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Gcu 10 Manual en
Gcu 10 Manual en
Gcu 10 Manual en
Headquarters : No.3, Lane 201, Chien Fu ST., Chyan Jenn Dist., Kaohsiung, TAIWAN
Tel : + 886-7-8121771 Fax : + 886-7-8121775 URL : http://www.kutai.com.tw
GCU-10 Automatic Engine Control
TABLE OF CONTENTS
Section Page
INTRODUCTION ...................................................................................................................................... 3
1. PANEL LAYOUT.................................................................................................................................... 3
1.1 FRONT PANEL LAYOUT.................................................................................................................. 3
1.2 REAR PANEL LAYOUT .................................................................................................................... 3
2. OPERATION ......................................................................................................................................... 4
2.1 MANUAL OPERATION ..................................................................................................................... 4
2.2 AUTO (REMOTE START) OPERATION .......................................................................................... 4
2.3 OFF OPERATION............................................................................................................................. 4
3. PROTECTION SETTING AND SYSTEM WARINNG FAILURE DESCRIPTION .................................... 5
3.1 PROTECTION SETTING .................................................................................................................. 5
3.2 ICON REFERANCE TABLE ............................................................................................................ 5
4. SYSTEM INSTALLATION .................................................................................................................... 6
4.1 SPECIFICATION............................................................................................................................... 6
4.2 WORKING ENVIRONMENT ........................................................................................................... 6
4.3 PANEL CUT-OUT ........................................................................................................................... 6
4.4 UNIT DIMENSIONS ........................................................................................................................ 6
4.5 CONNECTION DETAILS .................................................................................................................. 7
4.6 STANDARD WIRING DIAGRAM ( GCU-10 WITHOUT GCU-10R).................................................. 8
4.7 STANDARD WIRING DIAGRAM ( GCU-10 WITH GCU-10R) ......................................................... 9
5. TROUBLE SHOOTING ...................................................................................................................... 10
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GCU-10 Automatic Engine Control
GCU-10
KUTAI
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GCU-10 Automatic Engine Control
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GCU-10 Automatic Engine Control
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GCU-10 Automatic Engine Control
4. SYSTEM INSTALLATION
Install the Model GCU-10 Module on the front panel 4.2 Working Environment
by using the two installation clips provided. When
installed in a panel with too much vibration use The module works over a wide temperature range
appropriate anti-vibration isolators. -20 to +70º C however, make allowances for
temperature rise within the control panel enclosure.
4.1 Specification Do not mount close to any heat sources without
adequately ventilated; also, the humidity inside the
control panel should not exceed 90%.
DESCRIPTION SPECIFICATION
DC Supply 9.0 to 36 VDC 4.3 Panel CUT-OUT in mm
Alternator Input Range 5 ~ 300VAC
Alternator Input
50/60 Hz
Frequency
Fuel Solenoid Signal
5 Amp @ 12/24VDC
Output
Start Signal Output 5 Amp @ 12/24VDC
Warm up Signal Output 5 Amp @ 12/24VDC
Accessory “ON” Output 5 Amp @ 12/24VDC
Idle Control Conductor
5 Amp @ 12/24VDC
Capacity
Operating Temperature -20 °C to +70 °C
Relative Humidity 90% or Below
Power Consumption Under 3W
Weight 166 g ± 2%
50.0
72.0 44.0
GCU-10
65.5
72.0
72.0
KUTAI
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GCU-10 Automatic Engine Control
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GCU-10 Automatic Engine Control
0.5A
J1-1
L
Alternator
AC 5 V~ 300 V
J1-2
N
OIL SW
J1-3
J2-13
Emergency Stop
J2-12
AUX. Alarm
J2-8
Remote Start
J2-9
J1-7
Battery
10A
J1-6
+
J1-4
5A
Pre-Heat
J2-11
5A
Start
J2-10
5A
Stop
J1-5
Accessory "ON"
5A
Idle control
J2-14
Governor
Electronic
5A
Idle Control
J2-15
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GCU-10 Automatic Engine Control
0.5A
J3-1
J4-1
J1-1
5~ 300 VAC
L
Alternator
J3-2
J4-2
J1-2
N
35A
J3-4
J4-4
J1-6
+
Battery
J4-5
J1-7
J4-6
J1-4
5A
J3-6
Pre-Heat
35A
J4-7
J2-11
J3-7
5A
Start
35A
J2-10
J4-8
J3-8
5A
Stop
35A
GCU-10R
Genset
GCU
From
To
J1-5
Accessory "ON"
5A
OIL SW
J1-3
Temp SW
J2-13
Emergency Stop
J2-12
AUX. Alarm
J2-8
Remote Start
J2-9
Idle control
J2-14
Governor
Electronic
5A
Idle Control
J2-15
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GCU-10 Automatic Engine Control
5. TROUBLE SHOOTING
SYMPTOM PLEASE CHECK REMEDY
• Check Battery Volts on cranking (Not • Change Battery
below 6V)
In “MANUAL MODE”
Power Source LED does • Check DC supply Voltage • Check and confirm voltage and
not illuminate and wiring
generator can not start. • Check DC supply fuse • Change fuse
• None of the above • Change Control Unit
Emergency stop always. • Check emergency stop terminal and • Select emergency stop to normal
Engine not operating wiring open input
And does not start • Check wiring to see if it is short circuit • Correct the wiring
• Check engine oil pressure • Add engine oil / lubricant
Low oil pressure always
• Check oil pressure switch • Change oil pressure switch
while engine is running
• Check wiring to see if it is open circuit • Correct the fault point
• Check engine temperature • Change water temperature switch
High water Temp always
• Check water temperature switch • Correct the fault point
while engine is running
• Check wiring for short circuit
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GCU-10 Automatic Engine Control
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