Professional Documents
Culture Documents
802Dsl BE 0505 en
802Dsl BE 0505 en
sinumerik
SINUMERIK 802D sl
System Overview 1
Component Description 2
Operator Controls
and Displays 3
SINUMERIK 802D sl
Interfaces 4
Instruction Manual Dimensional Drawings
and Drill Patterns 5
Installation 6
Connection 7
Technical Data 8
Start-Up 9
Machine/Setting Data A
ESD Directive C
05/2005 Edition
Terms of License D
Safety Notes
This Manual contains information which you should carefully observe to ensure your own personal safety
and the prevention of material damage. The notices are highlighted by a warning triangle and, depending on
the degree of hazard, represented as shown below:
Danger
! indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
! indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
! with a warning triangle indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Attention
indicates that an undesirable event or state may arise if the relevant note is not observed.
If several hazards of different degrees occur, the hazard with the highest degree must always be given
preference. If a warning note with a warning triangle warns of personal injury, the same warning note can
also contain a warning of material damage.
Qualified personnel
Start-up and operation of the device/equipment/system in question must only be performed using this
documentation. Commissioning and operation of a device/system may only be performed by qualified
personnel. Qualified personnel as referred to in the safety guidelines in this documentation are those who
are authorized to start up, ground and label units, systems and circuits in accordance with the relevant safety
standards.
Use as intended
Please note the following:
Warning
! The equipment may only be used for single purpose applications explicitly described in the catalog and in
the technical description and it may only be used along with third-party devices and components
recommended by Siemens. It is assumed that this product be transported, stored and installed as intended
and maintained and operated with care to ensure that the product functions correctly and properly.
Trademarks
All designations with the trademark symbol are registered trademarks of Siemens AG. Other designations
in this documentation may be trademarks whose use by third parties for their own purposes may infringe the
rights of the owner.
Disclaimer of Liability
We have checked that the contents of this document correspond to the hardware and software described.
Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical.
The information given in this publication is reviewed at regular intervals and any corrections that might be
necessary are made in the subsequent editions.
Standard version
This Instruction Manual describes the functionality of the standard scope. Extensions or
changes made by the machine manufacturer are documented by the machine manufacturer.
Other functions not described in this documentation might be executable in the control. This
does not, however, represent an obligation to supply such functions with a new control or
when servicing.
Hotline
If you have any questions, please contact the following hotline:
A&D Technical Support
Phone: +49 (0) 180 / 5050 – 222
Fax: +49 (0) 180 / 5050 – 223
Internet: http://www.siemens.com/automation/support–request
If you have any comments, suggestions, or corrections regarding this documentation, please
fax or e-mail them to:
Fax: +49 (0) 9131 / 98 – 63315
E-mail: motioncontrol.docu@siemens.com
Fax form: See the reply form at the end of the brochure.
Internet address
http://www.siemens.com/motioncontrol
Table of Contents
1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
3 Operator Controls and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.1 Operator controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.2 Error and status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
4 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.1 CNC operator panel (PCU) interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.1.1 Compact flash card (CF card) slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.1.2 Ethernet interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.1.3 USB port (available soon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.1.4 RS232 COM interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4.1.5 PROFIBUS DP interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.1.6 DRIVE CLiQ interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4.1.7 Handwheel connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4.1.8 Digital inputs/digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4.2 MCPA module interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4.3 PP 72/48 I/O module interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
5 Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
5.1 Dimension drawing and drilling pattern for the CNC operator panel (PCU) . . . . . . . . . . . . . 5-40
5.2 Dimension drawing and drilling pattern for the machine control panel (MCP) . . . . . . . . . . . 5-42
5.3 Dimension drawings and drilling patterns for the NC full keyboard . . . . . . . . . . . . . . . . . . . . 5-44
5.4 Dimension drawing for the PP72/48 I/O module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
7 Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51
7.1 General rules for operation of a SINUMERIK 802D sl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52
7.2 Rules regarding current consumption and power loss of a cubicle arrangement . . . . . . . . 7-53
7.3 Overall design of the SINUMERIK 802D sl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
7.4 Connecting the protective conductor for the individual components . . . . . . . . . . . . . . . . . . . 7-55
7.5 Connection overview for the SINUMERIK 802D sl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
7.6 Connecting the MCPA module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-59
7.7 Connecting the analog spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60
7.8 Connecting the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-61
7.9 Connecting the full keyboard to the CNC operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-63
7.10 Connecting the Ethernet interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
7.11 Connecting the RS232 COM port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-65
7.12 Connecting the PP72/48 I/O module and the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66
7.13 Connecting the SINAMICS drive to the DRIVE-CLiQ interface . . . . . . . . . . . . . . . . . . . . . . . 7-70
7.14 Connecting the digital inputs/outputs to the PCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-71
7.15 Connecting the digital inputs/digital outputs to the PP72/48 I/O module . . . . . . . . . . . . . . . . 7-72
7.16 Connecting the machine control panel to the PP72/48 I/O module . . . . . . . . . . . . . . . . . . . . 7-73
7.17 Connecting shielded lines via the shield connection (PCU) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-74
8 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-75
9 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-79
9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-79
9.1.1 Access levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-80
9.1.2 Structure of machine data (MD) and setting data (SD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-81
9.1.3 RCS802D Commissioning and Diagnostic tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-82
9.2 Turning on and booting the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-83
9.3 Language setting and file management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-84
9.3.1 Creating a project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-84
9.3.2 Help, language and alarm files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-85
9.3.3 Transmitting data to the 802D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-85
9.4 Setting the technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-88
9.5 Entering the machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-90
9.6 Setting the Profibus address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-91
9.7 Starting Up the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-92
9.8 Configuring SINAMICS S120 with 802D sl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-93
9.8.1 Commissioning using predefined macros without the STARTER commissioning tool . . . . 9-93
9.8.2 Starting up motors without SMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-97
9.8.3 Faults and warnings when starting up the SINAMICS S120 drive . . . . . . . . . . . . . . . . . . . . . 9-97
9.8.4 Setpoint/actual-value assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-98
9.8.5 Default settings of the axis machine data for feed axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-99
9.8.6 Default settings of the axis machine data for the spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-101
9.9 STARTER start-up tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-105
9.9.1 Explanations regarding the STARTER user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-105
9.9.2 Operating philosophy of the STARTER commissioning tool for SINAMICS S120 . . . . . . . . 9-106
9.10 Start-up sequence when working with STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-109
9.10.1 Creating a drive object OFFLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-109
9.10.2 Operating the STARTER control panel (motor rotating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-110
9.10.3 Creating a drive project ONLINE (recommended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-110
9.11 Diagnosis via STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-111
9.11.1 Function generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-112
9.11.2 Trace function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-115
9.11.3 Measuring function (SERVO) (available soon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-116
9.11.4 Measuring sockets (available soon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-119
9.12 Completing the start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-120
9.13 Service display of the axis drive behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-121
10 Creating a Drive Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123
10.1 Creating a drive project OFFLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123
10.1.1 Creating a project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123
10.1.2 Configuring a drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-131
10.2 Operating the control panel in STARTER (with the motor rotating) . . . . . . . . . . . . . . . . . . . . 10-140
10.2.1 Loading the project into the drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140
10.2.2 Operating the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-143
10.3 Creating a drive project ONLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-150
10.3.1 Creating a project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-150
10.3.2 Acquiring the component topology and configuring the drive unit automatically . . . . . . . . . 10-153
10.3.3 Configuring and checking the topology of the drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-157
Digital inputs/
digital outputs
DRIVE-CLiQ
PROFIBUS DP
NC full keyboard
(upright format) (or,
alternatively, broad format)
PROFIBUS DP
DRIVE-CLiQ
Feed motor 1
Feed motor 2
Mains supply
conductor Feed motor 3
Feed motor 4
1) when using a
machine control panel Main spindle motor
Fig. 1-1 System overview: SINUMERIK 802D sl mit SINAMICS S120 (example)
Components
The components of the SINUMERIK 802D sl control system are:
S CNC operator panel (PCU) with NC full keyboard (upright or broad format)
S Machine control panel (MCP)
Incorporates all keys and switches required for the operation of a machine (milling
machine).
S I/O module PP72/48
The PP72/48 I/O module is a straightforward and low-cost module (without a separate
housing) within the framework of an automation system based on PROFIBUS DP for
connecting digital inputs/outputs.
The module offers the following main features:
– PROFIBUS DP connection (max 12 Mbits/s)
– 72 digital inputs and 48 digital outputs
– On-board status display via 4 diagnostic LEDs
To supply the module and the digital outputs, an external voltage source (+24 V DC) is
required.
S Drive units
– SINAMICS S120
The communication between the SINUMERIK 802D sl control system and the
SINAMICS S 120 drive is provided via the DRIVECLiQ communication system
(Drive Component Link with IQ).
System software
The following system software is installed in the retentive internal memory of the PCU of
each SINUMERIK 802D sl by default:
S Boot software – starts the system
S Human Machine Interface (HMI) software – realizes all operator functions
S NCK software (NC Kernel) – realizes all NC functions. It controls up to 5 axes (2 axes
can be configured as spindles).
S Programmable Logic Control (PLC) software – executes the integrated PLC user
program cyclically.
Toolbox
A tool box is delivered on CD ROM together with the appropriate system software.
The toolbox contains software tools for configuring the control system. It must be installed
on your PC/PG.
The following software can be found in the Toolbox:
S Setup file for the technologies
S Cycle packages for the technologies
S Reloadable languages
S Reloadable system blocks (SDB)
S RCS802D Commissioning and Diagnostic tool
This program can be used to transfer texts, user data and programs from the PC to the
CNC operator panel (PCU) and vice versa.
S “PLC 802 Programming Tool” – tool for creating the PLC user program
S PLC user library
S “Starter” – parameterization and commissioning tool for the SINAMICS drive
Note
The table of contents and notes for setup can be found in the siemense.txt file.
View
The illustration below shows the CNC operator panel (PCU) with its interfaces and the front
panel elements.
Vertical softkeys
Horizontal softkeys
NC full keyboard
connection X9
PROFIBUS DP
interface X6
DRIVE CLiQ interfaceX1
and X2
Handwheel
connectionX30
Digital inputs/outputs
X20, X21
Optional interface
Grounding screw
Fig. 2-1 Position of the interfaces and front elements on the CNC operator panel
Interfaces Function
Compact flash card (CF card) 50-pin slot for CF cards, and 4 LEDs
slot see Chapter 4.1.1
Power supply connection 3-pin screw-type terminal connection for connecting the 24 V load
X40 power supply
For connecting SINUMERIK 802 D sl, please refer to Chapter 7.8
Ethernet interface 8-pin RJ45 socket connector for connection to an Industrial
X5 Ethernet
see Chapter 4.1.2
Notes
Vertical softkeys
Horizontal softkeys
ERR RDY NC
ERR RDY NC DP
CF
The individual LEDs and their functions are described in the table below.
LED Meaning
ERR (red) Fault condition
RDY (green) Readiness for operation
NC (yellow) Sign-of-life monitoring
CF (yellow) Reading from / writing to CF card
Note
For error descriptions, see SINUMERIK 802D sl Diagnostics Guide.
References: /DG/, Diagnostics Guide
LED Meaning
POWER (green) Power supply of the electronic equipment ready for operation
READY (red) I/O module ready for operation; however, no cyclic data exchange is
performed with DP Master
EXCHANGE (green) I/O module ready for operation; cyclic data exchange with DP Master is
performed
OVTEMP (red) Overtemperature display
A PG/PC can be connected to the Ethernet interface via a Fast Ethernet network. The
device connected must possess an Ethernet card and the appropriate software.
Industrial Ethernet is a communication network providing a transmission rate of
10/100 Mbps.
A PC/programming device (PG) for data exchange with the CNC operator panel can be con-
nected to male connector X8.
The CNC operator panel (PCU) communicates with the I/O modules via the PROFIBUS DP
interface.
The PROFIBUS DP protocol is used for the communication.
The baud rate of the PROFIBUS DP interface is 12 Mbit/s; the baud rate cannot be chan-
ged. Converters for optical fiber cable (OLMs, OLPs) or repeaters are not permitted.
The operator panel CNC provides master functionality.
1 not –
DP assigned
X6
2 M24 24 V reference potential (teleservice)
1 3 B Data input/output (RS485)
4 RTS Transmission request
9 5 M5 5 V reference potential
6 P5 5 V power supply 90 mA, short-circuit-proof
7 P24 24 V power supply (teleservice) 150 mA, short-
circuit-proof, not isolated
8 A Data input/output (RS485)
9 not –
assigned
The CNC operator panel (PCU) can communicate with the SINAMICS drive via the DRIVE
CLiQ interface.
Max. 2 electronic handwheels can be connected to connector X30 on the CNC operator
panel (PCU).
The handwheel must meet the following requirements:
Transmission technique: 5 V square wave signals (TTL level or RS422)
Signals: Track A as a true and negated signal (Ua1, Ua1)
Track B as a true and negated signal (Ua2, Ua2)
Max. output frequency: 500 MHz
Phase shift of
tracks A to B: 90° "30°
Power supply: 5 V, max. 250 mA
Various sensors and actuators can be connected to the connectors X20 and X21 via digital
inputs/digital outputs.
Max. 16 or 8 digital inputs and 8 digital outputs can be used.
DRIVE-CLiQ socket 0
DRIVE-CLiQ socket 1
P24 M
X40
P24 + 24 V
1
M M
2
PE 3 PE
X1 X2
X20
1 DI0
2 DI1 PROFIBUS
3 DI2 X6
4 DI3
5 M3
6 P24_1 CNC operator
7 DI/DO0 panel (PCU)
8 DI/DO1
9 M_1
10 DI/DO2
11 DI/DO3
12 M_1
X21
1 DI4
2 DI5
3 DI6
4 DI7
5 M_4
6 P24_2
7 DI/DO4
8 DI/DO5
9 M_2
10 DI/DO6
11 DI/DO7
12 M_2
Grounding
Danger
! The 24 V power supply is to be designed as functional extra-low voltage with protective
separation in accordance with EN60204-1, Section 6.4, PELV (with M ground).
Overview
The illustration below shows the MCPA module with its interfaces and the status display.
X1020
X1021
1
10
1
10
X2
X1
X701
X110
Fig. 4-2 Position of the interfaces and of the status display on the MCPA module
Interfaces Function
Interfaces to the MCP 40-pin plug connectors for connecting the machine control panel (MCP)
X1 and X2
I/O interface 10-pin plug connectors for connection of the power supply and of the
X1020 and X1021 digital inputs and ouptuts
Analog spindle connection 9-pin D-Sub connector for connecting an analog spindle with directly
X701 mounted spindle actual-value encoder (TTL)
Interface to the PCU 48-pin plug connectors for connecting the MCPA module to the PCU
X110
X1
Pin Name Description Pin Name Description
1 KEY1 Input bit 2 KEY2 Input bit
3 KEY3 Input bit 4 KEY4 Input bit
5 KEY5 Input bit 6 KEY6 Input bit
7 KEY7 Input bit 8 KEY8 Input bit
9 GND 10 KEY9 Input bit
11 KEY10 Input bit 12 KEY11 Input bit
13 KEY12 Input bit 14 KEY13 Input bit
15 KEY14 Input bit 16 KEY15 Input bit
17 KEY16 Input bit 18 GND
19 KEY17 Input bit 20 KEY18 Input bit
21 KEY19 Input bit 22 KEY20 Input bit
23 KEY21 Input bit 24 KEY22 Input bit
25 KEY23 Input bit 26 KEY24 Input bit
27 GND 28 LED1 Output bit
29 LED2 Output bit 30 LED3 Output bit
31 LED4 Output bit 32 LED5 Output bit
33 LED6 Output bit 34 not assigned –
35 not assigned – 36 GND
37 not assigned – 38 not assigned –
39 not assigned – 40 not assigned –
X2
1 KEY25 Input bit 2 KEY26 Input bit
3 KEY27 Input bit 4 not assigned –
5 not assigned – 6 not assigned –
7 not assigned – 8 not assigned –
9 GND 10 FEED_OV_A Input bit
11 FEED_OV_B Input bit 12 FEED_OV_C Input bit
13 FEED_OV_D Input bit 14 FEED_OV_E Input bit
15 not assigned – 16 not assigned –
17 not assigned – 18 GND
19 SPINDLE_OV_A Input bit 20 SPINDLE_OV_B Input bit
21 SPINDLE_OV_C Input bit 22 SPINDLE_OV_D Input bit
23 SPINDLE_OV_E Input bit 24 not assigned –
25 not assigned – 26 not assigned –
27 not assigned – 28 not assigned –
29 not assigned – 30 not assigned –
31 not assigned – 32 not assigned –
33 not assigned – 34 not assigned –
35 not assigned – 36 GND
37 not assigned – 38 not assigned –
39 not assigned – 40 not assigned –
1
1
2 DI0 Digital input 0
3 DI1 Digital input 1
4 DI2 Digital input 2
5 DI3 Digital input 3
6 DI4 Digital input 4
10
7 DI5 Digital input 5
X1020
8 DI6 Digital input 6
9 DI7 Digital input 7
10
PROFIBUS DP
interface (X2)
Status displays
X41
DIL switch
S1
X111
Terminal strip
X333 X222
I/O module converter
interfaces X111,
X222 and X333
Fig. 4-3 Position of the interfaces and status displays on the I/O module with connection to the MCP
and a terminal strip converter
PROFIBUS DP
interface (X2) Status
displays
OVERTEMP EXCHANGE
Power supply POWER READY
connection
X41
Terminal strip
converter
DIL switch
S1
X333 X222 X111
I/O module
interfaces X111,
X222 and X333
Fig. 4-4 Position of the interfaces and status displays on the I/O module when connecting 3 terminal
strip converters
PP 72/48 interfaces
The interfaces and the operator controls of the PP 72/48 I/O module and their functions are
described in the table below.
Table 4-11 Interfaces
Interfaces Function
PROFIBUS DP interface 9-pin Sub-D socket X2 for connection to the PROFIBUS DP
Power supply connection 3-pin screw-type terminal connection X1 for connecting the
24 V load power supply
For connecting SINUMERIK 802 D sl, please refer to Chapter 7.8
I/O interface 50-pin pin connectors X111, X222, X333 for connecting the machine
control panel or the terminal strip converters for the digital inputs/outputs
DIL switch DIL switch S1 for setting the PROFIBUS DP address
see Chapter 7.12
1 not –
assigned
2 not –
1
assigned
9 3 B Data input/output (RS485)
4 RTS Transmission request
X2 5 M5 5 V reference potential
6 P5 5 V power supply 90 mA, short-circuit-proof
7 not –
assigned
8 A Data input/output (RS485)
9 not –
assigned
I/O interface
The following devices can be connected to the connectors X111, X222 and X333 (50-pin rib-
bon-cable plug):
S either one machine control panel (MCP) and one terminal strip converter for digital inputs/
digital outputs (see Fig. 4-3)
or
S three terminal strip converters for digital inputs/digital outputs (see Fig. 4-4)
The terminal strip converters are connected to the PP 72/48 I/O module via ribbon cable.
The individual wiring can be performed at the terminal strips according to your particular
application.
Table 4-13 Pin assignment of the connectors X111, X222, X333, continued
Danger
! The 24 V power supply is to be designed as functional extra-low voltage with protective
separation in accordance with EN60204-1, Section 6.4, PELV (with M ground).
Note
The connection cable between the voltage source and the load current supply connector
and the associated reference potential M should not exceed a maximum length of 10 m.
Digital inputs
The diagram below shows the connector pin assignment for the digital inputs at connection
X111 (example). The connector pin assignment of X222 and X333 should be performed
analogously.
X111
P24OUTINT Pin number:
PP72/48 (+24 V DC) 2 1
3
Receiver
4
Receiver :
: :
: :
: 26
Receiver
+24 V
2 24 V DC ext. power
supply
1
0V
M
1 when using the internal P24OUTINT power supply
2 when using an external power supply
Caution
Make sure that a max. current of Iout = 0.25 A at X111, X222, X333 on pin 2 is not exceeded.
Exceeding of the maximum current may destroy the module.
Digital outputs
The diagram below shows the connector pin assignment for the digital outputs at connection
X111 (example). The connector pin assignment of X222 and X333 should be performed
analogously.
24 V DC ext. power
supply
PP72/48 X111
+24 V 0V
Pin number:
47, 48, 49, 50
(DOCOM1)
31
Relay
Driver
Driver 32
: :
: :
Driver 46
1 (M)
Caution
It is the user’s responsibility to ensure that the max. current consumption per DOCOMx pin
(X111, X222, X333: pins 47 through 50) does not exceed 1 A.
It is imperative to connect the 24 V power supply for the digital outputs for DOCOMx to all
four pins (X111, X222, X333: pins 47 through 50).
Danger
! The 24 V power supply is to be designed as functional extra-low voltage with protective
separation in accordance with EN60204-1, Section 6.4, PELV (with M ground).
