37239B

GCP-30 Series
Genset Control

Installation
Software Version 4.3xxx

Manual 37239B
Manual 37239B GCP-30 Series - Genset Control

GCP-31/BPD Package

Control room
SPS
PC
GATEWAY
up to 13 additional
gensets (each via

GW 4
one GCP-30)

X1 X2 X3 X4 X5
CAN-L

CAN-H

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level

18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
GND
Termination
Pickup
Functional table for terminals 53/54: Package GCP-31/BPD switching/inductive
Meaning Terminal 54 Terminal 53
P/N Name PT; CT
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc)
8440-1548 GCP-3111B/BPD 120 Vac; ../1 A Standard =
8440-1549 GCP-3141B/BPD 400 Vac; ../1 A Relay 7 Centralized alarm
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc)
8440-1550 GCP-3115B/BPD 120 Vac; ../5 A
Aim at mains parallel YES (e.g. 24 Vdc) YES (e.g. 24 Vdc) 8440-1551 GCP-3145B/BPD 400 Vac; ../5 A
operation with MCB
"EXTERNAL"
Standard =
Relay 6 Ignition / preglow

Relay 5

Relay 4

Relay 3

Relay 2

Relay 1
9 10

lower
Drive

SPEED / POWER
raise
(three-position controller)
Starter
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8

lower
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
raise
(three-position controller)

Ready for operation

Generator voltage L3

Generator voltage L2
3
3/(4)

Generator voltage L1

s1 (K) s1 (k)
s1 (k)
L3 Generator current L3
s2 (L) s2 (l)
5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73

s2 (l) Alarm input 16 G NO/#1

NC

s1 (K) s1 (k) s1 (k) Alarm input 15 F NO/#1

L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate NC
Alarm input 4
Common =

Isolated operation 4
terminal 7

NO/#1
NC
See funct. table above on the left Common
#2Battery

Alarm input 3 3 NO/#1

NC
Alarm input 2 2 NO/#1
NC
Alarm input 1
0 50 51 52 27 28 39 40

1 NO/#1
(at sprinkler: emergency stop) NC
Command: open external CB
3/(4)

GCP-31/BPD

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Automatic 1
1 2 3

Mains voltage L2 NO/#1

NC
Mains voltage L1 0 Vdc

N 12/24 Vdc
Subject to technical mocifications. starting firmware version 4.2xxx 2004-11-23 | GCP30 Wiring Diagram g2ww-4804-ap.skf

Figure 4-1: Wiring diagram GCP-31/BPD Package

Page 14/55 © Woodward

Manual 37239B GCP-30 Series - Genset Control

GCP-31/BPQ Package

Control room
SPS
PC
GATEWAY
up to 13 additional
gensets (each via

GW 4
one GCP-30)

X1 X2 X3 X4 X5
CAN-L

CAN-H

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level

18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
GND
Termination
Pickup
Functional table for terminals 53/54: Package GCP-31/BPQ switching/inductive
Meaning Terminal 54 Terminal 53
P/N Name PT; CT
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc)
8440-1607 GCP-3111B/BPQ 120 Vac; ../1 A Standard =
8440-1608 GCP-3141B/BPQ 400 Vac; ../1 A Relay 7 Centralized alarm
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc)
8440-1609 GCP-3115B/BPQ 120 Vac; ../5 A
Aim at mains parallel YES (e.g. 24 Vdc) YES (e.g. 24 Vdc) 8440-1610 GCP-3145B/BPQ 400 Vac; ../5 A
operation with MCB
"EXTERNAL"
Standard =
Relay 6 Ignition / preglow

Relay 5

Relay 4

Relay 3

Relay 2
voltage

current
PWM

DC

DC

Relay 1
PWM GND

GND

GND

9 10

with analog outputs (three-position

Drive

controller via relay manager;

quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)

Starter
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8
IA
GND

GND
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
N/C
UA

(analog controller output)

IA

Ready for operation

Generator voltage L3

Generator voltage L2
3
3/(4)

Generator voltage L1

s1 (K) s1 (k)
s1 (k)
L3 Generator current L3
s2 (L) s2 (l)

5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k) s1 (k) Alarm input 15 F NO/#1

L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1

#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate NC
Alarm input 4
Common =

