Continental - Hydraulic Valves-Electronic Boards PDF

Catalog
PowrFlow TM
Electro-hydraulic Proportional
and ServoControl
Your source for electro-hydraulic

controls for the most demanding
applications.
ELECTRO-HYDRAULIC PRODUCTS
TABLE OF CONTENTS
Features - “Designed For The Way You Work” . . . . . . . . . . . . . . . . . . 2
PROPORTIONAL DIRECTIONAL CONTROL VALVES

VED03M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
ED05M without LVDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-20
ED05M with LVDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-26
ED08M without LVDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-33
ED08M with LVDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-40
PROPORTIONAL CARTRIDGE VALVES

EF10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-47
EF12C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-54
PRESSURE CONTROL VALVES

EP03M-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-59
VALVE ACCESSORIES
P03MSV-RCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-64
ELECTRONIC CONTROL BOARDS

ECM4, ECM5 Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
ECMP-L1 Power Plug .................................... 67-68
ECM4-L1 Linear Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-73

ECM4-R2 Ramp Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81-83
ECM4 Ordering Code Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

ECM5-R2 Ramp Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-90
ECM5 Ordering Code Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
CONTROL BOARD ACCESSORIES

ECMA-P-24C Power Supply . . . . . . ......................... 93-94
ECMA-BPD32 Back Plane Connector ........................ 95
ECMA-CHD32 Card Holder . . . . . . . ......................... 96
ECMA Ordering Code Information . . ......................... 97
MISCELLANEOUS
NFPA Mounting Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101-104
Fluid Power Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105-106
1
FEATURES - “DESIGNED FOR THE WAY YOU WORK”
Proportional Valves
• Fast Response
• Flows to 150 gpm (567 lpm)
• Standard mountings – NFPA & ISO
standard or line mount
• LVDT for closed inner loop applications
• Hysteresis of 1% with LVDT
Proportional Valves With On-Board

Electronics
• Fast Response
• Standard mountings – NFPA & ISO
standard or line mount
• Hall effect for closed inner loop
• Programmable interface
• Hysteresis of 1% with hall effect
• More spool metering options
Electronic Control Boards

• “User-Friendly” Electronics
• Easy to set-up – On board L.E.D.
simplifies startup and adjustment
• Can be interfaced with a variety of input
signals from transducers, PLC,
computers, potentiometers
2
Proportional Directional, Proportional Cartridge,
and Pressure Control Valves
VALVES
3
VED03M
Proportional Directional Control Valves
SOLENOID ACTUATED, DIRECT ACTING W/ON-BOARD ELECTRONICS
DESCRIPTION All set points are factory preset to catalog

specifications. Changes to the programming are only
NFPA D03/ISO 4401 Size 03 manifold mounted 4-way
accessible through the RS-232 9-pin connection using
valves. These proportional directional flow control
a Graphic User Interface (GUI) from a desktop, laptop
valves are direct operated, sliding spool and spring
or PDA. The GUI program is compatible with
centered valves. They are used to control flow rate
Windows 95, 98, 2000, NT and XP operating
and direction. The valve features an on-board
systems. PDA operating systems pocket PC 2000-
electronic amplifier and a Hall Effect spool position
2002 and CE.
sensor for closed spool inner loop operation.
Power and control connections are made using the
The on-board amplifier is a single or dual output
7/8 – 20UNEF 7-pin connector. (Shell size “14S” with
amplifier designed to operate from a wide range of
a “A7” pin arrangement).
supply voltages. The supply voltage is efficiently
converted to output current by using pulse width Command signals may be bipolar or unipolar voltage
modulation (PWM). The output current is controlled to or current (4 - 20mA). The amplifier is designed to
reduce the effects of temperature change on the work with a position sensor for valve spool position
valve solenoid. Each output is current limited to feedback, providing maximum performance.
prevent overdriving the valve and to protect against
short circuits with automatic fold back current limiting.
The on-board amplifier is packaged within a fully
potted, anodized aluminum housing providing a
minimum of IP65 environmental protection.
4
VED03M
TYPICAL PERFORMANCE SPECIFICATIONS* ELECTRICAL/CONTROL SPECIFICATIONS

NFPA/T3.5.1M R2- POWER INPUT 7/8-20UNEF Thread
MOUNTING 2002 (D03) CONNECTION 14S-A7
SURFACE ANSI/B93.7M-1986
ISO/4401 SIZE 03 POWER @ 12 VDC 3.4 amps
INPUT 10 to 32 VDC* @ 24 VDC 1.7 amps
SPOOL FLOW (Typical)
RATING Nominal ranges from 0.8 to 8.2 gpm (3 to 26 lpm)
@ 145 psi (10 bar) See Spool Flow Charts on Page 7 POWER No damage from reversed power leads or noise
(Full Loop Drop) INPUT spikes. Board will not power if polarity is reversed.
PROTECTION
MAXIMUM P, A, B Ports 5000 psi 345 bar
OPERATING Close contact enable. To enable the outputs, power
T Port 3000 psi 207 bar
PRESSURE ENABLE/ enable pin C to 9 - 32 VDC power source. This
DISABLE source may come from power pin A and may include
TYPICAL a safety switch.
Centered to 100% Spool Travel 55 ms
RESPONSE 100% Spool Travel Back to Center 65 ms
TIME +/-5 VDC
COMMAND +/-10 VDC
HYSTERESIS Nominal w/Dither <1% 0 to 5 VDC
INPUTS - signal drives A output
+ signal drives B output 0 to 10 VDC
THRESHOLD Nominal w/Dither <0.5% 4 - 20 mA
REPEATABILITY Nominal w/Dither <0.5% NULL ADJUSTMENT in 0.5% increments 0 to 50%

RANGE
OVERLAP VED03M valves are factory preset to compensate
for the effect of spool overlap. GAIN ADJUSTMENT in 0.5% increments 50 to 100%
RANGE
Voltage 12 VDC
Current 3.8 ohms (+/-10%) Limits the rate at which the valve opens or closes.
Code 12L
Wattage 19 (@ 76°F./24°C.) RAMP RATE Each solenoid has its own independent Accel and
Continuous Amps 2.2 Max. ADJUSTMENT Decel adjustments.
Voltage 24 VDC in 5 ms increments 0 to 30 seconds
COIL DATA
Code 24L Current 15.2 ohms (+/-10%)
Wattage 19 (@ 76°F./24°C.) Selectable
Continuous Amps 1.1 Max. POWER Independent outputs
Insulation Class H OUTPUT Short circuit and overload protection
Duty Cycle Continuous Open load detection
15kHz PWM high frequency output
MOUNTING Unrestricted
(Horizontal Preferred) DITHER
FREQUENCY in 5 Hz increments 30 to 360 Hz
Any hydraulic fluid compatible with Viton A or Buna N (Programmable)
elastomers.
Fluid temperatures up to 150°F. (65°C.) will not DITHER
appreciably affect valve performance, however, for AMPLITUDE in 1% increments 0 to 20%
safety, temperatures above 130°F. (54°C.) are not (Programmable - % of I-max.)
FLUID recommended. Minimum temperatures are deter-
mined by the maximum startup viscosity of 4000 -40°F. to 185°F. (-40°C. to 86°C.) will not appreciably
SUS (863 Cs). Minimum viscosity is 30 SUS (0.3 Cs). TEMPERATURE affect valve performance. However, for safety,
Fluid Cleanliness should be ISO 4406 Code 17/15/12 RANGE temperatures above 130°F. (54°C.) are not
up to 3000 psi (315 bar); 15/13/11 for 3000 psi (315 recommended.
bar) and above.
INTERNAL POSITION Factory calibrated
*NOTE: Data taken with fluid temperature at 120°F. (49°C.) and viscosity FEEDBACK
at 100 SUS (20.6 Cs).
ENVIRONMENTAL IP65 / NEMA 4
PROGRAMMING REQUIREMENTS PROTECTION
PC PDA *NOTE: For full valve shift, voltage must be at least the rated solenoid
Win Pocket PC voltage.
OPERATING Win 95, 98, 2000, NT,
2000-2002
SYSTEM XP
Win CE
REQUIRED DISK
1021kb 320kb
SPACE
COMMUNICATION Compact Flash
Com1, or next available
PORT Slot, Type II
Compact Flash to
COMMUNICATION DB9/RS-232
RS-232, Type I or
CABLE male to female
Type II
5
VED03M
System Control Spools a resisitive load or when a counterbalance valve is

Selecting the correct spool is critical for best control used to hold or keep the load from running away. This
in any application. A valve sized incorrectly can be spool is not recommended for use to decelerate a
the difference between correct consistent operation load within the use of other devices.
and poor overall control. Continental Hydraulics offers
Code “O” - Meter-out spools meter fluid out of the
not only a wide variety of flow rates, but also offers a
actuator. This style of metering is typically used in
variety of metering functions. These metering
circuits where the load will create a run away
functions are designed to match the load, actuator
condition.
and circuit characteristics for the best possible
control. Code “PC” - Position control spools are combination
metering style spools, slightly under lapped in the
It is important to choose the correct spool for your
center condition to provide better control at the null
application. Typically choose a spool that will pass the
condition when used in closed loop cylinder
flow you need at approximately a 200 - 300 psid full
positioning applications.
loop pressure drop for best overall performance.
Refer to the Flow Curve Charts. This pressure drop Code “T” - This 2:1 ratio metering spool is designed
and/or back pressure provide system stiffness that is to give equal metering and excellent control over
required for optimum control. hydraulic cylinders that have a 2:1 bore to rod
effective area ratio.
The metering characteristics of the spool will be
based on the load characteristics and/or circuit Code “CY” - This 1.3:1 ratio metering spool is
design. Spool metering options available are designed to give the equivalent of an equal metering
combination metering, meter-in, meter-out, 2:1 ratio, characteristic for most standard catalog bore and rod
1.3:1 ratio and position control. combination hydraulic cylinders giving better control
than other styles of spools.
Code “C” - Combination metering spools meter fluid
into and out of the actuator equally in either direction. Combination, meter-in, 2:1 ratio and 1.3:1 ratio spools
Combination metering spools are highly can easily be used with pressure compensators to
recommended for motor circuits to provide both good provide proportional pressure compensated flow
acceleration and deceleration load control. control.
Code “I” - Meter-in spools meter fluid into the
actuator. This style of metering should be used in
circuits where the actuator is always working against
FREQUENCY RESPONSE CURVES

+/- 25% Command @ 50% Offset - Amplitude and Phase Lag
3 360
315
270
AMPLITUDE RATIO (dB)
PHASE LAG (Degrees)
Amplitude Ratio
0
225
180
135
-3
90
45
Phase Lag
-6 0
1 5 7 10 30 60 100
FREQUENCY (Hz)
6
VED03M
LIMITING POWER ENVELOPE CURVES

Full Loop @ 100% Command Signal
AC/FC-03, AC/FC-09, AC/FC-16 Spools AC/FC-21, AC/FC-26 Spools

psid bar psid bar
5000 5000
300 300
4000 4000
AC/FC-03
PRESSURE DROP
PRESSURE DROP
3000 200 3000 200

AC/FC-16
AC/FC-09
2000 2000
100 AC/FC-26
100 AC/FC-21
1000 1000
0 0 0 0
0 2 4 6 8 10 12 gpm 0 2 4 6 8 10 12 14 gpm
0 10 20 30 40 lpm 0 10 20 30 40 50 lpm
FLOW FLOW
AI/FI-05, AI/FI-15, AI/FI-20 Spools