5.1 Dimension drawing and drilling pattern for the CNC operator panel
(PCU)
295.6
309.4
302.9
154.7
13.8
7.2
0
70
8.2
15
35
7
330
321
Required clearance
50
161.2
A
5
9
0
15
20 20
∅ 4.5 (8x)
Panel cutout
M4 1)
0.5
Z
2)3
302$0.3
Z
2)
281.8$0.15
281.8$0.15
285$0.3
295$0.15
1.6
5
5
0
286.6$0.15
152$0.1
312$0.15
5.2 Dimension drawing and drilling pattern for the machine control
panel (MCP)
A
A 90°
128
33 34
68.7
∅ 4.5 (6x)
263
330 17.2
170
154
19
159.8 152.2
8
147
140
M4 (6x) 1)
0
7
0
141.2
11
301
290
5.3 Dimension drawings and drilling patterns for the NC full keyboard
Dimension drawing for the NC full keyboard (installed beneath the PCU)
2)
320
330
10
0
0
2)
86.1
172.2
Note:
1) Add the height of the connector
(15 mm) to this dimension
20 290 20 (24 + 15) = 39 mm
2) Pin for fixing the position (2∅4.7)
172.2
165
15
158.8
142.2
13.4
15
7.2
0
0
9
330
321
161.2
Fig. 5-5 Dimension drawing for the NC full keyboard (installed next to the PCU)
Drilling pattern for the NC full keyboard (installed beneath the PCU)
303.5
302.5
143.7
2+3
295
7.5
8.5
0
0
0.3
73
5 (2x) 2)
0.5
145.7
146
M4 (6x) 1) 151.9
Up 3)
Fig. 5-6 Drilling pattern for the NC full keyboard (installed next to the PCU)
Dimension drawing for the NC full keyboard (installed beneath the PCU)
2)
87.5
175
0
0
7.2
Connection socket
Grounding screw M5
302.2
309.4
2)
7.7
Note:
1)
(24 + 15) = 39 mm
2) Pin for fixing the position (2∅4.7)
15 145 15
309.4
15
295.6
279.4
154.7
13.8
15
0
175
169
6
0
Fig. 5-7 Dimension drawing for the NC full keyboard (installed beneath the PCU)
Drilling pattern for the NC full keyboard (installed beneath the PCU)
0.5
2 +3
5 (2x) 2)
290
285
283.4
M4 (6x) 1)
142.5
1.6
5
76.5
0
158
153
Fig. 5-8 Drilling pattern for the NC full keyboard (installed beneath the PCU)
194
10.5
6.5
325
306
10 10 170
35
35
Open-type equipment
The modules of SINUMERIK 802D sl are open-type equipment. This means that you are
only allowed to install SINUMERIK 802D sl in housings, cubicles or electrical service rooms.
Access to these housings, cubicles or electrical service rooms must only be possible using a
key or a tool and must be restricted to instructed or authorized personnel.
Warning
! Before installing or removing the components of the SINUMERIK 802D sl control system,
make sure that the system is disconnected from the mains.
Note
When installing the control components, observe the dimensions given in Chapter 5. These
drilling patterns constitute the basis for preparing the mounting holes.
Caution
! If you do not have access from the rear during installation, you must connect the CNC
operator panel prior to its installation. When doing so, note that connector X40 (powersupply
connection) and the lines connected to it protrude beyond the mounting edge.
When installing the CNC operator panel, do not pull off the connector; otherwise, the
cables could be damaged!
Safety rules
To ensure safe operation of your plant, realize the following measures and adapt them to
your particular conditions:
S An EMERGENCY STOP strategy in accordance with generally accepted rules of current
engineering practice
(e.g., European Standards EN 60204, EN 418, and the like).
S additional measures for the limiting of limit positions of axes
(e.g. hardware limit switches).
S devices and measures for protection of motors and power electronics according to the
design guidelines for SIMODRIVE or SINAMICS.
To identify hazard sources for the entire plant, we additionally recommend a risk analysis in
accordance with the general safety requirements/Annex 1 of the EC Machinery Directive
89/392/EEC.
In this context, observe also Chapter D, “Guideline for handling electrostatically sensitive
devices (ESD)” in this Manual.
Further references
For further information on EMC guidelines, we recommend the publication: EMC Installation
Guideline, Planning Guide (HW)
References: /EMV/, Description
Mains voltage
24 V DC power supply
Note
When dimensioning the control cubicle, make sure that the permissible ambient temperature
is not exceeded for the components installed, even in case of high outside temperatures.
For the current consumption and the power loss of the individual modules, please refer to
Chapter 8, “Technical Specifications”.
Cubicle
X111/222/333 1) 2)
M
X40 X1
DOCOMx
P24 P24
DOCOMx
M M
DOCOMx
PE PE
DOCOMx
24 V DC
P24
1) For use of an external power supply for digital inputs, see Section 4.3 “Digital inputs”.
2) The load power supply is configured by the user.
Caution
! The components shown in Fig. 7-1 require connection to a protective conductor. The
individual components must be connected to the central grounding point.
Make always sure that a low-resistance connection is provided to the protective conductor.
SINUMERIK 802D sl
CNC operator panel (PCU)
Cable
6FX8008-1BD61-1FA0 1) Electronic hand-
X30
v3m wheel (max. 2)
Connector
6FC9348-7HX
X20
Digital inputs/
and
digital outputs
X6 X21
X200
SINAMICS S120
(max. 5 axes)
SINUMERIK 802D sl
CNC operator panel (PCU)
Cable
6FX8008-1BD61-1FA0 1) Electronic hand-
X30
X110 v3m wheel (max. 2)
Connector
MCPA module 6FC9348-7HX
X20
Digital inputs/
and
digital outputs
X6 X21
X1 X2
X200
Terminal strip
converter
SINAMICS S120
(max. 5 axes)
Note
Connect the lines as shown in Fig. 7-2 or 7-3.
The preassembled cable sets from Siemens provide optimum interference immunity.
For information regarding the cables (cable designations, connector types, etc.) shown in the
illustrations, see:
References: /BU/, Catalog or /Z/, Catalog
For information regarding PROFIBUS DP and Ethernet, see:
References: /IKPI/, Catalog
Note
The variable assignment of the machine control panel is described in the PLC user interface
(please refer to: Description of Functions 802Dsl).
See also: PLC subroutine library V01.07.00 of SINUMERIK 802D sl.
1 Reserved, –
not assigned
15 2 Reserved, –
not assigned
3 Reserved, –
not assigned
1
4 P_Encoder 5 V / 24 V Sensor power supply
Caution
The sensor power supply can be parameterized to 5 V or 24 V. The sensor may be
destroyed if you enter the wrong parameters.
Danger
! The 24 V DC protective extra-low voltage must be generated as a protective extra-low
voltage with safe electrical isolation (to IEC 204-1, Section 6.4, PELV) and grounded by the
user (provide a PELV M signal connection to the central grounding point of the system).
Table 7-2 Electrical parameters of the load power supply for the CNC operator panel (X40) and for
the PP72/48 I/O module (X1)
Starting current
S CNC operator panel 2.6A
S PP72/48 I/O module –
Power consumption
S CNC operator panel max. 50 W
S PP72/48 I/O module max. 11 W
Table 7-3 Pin assignment of the screw-terminal blocks X40 (on the PCU) and X1 (on the I/O module)
Note
Make sure that the interconnecting cable between the power supply and the load power
supply connection does not exceed a maximum length of 10 m (with PP72/48 I/O module
only).
Warning
! Before connecting the modules, first disconnect the equipment from the mains!
For connecting the power supply, use flexible lines with a line cross-section of at least
1 mm2.
If you only connect one line per connection, end sleeves are not absolutely necessary.
If you connect several lines per connection, you should use end sleeves.
Remove the isolation from the cable end, fit an end sleeve if necessary, insert the cable end
(with end sleeve) into the screw-terminal connection and tighten the fastening screw.
Insert the screw terminal with the cables to connection X40 on the CNC operator panel.
Note
In case of polarity reversal, the control system will not work. However, a built-in reverse
polarity protection facility protects the electronics against damage.
Fuse
In case of a defect in the control system, an internally installed fuse protects the electronics
from collateral damage (e.g. fire). In this case, the entire control system must be replaced.
Note
Use only shielded lines twisted in pairs; the shield must be connected to the metal or
metalized connector casing on the side of the control system.
The cable set offered as accessories provides maximum interference immunity.
Connection diagram
The diagram below shows the pin assignment of the interconnecting cable between the CNC
operator panel and a PG/PC with 9-pin or 25-pin socket connector.
DCD DCD
1 1
RXD RXD
2 2
TXD TXD
3 3
DTR DTR
4 4
M M
5 5
DSR DSR
6 6
RTS RTS
7 7
CTS CTS
8 8
Shield Shield
DCD DCD
1 8
RXD TXD
2 2
TXD RXD
3 3
DTR DTR
4 20
M M
5 7
DSR DSR
6 6
RTS RTS
7 4
CTS CTS
8 5
Shield Shield
Fig. 7-4 Connection diagram for interconnecting the CNC operator panel and the PG/PC
Bus stations
The following bus stations can be connected via the PROFIBUS DP interface:
S CNC operator panel (always master)
S PP72/48 I/O module (slave)
connected off
connected off
Warning
! A bus segment must always be terminated on both ends; otherwise, the data traffic at the
bus could be disturbed.
Make sure that the stations at which the terminator is connected, is always powered, both
during booting and operation.
The terminator is without effect if the last station to which a bus connector is connected is
dead, since the bus connector is powered from the station.
ÉÉ ÉÉ
1+8=9
ÉÉ
ON 1 20 (1) ON 1
ÉÉ
ÉÉ 1
ÉÉ
2
ÉÉ
3
21 (2)
22 (4)
2
ÉÉ
ÉÉ
ÉÉ ÉÉ
3
23 (8)
ÉÉ ÉÉ
4 4 8
ÉÉ ÉÉ
5 24 (16) 5
ÉÉ ÉÉ
6 25 (32) 6
ÉÉ ÉÉ
7 26 (64) 7
ÉÉ ÉÉ
8 not assigned 8
Networking example
The diagram below shows a networking example for SINUMERIK 802D sl with two PP72/48
I/O modules.
SINUMERIK 802D sl
CNC operator
À panel (PCU)
Á
X6
12 MBaud
1. PP72/48 2. PP72/48
I/O module I/O module
 Â
X2 9 X2 8
À Terminator activated
Á DP master
 DP slave
0 to x PROFIBUS DP addresses of the stations
ON OF ON
F
A1 A1 A1 A2 A1 A2
B1 B1 B1 B2 B1 B2
1) 1)
PCU 1. PP 2. PP
72/48 72/48
1) Shield connected within the connector
A1, 2 = green; B1, 2 = red
SINAMICS
SINAMICS
Connection cables
To connect the digital inputs and outputs, you should use flexible lines with a cross-section
of at least 0.5 mm2.
If you only connect one line per connection, end sleeves are not absolutely necessary.
If you connect two lines per connection, lines with a cross-section between 0.25 and
0.75 mm2 with end sleeve must be used.
Fasten the lines to the supplied screw terminals and insert the terminals to the connectors
X20 and X21 on the CNC operator panel.
Note
To ensure optimim interference immunity when connecting sensing probes or BEROs, it is
imperative to use shielded lines.
7.16 Connecting the machine control panel to the PP72/48 I/O module
To connect the machine control panel (X1201 and X1202) to the PP72/48 I/O module (e.g. X222
and X333), use two ribbon cables.
For more information, please refer to:
References: /BU/, Catalog
Note
More information regarding the machine control panel and the pin assignment of the
connectors X1201 and X1202 is to be found on the installed toolbox at:
Start > Programs > Toolbox802sl > PLC802slLibrary > Description.
Shield connection
The EMC shield clip EMVSK 12 is used as the shield connection. These EMC shield clips
(4 pcs.) are included in the scope of supply of the CNC operator panel.
Fig. 7-10 Connecting the lines via the shield connection/fastening the lines mechanically
Digital inputs of the PP72/48 I/O module (to IEC 1131-2/DIN EN 61131-2, type 2 characteristic)
Digital outputs of the PP72/48 (as per IEC 1131-2 / DIN EN 61131-2)
Notes
Commissioning requirements
S You will need the following:
– SINUMERIK 802D sl User Documentation
– SINUMERIK 802D sl Description of Functions
– A PC for commissioning and data backup
– Tools installed from the Toolbox CD:
RCS802D Commissioning and Diagnostic Tool
PLC802 Programming Tool
802D sl Configuration Data
PLC Library
STARTER (for optimizing the drive)
Adobe Acrobat Reader
S The mechanical and electrical installation of the system must be completed.
Commissioning sequence
To commission the SINUMERIK 802D sl, proceed as follows:
1. Check that the PCU boots.
2. Set the language.
3. Setting the technology
4. Set the general machine data.
5. Start up the PLC.
6. Start up the drive.
7. Set the axis/spindle-specific machine data.
– Match the encoder to the axis/spindle.
– Match the setpoint to the axis/spindle.
8. Perform a dry run for the axes and for the spindle.
9. Optimize the drive.
10.Complete the commissioning; perform a data backup.
Protection levels
The SINUMERIK 802D sl provides a concept of protection levels for enabling data areas.
There are the protection levels 0 to 7 whereby 0 is the highest and 7 the lowest level.
The protection levels can be set for certain function areas (e.g. program editor) using the
display machine data (USER_CLASS...).
The control system is delivered with default passwords for the protection levels 1 to 3; if
necessary, these passwords can be changed by the person authorized to do so.
Activation
The activation stages are listed according to their priority. If any data is changed, it comes
into effect after:
S POWER ON (po) Turning off/turning on the SINUMERIK 802D sl
S NEW_CONF (cf) With RESET at the PLC interface (V3000 0000.7)
S RESET (re) With RESET at the PLC interface (V3000 0000.7) or at the end of the
program M2/M30
S IMMEDIATELY (im) After input of the value
Protection level
For start-up or machine data input, usually, protection level 2 is required.
Unit/system of units
Depending on MD 10240 SCALING_SYSTEM_IS_METRIC, the physical units of the
machine data (MD) differ as follows:
MD 10240 = 1 MD 10240 = 0
mm inch
mm/min inch/min
m/s2 inch/s2
m/s3 inch/s3
mm/rev. inch/rev.
If there are machine data with no physical unit assigned, the relevant field remains empty.
Note
The default setting is MD 10240 SCALING_SYSTEM IS METRIC = 1 (metric).
For commissioning and diagnostic tasks, the RCS802D tool included on the supplied toolbox
CD can be used.
This tool provides the following functions:
S File management (deletion of files, creation of directories, etc.)
S Reading in/reading out setup files, text files, part programs, DDLs or pictures
S Remote diagnosis and remote control
Install the RCS802D tool on the PC/PG which you want to use to access the control system.
The starting window will be split into two halves. The drives of the control system and of the
PC are displayed in the left-hand half, and the contents of the selected directories are dis-
played in the right-hand half. Use the right mouse button to open the context menu dis-
playing the “Properties” window. It displays the file size, the creation date and the DLL
version.
Procedure
S Check the system visually for:
– correct mechanical design and check that all electrical connections are performed
correctly.
– connected voltages
– connection of shielding and grounding.
S Connect the control system (booting in the normal mode)
The RCS802D tool and the toolbox are installed on the PC/PG.
Sequence
S Start RCS802D on the PC.
S Select the Toolbox > Controller menu item from the Settings menu bar and select the
appropriate 802D control.
S Thereafter, select the Toolbox version Settings > Toolbox > Select Version.
S Use Settings > Toolbox > Select Project to select a project (1), insert front and back-
ground languages (2) and create the project (3) (see Fig. 9-1).
To create the help system, select the menu item Tools > Toolbox Manager > Generate
Help System (1) from the RCS802D menu bar. Here you can also create a new language or
new text files. You can either edit (2) or delete existing text files. After generating the text
files, click OK to finish (3) (see Fig. 9-2).
Similarly, texts for PLC alarms (alcu.txt), user cycles (alsc.txt) and NC user alarms (alz.txt)
can be created using the Tools > Toolbox Manager > Select OEM menu. User stands
here for both end user and machine manufacturer.
Sequence
S Establish a V24 connection between the PC and the PCU (RS232).
S Turn on the control system and wait until the control system has completed its booting
sequence without errors.
S In the “System” operating area, set the password for protection level 2 or higher.
S In the “System” operating area, PLC > STEP7 connect. Check that the settings dis-
played on the screen are the same as the settings you have made (see Fig. 9-3); change
if necessary.
S Use Connection on to establish the connection.
S Start the RCS802D tool on the PC and establish a V24 connection between the PC
(default: COM1) and the PCU (RS232) using the appropriate icon . The 802D inter-
face parameters can be adapted using the Tools menu in the menu bar, Connect menu
item.
S In the menu bar, you can edit the functions Language (to select your 1st and 2nd lan-
guages), Help System (contains text files for the online help) and OEM (contains
text files for cycles and alarms) which have already been mentioned above under
Tools > Toolbox Manager, using Write Data to NC. See Fig. 9-4 and Fig. 9-5.
S Click OK to transfer your selection to the 802D sl.
S Restart the NC.
S The required language files are now active.
Note
The SINUMERIK 802D sl is delivered with default machine data. In the next step, the
appropriate setup file must be loaded from the toolbox into the control system.
The following setup files are offered to choose from:
S setup_M.arc Milling machine with complete cycle package
S trafo_Mx.ini Machine data for the Tracyl function – milling technology
(x ... corresponds to rotary axis A, B, or C)
S setup_T.arc Turning
S setupTra_T.arc Turning with transformation
The setup file must be loaded during the commissioning after booting of the control system,
but prior to the general configuration.
The trafo_Mx.ini describes memory-standardizing machine data. The data must be saved by
creating and rereading a series start-up file.
Note
Please always observe the readme file supplied with the “Toolbox”. It provides up-to-date
information.
Sequence
S Establish an RS232 connection between the PC and the PCU (RS232 – X8).
S Turn on the control system and wait until the control system has completed its booting
sequence without errors.
S In the “System” operating area, set the password for protection level 2 or higher.
S In the “System” operating area, select PLC > STEP7 connect. Check that the settings
displayed on the screen are the same as the settings you have made (cf. Fig. 9-3);
change if necessary.
S Use Connection on to establish the connection.
S Start the RCS802D tool on the PC and establish a V24 connection between the PC
(default: COM1) and the PCU (RS232) using the appropriate icon . The 802D sl
interface parameters can be adapted using the Tools menu in the menu bar, Connect
menu item.
S Use Copy/Paste to copy the icon of the setup file into the “Data” folder of drive A of your
802D sl (cf. Fig. 9-6).
If the toolbox has been installed in the default directory, the setup files are to be found,
e.g. at C:\Programs\Siemens\Toolbox 802Dsl\V030005\V01xxyyzz\ TECHNO\MIL-
LING\CONFIG_xx\.
S The control system boots automatically during the transmission several times.
S The SINUMERIK 802D sl is now preset to the required technology.
Fig. 9-6
Overview
The most important machine data of the individual subareas are listed here to assist you.
For a detailed description of the machine data and interface signals, please refer to the
Descriptions of Functions (cf. cross-references in the tables of Chapter 7 “Machine Data and
Setting Data”).
Note
The default values of the machine data have been chosen such that usually no change is
required.
Table 9-3
PCU
Is master at PROFIBUS; address cannot be changed
PP 72/48
Is slave at PROFIBUS; max. three PP modules can be connected. The addresses are set
using DIL switch S1 on the PP module.
Note
The newly set PB station address is only active after POWER ON.
Prerequisites
S SMI components (motors and encoder with DRIVE CLiQ interface)
S No direct measuring systems
Procedure
1. Firmware upgrade using macros
2. Reset to the default settings and loading the SINAMICS parameters with macros
3. Setting the Machine Data (Section 9.8.4)
Procedure:
S Turn on the Sinumerik 802D sl and wait until the booting sequence is completed.
S Use the System > Set Password softkeys to set the manufacturer password or higher.
S Use the System > Machine data > Drive MD > Display parameters softkeys to select
the integrated CU003 as SINAMICS_I (cf. Fig. 9-7) and check that P0009=1; if not,
change.
S Set P0015=150399 to start the macro. The LEDs of the drive modules will flash in RED
and GREEN during the upgrade.
S The upgrade is completed successfully if 7829 changes to “0”. Runtime approx.
5 ... 10 minutes, depending on the number of modules
S Carry out POWER ON.
Reset to the default settings and loading the SINAMICS parameters with macros
To create the drive machine data automatically and load them with default data, macros are
provided which can be started by setting the drive parameter p15 (“p” for Parameter) of the
CU. To this end, select the “Display parameters” softkey (System > Machine data > Drive
machine data) to select the SINAMICS_I CU (cf. Fig. 9-7), and proceed as follows:
S Disable all drive enables. The Line Module must be disconnected from the mains (mains
contactor). Otherwise, no data will be stored (p977 remains 0).
S p9 (device start-up, parameter filter) =30 (reset the CU to its default settings)
S p976 (reset parameter) =1 (reset all parameters to default)
S Wait until p9 is reset to 0 (checkback message “Resetting completed”).
S Assign p15 a macro number.
Note
With SINUMERIK 802D sl, version v 01.00, up to 5 axes can be initialized.
Macro 150111 – initialization of up to 6 axes + Active Line Module (ALM) + one/no BERO
as zero mark equivalent
Macro 150112 – initialization of up to 6 axes + Active Line Module (ALM) + two BEROs
as zero mark equivalent
Macro 150101 – initialization of up to 6 axes + Smart Line Module (SLM) + one/no BERO
as zero mark equivalent
Macro 150102 – initialization of up to 6 axes + Smart Line Module (ALM) + two BEROs
as zero mark equivalent
S Wait until p977 is set to 1 (start of nonvolatile saving of parameters) and is then reset to 0
again (checkback message “Nonvolatile saving of all parameters) (Attention: Resetting
of parameter p977 to “1” may take up to 5 minutes depending on your particular
machine. Do not turn off the machine; otherwise, you must restart from the
beginning.)
S The drive machine data are now saved to ROM. The drives will appear in the configura-
tion (see Fig. 9-8).
The macro will configure terminal X20/X21 as shown in Tables 9-4 and 9-5. With the Active
Line Module, the input PIN1 of the CU is linked with parameter p0840 of the Active Line
Modules; a leading contact must be connected from the main switch or from the mains
contactor.
Connect pin2 of the input to parameter p0849 for all drives. P0849 means AUS3 (rapid
stop). This function realizes braking with a configurable AUS3 ramp (p1135,1136,1137);
thereafter, pulse suppression and starting lockout. The drive stops controlled. The braking
behavior of each servo drive can be set separately, also via the main switch or mains con-
tactor, but should rather be connected via the PLC I/Os.
150102
I Bero 2 – zero mark substitute” p945 = 4
150112
9 Ground for pins 7, 8, 10, 11
NCK
Bidir. I/O, 150111
10 A Digital output $A_OUT[x] Output set p728
1µs, smoothed 150101
NCK
Bidir. I/O, 150111
11 A Digital output $A_OUT[x] Output set p728
1µs, smoothed 150101
When starting up motors, they are to be started up in SERVO for each axis individually, as
motor type, motor code and encoder code are not automatically detected. The measuring
system of the motor must be connected via an SMCxx.
