HDD Procedure - HDD Pengapon

HORIZONTAL DIRECTIONAL DRILLING PROCEDURE
CROSSING SUNGAI RANDU LAWANG

Date :
JASA PERANCANGAN, PENGADAAN, KONSTRUKSI DAN
14/04/2018
PEMBANGUNAN PIPA TRANSMISI GAS 28 INCH, GRESIK - SEMARANG
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PT. LINE INTER CIKARA
CROSSING HDD PENGAPON
PROYEK PEMASANGAN SPM KAPASITAS 50.000 DWT

BERIKUT JALUR PIPA KE TBBM PENGAPON
SEMARANG
NOPEMBER 2019
CROSSING HDD PENGAPON Date : 08/10/2019

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Table of Contents
1. PURPOSE......................................................................................................................................................... 2
2. SCOPE.............................................................................................................................................................. 2
3. DEFINITIONS.................................................................................................................................................. 2
4. REFERENCE.................................................................................................................................................... 2
5. RESPONSIBILITY...........................................................................................................................................3
6. METHODOLOGY HDD.................................................................................................................................. 6
6.1. DRILLING PLAN......................................................................................................................................................................... 9
6.2. HDD WORKING METHOD....................................................................................................................................................... 17
6.2.1. Pilot Drilling.......................................................................................................................................................................22
6.2.2. Pre-reaming / Back-reaming............................................................................................................................................... 23
6.2.3. Pullback............................................................................................................................................................................... 24
6.2.4. Leaving the Site....................................................................................................................................................................24
6.3. SCHEDULE - WORKING DURATION..........................................................................................................................................25
6.4. MECHANICAL LAYOUT............................................................................................................................................................ 26
6.5. EQUIPMENT LIST..................................................................................................................................................................... 27
7. HSE PLAN & DOCUMENT.......................................................................................................................... 30

7.1. SAFETY PLAN........................................................................................................................................................................... 30
7.1.1. Personnel Protective Equipment..........................................................................................................................................30
7.1.2. Warning signs and barriers................................................................................................................................................. 30
7.1.3. Damage to underground facility..........................................................................................................................................30
7.1.4. Safety Officer....................................................................................................................................................................... 30
7.1.5. Emergency Response Plan...................................................................................................................................................30
7.1.6. Job Safety Analysis.............................................................................................................................................................. 31
7.2. HSE DOCUMENT...................................................................................................................................................................... 34
7.2.1. Material Safety Data Sheet.................................................................................................................................................. 34
7.2.2. Product Data Sheet.............................................................................................................................................................. 38
7.2.3. Chemical Analysis................................................................................................................................................................42


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1. PURPOSE
This procedure covers the Horizontal Directional Drilling (HDD) works for crossing the location
in Bandung. This procedure was prepared for the CONTRACTOR, WIKA to describe in detail
the work method to be executed by the subcontractor – PT. LINE INTER CIKARA
2. SCOPE
The scope covers general requirement for Horizontal Directional Drilling (HDD).
3. DEFINITIONS
PROJECT : PEMASANGAN SPM KAPASITAS 50.000 DWT BERIKUT
JALUR PIPA KE TBBM PENGAPON
COMPANY : PERTAMINA
CONTRACTOR : PT. WIJAYA KARYA (PERSERO), TBK.
SUBCONTRACTOR : PT. LINE INTER CIKARA
SITE : CROSSING HDD PENGAPON
4. REFERENCE
Standard Reference
a. API 5 L : Specification for Line Pipe 44th Ed 2007

b. API 1104 2005 edition 20 : Welding of Pipelines and Related Facilities Errata
Addendum 2008
c. ASME – Section V edition : Non-Destructive Examination Procedure
2010
d. KEPMENTAMBEN NO. : Keselamatan Kerja Pipa Penyalur Minyak dan
300.K/38/M.PE/1997 Gas Bumi
e. KEPUTUSAN DIRJEN : Pedoman Dan Tata Cara Keselamatan Kerja
MIGAS NO. Atas Instalasi, Peralatan Dan Teknik Yang
84.K/38/DJM/1998 Dipergunakan Dalam Usaha Pertambangan
Minyak Dan Gas Bumi Dan Pengusahaan
Sumber Daya Panas Bumi

