Q & A for API 570 Practice Exam Open Book (May 12, 2010)

1. What is the required thickness, given the design conditions below for an existing piping
system with a zero corrosion allowance (internally lined)?
A) 0.168 inches B) 0.147 inches C) 0.135 inches D) 0.186 inches

Show your work below for 50% of the question value = show your work steps and all math):
Given: Design Pressure & Temperature = 600 psig @ 500°F, 10 NPS A-106-B Seamless pipe
tm = PD ÷ 2(SE + PY) + 0* … ASME B31.3 Formula 3A … See Para. 304.1.2
*Note: Allowances are “added” at the end of formula … ZERO “CA” is illustrated above
so that the API 570 candidate may understand how to deal with questions in this regard.
First, solve PD, SE, & PY values separately, quickly, efficiently & double check them.
PD = 6450 (600 x 10.750*) … *10.750 = 10 NPS OD value given in API 574 Pipe Schedules
SE = 18,900 (A-1 Tables) … Table A-1 of ASME B31.3 should be tabbed at CS pipe & others
PY= 240 (600 x 0.4) … Y value of 0.4 = CS pipe value from Table 304.1.1 of B31.3 Formula
t = 6450 ÷ 2 (18,900 + 240) or 38,280 = .16849 = .168 inches … Answer = A
Tip # 1: If your value is not listed above in one of the four answers … Consider the fact that
common errors include simple math & selection of wrong values when working calcs. Make sure
that you always double check the math and NEVER RUSH when in Table A-1 because the letters
are SO SMALL & often a wrong value for “ksi” is applied based on wrong temp column or
material row selected by mistake. Lesson Learned: Double check all A-1 Table values.
Tip # 2: If you are very close to an answer, but maybe are one of two or a few mils off, consider
that your Pipe OD value used may be incorrect … 10.750 versus 10.625, etc … Recheck API 574
Pipe Schedules and apply the correct OD piping value or recheck other factors, especially E.
2. What is the required thickness, given the same design conditions in question # 1 above
utilizing a given Corrosion Allowance of .062 inches (1/16”)?
A) 0.197 inches B) 0.230 inches C) 0.209 inches D) 0.248 inches

Show your work below for 50% of the question’s value:

tm = PD ÷ 2(SE + PY) + C … tm = .168 inches + C (.062 in.) … tm = .230 inches
Therefore the answer to number 2 = B … If you missed # 1, you will miss # 2!!!
3. What is the required thickness (as defined by API 570), given the same design conditions in
the question # 1 above and owner/user Engineering structural minimum thickness requirement of
.150 inches for NPS 10 piping systems of all Classes?
A) 0.147 inches B) 0.150 inches C) 0.168 inches D) None of these
Show your work below for 50% of the question’s value & give the API 570 references:
tm = .168 in. (Answer to Question # 1) … 0.168 > 0.150, so 0.168 or answer “C” is correct
The .150 (structural minimum) is not the answer … See API 570, Para. 3.57, 3.58 & 3.59
The greater value (of tm or structural minimum) must be selected … remember this!!!
 Q & A for API 570 Practice Exam Open Book (May 12, 2010)
4. For calculating minimum required thickness for straight pipe under internal pressure, what
values are used in the formulas for pressure design thickness & minimum required thickness?
A) T = pressure design thickness and “t” = minimum required thickness
B) t = pressure design thickness and T = minimum required thickness
C) t m = pressure design thickness and “t” = minimum required thickness
D) t = pressure design thickness and t m = minimum required thickness
Answer = D … ASME B31.3, Section 304 Formula nomenclature

5. What is the minimum required thickness of a blank made from ASTM A516 Gr. 60 Plate
Material with a with a ring joint design and gasket pitch diameter of 12 inches in a piping system
with a design pressure of 400 psi @ 300°F?
A) .632 inches. B) .756 inches. C) .692 inches D) .734 inches.

Show work below for 50% of question’s value & give ASME B31.3 references:

Apply formula 15 of ASME B31.3

Step 1 … Solve 3P & 16SE … 3P = 1200 … 16 SE = 16 x 18,900 = 302400

Step 2 … (3P ÷ 16SE) or 1200 ÷ 302400 = .003968 … Remember “c” is saved for last!!!
Step 3 … The square root of .003968 = .063, and dg = 12 x .063 = .756 inches
Step 4 … Add CA last … None was given or assumed! Solution is .756 inches = “B”
6. Using the same given design and values as question # 4 above, include a given Corrosion
allowance of .125 inches (1/8”). What is the required minimum thickness now?

A) .757 in. B) .881 in. C) .817 in. D) .859 in.