Isolated operation 4
terminal 7

NO/#1
NC
See funct. table above on the left Common
#2Battery

Alarm input 3 3 NO/#1

NC
Alarm input 2 2 NO/#1
NC
Alarm input 1
0 50 51 52 27 28 39 40

1 NO/#1
(at sprinkler: emergency stop) NC
Command: open external CB
3/(4)

GCP-31/BPQ

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Automatic 1
1 2 3

Mains voltage L2 NO/#1

NC
Mains voltage L1 0 Vdc

N 12/24 Vdc
Subject to technical mocifications. starting firmware version 4.2xxx 2004-11-23 | GCP30 Wiring Diagram g2ww-4804-ap.skf

Figure 4-2: Wiring diagram GCP-31/BPQ Package

© Woodward Page 15/55

Manual 37239B GCP-30 Series - Genset Control

GCP-31/XPD Package

120 121 122 123

5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 124 127 128 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

GND

Analog output
Analog input 4 [T4]

manager
IA
Analog output Pt100
0/4-20 mA
GND
Control room
SPS IA
PC Analog input 3 [T3]
0/4-20 mA

Analog input 2 [T2]

0/4-20 mA
GATEWAY
up to 13 additional

max. 8x
gensets (each via

GW 4

LS 4
one GCP-30)

X1 X2 X3 X4 X5
CAN-L
Analog input 1 [T1]
CAN-H
0/4-20 mA

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level
GND
Termination
Pickup
Functional table for terminals 53/54: Package GCP-31/XPD switching/inductive
Meaning Terminal 54 Terminal 53
P/N Name PT; CT
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc)
8440-1552 GCP-3111B/XPD 120 Vac; ../1 A Standard =
8440-1553 GCP-3141B/XPD 400 Vac; ../1 A Relay 7 Centralized alarm
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc)
8440-1554 GCP-3115B/XPD 120 Vac; ../5 A
Aim at mains parallel YES (e.g. 24 Vdc) YES (e.g. 24 Vdc) 8440-1555 GCP-3145B/XPD 400 Vac; ../5 A
operation with MCB
"EXTERNAL"
Standard =
Relay 6 Ignition / preglow
9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7] Relay 5

VDO Temperature 30-120 °C (0-380 Ohm)
or alternatively 86-248 °F (0-380 Ohm)

Relay 4

Analog input 6 [T6]

VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm) Relay 3

Relay 2
Analog input 5 [T5]
Pt100

Relay 1
lower
Drive

SPEED / POWER
raise
(three-position controller)
Starter
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8

lower
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
raise
(three-position controller)

Ready for operation

Generator voltage L3

Generator voltage L2 Operation mode AUTOMATIC NO/#1

3
3/(4)

NC
Generator voltage L1 Operation mode STOP NO/#1
NC

s1 (K) s1 (k)
s1 (k) Common
#2Battery
L3 Generator current L3
s2 (L) s2 (l)
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k) s1 (k) Alarm input 15 F NO/#1

L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate NC
Alarm input 4
Common =

Isolated operation 4
terminal 7

NO/#1
NC
See funct. table above on the left Common
#2Battery

Alarm input 3 3 NO/#1

NC
Alarm input 2 2 NO/#1
NC
Alarm input 1
0 50 51 52 27 28 39 40

1 NO/#1
(at sprinkler: emergency stop) NC
Command: open external CB
3/(4)

GCP-31/XPD

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Automatic 1
1 2 3

Mains voltage L2 NO/#1

NC
Mains voltage L1 0 Vdc

N 12/24 Vdc
Subject to technical mocifications. starting firmware version 4.2xxx 2004-11-23 | GCP30 Wiring Diagram g2ww-4804-ap.skf

Figure 4-3: Wiring diagram GCP-31/XPD Package

Page 16/55 © Woodward

Manual 37239B GCP-30 Series - Genset Control

GCP-31/XPQ Package

120 121 122 123

5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 124 127 128 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

GND

Analog output
Analog input 4 [T4]

manager
IA
Analog output Pt100
0/4-20 mA
GND

Control room
IA

SPS
PC
Analog input 3 [T3]
0/4-20 mA

Analog input 2 [T2]

0/4-20 mA

GATEWAY
up to 13 additional

max. 8x
gensets (each via

GW 4

LS 4
one GCP-30)

X1 X2 X3 X4 X5
CAN-L
Analog input 1 [T1]
CAN-H
0/4-20 mA

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level
GND
Termination
Pickup
Functional table for terminals 53/54: Package GCP-31/XPQ switching/inductive
Meaning Terminal 54 Terminal 53
P/N Name PT; CT
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc)
8440-1556 GCP-3111B/XPQ 120 Vac; ../1 A Standard =
8440-1557 GCP-3141B/XPQ 400 Vac; ../1 A Relay 7 Centralized alarm
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc)
8440-1558 GCP-3115B/XPQ 120 Vac; ../5 A
Aim at mains parallel YES (e.g. 24 Vdc) YES (e.g. 24 Vdc) 8440-1559 GCP-3145B/XPQ 400 Vac; ../5 A
operation with MCB
"EXTERNAL"
Standard =
Relay 6 Ignition / preglow
9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7] Relay 5