P10 = 1 Check whether P10 = 1; if yes, perform the motor and encoder start-up.
P300 = ... Motor type
102 1PH2 induction motor
104 1PH4 induction motor
106 1PH6 induction motor
107 1PH7 asynchronous motor
206 1FT6 synchronous motor
236 1FK6 synchronous motor
237 1FK7 synchronous motor
P301 = ... Motor code number (to be taken from the STARTER tool)
P400= ... Encoder code number
2001 Incremental encoder: 2,048 A/B C/D R pulses (spindle)
2051 Absolute-value encoder: EncDat 2,048 pulses
2002 Incremental encoder: 2,048 A/B R pulses (spindle)
P922 = ... Message frame dependent on the encoder system
999 with default setting
102 first measuring system
103 second measuring system (to this end, load additonal SDB from the toolbox into
the control system)
P3900 = 3 Parameterizing the controller parameters and completing the quick start-up
9.8.3 Faults and warnings when starting up the SINAMICS S120 drive
To be able to diagnose in detail the alarms displayed in case of faults in the header and in
the alarm buffer, the warning buffer can be read out. It is thus also possible to diagnose
Profibus alarms in detail.
The most recent warnings/alarms (max. 8) are to be found in the parameters p2122 and
p2124 whereby the newer alarms have the higher indices (see Table 9-6).
Note
For the meanings of the contents of the individual warning codes and warning values,
please refer to the Manual /DG/ SINUMERIK 802D sl “Diagnostics Guide”, Chapter
“Sinamics Alarms”.
The axis machine data MD 30130: CTRLOUT_TYPE can be used to switch the setpoint out-
put, and MD 30240: ENC_TYPE can be used to switch the actual-value input between simu-
lation and PROFIBUS drive.
Table 9-7
Note
For simulation, MD 30130 and MD 30240 must be parameterized with “0”.
To enable the relevant NC axis to assign its setpoint to the appropriate SINAMICS drive, en-
suring that the actual values are returned from this SINAMICS drive, it is imperative to para-
meterize the machine data MD 30110: CTRLOUT_MODULE_NR and MD 30220: ENC_MO-
DULE_NR.
The following applies for the maximum configuration of 5 axes with Active Line Module:
Y1 3 4
Z1 4 5
SP 1 2
A1 5 6
If this setting does not match the order in the drive group (the order of the drive CliQ connec-
tions corresponds to the order of the SINAMICS object no., here: 1. ALM, 2. Spindle,
3. X1 axis, 4. Y1- axis, 5. Z1 axis, 6. A1 axis), the data must be adapted accordingly.
Note
When performing the start-up with macros, the machine data MD 30110:
CTRLOUT_MODULE_NR and MD 30220: ENC_MODULE_NR must be set such that they
have the same drive number because there is a fixed assignment between measuring
system and motor.
The assignment topology can be modified using the STARTER tool.
Example:
The machine you want to start up is a milling machine. The milling machine possesses three
axes and one spindle.
S The default data record (setup_m) has been loaded.
S The bus configuration has been selected with MD 11240[2] = 5.
S Now, adapt the axis machine data MD 30110: CTRLOUT_MODULE_NR and MD 30220:
ENC_MODULE_NR as follows:
Y1 3 4
Z1 4 5
SP 1 2
S Set the PB addresses = object no. of the drives as specified in the table above. Due to
the fact that the 5th axis (A1) is not used, MD 20070: AXCONF_MACHAX_USED[4]=0
must be parameterized. This will remove the axis from the configuration of the NC.
9.8.5 Default settings of the axis machine data for feed axes
The following machine data list summarizes all default data or their recommended settings
with SINAMICS S120 drives connected.
Once they have been set, the axes are ready to traverse, and only a fine adjustment (refe-
rence point approach, software limit switches, position controller optimization, speed feedfor-
ward control, lead error compensation,...) must be performed.
Note
For feed axes, only parameter set 1 = index [0] is used. Index [1] ... [5] must only be
parameterized when using the “Switch set of parameters” function (see /FB/ Chapter 3),
G331 “Rigid tapping” or G33 (see /FB/ Chapter 11). In this section, the values must only be
entered in index [0].
Example:
Motor with incremental encoder
Gearbox transmission ratio: 1:2
Spindle lead 5 mm
Max. axis velocity 12 m/min
Max. axis acceleration 1.5 m/s2
Machine data settings:
MD 31030 = 5
MD 31050 = 1
MD 31060 = 2
MD 32000 = 12000
MD 32300 = 1.5
MD 36200 = 13800
The axis can now be traversed. The direction of movement can be reversed using
MD 32100: AX_MOTION_DIR = 1 or –1 (without influencing the control direction of the
position control).
9.8.6 Default settings of the axis machine data for the spindle
With SINUMERIK 802D sl, the spindle is a subfunction of the entire axis functionality. The
machine data of the spindle are therefore to be found amongst the axis machine data
(MD 35xxx).
For this reason, data must also be entered for a spindle; this data has already been
described in conjunction with the start-up of feed axes.
The following variants are offered for the spindle drive:
S digital spindle drive (PROFIBUS) with spindle actual-value encoder integrated into the
motor
S analog spindle drive with directly mounted spindle actual-value encoder
S analog spindle drive with directly mounted spindle actual-value encoder
Note
For spindles without gearstage switching, only gear stage 1 = index [1] is taken into account;
index [2] ... [5] must only be parameterized when using the “Switch gearstage” function (see
/FB/ Chapter 5).
Table 9-8
Digital spindle drive with spindle actual-value encoder integrated into the motor
Parameterize the machine data listed in Table 9-8.
Example:
For the spindle, it can be necessary to adapt the following additional machine data.
30220 ENC_MODULE_NR[0] 3 Here you must enter a module number to which the
measuring system is connected for the second
measuring system (e.g. “3”).
Machine data example for 3 axes for milling with analog spindle
Output of an analog setpoint for a spindle drive for connecting a third-party converter (e. g.
MICROMASTER). With software release 01.01., connection is possible via the MCPA
module.
ALM; 1-axis module; 1-axis module; 1-axis module
MD Name X Y Z SP Remark
30100 CTRLOUT_SEGMENT_NR 5 5 5 0 local bus segment for analog
To be able to transfer the encoder actual value, an SDB must be reloaded which reflects the
hardware configuration (see Toolbox 802D_SL\V0100xx00\Special\DMSforSpindle).
Thereafter, set the following machine data:
Note
The screenforms of the STARTER tool, version V3.2, are shown in the following. If your
particular version deviates from the version used here, your screenforms may deviate
slightly from those shown here.
To create the sample project, you can use STARTER (see Fig. 9-9). To perform the indivi-
dual configurations, use the user interface areas listed below:
S Project navigator: This area displays the elements and objects you will insert into the
project.
S Working area: Use this area to perform your task for creating the project:
– When configuring the drive, this area is assigned the wizard useful for configuring the
drive objects.
– If you configure, for example, the parameters for the speed setpoint filter.
– If you switch to the Expert list, a list of all parameters is displayed which you can view
or change.
S Detailed view: This area provides detailed information, for example, on faults and
warnings.
Working area:
S Displays the wizard for configuring
the drive objects
S Displays, for example, the
parameters of the speed setpoint
filter
When creating a drive unit for a SINAMICS S120 system, the following operating philosophy
is assumed:
The tool is used to configure objects (e.g. infeed). The name of the objects can be freely
selected.
A drive unit in the terms of the STARTER commissioning tool is always a control unit and the
appropriate drives.
With controlled incoming supply, the Active Line Module is configured in STARTER. A con-
trolled incoming supply is not configured in STARTER.
The appropriate drive consists, for example, of a motor (power section) and of a motor with
encoder.
Fig. 9-10 shows the STARTER project navigator. You can see that a project (Project_Philo-
sophy) and a drive unit (Drive_Unit_One_Motor) have been configured for a drive.
If you want to create a second drive unit, in this case, for two motors, the drive unit will also
consist of a control unit and an Active Line Module (incoming supply), but this time of two
drives.
Fig. 9-11 shows the STARTER project navigator. In the same project (Project_Philosophy),
a second drive unit (Device_Unit_Two_Motors), which is designed for two drives, has been
configured.
The following steps are required to operate the control panel of STARTER so that the motor
rotates:
Description
The diagnostic functions support commissioning and service personnel during commissio-
ning, troubleshooting, diagnostics and service activities.
General
Prerequisites: STARTER is in the online mode.
STARTER provides the following diagnostic functions:
S PROFIBUS diagnostic buffer
The message output window shows the states of the control/status words, parameters
and drive enable signals for the selected drive/device.
S Fault/alarm display in the alarms output window
Faults and warnings can be displayed either for one or for several drives/units. The fault/
alarm description is called up by selecting “Help –> Context” or by pressing the SHIFT
+ F1 keys.
S Diagnostic overview
An overview table of all drives existing in the project is displayed.
– Device: The existing devices and drives are displayed with their names; the device
status is displayed in the “Device diagnosis” window.
– Operating status: The operating status (e.g. OFFLINE, ONLINE, STARTUP, STOP,
STOP U, RUN) of the device or of the drive is displayed; it can be controlled via the
mode selector switch.
S Signals specified from the function generator (see Section 9.11.1)
S Signal recording using the Trace function (see Section 9.11.2)
S Analysis of the control behavior using the measuring function (see Section 9.11.3)
S Output of voltage signals for external measuring instruments via measuring sockets (see
Section 9.11.4)
Description
The function generator can be used, for example, to perform the following tasks:
S for measuring and optimizing closed-loop control circuits;
S for comparing the dynamic properties of coupled drives;
S for specifying a straightforward traversing profile without traversing program.
The function generator can be used to generate various signal forms.
The output signal can be supplied to the closed-loop control circuit via the BICO circuit in the
“Connector output” mode.
In the Servo mode, this setpoint can additionally be supplied into the control structure in
accordance with the currently selected mode, for example, as a current setpoint, disturbing
torque or speed setpoint. Any influence of overlaid closed-loop control circuits is suppressed
automatically.
Note
Please refer to the online help for more information about parameterizing and using the
measuring sockets.
Features
S It is possible to switch to several drives simultaneously.
S The following signal forms can be freely parameterized:
– square wave
– staircase
– triangle
– PRBS (pseudo random binary signal, “white noise”)
– sinusoidal
S An offset is possible for each signal. The power-up to the offset can be parameterized.
The signal generation starts after the power-up for the offset.
S Restriction of the output signal to the minimum and maximum value settable.
S Operating modes of the function generator for servo and vector only
– Connector output
S Operating modes of the function generator for servo only
– Current setpoint downstream of the filter (current setpoint filter)
– Disturbing torque (downstream of the current setpoint filter)
– Speed setpoint downstream of the filter (speed setpoint filter)
– Current setpoint upstream of the filter (current setpoint filter)
– Speed setpoint upstream of the filter (speed setpoint filter)
funk_gen_ueber.vsd
Caution
! With the corresponding ramp-function generator parameter settings (e.g. offset), the motor
can “drift” and travel to its end stop.
The motion of the drive is not monitored with the function generator activated.
Parameterization
The “function generator” parameter screen is selected via the following icon in the toolbar of
the STARTER commissioning tool:
Description
The trace function can be used to acquire measuring values over a specified period,
depending on the trigger conditions.
Note
Please refer to the online help for more information about parameterizing and using the
measuring sockets.
Features
S Four recording channels per recorder
S Two independent trace recorders per control unit
S Triggering
– Without triggering (recording immediately after start)
– Triggering either to signal with edge or to level
– Trigger delay and pretrigger possible
S STARTER parameterization and commissioning tool
– Automatic or settable scaling of the display axes
– Signal measurement via cursor
S Settable trace cycle: integers of the base sample time
Parameterization
The “trace function” parameter screen is selected via the following icon in the toolbar of the
STARTER commissioning tool:
Note
This functionality is available soon.
Description
The measuring function serves to optimize the controller of the drive. The measuring func-
tion can also be used to eliminate specifically the influence of overlaid closed-loop control
circuits by simple parameterization and to analyze the dynamic properties of individual
drives. To this end, function generator and trace are coupled with each other. The control
loop is supplied with the ramp-function generator signal at a given point (e.g. speed setpoint)
and recorded by the trace function at another (e.g. speed actual value). The parameteriza-
tion of a measuring function automatically also parameterizes the trace. Certain operating
modes have already been predefined for the trace, which can be used here.
Note
Please refer to the online help for more information about parameterizing and using the
measuring sockets.
Features
S Measuring functions
– Current controller setpoint step change (downstream of the current setpoint filter)
– Speed controller reference frequency response (downstream of the current setpoint
filter)
– Speed controller setpoint step change (downstream of the speed setpoint filter)
– Speed controller disturbance variable step change (fault downstream of the current
setpoint filter)
– Speed controller reference frequency response (downstream of the speed setpoint
filter)
– Speed controller reference frequency response (upstream of the speed setpoint filter)
– Speed controller interference frequency response (fault downstream of the current
setpoint filter)
– Speed-controlled system (excitation downstream of the current setpoint filter)
Caution
! With the corresponding measuring function parameter settings (e.g. offset), the motor can
“drift” and travel to its end stop.
The motion of the drive is not monitored with the measuring function activated.
Parameterization
The “measuring function” parameter screen is selected via the following icon in the toolbar of
the STARTER commissioning tool:
Note
This functionality is available soon.
Servo trace
For axis service, the SERVO trace function has been implemented in the “Diagnostic” menu
to represent axis signals graphically.
The trace function is selected in the System\Service display\SERVO Trace operating area.
Notes
Creating a project
The first step is to create a new project for your example:
1. Click the STARTER icon or choose Start > Program > STARTER > STARTER from the
Windows Start menu to run the STARTER commissioning tool.
When the software is started for the first time, the main screen (see Fig. 10-1) appears
with the following dialog boxes:
– “STARTER Project Wizard”
– “STARTER Getting Started Commissioning Drive”
Fig. 10-1 Main screen of the STARTER parameterization and commissioning tool
Note
If you deactivate the “Display wizard during start” field, the Project Wizard is not displayed
when you next start STARTER.
You can call up the Project Wizard by choosing Project > New with wizard.
Note
To deactivate the online help for “Getting started”, follow the instructions provided in Help.
You can call up the online help at any time by choosing “Help –> Getting started”.
STARTER features a detailed online help function.
2. Close the online help and follow the instructions provided by the Project Wizard
STARTER.
3. Select the Configure drive units offline button, as shown in Fig. 10-2.
6. In this example, you need a PPI interface in the PC/PG. Choose Change and test....
7. The system has determined all possible interfaces on your PC (e.g. Serial Cable (PPI)).
Select an interface via the Interface parameterization used list box; thereafter, click on
the Properties button and adapt the baud rate to the settings in the 802D sl
(default: 115.2 kbit/s).
Alternative: The connection can be established via the TCP/IP protocol. To this end,
connect the PC/PG to the CU directly using a X Crosslink patch cable or a standard
patch cable via the corporate LAN.
The following additional steps of operation are required here:
– Use the mouse to select the drive unit in the Project Navigator.
– Open the selection menu by clicking on the right mouse button.
– Use “Target device online access” to load data into the interactive dialog box which is
now displayed (see Fig. 10-6).
Slot 25 and the IP address do not comply with the default configuration.
In corporate networks, the IP address assigned by the administrator must be entered;
with direct connection, the SINAMICS is assigned the fixed IP address 169.254.11.22
in 802D.
When establishing a connection via Crosslink, the IP address of the PC/PG
(169.254.11.23) must be entered in the user-defined, alternative configuration
(see Fig. 10-8).
– For corporate networks with DHCP server, the password for protection level 1 must be
entered via HMI. Use System > Service display > Service control system >
Service network to change the DHCP entry to yes.
169.254.11.22
169.254. 11. 23
255.255. 0 . 0
Note
Section 10.1.2 shows you how to configure the drive unit and its components.
Note
To insert other drives in the project, choose Insert.
The first time you choose Insert, the system displays a tutorial featuring an introduction
to the SINAMICS S120 drive unit (see Fig. 10-10).
9. Work your way through the introduction by choosing >, or exit by choosing X.
Note
To call up this tutorial, choose Sinamics tutorial.
Once you have inserted the drive unit, the Preview window shows you how the comple-
ted project will appear in the STARTER project navigator (see Fig. 10-11).
11. To complete the process of creating a new project for a drive unit, choose Complete.
As shown in Fig. 10-13 below, the Project Wizard has created the Machine Tool V1_2
project and SINAMICS_In802D drive unit with a Control_Unit on board in the project
navigator.
The following components are required in the example to configure a drive unit:
S Active Line Module
S Motor module
S Synchronous motor (e.g. 1FK6) with encoder for the servo control variant
S Asynchronous motor (e.g. 1PH7) with encoder for the servo control variant
To compile the components for the drive unit, proceed as follows:
1. In the project navigator, open the SINAMICS_In 802D directory and double-click the
Configure drive unit element (see Fig. 10-13).
As you can see in Fig. 10-14, the STARTER opens a wizard for configuring the drive unit
components.
Note
The graphical representation corresponds to the SINAMICS CU 320, there is no special
illustration for the CU 320 integrated into the 802D sl.
3. In this example, you are using a controlled SINAMICS infeed with DRIVE-CLiQ
connection, an Active Line Module. Confirm the default setting Yes by choosing
Continue >.
Note
If you are using an uncontrolled SINAMICS infeed, click No and then Continue >.
4. First choose the appropriate Active Line Module from the Selection listbox according to
type (order no.) (see rating plate), assign a name (Supply_1), and click the Line filter
available field.
5. Click Continue > to select further data for the Active Line Module (infeed)
(see Fig. 10-17).
6. Adapt the supply voltage and rated line frequency for the device accordingly. Click
Continue >.
Fig. 10-18 SINAMICS_CU320 configuration – PROFIBUS process data exchange (incoming supply)
7. For the supply in your example, you want to program a free message frame configuration
with BICO interconnection. Confirm the default setting Free telegram configuration
with BICO by choosing Continue >.
8. You now want to create a drive with a motor module (power section), motor, and encoder
for this example. Confirm the default setting Yes by choosing Continue >.
Select Servo.
9. The “Drive properties” dialog box (see Fig. 10-20) provides general information about the
drive.
10.Choose Servo from the “Type of operation” listbox.
11. Assign a name for the first drive, Drive_1, and enter some general comments. Click
Continue >.
12.Choose the “Control type” as shown in Fig. 10-21 (the default setting can be left as it is)
and click Continue >.
13.Select the appropriate motor module from the Motor module selection list box accor-
ding to type (order no.) (see rating plate) and assign a name (Power unit).
Synchronous Asynchronous
motor motor
18.Choose Without holding brake and click Continue > to select the encoder fitted to the
motor (see Fig. 10-24).
Synchronous Asynchronous
motor motor
19.Select the appropriate encoder from the Motor encoder selection list box according to
type (order no.) (see rating plate on the motor).
20.Click Continue > to choose the control mode/setpoints (see Fig. 10-25).
Synchronous Asynchronous
motor motor
21.For your example with the drives, you want to select the Siemens message frame 102.
Select the message frame and click Continue >.
Alternatively, you can select the Siemens message frame 103 if the axis possesses a
direct measuring system. In the topology tree, this encoder must be assigned an axis.
23.Save the project Machine Tool V1_2 using the Project > Save menu.
Once you have configured the drive unit with STARTER in OFFLINE mode, proceed with the
steps described in Chapter 10.2 “Starting the Drive Project (“Motor rotates)”. You will set the
parameters of the interface with the drive and rotate the motor.
10.2 Operating the control panel in STARTER (with the motor rotating)
This chapter shows you how to start the motor using the control panel function in the
STARTER commissioning tool. These steps include:
S Load the project into the drive unit.
S Operate the control panel.
Prerequisites
The following prerequisites must be fulfilled to operate the control panel in STARTER:
S The components as described above are assembled.
S The drive unit is turned on as prescribed.
S You have established a connection from the serial PPI interface of the control unit to a
PC/PG with PPI interface.
S A project has been created using the STARTER commissioning tool.
4. You have changed the data OFFLINE; upload now these data into the target device. Click
the following menu items one after the other:
– Click <–– Load to target system in the “ONLINE/OFFLINE comparison” dialog box.
– When the system asks “Are you sure?”, click Yes. The system now starts loading the
data.
– When the system informs you that the data was successfully loaded to the target
system, click OK.
– Click OK for “Load from RAM to ROM”.
5. Differences were detected during the ONLINE/OFFLINE comparison again. Click Load
to PG ––> (see screenshot below).
6. You will load the newly created data from the drive unit into the PG. Click the following
menu items one after the other:
– When the system asks “Are you sure?”, click Yes. The system now starts loading the
data.
– When the system informs you that the data was successfully loaded into the PG, click
OK.
7. No further discrepancies are displayed in the ONLINE/OFFLINE comparison dialog box.
Click Close (see screenshot below).
Note
When loading, observe the LEDs on the control unit. The control unit is ready for operation
when the LED RDY is continuously lit (green).
The hardware configuration of the drive unit is completed. To operate the control panel in
STARTER, proceed as follows:
After you have established the connection to the target system and uploaded the project, a
green connector symbol is displayed in the Project Navigator in front of the drive unit and the
other components configured. This indicates that the project data in STARTER and the tar-
get system is consistent (see Fig. 10-32).
The drive unit is now ready to operate.
The following steps are required to operate the control panel in the STARTER commissio-
ning tool such so that the motor rotates:
1. Double-click Control panel in the project navigator under Drive_1 > Commissioning
(see Fig. 10-32).
The control panel is displayed in STARTER (see Fig. 10-33). You can use the control
panel to control the drive directly from the PC/PG.
2. Click Assume control priority to connect the control panel to the drive interface.
Note the message that is then displayed in the Control priority dialog screen. This note
is very important! (see also Fig. 10-34).
Danger
! Be cautious when using control priority!
This function is intended exclusively for start-up and diagnosis or within the framework of
maintenance work.