Solution: “c” is saved for last, we add Corrosion Allow … .756 + .125 = .881 inches = “B”

7. For calculating minimum thickness of a blank, value dg = all of the following except:
A) Inside diameter of gasket for raised or flat face flanges
B) Inside diameter of gasket for ring joints
C) Gasket pitch diameter for ring joints
D) Gasket pitch diameter for fully retained gasketed flanges
Answer = B … Reference: 304.5.3 Formula Notes
8. What is the minimum metal temperature exempt from impact testing for API 5L, Grade X-60
seamless pipe having a .750 nominal thickness & having been normalized during manufacture?
A) 53°F B) 15°F C) -20°F D) 30°F
Answer = B … Reference: Table A-1 = “A” value Note 6/323.2.2b/Table & Fig 323.2.2A 
Note 2 of Figure 323.2.2A refers you to Value “B” in Table 323.2.2A
 Q & A for API 570 Practice Exam Open Book (May 12, 2010)
INSTRUCTIONS: THIS PROBLEM COVERS QUESTIONS 9 – 14 ON THIS PAGE!!!
Inspection records contain the following information for thickness measurement location (TML)
in an elbow located just outside of a cooling tower flanged connection. Thickness 0.375 @
Baseline UT performed in 2000, 0.350 after 5 years in 2005, and 0.300 after 10 years in 2010.
Other Information: The .300 inch thickness is the lowest reading in the piping circuit and showed
an increase in loss since the last inspection, due to increased flow velocity, according to the Plant
Corrosion Specialist. The required thickness is .200 in. and the piping Circuit was designated as
Class 3 for Cooling Water and the 24 NPS line is insulated and adjacent to the cooling tower!
9. On the basis of information above, long-term corrosion rate for the location is:
A) 1 ½ mils per year B) 7.5 mils per year C) 10 mils per year D) 15 mils per year.
Answer = B … Solution: .375 - .300 = .075 ÷ 10 years = 7.5 mils per year
Reference: API 570, Para. 7.1.1 (Formula for LT)
10. On the basis of information above, short-term corrosion rate for the location is:
A) 1 ½ mils per year B) 5 mils per year C) 10 mils per year D) 15 mils per year.
Answer = C … Solution: .350 - .300 = .050 ÷ 5 years = 10 mils per year
Reference: API 570, Para. 7.1.1 (Formula for ST)
11. On the basis of information above, remaining life of the piping system is:
A) 1 ½ years B) 5 years C) 10 years D) 25 years
Answer = C … Solution: .300 - .200 = .100 ÷ 10 mils per year = 10 years Remaining Life (ST
rate selected after consultation with Corrosion specialist as per API 570, Para. 7.1.1*)
Reference: API 570, Para. 7.1.1 … *Last Paragraph
12. On the basis of information above, half-remaining life of the piping system is:
A) 9 months B) 2.5 years C) 5 years D) 12.5 years
Answer = C … Reference: API 570, Para. 7.1.1 (Formula for RL)
13. On the basis of info above, maximum inspection interval of the piping system is:
A) 9 months B) 2.5 years C) 5 years D) 10 years
Answer = C … Reference: API 570, Para. 6.3 & Table 6.1 … Class 3 = 10 years, so use the
lesser of 10 years from the table or the Half-life of 5 years … Answer = 5 yrs
14. The insulation on this 24 NPS line approximately 100 meters long and is damaged in some
locations. The Inspector has called for the API 570 recommended % of insulation removal for
this condition & total area of insulation = 190 sq. meters. How much insulation will be removed?

A) 19 sq. meters B) 1.9 sq. meters C) 47.5 sq. meters D) 4.75 sq. meters

Answer = C … Reference: API 570, Table 6.2 … Apply Class 3 rule & use the 25% value
Show the work … 190 m² x 0.25 = 47.5 m² … or Answer C
 Q & A for API 570 Practice Exam Open Book (May 12, 2010)
15. A piping system designed at 500 psi & 600°F is to be hydrostatically tested using the liquid
content which is flammable. The pipe material is A-53B Seamless Sch 80 NPS 6. What is the
hydrostatic test pressure if the test is conducted at 70°F?
A) 750 psig B) 794 psig C) 812 psig D) 867 psig

Answer = D … Reference: ASME B31.3 Table A-1 & Para. 345.4.2 … Use Formula
Solution: Determine both St and S from A-1 Tables … St = 20,000 & S = 17300 (St ÷ S = 1.2)
1.5 (500 x 20,000) ÷ 17,300 = 15,000,000 ÷ 17,300 = 867.05 = 867 psig
Para. 345.4.2 (a) requires not less than 1-1/2 times design pressure. 500 x 1.5 = 750
Solution = 867 psi to compensate for difference between design & test conditions
16. The minimum hold time for a Hydro leak test per ASME B31.3 code is:
A) 5 minutes B) 10 minutes C) 15 minutes D) As defined by the owner.
Answer = B … Reference: ASME B31.3, Para. 345.2.2.a