VDO Temperature 30-120 °C (0-380 Ohm)
or alternatively 86-248 °F (0-380 Ohm)

Relay 4

Analog input 6 [T6]

VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm) Relay 3

Relay 2
Analog input 5 [T5]
Pt100
voltage

current
PWM

DC

DC

Relay 1
PWM GND

GND

GND

with analog outputs (three-position

Drive

controller via relay manager;

quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)

Starter
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8
IA
GND

GND
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
N/C
UA

(analog controller output)

IA

Ready for operation

Generator voltage L3

Generator voltage L2 Operation mode AUTOMATIC NO/#1

3
3/(4)

NC
Generator voltage L1 Operation mode STOP NO/#1
NC

s1 (K) s1 (k)
s1 (k) Common
#2 Battery
L3 Generator current L3
s2 (L) s2 (l)
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k) s1 (k) Alarm input 15 F NO/#1

L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1

#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate NC
Alarm input 4
Common =

Isolated operation 4
terminal 7

NO/#1
NC
See funct. table above on the left Common
#2Battery

Alarm input 3 3 NO/#1

NC
Alarm input 2 2 NO/#1
NC
Alarm input 1
0 50 51 52 27 28 39 40

1 NO/#1
(at sprinkler: emergency stop) NC
Command: open external CB
3/(4)

GCP-31/XPQ

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Automatic 1
1 2 3

Mains voltage L2 NO/#1

NC
Mains voltage L1 0 Vdc

N 12/24 Vdc
Subject to technical mocifications. starting firmware version 4.2xxx 2004-11-23 | GCP30 Wiring Diagram g2ww-4804-ap.skf

Figure 4-4: Wiring diagram GCP-31/XPQ Package

© Woodward Page 17/55

Manual 37239B GCP-30 Series - Genset Control

GCP-31/XPQ+SB03 Package

X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123

5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 124 127 128 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

GND

Analog output
Analog input 4 [T4]

manager
IA
Analog output Pt100
0/4-20 mA
GND
Control room

CCM
SPS IA
PC Analog input 3 [T3]
TxD
0/4-20 mA
CTS
RS232 interface
GND
Engine level
Analog input 2 [T2]
RTS
0/4-20 mA
GATEWAY
up to 13 additional

max. 8x
gensets (each via

GW 4

RxD
LS 4
one GCP-30)

CAN-L
Analog input 1 [T1]
CAN-H
0/4-20 mA

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level
GND
Termination
Pickup
Functional table for terminals 53/54: Package GCP-31/XPQ+SB03 switching/inductive
Meaning Terminal 54 Terminal 53
P/N Name PT; CT
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc)
8440-1562 GCP-3115B/XPQ+SB03 120 Vac; ../5 A Standard =
8440-1563 GCP-3145B/XPQ+SB03 400 Vac; ../5 A Relay 7 Centralized alarm
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc)
Aim at mains parallel YES (e.g. 24 Vdc) YES (e.g. 24 Vdc)
operation with MCB
"EXTERNAL"
Standard =
Relay 6 Ignition / preglow
9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7] Relay 5

VDO Temperature 30-120 °C (0-380 Ohm)
or alternatively 86-248 °F (0-380 Ohm)

Relay 4

Analog input 6 [T6]

VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm) Relay 3

Relay 2
Analog input 5 [T5]
Pt100
voltage

current
PWM

DC

DC

Relay 1
PWM GND

GND

GND

with analog outputs (three-position

Drive

controller via relay manager;

quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)

Starter
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8
IA
GND

GND
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
N/C
UA

(analog controller output)

IA

Ready for operation

Generator voltage L3

Generator voltage L2 Operation mode AUTOMATIC NO/#1

3
3/(4)

NC
Generator voltage L1 Operation mode STOP NO/#1
NC

s1 (K) s1 (k)
s1 (k) Common
#2Battery
L3 Generator current L3
s2 (L) s2 (l)
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k) s1 (k) Alarm input 15 F NO/#1

L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate NC
Alarm input 4
Common =