Make sure that the drive is in the “OFF” status and that no ON/OFF1 command has been
issued either by the control word for sequence control or another signal source (e.g. BICO
interconnection).
Once control priority has been transferred to the PC, the BICO interconnections on bit 1 to
bit 6 of the control word are no longer active.
You can enter an application monitoring. This is the time that may pass between two set-
points until the sign-of-life monitoring of the drive responses (error 1910).
You can use the default monitoring time (e.g. 3000 ms).
3. Since our example concerns commissioning, confirm this dialog box for assuming control
priority by choosing OK.
Click
Display/hide diagnostics view.
4. To display, amongst other things, the status lamps for the control word bits, click Display/
hide diagnostics view.
Table 4-14 lists the most important digital input signals of the control word for sequence
control, which are required to set a motor to motion and which are issued via the control
panel for the control unit (CU320 in 802D).
Click the
Enables field.
5. As shown in Fig. 10-36, click the Enables field to set the commands for enabling the
control words in the drive system.
Click
Infeed control priority.
6. Click Infeed control priority. The supply (Active Line Module) is turned on.
7. Before starting the motor by choosing Motor on (see Fig. 10-38), you have to make the
following settings:
Danger
! During the start-up, observe the traversing ranges of the machine, or take appropriate
external measures, such as a limit switch monitoring.
8. Drive ON button
Speed setpoint: 50
Percentage to 0%
8. Click the Drive on button. The ON/OFF1 “enable” command is set and displayed on the
control panel (see Fig. 10-39).
9. Move the slider for the speed slowly from 0 to 100% (see Fig. 10-39).
The motor is rotating.
10.When you click Stop, the motor stops. You can also trigger a fast stop by pressing the
space bar.
In the following steps, reset the master controls to disconnect the drive:
– Supply
– Control unit
Click
Infeed control priority.
Click
Return....
12.Click Return... to terminate the connection to the drive unit (see Fig. 10-41).
13.Confirm the query Return control priority? with Yes (see Fig. 10-42)
Now you are in the STARTER commissioning tool project, as shown in Fig. 10-43 below.
Congratulations!
You have now successfully completed your first start-up of a drive with the
SINAMICS S120 drive system.
Prerequisites
The following is required to create a drive project ONLINE using the STARTER commissio-
ning tool:
S The components as described above are assembled.
S The drive unit is turned on as prescribed.
S You have established a connection from the serial PPI interface of the control unit to a
PC/PG with PPI interface.
The SINAMICS firmware is able to recognize the actual topology automatically and store it in
the appropriate parameters.
To identify the drive configuration automatically using STARTER, use STARTER to open a
new project:
1. To start the STARTER commissioning tool, click the STARTER icon or choose the follo-
wing menu path in the Windows start menu: Start > SIMATIC > STEP 7 > STARTER.
The Project Wizard Starter is displayed.
2. Click on the Find drive units online .... button (see Fig. 10-44).
The wizard will guide you when creating a new project.
3. As shown in Fig. 10-45, enter the project name, e.g. “Machine Tool V1_2”, and if neces-
sary, the author and a comment.
4. Click Continue > to set up the PC/PG interface.
5. In this example, you require a PROFIBUS interface on the PC/PG (e.g. Serial Cable
(PPI). Choose Change and test and confirm your selection with Continue >.
The Project Wizard will search for the drive unit ONLINE and will insert it into the project.
Once the search process is completed, the Project Wizard will display the drive unit with
its PPI address Drive_unit_Addr5 in the preview (see Fig. 10-47) (for alternative PC/PG
interface settings, see Figs. 10-6 to 10-8).
Note
The system searches for drive units or, more precisely, control units; in other words, if more
than one control unit exists in the system, more than one drive unit is found.
The I/O components of the drive units (control unit, Active Line Module etc.) are not
displayed here; these are displayed when performing the step “Load drive configuration into
PG/PC”.
7. Click on Finish. The new project with the drive unit will be displayed in STARTER (see
Fig. 10-49)
10.3.2 Acquiring the component topology and configuring the drive unit
automatically
After you have created the project and acquired the drive unit with its PROFIBUS address
ONLINE, you must now acquire the appropriate component topology and configuration of
the drive unit ONLINE.
2. Select
Connect to target system.
4. Select
Restore default settings.
Double-click on
Automatic configuration.
6. In the Project Navigator, double-click on Automatic configuration under the drive unit.
Click on
Start automatic configuration.
8. In the “Drive object type” dialog box, choose Servo and then click Complete.
“Loading from RAM to ROM” and “Loading into the PG” will take place.
9. A note is displayed. This note will list all drives for which the motors must be configured
in the OFFLINE mode. Click OK to confirm the message.
Note
The drives are listed with standard motors.
If a drive is equipped with a motor with a DRIVE-CLiQ interface, the motor does not need to
be configured in OFFLINE mode.
Close
Select
Disconnect from target system.
Now that you have entered the component topology and configuration for the drive unit and
integrated these in the STARTER project automatically by carrying out the steps described
in Section 10.3.2.
Now, use the following operating sequence to configure the motor for the drive, and then
check the topology.
Double-click on
Drive navigator.
1. In the project navigator, choose the Drives folder and double-click Drive navigator under
the drive.
The Drive Navigator dialog box provides an overview in which you can configure the
main drive functions.
Click on
Device configuration.
Click on
Carry out drive configuration.
3. Click on Carry out drive configuration. The Project Wizard for configuring the drive is
displayed (see Fig. 10-60).
Click on
Continue >to run the wizard.
4. Work through the wizard by choosing Continue> until you reach the point at which you
configure the motor (see Fig. 10-61).
Note
Change only the configuration of the motor. The supply etc. must not be changed!
Note
Change only the configuration of the motor. The supply etc. must not be changed!
8. Click on Finish.
Before you save the project, use STARTER to check the topology you have created.
Click on
Check topology.
Select
Project > Save.
10.In this window, check the topology and DRIVE-CLiQ connection and compare this with
the actual topology (see Fig. 10-64).
11. Choose Project > Save and save the project under the name “Project_1”.
To start the motor, continue with the steps described in Section 10.2.
Important
PLC 802 Library with a description, which can be installed from the toolbox CD is offered
as the basis for the PLC user program. This provides a subroutine library and a sample pro-
gram for a milling machine.
Note
If the stop and reset buttons on the machine control panel are not realized as normally clo-
sed contacts, an open circuit cannot be detected.
Monitoring can be performed using software solutions, as shown in the example MCP_802D
(SBR 34) from the subroutine library.
Selection Response
PCU PCU PT PLC 802 PLC Program Retentive MD for the
Switch-on menu Start-up menu (PC) program status data PLC in the
(802D) (802D) preselec- (battery bak- user interface
tion ked)
NCK start-up *
Normal booting Normal booting User pro- Run unchanged Acceptance of
gram *** the active
PLC MD
Booting Booting User pro- Run deleted Default
with default va- with default values gram *** PLC MD
lues
Booting Booting User pro- Run saved Saved PLC MD
with saved data with saved data gram *** data
PLC stop PLC stop unchanged Stop unchanged Acceptance of
after POWER ON possible ei- the active
ther in Run PLC MD
or in Stop
PLC start-up **
Cold restart Run (after User pro- Run unchanged Acceptance of
Stop) gram *** the active
PLC MD
Cold restart User pro- Stop unchanged Acceptance of
and debug mode gram *** the active
PLC MD
Thanks to the debug mode (see “Operation and Programming”, Chapter 7), the PLC remains
in PLC Stop after booting of the control system. All start-up modes set via softkey only come
into effect when the control system is booted the next time.
The “Run” mode activates the cyclic operation.
The following actions are triggered in the “Stop” mode:
S All hardware outputs are disabled.
S Profibus DP is inactive.
S No cyclic operation (the active user program is not executed).
S The process image is no longer refreshed (it is frozen).
S EMERGENCY STOP active.
Only in the “Stop” mode can the user load a corrected or new project into the control system.
The user program only becomes effective when the control system is booted the next time
or if the “Run” mode is selected.
S NC Start inhibited: Once the user program is executed, the PLC signals the “NC start
inhibited” signal to the NCK via the user interface.
S SHOWALARM: This alarm has no alarm response.
The user interface ‘’ 1600xxxx ‘’ provides the subareas (0, 1) for the user to define user
alarms.
S Subarea 0: 8 x 8 bits to set the user alarms (0 –>1 edge)
Byte 0 : Bit 0 => 1st user alarm “ 700000 ”
Byte 1 : Bit 0 => 9th user alarm “ 700008 ”
Byte 7 : Bit 7 => 64th user alarm “ 700063 ”
A new user alarm is activated with the relevant bit (subarea 0) via a 0/1 edge.
S Subarea 1: User alarm variables
Subarea 1 is intended for additional user information; it can only be read/written as a dou-
bleword.
S Subarea 2: Alarm response
Byte 0 : Bit 0 => NC start inhibited
Bit 1 => Read-in disable
Bit 2 => Feed disable for all axes
Bit 3 => EMERGENCY STOP
Bit 4 => PLC STOP
By using subarea 2, the user can evaluate the active alarm responses; this subarea is
read-only.
Self-clearing user alarms must be canceled by the user by resetting the appropriate bit in
subarea 0 (1 –> 0 edge).
Other user alarms are canceled by the PLC after detecting the relevant cancel condition for
the appropriate user alarms. If the bit of the user alarm, however, is still present, the alarm
recurs.
Alarm texts
The user are offered two options of defining his own alarm texts:
S by using the System hardkey \ softkeys PLC \ Edit PLC alarm txt (see ”Operation and
Programming”, Chapter 7)
S by using the toolbox: Editing and loading the alarm text file using the text manager
If no alarm text is assigned by the user, only the alarm number is displayed.
The % character in the alarm text denotes an additional variable. The variable type is the
form of representation of the variable.
The following variable types are possible:
S %D integer decimal number
S %I integer decimal number
S %U decimal number without sign
Data type Size Address Range for logical operations Range for arithmetic operations
alignment
BOOL 1 Bit 1 0.1 –
BYTE 1 byte 1 00 ... FF 0 ... +255
Table 11-2 PLC data types permitted in the control system, continued
Data type Size Address Range for logical operations Range for arithmetic operations
alignment
WORD 2 bytes 2 0000 ... FFFF –32 768 ... + 32 767
DWORD 4 bytes 4 0000 0000 ... FFFF FFFF –2 147 483 648 ...
(Double +2 147 483 647
Word)
REAL 4 bytes 4 – $10–37... $1038
PLC project
The PLC 802 Programming Tool always manages one project (combinational logic, symbols
and comments). All important information of a project can be stored in the control system via
a download. The information is transmitted from the control to the PC via upload.
The control system can save max. 6,000 instructions and 1,500 symbols. The PLC memory
required is influenced by the following components:
S number of instructions
S number and length of the symbol names
S number and length of the comments
Table 11-4 Forming the address in the V area (see “User interface”)
SM bits Description
SM 0.0 Bit memory with defined ONE signal
SM 0.1 Initial position: first PLC cycle ‘1’, subsequent cycles ‘0’
SM 0.2 Buffered data lost – only valid in the first PLC cycle
(‘0’ – data o.k., ‘1’ – data lost)
SM 0.3 POWER ON: first PLC cycle ‘1’, subsequent cycles ‘0’
SM 0.4 60 s clock (alternating ‘0’ for 30 s, then ‘1’ for 30 s)
SM 0.5 1 s clock (alternating ‘0’ for 0.5 s, then ‘1’ for 0.5 s)
SM 0.6 PLC cycle clock (alternating one cycle ‘0’, then one cycle’)
The user can only view the statement list (STL) in PT802 under “View STL”. This type of
representation (see Table : Mnemonic) shows the sequential processing.
TIMER
Instruction Ladder Symbol Valid Operands
Timer Retentive On EN=1, Start Enable: (IN)
Delay EN=0, Stop Txxx S0
If TValue ≥ PT, TONR Txxx: T0 – T31
Tbit=1 IN
Preset: (PT)
VW, T, C, IW, QW, MW, AC,
Constant
PT
100 ms T0 – T15
10 ms T16 – T39
Timer On Delay EN=1, Start Enable: (IN)
EN=0, Stop Txxx S0
If TValue ≥ PT, TON Txxx: T0 – T31
Tbit=1 IN
Preset: (PT)
VW, T, C, IW, QW, MW, AC,
Constant
PT
100 ms T0 – T15
10 ms T16 – T39
Timer Of Delay If TValue < PT, Enable: (IN)
Tbit=1 Txxx S0
TOF Txxx: T0 – T31
IN
Preset: (PT)
VW, T, C, IW, QW, MW, AC,
Constant
PT
100 ms T0 – T15
10 ms T16 – T39
COUNTER
Instruction Ladder Symbol Valid Operands
Count Up CU ½, Value+1 Cnt Up: (CU)
R=1, Reset Cxxx S1
If CValue ≥ PV, Reset: (R)
CU CTU S0
Cbit=1
Cxxx: C0 – 31
R
PV
Preset: (PV)
VW, T, C, IW, QW, MW, AC,
Constant, LW
Count Up/Down CU ½, Value+1 Cnt Up: (CU)
CD ½, Value–1 S2
R=1, Reset Cxxx Cnt Dn: (CD)
If CValue ≥ PV, S1
CU CTUD
Cbit=1 Reset: (R)
CD S0
R
Cxxx: C0 – 31
PV
Preset: (PV)
VW, T, C, IW, QW, MW, AC,
Constant, LW
MATH OPERATIONS
Instruction Ladder Symbol Valid Operands
Word Add If EN = 1, ADD_I Enable: EN
Word Subtract b=a+b EN ENO In: VW, T, C, IW, QW, MW, AC,
b=b–a IN1 Constant, LW
IN2 OUT
Out: VW, T, C, IW, QW, MW, AC, LW
Divide If EN = 1, Enable: EN
b=b÷a DIV
In: VW, T, C, IW, QW, MW, AC,
Out: EN ENO Constant, LW
16 bit remainder IN1
Out: VD, ID, QD, MD, LD
IN2 OUT
Out+2:
16 bit quotient
Add If EN = 1, ADD_R Enable: EN
Subtract b=a+b EN ENO In: VD, ID, QD, MD, AC, Constant, LD
Real Numbers b=b–a IN1 Out: VD, ID, QD, MD, AC, LD
IN2 OUT
INCREMENT, DECREMENT
Instruction Ladder Symbol Valid Operands
Increment If EN = 1, Enable: EN
INC_B
Decrement a=a+1 In: VB, IB, QB, MB, AC, Constant LB
EN ENO
Byte a=a–1 Out: VB, IB, QB, MB, AC, LB
IN OUT
Increment If EN = 1, Enable: EN
Decrement a=a+1 INC_W In: VW, T, C, IW, QW, MW, AC,
Word a=a–1 EN ENO Constant, LW
a = /a Out: VW, T, C, IW, QW, MW, AC, LW
IN OUT
Increment If EN = 1, Enable: EN
INV_DW
Decrement a=a+1 In: VD, ID, QD, MD, AC, Constant, LD
EN ENO
a=a–1 Out: VD, ID, QD, MD, AC, LD
IN OUT
LOGIC OPERATIONS
Instruction Ladder Symbol Valid Operands
Byte AND If EN = 1, WAND_B Enable: EN
Byte OR b = a AND b EN ENO In: VB, IB, QB, MB, AC, Constant, LB
Byte XOR b = a OR b IN1 Out: VB, IB, QB, MB, AC, LB
IN2 OUT
b = a XOR b
Word AND If EN = 1, WAND_W Enable: EN
Word OR b = a AND b EN ENO In: VW, T, C, IW, QW, MW, AC,
Word XOR b = a OR b IN1 Constant, LW
IN2 OUT
b = a XOR b Out: VW, T, C, IW, QW, MW, AC, LW
CONVERSION OPERATIONS
Instruction Ladder Symbol Valid Operands
Convert Double If EN = 1, convert the DI_REAL Enable: EN
Word Integer to a double word integer i EN ENO In: VD, ID, QD, MD, AC, Constant, LD
Real to a real number o.
IN OUT Out: VD, ID, QD, MD, AC, LD
A programmer should structure the user program into separate program sections (subrouti-
nes). The S7-200 programming language offers the user the possibility to create a structured
user program. There are two program types – main program and subroutine. Eight program
levels are possible.
A PLC cycle can be a multiple of the control-internal interpolation cycle (IPO cycle). The ma-
chine manufacturer must set the PLC cycle according to his particular conditions (see ma-
chine data “PLC_IPO_TIME_RATIO”). An IPO/ PLC ratio of 1:1 has been proven to provide
the fastest possible cyclic program execution.
Example: The programmer will write a sequence control in the main program using a cycle
defined by himself. This sequence control will organize all cyclic signals in the subroutine
(UP0); UP1/UP2 are called every two cycles, and UP3 controls all signals at an interval of
three cycles.
This interface can be selected via SYSTEM, softkeys PLC > STEP7-connect.
This V24 interface continues to be active even after cold restart or normal booting. The con-
nection (STEP7 connect active) to the control system can be checked in the “PLC/informa-
tion” menu of the PLC 802 Programming Tool. If the interface is active, the active PLC
mode, for example (Run/Stop) is displayed in this window.
PT PLC 802
Download/
Upload/
Compare
Permanent
802D
memory
PLC
project
Export/Import
PLC PLC
user machine data
alarm texts Series machine
start-up
PLC
Toolbox application
PLC
application
CF card
RCS802 Series machine start-up
Download
This function writes the transmitted data to the permanent memory (load memory) of the
control system.
S Download of a PLC project using the PLC 802 Programming Tool (Step 7 connect on)
S Series machine start-up (System > Start-up files > NC/PLC start-up archive) using the
RCS802 tool or CF card.
For example, CF card:
Copy the start-up archive from the customer CF card and paste it into the directory Start-
up files > Start-up archive (NC/PLC).
– NC data
– NC directories
– Display machine data
– Leadscrew error compensation (LEC)
– PLC user program
– Drive machine data
S Reading in PLC applications using the RCS802 tool or the CF card (PLC project and user
alarm texts) analogously to the series machine start-up
Upload
The PLC application can be saved from the permanent memory of the control system using
the either PLC 802 Programming Tool, RCS802 or the CF card.
S Upload from the PLC project using the PLC 802 Programming Tool (Step 7 connect on)
Reading out the project from the control system and thus reconstructing the current pro-
ject in the PLC 802 Programming Tool.
S Series machine start-up: System > Start-up file > Start-up archive (NC/PL) using
RCS802 (PLC MD, PLC project and user alarm texts) or the CF card
S Reading out the PLC application using RCS802 or copying to CF card (PLC project infor-
mation and user alarm texts)
Compare
This function compares the project contained in the PLC 802 Programming Tool with the pro-
ject loaded in the permanent memory (load memory) in the control system.
Version display
This function is called using the SYSTEM hardkey, softkeys Service Display > Version.
S PLC application
The transmitted project including the user program which is active in the user memory of
the PLC after booting of the control system.
The programmer can use the start of the first comment line in the comment of OB1 in the
PLC 802 Programming Tool for his own supplementary information in the version display
(see “View Properties”).
Notes
The data of the limited-buffered memory must be saved via a backup copy to the permanent
memory of the control system. This backup is performed internally and is always necessary
if the control system is switched off for longer than 50 hours.
Recommendation: After changing important data, it is recommended to carry out a data
backup immediately.
Note
During the data backup, an image of the limited-buffered memory is produced and stored
in the permanent memory. A backup of selected data (e.g. only machine data and no work-
piece programs) is not possible.
Important
While the internal data backup is running, the control system must neither be operated, nor
be turned off.
Note
Message “4062 Data backup copy has been loaded” is displayed on the screen.
In addition to an internal data backup, the user data of the control system can also be saved
externally. To do so, a PC with V24 interface and the RCS tool (included in the toolbox) or a
CF card are required.
An external data backup should be performed if major data changes have been made or al-
ways at the end of the start-up.
To create a complete data backup for a machine, it is sufficient to create the series machine
start-up file.
– User cycles
– Main programs
– Subroutines
Important
Never connect or disconnect the V24 cable when the PCU is connected to the mains.
Make sure that the settings of the RS232 interface of the 802D and of the COM port on the
PC are identical.
Creating a start-up archive in the PC (data transfer from the control system to the PC)
For the series machine start-up, please refer to Section 12.2.
On the CF card, the same data can be saved as those which are saved via the serial inter-
face. The selection of the data to be saved is performed in the same way (System > Start-
up files > 802D data > Copy)); saving to the card is performed via Customer CF card and
Paste.
Functionality
The objective of the series machine start-up is:
S to bring another control system at a machine of the same type to the same condition as
after a commissioning
or
S to bring a new control system to the initial state in case of servicing (after hardware repla-
cement) with lowest possible expenditure.
Prerequisites
The prerequisite for the series machine start-up is a PC with V24 interface for data transfer
from/to the control system, or a CF card.
In the PC, the RCStool must be used.
Sequence with PC
1. Creating a start-up archive (NC/PLC) in the PC (data transfer from the control system to
the PC):
– Establish a V24 cable connection between the PC (COM port) and the SINUMERIK
802D (RS232).
– Use the RCS tool to make the following settings in the RS232 Config menu in the
binary format (the settings not printed in bold correspond to the default setting when
starting WINPCIN):
COM port Number of the PC COM to SINUMERIK 802D
Baud rate 19,200 (default)
Parity none
Data bit 8
Stop bit 1
Software (XON/XOFF) OFF
Hardware (RTS/CTS) ON
Timeout 0s
STOP with EOF no tick
– Call the Receive Data menu in the PC, enter
a file name (any archive name) and start the data transfer.
The PC switches to “Receive” and is awaiting data from the control system.
– The control system requires the password for protection level 2.
– Configure the interface as above (default settings) using the System > Start-up
files > RS232 > Settings menu.
– Go back with Back and 802D Data and select the “Start-up archive (NC/PLC)” line;
use Copy to paste the contents to the clipboard.
– Back again in RS232,, select the “Binary mode transmission” direction key and then
Send. The series machine start-up is output to the serial interface.