17. Determine MAWP of corroded pipe, compensating for expected corrosion loss at the next
inspection interval using the half-corrosion life concept & applicable rules of API 570, and
accept or reject the value based on the need to meet the Design Requirements.
Given: Design pressure / temperature = 500 psig / 400°F (3447 kPa / 204°C)
NPS 16, standard weight, A 106-B, OD of pipe, D = 16 in. (406 mm)
Allowable stress, S = 20,000 psi (137,900 kPa), & Longitudinal weld efficiency, E = 1.0
Thickness determined from inspection 0.32 in. (8.13 mm) = “ t ”
Observed corrosion rate (per Para. 7.1.1) = 10 MPY or 0.01 in. / yr. (0.254 mm/yr.)
5 years = Next planned inspection, & .01 x 5 = .05 = estimated Corr loss in 5 yrs
A) 450 psi, reject B) 500 psi, reject C) 500 psi, accept D) 550 psi, accept
Answer = D … API 570, Para. 7.2: When MAWP is recalculated, wall thickness used in
computations shall be actual thickness as determined by inspection (see 5.6 for definition)
minus twice the estimated corrosion loss before the date of the next inspection (see 6.3).
Estimated corrosion loss by inspection date = 5 x 0.01 = 0.05 in. (5 x 0.254 = 1.27 mm)
Solution: MAWP = 2SEt ÷ D, SE = 20,000, t = .32 in, ecl = .05 inches, 2 ecl = 0.1
2 x (20,000) x (1.0) x (0.32 – (2 x 0.05)) ÷ 16 = MAWP
40,000 x .220 ÷ 16 = MAWP … 8800 ÷ 16 = MAWP … 550 = MAWP
Conclusion: 550 MAWP as calculated is acceptable & meets design requirements!
 Q & A for API 570 Practice Exam Open Book (May 12, 2010)
18. You are evaluating Charpy impact test results for piping material with a 0.236 in. thickness,
and where the largest attainable Charpy V-notch specimen has a width along the notch of 0.157.
At what temperature must Charpy testing be conducted?
A) Design minimum temperature
B) Not higher than design minimum temperature
C) 15°F below MDMT
D) 30°F below MDMT
“C” … Reference: 323.3.4(b) … tricky … must use the “difference” between table values
Answer questions 19 through 21 below (PQR Review)
Given: NPS 12 schedule 120 (1.00 in. thick), A-106-C, P No-1, Group 2 (C-Mn-Si Composition)
Note: All test results were signed & accepted by Egyptian Mech. Testing Group (Babu B. Babu)
Tensile Test specimen # 1 (full size 25mm) Results = 66,500 … Failure location = Base metal
Tensile Test specimen # 2 (full size 25mm) Results = 69,900 … Failure location = Weld metal
Guided Bend (side bend) specimen # 1 results = Pass … 3 mm slag in the weld area
Guided Bend (side bend) specimen # 2 results = Pass … 2 mm crack in the weld area
Guided Bend (side bend) specimen # 3 results = Pass … 3.5 mm incomplete fusion in weld area
19. The two tensile test values provided above were reviewed and found to be:
A) Specimen # 1 & 2 are rejectable, both below the required tensile value in ASME IX
B) Specimen # 1 is rejectable and # 2 is acceptable as per ASME IX
C) Specimen # 1 is acceptable and # 2 is rejectable as per ASME IX
D) Specimen # 1 & 2 are acceptable because Babu signed the report
Answer: C … Apply QW-422 Table Value of 70 ksi & 5% under rule of QW-153
70,000 Table Value x .95 (5% rule for base metal failures) = 66,500 … Accept # 1
70,000 Table Value > 69,900 … Reject # 2 (no allowed reduction for weld metal failures)
20. The guided bend test results provided above were reviewed and:
A) Specimen # 1 & 2 are acceptable, and specimen # 3 is rejectable as per ASME IX
B) Specimen # 1 is rejectable, # 2 is acceptable, and # 3 is rejectable as per ASME IX
C) Specimen # 1 is acceptable and # 2 is rejectable, and # 3 is acceptable as per ASME IX
D) Specimen # 1 is rejectable, and # 2 is acceptable, and # 3 is acceptable as per ASME IX
Answer: A … Apply QW-163 acceptance criteria allowing a 3mm maximum weld flaw size
21. Are the number of tensile test & guided bend test specimens adequate as per ASME IX?
A) Yes, Per Table QW-451, the side bends may be substituted for face & root bends
B) Yes, because only two specimens are required for each test, given the information above
C) Both A & B are correct. The number of specimens is acceptable even if the results are not
D) No, because the requirements & notes of Table QW-451 have not been met
Answer: D … Apply QW-451 Table Value for 1 inch material & 4 side bends are required
 Q & A for API 570 Practice Exam Open Book (May 12, 2010)
22. Essential variables are those in which a change, as described in the specific variables, is
considered to affect the mechanical properties of the weldment, and shall require requalification
of the WPS. Nonessential variables are those in which a change, as described in the specific
variables, may be made in the WPS without requalification. All WPS & PQR points must never
be left blank (even when a non-essential variable). Supplementary essential variables are:
A) Required for metals only when other code Sections specify notch-toughness tests
B) In addition to the essential variables for each welding process when impact tests are required
C) The same as essential variables, depending upon the welding process utilized
D) Both A & B are correct
Answer = D … QW-251.2 & 251.3
23. Regarding hole-type Image quality Indicator (IQI) placement & location, IQIs must be
placed on the source side of the film. However, where inaccessibility prevents hand placement of
IQI(s) on source side, IQI(s) shall be placed on film side in contact with the part being examined.
What additional requirements exist regarding this placement of the IQI on the film side?
A) Lead letter “F” shall be placed adjacent to or on IQI(s)
B) Lead letter “F” shall not mask any essential hole where hole type IQIs are used
C) Both A & B are correct
D) None of the above is correct
Answer = C … Reference: T-277.1 & T-277.1(b)
24. The “code user” must have a Quality Program that details how NDE personnel are qualified and
certified. Qualifications must be in accordance with SNT-TC-1A or CP-189. What is meant by the term
“code user” as it relates to a Quality Program for NDE training as per ASME V Code?
A) Manufacturer, fabricator, or Installer performing NDE
B) Employer of the NDE personnel
C) Any organization conducting NDE to the requirements of ASME V
D) None of those listed above
Answer = C … Reference: Art. 1, T-120(h) & Note 4
25. What is the essential hole & hole type designation (assume a source side IQI was used) for 4
inch NPS Sch 40 pipe weld in the “as welded” condition. Apply code rules and use the Table!
A) Essential hole is a 2T, with a hole type designation of 10
B) Essential hole is a 2T, with a hole type designation of 12
C) Essential hole is a 2T, with a hole type designation of 15
D) None of the above are acceptable
Answer = C … Solution Step # 1: Use API 574 Table, Sch 40 NPS 4 = .237 (6mm)
Solution Step # 2: Apply the rule for T-276.2(a) and proceed to Step # 3 … add reinforcement
Solution Step # 3: Use ASME B31.3, Table 341.3.2 for reinforcement = 1/16 in or .062 (1.5mm)
Solution Step # 4: Add .237 + .062 = .299 inches … Metric = 6 mm + 1.5 mm = 7.5 mm
References: API 574, B31.3 table 341.3.2 value “L”, T-276.2, T-276.2(a) & Table T-276
2 RULES EXIST, WELDS WITH & WITHOUT REINFORCEMENT!!
 Q & A for API 570 Practice Exam Closed Book (May 12, 2010)
1. An API Authorized Piping Inspector must have the required education, training and experience
qualifications related to the design, construction, repair and inspection of piping systems.
Authorized piping inspectors shall be qualified & certified in accordance with what code
requirement?
A) API 570 Appendix A B) API 570 Appendix B
C) API 570 Piping Inspector Certification Program D) API 570 Appendix C
Answer = A (API 570, Para. 4.2 & Appendix A)
2. An API Authorized Inspection Agency may be defined as any of these below except:
A) Inspection organization of the jurisdiction in which the piping system is used
B) An owner or user of piping systems who maintains an inspection organization for
activities relating to piping systems intended for sale or resale
C) An independent inspection organization employed by or under contract to the owner or user of
piping systems that are used only by the owner or user
D) An independent inspection organization licensed or recognized by the jurisdiction in which
the piping system is used & employed by or under contract to the owner or user
Answer = B (API 570, Para. 3.4 Definition) … not intended for sale or resale
3. A Repair Organization may be defined as:
A) An owner or user of piping systems who repairs or alters his equipment per API 570
B) Contractor with qualifications acceptable to an owner or user of piping systems and who
makes repairs or alterations in accordance with API 570
C) One who is authorized by, acceptable to, or otherwise not prohibited by a jurisdiction and who
makes repairs in accordance with API 570
D) Any of the above may be a Repair Organization
Answer = D (API 570, Para. 3.38 Definition)
4. Who is responsible for developing, documenting, implementing, executing, and assessing
piping inspection systems and inspection procedures that will meet the requirements of the API
570 Inspection Code?
A) Owner/user organization B) Contractor with qualifications acceptable to owner/user
C) Either A or B above D) None of the above
Answer = A (API 570, Para. 4.3.1)
5. API 570 Authorized Piping Inspectors must be responsible to the Owner/User and:
A) Determine if API 570 requirements for inspection/examination/testing have been met
B) Be directly involved in all inspection activities, including any examiners assisting him
C) Evaluate and accept (or reject) all examination results provided by any examiner
D) All of the above are correct
Answer = D (API 570, Para. 4.3.4)
 Q & A for API 570 Practice Exam Closed Book (May 12, 2010)
6. Each owner/user should provide specific attention to the need for inspection of piping systems
that are susceptible to specific types and areas of deterioration. These include:
A) Injection points, deadlegs, Corrosion under insulation (CUI), Soil-to-air (S/A) interfaces
B) Service specific & localized corrosion, Erosion & corrosion/erosion, Corrosion under linings
C) Environmental cracking, Fatigue cracking, Creep cracking, brittle fracture & Freeze damage
D) All the above including under deposit, Dew Point & Support point corrosion
Answer = D (API 570, Para. 5.3 & API 574, Para. 6.3 for last two items “m” & “n”)
7. When an owner/user chooses to conduct RBI assessment of piping system, assessments must:
A) Include a systematic evaluation of the likelihood of failure based on all forms of degradation
that could reasonably be expected in that particular piping service
B) Include a systematic evaluation of the associated consequence of failure of that piping system
C) Both A & B above are correct, and the strict requirements of API 579 must be followed
D) Both A & B above are correct, and the strict requirements of API 580 must be followed
Answer = D (API 570, Para. 5.1 … Second Paragraph)
8. When designating an injection point circuit for purposes of inspection, it may be appropriate to
extend the circuit to the next piece of pressure equipment. However, recommended upstream
limits of the injection point circuit is a minimum of ____ in. or ____ mm or 3 pipe diameters
upstream of the injection point, whichever is greater.
Problem: If a piping circuit is 14 NPS, what is the API 570 recommended upstream limit of
the injection point?
A) 42 inches
B) 48 inches
C) 60 inches
D) 12 inches
Answer = A (API 570, Para. 5.3.1) … Don’t forget the upstream rule … 12 inches or 3 pipe
diameters, whichever is the greater … most guys missed this question
9. Thickness measurement inspections are performed to determine:
A) Internal condition of piping components
B) Remaining thickness of piping components
C) Both A & B are correct
D) None of these
Answer = C (API 570, Para. 5.4.2)
10. External visual inspections are used to identify all of the following except:
A) Corrosion (at supports & at interface corrosion points), Coating/Insulation deterioration.
B) Support Condition (Inadequate supports, loose supports, spacing (gaps) not having bearing
C) Leaks (Flanged joints, Steam tracing, existing clamps, valve stems, seal welds, threads, etc)
D) Condition of any accessible internal surfaces after any piping flanges are opened
Answer = D (API 570, Para. 5.4.3 … last sentence … & Appendix D Checklist of API 574)
 Q & A for API 570 Practice Exam Closed Book (May 12, 2010)
11. Issues to consider when assessing the quality of existing piping system welds are:
A) Original fabrication inspection acceptance criteria & extent/magnitude/orientation of flaws
B) Length of time in-service, operating versus design conditions, Stresses (residual & thermal)
C) Potential for fatigue loads (mechanical & thermal) & potential for impact or transient loads
D) All of the above including potential for environmental cracking and the weld hardness
Answer = D (API 570, Para. 5.10)
12. Long-term and short-term corrosion rates should be compared to see which results in the
shortest remaining life as part of the data assessment. Who is responsible to select the corrosion
rate that best reflects the current process?
A) Piping Engineer after consultation with the Authorized Inspector
B) Authorized Inspector after consultation with a corrosion specialist
C) Authorized Inspector determines the rate that best reflects the current process
D) Babu after consultation with Mustafa Marfoie
Answer = B (API 570, Para. 7.1.1)
13. The owner/user or the inspector shall establish inspection intervals for
thickness measurements and external visual inspections and, where
applicable, for internal and supplemental inspections. Thickness
measurements should be scheduled based on:
A) Not more than half the remaining life determined from calculated
corrosion rates
B) At the intervals suggested in Table 6-1 for the appropriate Class of piping
C) Both A & B above are correct, and either of these values may be used
D) The lesser value of A or B above should be selected.
Answer = D (API 570, Para. 6.3)
14. Proper safety precautions shall be taken before any piping system is opened & before some
types of external inspections. In general, all the following safety precautions apply except:
A) Procedure for segregating piping systems, installing blanks (blinds) & testing tightness
B) Opened piping should be isolated from all sources of harmful liquids, gases, or vapors and
purged to remove all oil and toxic or flammable gases and vapors.
C) Before starting inspection, inspection personnel should obtain permission to work in the
vicinity from operating personnel responsible for the piping system, & wear any PPE for work.
D) NDE equipment meets “jurisdictional” safety reqmts for electrical equipment.
Answer = D (API 570, Par. 5.2) … NDE Equip must meet operating facility safety reqmts
Degree of difficulty = 10/10 with this question!!!
15. The owner/user shall maintain appropriate permanent and progressive records of each piping
system covered by API 570. These records shall contain pertinent data such as:
A) Piping system service, classification, identification numbers, inspection intervals
B) Documents recording details of testing (inspector/examiner, date, types of testing, etc)
C) Results of thickness measurements & other tests, inspections, repairs (temp/permanent),
alterations, or rerating. Design information and piping drawings may be included
D) All of the above shall be maintained by the owner/user
Answer = D (API 570, Par. 7.6)