AI/FI-25, AI/FI-31 Spools
psid bar psid bar
5000 5000
300 300
4000 4000
PRESSURE DROP
PRESSURE DROP
AI/FI-05 AI/FI-25
3000 200
3000 200 AI/FI-31
2000
2000
100
100 AI/FI-15 1000
AI/FI-20
1000
0 0
0 2 4 6 8 10 12 14 16 gpm
0 0
0 2 4 6 8 10 12 14 gpm 0 10 20 30 40 50 60 lpm
FLOW
0 10 20 30 40 50 lpm
FLOW
AO/FO-15, AO/FO-20 Spools AO/FO-25, AO/FO-31 Spools

psid bar psid bar
5000 5000
300 300
4000
4000
PRESSURE DROP
PRESSURE DROP
AO/FO-20
3000 200
3000 200 AO/FO-31
AO/FO-15
2000
2000 AO/FO-25
100
100 1000
1000
0 0
0 2 4 6 8 10 12 14 16 18 gpm
0 0
0 2 4 6 8 10 12 14 16 gpm 0 10 20 30 40 50 60 lpm
0 10 20 30 40 50 60 lpm FLOW
FLOW
7
VED03M
FLOW CURVES AT CONSTANT PRESSURE DROP - AC/FC Spools

P to A, B to T or P to B, A to T Null @ 20% of Full Current
AC/FC-03 Spool AC/FC-09 Spool

gpm lpm gpm lpm
3.0 11.3 7.0 26.5
1000 psid
1000 psid (69 bar)
2.5 9.5 (69 bar) 6.0 22.7
2.0 7.6 5.0 18.9 500 psid

(27 bar)
500 psid
(27 bar)
FLOW
1.5 5.7 4.0 15.1 300 psid

300 psid
FLOW
(21 bar) (21 bar)
1.0 3.8 145 psid 3.0 11.3 145 psid

(10 bar) (10 bar)
72 psid
0.5 1.9 (5 bar) 2.0 7.6 72 psid
(5 bar)
0 0 1.0 3.8
0 20 40 60 80 100
COMMAND SIGNAL (%) 0 0
0 20 40 60 80 100
COMMAND SIGNAL (%)

gpm lpm gpm lpm
12.0 45.4 12.0 45.4
1000 psid 10.0 37.8 500 psid

10.0 37.8 (69 bar) (27 bar)
500 psid 300 psid
8.0 30.3 (27 bar) 8.0 30.3 (21 bar)
FLOW
FLOW
300 psid
6.0 22.7 (21 bar) 6.0 22.7 145 psid
(10 bar)
145 psid 72 psid
4.0 15.1 (10 bar) 4.0 15.1 (5 bar)
72 psid
(5 bar) 7.6
2.0 7.6 2.0
0 0 0 0
0 20 40 60 80 100 0 20 40 60 80 100
COMMAND SIGNAL (%) COMMAND SIGNAL (%)
AC/FC-26 Spool
gpm lpm
14.0 53.0
500 psid
12.0 45.4 (27 bar)
300 psid
10.0 37.8 (21 bar)
8.0 30.3
FLOW
145 psid
(10 bar)
6.0 22.7
72 psid
(5 bar)
4.0 15.1
2.0 7.6
0 0
0 20 40 60 80 100
COMMAND SIGNAL (%)
8
VED03M
FLOW CURVES AT CONSTANT PRESSURE DROP - AI/FI Spools

AI/FI-05 Spool AI/FI-15 Spool
gpm lpm gpm lpm
4.0 15.1 10.0 37.8
9.0 34.1 1000 psid
3.5 13.2 1000 psid
(69 bar)
(69 bar) 8.0 30.3
500 psid
3.0 11.3 7.0 26.5 (27 bar)
6.0 22.7 300 psid
FLOW
(21 bar)
2.5 9.5 500 psid 5.0 18.9
(27 bar) 145 psid
4.0 15.1
FLOW
(10 bar)
2.0 7.6
300 psid 3.0 11.3 72 psid
(21 bar) (5 bar)
1.5 5.7 2.0 7.6
145 psid 1.0 3.8
(10 bar)
1.0 3.8 0 0
72 psid 0 20 40 60 80 100
(5 bar)
0.5 1.9 COMMAND SIGNAL (%)
0 0
0 20 40 60 80 100
COMMAND SIGNAL (%)
AI/FI-20 Spool AI/FI-25 Spool

gpm lpm gpm lpm
14.0 53.0 14.0 53.0
1000 psid
(69 bar)
12.0 45.4 12.0 45.4 500 psid
(27 bar)
500 psid
10.0 37.8 (27 bar) 10.0 37.8
300 psid
(21 bar)
30.3 300 psid 30.3
8.0 (21 bar) 8.0
FLOW
FLOW
145 psid
6.0 22.7 145 psid
6.0 22.7 (10 bar)
(10 bar)
72 psid
4.0 15.1 72 psid 4.0 15.1 (5 bar)
(5 bar)
2.0 7.6 2.0 7.6
0 0 0 0
0 20 40 60 80 100 0 20 40 60 80 100
AO/FO-31 Spool
gpm lpm
14.0 53.0
500 psid
12.0 45.4 (27 bar)
300 psid
10.0 37.8 (21 bar)
8.0 30.3
FLOW
145 psid
(10 bar)
6.0 22.7
72 psid
(5 bar)
4.0 15.1
2.0 7.6
0 0
0 20 40 60 80 100
COMMAND SIGNAL (%)
9
VED03M
FLOW CURVES AT CONSTANT PRESSURE DROP - AC/FC Spools


gpm lpm gpm lpm
3.0 11.3 7.0 26.5
1000 psid
1000 psid (69 bar)
2.5 9.5 (69 bar) 6.0 22.7
2.0 7.6 5.0 18.9 500 psid

(27 bar)
500 psid
(27 bar)
FLOW
1.5 5.7 4.0 15.1 300 psid

300 psid
FLOW
(21 bar) (21 bar)
1.0 3.8 145 psid 3.0 11.3 145 psid

(10 bar) (10 bar)
72 psid
0.5 1.9 (5 bar) 2.0 7.6 72 psid
(5 bar)
0 0 1.0 3.8
0 20 40 60 80 100
COMMAND SIGNAL (%) 0 0
0 20 40 60 80 100
COMMAND SIGNAL (%)

gpm lpm gpm lpm
12.0 45.4 12.0 45.4
1000 psid 10.0 37.8 500 psid

10.0 37.8 (69 bar) (27 bar)
500 psid 300 psid
8.0 30.3 (27 bar) 8.0 30.3 (21 bar)
FLOW
FLOW
300 psid
6.0 22.7 (21 bar) 6.0 22.7 145 psid
(10 bar)
145 psid 72 psid
4.0 15.1 (10 bar) 4.0 15.1 (5 bar)
72 psid
(5 bar) 7.6
2.0 7.6 2.0
0 0 0 0
0 20 40 60 80 100 0 20 40 60 80 100
AC/FC-26 Spool
gpm lpm
14.0 53.0
500 psid
12.0 45.4 (27 bar)
300 psid
10.0 37.8 (21 bar)
8.0 30.3
FLOW
145 psid
(10 bar)
6.0 22.7
72 psid
(5 bar)
4.0 15.1
2.0 7.6
0 0
0 20 40 60 80 100
COMMAND SIGNAL (%)
10
VED03M
SPOOL and SPOOL FLOW RATES CODES
SPOOL SPOOL NOMINAL

FUNCTION DESCRIPTION SYMBOL FUNCTION FLOW RATE FLOW*
CODE** CODE** gpm (lpm)
26 7.0 (26)
21 5.5 (21)
METER IN
AC 16 4.2 (16)
METER OUT
09 2.4 (9)
03 0.8 (3)
31 8.2 (31)
25 6.5 (25)
AI METER IN 20 5.2 (20)
15 4.0 (15)
05 1.3 (5)
31 8.2 (31)
25 6.5 (25)
AO METER OUT 20 5.2 (20)
15 4.0 (15)
MOTION 05 1.3 (5)
CONTROL 26 7.0 (26)
21 5.5 (21)
METER IN
FC 16 4.2 (16)
METER OUT
09 2.4 (9)
03 0.8 (3)
31 8.2 (31)
25 6.5 (25)
FI METER IN 20 5.2 (20)
15 4.0 (15)
05 1.3 (5)
31 8.2 (31)
25 6.5 (25)
FO METER OUT
20 5.2 (20)
15 4.0 (15)
16 4.2 (16)
METER IN POSITION
PC 05 1.3 (5)
METER OUT CONTROL
CY 1.3:1 Flow Ratio CYLINDER *NOTE: Flow at 145 psi (10.0 bar)
T 2:1 Flow Ratio SPOOL pressure drop (full loop).
**NOTE: Consult factory for spool availability. **NOTE: Consult factory for spool
availability.
11
VED03M
DIMENSIONS With On-Board Electronics Dimensions shown in: Inches

Single Solenoid (millimeters)
3.76
(95.5) 2.82
(71.6)
1.84 .65 3.00 LOCATING

(46.7) (16.5) (76.2) PIN
9.71
(246.6)
NOTE: Valve mounting bolts torque: 4 - 5 lbs.-ft. (5.4 Nm - 6.8 Nm).

Double Solenoid
3.76
(95.5) 2.82
(71.6)
1.84 .65 3.00

(46.7) LOCATING
(16.5) (76.2) PIN
12.64
(321.1)
CONNECTION to COMPUTER or PDA 7-PIN CONNECTORS
1
Laptop PC
VEA-3P7P-A
Power
Cable
1
Desktop PC
1
2
PIN
2 Compact Flash
VEA-3P7M-A
Serial I/O
SOCKET Cable
PDA
12
VED03M
DIMENSIONS With DIN Connectors Dimensions shown in: Inches

Single Solenoid (millimeters)
2.93
(74.4)
3.36
2.09 (85.3) 2.15
(53.1) 2.26 (54.6)
(57.4)
.65 3.00 LOCATING 1.84

(16.5) (76.2) PIN (46.7)
7.20
(182.9)
NOTE: Valve mounting bolts torque: 4 - 5 lbs.-ft. (5.4 Nm - 6.8 Nm).

Double Solenoid
2.93
(74.4)
3.36
(85.3) 2.09 2.15
2.26 (53.1) (54.6)
(57.4)
.65 3.00 LOCATING 1.84

(16.5) (76.2) PIN (46.7)
10.89
(276.6)
13
VED03M
ORDERING INFORMATION
SELECT SELECT SELECT SELECT SELECT SELECT DESIGN
ONE ONE ONE IF REQ’D IF REQ’D ONE LETTER
VED03M G L A
BASIC VALVE ELECTRICAL OPTIONS SOLENOID MFG.

CODE DESCRIPTION SYMBOL CODE DESCRIPTION CODE DESCRIPTION
DIN 43650 L LISK
Sol. U
A B
Sol.
D SOLENOID
CONNECTORS
B S A
P T ON-BOARD
DOUBLE OPERATOR w/OB ELECTRONICS
3 3 POSITION 7 PIN
SPRING CENTERED OB
A B
Sol.
B
Sol.
A CONNECTION
P T
INTERNAL
HALL LOOP SOLENOID
Standard Valve
CODE VOLTAGE
Sol.
A B 12 12 VDC
24 24 VDC
U
b S
P T
SINGLE OPERATOR w/OB
5 2 POSITION
SPRING CENTERED Sol.
A B
P T
Standard Valve
MECHANICAL OPTIONS
CODE DESCRIPTION
STANDARD
DOUBLE
SOLENOID AND
OMIT
SINGLE
SOLENOID
“A” PORT END
SINGLE
R SOLENOID
SPOOL FUNCTION FLOW RATES SEALS “B” PORT END
CODE CODE CODE

REFER TO REFER TO VITON
CHART CHART SEALS
FOR SPOOL FOR FLOW STANDARD
AVAILABILITY RATES
PAGE 9 PAGE 9
TYPICAL ORDERING CODE:

VED03M-3AC-26-G-OB-24L-A
14
ED05M
DIRECT OPERATED WITHOUT LVDT
TYPICAL PERFORMANCE SPECIFICATIONS*

NFPA/T3.5.1M R2-
MOUNTING 2002 (D05)
ISO/4401 SIZE 05
FLOW 1O, 1I Spool Nominal 15 gpm 57 lpm

CAPACITY 1C Spool Nominal 13 gpm 50 lpm
@ 145 psi (10 bar) 2O, 2I Spools Nominal 10 gpm 38 lpm
(Full Loop) 2C Spool Nominal 9 gpm 34 lpm

