MHC Checklist01

No.
Maintenance Point
4.3 Maintenance Check List

5.6.4 pinion and ring gear
roller bearing slew ring
5.7 Hoist
5.7.1 hoist reduction gear unit
5.7.2 hoist brake
5.7.3 rope drums
5.7.4 couplings
5.7.5 rope exit seals
5.8 Tower / Boom System

5.8.1 Tower / Boom pivot point
5.8.2 Tower head rope pulleys
5.8.3 boom head rope pulleys
5.8.4 tower / superstructure

mounting point
5.9 Central Lubrication

5.9.1 grease pump and tank
5.9.2 pipework and lubrication points

5.10. Basic Construction
5.10.1 paintwork
5.10.2 steel structure

5.10.3 protective housings / panelling
5.10.4 stairways and platforms
5.11 Drive Cab

5.11.1 control panels
5.11.2 wind screen wiper system
5.11.3 heater
5.11.4 seat
5.12 Tower Cab

5.12.2 wind screen wipers and wash system
5.12.3 heater
5.12.4 seat
5.12.5 air conditioner
5.13 Ropes And Lifting Gear

5.13.1 ropes

5.1 Electrical System
5.1.1 chaises electrics cabinets
5.1.2 changeoverswitch
5.1.3 batteries
5.1.4 battery main switch
5.1.5 3-phase generator
5.1.6 stabiliser limit switches
5.1.8 external and auxiliary power supplies
5.1.9 slipring body
5.1.10 superstructure electrics room
5.1.11 superstructure hydrualic pump motor
5.1.12 hoist motor
5.1.13 Slewing Gear motor
5.1.14 superstructure/chaisses locking devie
5.1.15 hoisting and lowering limit switches

5.1.16 slack rope switch
5.1.17 tower cab switch cabinet
5.1.18 boom limit switch
5.1.19 boom cable reel
5.1.20 job site lighting
5.1.21 distribution boxes and cableways
5.1.22 stairway lighting
5.1.21 lighting
5.1.24 anemometer
5.1.25 safe load indicator
5.1.26 intercom system
5.1.27 emergency stop buttons
5.1.28 anti-condensation heaters
5.1.30 video camera incl. monitor
5.2 Hydraulic System

5.2.1 superstructure hydrualic oil tank
5.2.2 superstructure hydrualic pump
5.2.3 auxiliary pump
5.2.4 luffing cylinder with valve block
5.2.5 hydrualic rotary lead-through

5.2.6 steering cylinder with control block
5.2.8 jack cylinders
5.2.9 extension cylinders
5.2.10 stabiliser control blocks

5.2.11 brake system valve blokes
5.2.12 brake system accumulator
5.2.13 Travel Gear motors
5.2.14 brake system cylinders
5.3 Diesel Engine System

5.3.1 diesel Engine
radiator
air intake filter
exhaust system
fuel system
5.4 Travel Gear

5.4.1 rims and types
5.4.2 axle suspension
5.4.3 steering knuckles

5.4.4 steering linkage and cylinders
5.4.5 axle differentials
5.4.6 wheel hub gearboxes
5.4.10 wheel brakes
5.4.11 drive axle shafts
5.4.12 multi-disk brakes
5.5 Stabilisers
5.5.1 stabiliser beams
5.5.2 stabiliser pads
5.6 Slewing Gear

5.6.1 slewing reduction gear unit
5.6.2 slewing gear brake

5.6.5 roller bearing slew ring
5.7 Hoist
5.7.2 hoist brakes
5.7.3 rope drums
5.7.4 couplings
5.8 tower/ boom system
tower/ superstructure mounting point
tower/ boom pivot point
tower head rope pulleys


5.10.1 paintwork
5.11 Drive Cab

5.11.3 heater
5.11.4 seat
5.12 Tower Cab

5.12.3 heater
5.12.4 seat

5.13.1 ropes

5.1.1 chaises electrics cabinets
5.1.2 changeoverswitch
5.1.3 batteries
5.1.4 battery main switch
5.1.5 3-phase generator
5.1.6 stabiliser limit switches
5.1.8 external and auxiliary power supplies
5.1.9 slipring body
5.1.10 superstructure electrics room
5.1.11 superstructure hydrualic pump motor
5.1.12 hoist motor
5.1.13 Slewing Gear motor
5.1.14 superstructure/chaisses locking devie
5.1.15 hoisting and lowering limit switches
5.1.16 slack rope switch