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5. RESPONSIBILITY
The following are the responsibilities of personnel involved in the scope of this procedure.
The Contractor will use the Subcontractor for construction work. Responsibility of the
Contractor's staff is to supervise the Subcontractor's work to ensure that the Subcontractor's
work is as per the IFC drawings I specifications and Employer's Requirements.
Site Personel :
Project Manager - Shall be responsible for all activities.

- Shall be responsible for overall control and management for
the activities described in this procedure.
- Shall be responsible for coordination with the Engineer and
Subcontractor in overall activities.
- Shall report to the Project Manager ( Main Contractor).
- Shall be responsible for construction activities related to this
procedure, and shall co-ordinate with the Project Planning,
QA/QC & activity In-charge for implementation of this
procedure.
Supervisor - Shall supervise work at the site. Shall report to the Project
Manager.
HSE Officer - Shall report to the Project Manager and Coord HSE Main
Contractor, shall be responsible for monitoring safety
Performance and where necessary Initiating corrective
action through line management.
Driller - Responsible for the operation of the HDD machine and run it
in accordance with the planned targets.
Locator - Responsible for monitoring the position of the drilling head

from time to time during the pilot boring and communicated
to driller.
Mud Engineer & Mixer - Responsible for the preparation, mix bentonite, water and
others, according to the drilling head position and soil
conditions during the drilling process.
Entry & Exit - Responsible for the preparation, availability and transport of
rods at the site of entry and exit, includes all activities at two
locations, such as sludge handling, rod disassembly etc.

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ORGANIZATION CHART

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LIST OF MAN POWER
No Name Position HP no.

1 Agus Setiawan Project Manager 0812 194 79518
2 Sonson Sontani Project Supervisor 0812 936 36444
3 Samran Rojanawas Driller 1
4 Kowit Lueadkhumpa Locator
5 Syarifudin General Affair
6 Bambang Pambudi Safety Officer
7 Eko Hadi Saputro Safetyman
8 Khasannudin Engineering
9 Gebril Akmadi Entryside Leader 1
10 Lamtiar U Exitside Leader 1
11 Rudi Rigman 1
12 Asdulah Mud mixingman 1
13 Ashari Febrianto Driller 2
14 Dwi Asmara Sakti Entryside Leader 2
15 Nasrodin Exitside Leader 2
16 Fri Jai Rigman 2
17 Ikhsan Mud mixingman 2
18 Suardi Site Officer
19 Anjik Juniantoro Helper 1
20 Iksan Helper 2
21 Irmansyah Helper 3
22 Rendi Maulana Malik Helper 4
23 Adilah Helper 5
24 Armita Helper 6
25 Safaratul Imannullah Helper 7
26 Heru Widaryono Management 0813 111 42208
27 Harry Widayanto Management 0813 888 00100

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6. METHODOLOGY HDD
6.1. Drilling Plan
The following are the drilling plan as the result of Bore Aid software calculation, including
stress-strain-bending analysis and rod by rod data

