Rastanura Refinery Clean Fuel Project E & I Work Package 2

Subcontract No: 10100 Job No: 10100-25342

CATEGORY METHOD OF STATEMENT

DISCIPLINE ELECTRICAL
TITLE METHOD OF STATEMENT CABLE TRAY INSTALLATION
DOC.NUMBER MAS-RTCF-MS-EL-001, Rev.-01

SUBCONTRACTOR DOC REVIEW STATUS (CONTRACTOR/COMPANY)

Status Status Code Code Description
APPROVED WITHOUT COMMENT(SUBJECT TO CLIENT
□ 1
APPROVAL)
REVISE AND RESUBMIT, WORK MAY PROCEED SUBJECT TO
□ 2
INCORPORATION OF CHANGES INDICATED

□ 3 REJECTED, REVISE & RE-SUBMIT, WORK MAY NOT PROCEED

INFORMATION ONLY,REVIEW NOT REQUIRED ,WORK MAY
□ 4
PROCEED

□ 5 CANCELLED/DELETED
REVIEWED BY TECNICAS REUNIDAS APPROVED BY SAUDI ARAMCO
NAME : NAME :
SIGN : SIGN :
DATE : DATE :

For Girish M.A

01 12/26/2018 Shankar
approval Kumar Mallick
Reason Prepared Checked Approved
Revision Date
for issue By By By
REVISION HISTORY

DOCUMENT NO. REVISION DATE PAGE

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Rastanura Refinery Clean Fuel Project E & I Work Package 2
Subcontract No: 10100 Job No: 10100-25342

CONTENTS

1.0 SCOPE OF WORK

2.0 PURPOSE

3.0 REFERENCE STANDARDS AND CODES

4.0 DEFINITIONS

5.0 RESPONSIBILITIES

6.0 WORK PROCEDURE

7.0 INSPECTION

8.0 SAFETY PLAN

9.0 ATTACHEMENT

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 Rastanura Refinery Clean Fuel Project E & I Work Package 2
Subcontract No: 10100 Job No: 10100-25342

1.0 SCOPE OF WORK

This work method statement is made to cover the work procedure for proper
installation of Cable Tray (Metal/Fiberglass) during construction of The Rastanura
clean fuel project.

2.0 PURPOSE

This method statement is intended for effective installation of cable trays.

3.0 REFERENCES

SAES-P-104 : Wiring Methods and Materials.

SAES-J-902 : Electrical System for Instrumentation

SAES -P -111 : Grounding

NEMA VE2 : As NEC Refers To NEMA VE2 for Cable Tray Installation

NEMA FG1 : As NEC refers to NEMA FG1 for Fiber Glass cable tray installation

SATIP-P-104-03 : Cable tray fittings and accessories

NEC : National Electrical Code

01 NEMA VE1 : Metal Cable tray System

1
Work Permit GI. 2.100,
G.I. 07.025 Heavy Equipment Operator Testing & Certification.
G.I. 07.028 Crane Lifts Types And Procedures
G.I. 07.030 Crane Inspection And Testing Requirements
GI 2.709, Gas Testing Procedure

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 Rastanura Refinery Clean Fuel Project E & I Work Package 2
Subcontract No: 10100 Job No: 10100-25342

GI 6.030, Traffic And Vehicle Safety

GI 8.001, Safety Requirements For Scaffold
SA Construction Safety Manual & CSAR

4.0 DEFINITIONS

4.1 PM - Project Manager

4.2 CM - Construction Manager
4.3 QCM - QC Manager
4.4 QCS - Quality Control Supervisor
4.5 SC - Construction Supervisor
4.6 QCI - Quality Control Inspector
4.7 P&C - Planning and Control

5.0 RESPONSIBILITIES

5.1 Project Manager

Project Manager shall be responsible for the overall implementation of this Work
Procedure.

5.2 Construction Manager

Construction Manager shall analyze all construction activities to include manpower and
equipment line up as well as other related resources required for the successful
implementation of the cable tray installation system. Study all aspects of work
procedure in accordance to project drawings and specifications.

5.3 Site Superintendent

01
Site Superintendent shall study and review all necessary documents for the
1 installation works to include, technical scope of work, specification, bill of
quantities, planned milestone dates and construction procedure in support to his
supervisors . He shall be directly reporting to the Construction Manager.

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 Rastanura Refinery Clean Fuel Project E & I Work Package 2
Subcontract No: 10100 Job No: 10100-25342

5.4 QC Supervisor
01
QC Supervisor shall have sufficient and well defined responsibilities, qualifications
1 authority, and organizational freedom to identify quality problems and area of non-
conformance and to initiate, recommend and substantiate corrective actions during all
phase of work.

