Process / Product

Failure Modes and Effects Analysis

FMEA (2)
(FMEA)

Process or Product
Prepared by: Page ____ of ____
Name:

Responsible: FMEA Date (Orig) ______________ (Rev) _____________

S O D R
Process Step Key Process Input Potential Failure Mode Potential Failure Effects E Potential Causes C Current Controls E P Actions Recommended Resp.
V C T N

How Severe is the

How well can you

detect cause or FM?
effect to the

How often does

cause or FM occur?
cusotmer?
What is the What is the Key Process Input? In what ways does the Key What is the impact on the Key What causes the Key Input to go What are the existing controls and What are the actions for reducing the Whose
process step Input go wrong? Output Variables (Customer wrong? procedures (inspection and test) that occurrance of the Cause, or improving Responsible for
Requirements) or internal prevent eith the cause or the Failure detection? Should have actions only on the
requirements? Mode? Should include an SOP high RPN's or easy fixes. recommended
number. action?

Replace new Rubber band Elasticity and length of the new Cannot hit the target Xpult operator does not check the Training on operator to check the
rubber band rubber band is different from elasticity and length of the new elasticity and length of the new rubber
the original rubber band 10 rubber band before usage 2 band to be the same as that of the 3 60
original

Setup reel Expected pull back angle The connecting thread breaks Cannot hit the target The connecting thread wear out Training on operator to check the
mechanism for Pull 10 1 connecting thread quality every day 3 30
back angle
The reel mechanism Cannot hit the target The reel mechanism is damaged Training on operator to check the reel
malfunctions 10 1 mechanism quality every day 3 30

Replace new ball Ball Weight and diameter of the Reduce hitting position accuracy Xpult operator does not check the Training on operator to check the
new ball is different from the 9 weight and diameter of the new ball 2 weight and diameter of the new ball to 3 54
original ball before usage be the same as that of the original
Wait 10s to Waiting time Waiting time is too short so Reduce hitting position accuracy Xpult operator is distracted Training on operator to focus on
stabilize the rubber that rubber band is not yet fully waiting 10s before release to throw out
band stabilized 9 3 the ball 3 81

Page 1