Q & A for API 570 Practice Exam Closed Book (May 12, 2010)
16. All repair & alteration work must be done by a ___________ (a) organization as defined in
Sect. 3 of API 570 and must be authorized by the __________ (b) prior to its commencement.
Authorization for alteration work to a piping system may not be given without prior consultation
with and approval by, the _________ _________ (c). The ________ (d, same answer as b above)
will designate any inspection hold points required during the repair or alteration sequence.
Key elements above have been left blank, so select the correct response below.
A) Owner/user (a), Examiner (b & d), Authorized Inspector (c)
B) Repair (a), Examiner (b & d), Authorized Inspector (c)
C) Repair (a), Inspector (b & d), Piping Engineer (c)
D) Repair (a), Inspector (b & d), Corrosion Specialist (c)
Answer = C (API 570, Par. 8.1.1)
17. Rerating piping systems by changing MAWP & / or temperature rating may be done only if
all of the following requirements below have been met except (Select answer that is incorrect):
A) Piping system uses same pressure relieving device settings if capacity is not affected
B) Calculations are performed by the piping engineer or the inspector
C) Rerating is acceptable to the inspector or piping engineer
D) All piping system components are adequate for the new combination of pressure/temperature
Answer = A (API 570, Par. 8.3.e) … Relief must be reset at the appropriate new pressure
18. For existing insulated lines that are being pressure tested after repairs, rerating, or alteration,
it is not necessary to strip insulation on all existing welds. However, what actions should be
taken in lieu of stripping away of all of the insulation for the test?
A) Pressure test with shorter hold times & perform a close pressure gauge examination
B) Pressure test with longer hold times & observe pressure gauges carefully during the test
C) Check the line carefully at all exposed areas looking for small leaks
D) None of the above
Answer = B (API 570, Par. 8.2.6)
19. The API-570 Piping Inspection Code applies to:
A) Inspection, repair, alter & rerate metallic piping systems system already in-service
B) May be used for modification or addition of new piping systems constructed per the code
C) May be used when in conflict with any prevailing regulatory requirements
D) Pressure vessels, heaters, or heat exchanger internal or external piping
Answer: A (API 570, 1.1.1)
20. API-570 Piping Inspection Code is intended for use and may be used by:
A) Refinery and chemical process industry
B) B) Any piping system user where deemed practical
C) Both A & B above
D) None of these
Answer: C (API 570, 1.2.1)