2. Reading in the series start-up file from the PC into the SINUMERIK 802D
– Make the relevant settings for the V24 interface on the PC and on the 802D as speci-
fied under 1.
– In the System > Start-up files > RS232 “Binary mode transmission” menu, select
Receive. The control system will now wait for data.
– Use RCS802 on your PC to open the series machine start-up file from the Send Data
menu, starting the data transfer.
– Once reading-in has started, confirm the start of the series machine start-up in the
control system.
– A warm start of the NC/PLC is performed several times during the series machine
start-up. At the end of the series machine start-up, the whole control system will re-
boot (warm start). After an error-free series machine start-up, the control system will
be in a fully configured operating condition.
Notes
Cross refe-
rence to the
relevant sec-
Number MD identifier tion/chapter
in the Des-
cription of
Functions
Read/write
Schematic view Name, miscellaneous Activation
protection level
Unit Default value Minimum value Maximum value Data type
202 FIRST_LANGUAGE 19
decimal Foreground language POWER ON 2/3
0 2 1 2 BYTE
203 DISPLAY_RESOLUTION 19
decimal Display resolution immediately 2/3
0 3 0 5 BYTE
204 DISPLAY_RESOLUTION_INCH 19
decimal Display resolution immediately 2/3
0 4 0 5 BYTE
205 DISPLAY_RESOLUTION_SPINDLE 19
decimal Display resolution immediately 2/3
0 1 0 5 BYTE
208 USER_CLASS_WRITE_TOA_GEO
decimal Protection level write tool geometry immediately 3/3
0 3 0 7 BYTE
209 USER_CLASS_WRITE_TOA_WEAR
decimal Protection level write tool wear data immediately 3/3
0 3 0 7 BYTE
210 USER_CLASS_WRITE_ZOA
decimal Protection level for “Write settable work offset” immediately 3/3
0 3 0 7 BYTE
212 USER_CLASS_WRITE_SEA
decimal Protection level for “Write setting data” immediately 3/3
0 7 0 7 BYTE
213 USER_CLASS_READ_PROGRAM
decimal Protection level for “Read part program” immediately 3/3
0 7 0 7 BYTE
214 USER_CLASS_WRITE_PROGRAM
decimal Protection level for “Enter part program” immediately 3/3
0 3 0 7 BYTE
215 USER_CLASS_SELECT_PROGRAM
decimal Protection level for program selection immediately 3/3
0 3 0 7 BYTE
217 USER_CLASS_WRITE_CYCLES
decimal Protection level for “Write cycles” immediately 3/3
0 3 0 7 BYTE
218 USER_CLASS_WRITE_RPA
decimal Protection level write R parameters immediately 3/3
0 3 0 7 BYTE
219 USER_CLASS_SET_V24
decimal Protection level for “Set V24” immediately 3/3
0 3 0 7 BYTE
221 USER_CLASS_DIR_ACCESS
decimal Protection level for directory access immediately 3/3
0 3 0 7 BYTE
222 USER_CLASS_PLC_ACCESS
decimal Protection level for PLC project immediately 2/2
0 3 0 7 BYTE
223 USER_CLASS_WRITE_PWA
decimal Protection level for protected working area immediately 2/3
0 7 0 7 BYTE
247 V24_PG_PC_BAUD
Bit pattern PG: Baud rate (300, 600, 1200, 2400, 4800, 9600, 19200, 38400) immediately 3/3
0 7 0 7 BYTE
280 V24_PPI_ADDR_PLC
PLCstation address POWER ON 3/3
2 0 126 BYTE
281 V24_PPI_ADDR_NCK
NCKstation address POWER ON 3/3
3 0 126 BYTE
305 G_GROUP1
decimal User-oriented G group for position display immediately 3/7
0 1 1 1000 INTEGER
306 G_GROUP2
decimal User-oriented G group for position display immediately 3/7
0 2 1 1000 INTEGER
307 G_GROUP3
decimal User-oriented G group for position display immediately 3/7
0 8 1 1000 INTEGER
308 G_GROUP4
decimal User-oriented G group for position display immediately 3/7
0 9 1 1000 INTEGER
309 G_GROUP5
decimal User-oriented G group for position display immediately 3/7
0 10 1 1000 INTEGER
310 FG_GROUP1
decimal User-oriented G group for position display (external language) immediately 3/7
0 1 1 1000 INTEGER
311 FG_GROUP2
decimal User-oriented G group for position display (external language) immediately 3/7
0 2 1 1000 INTEGER
312 FG_GROUP3
decimal User-oriented G group for position display (external language) immediately 3/7
0 8 1 1000 INTEGER
313 FG_GROUP4
decimal User-oriented G group for position display (external language) immediately 3/7
0 9 1 1000 INTEGER
314 FG_GROUP5
decimal User-oriented G group for position display (external language) immediately 3/7
0 10 1 1000 INTEGER
330 CMM_POS_COORDINATE_SYSTEM
decimal Coordinate position of machine *) immediately 3/7
0 0 0 7 BYTE
*) Explanation:
Both the position and the size of the representation are handed over during initialization. The position of the coordinate system
can be influenced by the parameter “Axis direction” in the header of the file.
The following positions are possible: Position X+ Z+
0 up to the right
1 up to the left
2 down to the right
3 down to the left
4 to the right top
5 to the left up
6 to the right down
7 to the left down
The positions of the elements must be specified in position 4 (mathematic coordinate system). The simulation will then auto-
matically convert the representation to the relevant system.
331 CONTOUR_MASK
decimal Activating the 802 contour definition programming immediately 3/7
0 1 0 1 BYTE
332 TOOL_LIST_PLACE_NO
decimal Activate location number in tool list immediately 3/3
0 0 0 1 INTEGER
343 V24_PPI_ADDR_MMC
decimal POWER ON 3/3
0 4 0 126
344 V24_PPI_MODEM_ACTIVE
decimal immediately 3/3
0 0 0 1 Byte
345 V24_PPI_MODEM_BAUD
decimal Baud rate for modem connection immediately 3/3
0 7 5 9 Byte
346 V24_PPI_MODEM_PARITY
decimal Parity for modem connection immediately 3/3
0 0 0 2 Byte
356 HMI_COL_TITLE_FOCUS_FORE
decimal Color settings title bar focus window foreground immediately 0/3
15 0 15 Byte
357 HMI_COL_TITLE_FOCUS_BACK
decimal Color settings title bar focus window background immediately 0/3
2 0 15 Byte
358 HMI_COL_SK_FORE
decimal Color settings softkey foreground POWER ON 3/3
0 0 15 Byte
359 HMI_COL_SK_BACK
decimal Color settings softkey background POWER ON 3/3
7 0 15 Byte
360 SPINDLE_LOAD_DISPL1
decimal Activate utilization display for spindle 1 immediately 3/3
0 0 1 Integer
361 USER_MEAS_TOOL_CHANGE
decimal Input enable for T/D no. in the “Tool gauging” window immediately 3/3
0 0 1 Byte
362 SPINDLE_LOAD_DISPL2
decimal Activate utilization display for spindle 2 immediately 3/3
1 0 1 Integer
363 SPINDLE_LOAD_BAR_LIM2
decimal Activate utilization display for the spindle, limit value 2 immediately 2/2
100 0 9999999 Integer
364 SPINDLE_LOAD_BAR_LIM3
decimal Activate utilization display for the spindle, limit value 3 immediately 2/2
100 0 9999999 Integer
365 SPINDLE_LOAD_BAR_MAX
decimal Utilization display for the spindle, maximum immediately 2/2
120 0 120 Integer
366 SPINDLE_LOAD_BAR_COL1
decimal Utilization display color for the spindle, range 1 immediately 3/3
10 0 15 Byte
367 SPINDLE_LOAD_BAR_COL2
decimal Utilization display color for the spindle, range 2 immediately 3/3
9 0 15 Byte
368 SPINDLE_LOAD_BAR_COL3
decimal Utilization display color for the spindle, range 3 immediately 3/3
9 0 15 Byte
369 PROBE_MODE
decimal Measuring system type: 1: Probe, 2: Opt. measuring technique immediately 3/3
1 0 2 Integer
370 TOOL_REF_PROBE_AXIS1
decimal Absolute position of probe X immediately 2/2
0 –999999.999 999999.999 Double
371 TOOL_REF_PROBE_AXIS2
decimal Absolute position of probe Y immediately 2/2
0 –999999.999 999999.999 Double
372 TOOL_REF_PROBE_AXIS3
decimal Absolute position of probe Z immediately 2/2
9 –999999.999 999999.999 Double
373 MEAS_SAVE_POS_LENGTH2
decimal Activate tool gauging; select “Save Pos” softkey for all values immediately 2/2
0 0 1 Byte
374 TOOL_WEAR_LIMIT_VALUE
decimal Limit value for wear control during input immediately 2/2
9.999 0 9.999 Double
375 USER_CLASS_READ_CUS_DIR
decimal Protection level for “Read user cycles” immediately 2/3
0 7 0 7 Byte
376 USER_CLASS_WRITE_CUS_DIR
decimal Protection level for “Write user cycles” immediately 2/2
0 2 0 7 Byte
377 USER_CLASS_WRITE_TO_MON_DAT
decimal Protection level for “Tool monitoring” immediately 2/3
0 3 0 7 Byte
378 USER_CLASS_LADDER_VIEW
decimal Protection level for “Select user ladder view” immediately 2/2
0 2 0 7 Byte
379 SPINDLE_DISP_MODE
0: Standard mode, display of spindle speed
decimal 1: Constant cutting rate, display with G96 set immediately 3/3
2: Mixed display
0 0 0 2 Byte
10000 AXCONF_MACHAX_NAME_TAB
– Machine axis name POWER ON
N01, N11 – STRING
Default 6 “X1”, “Y1”, “Z1”, “SP”, – – 2/2
“A1”, “PLCX1”
10008 MAXNUM_PLC_CTRL_AXES
– Max. no. PLC-controlled axes POWER ON
N01, N09 – BYTE
Default – 0 0 1 2/2
10074 PLC_IPO_TIME_RATIO
– Factor of the PLC task for main run POWER ON
N01, N05 – DWORD
Default – 1 1 50 2/2
10088 REBOOT_DELAY_TIME
s Reboot delay IMMED.
EXP – DOUBLE
Default – 0.2 0.0 1.0 2/2
10200 INT_INCR_PER_MM
– Computational resolution for linear positions POWER ON
N01 – DOUBLE
Default – 1000.0 1.0 1.0e9 2/2
10210 INT_INCR_PER_DEG
– Computational resolution for angular positions POWER ON
N01 – DOUBLE
Default – 1000.0 1.0 1.0e9 2/2
10240 SCALING_SYSTEM_IS_METRIC
– Metric basic system POWER ON
N01 SCAL BOOLEAN
Default – TRUE – – 2/2
10710 PROG_SD_RESET_SAVE_TAB
– Setting data to be updated POWER ON
EXP, N01 – DWORD
Default 30 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, – – 2/2
0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0,
0, 0, 0, 0, 0, 0, 0, 0
10713 M_NO_FCT_STOPRE
– M function with preprocessing stop POWER ON
EXP, N12, N07 – DWORD
Default 15 –1, –1, –1, –1, –1, –1, –1, – – 2/2
–1, –1, –1, –1, –1, –1, –1,
–1
10714 M_NO_FCT_EOP
– M function active for spindle after reset POWER ON
EXP, N07 – DWORD
Default – –1 – – 2/2
10715 M_NO_FCT_CYCLE
– M function to be replaced by a subroutine POWER ON
EXP, N12, N07 – DWORD
Default 10 –1, –1, –1, –1, –1, –1, –1, – – 2/2
–1, –1, –1
10716 M_NO_FCT_CYCLE_NAME
– Subroutine name for replacement of an M function POWER ON
EXP, N12, N07 – STRING
Default 10 – – 2/2
10717 T_NO_FCT_CYCLE_NAME
– Subroutine name for replacement of a T function POWER ON
EXP, N12, N07 – STRING
Default –1 – – 2/2
10718 M_NO_FCT_CYCLE_PAR
– M function replacement by parameters POWER ON
EXP, N12, N07 – DWORD
Default – –1 – – 2/2
10719 T_NO_FCT_CYCLE_MODE
– Parameterization of the T function replacement POWER ON
EXP, N12, N07 – DWORD
Default – 0 0 1 2/2
10735 JOG_MODE_MASK
– Enable jogging in the AUTOMATIC mode POWER ON
EXP, N01 – DWORD
Default – 0 0 0x1 2/2
10760 G53_TOOLCORR
– Effect with G53, G153 and SUPA POWER ON
N12 – BOOLEAN
Default – FALSE – – 2/2
10810 EXTERN_MEAS_G31_P_SIGNAL
– Assignment of the measuring inputs for G31 P.. POWER ON
EXP, N12 – BYTE
Default 4 1, 1, 1, 1 0 3 2/2
10812 EXTERN_DOUBLE_TURRET_ON
– Double–resolver head with G68 POWER ON
EXP, N12 – BOOLEAN
Default – FALSE – – 2/2
10820 EXTERN_INTERRUPT_NUM_RETRAC
– Interrupt number f. rapid retraction (G10.6) POWER ON
EXP, N12 – BYTE
Default – 2 1 8 2/2
10880 MM_EXTERN_CNC_SYSTEM
– Def. of control system to be adapted POWER ON
N01, N12 – DWORD
Default – 1 1 3 2/2
10881 MM_EXTERN_GCODE_SYSTEM
– ISO_3 Mode: GCodeSystem POWER ON
N01, N12 – DWORD
Default – 0 0 2 2/2
10882 NC_USER_EXTERN_GCODES_TAB
– List of user–specific G commands, ext. language POWER ON
N12 – STRING
Default 60 – – 2/2
10884 EXTERN_FLOATINGPOINT_PROG
– Evaluation of progr. values without decimal point POWER ON
N12 – BOOLEAN
Default – TRUE – – 2/2
10886 EXTERN_INCREMENT_SYSTEM
– Increment system POWER ON
N12 – BOOLEAN
Default – FALSE – – 2/2
10888 EXTERN_DIGITS_TOOL_NO
– Number of digits for T number POWER ON
N12 – BYTE
Default – 2 0 8 2/2
10890 EXTERN_TOOLPROG_MODE
– Tool change program with ext. language POWER ON
N12 – DWORD
Default – 0 – – 2/2
11100 AUXFU_MAXNUM_GROUP_ASSIGN
– Number of auxiliary functions in AuxF groups POWER ON
N01, N07, N02 – DWORD
plus – 1 1 255 2/2
11160 ACCESS_EXEC_CST
– Right of execution for /_N_CST_DIR POWER ON
N01 – BYTE
Default – 7 – – 2/2
11161 ACCESS_EXEC_CMA
– Right of execution for /_N_CMA_DIR POWER ON
N01 – BYTE
Default – 7 – – 2/2
11162 ACCESS_EXEC_CUS
– Right of execution for /_N_CUS_DIR POWER ON
N01 – BYTE
Default – 7 – – 3/3
11165 ACCESS_WRITE_CST
– Right protection for /_N_CST_DIR POWER ON
N01 – DWORD
Default – –1 – – 2/2
11166 ACCESS_WRITE_CMA
– Right protection for directory /_N_CMA_DIR POWER ON
N01 – DWORD
Default – –1 – – 2/2
11167 ACCESS_WRITE_CUS
– Right protection for directory /_N_CUS_DIR POWER ON
N01 – DWORD
Default – –1 – – 3/3
11170 ACCESS_WRITE_SACCESS
– Write protection for _N_SACCESS_DEF POWER ON
N01 – BYTE
Default – 7 – – 2/2
11171 ACCESS_WRITE_MACCESS
– Write protection for _N_MACCESS_DEF POWER ON
N01 – BYTE
Default – 7 – – 2/2
11172 ACCESS_WRITE_UACCESS
– Write protection for _N_UACCESS_DEF POWER ON
N01 – BYTE
Default – 7 – – 3/3
11210 UPLOAD_MD_CHANGES_ONLY
– MD backup only for changed MD IMMEDIATEL
Y
N01, N05 – BYTE
Default – 0xFF – – 7/3
plus – 0x0F – – 2/2
11240 PROFIBUS_SDB_NUMBER
– SDB1000 number POWER ON
N01, N05 – DWORD
Default 4 –1, –1, –1, –1 –1 7 2/2
plus – 0, –1, 1, –1 – 1 2/2
11250 PROFIBUS_SHUTDOWN_TYPE
– Profibus Shutdown handling POWER ON
EXP, N01 – BYTE
Default – 0 0 2 2/2
11310 HANDWH_REVERSE
– Threshold for handwheel direction reversal POWER ON
N09 – BYTE
Default – 2 – – 2/2
11320 HANDWH_IMP_PER_LATCH
– Handwheel pulses per locking position POWER ON
N09 – DOUBLE
Default 6 1., 1., 1., 1., 1., 1. – – 2/2
11346 HANDWH_TRUE_DISTANCE
– Handwheel travel or speed specification POWER ON
N01 – BYTE
Default – 0 0 3 2/2
13060 DRIVE_TELEGRAM_TYPE
– Standard message frame type for Profibus DP POWER ON
N04, N10 – DWORD
Default 31 102, 102, 102, 102, 102, – – 2/2
102, 102, 102, 102, 102,
102, 102, 102, 102, 102,
102, 102, 102, 102, 102,
102, 102, 102, 102, 102,
102, 102, 102, 102, 102,
102
13070 DRIVE_FUNCTION_MASK
– Used DP functions POWER ON
N04, N10 – DWORD
Default 31 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, – – 2/2
0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0,
0, 0, 0, 0, 0, 0, 0, 0, 0
13080 DRIVE_TYPE_DP
– Drive type with Profibus POWER ON
EXP – BYTE
Default 31 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0 4 2/2
0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0,
0, 0, 0, 0, 0, 0, 0, 0, 0
13200 MEAS_PROBE_LOW_ACTIVE
– Polarity change of the probe POWER ON
N10, N09 – BOOLEAN
Default 2 FALSE, FALSE – – 3/3
13220 MEAS_PROBE_DELAY_TIME
s Detection of probe deflection delay time POWER ON
N10, N09 – DOUBLE
Default 2 0.0, 0.0 0 0.1 3/3
14510 USER_DATA_INT
– User data (INT) POWER ON
N03 – DWORD
Default 32 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, –32768 32767 7/3
0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0,
0, 0, 0, 0, 0, 0, 0, 0, 0, 0
14512 USER_DATA_HEX
– User data (HEX) POWER ON
N03 – DWORD
Default 32 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0 0x0FF 7/3
0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0,
0, 0, 0, 0, 0, 0, 0, 0, 0, 0
14514 USER_DATA_FLOAT
– User data (FLOAT) POWER ON
N03 – DOUBLE
Default 8 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, –3.40e38 3.40e38 7/3
0.0, 0.0
14516 USER_DATA_PLC_ALARM
– User data (HEX) POWER ON
N03 – BYTE
Default 64 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, – – 7/3
0, 0, 0, 0, 0, 0, 0…
17530 TOOL_DATA_CHANGE_COUNTER
– Mark tool data change for HMI POWER ON
EXP, N01 – DWORD
Default – 0 0 0xF 2/2
18040 VERSION_INFO
– Version and (if necessary) date of PCMCIA card POWER ON
N05 READ STRING
Default 4 – – 7/2
plus – “802D–TM2” – – 2/2
18050 INFO_FREE_MEM_DYNAMIC
– Free unbuffered memory [bytes] POWER ON
N01, N02, N05 READ DWORD
Default – 430080 – – 7/2
plus – 1048576 – – 7/2
18060 INFO_FREE_MEM_STATIC
– Free buffered memory [bytes] POWER ON
N01, N02, N05 READ DWORD
Default – 262144 – – 7/2
plus – – – 7/2
18080 MM_TOOL_MANAGEMENT_MASK
– Reserved memory for the tool management (SRAM) POWER ON
N02, N09 – DWORD
Default – 0x0 0 0xFFFF 2/2
18102 MM_TYPE_OF_CUTTING_EDGE
– Type of D number programming (SRAM) POWER ON
N02, N09 – DWORD
Default – 0 0 1 2/2
18120 MM_NUM_GUD_NAMES_NCK
– Number of global GUD definitions (SRAM) POWER ON
N02 – DWORD
Default – 50 – – 2/2
18130 MM_NUM_GUD_NAMES_CHAN
– Number of channel GUD definitions (SRAM) POWER ON
N02 – DWORD
Default – 100 – – 2/2
18150 MM_GUD_VALUES_MEM
– Memory space for GUD values (SRAM) POWER ON
N02 – DWORD
Default – 32 – – 2/2
20050 AXCONF_GEOAX_ASSIGN_TAB
– Assignment ‘geometry/channel axis’ POWER ON
C01, C10 – BYTE
Default 3 1, 2, 3 0 6 2/2
20070 AXCONF_MACHAX_USED
– Machine axis number valid in channel POWER ON
C01, C10 – BYTE
Default 6 1, 2, 3, 4, 5, 0, 0 6 2/2
20080 AXCONF_CHANAX_NAME_TAB
– Name of channel axis in the channel POWER ON
C01, C11, C10 – STRING
Default 6 “X”, “Y”, “Z”, “SP”, “A”, – – 2/2
“PLCX”
20090 SPIND_DEF_MASTER_SPIND
– Number of master spindle POWER ON
C01, C03 – BYTE
Default – 1 1 2 2/2
20094 SPIND_RIGID_TAPPING_M_NR
– M function for axis mode (Siemens mode) POWER ON
C01, C03, C10 – DWORD
Default – 70 – – 2/2
20095 EXTERN_RIGID_TAPPING_M_NR
– M function for axis mode (external mode) POWER ON
C01, C11, C03, C10 – DWORD
Default – 29 – – 2/2
20106 PROG_EVENT_IGN_SINGLEBLOCK
– Prog events ignore single block POWER ON
N01 – DWORD
Default – 0x0 0 0x1F 2/2
20107 PROG_EVENT_IGN_INHIBIT
– Prog events ignore read–in disable POWER ON
N01 – DWORD
Default – 0x0 0 0x1F 2/2
20108 PROG_EVENT_MASK
– Event–controlled program calls POWER ON
N01 – DWORD
Default – 0x0 0 0xF 7/2
plus – – – – 2/2
20140 TRAFO_RESET_VALUE
– Active transformation in case of RESET RESET
C03 – BYTE
Default – 0 0 2 2/2
20204 WAB_CLEARANCE_TOLERANCE
mm Direction reversal with SAR POWER ON
C06 – DOUBLE
Default – 0.01 – – 2/2
20310 TOOL_MANAGEMENT_MASK
– Activate tool management functions POWER ON
C09 – DWORD
Default – 0x0 0 0xFFFFFFF 2/2
20320 TOOL_TIME_MONITOR_MASK
– Time monitoring for the tool in the toolholder POWER ON
C06, C09 – DWORD
Default – 0x1 – – 2/2
20360 TOOL_PARAMETER_DEF_MASK
– Definition of the tool parameters POWER ON
C09 – DWORD
Default – 0x0 0 0xFFFF 2/2
20380 TOOL_CORR_MODE_G43G44
– Handling of tool length compensation G43/44 RESET
C01, C08, C11 – BYTE
Default – 0 0 2 2/2
20450 LOOKAH_RELIEVE_BLOCK_CYCLE
– Block cycle time relief factor POWER ON
EXP, C05 – DOUBLE
Default – 0.0 – – 2/2
20460 LOOKAH_SMOOTH_FACTOR
% Smoothing factor for Look Ahead NEW CONF
EXP, C05 – DOUBLE
Default – 0.0 0. 500.0 2/2
20500 CONST_VELO_MIN_TIME
s Minimum time with constant velocity POWER ON
EXP, C05 – DOUBLE
Default – 0.0 0.0 0.1 2/2
20550 EXACT_POS_MODE
– Exact stop conditions with G00 and G01 NEW CONF
EXP – BYTE
Default – 0 0 33 2/2
20552 EXACT_POS_MODE_G0_TO_G1
– Exact stop conditions with the transition G00–>G01 NEW CONF
EXP – BYTE
Default – 0 0 5 2/2
20700 REFP_NC_START_LOCK
– NC start disable without reference point RESET
C01, C03 – BOOLEAN
Default – TRUE – – 2/2
20730 G0_LINEAR_MODE
– Interpolation behavior with G0 POWER ON
C09 – BOOLEAN
Default – TRUE – – 2/2
20732 EXTERN_G0_LINEAR_MODE
– Interpolation behavior with G00 POWER ON
N12 – BOOLEAN
Default – TRUE – – 2/2
20734 EXTERN_FUNCTION_MASK
– Function mask for external language RESET
N12 – DWORD
Default – 0 0 0xFFFF 2/2
21000 CIRCLE_ERROR_CONST
mm Circle end point monitoring constant POWER ON
C06 – DOUBLE
Default – 0.01 – – 2/2
21010 CIRCLE_ERROR_FACTOR
– Circle end point monitoring factor POWER ON
C06 – DOUBLE
Default – 0.001 – – 2/2
21020 WORKAREA_WITH_TOOL_RADIUS
– Tool radius with working area limitation RESET
C03, C06 – BOOLEAN
Default – FALSE – – 2/2
22000 AUXFU_ASSIGN_GROUP
– Auxiliary function group POWER ON
C04 – BYTE
Default 255 1 1 64 7/2
plus 64 – – – 2/2
22010 AUXFU_ASSIGN_TYPE
– Auxiliary function type POWER ON
C04 – STRING
Default 255 ”” – – 7/2
plus 64 – – – 2/2
22020 AUXFU_ASSIGN_EXTENSION
– Auxiliary function extension POWER ON
C04 – BYTE
Default 255 0 0 99 7/2
plus 64 – – – 2/2
22030 AUXFU_ASSIGN_VALUE
– Auxiliary function value POWER ON
C04 – DWORD
Default 255 0 – – 7/2
plus 64 – – – 2/2
22035 AUXFU_ASSIGN_SPEC
– Output specification POWER ON
C04 – DWORD
Default 255 0 – – 7/2
plus 64 – – – 2/2
22040 AUXFU_PREDEF_GROUP
– Predefined auxiliary function groups POWER ON
C04 – BYTE
Default 33 1, 1, 1, 1, 1, 1, 2, 2, 2, 2, 2, 0 64 7/2
4, 4, 4, 4, 4, 4, 3, 1, 1, 1, ...