OPERATING T Port 1000 psi 69 bar
PRESSURE
Centered to 90% Spool Travel 125 ms

DESCRIPTION TYPICAL
RESPONSE 90% Spool Travel Back to Center 75 ms
TIME** 30% Spool Travel to 90% Spool Travel 115 ms
These proportional directional control valves are 4-way, 90% Spool Travel Back to 30% Spool Travel 75 ms
(Nominal)
direct operated, spring centered, sliding spool valves. They 90% Spool Travel to 90% Spool Travel 170 ms
can be used to control flow direction and rate. Directional
SPOOL STROKE Center to Offset 0.15 in. 3.05 mm
control is achieved by solenoid selection; flow rate is a
function of the solenoid current. If electrical power is lost, HYSTERESIS Nominal w/Dither < 6%
the valve spool will return to center position.
THRESHOLD Nominal w/Dither < 6%
SPOOL METERING REPEATABILITY Nominal w/Dither < 3%
Combination metering spools (code "C") meter oil into and 10% nominal
out of the hydraulic actuator. These spools provide excellent DEADBAND
of spool travel
control in most applications. Combination metering spools
are highly recommended where deceleration control of a VOLTAGE Code 12 12 VDC
(Nominal) Code 24 24 VDC
hydraulic motor is required or in velocity feedback
applications. Combination metering spools can be used with CURRENT Code 12 3.0 Amp
a pressure-compensated module to provide proportional (Maximum) Code 24 1.5 Amp
pressure compensated flow.
WATTAGE (I2 R) Code 12 26
Meter-in spools (code "I") meter oil into the actuator. These @ 76° F. (24° C.) Code 24 26
(Continuous)
spools are commonly used in applications where the
actuator is always working against a positive (resistive) COIL Code 12 2.9 Ohms
load. Meter-in spools can also be used with a pressure RESISTANCE Code 24 11.4 Ohms
compensated module. @ 68° F. (20° C.)
Meter-out spools (code "O") meter flow out of the actuator. Continuous @ rated
operating with
These spools are commonly used in applications with "run
DUTY CYCLE 120° F. (49° C.) fluid
away" loads such as over-center loads. Meter-out spools and 100° F. (38° C.)
are also used with high ratio cylinders. ambient temperature
It is important to properly size a proportional valve to Code 12 18 lbs. 8.2 kg

WEIGHT
achieve good resolution. A common mistake when Code 24 12 lbs. 5.4 kg
specifying proportional valves is selecting too high a rated *NOTE: Data taken with fluid temperature at 120°F. (49°C.) and viscosity
flow. The result may be poor control of the actuator, at 100 SUS (20.6 Cs), inlet pressure @ 1000 psi (69 bar) using
particularly with respect to velocity and resolution. Ideal Continental Hydraulics ECM4 electronic controller.
**NOTE: Response times are effected by pressure, viscosity and flow rate.
valve size is usually one that provides just enough
maximum flow capability to achieve the desired velocity.
Consult with Continental about special metering
characteristics: unequal-metering, step metering, other
nominal flows and other spool configurations.
Use caution when applying a separate internally-drained
pressure control valve between the actuator and the
proportional valve. Back pressure created by meter-out or
combination metering proportional valves can add to the
spring load of the pressure control valve, resulting in a
change of the control pressure level.
15
ED05M
LIMITING POWER ENVELOPE CURVE

psid bar
3500
T
3000 200
A
PRESSURE DROP
CURVE NO. 1 2 3 4
B
2000 A2C A2O A1C A1O

F2C A2I F1C A1I
B or P
100 SPOOL
F2O F1O
1000 F2I F1I
A
0 0
P
0 5 10 15 20 25 gpm
0 15 30 45 60 75 90 lpm
FLOW
SPOOL CONFIGURATIONS FREQUENCY RESPONSE CURVES

9 gpm FLOW @ FULL SHIFT
± 100% Command Signal
POSITION
POSITION
POSITION
“A” “B”
CROSS-
CROSS-
CENTER
PORT PORT
OVER
OVER
FLOW
FLOW
END END
2 210
A B
A C Spool AMPLITUDE RATIO
0 180
Combination
PHASE ANGLE (DEGREE)

Metering
P T -2 150
A B
TESTED WITH CHD
A O Spool -4 AMPLIFIER 120
Meter-Out ECM4-L4-P1T1-C
P T
1000 PSI @ RATED
-6 FLOW WITH SPOOL 90
A B
FULLY SHIFTED
A I Spool OIL: 150 VG 32 @ +120° F.
Meter-In -8 60
P T
A B - 10 30
F C Spool PHASE LAG
Combination
Metering
- 12 0
.1 .5 1. 2 4 6 8 10 20 30 40
P T
A B
FREQUENCY (HZ)
F O Spool
Meter-Out
P T
A B
F I Spool
Meter-In
P T
16
ED05M
FLOW VS. INPUT SIGNAL CURVES

A1O, F1O, A1I, and F1I Spools
Nominal 15 gpm (57 lpm)
gpm lpm
28 105
24 90
300 psid (21 bar)
20 75
16 60
FLOW
145 psid (10 bar)
12 45
72 psid (5 bar)
8 30
4 15
25 50 75 100
INPUT SIGNAL (%)
NOTES:
These curves were run at no load flow condition,
ISO VG32 fluid @ 120° F. (49° C.).
Pressure drop will change with viscosity.
A1C and F1C Spools Curves are full flow ΔP.
Nominal 13 gpm (50 lpm) Conversions: 1 gpm = 3.79 lpm; 1 bar = 14.5 psi.
gpm lpm
28 105
24 90
20 75 350 psid (24 bar)

FLOW
16 60
145 psid (10 bar)

12 45
72 psid (5 bar)
8 30
4 15
25 50 75 100
INPUT SIGNAL (%)
17
ED05M

gpm lpm
28 105
24 90
20 75
FLOW
16 60 300 psid (21 bar)
12 45 145 psid (10 bar)
8 30 72 psid (5 bar)
4 15
25 50 75 100
INPUT SIGNAL (%)
NOTES:
ISO VG32 fluid @ 120° F. (49° C.).
gpm lpm
14 52
300 psid (21 bar)
12 45
10 38
145 psid (10 bar)
FLOW
8 30
6 23 72 psid (5 bar)
4 15
2 8
25 50 75 100
INPUT SIGNAL (%)
18
ED05M
DIMENSIONS Dimensions shown in: Inches

(millimeters)
1/2-14 NPTF
5-PIN CONNECTOR
OPTION (CODE B5H)
4.92
(125.0) SOLENOID "b" SOLENOID "a"
7 LBS.-FT TORQUE
FOR SOLENOID NUT
1/2 -14 NPTF BOTH SIDES
MANUAL OVERIDE PIN
(SOLENOID ENDS ONLY)
BLACK PLUG GREY PLUG
DIN CONNECTOR
(CODE D)
4.31
(109.4)
3.89 3.25
(98.8) (82.6)
(4) 1.25
(31.8)
SOLENOID "b" SOLENOID "a"
"A" PORT END "B" PORT END
3.56 2.69
(90.4) (68.3)
9.10
(231.1)
14.10
(358.0)
NOTES:
1. Electrical box may be rotated 180° (Codes B, BT, and B5H).
2. 5-pin disconnect meets NFPA recommende standard T3.5.29 R1 - 2003.
3. Two (2) lead wires for each solenoid 6 inches (152.4 mm) long (except
Code D) and ground screw are provided by removing the top cover plate.
4. Four (4) mounting bolts are torqued to 10 - 12 lbs.-ft. (13.5 - 16.3 Nm).
SCHEMATICS
Code 3 Code 5
A B A B
P T P T
19
ED05M
ORDERING CODE INFORMATION
SELECT SELECT SELECT SELECT SELECT DESIGN

ONE ONE IF REQ’D IF REQ’D ONE LETTER
ED05M G L C
FUNCTION SEALS ELECTRICAL OPTIONS SOLENOID MFG.

CODE DESCRIPTION CODE CODE DESCRIPTION CODE DESCRIPTION
DOUBLE SOLENOID L LISK
VITON OMIT LEAD WIRE
3 3 POSITION SEALS
SPRING CENTERED DIN 43650/
STANDARD D ISO 4400 (FORM A)
SINGLE SOLENOID
5 2 POSITION CONNECTORS
SPRING CENTERED TOP ELECT. BOX
B WITHOUT
TERMINAL POSTS
TOP ELECT. BOX
BT WITH TERMINAL SOLENOID
POSTS & GROUND CODE VOLTAGE
TOP ELECT. BOX 12 12 VDC
SPOOLS WITH 5-PIN MALE 24 24 VDC
NOMINAL B5H MINI RECEPTACLE,
CODE METERING FOR 1 OR 2
FLOW (gpm)
A1C 13 COMBINATION SOLENOIDS
A1I 15 IN NOTE: Electrical options available
A1O 15 OUT only on solenoid operated
valves with lead wires.
A2C 9 COMBINATION
A2I 10 IN
A2O 10 OUT
F1C 13 COMBINATION
F1I 15 IN
F1O 15 OUT
F2C 9 COMBINATION
F2I 10 IN
F2O 10 OUT
MECHANICAL OPTIONS
CODE DESCRIPTION
OMIT NONE
REVERSE ASSEMBLY
R SINGLE SOLENOID
ON “B” PORT END

ED05M-3A2C-GB-24L-C
20
ED05M
DIRECT OPERATED WITH LVDT

NFPA/T3.5.1M R2-
MOUNTING 2002 (D05)
ISO/4401 SIZE 05
FLOW 1O, 1I Spool Nominal 15 gpm 57 lpm

CAPACITY 1C Spool Nominal 13 gpm 50 lpm
@ 145 psi (10 bar) 2O, 2I Spools Nominal 10 gpm 38 lpm
(Full Loop) 2C Spool Nominal 9 gpm 34 lpm

DESCRIPTION
PRESSURE
TYPICAL Centered to 90% Spool Travel 65 ms

These proportional directional control valves are 4-way, 90% Spool Travel Back to Center 50 ms
RESPONSE
direct operated, spring centered, sliding spool valves. They TIME** 30% Spool Travel to 90% Spool Travel 45 ms
can be used to control flow direction and rate. Directional (Nominal)
90% Spool Travel Back to 30% Spool Travel 35 ms
90% Spool Travel to 90% Spool Travel 100 ms
control is achieved by solenoid selection while the flow rate
is a function of the input signal amplitutde. This model SPOOL STROKE Center to Offset 0.15 in. 3.05 mm
features spool position feedback via a LVDT for improved
HYSTERESIS Nominal w/Dither < 1%
valve performance. In the event of a loss of electrical
power, the valve spool will return to center position. THRESHOLD Nominal w/Dither < 1%
SPOOL METERING REPEATABILITY Nominal w/Dither < 1%
Combination metering spools (code "C") meter oil into and DEADBAND 10% nominal
out of the hydraulic actuator. These spools provide excellent of spool travel
control in most applications. Combination metering spools VOLTAGE Code 12 12 VDC
are highly recommended where deceleration control of a (Nominal) Code 24 24 VDC
applications. Combination metering spools can be used with CURRENT Code 12 3.0 Amp
(Maximum) Code 24 1.5 Amp
a pressure-compensated module to provide proportional
pressure compensated flow. WATTAGE (I2 R) Code 12 26
@ 76° F. (24° C.) Code 24 26
Meter-in spools (code "I") meter oil into the actuator. These (Continuous)
spools are commonly used in applications where the
actuator is always working against a positive (resistive) COIL Code 12 2.9 Ohms
RESISTANCE
load. Meter-in spools can also be used with a pressure Code 24 11.4 Ohms
@ 68° F. (20° C.)
compensated module.
Continuous @ rated
Meter-out spools (code "O") meter flow out of the actuator. operating with
These spools are commonly used in applications with "run DUTY CYCLE 120° F. (49° C.) fluid
away" loads such as over-center loads. Meter-out spools and 100° F. (38° C.)
are also used with high ratio cylinders. ambient temperature
It is important to properly size a proportional valve to WEIGHT Code 12 18 lbs. 8.2 kg