Q & A for API 570 Practice Exam Closed Book (May 12, 2010)
21. Soil to air interface zone is generally considered to be “where” regarding piping systems:
A) 12 inches below to 6 inches above
B) 12 inches below and 12 inches above
C) Pipe running parallel to & in contact with the soil
D) Both A & C are correct
Answer: D (API 570, 3.42) … Always apply 6 inch rule for pipe parallel & close to grade
22. Loss of ductility/notch toughness in susceptible low alloy steels, such as ≤ 2-1/4 Cr is due to:
A) Prolonged services at low temperature (-20 F)
B) Prolonged service at high pressure and temperature
C) Prolonged service at high temperature (700 F – 1070 F)
D) Prolonged operation at high cyclical service
Answer: C (API 570, Para. 3.44) … definition of Temper Embrittlement
23. A ______ point is an area defined by a circle having a diameter not greater than 2 inches for a
line diameter not exceeding 10 inches or not greater than 3 inches for larger lines.
A) Hold
B) Test
C) Witness
D) Area
Answer: B (API 570, Para. 3.46)
24. Prior to any inspection required by API 570, the inspector should take what action first:
A) Review prior inspection results B) Note any repairs in the piping system
C) Review the history of the piping system D) All of the above
Answer: D (API 570, 5.2)
25. Injection points are sometimes subject to accelerated corrosion from normal or abnormal
operating conditions, and because of this injection points are treated as:
A) A separate inspection circuit needing thorough inspection on a regular schedule
B) A part of the circuit that needs to be inspected regularly per API 570 requirements
C) Both A or B above are correct
D) None of these are correct
Answer: A (API 570, 5.3.1)
 Q & A for API 570 Practice Exam Closed Book (May 12, 2010)
26. Examples of environmental cracking include all of the following except:
A) Chloride SCC of Austenitic SS & Polythionic acid SCC of sensitized austenitic alloy steels
B) Caustic SCC (caustic embrittlement) & Amine SCC & Carbonate SCC
C) Temper Embrittlement & Creep damage
D) Hydrogen blistering & hydrogen induced cracking (HIC) damage
Answer: C (API 570, 5.3.7)
27. Inspection at selected deadlegs per API 570 should include:
A) The connection at the run of active pipe
B) The stagnant end and at its connection to the active run
C) Three pipe diameters upstream and downstream of the dead leg
D) Both “B” & ”C“ are correct
Answer: B (API 570, Para. 5.3.2) … Most selected answer D incorrectly
28. Typical sources of moisture that cause corrosion under insulation (CUI) include:
A) Breaks, holes or sealant deterioration in insulation
B) Rain, water leaks, condensation and deluge systems
C) Both “A” and ”B” are correct
D) None of the above
Answer: B (API 570, 5.3.3) … sources, not causes (If causes for CUI … then answer = A)
29. Carbon steel piping systems, including those insulated for personnel protection, are
susceptible to CUI when operating at temperatures between:
A) 25°F & 212°F B) -4°C & 100°C C) Both “A” & “B” D) None of the above
Answer: D (API 570, Para. 5.3.3.1e) … 250°F & 120°C, not 212°F & 100°C
30. Regarding reporting & records, Computer programs are particularly useful for all of the
following except:
A) Storing thickness readings
B) Calculating short and long-term corrosion rates, retirement dates, MAWP, and reinspection
intervals on a test-point by test-point basis.
C) Risk based Inspection documentation per API 580
D) Highlighting areas of high corrosion rates & circuits overdue for inspection & circuits close
to retirement thickness
Answer: C (API 570, Para. 7.6) … Fitness for Service Assessment docs are per API 579
31. Fasteners should extend completely through their nuts. Any fastener failing to do so is
considered acceptably engaged if the lack of complete engagement is not more than:
A) One thread B) Two threads C) flush with nut face D) None of these
Answer: A (API 570, Para. 5.11)
 Q & A for API 570 Practice Exam Closed Book (May 12, 2010)
32. When reviewing RT film, a darkened perfectly straight line can be seen in the very center of
the root pass (lightest area). The length of the line is about 75mm long. It is likely which type of
discontinuity?
A) Incomplete penetration B) Incomplete fusion
C) Wormhole porosity D) Crack
Answer: A (API 574 & NDT General Knowledge) … See RTFI presentation in e-Library
33. Which of the following welding imperfections can the MT yoke technique detect?
A) Surface cracks (welds, base metal) open to surface allowing detection by flux leakage
B) Surface imperfections (laps, seams, delaminations, etc) open to the surface
C) Both “A” & “B” are correct. MT can detect linear imperfections open to the surface
D) All of the above are correct, and even shallow subsurface imperfections may be detected
Answer: D (API 574 & NDT General Knowledge)
34. The transmitted film density through the radiographic image of the body of the appropriate
hole IQI was measured with a densitometer at 2.8 in the area of interest. What is the acceptable
range of density in the area of interest for the film (assume no shims were used with the IQI)?
A) 2.4 to 3.6 (2.38 to 3.64), applying the -15% +30% rule
B) 2.0 to 4.0 if a Gamma ray source was used
C) 1.8 to 4.0 if an X-Ray source was used
D) Both B & C are correct
Answer = A … Reference: T-282.2(a) … we are not asking what is acceptable density range
35. Which of the following types of imperfections cannot be detected by radiography?
A) Cracks
B) Incomplete Penetration
C) Slag or Porosity
D) Laminations
Answer = D … ASME V, Art. 1, Table A-110 (RT Col. Product Form & weld imperfection)
36. Which of the following imperfections may appear as a dark round spots using radiography?
A) Cracks and Incomplete Penetration
B) Porosity or Burn through
C) Slag and Incomplete fusion
D) Laminations
Answer = B … General NDE knowledge & RTFI Presentation in E-Library Folder # 27
37. Which of the following imperfections may appear as a light white spot using radiography?
A) Cracks B) Incomplete Penetration
C) Porosity D) Tungsten Inclusion
Answer = D … General NDE knowledge & RTFI Presentation in E-Library Folder # 27