Isolated operation 4
terminal 7

NO/#1
NC
See funct. table above on the left Common
#2Battery
GCP-31/XPQ+SB03

Alarm input 3 3 NO/#1

NC
Alarm input 2 2 NO/#1
NC
Alarm input 1
0 50 51 52 27 28 39 40

1 NO/#1
(at sprinkler: emergency stop) NC
Command: open external CB
3/(4)

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Automatic 1
1 2 3

Mains voltage L2 NO/#1

NC
Mains voltage L1 0 Vdc

N 12/24 Vdc
Subject to technical mocifications. starting firmware version 4.2xxx 2004-11-23 | GCP30 Wiring Diagram g2ww-4804-ap.skf

Figure 4-5: Wiring diagram GCP-31/XPQ+SB03 Package

Page 18/55 © Woodward

Manual 37239B GCP-30 Series - Genset Control

GCP-31/XPQ+SC06 Package

X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123

1 2 3 5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 124 127 128 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

GND

Analog output
Analog input 4 [T4]

manager
IA
Analog output Pt100
0/4-20 mA
GND

Control room

extension
external
IA

SPS
PC
Analog input 3 [T3]
CAN-L
0/4-20 mA
CAN-H
CAN bus interface
GND
Engine level
Analog input 2 [T2]
0/4-20 mA

GATEWAY
Termination
up to 13 additional

max. 8x
gensets (each via

GW 4

LS 4
one GCP-30)

CAN-L
Analog input 1 [T1]
CAN-H
0/4-20 mA

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level
GND
Termination
Pickup
Functional table for terminals 53/54: Package GCP-31/XPQ+SC06 switching/inductive
Meaning Terminal 54 Terminal 53
P/N Name PT; CT
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc)
8440-1560 GCP-3115B/XPQ+SC06 120 Vac; ../5 A Standard =
8440-1561 GCP-3145B/XPQ+SC06 400 Vac; ../5 A Relay 7 Centralized alarm
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc)
Aim at mains parallel YES (e.g. 24 Vdc) YES (e.g. 24 Vdc)
operation with MCB
"EXTERNAL"
Standard =
Relay 6 Ignition / preglow
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7] Relay 5

VDO Temperature 30-120 °C (0-380 Ohm)
or alternatively 86-248 °F (0-380 Ohm)

Relay 4

Analog input 6 [T6]

VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm) Relay 3

Relay 2
Analog input 5 [T5]
Pt100
voltage

current
PWM

DC

DC

Relay 1
PWM GND

GND

GND

with analog outputs (three-position

Drive

controller via relay manager;

quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)

Starter
IA
GND

GND
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
N/C
UA

(analog controller output)

IA

Ready for operation

Generator voltage L3

Generator voltage L2 Operation mode AUTOMATIC NO/#1

3
3/(4)

NC
Generator voltage L1 Operation mode STOP NO/#1
NC

s1 (K) s1 (k)
s1 (k) Common
#2Battery
L3 Generator current L3
s2 (L) s2 (l)
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1

#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate NC
Alarm input 4
Common =

Isolated operation 4
terminal 7

NO/#1
NC
See funct. table above on the left Common
#2Battery
GCP-31/XPQ+SC06

Alarm input 3 3 NO/#1

NC
Alarm input 2 2 NO/#1
NC
Alarm input 1
0 50 51 52 27 28 39 40

1 NO/#1
(at sprinkler: emergency stop) NC
Command: open external CB
3/(4)

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Mains voltage L2 Automatic 1 NO/#1
NC
Mains voltage L1 0 Vdc

N 12/24 Vdc
Subject to technical mocifications. starting firmware version 4.2xxx 2004-11-23 | GCP30 Wiring Diagram g2ww-4804-ap.skf

Figure 4-6: Wiring diagram GCP-31/XPQ+SC06 Package

© Woodward Page 19/55

Manual 37239B GCP-30 Series - Genset Control

GCP-31/RPQ+SC08 Rental Package

53 54 39 40 16 17 27 28 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113 Y1 Y2 Y3 Y4 Y5 X1 X2 X3 X4 X5 120 121 122 123 124 125 126 127 128
Operating Mode Automatic

The socket for the PC configuration is located on the

side of the unit. This is where the DPC has to be plugged in.
0 1 2 3 5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104
Operating Mode STOP
Analog input 4 [T4]
Mobile System Mode Pt100
[0 to 200°C]
f/v Droop active

Analog input 3 [T3]

GND
0/4 to 20 mA

Analog output
manager
IA
Analog output
0/4 to 20 mA
GND
Analog input 2 [T2]
IA
0/4 to 20 mA
CAN-L

CAN-H
CAN interface
guidance level Analog input 1 [T1]
GND
(loadsharing / SYNCON Panel) 0/4 to 20 mA