5.5 QC Inspector

QC Inspector shall be responsible in monitoring and controlled the activity inspection

and related test to 100% acceptability and proper documents, and ensure that the
works are performed in accordance with Rastanura Clean Fuels Project scope of work.

5.6 Construction Supervisor

Construction Supervisor shall be directly reporting to the Site superintendent and

responsible for the implementation and control of all site activities in accordance to
project scope of work and latest approved construction drawings. He shall ensure that
the planned milestone dates are followed and met by monitoring the progress of the
activity in periodic basis.

6.0 WORK PROCEDURES

6.1 Tools & Equipment’s

a) Metal cutting saw.

b) Screw drivers
c) Spanners
d) Drill machine with bits
e) Level meter
f) Measurement meter
g) Torque wrench
h) Ratchet wrench
i) L angle

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Rastanura Refinery Clean Fuel Project E & I Work Package 2
Subcontract No: 10100 Job No: 10100-25342

j) Touch up materials
k) Wire mesh

6.2 Sequence of Work

6.2.1 Check the route of cable trays to make sure that it is free from debris and
obstruction of any other activity.

6.2.2 Arrange scaffolding of sufficient height which is checked by scaffolding

inspector/ safety officer before using the same for installation.

6.2.3 Mark the reference points on wall /column required for the cable tray routing.

6.2.4 Identify the circuit start point and end points to mark the cable tray route as per
approved drawings.

6.2.5 Use recommended and approved cable tray and fittings as per site condition and
drawings.

6.2.6 Install cable trays and all accessories as per approved drawings and secure with
proper supports.

6.3 Cable Tray Supports

6.3.1 Cable tray shall be adequately supported by non-combustible racks, hangers or

other reliable means (such as structural steel of pipe ways) at intervals
compatible with the building structure and lengths of cable tray sections.

6.3.2 All the supports should be as per drawing or Site requirements.

6.3.3 Process piping shall not be used to support cable trays.

6.3.4 Generally cable tray located indoors around electrical apparatus and where
ceiling hangers are used should be supported every 3 meters (10 Feet) or less,
where structural steel is used to support tray a nominal 6 meters (20feet).
Spacing should be maintained.

6.3.5 Supports should be located in such a manner and the tray installed so as to avoid
supporting the tray at each section. Connections and splices between horizontal
sections of tray should fall at the quarter point of the span.

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Rastanura Refinery Clean Fuel Project E & I Work Package 2
Subcontract No: 10100 Job No: 10100-25342

6.4 Installation Procedure

6.4.1 Cable Tray installation shall be in strict accordance with the applicable Electrical
Codes and Latest approved drawing.

6.4.2 Cable trays shall be of the ladder (two side-rails) type. Cable tray installed
outdoors shall have ventilated covers. Only flanged type covers shall be used
and secured with stainless steel banding and fasteners, one band per 1/2 m of
cover length, with a minimum of six bands per cover.

6.4.3 Cable trays run vertically in outdoor areas shall have covers on both sides,
Conduit installation shall be in strict accordance with the applicable Electrical
Codes. All conduit material installed shall be in new and perfect condition.

6.4.4 Cable trays containing only instrument and communications cables may have
unventilated covers. Cable tray covers are not required if cable trays are
installed inside switchgear buildings.

6.4.5 Prior to install the cables in the cable tray, examine cable paths to ensure all
areas are free of debris that may interfere with the cables installation.

6.4.6 Cable trays should never be used as walkways at any phase of construction.

6.4.7 If cable tray covers are not installed, cable trays should be located to minimize
the potential for mechanical damage and to minimize the effects of sunlight on
the cables.

6.4.8 Stainless steel cable trays shall be used when required by SAES-B-006, to satisfy
fireproofing requirements. Stainless steel cable trays shall meet all other
requirements of this section.

6.4.9 Aluminum and galvanized carbon steel cable tray shall be designed,
manufactured, rated, tested and installed in accordance with NEMA VE 1 and
NEMA VE 2. Minimum individual rung load capacity shall be 90 kg. Minimum
thickness of covers shall be 1mm.

6.4.10 Fiberglass cable tray shall be designed, manufactured, rated, and tested in
accordance with NEMA FG 1. Minimum individual rung load capacity shall be 90
kg. Fiber glass cable trays shall be sunlight (ultraviolet radiation) resistant.