Code 24 12 lbs. 5.4 kg
achieve good resolution. A common mistake when
specifying proportional valves is selecting too high a rated *NOTE: Data taken with fluid temperature at 120°F. (49°C.) and viscosity
at 100 SUS (20.6 Cs), inlet pressure @ 1000 psi (69 bar) using
flow. The result may be poor control of the actuator, Continental Hydraulics ECM4 electronic controller.
particularly with respect to velocity and resolution. Ideal **NOTE: Response times are effected by pressure, viscosity and flow rate.
maximum flow capability to achieve the desired velocity.
characteristics: unequal-metering, step metering, other
nominal flows and other spool configurations.
Use caution when applying a separate internally-drained
21
ED05M
LIMITING POWER ENVELOPE CURVE

T
psid bar
3500
A
3000 200
PRESSURE DROP
B
CURVE NO. 1 2 3 4
2000
A2C A2O A1C A1O
T or P
100 F2C A2I F1C A1I

SPOOL
F2O F1O
1000
F2I F1I
B
0 0
A
0 5 10 15 20 25 30 gpm
0 15 30 45 60 75 90 105 lpm
P
FLOW
SPOOL CONFIGURATIONS FREQUENCY RESPONSE CURVES

9 gpm FLOW @ FULL SHIFT
± 100% Command Signal
POSITION
POSITION
POSITION
“A” “B”
CROSS-
CROSS-
CENTER
PORT PORT
OVER
OVER
FLOW
FLOW
END END
2 210
A B
A C Spool AMPLITUDE RATIO
Combination 0 180
Metering
PHASE ANGLE (DEGREE)

P T
-2 150
A B TESTED WITH CHD
AMPLIFIER
A O Spool -4 ECM4-L4-P1T1-C 120
Meter-Out
1000 PSI @ RATED
P T
A B FULLY SHIFTED
OIL: 150 VG 32 @
A I Spool
-8 +120° F. 60
Meter-In
P T
- 10 30
A B
F C Spool
PHASE LAG
Combination - 12 0
Metering .1 .5 1.0 2 3 4 6 8 10 20 30 40
P T
FREQUENCY (HZ)
A B
F O Spool
Meter-Out
P T
A B
F I Spool
Meter-In
P T
22
ED05M

gpm lpm
32 120
550 psid (38 bar)
28 105
24 90
300 psid (21 bar)
20 75
FLOW
16 60 145 psid (10 bar)
12 45 72 psid (5 bar)
8 30
4 15
25 50 75 100
INPUT SIGNAL (%) NOTES:
ISO VG32 fluid @ 120° F. (49° C.).
gpm lpm
28 105
600 psid (41 bar)
24 90
20 75 350 psid (24 bar)

FLOW
16 60
145 psid (10 bar)

12 45
72 psid (5 bar)
8 30
4 15
25 50 75 100
INPUT SIGNAL (%)
23
ED05M

gpm lpm
28 105
24 90 670 psid (46 bar)
20 75
FLOW
16 60 300 psid (21 bar)
12 45
145 psid (10 bar)
8 30 72 psid (5 bar)
4 15
25 50 75 100
INPUT SIGNAL (%)
NOTES:
ISO VG32 fluid @ 120° F. (49° C.).
gpm lpm
28 105
24 90
600 psid (41 bar)
20 75
FLOW
16 60
300 psid (24 bar)

12 45
145 psid (10 bar)
8 30
72 psid (5 bar)
4 15
25 50 75 100
INPUT SIGNAL (%)
24
ED05M

(millimeters)
1/2-14 NPTF
5-PIN
CONNECTOR
OPTION (CODE B5H)
4.92
(125.0) SOLENOID "b" SOLENOID "a"
7 LBS.-FT. TORQUE
1/2 -14 NPTF BOTH SIDES FOR SOLENOID NUT
MANUAL OVERIDE PIN
DIN CONNECTOR
(CODE D) BLACK PLUG GREY PLUG (SOLENOID ENDS ONLY)
3.89
(98.8) 3.25
3.18
(80.8) 4.31 (82.6)
1.25 (4) (109.4)
(31.8)
3.56 2.69
(90.4) (68.3)
11.63
(295.4)
16.63
(422.4)
NOTES:
4. Four (4) mounting bolts are torqued to 10 - 12 lbs.-Ft. (13.5 - 16.3 Nm).
SCHEMATICS
Code 3 Code 5
A B A B
LVDT LVDT
P T P T
25
ED05M
SELECT SELECT SELECT SELECT SELECT DESIGN

ONE ONE IF REQ’D IF REQ’D ONE LETTER
ED05M G L C

DOUBLE SOLENOID L LISK
VITON OMIT LEAD WIRE
3 3 POSITION SEALS
SPRING CENTERED DIN 43650/
STANDARD D ISO 4400 (FORM A)
SINGLE SOLENOID
5 2 POSITION CONNECTORS
SPRING CENTERED TOP ELECT. BOX
B WITHOUT
TERMINAL POSTS
TOP ELECT. BOX
BT WITH TERMINAL SOLENOID
POSTS & GROUND CODE VOLTAGE
TOP ELECT. BOX 12 12 VDC
SPOOLS WITH 5-PIN MALE 24 24 VDC
NOMINAL B5H MINI RECEPTACLE,
CODE METERING FOR 1 OR 2
FLOW (gpm)
A1C 13 COMBINATION SOLENOIDS
A1I 15 IN NOTE: Electrical options available
A1O 15 OUT only on solenoid operated
valves with lead wires.
A2C 9 COMBINATION
A2I 10 IN
A2O 10 OUT
F1C 13 COMBINATION
F1I 15 IN
F1O 15 OUT
F2C 9 COMBINATION
F2I 10 IN
F2O 10 OUT
MECHANICAL OPTIONS
CODE DESCRIPTION
LVDT ON
L
“A” PORT END
REVERSE ASSEMBLY
LR LVDT ON
“B” PORT END

ED05M-3A2C-GB-24L-C
26
ED08M
PILOT OPERATED WITHOUT LVDT

NFPA/T3.5.1M R2-
MOUNTING 2002 (D08)
ISO 4401 SIZE 08
FLOW AC, FC Spool 75 gpm 285 lpm

CAPACITY A1C, F1C Spool 46 gpm 175 lpm
@ 145 psi (10 bar) A2C, F2C Spool 26 gpm 99 lpm
(Full Loop) A3C, F3C Spool 12 gpm 46 lpm
A40C Spool 38 gpm 144 lpm
MAXIMUM P, A, B, X Ports 3500 psi 241 bar

PRESSURE Y Port † 10 psi 0.7 bar
DESCRIPTION MINIMUM PILOT 250 psi 17 bar

PRESSURE
These proportional directional control valves are 4-way, pilot
operated, spring centered, sliding spool valves. They can TYPICAL STEP Power On 75 ms
be used to control flow direction and rate. Directional RESPONSE
TIME **
control is achieved by solenoid selection; flow rate is a (Nominal)
Spring Return 85 ms
function of the solenoid current. If electrical power is lost,
the valve spool will return to center position. SPOOL STROKE Center to Offset 0.45 in. 11.43 mm
SPOOL METERING SPOOL DISPLACEMENT Offset to Offset 1.1 cu. in. 18 ml
HYSTERESIS With Dither < 6%

Combination metering spools (code "C") meter oil into and
out of the hydraulic actuator. These spools provide excellent THRESHOLD With Dither < 6%
are highly recommended where deceleration control of a QUIESCENT FLOW Nominal @ 3000 psi (210 bar) 36 cipm 0.59 lpm
hydraulic motor is required or in velocity feedback REPEATABILITY With Dither < 3%
applications. Combination metering spools can be used with
a pressure-compensated module to provide proportional DEADBAND 10% nominal
pressure compensated flow. of spool travel
Meter-in spools (code "I") meter oil into the actuator. These VOLTAGE Code 12 12 VDC
spools are commonly used in applications where the (Nominal) Code 24 24 VDC
actuator is always working against a positive (resistive) CURRENT Code 12 2.2 Amp
load. Meter-in spools can also be used with a pressure (Maximum) Code 24 1.1 Amp
compensated module.
WATTAGE (I2 R) Code 12 19
Meter-out spools (code "O") meter flow out of the actuator. @ 76° F. (24° C.) Code 24 19
These spools are commonly used in applications with "run (Continuous)
away" loads such as over-center loads. Meter-out spools COIL
are also used with high ratio cylinders. Code 12 3.8 Ohms
RESISTANCE Code 24 15.2 Ohms
@ 68° F. (20° C.)
It is important to properly size a proportional valve to
achieve good resolution. A common mistake when Continuous @ rated
specifying proportional valves is selecting too high a rated operating with
DUTY CYCLE 120° F. (49° C.) fluid
flow. The result may be poor control of the actuator, and 100° F. (38° C.)
particularly with respect to velocity and resolution. Ideal ambient temperature
maximum flow capability to achieve the desired velocity. WEIGHT Code 3 32 lbs. 14.5 kg
Code 5 31 lbs. 14.0 kg
characteristics: unequal-metering, step metering, other *NOTE: Data taken with fluid temperature at 120°F. (49°C.) and viscosity
nominal flows and other spool configurations. at 100 SUS (20.6 Cs), inlet pressure @ 1000 psi (69 bar) using
Continental Hydraulics ECM4 electronic controller.
Use caution when applying a separate internally-drained **NOTE: Response times are effected by pressure, viscosity and flow rate.
† NOTE: Drain port (Y) must be connected solely to tank below fluid level.
Back pressure or flucuation of pressures in the drain line may
proportional valve. Back pressure created by meter-out or reflect on controlled pressure in the pilot valve and thus the flow
combination metering proportional valves can add to the output of the main valve.
27
ED08M
PRESSURE DROP CURVE

SPOOLS FULLY SHIFTED
FULL LOOP: P A B T or P B A T
A3C A2C A1C

bar psid F3C F2C A40C F1C
40
550 AC
36 FC
500
32
450
28
PRESSURE DROP
400
24 350
20 300
250
16
200
12 RATING
150
8
100
4
50
0 0
gpm 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
lpm 0 40 80 120 160 200 240 280 320 360 400440 480 520 560 600 640
FLOW
SPOOL CONFIGURATIONS FREQUENCY RESPONSE CURVE

25% TO 75% INPUT SIGNAL
POSITION
POSITION
POSITION
“A” “B”
CROSS-
CROSS-
CENTER
PORT PORT 25% TO 75% INPUT SIGNAL

OVER
OVER
2 210
FLOW
FLOW
END END
A B
A C Spool 0 180
Combination
Metering
P T
A B -2 150
PHASE LAG (DEGREES)

F C Spool
AMPLITUDE RATIO (DB)
Combination
Metering
-4 120
P T
TESTED WITH CHD
-6 AMPLIFIER 90
ECM4-L4-P1T1-C
1000PSI @ RATED
FLOW WITH SPOOL
-8 FULLY SHIFTED 60
OIL: 150 VG 32 @
+120° F.
-10 30
-12 0
.5 1 2 3 4 5 6 8 10 15 20
FREQUENCY RESPONSE (HZ)
28
ED08M
FLOW VS. SIGNAL PRESSURE DROP CURVES NOTES:

RATED FLOW @ 145 psi ΔP ISO VG32 fluid @ 120° F. (49° C.).
Curves are full flow ΔP.
AC and FC Spools Conversions: 1 gpm = 3.79 lpm; 1 bar = 14.5 psi.
Rated @ 75 gpm (285 lpm)
lpm gpm
600 150 475 psid (33 bar)
500 125 325 psid (22 bar)
400 250 psid (17 bar)
FLOW
100
300 75 145 psid (10 bar)
200 72 psid (5 bar)
50
100 25
0 0
0 20 40 60 80 100
INPUT SIGNAL (%)
A1C and F1C Spools
lpm gpm
175
600 150
500 125
400
FLOW
100 550 psid (38 bar)

300 75 350 psid (23 bar)
200 50 145 psid (10 bar)
100 25 72 psid (5 bar)
0 0
0 20 40 60 80 100
A2C and F2C Spools

lpm gpm
600 psid (41 bar)
240 60
200 50 400 psid (27 bar)
160 40 250 psid (17 bar)
FLOW
120 30
145 psid (10 bar)
80 20 72 psid (5 bar)
40 10
0 0
0 20 40 60 80 100
INPUT SIGNAL (%)
29
ED08M