plus – – – – 2/2
22050 AUXFU_PREDEF_TYPE
– Predefined auxiliary function type POWER ON
C04 – STRING
Default 33 “M”, “M”, “M”, “M”, “M”, “M”, – – 7/2
“M”, “M”, “M”, “M”, “M”, “M”,
“M”...
plus – – – – 2/2
22060 AUXFU_PREDEF_EXTENSION
– Predefined auxiliary function extension POWER ON
C04 – BYTE
Default 33 0, 0, 0, 0, 0, 1, 1, 1, 1, 1, 0 99 7/2
1, 1, 1, 1, 1, 1, 1, 1, 0, 0,
0…
plus – – – – 2/2
22070 AUXFU_PREDEF_VALUE
– Predefined auxiliary function value POWER ON
C04 – DWORD
Default 33 0, 1, 2, 17, 30, 6, 3, 4, 5, – – 7/2
19, 70, 40, 41, 42, 43, 44,
45, –1...
plus – – – – 2/2
22254 AUXFU_ASSOC_M0_VALUE
– Additional M functions for program stop POWER ON
C01, C03, C10 – DWORD
Default – –1 – – 2/2
22256 AUXFU_ASSOC_M1_VALUE
– Additional M functions for conditional stop POWER ON
C01, C03, C10 – DWORD
Default – –1 – – 2/2
22400 S_VALUES_ACTIVE_AFTER_RESET
– S function active even after RESET POWER ON
C04, C03, C05 – BOOLEAN
Default – FALSE – – 2/2
22410 F_VALUES_ACTIVE_AFTER_RESET
– F function active even after RESET POWER ON
C04, C03, C05 – BOOLEAN
Default – FALSE – – 2/2
22534 TRAFO_CHANGE_M_CODE
– M code when switching the transformation type POWER ON
C04 – DWORD
Default – 0 0 99999999 2/2
22550 TOOL_CHANGE_MODE
– New tool offset with T or M function POWER ON
C01, C11, C04, C09 – BYTE
Default – 0 0 1 2/2
22910 WEIGHTING_FACTOR_FOR_SCALE
– Input resolution for scaling factor POWER ON
EXP, C01, C11 – BOOLEAN
Default – FALSE – – 2/2
22914 AXES_SCALE_ENABLE
– Activation for axial scaling factor G51 POWER ON
EXP, C01, C11 – BOOLEAN
Default – FALSE – – 2/2
22920 EXTERN_FIXED_FEEDRATE_F1_ON
– Activate fixed feedrate F1 – F9 POWER ON
EXP, C01, C11 – BOOLEAN
Default – FALSE – – 2/2
22930 EXTERN_PARALLEL_GEOAX
– Assignment of parallel channel geometry axis POWER ON
EXP, C01, C11 – BYTE
Default 3 0 0 6 2/2
24020 FRAME_SUPPRESS_MODE
– Positions with frame suppression POWER ON
C03 – DWORD
Default – 0x0 0 0x0000003 2/2
24100 TRAFO_TYPE_1
– Transformation 1 in the channel NEW CONF
C07 – DWORD
Default – 0 – – 2/2
24110 TRAFO_AXES_IN_1
– Axis assignment for transformation 1 NEW CONF
C07 – BYTE
Default 20 1, 2, 3, 4, 5, 0, 0, 0, 0, 0, 0, 0 6 7/7
0, 0, 0, 0, 0, 0, 0, 0, 0, 0...
plus 6 – – – 2/2
24120 TRAFO_GEOAX_ASSIGN_TAB_1
– GEO/channel axis assignment for transformation 1 NEW CONF
C07 – BYTE
Default 3 0 0 6 2/2
24130 TRAFO_INCLUDES_TOOL_1
– Tool handling with active 1st transformation NEW CONF
C07 – BOOLEAN
Default – TRUE – – 2/2
24200 TRAFO_TYPE_2
– Transformation 2 in the channel NEW CONF
C07 – DWORD
Default – 0 – – 2/2
24210 TRAFO_AXES_IN_2
– Axis assignment for transformation 2 NEW CONF
C07 – BYTE
Default 20 1, 2, 3, 4, 5, 0 0 6 7/7
plus 6 – – – 2/2
24220 TRAFO_GEOAX_ASSIGN_TAB_2
– GEO/channel axis assignment for transformation 2 NEW CONF
C07 – BYTE
Default 3 0, 0, 0 0 6 2/2
24230 TRAFO_INCLUDES_TOOL_2
– Tool handling with active 2nd transformation NEW CONF
C07 – BOOLEAN
Default – TRUE – – 2/2
24573 TRAFO5_AXIS3_1
– Direction of 3rd rotary axis NEW CONF
C07 – DOUBLE
Default 3 0.0, 0.0, 0.0 – – 7/7
24800 TRACYL_ROT_AX_OFFSET_1
degrees Rotary axis offset TRACYL 1 NEW CONF
C07 – DOUBLE
Default – 0.0 – – 2/2
24805 TRACYL_ROT_AX_FRAME_1
– Rotary axis offset TRACYL 1 NEW CONF
C07 – BYTE
Default – 0 0 2 2/2
24808 TRACYL_DEFAULT_MODE_1
– Selection of the TRACYL mode NEW CONF
C07 – BYTE
Default – 0 0 1 2/2
24810 TRACYL_ROT_SIGN_IS_PLUS_1
– Sign of the rotary axis NEW CONF
C07 – BOOLEAN
Default – TRUE – – 2/2
24820 TRACYL_BASE_TOOL_1
mm Base tool vector NEW CONF
C07 – DOUBLE
Default 3 0.0, 0.0, 0.0 – – 2/2
24850 TRACYL_ROT_AX_OFFSET_2
degrees Rotary axis offset TRACYL 2 NEW CONF
C07 – DOUBLE
Default – 0.0 – – 2/2
24855 TRACYL_ROT_AX_FRAME_2
– Rotary axis offset TRACYL 2 NEW CONF
C07 – BYTE
Default – 0 0 2 2/2
24858 TRACYL_DEFAULT_MODE_2
– Selection of the TRACYL mode NEW CONF
C07 – BYTE
Default – 0 0 1 2/2
24860 TRACYL_ROT_SIGN_IS_PLUS_2
– Sign of the rotary axis NEW CONF
C07 – BOOLEAN
Default – TRUE – – 2/2
24870 TRACYL_BASE_TOOL_2
mm Base tool vector NEW CONF
C07 – DOUBLE
Default 3 0.0, 0.0, 0.0 – – 2/2
24900 TRANSMIT_ROT_AX_OFFSET_1
degrees Rotary axis offset TRANSMIT 1 NEW CONF
C07 – DOUBLE
Default – 0.0 – – 2/2
24905 TRANSMIT_ROT_AX_FRAME_1
– Rotary axis offset TRANSMIT 1 NEW CONF
C07 – BYTE
Default – 0 0 2 2/2
24910 TRANSMIT_ROT_SIGN_IS_PLUS_1
– Sign of the rotary axis NEW CONF
C07 – BOOLEAN
Default – TRUE – – 2/2
24911 TRANSMIT_POLE_SIDE_FIX_1
– Limiting of working area in front of / after the pole NEW CONF
C07 – BYTE
Default – 0 0 2 2/2
24920 TRANSMIT_BASE_TOOL_1
mm Base tool vector NEW CONF
C07 – DOUBLE
Default 3 0.0, 0.0, 0.0 – – 2/2
24950 TRANSMIT_ROT_AX_OFFSET_2
degrees Rotary axis offset TRANSMIT 2 NEW CONF
C07 – DOUBLE
Default – 0.0 – – 2/2
24955 TRANSMIT_ROT_AX_FRAME_2
– Rotary axis offset TRANSMIT 2 NEW CONF
C07 – BYTE
Default – 0 0 2 2/2
24960 TRANSMIT_ROT_SIGN_IS_PLUS_2
– Sign of the rotary axis NEW CONF
C07 – BOOLEAN
Default – TRUE – – 2/2
24961 TRANSMIT_POLE_SIDE_FIX_2
– Limitation of the working area in front of/after the pole NEW CONF
C07 – BYTE
Default – 0 0 2 2/2
24970 TRANSMIT_BASE_TOOL_2
mm Base tool vector NEW CONF
C07 – DOUBLE
Default 3 0.0, 0.0, 0.0 – – 2/2
27100 ABSBLOCK_FUNCTION_MASK
– Block display parameterized with absolute values POWER ON
N01 – DWORD
Default – 0x0 0 0x1 2/2
27800 TECHNOLOGY_MODE
– Technology in the channel NEW CONF
C09 – BYTE
Default – 0 – – 7/2
plus – 0 – – 2/2
27860 PROCESSTIMER_MODE
– Activating the program runtime measurement RESET
C09 – DWORD
Default – 0x00 0 0x0FF 7/2
plus – 0x07 – – 2/2
27880 PART_COUNTER
– Activate workpiece counter RESET
C09 – DWORD
Default – 0x0 0 0x0FFFF 3/2
27882 PART_COUNTER_MCODE
– Workpiece counting using a user–defined M command POWER ON
C09 – BYTE
Default 3 2, 2, 2 0 99 3/2
28400 MM_ABSBLOCK
– Activate block display with absolute values POWER ON
EXP, C02 – DWORD
Default – 0 – – 2/2
28402 MM_ABSBLOCK_BUFFER_CONF
– Dimension size of upload buffer POWER ON
EXP, C02 – DWORD
Default 2 0, 0 – – 2/2
30110 CTRLOUT_MODULE_NR
– Setpoint: Drive no./module no. POWER ON
–, – – BYTE
Default 1 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 1 31 2/2
11, 12, 13, 14, 15, 16, 17,
18, 19, 20, 21, 22, 23, 24,
25, 26, 27, 28, 29, 30, 31
30120 CTRLOUT_NR
– Setpoint: Output to module POWER ON
EXP, – – BYTE
Default 1 1 1 3 2/2
30130 CTRLOUT_TYPE
– Setpoint output type POWER ON
–, – – BYTE
Default 1 0 0 3 2/2
30134 IS_UNIPOLAR_OUTPUT
– Setpoint output is unipolar POWER ON
– – BYTE
Default 1 0 0 2 2/2
30200 NUM_ENCS
– Number of encoders POWER ON
–, – – BYTE
Default – 1 0 1 2/2
30220 ENC_MODULE_NR
– Actual value: Drive no./measuring circuit no. POWER ON
–, –, – – BYTE
Default 1 1 1 31 7/2
30230 ENC_INPUT_NR
– Actual value: Input number on module/measuring circuit board POWER ON
–, –, – – BYTE
Default 1 1 1 3 2/2
30240 ENC_TYPE
– Actual value: Encoder type POWER ON
–, –, – – BYTE
Default 1 0 0 5 2/2
30270 ENC_ABS_BUFFERING
– Absolute encoder: Traversing range extension POWER ON
EXP, –, – – BYTE
Default 1 0 0 1 2/2
30300 IS_ROT_AX
– Rotary axis/spindle POWER ON
–, –, – SCAL, CTEQ BOOLEAN
Default – FALSE – – 2/2
30310 ROT_IS_MODULO
– Modulo conversion for rotary axis/spindle POWER ON
–, –, – CTEQ BOOLEAN
Default – FALSE – – 2/2
30320 DISPLAY_IS_MODULO
– Display modulo 360 degrees for rotary axis POWER ON
–, –, – CTEQ BOOLEAN
Default – FALSE – – 2/2
30350 SIMU_AX_VDI_OUTPUT
– Axis signals for simulation axis POWER ON
–, – CTEQ BOOLEAN
Default – FALSE – – 2/2
30465 AXIS_LANG_SUB_MASK
– Substitution of NC language commands POWER ON
N01 – DWORD
Default – 0 0 3 2/2
30600 FIX_POINT_POS
mm, Axis position with G75 POWER ON
degrees
–, – – DOUBLE
Default 2 0.0, 0.0 – – 2/2
31000 ENC_IS_LINEAR
– Linear scale POWER ON
–, – – BOOLEAN
Default 1 FALSE – – 2/2
31010 ENC_GRID_POINT_DIST
mm Scale division with linear scales POWER ON
–, – – DOUBLE
Default 1 0.01 – – 2/2
31020 ENC_RESOL
– Encoder lines per revolution POWER ON
–, – – DWORD
Default 1 2048 – – 2/2
31030 LEADSCREW_PITCH
mm Lead of the ballscrew POWER ON
–, – – DOUBLE
Default – 10.0 – – 2/2
31040 ENC_IS_DIRECT
– Encoder mounted directly on the machine POWER ON
–, – – BOOLEAN
Default 1 FALSE – – 2/2
31044 ENC_IS_DIRECT2
– Encoders installed at the attached gearbox NEW CONF
– – BOOLEAN
Default 1 FALSE – – 2/2
31050 DRIVE_AX_RATIO_DENOM
– Load gearbox denominator POWER ON
–, – – DWORD
Default 6 1, 1, 1, 1, 1, 1 1 2147000000 2/2
31060 DRIVE_AX_RATIO_NUMERA
– Load gearbox numerator POWER ON
–, – – DWORD
Default 6 1, 1, 1, 1, 1, 1 –2147000000 2147000000 2/2
31064 DRIVE_AX_RATIO2_DENOM
– Denominator of attached gearbox NEW CONF
– – DWORD
Default – 1 1 2147000000 2/2
31066 DRIVE_AX_RATIO2_NUMERA
– Numerator of attached gearbox NEW CONF
– – DWORD
Default – 1 –2147000000 2147000000 2/2
31070 DRIVE_ENC_RATIO_DENOM
– Measuring gearbox denominator POWER ON
–, – – DWORD
Default 1 1 1 2147000000 2/2
31080 DRIVE_ENC_RATIO_NUMERA
– Measuring gearbox numerator POWER ON
–, – – DWORD
Default 1 1 1 2147000000 2/2
31122 BERO_DELAY_TIME_PLUS
s BERO delay time NEW CONF
–, – – DOUBLE
Default 1 0.000110 – – 2/2
31123 BERO_DELAY_TIME_MINUS
s BERO delay time NEW CONF
–, – – DOUBLE
Default 1 0.000078 – – 2/2
32000 MAX_AX_VELO
mm/min, Maximum axis velocity NEW CONF
rev/min
–, – CTEQ DOUBLE
Default – 10000. – – 7/2
32010 JOG_VELO_RAPID
mm/min, Rapid traverse in the JOG mode RESET
rev/min
–, – CTEQ DOUBLE
Default – 10000. – – 7/2
32020 JOG_VELO
mm/min, JOG axis velocity RESET
rev/min
–, – CTEQ DOUBLE
Default – 2000. – – 7/2
32100 AX_MOTION_DIR
– Traversing direction (not control direction) POWER ON
–, –, – – DWORD
Default – 1 –1 1 2/2
32110 ENC_FEEDBACK_POL
– Sign of actual value (control direction) POWER ON
–, –, – – DWORD
Default 1 1 –1 1 2/2
32200 POSCTRL_GAIN
1,000 r.p.m. Servo gain factor NEW CONF
–, – CTEQ DOUBLE
Default 6 16.66666667, 0 2000. 7/2
16.66666667,
16.66666667,
16.66666667,
16.66666667,
16.66666667
32210 POSCTRL_INTEGR_TIME
s Integral action time of the position controller NEW CONF
– – DOUBLE
Default – 1.0 0 10000.0 2/2
32220 POSCTRL_INTEGR_ENABLE
– Activation of the integral portion of the position controller POWER ON
– – BOOLEAN
Default – FALSE – – 2/2
32230 POSCTRL_CONFIG
– Configuration of the position controller structure POWER ON
– – BYTE
Default – 0 0 17 7/2
32300 MAX_AX_ACCEL
m/s@, rev/s@ Axis acceleration NEW CONF
–, – CTEQ DOUBLE
Default 1.0 1.0e–3 – 7/2
32420 JOG_AND_POS_JERK_ENABLE
– Enable axial jerk limitation RESET
– CTEQ BOOLEAN
Default – FALSE – – 2/2
32430 JOG_AND_POS_MAX_JERK
m/s#, Axial jerk RESET
deg/s#
– CTEQ DOUBLE
Default – 1000.0 1.e–9 – 2/2
32431 MAX_AX_JERK
m/s#, Maximum axial jerk when traveling along the path NEW CONF
deg/s#
– – DOUBLE
Default 1.e6 1.e–9 – 3/3
plus – 1000 – – 3/3
32432 PATH_TRANS_JERK_LIM
m/s#, Max. axial jerk when traveling along the path with block transition NEW CONF
deg/s#
– CTEQ DOUBLE
Default 1.e6 – – 3/3
plus – 1.e3 – – /
32440 LOOKAH_FREQUENCY
– Smoothing frequency with LookAhead NEW CONF
EXP, – – DOUBLE
Default – 10. – – 2/2
32450 BACKLASH
mm, Backlash on reversal NEW CONF
degrees
– – DOUBLE
Default 1 0.0, 0.0 – – 2/2
32510 FRICT_COMP_ADAPT_ENABLE
– Friction compensation adaptation active NEW CONF
EXP, – – BOOLEAN
Default 1 FALSE – – 2/2
32520 FRICT_COMP_CONST_MAX
mm/min, Maximum friction compensation value NEW CONF
rev/min
EXP, – – DOUBLE
Default 1 0.0 – – 2/2
32530 FRICT_COMP_CONST_MIN
mm/min, Minimum friction compensation value NEW CONF
rev/min
EXP, – – DOUBLE
Default 1 0.0 – – 2/2
32540 FRICT_COMP_TIME
s Friction compensation time constant NEW CONF
EXP, – – DOUBLE
Default 1 0.015 – – 2/2
32630 FFW_ACTIVATION_MODE
– Feedforward control can be activated from the program RESET
–, – CTEQ BYTE
Default – 1 – – 2/2
32640 STIFFNESS_CONTROL_ENABLE
– Dynamic stiffness control NEW CONF
–, – CTEQ BOOLEAN
Default 1 FALSE – – 2/2
32642 STIFFNESS_CONTROL_CONFIG
– Configure dynamic stiffness control POWER ON
–, – CTEQ BYTE
Default 1 0 0 1 2/2
32644 STIFFNESS_DELAY_TIME
s Dyn. stiffness control: Delay POWER ON
–, – CTEQ DOUBLE
Default 1 0.0 –0.02 0.02 7/2
plus – –0.0015 – – 2/2
32700 ENC_COMP_ENABLE
– Encoder/lead error compensation NEW CONF
– – BOOLEAN
Default 1 FALSE – – 2/2
32810 EQUIV_SPEEDCTRL_TIME
s Equivalent time constant for the speed control loop NEW CONF
–, – – DOUBLE
Default 6 0.008, 0.008, 0.008, 0.008, – – 7/2
0.008, 0.008
plus – 0.003, 0.003, 0.003, 0.003, – – 2/2
0.003, 0.003
33050 LUBRICATION_DIST
mm, degr. Travel for the lubrication pulse PLC signal NEW CONF
–, – – DOUBLE
Default – 1.0e8 – – 3/3
34000 REFP_CAM_IS_ACTIVE
– Axis with reference point cam RESET
–, – – BOOLEAN
Default – TRUE – – 2/2
34010 REFP_CAM_DIR_IS_MINUS
– Reference point approach in the negative direction RESET
–, – – BOOLEAN
Default – FALSE – – 2/2
34020 REFP_VELO_SEARCH_CAM
mm/min, Cam approach velocity RESET
rev/min
–, –, – – DOUBLE
Default – 5000.00 – – 2/2
34030 REFP_MAX_CAM_DIST
mm, Max. distance to reference cam RESET
degrees
–, – – DOUBLE
Default – 10000.0 – – 2/2
34040 REFP_VELO_SEARCH_MARKER
mm/min, Velocity when searching for the reference mark RESET
rev/min
–, –, – – DOUBLE
Default 1 300.00 – – 2/2
34050 REFP_SEARCH_MARKER_REVERSE
– Direction reversal on reference cam RESET
–, – – BOOLEAN
Default 1 FALSE – – 2/2
34060 REFP_MAX_MARKER_DIST
mm, Max. distance to reference mark RESET
degrees
–, – – DOUBLE
Default 1 20.0 – – 2/2
34070 REFP_VELO_POS
mm/min, Reference point approach velocity RESET
rev/min
–, –, – – DOUBLE
Default – 10000.00 – – 7/2
plus – 1000.00 – – 2/2
34080 REFP_MOVE_DIST
mm, Reference point distance NEW CONF
degrees
–, – – DOUBLE
Default 1 –2.0 – – 2/2
34090 REFP_MOVE_DIST_CORR
mm, Reference point offset NEW CONF
degrees
–, –, –, – – DOUBLE
Default 1 0.0 – – 2/2
34100 REFP_SET_POS
mm, Reference point position RESET
degrees
–, – – DOUBLE
Default 4 0.0, 0.0, 0.0, 0.0 –45000000 45000000 2/2
34110 REFP_CYCLE_NR
– Order of axes when referencing POWER ON
– – DWORD
Default – 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, –1 31 7/2
11, 12, 13, 14, 15, 16, 17,
18, 19, 20, 21, 22, 23, 24,
25, 26, 27, 28, 29, 30, 31,
32, 33, 34, 35, 36, 37, 38,
39, 40, 41, 42, 43, 44, 45,
46, 47, 48, 49, 50, 51, 52,
53, 54, 55, 56, 57, 58, 59,
60, 61, 62, 63, 64
plus – 1 – – 2/2
34120 REFP_BERO_LOW_ACTIVE
– Polarity change of the BERO cam POWER ON
– – BOOLEAN
Default – FALSE – – 2/2
34200 ENC_REFP_MODE
– Referencing mode POWER ON
–, – – BYTE
Default 1 1 0 8 2/2
34210 ENC_REFP_STATE
– Absolute encoder adjusting status IMMED.
