 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
F3 M1 M2 F3 - MAX M1 - MAX M2 - MAX
Kgf Kgf-m Kgf-m Kgf Kgf-m Kgf-m