A3C and F3C Spools Conversions: 1 gpm = 3.79 lpm; 1 bar = 14.5 psi.
Rated @12 gpm (46 lpm)
lpm gpm
120 600 psid (41 bar)
30
100 25 400 psid (27 bar)
80 20 250 psid (17 bar)
FLOW
60 15
145 psid (10 bar)
40 10
72 psid (5 bar)
20 5
0 0
0 20 40 60 80 100
INPUT SIGNAL (%)
A40C Spool
lpm gpm
240
60 350 psid (24 bar)
200 250 psid (17 bar)
50
160 40 145 psid (10 bar)
FLOW
120 30
72 psid (5 bar)
80 20
40 10
0 0
0 20 40 60 80 100
INPUT SIGNAL (%)
30
ED08M

CODE D (millimeters)
10.47 CODE 3
(266.0)
6.89
(175.0) CODE 5
6.89
(175.0) CODE 5-R
GREY PLUG BLACK PLUG
A SOLENOID B SOLENOID 7.54

(191.5)
7.98
(202.7)
5.57
(141.5)
2.11
1.53 (53.6)
(39.0)
2.25
A A (57.2)
.25 (6.4) DIA. PIN (2) 2.00
(50.8) 4.50
(114.3)
10.34
(262.6) CODE 5-R
10.34
(262.6) CODE 5
15.00
(381.0) CODE 3
Mount to NFPA surface (D08) manifold with six (6) 1/2-13NC x 2-

1/2 long socket head cap screws and lockwashers. Bolt kits are
available as accessory code BD08-250. Recommended bolt
torque is 50 to 60 lbs.-ft. (67.8 to 81.3 Nm).
SOLENOID "a" SOLENOID "b"

VIEW A - A
SCHEMATICS
Code 3 Code 5 Code 5-R
A B A B A B
P T P T P T
31
ED08M

CODES B, BT and B5H (millimeters)
ELECTRICAL
BOX MAY BE
Codes B and BT Codes B5H ROTATED 180°
1/2-14 NPT
ELECTRICAL A SOLENOID
CONNECTION
25 LBS.-FT.
MAX. TORQUE 7.08
(179.8)
7.82
(198.6)
32
ED08M

ELECTRICAL
BOX MAY BE
1/2-14 NPT
CONNECTION
25 LBS.-FT.
MAX. TORQUE 7.08
(179.8)
7.82
(198.6)
32
ED08M

ED08M G L C
FUNCTION SEALS MECHANICAL OPTIONS SOLENOID MFG.

DOUBLE SOLENOID DOUBLE SOLENOID L LISK
VITON
3 3 POSITION SEALS VALVES AND SINGLE
OMIT
SPRING CENTERED STANDARD SOLENOID VALVES
SINGLE SOLENOID WITH “B” SOLENOID
5 2 POSITION SINGLE SOLENOID
SPRING CENTERED R VALVES WITH
“A” SOLENOID
ENERGIZE: P TO A
SOLENOID
CODE VOLTAGE
12 12 VDC
24 24 VDC
SPOOLS PILOT DRAIN ELECTRICAL OPTIONS
NOMINAL CODE DESCRIPTION CODE DESCRIPTION
CODE DIN 43650/
FLOW (gpm) 1
INTERNAL PILOT
AC 75 EXTERNAL DRAIN D ISO 4400 (FORM A)
A1C 46 EXTERNAL PILOT CONNECTORS
2 TOP ELECT. BOX
A2C 26 EXTERNAL DRAIN
A3C 12 B WITHOUT
A40C 38 TERMINAL POSTS
FC 75 TOP ELECT. BOX
F1C 46 BT WITH TERMINAL
F2C 26 POSTS & GROUND
F3C 12 TOP ELECT. BOX
WITH 5-PIN MALE
B5H MINI RECEPTACLE,
FOR 1 OR 2
SOLENOIDS

ED08M-3A1C-GB-24L-C
33
ED08M
PILOT OPERATED WITH LVDT

NFPA/T3.5.1M R2-
MOUNTING 2002 (D08)
ISO 4401 SIZE 08
FLOW AC, FC Spool 75 gpm 285 lpm

CAPACITY A1C, F1C Spool 46 gpm 175 lpm
@ 145 psi (10 bar) A2C, F2C Spool 26 gpm 99 lpm
(Full Loop) A3C, F3C Spool 12 gpm 46 lpm
A40C Spool 38 gpm 144 lpm
MAXIMUM P, A, B, X Ports 3500 psi 241 bar

PRESSURE Y Port † 10 psi 0.7 bar
DESCRIPTION
MINIMUM PILOT 250 psi 17 bar
These proportional directional control valves are 4-way, pilot PRESSURE
operated, spring centered, sliding spool valves. They can TYPICAL STEP Power On 75 ms
be used to control flow direction and rate. Directional RESPONSE
control is achieved by solenoid selection; flow rate is a TIME ** Spring Return 60 ms
function of the solenoid current. This model features spool (Nominal)
position feedback via a LVDT for improved valve SPOOL STROKE Center to Offset 0.45 in. 11.43 mm
performance. In the event of a loss of electrical power, the
valve spool will return to center position. SPOOL DISPLACEMENT Offset to Offset 1.1 cu. in. 18 ml
SPOOL METERING HYSTERESIS With Dither < 2%
THRESHOLD With Dither < 1%

Combination metering spools (code "C") meter oil into and
out of the hydraulic actuator. These spools provide excellent QUIESCENT FLOW Nominal @ 3000 psi (210 bar) 36 cipm 0.59 lpm
are highly recommended where deceleration control of a REPEATABILITY With Dither < 1%
DEADBAND 10% nominal
applications. Combination metering spools can be used with of spool travel
a pressure-compensated module to provide proportional
pressure compensated flow. VOLTAGE Code 12 12 VDC
(Nominal) Code 24 24 VDC
Meter-in spools (code "I") meter oil into the actuator. These
spools are commonly used in applications where the CURRENT Code 12 2.2 Amp
(Maximum) Code 24 1.1 Amp
actuator is always working against a positive (resistive)
load. Meter-in spools can also be used with a pressure WATTAGE (I2 R) Code 12 19
compensated module. @ 76° F. (24° C.) Code 24 19
(Continuous)
Meter-out spools (code "O") meter flow out of the actuator.
These spools are commonly used in applications with "run COIL Code 12 3.8 Ohms
RESISTANCE
away" loads such as over-center loads. Meter-out spools @ 68° F. (20° C.)
Code 24 15.2 Ohms
are also used with high ratio cylinders.
Continuous @ rated
It is important to properly size a proportional valve to operating with
achieve good resolution. A common mistake when DUTY CYCLE 120° F. (49° C.) fluid
specifying proportional valves is selecting too high a rated and 100° F. (38° C.)
ambient temperature
flow. The result may be poor control of the actuator,
particularly with respect to velocity and resolution. Ideal Code 3 32 lbs. 14.5 kg
WEIGHT
valve size is usually one that provides just enough Code 5 31 lbs. 14.0 kg
maximum flow capability to achieve the desired velocity. *NOTE: Data taken with fluid temperature at 120°F. (49°C.) and viscosity
Consult with Continental about special metering at 100 SUS (20.6 Cs), inlet pressure @ 1000 psi (69 bar) using
characteristics: unequal-metering, step metering, other Continental Hydraulics ECM4 electronic controller.
nominal flows and other spool configurations. **NOTE: Response times are effected by pressure, viscosity and flow rate.
† NOTE: Drain port (Y) must be connected solely to tank below fluid level.
Use caution when applying a separate internally-drained Back pressure or flucuation of pressures in the drain line may
reflect on controlled pressure in the pilot valve and thus the flow
output of the main valve.
34
ED08M
PRESSURE DROP CURVE SPOOL CONFIGURATIONS

SPOOLS FULLY SHIFTED
POSITION
POSITION
POSITION
“A” “B”
CROSS-
CROSS-
FULL LOOP: P A B T or P B A T
CENTER
PORT PORT
OVER
OVER
FLOW
FLOW
END END
A3C A2C A1C
bar psid F3C F2C A40C F1C A B
40 A C Spool
550 AC Combination
36 FC Metering
500
P T
32
450 A B
PRESSURE DROP
28 400
F C Spool
Combination
Metering
24 350
P T
20 300
250
16
200
12 RATING
150
8
100
4 50
0 0
gpm 0 10 20 30 40 50 60 70 80 90 100 120 140 160
lpm 0 40 80 120 160 200 240 280 360 440 480 520 560
FLOW
FREQUENCY RESPONSE CURVE

+1 210
AMPLITUDE RATIO
0 180
-2 150
TESTED WITH CHD

-4 AMPLIFIER 120
ECM4-L4-P1T1-C
1000PSI @ RATED
FULLY SHIFTED
OIL: 150 VG 32 @
+120° F.
-8 60
AG
EL
AS
-10 PH 30
-12 0
.2 .3 .4 .5 1.0 2
3 4 5 10 20 30 40 50 60
FREQUENCY (HZ)
35
ED08M

AC and FC Spools Curves are full flow ΔP.
Conversions: 1 gpm = 3.79 lpm; 1 bar = 14.5 psi.
lpm gpm
600 150 475 psid (33 bar)
500 125 325 psid (22 bar)
400 250 psid (17 bar)
FLOW
100
300 75 145 psid (10 bar)
200 72 psid (5 bar)
50
100 25
0 0
0 20 40 60 80 100
INPUT SIGNAL (%)
A1C and F1C Spools
lpm gpm
175
600 150
500 125
FLOW
400 100 550 psid (38 bar)

300 75 350 psid (23 bar)
200 50 145 psid (10 bar)
100 25 72 psid (5 bar)
0 0
0 20 40 60 80 100
A2C and F2C Spools

lpm gpm
600 psid (41 bar)
240 60
200 400 psid (27 bar)
50
FLOW
160 40 250 psid (17 bar)

120 30
145 psid (10 bar)
80 20 72 psid (5 bar)
40 10
0 0
0 20 40 60 80 100
INPUT SIGNAL (%)
36
ED08M

A3C and F3C Spools Conversions: 1 gpm = 3.79 lpm; 1 bar = 14.5 psi.
Rated @12 gpm (46 lpm)
lpm gpm
120 600 psid (41 bar)
30
100 25 400 psid (27 bar)
80 20
FLOW
250 psid (17 bar)

60 15
145 psid (10 bar)
40 10
72 psid (5 bar)
20 5
0 0
0 20 40 60 80 100
INPUT SIGNAL (%)
A40C Spool
lpm gpm
240
60 350 psid (24 bar)
200
50 250 psid (17 bar)
160
40
FLOW
145 psid (10 bar)

120 30
72 psid (5 bar)
80 20
40 10
0 0
0 20 40 60 80 100
INPUT SIGNAL (%)
37
ED08M

CODE D (millimeters)
10.47 CODE 3
(266.0)
6.89
(175.0) CODE 5
6.89
(175.0) CODE 5-R
GREY PLUG BLACK PLUG
A SOLENOID B SOLENOID 7.54

(191.5)
7.98
(202.7)
5.57
(141.5)
2.11
1.53 (53.6)
(39.0)
2.25
A A (57.2)
.25 (6.4) DIA. PIN (2) 2.00
(50.8) 4.50
(114.3)
10.34
(262.6) CODE 5-R
10.34
(262.6) CODE 5
15.00
(381.0) CODE 3
SOLENOID "a" SOLENOID "b"

Mount to NFPA surface (D08) manifold with six (6) 1/2-13NC x 2-

1/2 long socket head cap screws and lockwashers. Bolt kits are
available as accessory code BD08-250. Recommended bolt
torque is 50 to 60 lbs./ft. (67.8 to 81.3 Nm).
VIEW A - A
SCHEMATICS
Code 3 Code 5 Code 5-R
A B A B A B
LVDT LVDT
LVDT
P T P T P T
38
ED08M

ELECTRICAL
BOX MAY BE
1/2-14 NPT
CONNECTION
25 LBS.-FT. 7.82
MAX. TORQUE (198.6)
7.08
(179.8)
39
ED08M

ED08M G L C
FUNCTION SEALS MECHANICAL OPTIONS SOLENOID MFG.