–, –, – – BYTE
Default 1 0 0 2 2/2
34220 ENC_ABS_TURNS_MODULO
– Modulo range of the rotary absolute encoder POWER ON
–, – – DWORD
Default 1 4096 1 100000 2/2
34990 ENC_ACTVAL_SMOOTH_TIME
s Smoothing time constant for actual values RESET
– – DOUBLE
Default 1 0.0 0.0 0.5 3/3
35000 SPIND_ASSIGN_TO_MACHAX
– Assignment ‘spindle – machine axis’ POWER ON
–, –, – – BYTE
Default – 0 0 2/2
35010 GEAR_STEP_CHANGE_ENABLE
– Gear stage change possible RESET
–, – CTEQ DWORD
Default – 0 0 12 2/2
35012 GEAR_STEP_CHANGE_POSITION
mm, Gear stage change position NEW CONF
degrees
–, – CTEQ DOUBLE
Default 6 0.0, 0.0, 0.0, 0.0, 0.0, 0.0 – – 2/2
35014 GEAR_STEP_USED_IN_AXISMODE
– Gear stage for axis mode with M70 NEW CONF
–, –, – CTEQ DWORD
Default – 0 0 5 2/2
35020 SPIND_DEFAULT_MODE
– Spindle park position RESET
–, – CTEQ BYTE
Default – 0 0 3 2/2
35030 SPIND_DEFAULT_ACT_MASK
– Activate spindle park position RESET
–, – CTEQ BYTE
Default – 0x00 0 0x03 2/2
35040 SPIND_ACTIVE_AFTER_RESET
– Own spindle RESET POWER ON
–, – CTEQ BYTE
Default – 0 0 2 2/2
35100 SPIND_VELO_LIMIT
rev/min Maximum spindle speed POWER ON
–, –, – CTEQ DOUBLE
Default – 10000.0 1.0e–3 – 7/2
35110 GEAR_STEP_MAX_VELO
rev/min Maximum speed for gear stage change NEW CONF
–, –, – CTEQ DOUBLE
Default 6 500.0, 500.0, 1000.0, – – 2/2
2000.0, 4000.0, 8000.0
35120 GEAR_STEP_MIN_VELO
rev/min Minimum speed for gear stage change NEW CONF
–, –, – CTEQ DOUBLE
Default 6 50.0, 50.0, 400.0, 800.0, – – 2/2
1500.0, 3000.0
35130 GEAR_STEP_MAX_VELO_LIMIT
rev/min Maximum speed of gear stage NEW CONF
–, –, – CTEQ DOUBLE
Default 6 500.0, 500.0, 1000.0, 1.0e–3 – 2/2
2000.0, 4000.0, 8000.0
35140 GEAR_STEP_MIN_VELO_LIMIT
rev/min Minimum speed of gear stage NEW CONF
–, –, – CTEQ DOUBLE
Default 6 5.0, 5.0, 10.0, 20.0, 40.0, – – 2/2
80.0
35150 SPIND_DES_VELO_TOL
– Spindle speed tolerance RESET
–, –, –, –, – – DOUBLE
Default – 0.1 0.0 1.0 2/2
35160 SPIND_EXTERN_VELO_LIMIT
rev/min Spindle speed limitation from PLC NEW CONF
–, – CTEQ DOUBLE
Default – 1000.0 1.0e–3 – 2/2
35200 GEAR_STEP_SPEEDCTRL_ACCEL
rev/s@ Acceleration in the control mode NEW CONF
–, –, – CTEQ DOUBLE
Default 6 30.0, 30.0, 25.0, 20.0, 1.0e–3 – 2/2
15.0, 10.0
35210 GEAR_STEP_POSCTRL_ACCEL
rev/s@ Acceleration in the position–controlled mode NEW CONF
–, –, – CTEQ DOUBLE
Default 6 30.0, 30.0, 25.0, 20.0, 1.0e–3 – 2/2
15.0, 10.0
35300 SPIND_POSCTRL_VELO
rev/min Position controller starting speed NEW CONF
–, – CTEQ DOUBLE
Default – 500.0 – – 2/2
35310 SPIND_POSIT_DELAY_TIME
s Positioning delay time NEW CONF
–, – CTEQ DOUBLE
Default 6 0.0, 0.05, 0.1, 0.2, 0.4, 0.8 – – 2/2
35350 SPIND_POSITIONING_DIR
– Direction of rotation when positioning RESET
– CTEQ BYTE
Default – 3 3 4 2/2
35400 SPIND_OSCILL_DES_VELO
rev/min Reciprocating speed NEW CONF
–, – CTEQ DOUBLE
Default – 500.0 – – 2/2
35410 SPIND_OSCILL_ACCEL
rev/s@ Acceleration when reciprocating NEW CONF
–, – CTEQ DOUBLE
Default – 16.0 1.0e–3 – 2/2
35430 SPIND_OSCILL_START_DIR
– Starting direction when reciprocating RESET
– CTEQ BYTE
Default – 0 0 4 2/2
35440 SPIND_OSCILL_TIME_CW
s Reciprocation time for M3 direction NEW CONF
– CTEQ DOUBLE
Default – 1.0 – – 2/2
35450 SPIND_OSCILL_TIME_CCW
s Reciprocation time for M4 direction NEW CONF
– CTEQ DOUBLE
Default – 0.5 – – 2/2
35500 SPIND_ON_SPEED_AT_IPO_START
– Feed enable with spindle in setpoint range RESET
–, –, – CTEQ BYTE
Default – 1 0 2 2/2
35510 SPIND_STOPPED_AT_IPO_START
– Feed enable with the spindle stopped RESET
–, –, – CTEQ BOOLEAN
Default – FALSE – – 2/2
35550 DRILL_VELO_LIMIT
rev/min Maximum speeds for tapping NEW CONF
–, –, – CTEQ DOUBLE
Default 6 10000.0, 10000.0, 1 – 2/2
10000.0, 10000.0,
10000.0, 10000.0
36000 STOP_LIMIT_COARSE
mm, Exact stop coarse NEW CONF
degrees
– – DOUBLE
Default – 0.04 – – 2/2
36010 STOP_LIMIT_FINE
mm, Exact stop fine NEW CONF
degrees
– – DOUBLE
Default – 0.01 – – 2/2
36020 POSITIONING_TIME
s Exact stop fine delay time NEW CONF
– – DOUBLE
Default – 1.0 – – 2/2
36030 STANDSTILL_POS_TOL
mm, Standstill tolerance NEW CONF
degrees
– – DOUBLE
Default – 0.2 – – 2/2
36040 STANDSTILL_DELAY_TIME
s Standstill monitoring delay time NEW CONF
– – DOUBLE
Default – 0.4 – – 2/2
36050 CLAMP_POS_TOL
mm, degr. Clamping tolerance NEW CONF
– – DOUBLE
Default – 0.5 – – 2/2
36060 STANDSTILL_VELO_TOL
mm/min, Threshold velocity for axis stopped NEW CONF
rev/min
–, – – DOUBLE
Default – 5.00 – – 2/2
36100 POS_LIMIT_MINUS
mm, degr. 1st software limit switch minus NEW CONF
–, –, – CTEQ DOUBLE
Default – –1.0e8 – – 2/2
36110 POS_LIMIT_PLUS
mm, degr. 1st software limit switch, plus NEW CONF
–, –, – CTEQ DOUBLE
Default – 1.0e8 – – 2/2
36120 POS_LIMIT_MINUS2
mm, degr. 2nd software limit switch minus NEW CONF
–, – CTEQ DOUBLE
Default – –1.0e8 – – 2/2
36130 POS_LIMIT_PLUS2
mm, degr. 2nd software limit switch, plus NEW CONF
–, – CTEQ DOUBLE
Default – 1.0e8 – – 2/2
36200 AX_VELO_LIMIT
mm/min, Velocity monitoring threshold value NEW CONF
rev/min
–, –, – CTEQ DOUBLE
Default 6 11500.0, 11500.0, – – 2/2
11500.0, 11500.0,
11500.0, 11500.0
36210 CTRLOUT_LIMIT
% Maximum speed setpoint NEW CONF
EXP, – CTEQ DOUBLE
Default 1 110.0 0 200 7/2
36300 ENC_FREQ_LIMIT
– Encoder limit frequency POWER ON
EXP, –, –, – – DOUBLE
Default 1 3.0e5, 3.0e5 – – 2/2
36302 ENC_FREQ_LIMIT_LOW
% Encoder limit frequency resynchronization NEW CONF
EXP, –, –, – – DOUBLE
Default 1 99.9, 99.9 0 100 2/2
36310 ENC_ZERO_MONITORING
– Zero mark monitoring NEW CONF
EXP, –, – – DWORD
Default 1 0, 0 – – 2/2
36400 CONTOUR_TOL
mm, Contour monitoring tolerance band NEW CONF
degrees
–, – – DOUBLE
Default – 1.0 – – 2/2
36500 ENC_CHANGE_TOL
mm, Position actual–value switching tolerance NEW CONF
degrees
–, – – DOUBLE
Default – 0.1 – – 2/2
36600 BRAKE_MODE_CHOICE
– Brake behavior at hardware limit switch POWER ON
EXP, – CTEQ BYTE
Default – 1 0 1 7/2
plus – 0 – – 2/2
36610 AX_EMERGENCY_STOP_TIME
s Time of braking ramp in case of errors NEW CONF
– – DOUBLE
Default – 0.05 – – 2/2
36620 SERVO_DISABLE_DELAY_TIME
s Cutout delay controller enable NEW CONF
– – DOUBLE
Default – 0.1 – – 2/2
36710 DRIFT_LIMIT
% Limit value for automatic drift compensation NEW CONF
EXP, –, – – DOUBLE
Default 1 0.0 0 1.e9 1/1
plus – 1.0 – 5 3/3
36720 DRIFT_VALUE
% Drift base value NEW CONF
EXP, –, – – DOUBLE
Default 1 0.0 – – 2/2
37000 FIXED_STOP_MODE
– Mode “Traversing to fixed stop” POWER ON
– CTEQ BYTE
Default – 0 0 3 2/2
37002 FIXED_STOP_CONTROL
– Sequence control when traveling to fixed stop POWER ON
– – BYTE
Default – 0 0 3 2/2
37010 FIXED_STOP_TORQUE_DEF
% Fixed stop clamping torque default setting POWER ON
– CTEQ DOUBLE
Default – 5.0 0.0 100.0 2/2
37012 FIXED_STOP_TORQUE_RAMP_TIME
s Time until the changed torque limit is reached NEW CONF
– – DOUBLE
Default – 0.0 – – 2/2
37014 FIXED_STOP_TORQUE_FACTOR
– Torque limit adaptation factor NEW CONF
– – DOUBLE
Default – 1.0 – – 2/2
37020 FIXED_STOP_WINDOW_DEF
mm, Fixed stop monitoring window default setting POWER ON
degrees
–, – CTEQ DOUBLE
Default – 1.0 – – 2/2
37030 FIXED_STOP_THRESHOLD
mm, Threshold for fixed stop detection NEW CONF
degrees
– – DOUBLE
Default – 2.0 – – 2/2
37040 FIXED_STOP_BY_SENSOR
– Fixed stop detection via sensor IMMED.
– CTEQ BYTE
Default – 0 0 3 2/2
37050 FIXED_STOP_ALARM_MASK
– Enabling of the fixed–stop alarms NEW CONF
–, – – BYTE
Default – 1 0 15 2/2
37060 FIXED_STOP_ACKN_MASK
– Masking of PLC acknowledgments POWER ON
– CTEQ BYTE
Default – 0 0 3 2/2
37610 PROFIBUS_CTRL_CONFIG
– Profibus control bit configuration POWER ON
EXP, – – BYTE
Default – 0 0 2 7/2
plus – – – – 2/2
37620 PROFIBUS_TORQUE_RED_RESOL
% Resolution of Profibus torque reduction NEW CONF
EXP, – – DOUBLE
Default – 1.0 0.01 10.0 2/2
38000 MM_ENC_COMP_MAX_POINTS
– Intermediate points for encoder/spindle compensation POWER ON
–, –, – – DWORD
Default 1 125 0 5000 7/0
41010 JOG_VAR_INCR_SIZE
– JOG mode: Size of variable increment IMMED.
– – DOUBLE
Default – 0. – – 7/7
41110 JOG_SET_VELO
mm/min Axis velocity in the JOG mode IMMED.
– – DOUBLE
Default – 0.0 – – 7/7
41130 JOG_ROT_AX_SET_VELO
rev/min Axis velocity of the rotary axes in the JOG mode IMMED.
– – DOUBLE
Default – 0.0 – – 7/7
41200 JOG_SPIND_SET_VELO
rev/min Speed for spindle jog mode IMMED.
– – DOUBLE
Default – 0.0 – – 7/7
42000 THREAD_START_ANGLE
degrees Thread start angle [deg] IMMED.
– – DOUBLE
Default – 0 – – 3/3
42010 THREAD_RAMP_DISP
mm Acceleration pattern of the axis when thread cutting IMMED.
– – DOUBLE
Default 2 –1.0, –1.0 –1.0 999999. 3/3
42100 DRY_RUN_FEED
mm/min At least the programmed velocity with active dry run IMMED.
– – DOUBLE
Default – 5000 – – 7/7
42101 DRY_RUN_FEED_MODE
– Mode for dry run velocity IMMED.
– – BYTE
Default – 0 0 12 7/7
42110 DEFAULT_FEED
mm/min Default value for path feedrate IMMED.
– – DOUBLE
Default – 0 – – 7/7
42120 APPROACH_FEED
mm/min Path feed in approach blocks IMMED.
– – DOUBLE
Default – 0 – – 2/2
42125 SERUPRO_SYNC_MASK
– Synchronization in approach blocks IMMED.
– – DWORD
Default – 0 – – 2/2
42140 DEFAULT_SCALE_FACTOR_P
– Default scaling factor for address P IMMED.
– – DWORD
Default – 1 – – 7/7
42150 DEFAULT_ROT_FACTOR_R
– Default rotation factor for address R IMMED.
– – DOUBLE
Default – 0. – – 7/7
42160 EXTERN_FIXED_FEEDRATE_F1_F9
– Fixed feedrates F1 – F9 IMMED.
– – DOUBLE
Default 10 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, – – 7/7
0.0, 0.0, 0.0, 0.0
42162 EXTERN_DOUBLE_TURRET_DIST
– Tool distance of dual resolver head IMMED.
– – DOUBLE
Default – 0. – – 7/7
42200 SINGLEBLOCK2_STOPRE
– Activate debug mode for SBL2 IMMED.
– – BOOLEAN
Default – FALSE – – 7/7
42440 FRAME_OFFSET_INCR_PROG
– Work offset in frames IMMED.
– – BOOLEAN
Default – TRUE – – 7/7
42442 TOOL_OFFSET_INCR_PROG
– Tool length compensations IMMED.
– – BOOLEAN
Default – TRUE – – 7/7
42444 TARGET_BLOCK_INCR_PROG
– Incremental programming with block search IMMED.
– – BOOLEAN
Default – TRUE – – 7/7
42480 STOP_CUTCOM_STOPRE
– Alarm response with TRC and preprocessing stop IMMED.
– – BOOLEAN
Default – TRUE – – 3/3
42490 CUTCOM_G40_STOPRE
– Retraction behavior of TRC with preprocessing stop IMMED.
– – BOOLEAN
Default – FALSE – – 3/3
42494 CUTCOM_ACT_DEACT_CTRL
– Approach/retraction behavior with 2–1/2D TRC IMMED.
– – DWORD
Default – 2222 – – 3/3
42496 CUTCOM_CLSD_CONT
– Behavior of the TRC with closed contour IMMED.
– – BOOLEAN
Default – FALSE – – 3/3
42528 CUTCOM_DECEL_LIMIT
– Feedrate reduction at circles with TRC IMMED.
– – DOUBLE
Default – 0. 0. 1. 7/7
42940 TOOL_LENGTH_CONST 0
– Tool length component when changing the plane IMMED.
– – DWORD
Default – 0 – – 3/3
42950 TOOL_LENGTH_TYPE
– Tool length component not depending on tool type IMMED.
– – DWORD
Default – 0 – – 3/3
42990 MAX_BLOCKS_IN_IPOBUFFER
– Max. number of blocks in the IPO buffer IMMED.
– – DWORD
Default – –1 – – 2/2
43120 DEFAULT_SCALE_FACTOR_AXIS
– Default scaling factor with active G51 IMMED.
– – DWORD
Default – 1 – – 7/7
43200 SPIND_S
rev/min Speed for spindle start through virtual interface IMMED.
– – DOUBLE
Default – 0.0 – – 7/7
43202 SPIND_CONSTCUT_S
m/min Cutting rate for spindle start through virtual interface IMMED.
– – DOUBLE
Default – 0.0 – – 7/7
43210 SPIND_MIN_VELO_G25
rev/min Limits the spindle speed to the specified minimum value IMMED.
– – DOUBLE
Default – 0.0 – – 7/7
43220 SPIND_MAX_VELO_G26
rev/min Limits the spindle speed to the specified maximum value IMMED.
– – DOUBLE
Default – 1000.0 – – 7/7
43230 SPIND_MAX_VELO_LIMS
rev/min Limits the spindle speed to the specified maximum value with G96, G691, G97 IMMED.
– – DOUBLE
Default – 100.0 – – 7/7
43240 M19_SPOS
degrees Spindle position with M19 IMMED.
–, – – DOUBLE
Default – 0.0 –10000000.0 10000000.0 7/7
43250 M19_SPOSMODE
– Approach mode for spindle position with M19 IMMED.
–, – – DWORD
Default – 0 0 5 7/7
43340 EXTERN_REF_POSITION_G30_1
– Reference point position for G30.1 IMMED.
–, – – DOUBLE
Default – 0.0 – – 7/7
43400 WORKAREA_PLUS_ENABLE
– Working area limitation active in the positive direction IMMED.
– CTEQ BOOLEAN
Default – FALSE – – 7/7
43410 WORKAREA_MINUS_ENABLE
– Working area limitation active in the negative direction IMMED.