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CROSSING HDD PENGAPON : DRILLING PLAN & ENGINEERING ANALYSIS


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6.2. HDD Working Method


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6.2.1. Pilot Drilling
1. Before the drilling operation begins the drill site will be surveyed and the drill profile
plan will be established. Based on the agreed drawing of the particular drill, the entry
and exit stakes will be placed.
2. The drill profile drawing will clearly show the entry and exit angles and the radius of
curvature to achieve the designed depth and length of each drill.
3. The drilling unit will be placed at the point entry so that the drilling can commence at
an exact location, the entry point. The drilling unit will then be excavated at the rear so
that the entry angle conforms to the agreed profile drawing. The rig will then be
anchored in position.
4. The drilling operation will begin by horizontal directional drilling the pilot hole using a
drill bit, the guidance system, high pressure injection of polymer / bentonite drilling
mud and by advancing the drill bit by continuously adding length of drill pipe. The
drilling will be carried out in intervals of 3 meters, which is approximately equivalent to
one length of drill pipe. i.e. A new length of drill pipe is added at the end of each
interval.
5. Guidance of the drill bit will be monitored by using the Digitrack F5 Falcon / GL 750,
whichever is available. A sensing unit is fixed to the rear of the steering tool and
which transmits the location of the drill bit back to the operator. From this information
the operator / locator know at all times the location of the drill bit. The drill profile shall
follows as close as possible to the proposed profile. Once completed, the actual pilot
profile shall be tabulated and cross checked for acceptance.

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6.2.2. Pre-reaming / Back-reaming
1. Once the drill bit exits at the other end of the drilled pilot hole, the exit point, the drill
bit, steering tool etc. will be detached. The pilot hole will be then reamed to a diameter
that is approximately 8 inches greater than the diameter of the pipe to be installed. A
reamer will be attached to the drill string where it will be pulled and rotated through
the hole by the drill rig. Depending on the diameter of pipe to be installed, and the soil
conditions being encountered, several passes with progressively larger diameter
reamers may be necessary until the hole diameter has been reamed to the correct
diameter which will allow the pipe to be installed in a free of stress position.
2. During the reaming process, a mixture of polymer / bentonite and fresh water (drilling
mud) will be pumped under high pressure through the drill string to the reamer. As the
reamer is pulled and rotated though the hole, the drilling mud will mix with the cuttings
forming a slurry. During the reaming process, additional drill pipe will be attached
continuously behind the reamer for the subsequent swabbing operation.
3. When the reaming of the hole is completed, a swab will be pulled and rotated by the
drill rig through the reamed hole. Drilling mud is pumped through the swab during the
swabbing procedure. Additional drill pipe is continuously added behind the swab for
the subsequent pipe pull-in.
4. For this project, it is proposed to ream the hole to 20 inch to accommodate the NPS
12 steel pipe.

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6.2.3. Pullback
1. Once the driller is satisfied that the hole is ready for the pipe, a swab/reamer will be
installed ahead of a swivel which will be installed in the drill string ahead of the pipe
(the swivel will prevent the pipe from rotation during the pullback operation). The pipe
is then hoisted and maintained at a height great enough to allow the lead end of the
pipe to match the exit angle of the prepared hole. Pipe roller cradles will be used to
allow the pipe move smoothly during the pull-in. The trailing section of the pipe will be
supported by pipe launching rollers or floated in a flotation ditch.
2. Pipe shall be pulled extra of 1 meter at the rig location. The pipe shall be cut and
inspected visually for any scratches by the pipe suppliers. If there’s no visible
scratches found, the pipe shall be subjected to test pressure for period determined by
the consultant.
6.2.4. Leaving the Site
Upon completion of the pullback, the rig shall be packed up and demobilize to the next
project/work site. The site shall be handed over back to the main contractor for the
preparation of hydro test and further tie-in to the main line.

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6.3. Schedule - Working Duration


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6.4. Mechanical Layout


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6.5. Equipment List
1. HDD Machine – XCMG XZ2200 & Accessories 1 unit

2. Drilling rod (L : 6 m) 149 pcs
3. Back reamer (18”, 24”, 30”, 36”, 42”) 5 pcs
4. Mixer tanks (capacity 8 m3) 6 unit
5. Detection equipment – Digitrak F5 Falcon 1 unit
6. Detection equipment – GL750 1 unit
7. Water reservoir (5 m3) 2 unit
8. Water pump 3 unit
9. Pipe roller 20 unit
10. Generator set 2 unit
11. Excavator 2 unit

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XCMG XZ2200 – 220 TON PULLBACK CAPACITY