DOUBLE SOLENOID LVDT ON L LISK
VITON L
3 3 POSITION “A” PORT END
SEALS
SPRING CENTERED SINGLE SOLENOID
STANDARD
SINGLE SOLENOID PILOT VALVE WITH
5 2 POSITION LVDT. PILOT
LR
SPRING CENTERED SOLENOID ON “A”
PORT END OF
SLAVE VALVE
SOLENOID
CODE VOLTAGE
12 12 VDC
24 24 VDC
SPOOLS PILOT DRAIN ELECTRICAL OPTIONS
NOMINAL CODE DESCRIPTION CODE DESCRIPTION
CODE DIN 43650/
FLOW (gpm) 1
INTERNAL PILOT
AC 75 EXTERNAL DRAIN D ISO 4400 (FORM A)
A1C 46 EXTERNAL PILOT CONNECTORS
2 TOP ELECT. BOX
A2C 26 EXTERNAL DRAIN
A3C 12 B WITHOUT
A40C 38 TERMINAL POSTS
FC 75 TOP ELECT. BOX
F1C 46 BT WITH TERMINAL
F2C 26 POSTS & GROUND
F3C 12 TOP ELECT. BOX
WITH 5-PIN MALE
B5H MINI RECEPTACLE,
FOR 1 OR 2
SOLENOIDS

ED08M-3A1C-G2LD-24L-C
40
EF10C
Proportional Cartridge Valves
DIRECT OPERATED FLOW CONTROL

MOUNTING C10-3 Cavity
SURFACE In-Line Body
FLOW Code 16 4.3 gpm 16.2 lpm

CAPACITY
@ 145 psi (10 bar) Code 28 7.5 gpm 28.4 lpm
(Full Loop)
MAXIMUM Ports 2 and 3 3500 psi 241 bar

OPERATING (Drain) Port 1 ** 3000 psi 207 bar
PRESSURE
TYPICAL 10 to 90% Spool Travel 25 ms

RESPONSE 90 to 10% Spool Travel 45 ms
TIME † 30 to 90% Spool Travel 20 ms
(Nominal) 90 to 30% Spool Travel 30 ms
SPOOL STROKE Closed to open 1.20 in. 3.05 mm
DESCRIPTION HYSTERESIS With Dither < 6%
The Continental Hydraulics EF10C is a direct operated, flow THRESHOLD With Dither < 3%
control cartridge valve that exhibits pressure compensation
characteristics. This valve is available for use in existing or REPEATABILITY With Dither < 3%
new applications using meter in, meter out, bleed-off 16% nominal
DEADBAND
priority/bypass control circuit configurations. of spool travel
This cartridge valve design incorporates a single VOLTAGE Code 12 12 VDC

proportional solenoid acting directly on a spool via a drive (Nominal) Code 24 24 VDC
pin and is opposed by an offset spring.
CURRENT Code 12 2.2 Amp
Without current applied to the solenoid the offset spring will (Maximum) Code 24 1.1 Amp
hold the valve spool in a blocked flow condition. Applying WATTAGE (I2 R)
an electrical current to the solenoid will shift the spool Code 12 19
@ 76° F. (24° C.) Code 24 19
against the offset spring and create an orifice between (Continuous)
Ports 2 and 3. This orifice size is proportional to the applied
COIL
solenoid current. RESISTANCE
Code 12 3.8 Ohms
Code 24 15.2 Ohms
Continental Hydraulics' unique design offers the following: @ 68° F. (20° C.)
• Direct operation Continuous @ rated

DUTY CYCLE
- Fewer moving parts specifications
- No minimum pressures
FLUID Operating 80-350 SUS
- Valve response times effected less due to varying
VISCOSITY Maximum 30-4000 SUS
viscosities
- Less sensitive to contamination ISO 4406 Code 16/13
• Mountings FLUID CLEANLINESS LEVEL (SAE Class 4)
or cleaner
- C10-3 cartridge
- In-line body MOUNTING Unrestricted
• Pressure compensator not required
• Pressure compensation WEIGHT (Cartridge Only) 2.4 lbs. 1.1 kg
• Flow from port 2-3, or 3-2 (bi-directional flow) *NOTE: Data taken with fluid temperature at 120°F. (49°C.) and viscosity
• Standard C10-3 mounting cavity at 100 SUS (20.6 Cs), inlet pressure @ 1000 psi (69 bar) using
• Full flow at full system pressure drop Continental Hydraulics ECM4 electronic controller.
**NOTE: Drain port must be used for pressures above 3000 psi (207 bar)
• Minimal hysteresis including pressure spikes. This may be plugged on systems with
• Excellent linearity pressure less than 3000 psi (207 bar).
• Multiple flow sizes to match system requirements †NOTE: Response times are effected by pressure, viscosity and flow rate.
• Hardened spool and sleeve for long life
• Standard Viton seals
• Cartridge voltage interchangeable
• Low internal leakage
• Manual override pin
41
EF10C
FLOW VS. CURRENT CURVES

@ CONSTANT PRESSURE DROPS
Code D16
lpm gpm PATH 2 3 lpm gpm PATH 3 2

45 12 45 12
38 10 38 10
500 psid (34 bar)
30 8 30 8 500 psid (34 bar)
FLOW
300 psid (20.4 bar)
FLOW
300 psid (20.4 bar)
23 6 23 6
145 psid (10 bar) 145 psid (10 bar)
15 4 15 4
72 psid (5 bar)
72 psid (5 bar)
7.6 2 7.6 2
0 0 0 0
0 25 50 75 100 0 25 50 75 100
INPUT SIGNAL (%) INPUT SIGNAL (%)
Code D28

45 12 45 12
38 10 38 10
500 psid (34 bar)
30 8 30 8 500 psid (34 bar)
FLOW
300 psid (20.4 bar)

FLOW
300 psid (20.4 bar)

23 6 23 6
15 4 15 4
72 psid (5 bar)
72 psid (5 bar)
7.6 2 7.6 2
0 0 0 0
0 25 50 75 100 0 25 50 75 100
42
EF10C
PRESSURE COMPENSATION CURVES

ISO VG 32 OIL @120° F. (49° C.)
Code D16

53 14 53 14
100%
45 12 45 12
RATED CURRENT
RATED CURRENT
38 10 38 10
100%
85%
30 8 30 8
FLOW
FLOW
85%
75%
23 6 23 6 75%
64% 64%
15 4 15 4
50% 50%
7.6 2 40% 7.6 2 40%
0 0 0 0
psi 0 500 1000 1500 2000 2500 3000 psi 0 500 1000 1500 2000 2500 3000
bar 0 34 69 103 138 172 207 bar 0 34 69 103 138 172 207
PRESSURE DROP PRESSURE DROP
Code D28

68 18 68 18
57 15 57 15
100%
RATED CURRENT
RATED CURRENT
45 12 45 12
85% 100%
FLOW
FLOW
9 9 85%
34 34
75%
75%
23 6 64% 23 6
64%
11 3 50% 11 3 50%
40% 40%
0 0 0 0
psi 0 500 1000 1500 2000 2500 3000 psi 0 500 1000 1500 2000 2500 3000
bar 0 34 69 103 138 172 207 bar 0 34 69 103 138 172 207
43
EF10C

50% ± 25% INPUT SIGNAL @ 1000 psi (69 bar)
ISO VG 32 OIL @120° F. (49° C.)
AMPLITUDE RATIO
2
1
0
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
0.1 1 10 100
FREQUENCY (Hz)
PHASE LAG
180
150
PHASE LAG (Degrees)
120
90
60
30
0
0.1 1 10 100
FREQUENCY (Hz)
44
EF10C
EF10C DIMENSIONS Dimensions shown in: Inches

(millimeters)
6.19
(157.3)
4.28
(108.8)
3.90
(99.1)
2.74
(69.5)
3.60
(91.4)
C10-3 CAVITY DIMENSIONS

1.875
(47.62)
1.500
(38.1)
1.330 PORT #2
(33.7)
.860 .266
(21.84) (6.76)Ø
.719 MAX.
PORT #3 (18.26)
.115
.100
(2.92)
(2.54)
.562
(14.27)Ø
MAX.
.947 .810 .688 .625
1.188 .943 Ø .814 Ø .690 Ø .627 Ø
(30.17)Ø (24.05)Ø (20.57)Ø (17.47)Ø (15.87)Ø
(23.95 (20.67 (17.53) (15.92)
63 63
PORT #1
15° 100
.062
.005 (1.57)R.
45° .010 R.
(1.27) R.
7/8-14UNF-2B (.254)
29°
45
EF10C
EF10L DIMENSIONS Dimensions shown in: Inches

(millimeters)
PORT #3
1.25
3.00 (31.8)
(76.2)
2.24
(56.9) .50 .63
(13.0) (15.9)
3.97
(100.8)
1.25 PORT #1
(31.8) 2.50
(63.5)
2.00
(50.8)
1.67 .28
(42.4) (7.1) DIA.
7.25
(184.2)
PORT #2
EF10C SCHEMATIC
46
EF10C
SELECT SELECT SELECT SELECT DESIGN

ONE ONE ONE ONE LETTER
EF10 D G D L B
VALVE TYPE FLOW PORT SIZE SOLENOID MFG.

CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION
C CARTRIDGE ONLY 16 LITERS OMIT CARTRIDGE ONLY L LISK
16 SAE-8 PORTS
CARTRIDGE WITH 4.3 GPM
L 28 LITERS 08 IN BODY
LINE MOUNT BODY
28 SAE-6 DRAIN PORT
7.5 GPM
1/2” NPT PORTS
50 IN BODY
1/4” NPT DRAIN PORT
SOLENOID
CODE VOLTAGE
12 12 VDC
24 24 VDC
FUNCTION SEALS ELECTRICAL
CODE CODE CODE
DIRECT VITON DIN 43650
OPERATED SEALS CONNECTOR
STANDARD STANDARD STANDARD

EF10C-D16-GD-24L-B
47
EF12C

MOUNTING C12-3 Cavity
SURFACE In-Line Body
FLOW Code 40 10.5 gpm 39.7 lpm

CAPACITY
@ 145 psi (10 bar) Code 60 15.8 gpm 59.8 lpm
(Full Loop)
MAXIMUM Ports 2 and 3 3500 psi 241 bar

OPERATING (Drain) Port 1 ** 3000 psi 207 bar
PRESSURE
TYPICAL 10 to 90% Spool Travel 30 ms

RESPONSE 90 to 10% Spool Travel 60 ms
TIME † 30 to 90% Spool Travel 25 ms
(Nominal) 90 to 30% Spool Travel 35 ms
SPOOL STROKE Closed to open 1.20 in. 3.05 mm
DESCRIPTION HYSTERESIS With Dither < 5%
The Continental Hydraulics EF12C is a direct operated, flow THRESHOLD With Dither < 5%
control cartridge valve that exhibits pressure compensation
characteristics. This valve is available for use in existing or REPEATABILITY With Dither < 3%
new applications using meter in, meter out, bleed-off 16% nominal
DEADBAND
priority/bypass control circuit configurations. of spool travel
This cartridge valve design incorporates a single VOLTAGE Code 12 12 VDC

proportional solenoid acting directly on a spool via a drive (Nominal) Code 24 24 VDC
pin and is opposed by an offset spring.
Without current applied to the solenoid, the offset spring will (Maximum) Code 24 1.1 Amp
hold the valve spool in a blocked flow condition. Applying WATTAGE (I2 R)
an electrical current to the solenoid will shift the spool Code 12 19
@ 76° F. (24° C.) Code 24 19
against the offset spring and create an orifice between (Continuous)
Ports 2 and 3. This orifice size is proportional to the applied
COIL
solenoid current. RESISTANCE
Code 12 3.8 Ohms
Code 24 15.2 Ohms
Continental Hydraulics' unique design offers the following: @ 68° F. (20° C.)
• Direct operation Continuous @ rated