5.1.17 tower cab switch cabinet
5.1.18 boom limit switch
5.1.19 boom cable reel
5.1.20 job site lighting
5.1.21 distribution boxes and cableways
5.1.22 stairway lighting
5.1.21 lighting
5.1.24 anemometer
5.1.25 safe load indicator
5.1.26 intercom system
5.1.27 emergency stop buttons
5.1.28 anti-condensation heaters
5.1.30 video camera incl. monitor

5.2.1 superstructure hydrualic oil tank
5.2.2 superstructure hydrualic pump
5.2.3 auxiliary pump
5.2.4 luffing cylinder with valve block
5.2.5 hydrualic rotary lead-through

5.2.6 steering cylinder with control block
5.2.8 jack cylinders
5.2.9 extension cylinders
5.2.10 stabiliser control blocks

5.2.11 brake system valve blokes
5.2.12 brake system accumulator
5.2.13 Travel Gear motors
5.2.14 brake system cylinders

5.3.1 diesel Engine
radiator
air intake filter
exhaust system
fuel system
5.4 Travel Gear
5.4.1
5.4.2 axle suspension
5.4.3 steering knuckles

5.4.4 steering linkage and cylinders
5.4.5 axle differentials
5.4.6 wheel hub gearboxes
5.4.10 wheel brakes
5.4.11 drive axle shafts
5.4.12 multi-disk brakes
5.5 Stabilisers
5.6 Slewing Gear


5.6.5 roller bearing slew ring
5.7 Hoist
5.7.2 hoist brakes
5.7.3 rope drums
5.7.4 couplings
5.8 tower/ boom system
tower/ superstructure mounting point
tower/ boom pivot point
tower head rope pulleys


5.10.1 paintwork

5.11 Drive Cab

5.11.3 heater
5.11.4 seat
5.12 Tower Cab

5.12.3 heater
5.12.4 seat

5.13.1 ropes
4.4annually/every 1500 hours
No. Maintenance Point

5.10.2 Steel structure
5.10.3 prottective housings / panalling
5.10.4 Stairways and platforms

5.11 Drive Cab
5.11.1 Control panals
5.11.2 Windscreen wiper system
5.11.3 Heater
5.11.4 Seat
5.12 Tower Cab

5.12.2 Windscreen wipers and wash system
5.12.3 Heater
5.12.4 Seat
5.12.5 Air conditioner
5.13 Ropes and Lifting Gear

5.13.1 Ropes
4.5every 2 Years/every 4500 hours

No. Maintenance Point

5.1.1 Chassis electrical cabinets
5.1.2 Changeover Switch

5.1.3 Battaries
5.1.4 Battaries Main Switch
5.1.5 3-Phase generator
5.1.6 Stabiliser limit switches
5.1.8 Auxiliary power supply
5.1.9 Slipring body
5.1.10 Superstructure electrics room

5.1.11 Superstructure hydraulic pump motor
5.1.12 Hoist motors
5.1.13 Slewing gear motor
5.1.14 Superstructure/Chassis locking device
5.1.15 Hiosting and lowering limit switches
5.1.16 Slack rope switch
5.1.17 Tower cab switch cabinet
5.1.18 Boom limit switch
5.1.19 Boom cable reel
5.1.20 Job site lighting

5.1.21 Distribution boxes and cableways
5.1.22 Stairway lighting
5.1.23 Lighting
5.1.24 Anemometer
5.1.25 Safe load indicator
5.1.26 Intercom system
5.1.27 Emergency stop buttons
5.1.28 Anti-condensation heaters
5.1.30 Video camera incl. monitor

5.2.1 Superstr. Hydr. Oil tank
5.2.2 Superstr. Hydr. Pump
5.2.3 Auxiliary pump

5.2.4 Luffing cylinder incl.Valve block
5.2.5 Hydraulic rotary lead-through

5.2.6 Steering cylinders incl. control block
5.2.8 Jack cylinders
5.2.9 Extension cylinders
5.2.10 Stabiliser control blocks