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DETECTION EQUIPMENT

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7. HSE PLAN & DOCUMENT

7.1. Safety Plan
7.1.1. Personnel Protective Equipment
 HDD personnel shall be equipped with normal PPE such as rubber shoes, safety
helmets and safety vest when working.
 Personnel while working shall wear long pants and shirt with sleeve that covers the
shoulders or a coverall, whichever is available.
7.1.2. Warning signs and barriers
Warning signs and barricade shall be as per general requirement of local authority
having jurisdiction and as per Client’s requirement.
7.1.3. Damage to underground facility
If any utilities accidentally being hit by the drill bit, a built in alarm system shall be
activated. It shall then report to the Safety Officer and Construction Manager at site
immediately. It shall then be forwarded to the relevant authority and the area shall be
evacuated should necessary.
7.1.4. Safety Officer
A dedicated safety officer shall be appointed full time at site to liaise with the main
contractor/client pertaining to any safety issue and also to any surrounding issue.
She/he shall be of local citizen to ensure smooth communication to all parties concern.
7.1.5. Emergency Response Plan
In the event of any emergency/accident to any personnel, the safety officer shall
immediately issue a stop work order to the team and assess the situation. She/he shall
than notify main contractor’s safety officer and/or project manager/construction
manager. If the situation is considered minor, the personnel shall be sent to hospital
nearby for check-up and site work shall resume afterwards. However, if major injuries
involved, the personnel shall be sent to hospital or waiting ambulance, if necessary.
She/he shall investigate the accidents and shall prepare a report for submission to the
main contractor. Site work shall resume when the main contractor is satisfied with the
report and any preventive action to prevent any recurrence of the accident.
The above are general procedure for accident and we shall follow the approved
Emergency Response Plan from main contractor in case of any accident.

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7.1.6. Job Safety Analysis
JOB TASK
Horizontal Directional Drilling of NPS 28 steel pipeline. To cross River/roads for pipeline installation.
REQUIRED AND/OR RECOMMENDED PERSONAL PROTECTIVE EQUIPMENT

SAFETY VEST YES HEARING PROTECTION YES
HARD HAT YES SAFETY SHOES YES
LIFELINE/BOODY HARNESS NO GLOVES YES
SAFETY GLASS NO
GOGGLES NO
FACE SHIELD NO
RECOMMENDED ACTION OR
NO JOB POTENTIAL HAZARD
PROCEDURE
1 Mobilization of manpower, tools Ignorant of safety rules. Conduct safety briefing.
and equipment using lorry, crane. Ensure drivers with valid driving
license.
Load slip/fall during the journey. Ensure the loads are properly
Load slip during lifting. secured before any movement
and lifting.
2 Preparation for HDD work :
a) Authority approval. Stop work order by the local PT. Line Inc. to ensure that all
authority. relevant authority duly informed
and all the necessary permit be
obtained by the main contractor.
A copy of the permit to be make
available at site.
b) HDD procedure approval. Work done not according to the PT. Line Inc. to ensure the
approved procedure which can procedure to be approved. A copy
lead to hazardous situation. of the approved procedure to be
make available at site.
c) Marking of any underground Damaging the underground Check with the utilities company.
utilities utilities during piloting. Perform trial pit prior to piloting,
on entry and exit point.
d) Provide work access and Caught in between work area due Conduct safety briefing, inform
emergency escape route at to inadequate escape route during the escape route and assembly
working area. an emergency. point.

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PROCEDURE
Clear passage to emergency route
to be provided.
3 Drilling Operation Burst or explosion due to Ensure all fittings are fitted
excessive pressure. properly. Pressure gauges are
calibrated.
Electric Shock due to hitting of Ensure operator is equipped with
electrical cable. glove of non-conductive material.
Avoid direct contact with the HDD
machine.
Injury due to movement of The rotating parts on the HDD
rotating parts. machine shall be identified and
shall be covered with steel net
and proper warning sticker.
Accident due to traffic. Ensure adequate warning
signboard and a flagman stationed
full time by the road side working
area.
Pilot drill misaligned. Ensure that a proper survey and