DUTY CYCLE
- Fewer moving parts specifications
- No minimum pressures
FLUID Operating 80-350 SUS
- Valve response times effected less due to varying
VISCOSITY Maximum 30-4000 SUS
viscosities
- Less sensitive to contamination ISO 4406 Code 16/13
• Mountings FLUID CLEANLINESS LEVEL (SAE Class 4)
or cleaner
- C12-3 cartridge
- In-line body MOUNTING Unrestricted
• Pressure compensator not required
• Pressure compensation WEIGHT (Cartridge Only) 2.7 lbs. 1.2 kg
• Flow from port 2-3, or 3-2 (bi-directional flow) *NOTE: Data taken with fluid temperature at 120°F. (49°C.) and viscosity
• Standard C12-3 mounting cavity at 100 SUS (20.6 Cs), inlet pressure @ 1000 psi (69 bar) using
• Full flow at full system pressure drop Continental Hydraulics ECM4 electronic controller.
**NOTE: Drain port must be used for pressures above 3000 psi (207 bar)
• Minimal hysteresis including pressure spikes. This may be plugged on systems with
• Excellent linearity pressure less than 3000 psi (207 bar).
• Multiple flow sizes to match system requirements †NOTE: Response times are effected by pressure, viscosity and flow rate.
• Hardened spool and sleeve for long life
• Standard Viton seals
• Cartridge voltage interchangeable
• Low internal leakage
• Manual override pin
48
EF12C
FLOW VS. CURRENT CURVES

@ CONSTANT PRESSURE DROPS
Code D40

114 30 114 30
1000 psid (69 bar)
95 25 95 25
76 20 500 psid (34 bar) 76 20

FLOW
FLOW
300 psid (20.4 bar) 500 psid (34 bar)
57 15 57 15 300 psid (20.4 bar)
38 10 38 10
19 5 19 5
0 0 0 0
0 25 50 75 100 0 25 50 75 100
Code D60

133 35 133 35
114 30 1000 psid (69 bar) 114 30 1000 psid (69 bar)
95 25 500 psid (34 bar) 95 25 500 psid (34 bar)
76 20 300 psid (20.4 bar) 76 20 300 psid (20.4 bar)

FLOW
FLOW
57 15 57 15 145 psid (10 bar)

145 psid (10 bar)
38 10 72 psid (5 bar) 38 10 72 psid (5 bar)
19 5 19 5
0 0 0 0
0 25 50 75 100 0 25 50 75 100
49
EF12C
PRESSURE COMPENSATION CURVES

ISO VG 32 OIL @120° F. (49° C.)
Code D40

114 30 68 18
100%
95 25 59 15
RATED CURRENT
RATED CURRENT
75%
76 20 45 12 100%
FLOW
FLOW
57 15 64% 9
34 75%
50% 64%
38 10 23 6
50%
19 5 40% 11 3
40%
0 0 25% 0 0 25%
psi 0 500 1000 1500 2000 2500 3000 psi 0 500 1000 1500 2000 2500 3000
bar 0 34 69 103 138 172 207 bar 0 34 69 103 138 172 207
Code D60

133 35 114 30
PERFORMANCE
ENVELOPE
114 30 95 25
100%
RATED CURRENT
RATED CURRENT
95 25 76 20
75%
FLOW
100%
76 20 57 15
FLOW
75%
57 15 50% 38 10
50%
38 10 40% 19 5 40%
25%
19 5 0 0
25% psi 0 500 1000 1500 2000 2500 3000
0 0
psi 0 500 1000 1500 2000 2500 3000 bar 0 34 69 103 138 172 207
PRESSURE DROP
bar 0 34 69 103 138 172 207
PRESSURE DROP
50
EF12C

50% ± 25% INPUT SIGNAL @ 1000 psi (69 bar)
ISO VG 32 OIL @120° F. (49° C.)
AMPLITUDE RATIO
2
1
0
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
0.1 1 10 100
FREQUENCY (Hz)
PHASE LAG
180
150
PHASE LAG (Degrees)
120
90
60
30
0
0.1 1 10 100
FREQUENCY (Hz)
51
EF12C
EF12C DIMENSIONS Dimensions shown in: Inches

(millimeters)
7.18
(182.37)
4.292
(109.02)
3.902
(99.11)
2.735
(69.47)
3.597
(91.36)
C12-3 CAVITY DIMENSIONS

2.890
(73.41)
2.370
(60.20)
1.400
(35.56)
1.120 REF.
(28.45)
1.120
(20.57)
.030 .145
.060 .130
(.76) (3.68)
(.060) (3.30)
PORT #3
45° .500 Ø
(12.70)
1.152 .978 .939 .877

1.148 Ø .972 Ø .937 Ø .875 Ø
(29.26)Ø (24.84) (23.85)Ø (22.27) PORT #1
(29.16 Ø (23.80) Ø
(24.69 (22.22) .812 Ø
1.500 63 (20.62)
(38.1) Ø 63
MAX.
15° 100
PORT #2
.500 Ø
.005 (12.70)
.062 R.
.010 R. (1.57) 29°
1-1/16-12UN-2B (1.27)R. 2.090
(.254) (53.09) REF.
52
EF12C
EF12L DIMENSIONS Dimensions shown in: Inches

(millimeters)
PORT #3
1.75
(44.4)
4.00
(101.6) (221.75
2.85 .2)
.75
(72.4) (19.1)
2.00
(50.8) 4.00
(101.6)
4.74
(120.4)
3.62
(91.9)
1.88 .34
(47.8) (8.6) DIA.
8.26 PORT #1
(209.8)
PORT #2
EF12C SCHEMATIC
3
53
EF12C

EF12 D G D L B
VALVE TYPE FLOW PORT SIZE SOLENOID MFG.

C CARTRIDGE ONLY 40 LITERS OMIT CARTRIDGE ONLY L LISK
40 SAE-12 PORTS
CARTRIDGE WITH 10.5 GPM
L 60 LITERS 12 IN BODY
LINE MOUNT BODY
60 SAE-6 DRAIN PORT
15.8 GPM
3/4” NPT PORTS
75 IN BODY
1/4” NPT DRAIN PORT
SOLENOID
CODE VOLTAGE
12 12 VDC
24 24 VDC
FUNCTION SEALS ELECTRICAL
CODE CODE CODE
DIRECT VITON DIN 43650
OPERATED SEALS CONNECTOR
STANDARD STANDARD STANDARD

EF12C-D40-GD-24L-B
54
EP03M-3
Pressure Control Valves
PRESSURE REDUCING/RELIEVING, SUBPLATE MOUNTED
MOUNTING NFPA/T3.5.1M R2-

SURFACE 2002 (D03)
ISO/4401 SIZE 03
MOUNTING Unrestricted
POSITION (Horizontal preferred)

PRESSURE
FLUID 80 - 350 SUS

OPERATING (0.3 - 75.5 Cs)
VISCOSITY Acceptable start-up
4000 SUS (863.0 Cs)
HYSTERESIS With Dither 4%
DESCRIPTION THRESHOLD Nominal w/Dither 1%
These proportional valves are direct operated REPEATABILITY With Dither 3%

pressure reducing valves. They can be used to VOLTAGE Code 12 12 VDC
control pressure in parts of a circuit. This valve (Nominal) Code 24 24 VDC
incorporates a pressure control spool with a pressure
sensing piston to sense downstream pressure. (Maximum) Code 24 1.1 Amp
The single solenoid version, code B, will allow fluid WATTAGE (I2 R) Code 12 19
flow from P port to B port when an electrical signal is @ 68° F. (20° C.) Code 24 19
(Continuous)
applied. If the signal is decreased to zero, P port will
be blocked and B port opened to the tank port. The COIL Code 12 3.8 Ohms
code A version will allow flow from P to A. RESISTANCE Code 24 15.2 Ohms
@ 68° F. (20° C.)
The double solenoid version, code C, will allow flow
INTERNAL 8 in.3/min. typical
from P to A (or P to B) when the signal is applied to LEAKAGE @ 1000 psi (69 bar) ΔP (131.1 ml/min.)
the proper solenoid. A and B ports are used @ 0 VDC
alternately for pressure reduction in the respective Max. 150° F. (65° C.)
FLUID
port. P and T ports are common. TEMPERATURE For safety, over
RANGE 130° F. (54° C.)
is not recommended
WEIGHT Code A or B 4.1 lbs. 1.9 kg

Code C 6.3 lbs. 2.9 kg
*NOTE: Data taken with fluid temperature at 120°F. (49°C.) and viscosity
at 100 SUS (20.6 Cs), using Continental Hydraulics ECM4
electronic controller.
55
EP03M-3
PRESSURE VS. FLOW CURVES NOTE: When the secondary pressure exceeds the
reduced set pressure, flow reversal will
occur and flow will take place from the
Code 15 controlled port to the tank port.
Control Pressure Range - 29 to 217 psi (2 to 15 bar)

bar psi
400
A OR B
25
A OR B T (RELIEVING) P A OR B (REDUCING)
20 300
OUTLET PRESSURE P
15
200 Data taken with fluid temperature at 120°F. (49°C.)
and viscosity at 100 SUS (20.6 Cs), system
10 pressure @ 1500 psi (103 bar) using
100 Continental Hydraulics ECM4 electronic controller.
5
0 0
gpm 4 3 2 1 0 1 2 3 4 5
lpm 15 10 5 0 5 10 15 19
FLOW
Code 100
bar psi
2000
A OR B
125 A OR B T (RELIEVING) P A OR B (REDUCING)
100 1500
OUTLET PRESSURE P

1000
500
25
0 0
gpm 4 3 2 1 0 1 2 3 4 5
lpm 15 10 5 0 5 10 15 19
FLOW
Code 225
bar psi
4000
A OR B
250 A OR B T (RELIEVING) P A OR B (REDUCING)
200 3000
OUTLET PRESSURE P

2000
1000
50
0 0
gpm 4 3 2 1 0 1 2 3 4 5
lpm 15 10 5 0 5 10 15 19
FLOW
56
EP03M-3
PRESSURE DROP CURVE

SINGLE OR DOUBLE SOLENOID VALVE
Fluid Viscosity: 100 SUS (20.6 Cs) @ 120° F. (49° C.)
bar psid
500
30
400
25 P A or P B
SPOOL FULLY
PRESSURE DROP
SHIFTED
20 300
A or B T
SPOOL SHIFTED TO
15 CONTROLLED
200
PRESSURE ON
10 P A or P B
PORT
100
5
0 0
0 1 2 3 4 5 6 7 8 9 gpm
0 5 10 15 20 25 30 lpm
FLOW
CONTROL PRESSURE VS. INPUT SIGNAL CURVE

SINGLE OR DOUBLE SOLENOID VALVE
Fluid Viscosity: 100 SUS (20.6 Cs) @ 120° F. (49° C.)
100
80
CONTROL PRESSURE IN %
60
40
20
0
0 10 20 30 40 50 60 70 80 90 100
INPUT ELECTRICAL SIGNAL IN %
57
EP03M-3
EP03M-3 DIMENSIONS Dimensions shown in: Inches

(millimeters)
1/2-14 NPTF
5-PIN
CONNECTOR
3.19 OPTION
(81.0) (CODE B5H)
B SOLENOID A SOLENOID
10 LBS.-FT. TORQUE
FOR SOLENOID NUT
DIN CONNECTOR
(CODE D) BLACK PLUG GREY PLUG MANUAL OVERIDE PIN
3.36
.65 (85.3)
(16.5) 2.94
(74.7) 1.81
(46.0)

2.68 1.77
(68.1) (50.0)
6.57 (CODE B) .125
(167.1) (3.2) LOCATING PIN
6.57 (CODE A)
(167.1)
10.47 (CODE C)
(266.0)
NOTES:
4. Four (4) mounting bolts are torqued to 10 - 12 lbs.-ft. (13.5 - 16.3 Nm).
EP03M-3 SCHEMATICS
Code A Code B Code C
A B A B
T P P T P T
58
EP03M-3