Q & A for API 570 Practice Exam Closed Book (May 12, 2010)
38. API 578 gives rules for Alloy Verification for:
A) Carbon steel piping material for old or new piping.
B) Alloy steel piping materials, for old or new piping.
C) Carbon steel materials used for old piping only.
D) Alloy steels used for old piping only.
Answer: B (API 578, Para. 1.1)
39. ASME IX Mechanical Tests (Tension Tests) are used to determine the:
A) Ultimate strength of groove-weld joints
B) Degree of soundness and ductility of groove-weld joints
C) Notch toughness of the weld D) None of the above
Answer = A … QW-141.1
40. ASME IX Mechanical Tests (Guided-Bend Tests) are used to determine the:
A) Ultimate strength of groove-weld joints
B) Degree of soundness and ductility of groove-weld joints
C) Notch toughness of the weld D) None of the above
Answer = B … QW-141.2
41. ASME IX Mechanical Tests (Charpy Impact Tests) are used to determine the:
A) Ultimate strength of groove-weld joints
B) Degree of soundness and ductility of groove-weld joints
C) Notch toughness of the weld D) None of the above
Answer = C … QW-141.3
STINKER QUESTION REMOVED FROM TRAINING EXAM
42. All positions of groove welds are qualified by 6G pipe position and:
A) Pipe positions 1G and 5G B) Pipe positions 2G and 5G
C) Pipe positions 3G and 5G D) None of the above
Answer: B (ASME IX, QW-461.9) … General welding knowledge
NOTE: Question # 42 will not be covered on the exam per the Body of Knowledge Part #2
as the question relates to personnel qualification, not procedure qualification (info only)!
The “stinker” was found in API 570 question bank. Body of Knowledge says this is not
covered, so always be sure to never waste time on questions that will not be on the exam
Note: Nobody called this out during the exam … I was waiting for someone to call this out
NEW # 42 QUESTION. … Category D Fluid Service is a service where:
A) Fluid handled is nonflammable, nontoxic, & not damaging to human tissues
B) Design gage pressure does not exceed 1035 kPa (150 psi)
C) Design temperature is from −29°C (−20°F) through 186°C (366°F)
D) All of the above are correct … Answer: D (ASME B31.3 Definitions … Fluid Service)
Q & A for API 570 Practice Exam Closed Book (May 12, 2010)
New # 43: API 574 External Inspection Checklist for insulation covers all the following except:
A) Damage/penetrations in insulation B) Missing jacketing & insulation
C) Liner deterioration D) Banding (broken/missing)
Answer: C (API 574, Appendix A External Inspection Checklist)
New # 44: The basic types of valves include all of the following except:
A) Gate / globe B) Plug / Ball C) Diaphragm / Butterfly D) Check / Slip
Answer: D (API 574, Para. 4.3.1) … Correct is “slide” … not slip
New # 45: Valves are made in standard pipe sizes, materials, body thickness, and pressure ratings
that permit them to be used in any pressure-temperature service in accordance with ASME
________ or API Standards 599, 600, 602, 603, 608, or 609, as applicable.
A) ASME B16.24 B) ASME B16.20 C) ASME B16.47 D) ASME B16.34
Answer: D (API 574, Para. 4.3.1) … ASME B16.5 (flanges) & B16.34 (valves) cover
pressure ratings