– CTEQ BOOLEAN
Default – FALSE – – 7/7
43420 WORKAREA_LIMIT_PLUS
mm, Axial working area limitation active in the positive direction IMMED.
degrees
– – DOUBLE
Default – 1.0e+8 – – 7/7
43430 WORKAREA_LIMIT_MINUS
mm, Axial working area limitation active in the negative direction IMMED.
degrees
– – DOUBLE
Default – –1.0e+8 – – 7/7
43500 FIXED_STOP_SWITCH
– Selection “Travel to fixed stop” IMMED.
– – BYTE
Default – 0 0 1 2/2
43510 FIXED_STOP_TORQUE
% Fixed stop clamping torque IMMED.
– – DOUBLE
Default – 5.0 0.0 800.0 2/2
CE designation
Our products meet the general and safety-related requirements of the following EC guide-
lines and conform to the uniform standards (EN) for programmable controllers published in
the official gazettes of the European Union:
89/336/EEC “Electromagnetic Compatibility” (EMC Directive)
EMC guideline
SINUMERIK products are designed for use in industry.
Definition
Electromagnetic compatibility is the ability of equipment or systems to be used in their inten-
ded environment within designed efficiency levels without causing or receiving degradation
due to unintentional electromagnetic interference.
The D4xx also satisfies the requirements of the EMC regulations of the internal European
market.
Information on interference immunity and EMC conformance are provided in the following.
Pulse-shaped interference
The table below illustrates the electromagnetic compatibility of modules when exposed to
fast transients.
Sinusoidal interference
HF radiation on the device in accordance with EN 61000-6-2 requirements:
S Electromagnetic HF field, amplitude-modulated
– between 80 and 1,000 MHz
– 10 V/m
– 80 % AM (1 kHz)
S Electromagnetic HF field, pulse-modulated
– 900 "5 MHz
– 10 V/m
– 50 % duty cycle
– 200 Hz repetition frequency
S HF coupling on signal and data cables, etc., in accordance with EN 61000-6-2 require-
ments, high frequency, asymmetric, amplitude modulated
– between 0.15 and 80 MHz
– 10 V r.m.s. value, unmodulated
– 80 % AM (1 kHz)
– 150 W source impedance
Interference emission via network alternating current supply in accordance with EN 55011:
Limit value class A, group 1.
Operating conditions
The control system is intended for use as a stationary equipment in a sheltered environment.
The conditions of use are compliant with requirements to DIN IEC 68-2-2:
The control system satisfies the operating conditions of the 3C3 class in accordance with
DIN EN 60721 3-3 (operating locations with high traffic densities and in the immediate vici-
nity of industrial plants with chemical emissions).
The control system must not be operated in the following locations without additional
measures being taken:
S at sites where a high volume of ionizing radiation occurs
S Locations with severe operating conditions, e.g., due to:
– the formation of dust
– caustic vapor or gases.
S in plants which require special supervision, e.g.
– lifts
– electrical equipment in especially hazardous rooms.
An additional measure for use of the control system may be, for example, the installation
incabinets.
Vibration reduction
If the control system is subjected to major impacts or vibration, appropriate measures must
be taken to reduce the acceleration or the amplitude of the vibration.
We recommend mounting the control system on shock-absorbing material (e.g. vibration-
absorbing metal).
Test voltages
The insulation resistance is tested in a routine test using the following test voltage to
IEC 1131, Part 2:
Class of protection
Class of protection I to IEC 536 (VDE 0106, Part 1), i.e. connection to protective conductor
required!
Introduction
The information provided here is mainly of general nature and applies irrespective of the
type of the electronic control system and its manufacturer.
Reliability
Comprehensive and cost-effective measures have been taken during development and pro-
duction to increase the reliability of the devices and components as far as possible.
These include
S the selection of high-quality components;
S worst-case design of all circuits;
S systematic and computer-controlled testing of all components delivered;
S burning in of all LSI circuits (e.g. processors, memories, etc.)
S measures preventing static charge when handling MOS ICs;
S visual checks and inspections at various stages of production;
S continuous heat testing at increased ambient temperature over several days;
S careful computer-controlled final testing;
S statistic evaluation of all returned goods for immediate introduction of corrective
measures;
S monitoring of the most important control parts by way of online tests (watch dog, etc.).
In terms of safety technology, these measures are called basic measures; they avoid or con-
trol most possible errors.
The risk
Special safety standards must be applied to any system – and therefore to the situation as
well – whenever, if a fault occurs, it may cause injury to persons or damage to property. For
these applications, special, plant-specific regulations exist which must be observed when
designing the control system (e.g. VDE 0116 for furnaces).
For electronic control systems with safety relevance, the measures to be taken to avoid or
control errors depend on the risk resulting from the plant. In this conjunction, the basic mea-
sures mentioned above are not sufficient any more for a certain hazard potential. Additional
measures (e.g. channel redundance, tests, checksums, etc.) must be implemented and cer-
tified for the control system (DIN VDE 0801).
Important note
If even a maximum degree of conceptional safety has been achieved when configuring an
electronic control system, e.g. through multichannel design, it is nevertheless imperative to
observe the instructions provided in the relevant instruction manuals exactly; otherwise, im-
proper or incorrect handling could put precautions intended to prevent hazardous errors out
of service or even create additional hazards.
Definition
All electronic modules are equipped with large-scale integrated chips or components. Due to
technological reasons, these electronic components can be damaged easily by overvoltage
and thus discharge from static electricity.
The acronym ESD has become the established designation for such Electrostatically
Sensitive Devices. The ESD designation is used internationally to refer to electrostatically
sensitive devices.
Electrostatically sensitive devices are marked with the following symbol:
Caution
! Electrostatically sensitive devices can be destroyed even by voltages which are far below
the human perceptive limit. These voltages already occur when you touch a component or
electrical connections of a module, without being electrostatically discharged. The damage
resulting at a module due to an overvoltage is in most cases not detected immediately, but
only noticed after a longer period of operation.
Charging
Any person connected to the electrical potential of the environment through a non-conduc-
tive connection can be charged electrostatically.
Figure C-1 indicates the maximum electrostatic voltages that can accumulate in a person
who is operating equipment when he/she comes into contact with the materials shown in the
figure. These values correspond with specifications to IEC 801-2.
Voltage in kV
(kV)
16 1 synthetic material
15
14 2 wool
13
3 antistatic material such as wood
12 or concrete
11 1
10
9
8
7
6
5
4 2
3
2
3
1
5 10 20 30 40 50 60 70 80 90 100 Relative humidity in %
Notes
D.1 General Terms and Conditions for the Use of Software for
Sinumerik and Drive Technology
This Software is protected by national and international copyright and treaties. Unauthorized
copying and illegal distribution of the Software or parts thereof is liable to prosecution both
under criminal and under civil law and will result in severe penalty and/or damage compen-
sation.
Prior to installation and use of the Software, please read the Terms and Conditions of this
License Agreement. An extract can be found in the Section D.2.
If you have received this software on a CD with the notice “Trial version” or together with
another software licensed for you, you are only permitted to use the software for test and
validation purposes according to the attached trial licensing regulations. To this end, it is
imperative to install certain programs, software libraries etc. on your computer.
We therefore strictly recommend you to install the Software either on a single-user
workstation or on a computer which is not integrated into the production process
and required for storing or managing vital data, since it cannot fully be ruled out that
existing files are modified or overwritten. We will therefore not assume any liability
for damage and/or data loss resulting from installing the program or not observing
this warning notice.
Any use of this Software other than that as prescribed by the present Terms and
Conditions is only permitted with a valid license from Siemens. If you do not possess
a valid license which can be proven by submitting an appropriate Certificate of
License/Software Product Form, please cancel the installation immediately and
contact a Siemens branch office immediately to avoid claims for damages.
If the Software contains Free Software, an appropriate note can be found in the readme file
for the Software under License. The Customer is entitled to use the Free Software according
to the relevant terms and conditions of licensing applying to the Free Software. These are
included on the data carrier on which the software is supplied to the Customer. If there are
any provisions in the terms and conditions of licensing for the Free Software which are in
contradiction to these General Terms and Conditions, the terms and conditions of licensing
for the Free Software shall prevail. The Customer shall be entitled to request the source
code of the Free Software against payment of the shipping costs at least for a time of three
years after acquiring the Software from Siemens.
D.2 General Terms and Conditions for the Use of Software for
Sinumerik and Drive Technology
D.2.1 Delivery of the Software to licensees and granting of rights of use in the
Software
1. The delivery of the Software for automation and drive technology to the Licensee is sub-
ject to the applicable mutual written declarations. Any general terms and conditions of the
Licensee, however, shall only be valid if we have expressly agreed to them.
We grant the Licensee rights to use the Software mentioned either in the Order Confir-
mation or – if the Licensee has not received an Order Confirmation – in the Certificate of
License, or – if the Licensee has received a Software Product Form instead of the Certifi-
cate of License – in the Software Product Form. The Certificate of License and the Soft-
ware Product Form will be referred to in the following as “CoL”. The Licensee will receive
the CoL together with the delivery of the Software or the delivery note.
The form of delivery of the Software also results either directly from the Order Confirma-
tion or the Order Number of the Software specified in the Order Confirmation in conjunc-
tion with the relevant order data specified in the Catalog valid at the time of order confir-
mation (in the following referred to as “Order Data”), or from the CoL. If the Licensee has
not received a data carrier, he shall be entitled to make copies of the Software he has
already in his possession to the extent required to use the Software within the rights to
use granted to him. This shall apply analogously if the Software is delivered electronically
(via download).
If in these Terms and Conditions reference is made to the Order data or the CoL, the re-
ference to the CoL will only be relevant if the Licensee has not received an Order Confir-
mation. In any case, the data contained in the Order Data are also contained in the CoL.
2. The documentation that belongs to the software is to be acquired separately, unless it is
specified in the order data or the CoL that the documentation is included in the scope of
supply. If the Licensee is entitled to make copies of the software as it is mentioned in
Point D.2.1, Clause 1 above, this shall also pertain to the documentation so far as inclu-
ded in the scope of supply.
3. If the Licensee has received a license key for the software, this must also be installed.
4. The rights granted to the Licensee in the software result from the license type
(see Point D.2.2) and the software type (see Point D.2.3). License type and software type
result from the order data or the CoL.
If the Software is delivered electronically or by granting multi-user license rights, these
shall refer to the rights and duties in the legally created copies mentioned in these Gene-
ral Terms and Conditions.
5. If the Licensee is in the legal possession of a previous version/release of the Software
(in the following referred to as “Previous Version” ), the Licensee shall be granted the
right to exercise the right to use the Software either for the Software itself or – if this is
technically feasible – for the Previous Version (downgrading). If the Software is an
upgrade or a PowerPack as mentioned in Point D.2.4 below, Point D.2.4 shall apply in
addition.
6. If the Licensee is to receive only the data carrier, and not a license according to the provi-
sions in the Order Data or resulting from the CoL, the Licensee shall only be entitled to
use the Software if he acquires a license as mentioned in Point D.2.2 below. The Licen-
see shall only be entitled to pass on the Software to third parties if he has acquired the
license.
Depending on the license type, the Software Licensee is granted the following rights:
1. Single License (One-Off License, Copy License)
The term “One-Off License” or “Copy License” used in the Software Product Form cor-
responds to the Single License. The following regulation shall apply to the One-Off Li-
cense/Copy License to its full extent:
The Licensee is granted the non-exclusive right unlimited in time and assignable in accor-
dance with Point D.2.5, Clause 3 below to install the Software on one (1) device and to
use the installed Software as specified in the Order Data or the CoL (see “Type of use”).
2. Floating License
The Licensee is granted the non-exclusive right unlimited in time and assignable in accor-
dance with Point D.2.5, Clause 3, to install the Software on any number of devices of the
Licensee. The number of persons who are permitted to use the software simultaneously
(“users”) results from the order data or the CoL (see
3. Rental License
The Licensee is granted the non-exclusive right limited in time as specified in the Order
Data or the CoL (see “Type of Use”) to Point D.2.5, Clause 3, to install and use the Soft-
ware on one (1) device. If the time of use is specified in hours, the time used to calculate
the limitation in time shall commence at the time when the Software was started first and
end at the time when the use of the Software is finally completed. If the time of use is
specified in days, weeks or months, the specified period shall commence from the time
when the software was started first, irrespective of whether or not the software is in fact
used.
4. Trial License
The Licensee is granted the non-exclusive, nontransferable right to install the Software
on one (1) device and to use the installed Software for validation purposes in the manner
as specified in the Order Data or in the CoL (see The time of use shall be limited to
14 days, commencing at the time when the Software was started first, unless another
time of use is specified in the Order Data or in the CoL.
If the software type is specified neither in the Order Data, nor in the CoL, the Software shall
be subject to the rights specified in Point D.2.3, Clause 2 (Runtime Software).
1. Engineering Software
If the Licensee uses the Engineering Software to create his own programs or data which
contain parts of the Engineering Software, the Licensee shall have the license-free right
to make copies of these parts of the Engineering Software as a part of his own programs
or data, to use them or to deliver them third parties for their use. When delivering to third
parties, these must be bound in writing to the regulations of Point D.2.5, Clauses 1 and 2
in respect of the parts of the Engineering Software mentioned above.
2. Runtime Software
If the Licensee embeds the Runtime Software or parts thereof into his own programs or
data, the Licensee shall acquire a license in the Runtime Software according to the inten-
ded type of use in accordance with the Siemens Catalog valid at this time each time
when installing the Software or making copies, whichever is earlier. If the Licensee deli-
vers the programs or data mentioned above for use by third parties, these must be bound
in writing to the regulations of Point D.2.5 in respect of the embedded parts of the Run-
time Software. This does not affect the obligation for the Licensee to acquire a license in
the Runtime Software,if this software is to be copied in its original form.
If the Runtime Software contains tools for parameterization/configuration and if extended
rights are granted for these tools, this can be derived from the readme file of the Runtime
Software.
If it is to be understood from the Order Data or the CoL, for example through appending of
the suffix “PowerPack” or “Upgrade” to the name of the Software, that the Software serves
to upgrade another software (in the following referred to as “Original License”), the rights
granted to the Licensee in the Software are acquired also in respect of the original software
as soon as the original software is upgraded with the Upgrade/PowerPack. The rights of use
originally granted to the Licensee with the Original License are terminated with the upgrade.
The Licensee is however entitled to reverse the upgrade at any time (downgrading) – insofar
as this is technically feasible – and to exercise the rights of use in the software granted with
the Original License in accordance with Point D.2.1, Clause 5.
1. Unless a note to the contrary with specification of a certain number of copies is made on
the data carrier or in the readme file of the Software, the Licensee is permitted to make a
reasonable number of copies of each copy of the Software which he is entitled to use in
accordance with these Terms and Conditions exclusively for data backup purposes.
Furthermore, the Licensee is only permitted to duplicate the Software if and insofar as we
have granted rights of duplication in writing.
2. The Licensee is not permitted to modify, reverse engineer or recompile the Software, nor
is he permitted to segregate individual parts of the software, except where this is ex-
pressly permitted by the provisions of the laws on copyright. The Licensee is furthermore
not permitted to remove alphanumerical IDs, trademarks or copyright notes from the soft-
ware or data carrier and undertakes to duplicate such markings and notes unchanged
insofar as he is entitled to duplicate the Software. This provision applies analogously also
to the documentation provided in accordance with Section D.1.
3. The Licensee is entitled to transfer his rights of use in the Software to a third party, provi-
ded a written agreement is reached with this third party to the effect of all provisions of
this Section D.5 and provided he retains no copies of the Software.
If the Licensee has received a license key for the Software, this key must be passed on
to the third party together with the Software. Furthermore, the CoL is to be handed over
to the third party, together with these Terms and Conditions.
If requested by us, the Licensee is to be prepared to present the CoL received for the
Software at any time.
4. If the Software is a PowerPack or an Upgrade, the Licensee is to keep the Certificate of
License or the Software Product Form of the Original License and, if requested by us, is
to be prepared to present it together with the CoL received for the Software at any time. If
the Licensee transfers his rights of use in the PowerPack Software or the Upgrade Soft-
ware in accordance with Point D.2.5, Clause 3, the Certificate of License or the Software
Product Form of the Original License is also to be handed over to the third party.
5. If the Licensee receives a data carrier which contains further enabled software products
besides the Software, he is granted a right limited in time and without fees to use these
enabled software products exclusively for validation purposes. The time of use shall be
limited to 14 days, commencing at the time when the Software was started first, unless
another time of use is specified in the readme file of the software product concerned.
The provisions of these Terms and Conditions apply analogously to these software pro-
ducts provided exclusively for validation purposes. The Licensee is not entitled to transfer
these software products to a third party separately, i.e. without the Software.
Otherwise, the provisions of the purchase contract shall apply, unless contrary
provisions are specified expressly hereinafter for the Free Software.
Notes
TB 30 Terminal Board 30
UL Underwriters Laboratories Inc.
USB Universal Serial Bus
Index
Numbers Connecting the digital inputs/outputs, 7-71, 7-72
to the CNC operator panel, 7-71
802D machine data
to the I/O module, 7-72
802D machine data
Connecting the Ethernet interface, 7-64
Axis-specific, A-214
Connecting the I/O module, 7-66
Channel-specific, A-206
Connecting the machine control, 7-73
Display, A-196
Connecting the SINAMICS S drive, 7-70
General, A-201
Connection cables, 7-71
Connection for the CNC-full keyboard, 7-63
Connection overview, 7-56
A Connection to PROFIBUS DP, 7-66
Access levels, 9-80 Control panel, 10-140, 10-143
Ambient conditions, B-234 Control powerup, 9-83
Mechanical, B-235 Control word CTW1, 10-146
Analog output, Assignment, 4-31 Creating a drive project, 10-123
Analog spindle, Connecting, 7-60 OFFLINE, 10-123
Assuming control priority, 10-144 ONLINE, 10-150
Automatic configuration, 10-154
D
B Data backup, 12-187
BERO, 7-71 Data organization, 11-181
Bus connector, Setting the terminator, 7-67 Data types, L-195
Degree of protection, B-236
Description, 2-13
C Description of the PP 72/48 I/O module
Interfaces, 4-33
Cable clamp, 7-74
Operator controls, 4-33
CE, Identification, B-231
Design, Electrical, Configuring, 7-52
Check topology, 10-161
Detailed view, 9-105
Class of protection, B-236
Device configuration, 10-158
CNC full keyboard (installed beneath to the PCU), Dril-
Diagnosis via STARTER, 9-111
ling pattern, 5-47
Diagnostics function, 9-111
CNC full keyboard (installed next to the PCU)
Function generator, 9-112
Dimension drawing, 5-44, 5-46
Trace, 9-115
Drilling pattern, 5-45
Dielectric strength test, B-236
CNC full keyboard connection, 2-15
Digital inputs, 4-25
CNC operator panel (PCU)
Assignment, 4-26, 4-30, 4-34
Dimension drawing, 5-40
Description, 4-27, 4-34
Drilling pattern, 5-41
Technical Specifications, 8-76
COM port connection, 7-65
Digital inputs/outputs (CPU), 2-15
Commissioning using predefined macros, 9-93
Digital outputs, 4-25
Compact flash card (CF card) slot, 2-15, 4-19
Assignment, 4-26, 4-30, 4-34
Components, 1-11
Description, 4-27, 4-34
Configuring a drive unit, 10-131
Technical Specifications, 8-77
Configuring SINAMICS S120, 9-93
Dimension drawings, 5-39, 5-40, 5-42, 5-44, 5-46, 5-48
Connect to target system, 10-140
Dimensions, 8-75
Connected loads, 8-75
Drilling patterns, 5-39, 5-41, 5-43, 5-45, 5-47
Connecting, 7-51
DRIVE CLiQ interface, 2-15, 4-23
Bus connector, 7-67
M
E
Machine control, 7-73
Electrical design, Configuring, 7-52
Machine control panel (MCP)
Electromagnetic compatibility, B-232
Dimension drawing, 5-42
EMC Directives, 7-51
Drilling pattern, 5-43
EMC Guidelines, B-231
Machine data, setting data
EMERGENCY STOP strategy, 7-51
Activation, 9-81
Entering the machine data, 9-90
Structure, 9-81
Error displays, 3-18
Macros, 9-95
ESD Guideline, C-239
MCPA module, 4-28
Ethernet interface, 2-15, 4-20
Connecting, 7-59
Assignment, 4-20
Measuring function, 9-116, 9-117
External electrical interference, Protection, 7-52
Measuring socket, 9-119
Modules, Transport and storage conditions, B-234
Motor rotates, 10-140
F Mounting the CNC operator panel (PCU), Interfaces,
Fast transients, B-232 2-15
Faults and Alarms, 9-97 Mounting the shield connection, 7-74
Feed axes, Initial setting, 9-99
File Management, 9-84
Find drive units online...., 10-150 O
Function generator, Features, 9-113
Operating conditions, B-234
Operating type, 10-135
Operator Controls and Display, 3-17
G Optional interface, 2-15
Generator for signals, 9-112
Guideline, ESD, C-239
P
PCU interfaces, 2-15
H Compact flash card (CF card) slot, 4-19
Handwheel, 1-10 Digital inputs/outputs, 4-25
Handwheel connection, 2-15, 4-24 Ethernet interface, 4-20
Assignment, 4-24 Handwheel connection, 4-24
PROFIBUS DP1 interface, 4-22
RS232 COM interface, 4-21
I USB interface, 4-20
PLC alarms, 11-166
I/O interface, 4-33, 4-34
PLC command overview, 11-171
IEC 1131, B-231
PLC programming, 11-170
Inserting a drive unit, 10-128
Power supply connection, 2-15, 4-33, 7-61
Installation, 6-49
PP 72/48 I/O module, 4-32
Interfaces, 4-19
PP 72/48 interfaces, 4-33
CNC operator panel (PCU), 4-19
I/O interface, 4-34
PP 72/48 I/O module, 4-32
PP72/48 I/O module, Dimension drawing, 5-48
Interference sizes
Probe, 7-71
Pulse-shaped, B-232
Product overview, 1-9
Sinusoidal, B-233
Notes