5.2.11 Brake system valve blocks
5.2.12 Brake system accumulator
5.2.13 Travel gear motors
5.2.14 Brake system cylinders

5.3.1 Diesel engine
5.3.2 Radiator
5.3.3 Air intake filter
5.3.4 Exhaust system

5.3.5 Fuel system
5.4 Travel Gear

5.4.1 Rims and tyres
5.4.2 Axle suspension
5.4.3 Steering knuckles

5.4.4 Steering linkage and cylinders
5.4.5 Axle differentials
5.4.6 Wheel hub gearboxes
5.4.10 Wheel brakes
5.4.11 Drive axle shafts
5.4.12 Multi-disk brakes
5.5 Stabilisers
5.6 Slewing Gear

5.6.4 Pinion and ring gear
5.6.5 Roller bearing slew ring
5.7 Hoist
5.7.2 hoist brakes
5.7.3 Rope drums
5.7.4 Couplings
5.7.5 Rope exit seals

5.8 Tower/Boom system
5.8.4 Tower superstructure mounting point
5.8.1 Tower / boom pivot point
5.8.2 Tower head rope pulleys
5.8.3 Boom head rope pulleys

5.9.1 Grease pump and tank
5.9.2 Pipework and librication points
5.10 Basic Construction

5.10.1 Paintwork
5.10.2 Steel Structure
5.10.3 Protective housing / paneling
5.10.4 Stairways and platforms
5.11 Drive Cab

5.11.2 Windscreen wiper system Heater
5.11.3 Heater
5.11.4 Seat
5.12 Tower Cab

5.12.1 Control Panels
5.12.2 Windscreen wipers and wash system
5.12.3 Heater
5.12.4 Seat
5.12.5 Air conditioner
5.13 Ropes and Lifting Gear

5.13.1 Ropes
Type of maintenance
Semi-annually/every 250 hours

perform visual check
check running noises
check bolts
lubricate bearings
check oil level

check breather valves
check clearance
check brake linings;rpeplace if necessary
lubricate bearings
check rope clamps
check rope grooves
perform functional test
check seals;replace if necessary

perform anti-corresive measures
check rope guards

check rope guards
lubricate bearings

check bolts
check grease supply;top up if necessary

check distributor
touch up any
paintwork damage
grease locks and hinges
clean stairways,platforms and handrails
check bolts


clean panels
test panel lighting and replace if required
check water tank
check air grilles
clean air grlles
check rope condition and grease ropes
Annually/every 1500 hours
clean switchboards and switch cabinets

check terminals
check acid level
clean,grease and tighten terminals
check blocks for firm seating
check state of charge
check connections;clean if necessary
clean air grilles
lubricate bearings
clean limit switches
check indicating instruments in the cabs
check terminals and plugs
check cable reel
check cable connections
check driving elements
check brush wear;replace if necessary
check terminals
check air conditioner filter
tighten connections
clean cooling fans
clean terminals and cabinets
lubricate bearings
clean housing
clean filter guaze
lubricate bearings
check brush abrasion
clean housing
clean filter guaze

clean and grease locking device
perform limit switch functional test
check terminals
check mounting bolts
clean sliprings and isulators
check brushes,springs and brush holders
change gearbox grease
grease deflection sheave bearing
change cam ring
check heater
lubricate mounting bearings
replace lamps
clean lamp housings
clean cabinets
check terminals
perform lighting test
clean lamp housings
perform visual check of load cell
perform visual check of angle sensor
clean camera

check oil level;top up if necessary
change breather filter
change return flow oil filter
change control oil filter
change pressure filter
check oil quality
check coupling
check pivot point bearing lubrication
lubricate piston rod
check valve block
check cotrol block
check for leakages

check oil level
change the oil (see MAN manual)
change oil filter
change fuel filter
check turbo mounting bolts
adjust valves
check coolant pre-heating
empty crankcase breather tank
clean cooling fins
check coolant level
replace filter
change filter mats
drain off condensate
empty water separator
check water separator filter

check tyre pressure
tighten wheel studs
lubricate equaliser pivot points
repaire paintwork damage
lubricate steering knuckles
check oil level
change oil
check oil level
change oil
check brake linings
check expander wedge device
clean axle shaft area
lubricate cardan joints
change oil

check sliding plates;grease if necessary
clean and grease pivot points
grease bolts and safety pins
check oil level