A B C
New # 46: Illustrations (API 574) above identify valve types A, B & C respectively (in order):
A) Diaphragm … Slip … Check
B) Gate … Ball … Diaphragm
C) Gate … Globe … Check
D) Gate … Globe … Butterfly
Answer: D (API 574, Section 4 Illustrations)

Q & A for API 570 Practice Exam Closed Book (May 12, 2010)

A B C D
New # 47 Illustrations (API 574) above identify the fittings A, B, C, & D respectively (in order):
A) Reducer, Tee, Coupling, Special Tee B) Reducer, Tee, Union, Cross
C) Reducer, Wye, Union, Special Tee D) Reducer, Wye, Union, Cross
Answer: D (API 574, Section 4 Illustrations)

A B C
48. In illustrations from API 574, identify the flange facings A, B, & C respectively (in order):
A) Raised Face (RF) … Flat Face (FF) … Ring Type Face (RTF)
B) Flat Face (FF) … Raised Face (RF) … Ring Type Joint (RTJ)
C) Raised Face (RF) … Ring Type Joint (RTJ) … Flat Face (FF)
D) Raised Face (RF) … Flat Face (FF) … Ring Type Joint (RTJ)
Answer: C (API 574, Section 4 Illustrations)
49. On-stream inspection can reduce downtime by:
A) Extending process runs by assuring piping conditions are suitable for continued operation.
B) Permitting fabrication of replacement piping before a shutdown.
C) Eliminating unnecessary work and reducing shutdown personnel requirements
D) All of the above are correct
Answer: D (API 574, Section 7.2)
50. Erosion is defined as the removal of surface material by the action of numerous individual
impacts of solid or liquid particles, or cavitation. It can be characterized by grooves, rounded
holes, waves, and valleys in a directional pattern. A combination of corrosion and erosion known
as corrosion/erosion results in significantly greater metal loss than can be expected from
corrosion or erosion alone. Corrosion/erosion occurs at all of the following places except:
A) High velocity and high turbulence areas
B) Downstream of control valves, orifices, and pump discharges
C) At any point of flow direction change, such as the outside radius of elbows
D) None of the above Answer: D (API 574, Section 6.3.6 & API 571)