Termination
GND

CAN-L Pickup

CAN-H CAN interface switching/inductive

engine level
GND (MDEC, J1939 - EMS, EMR2,....) Standard =
Relay 7 Centralized alarm

Termination
Standard =
Relay 6 Ignition / preglow
Analog input 7 [T7]
quasi-continuous controller with analog
outputs (three-position controller via relay VDO, 0 to 380 Ohm
manager; ext. R/C connection!) [40 to 120°C
or alternatively 86 to 248°F] Relay 5

8 9 10 11 12 13 Analog input 6 [T6]

Relay 4
VDO, 0 to 180 Ohm
DC [0 to 5 or 0 to 10 bar
current IA N/C GND IA N/C GND
or alternatively 0 to 72/145psi]
DC
voltage UA GND UA GND Relay 3
Analog input 5 [T5]
PWM PWM GND VDO, 0 to 400 Ohm
[Fuellevel] Relay 2
Drive

Relay 1
SPEED / POWER
Analog controller output

Starter (crank)
G

VOLTAGE / POWER FACTOR

Analog controller output
Start relay / Gas valve
3

Generator voltage L3
Ready for operation
Generator voltage L2
Control input 16 Voltage
Generator voltage L1 G NO/#1 72 73
System Voltage NC
Control input 15 0 0 System 1
s1 (k) F NO/#1
System Voltage 0 1 System 2
Generator current L3 NC
Control input 14 1 0 System 3
s2 (l) E NO/#1
frequency 2 active NC 1 1 System 4
s1 (k)
Alarm input 13 or
D NO/#1
Idle active
GCP-31 RPQ+SC08 Genset Rental Package

Generator current L2 NC
Alarm input 12 or
s2 (l) C NO/#1
V/power factor set point raise
#2Battery or another power supply; terminal 60 is pos. or neg. signal

NC
Alarm input 11 or
s1 (k) B NO/#1
blocking emergency run
Generator current L1 NC
Alarm input 10 or
s2 (l) A NO/#1
V/power factor set point lower NC
Alarm input 9 or
Reply: GCB is open 9 NO/#1
f/P set point raise NC
Alarm input 8or
8 NO/#1
f/P set point lower
#1configurable during setup (NO/NC)

Command: close GCB NC

GCB

Alarm input 7 or
7 NO/#1
change breaker logic NC
Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Dynamo/Pressure NC
busbar

busbar voltage L2 Alarm input 4 4 NO/#1

NC
busbar voltage L1 Common
#2Battery

s1 (k) Phase Rotation Check O.K. 3

Mains current L1 NO/#1
NC
s2 (l)
Alarm input 2 2 NO/#1
3

NC
Alarm input 1
Command: close MCB 1 NO/#1
(recommended: emergency stop) NC
Common
#2Battery
Command: open MCB
Common (terminal 3/4/5/6/53/54)
#2Battery
MCB
Multi function terminal NO/#1
Reply: MCB is open NC
Automatic 2 NO/#1
Release: MCB is to close NC
Automatic 1 NO/#1
common on term.7 NC
0 Vdc
50 51 52

Mains voltage L3
Mains voltage L2 12/24 Vdc

Mains voltage L1 N
Subject to technical mocifications. 2005-03-15 | GCP31 RPQ-SC08 Wiring Diagram g2ww-1105-ap.SKF

Figure 4-7: Wiring diagram GCP-31/RPQ+SC08 Rental Package

Page 20/55 © Woodward

Manual 37239B GCP-30 Series - Genset Control

GCP-32/BPD Package

Control room
SPS
PC
GATEWAY

(modem)
up to 13 additional
gensets (each via

GW 4
one GCP-30)

X1 X2 X3 X4 X5
CAN-L

CAN-H

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level

18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
GND
Termination
Pickup

Package GCP-32/BPD switching/inductive

P/N Name PT; CT
8440-1564 GCP-3211B/BPD 120 Vac; ../1 A Standard =
8440-1565 GCP-3241B/BPD 400 Vac; ../1 A Relay 7 Centralized alarm
8440-1566 GCP-3215B/BPD 120 Vac; ../5 A
8440-1567 GCP-3245B/BPD 400 Vac; ../5 A

Standard =
Relay 6 Ignition / preglow

Relay 5

Relay 4

Relay 3

Relay 2

Relay 1
0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10

lower
Drive

SPEED / POWER
raise
(three-position controller)
Starter

lower
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
raise
(three-position controller)

Readiness for operation

Generator voltage L3

Generator voltage L2
3
3/(4)