pegging be carried out on both
side of the river bank. A guidance
line to be installed from the entry
point to the exit point.
HDD rig breakdown. Ensure that all fuel, lubricant,
wiring etc. are in good working
condition. Engine to be fully
serviced.
Bentonite leak. Bentonite is chemically very stable
and does not pollute. However,
should it leak from the drill profile,
drilling operation shall be stop.
Mud viscosity shall be increase
and mud pressure shall be
lowered until the leakage stop. If
it’s still leak, pilot drill shall be
pulled out and re-drill at lower
depth.
4 Pull Back of pipe Load slip during lifting. Ensure the loads are properly
secured before any movement
and lifting.
Pipe fall during pullback. Ensure that the rollers are on
stable ground and the pipe sits
properly on top of the roller.

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PROCEDURE
Pipe pulling fail. Ensure that the pipe pulling is
continuous and a non-stop
operation.
Pullback stuck. Pull out pipe from the other
direction using an excavator or
crane.

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7.2. HSE Document
7.2.1. Material Safety Data Sheet


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7.2.2. Product Data Sheet


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7.2.3. Chemical Analysis


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HDD Procedure - HDD Pengapon

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HORIZONTAL DIRECTIONAL DRILLING PROCEDURE

CROSSING SUNGAI RANDU LAWANG

PT. LINE INTER CIKARA

HORIZONTAL DIRECTIONAL DRILLING PROCEDURE

CROSSING HDD PENGAPON

PROYEK PEMASANGAN SPM KAPASITAS 50.000 DWT

CROSSING HDD PENGAPON Date : 08/10/2019

6.2. HDD WORKING METHOD....................................................................................................................................................... 17

6.2.1. Pilot Drilling.......................................................................................................................................................................22

6.2.2. Pre-reaming / Back-reaming............................................................................................................................................... 23

6.2.4. Leaving the Site....................................................................................................................................................................24

6.3. SCHEDULE - WORKING DURATION..........................................................................................................................................25

6.4. MECHANICAL LAYOUT............................................................................................................................................................ 26

6.5. EQUIPMENT LIST..................................................................................................................................................................... 27

7. HSE PLAN & DOCUMENT.......................................................................................................................... 30

7.1.1. Personnel Protective Equipment..........................................................................................................................................30

7.1.2. Warning signs and barriers................................................................................................................................................. 30

7.1.3. Damage to underground facility..........................................................................................................................................30

7.1.4. Safety Officer....................................................................................................................................................................... 30

7.1.5. Emergency Response Plan...................................................................................................................................................30

7.1.6. Job Safety Analysis.............................................................................................................................................................. 31

7.2. HSE DOCUMENT...................................................................................................................................................................... 34

7.2.1. Material Safety Data Sheet.................................................................................................................................................. 34

7.2.2. Product Data Sheet.............................................................................................................................................................. 38

7.2.3. Chemical Analysis................................................................................................................................................................42

CROSSING HDD PENGAPON Date : 08/10/2019

CONTRACTOR : PT. WIJAYA KARYA (PERSERO), TBK.

SUBCONTRACTOR : PT. LINE INTER CIKARA

SITE : CROSSING HDD PENGAPON

a. API 5 L : Specification for Line Pipe 44th Ed 2007

CROSSING HDD PENGAPON Date : 08/10/2019

Project Manager - Shall be responsible for all activities.

Locator - Responsible for monitoring the position of the drilling head

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

LIST OF MAN POWER

No Name Position HP no.

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON : DRILLING PLAN & ENGINEERING ANALYSIS

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

CROSSING HDD PENGAPON Date : 08/10/2019

6.2. HDD Working Method

CROSSING HDD PENGAPON Date : 08/10/2019

6.2.1. Pilot Drilling

CROSSING HDD PENGAPON Date : 08/10/2019

6.2.2. Pre-reaming / Back-reaming

CROSSING HDD PENGAPON Date : 08/10/2019

6.2.4. Leaving the Site

CROSSING HDD PENGAPON Date : 08/10/2019

6.3. Schedule - Working Duration