change oil
check breather filter
check clearance
check brake linings
clean and grease pinion and ring gear
check bolts
lubricate bearings
check oil levels

change oil
check clearance
clean brake disks
lubricate bearings
check rope clamps
check rope grooves
perform visual checks

perform anti-corrosive measures
check bolts


lubricate bearings

check distributor

touch up any
paintwork damage
check bolts


clean panels
check water tank
check air grilles
clean air grlles

change ropes if required
every 2 years/every 4500 hours

check terminals
check acid level
clean,grease and tighten terminals
check state of charge
check connections;clean if necessary
clean air grilles
lubricate bearings
clean limit switches
check terminals and plugs
check cable reel
check brush wear;replace if necessary
check terminals
check air conditioner filter
tighten connections
clean cooling fans
lubricate bearings
clean housing
clean filter guaze
lubricate bearings
check brush abrasion
clean housing
clean filter guaze

clean and grease locking device
perform limit switch functional test
check terminals
check mounting bolts
clean sliprings and isulators
check brushes,springs and brush holders
change gearbox grease
grease deflection sheave bearing
change cam ring
check heater
lubricate mounting bearings
replace lamps
clean lamp housings
clean cabinets
check terminals
clean lamp housings
perform visual check of load cell
perform visual check of angle sensor
clean camera

check oil level;top up if necessary
change breather filter
change return flow oil filter
change pressure filter
check oil quality
check coupling
check pivot point bearing lubrication
check valve block
check cotrol block
check for leakages

check oil level
change the oil (see MAN manual)
change oil filter
change fuel filter
check turbo mounting bolts
adjust valves
check coolant pre-heating
empty crankcase breather tank
clean cooling fins
check coolant level
replace filter
change filter mats
drain off condensate
empty water separator
check water separator filter

check tyre pressure
tighten wheel studs
lubricate equaliser pivot points
lubricate steering knuckles
check oil level
change oil
check oil level
change oil
check brake linings
check expander wedge device
clean axle shaft area
lubricate cardan joints
change oil

check sliding plates;grease if necessary
clean and grease pivot points
grease bolts and safety pins
check oil level

change oil
check breather filter
check clearance
check brake linings
clean and grease pinion and ring gear
check bolts
lubricate bearings
check oil levels

change oil
check clearance
clean brake disks
lubricate bearings
check rope clamps
check rope grooves

check bolts


lubricate bearings

check distributor

touch up any
paintwork damage
check bolts


clean panels
check water tank
check air grilles
clean air grlles

change ropes if required
0 hours
Type Of Maintenance
Straighten deformations
Perform visual checks
Grease locks and hinges
clean stairways, platforms and handrails
Check bolts
Clean panals
Perform functional test
Clean heater interior

Clean and grease retainer rails

Clean panals
Test panal lighting and replace if required

Check water tank
Clean air grilles

Clean air grilles
Check rope condition and grease ropes

Change ropes, if required
4500 hours
Type Of Maintenance
Clean switchboards and switch cabinets

Perform visual check
Check terminals
Check heater

Check acid level
Clean, grease and tighten terminals
check state of change

Check contacts, clean if required
Clean air grilles

Lubricate bearings

Clean limit switches

Check terminals and plugs
Check brush wear, replace if necessary

Check trminals
Check air conditioner filter
Tighten connections
Clean cooling fins
Lubricate bearings
Clean terminals and cabinets
Clean housings
Lubricate Bearings
Replace filter gauze
Clean terminals and cabinets
Check brush abrasion

Clean terminas and cabinets
Check brush abrasion

Clean and grease locking device
Perform limit switch functinal test

Check terminals

Perform anti-corrosive measures
Check mounting bolts

Clean sliprings and insulators
Check brushes, springs and brush holders
Change gearbox grease
Grease deflection sheave bearing
Change cam ring
Check heater

Lubricate mounting bearings
Relpace lamp housings
Clean cabinets
Check terminals
Perform viual check

Perform lighting test
Clean lamp housings

Perform lighting test
Clean Lamp housings

Perform visual check of load cell
Perform visual check of angle sensor
Clean camera
Check cable connections
Perform viual check

Change breath filter
Change return flow oil filter
Change oil
Check oil quality
Change pressure filter