Generator voltage L1

s1 (K) s1 (k)
s1 (k)
L3 Generator current L3
s2 (L) s2 (l)

1 2 3 5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1

#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate
3/(4)

NC
Alarm input 4
Common =

Reply: MCB is open 4

terminal 7

NO/#1
NC
Enable MCB Common
#2Battery

Alarm input 3 3 NO/#1

Command: close MCB NC
Alarm input 2 2 NO/#1
MCB

NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop) NC
Command: open MCB
3/(4)

GCP-32/BPD

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Mains voltage L2 Automatic 1 NO/#1
NC
Mains voltage L1 0 Vdc

N 12/24 Vdc
Subject to technical mocifications. starting firmware version 4.2xxx 2004-08-26 | GCP30 Wiring Diagram g2ww-3504-aq.skf

Figure 4-8: Wiring diagram GCP-32/BPD Package

© Woodward Page 21/55

Manual 37239B GCP-30 Series - Genset Control

GCP-32/BPQ Package

Control room
SPS
PC
GATEWAY

(modem)
up to 13 additional
gensets (each via

GW 4
one GCP-30)

X1 X2 X3 X4 X5
CAN-L

CAN-H

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level

18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
GND
Termination
Pickup

Package GCP-32/BPQ switching/inductive

P/N Name PT; CT
8440-1611 GCP-3211B/BPQ 120 Vac; ../1 A Standard =
8440-1612 GCP-3241B/BPQ 400 Vac; ../1 A Relay 7 Centralized alarm
8440-1613 GCP-3215B/BPQ 120 Vac; ../5 A
8440-1614 GCP-3245B/BPQ 400 Vac; ../5 A

Standard =
Relay 6 Ignition / preglow

Relay 5

Relay 4

Relay 3

Relay 2
voltage

current
PWM

DC

DC

Relay 1
PWM GND

GND

GND

0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10

with analog outputs (three-position

Drive

controller via relay manager;

quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)

Starter
IA
GND

GND
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
N/C
UA

(analog controller output)

IA

Readiness for operation

Generator voltage L3

Generator voltage L2
3
3/(4)

Generator voltage L1

s1 (K) s1 (k)
s1 (k)
L3 Generator current L3
s2 (L) s2 (l)
1 2 3 5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73

s2 (l) Alarm input 16 G NO/#1

NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate
3/(4)

NC
Alarm input 4
Common =

Reply: MCB is open 4

terminal 7

NO/#1
NC
Enable MCB Common
#2Battery

Alarm input 3 3 NO/#1

Command: close MCB NC
Alarm input 2 2 NO/#1
MCB

NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop) NC
Command: open MCB
3/(4)

GCP-32/BPQ

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Mains voltage L2 Automatic 1 NO/#1
NC
Mains voltage L1 0 Vdc

N 12/24 Vdc
Subject to technical mocifications. starting firmware version 4.2xxx 2004-08-26 | GCP30 Wiring Diagram g2ww-3504-aq.skf

Figure 4-9: Wiring diagram GCP-32/BPQ Package

Page 22/55 © Woodward

Manual 37239B GCP-30 Series - Genset Control

GCP-32/XPD Package

120 121 122 123

1 2 3 5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 124 127 128 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

GND

Analog output
Analog input 4 [T4]

manager
IA
Analog output Pt100
0/4-20 mA
GND

Control room
IA

SPS
PC
Analog input 3 [T3]
0/4-20 mA

Analog input 2 [T2]

0/4-20 mA

GATEWAY

(modem)
up to 13 additional
gensets (each via

GW 4
one GCP-30)

X1 X2 X3 X4 X5
CAN-L
Analog input 1 [T1]
CAN-H
0/4-20 mA

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level
GND
Termination
Pickup

Package GCP-32/XPD switching/inductive

P/N Name PT; CT
8440-1568 GCP-3211B/XPD 120 Vac; ../1 A Standard =
8440-1569 GCP-3241B/XPD 400 Vac; ../1 A Relay 7 Centralized alarm
8440-1570 GCP-3215B/XPD 120 Vac; ../5 A
8440-1571 GCP-3245B/XPD 400 Vac; ../5 A

Standard =
Relay 6 Ignition / preglow
0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7] Relay 5

VDO Temperature 30-120 °C (0-380 Ohm)
or alternatively 86-248 °F (0-380 Ohm)

Relay 4

Analog input 6 [T6]

VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm) Relay 3

Relay 2
Analog input 5 [T5]
Pt100

Relay 1
lower
Drive

SPEED / POWER
raise
(three-position controller)
Starter

lower
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
raise
(three-position controller)