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Rastanura Refinery Clean Fuel Project E & I Work Package 2
Subcontract No: 10100 Job No: 10100-25342

6.4.11 The working load for cable trays shall be as per SAES-P-104.

6.4.12 Cable trays can be stored outside. But the cable tray storage area must be
loosely stacked, elevated off the ground and ventilated.

6.4.13 Cable tray shall be stored at work site covered with tarpaulin sheet and keep in a
grated wood, Keep away from water, chemical & other corrosive materials.

6.4.14 While unloading cable trays using forklift, the forks must supported with the reel
flanges.

6.4.15 The cable tray area should be away from high traffic areas. Tray should be
stacked by width and size.

6.4.16 The storage area must be barricaded and trays can placed above the wood
pieces to avoid contact with the soil.

6.4.17 Small accessories should be stored to prevent losses

6.4.18 Cable tray must be protected from scratching.

6.4.19 Splice plates (joints) shall not be located over supports, and shall be located
between supports and quarter points. No more than one splice shall be located
between two adjacent supports.

6.4.20 Cable trays shall be installed as a complete system, Cable tray systems shall not
have mechanically discontinuous segments of cable tray runs.

6.4.21 Cables may be extended from cable trays to equipment if they are armored or
metal clad and are properly supported in accordance with the
Requirements, or they are installed in rigid or flexible conduits

6.4.22 Cable Trays shall not have sharp edges, burrs or projections that could Damage
the insulation or jacket of the wiring.

6.4.23 Location of supports for cable tray systems shall be in accordance with the
recommendations of NEMA VE 2.

6.4.24 Touch up paints shall be applied to the scratches/ Coating damaged surface of
cable Trays, if required.

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 Rastanura Refinery Clean Fuel Project E & I Work Package 2
Subcontract No: 10100 Job No: 10100-25342

6.4.25 Cable trays should not extend through a fire wall unless an adequate fire seal can
be developed for the specific application. Select a fire seal that has a fire rating
at least equal to the wall being penetrated.

6.4.26 Metallic cable trays shall be bonded to the local grounding grid or ground
01 electrode at both end points ensuring that bonding continuity is met throughout
all the racks in the system.
1
6.4.27 During Cable tray installation; when gap between Side rail of the tray and
structural support is observed 10mm and below; then shim plate (max. 2
pieces)shall be used to fix the gap. The material of the shim plate shall became
as the cable tray material; preferably the side rail pieces from unused cut cable
tray sections.

6.4.28 When the gap between Side rail of the tray and structural support exceeds
10mm; report to the Contractor engineering department for further advice to
proceed the work.

6.4.29 While installing cable trays at high elevation areas like pipe racks, proper safety
procedures to be followed.

6.4.30 Safe scaffolding platform with handrails should be provided on the cable tray
platform on pipe racks and all the workers must be trained for safe work at
height and they should wear safety harness.

6.4.31 While erecting cable trays to pipe rack by crane, 2 riggers should be there one
rigger on top of the pipe rack, where the trays should be erected and another
one rigger near the crane.

6.4.32 While doing tray joints bolting and tightening works , cover the working flat
form by some mates or polyethylene sheets to prevent the tools or materials
falling to the lower platforms

6.4.33 On installing cable trays on top elevation on sleepers, scaffold should be erected.

6.4.34 Cable trays should never be used as walkway at any phase of construction.

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 Rastanura Refinery Clean Fuel Project E & I Work Package 2
Subcontract No: 10100 Job No: 10100-25342

6.4.35 While tray fabrication works like grinding or cutting, the work area should be
covered with fire blankets and a trained fire watch with fire extinguisher must be
on the working area.

6.4.36 Barricade the work area to avoid unwanted entries and work disturbances.

7.0 INSPECTION

Mastoura QC inspector shall carry out all the inspection work related to the installation
of cable tray in proper Co-ordination with contractor and company inspection
department.

8.0 SAFETY PLAN

8.1 Mastoura Safety Supervisor shall carry out the safety site inspections to
ensure that safety requirements are followed during and after the Cable
trays/Conduits installation activities. Safety supervisor shall review safety plan
and secure work permit if necessary prior to start of any activities.

8.2 Regular tool box meeting shall be conducted at site before starting the work.

8.3 Sufficient lighting system shall be provided on site during extended night
operation.

8.4 Proper housekeeping shall be implemented on site during the work.

8.5 Mastoura will comply contractor safety standard while executing the job.

8.6 Subcontractor shall follow the Saudi Aramco procedures-GI, SACSM CSAR etc.
01 and TR HSE Plan and procedures.

1 8.7 Approved JSA Shall be attached in this MOS prior to start the work.

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