Check running noises
Check coupling

Check pivot point bearing lubrication
Lubricate piston rod
Check valve block

Check for leckages
Check control block


Check oil level
Change the oil (see MAN manual)
Change main flow filter
Change bypass filter
Clean vent filter
Change fuel filter
Change fuel pre-filter
Check turbo mounting bolts
Adjust valves
Check coolant pre-heating
Empty crankcase breather tank

Clean cooling fins
Check coolant level
Repalce coolant
Replace filter
Change filter mats

Drain off condensate
Tank reinigen
Empty water separator
Replace water separator filter

Check tyre pressure
tighten wheel studs
Lubricate equaliser pivot points

Repair paintwork damage
Lubricate steering knuckles

Repair paintwork damage
Check oil level
Change oil
Check oil level

change oil
Check brake linings
Check expander wedge device
Clean axle shaft area

Lubricate cardan joints

Change oil
Check sliding plates; grease if necessary
Clean and grease pivot points
Grease bolts and safety pins
Check oil level

Change oil
Replace breather filters
Check clearance
Check brake linings

Clean and gease pinion and ring gear
Check bolts
Lubricate brearings
Check oil levels

Change oil
Replace breather filters

Check clearance
Check brake linings; replace if necessary
Clean brake disks
Lubricate bearings
Check rope clamps
Check rope grooves

Check seals; replace if necessary
Check bolts

Lubricate bearings
Check rope guards

Lubricate bearings
Check rope guards
Check grease supply; top up if necessary

Check distributor
Perform anti-corrosivemeasures
Check signalling device

Touch up any
Paintwork damage

Straighten deformations
Oil locks and hinges
Perform stairways, platforms and handrails
Check bolts
Clean panels
Replace wiper blades; if necessary

Clean heater interior

Clean and grease retainer rails

Clean panels
Test panel lighting and replace if requird

Replace wiper blades; if necessary
Check water tank
Clean air grilles

clean air grilles
Check rope condition and grease ropes

Change ropes, if required

MHC Checklist01

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MHC Checklist01

Uploaded by

Copyright:

Available Formats

No.

4.3 Maintenance Check List

5.7.2 hoist brake

5.7.3 rope drums

5.7.5 rope exit seals

5.8 Tower / Boom System

5.8.2 Tower head rope pulleys

5.8.3 boom head rope pulleys

5.8.4 tower / superstructure

5.9 Central Lubrication

5.9.2 pipework and lubrication points

5.10.2 steel structure

5.10.4 stairways and platforms

5.11 Drive Cab

5.12 Tower Cab

5.12.2 wind screen wipers and wash system

5.12.5 air conditioner

5.13 Ropes And Lifting Gear

4.4 Maintenance Check List

5.1.4 battery main switch

5.1.5 3-phase generator

5.1.6 stabiliser limit switches

5.1.8 external and auxiliary power supplies

5.1.9 slipring body

5.1.10 superstructure electrics room

5.1.11 superstructure hydrualic pump motor

5.1.12 hoist motor

5.1.13 Slewing Gear motor

5.1.14 superstructure/chaisses locking devie

5.1.15 hoisting and lowering limit switches

5.1.17 tower cab switch cabinet

5.1.18 boom limit switch

5.1.19 boom cable reel

5.1.20 job site lighting

5.1.21 distribution boxes and cableways

5.1.22 stairway lighting

5.1.25 safe load indicator

5.1.26 intercom system

5.1.27 emergency stop buttons

5.1.28 anti-condensation heaters

5.1.30 video camera incl. monitor

5.2 Hydraulic System

5.2.3 auxiliary pump

5.2.4 luffing cylinder with valve block

5.2.5 hydrualic rotary lead-through

5.2.8 jack cylinders

5.2.9 extension cylinders

5.2.10 stabiliser control blocks

5.2.14 brake system cylinders

5.3 Diesel Engine System

air intake filter

5.4 Travel Gear

5.4.2 axle suspension

5.4.3 steering knuckles

5.4.5 axle differentials

5.4.6 wheel hub gearboxes

5.4.10 wheel brakes

5.4.11 drive axle shafts

5.4.12 multi-disk brakes

5.5.2 stabiliser pads

5.6 Slewing Gear

5.6.2 slewing gear brake

5.6.5 roller bearing slew ring