Readiness for operation

Generator voltage L3

Generator voltage L2 Operation mode AUTOMATIC NO/#1

3
3/(4)

NC
Generator voltage L1 Operation mode STOP NO/#1
NC

s1 (K) s1 (k)
s1 (k) Common
#2Battery
L3 Generator current L3
s2 (L) s2 (l)
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1

#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate
3/(4)

NC
Alarm input 4
Common =

Reply: MCB is open 4

terminal 7

NO/#1
NC
Enable MCB Common
#2Battery

Alarm input 3 3 NO/#1

Command: close MCB NC
Alarm input 2 2 NO/#1
MCB

NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop) NC
Command: open MCB
3/(4)

GCP-32/XPD

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Mains voltage L2 Automatic 1 NO/#1
NC
Mains voltage L1 0 Vdc

N 12/24 Vdc
Subject to technical mocifications. starting firmware version 4.2xxx 2004-08-26 | GCP30 Wiring Diagram g2ww-3504-aq.skf

Figure 4-10: Wiring diagram GCP-32/XPD Package

© Woodward Page 23/55

Manual 37239B GCP-30 Series - Genset Control

GCP-32/XPQ Package

120 121 122 123

1 2 3 5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 124 127 128 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

GND

Analog output
Analog input 4 [T4]

manager
IA
Analog output Pt100
0/4-20 mA
GND
Control room
SPS IA
PC Analog input 3 [T3]
0/4-20 mA

Analog input 2 [T2]

0/4-20 mA
GATEWAY

(modem)
up to 13 additional
gensets (each via

GW 4
one GCP-30)

X1 X2 X3 X4 X5
CAN-L
Analog input 1 [T1]
CAN-H
0/4-20 mA

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level
GND
Termination
Pickup

Package GCP-32/XPQ switching/inductive

P/N Name PT; CT
8440-1572 GCP-3211B/XPQ 120 Vac; ../1 A Standard =
8440-1573 GCP-3241B/XPQ 400 Vac; ../1 A Relay 7 Centralized alarm
8440-1574 GCP-3215B/XPQ 120 Vac; ../5 A
8440-1575 GCP-3245B/XPQ 400 Vac; ../5 A

Standard =
Relay 6 Ignition / preglow
0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7] Relay 5

VDO Temperature 30-120 °C (0-380 Ohm)
or alternatively 86-248 °F (0-380 Ohm)

Relay 4

Analog input 6 [T6]

VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm) Relay 3

Relay 2
Analog input 5 [T5]
Pt100
voltage

current
PWM

DC

DC

Relay 1
PWM GND

GND

GND

with analog outputs (three-position

Drive

controller via relay manager;

quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)

Starter
IA
GND

GND
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
N/C
UA

(analog controller output)

IA

Readiness for operation

Generator voltage L3

Generator voltage L2 Operation mode AUTOMATIC NO/#1

3
3/(4)

NC
Generator voltage L1 Operation mode STOP NO/#1
NC

s1 (K) s1 (k)
s1 (k) Common
#2Battery
L3 Generator current L3
s2 (L) s2 (l)
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate
3/(4)

NC
Alarm input 4
Common =

Reply: MCB is open 4

terminal 7

NO/#1
NC
Enable MCB Common
#2Battery

Alarm input 3 3 NO/#1

Command: close MCB NC
Alarm input 2 2 NO/#1
MCB

NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop) NC
Command: open MCB
3/(4)

GCP-32/XPQ

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Mains voltage L2 Automatic 1 NO/#1
NC
Mains voltage L1 0 Vdc

N 12/24 Vdc
Subject to technical mocifications. starting firmware version 4.2xxx 2004-08-26 | GCP30 Wiring Diagram g2ww-3504-aq.skf

Figure 4-11: Wiring diagram GCP-32/XPQ Package

Page 24/55 © Woodward

Manual 37239B GCP-30 Series - Genset Control

GCP-32/XPQ+SB03 Package

X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123

1 2 3 5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 124 127 128 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

GND

Analog output
Analog input 4 [T4]

manager
IA
Analog output Pt100
0/4-20 mA
GND

Control room

CCM
IA

SPS
PC
Analog input 3 [T3]
TxD
0/4-20 mA
CTS
RS232 interface
GND
Engine level
Analog input 2 [T2]
RTS
0/4-20 mA

GATEWAY

(modem)
up to 13 additional
gensets (each via

GW 4
RxD
one GCP-30)

CAN-L
Analog input 1 [T1]
CAN-H
0/4-20 mA

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level
GND
Termination
Pickup

Package GCP-32/XPQ+SB03 switching/inductive

P/N Name PT; CT
8440-1578 GCP-3215B/XPQ+SB03 120 Vac; ../5 A Standard =
8440-1579 GCP-3245B/XPQ+SB03 400 Vac; ../5 A Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7] Relay 5

VDO Temperature 30-120 °C (0-380 Ohm)
or alternatively 86-248 °F (0-380 Ohm)

Relay 4

Analog input 6 [T6]

VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm) Relay 3

Relay 2
Analog input 5 [T5]
Pt100
voltage

current
PWM

DC

DC

Relay 1
PWM GND

GND

GND

with analog outputs (three-position

Drive

controller via relay manager;

quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)

Starter
IA
GND

GND
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
N/C
UA

(analog controller output)

IA

Readiness for operation

Generator voltage L3

Generator voltage L2 Operation mode AUTOMATIC NO/#1

3
3/(4)

NC
Generator voltage L1 Operation mode STOP NO/#1
NC

s1 (K) s1 (k)
s1 (k) Common
#2Battery
L3 Generator current L3
s2 (L) s2 (l)
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1

#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate
3/(4)

NC
Alarm input 4
Common =

Reply: MCB is open 4

terminal 7

NO/#1
NC
Enable MCB Common
#2Battery
GCP-32/XPQ+SB03

Alarm input 3 3 NO/#1

Command: close MCB NC
Alarm input 2 2 NO/#1
MCB

NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop) NC
Command: open MCB
3/(4)

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Mains voltage L2 Automatic 1 NO/#1
NC
Mains voltage L1 0 Vdc

N 12/24 Vdc
Subject to technical mocifications. starting firmware version 4.2xxx 2004-08-26 | GCP30 Wiring Diagram g2ww-3504-aq.skf

Figure 4-12: Wiring diagram GCP-32/XPQ+SB03 Package

© Woodward Page 25/55

Manual 37239B GCP-30 Series - Genset Control

GCP-32/XPQ+SC06 Package

X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123

7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 124 127 128 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

GND

Analog output
Analog input 4 [T4]

manager
IA
Analog output Pt100
0/4-20 mA
GND
Control room

extension
external
SPS IA
PC Analog input 3 [T3]
CAN-L
0/4-20 mA
CAN-H
CAN bus interface
GND
Engine level
Analog input 2 [T2]
0/4-20 mA
GATEWAY

Termination
(modem)
up to 13 additional
gensets (each via

GW 4
one GCP-30)

CAN-L
Analog input 1 [T1]
CAN-H
0/4-20 mA

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level
GND
Termination
Pickup

Package GCP-32/XPQ+SC06 switching/inductive

P/N Name PT; CT
8440-1576 GCP-3215B/XPQ+SC06 120 Vac; ../5 A Standard =
8440-1577 GCP-3245B/XPQ+SC06 400 Vac; ../5 A Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7] Relay 5

VDO Temperature 30-120 °C (0-380 Ohm)
or alternatively 86-248 °F (0-380 Ohm)

Relay 4

Analog input 6 [T6]

VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm) Relay 3

Relay 2
Analog input 5 [T5]
Pt100
voltage

current
PWM

DC

DC

Relay 1
PWM GND

GND

GND

with analog outputs (three-position

Drive

controller via relay manager;

quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)

Starter
0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8
IA
GND

GND
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
N/C
UA

(analog controller output)

IA

Readiness for operation

Generator voltage L3

Generator voltage L2 Operation mode AUTOMATIC NO/#1

3
3/(4)

NC
Generator voltage L1 Operation mode STOP NO/#1
NC

s1 (K) s1 (k)
s1 (k) Common
#2Battery
L3 Generator current L3
s2 (L) s2 (l)
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k) s1 (k) Alarm input 15 F NO/#1

L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate
3/(4)

NC
Alarm input 4
Common =

Reply: MCB is open 4

terminal 7

NO/#1
NC
Enable MCB Common
#2Battery
GCP-32/XPQ+SC06

Alarm input 3 3 NO/#1

Command: close MCB NC
Alarm input 2 2 NO/#1
MCB

NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop) NC
Command: open MCB
3/(4)

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
Multi function terminal
5 6

s2 (l) NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Automatic 1
2 3

Mains voltage L2 NO/#1

NC
Mains voltage L1 0 Vdc

12/24 Vdc
1

N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-08-26 | GCP30 Wiring Diagram g2ww-3504-aq.skf

Figure 4-13: Wiring diagram GCP-32/XPQ+SC06 Package

Page 26/55 © Woodward