ONE ONE IF REQ’D ONE LETTER
EP03M - 3 - G L B

CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION
CODE
P, A & T PORTS DIN 43650/ L LISK
VITON D ISO 4400 (FORM A)
(CONTROL SEALS
A PRESSURE ON “A” CONNECTORS
STANDARD LEAD WIRE W/
PORT) SINGLE
SOLENOID TOP ELECT. BOX
B
P, B & T PORTS WITHOUT
(CONTROL TERMINAL POSTS
B PRESSURE ON “B” LEAD WIRE W/
PORT) SINGLE TOP ELECT. BOX
BT SOLENOID
SOLENOID WITH TERMINAL
P to A OR B & T POSTS & GROUND CODE VOLTAGE
PORTS (CONTROL LEAD WIRE W/ 12 12 VDC
C PRESSURE ON “A” TOP ELECT. BOX 24 24 VDC
or “B” PORT) WITH 5-PIN MALE
DOUBLE SOLENOID B5H RECEPTACLE,
FOR SINGLE OR
DOUBLE
SOLENOIDS
PRESSURE RANGE
PRESSURE MAXIMUM
CODE
RANGE FLOW
2 - 15 bar 4.0 gpm
15
(29 - 217 psi) (15 lpm)
5 - 100 bar 4.0 gpm
100
(72 - 1450 psi) (15 lpm)
20 - 225 bar 3.1 gpm
225
(290 - 3265 psi) (12 lpm)

EP03M-3-B15-GD-24L-B
59
Valve Accessories
VALVES
ACCESSORIES
60
P03MSV-RCC
Valve Accessories
MOUNTING NFPA/T3.5.1M R2-2002 (D03)

SURFACE ISO 4401 SIZE 03
MAXIMUM
OPERATING 3500 psi 241 bar
PRESSURE
FLOW 10 gpm 37.9 lpm

RATE
COMPENSATION PRESSURE
60- 400 psi 4.1 - 27.6 bar
ADJUSTMENT RANGE
WEIGHT 1.95 lbs. .88 kg
*NOTE: Data taken with fluid temperature at 120°F. (49°C.) and viscosity
at 100 SUS (20.6 Cs), using Continental Hydraulics ECM4
electronic controller.
DESCRIPTION
These pressure compensator valves are used to PLEASE NOTE: For other mounting sizes, consult
create a consistent pressure differential between the the factory for availability.
inlet and the outlet of an orifice. The most commonly
used in Electro-hydraulic circuits are the restrictive
and by-pass types. Care must be taken when
appling these components for they naturally will have
inconsistent pressure drops at various flow rates
through a given valve. However, they will improve
the system performance when widely changing loads
are seen. See flow curve charts.
Continental Hydraulics offers adjustable pressure
compensators to help match the valve to a circuit. To
adjust this valve, it is recommended that the
proportional valve be shifted to approximately 100%
shift. Then, adjust the compensator to achieve the
desired flow.
SCHEMATICS
Restrictive By-Pass
A1 P1 T1 B1 A1 P1 T1 B1
A P T B A P T B
61
P03MSV-RCC
Valve Accessories
FLOW - PRESSURE DIFFERENTIAL CHARACTERISTICS

Used with VED03M-3AI-15-G-D-24L-A
Proportional Directional Valve at Full Current
lpm gpm
30 8
7
25 400 psid
6 300 psid
20
5
200 psid
FLOW
15 4 145 psid
3
10 60 psid
5
1
0 0
psid 0 500 1000 1500 2000 2500 3000 3500
bar 0 25 50 75 100 1 25 150 1 75 200 225
PRESSURE DIFFERENTIAL
PLEASE NOTE: For other mounting sizes, consult

the factory for availability.
62
P03MSV-RCC
Valve Accessories
P03MSV-RCC DIMENSIONS
MOUNTING SURFACE IN ACCORDANCE

WITH ANSI/B93.7M D03 INTERFACE
ISO 4401 SIZE 03
1.48
(37.6)
.70
(17.8)
1.75 6.84 REF.

(44.4) (173.7)
.70 .06 5.00 1.78 MAX. .58
(17.8) (1.5) (127.0) (45.2) (14.7)
PR
SV 2.00
(50.8) SAVAGE, MN 55378
*XXXXXX*
PRESS COMP RESTRICTIVE

"A" & "B" PORT 1.42
1.05 P03MSV-RCC-040-**-*
XX/XX
(36.1)
(26.7)
.13
(3.2)

63
P03MSV-RCC
Valve Accessories

P03MSV - A B
FUNCTION PORT PRESSURE RANGE SEALS BODY MATERIAL

CODE DESCRIPTION CODE PORT CODE PSI BAR CODE CODE MATERIAL
PRESSURE C A and B 040 60 - 400 4.1 - 27.5 BUNA-N A ALUMINUM
RC COMPENSATOR SEALS
(RESTRICTIVE) STANDARD
PRESSURE
BC COMPENSATOR
(BY-PASS)


P03MSV-RCC-040-AA-B
64
ELECTRONIC
CONTROL
BOARDS
65
ECM4, ECM5
SELECTION CHART
AVAILABLE IN SHADED AREAS ONLY
(Single Solenoid
ECM5-R2
ECMP-L1
ECM4-R2
ECM5-L2
ECM4-L4
ECM4-L2
ECM4-L1
Only)
VALVE MODEL
VED03M w/o OB
1 or 2 SOLENOIDS
VED03M w/ OB
1 or 2 SOLENOIDS
ED05M w/o LVDT

1 or 2 SOLENOIDS
ED05M w/3 WIRE LVDT

1 or 2 SOLENOIDS
ED08M w/o LVDT

1 or 2 SOLENOIDS
ED08M w/3 WIRE LVDT

1 or 2 SOLENOIDS
EF10C, EF12C
EP03M-3
66
ECMP-L1
Power Plug
PROPORTIONAL DIRECTIONAL CONTROL VALVE OPTION
GENERAL SPECIFICATIONS
SUPPLY 11.5 VDC Min.
VOLTAGE 32.0 VDC Max.
SUPPLY
45 mA Max. (No Load)
CURRENT
0 - 10 VDC
Voltage
(500 k ohms)
0 - 20 mA
Current
(100 W ohms shunt resistor)
Regulation ΔV ± 0.2% / V
INPUT
CONTROL
Regulation ΔT ± 0.1% / C°
SIGNAL
0.1 - 20 sec. Linear
Ramp Time (Up/Down)
(± 0.1% / C°)
PWM Frequency 95 - 225 Hz
Output Leap to I Min. @ 0.2 V or 0.4 mA (±15%)
-13° F. to 185° F.
GENERAL DESCRIPTION TEMPERATURE RANGE
-25° C. to 85° C.
The Electronic Power Plug is a compact electronic Continuous 3.0 A Max.
circuit built into an environment-resistant miniaturized OUTPUT
enclosure. The circuit features control of proportional CURRENT Peak Pulsed (16 ms) 17.0 A Max.
solenoids and operators. Functions include minimum @ 25° C.
(77° F.) I Minimum (± 20%) 0 - 1.0 A Max.
and maximum current limiting, control signals from 0 -
10 V or 0 - 20mA (with a step function at 0.2 volts or I Maximum (± 20%) I Min. + 2.0 mA Max.
0.4mA included for minimum current), a 0.10 - 20
second linear ramp up/ramp down adjustment and
output current proportional to input command signal. Minimum Current Adjustment - Set both minimum and
maximum current controls maximum
This unit incorporates the Form "A" DIN 43650/ISO
counterclockwise. Apply an input command signal of
4400 connector male and female interface. The unit
approximaiely 0.5 volts or 1.0 mA. Adjust the
is mounted by use of a single mounting screw, DIN
minimum current control for a minimum current or to
connector and two gaskets. Built to meet NEMA 4
a desired system response. Back up adjustment until
environment standards, the Power Plug is made from
system stops responding. Proceed to maximum
engineered polymers for resistance to harsh
current control.
chemicals and ingress of water or foreign substances.
Adjustments are made on the top surface of the unit. Maximum Current Adjustment - Increase the input
command signal to 10 volts or 20 mA. Adjust
FUNCTION maximum current control for a maximum current limit
Minimum Current and Maximum Current - These two or to a desired system response.
adjustments will vary the minimum and maximum
output current limits. The minimum current can be
set between 0 -1.0 A for 3.0 A version. The maximum
current can be set in the range between the minimum
current setting and the minimum current setting plus
2.0 A. The minimum current must be set first as
described below.
67
ECMP-L1
Power Plug
Note: To minimize any effect of supply voltage, load values satisfy the equality stated above.
resistance or temperature variation, make setup
The graph below depicts Load Current vs. Supply
adjustments when these parameters are at the
Voltage for various load resistances. Use this graph
midpoint of the expected operating range for a
to aid in determining supply voltage requirements
particlular installation. For example, if the expected
versus load current for the resistance of the device
operating temperature range is 20º C. to 60º C.,
being controlled. For example, if the required load
make final setup adjustments when system is
current is 1 amp and the load resistance is 25 ohms,
approximately 40º C. If the supply voltage has a
then the minimum required supply voltage is 25 volts.
tolerance of 22 to 32 volts, make adjustments when
Alternately, if the load resistance is only 15 ohms,
the supply voltage is approximately 27 VDC.
then the minimum required supply voltage is 15 volts.
Ramp Up/Ramp Down - Adjust to desired ramp The load resistance line must fall within the area
up/ramp down time (0.10 - 20 seconds). Ramp time below the maximum required load current and to the
is linear and is proportional to the step change in the left of the minimum supply voltage. In determining
control signal. For example, maximum resistance, changes due to temperature
must be taken into consideration. The Power Plug
0.2 - 10 VDC change in control signal gives maximum
will limit the output current to the 3.0 amp design limit.
ramp of 20 seconds.
0.2 - 5 VDC change in control signal gives maximum Load Resistance
(Ohms)
ramp of 10 seconds. 15
25
PWM Frequency - The output is pulse-width
35
modulated to control output current within the 45
minimum and maximum current settings. The 55
frequency of the modulation is continuously 2.5
adjustable from 95 - 225 Hz (Standard. Other ranges
available).
2.0
Load Current (Amps)
Output - The output is current regulated and will

remain constant (within the limits specified under 1.5
Current Limit
Technical Data on page 1) at the level set by the

input command signal. Variations in supply voltage
1.0
and load resistance have little effect as long as these
Maximum Required Current ≤ Min. Supply Voltage 0.5

Max. Load Resistance
0
10 15 20 25 30 35
Supply Voltage (Volts)
68
ECMP-L1
Power Plug
POWER PLUG CONNECTION DIAGRAMS
STATUS STATUS
POWER OUTPUT POWER OUTPUT
I Min I Min
I Max I Max
Ramp Up Ramp Up
Ramp Down Ramp Down
PWM Freq PWM Freq

ECMP-L1-00-CC-A ECMP-L1-00-CC-A
SAVAGE, MN 55378 SAVAGE, MN 55378
CONTROL + CONTROL
VOLTAGE 3 CURRENT 3
0 - 10 VDC – 0 - 20 mA
2 1 2 1 + –
4 4 +
SUPPLY
SUPPLY – VOLTAGE
VOLTAGE – 12 - 30 VDC
12 - 30 VDC +
Voltage Control Current Control Bottom View
POWER PLUG DIMENSIONS Dimensions shown in: Inches

(millimeters)
1.06 1.26
(27.0) (32.0)
STATUS
POWER OUTPUT
I Min
I Max
3.05
(77.5)
Ramp Up
Ramp Down
PWM Freq
ECMP-L1-00-CC-A
3.76
(95.5)
SAVAGE, MN 55378
FORM "A"
DIN 43650/
ISO 4400
69
ECMP-L1
Power Plug
DESIGN
LETTER
ECMP - L1 - 0 0 CC A
OPTIONS MOUNTING
CODE DESCRIPTION CODE DESCRIPTION
0 NO CORD SET CONTROL VOLTAGE
AND CURRENT
0 INPUT (NO
REFERENCE
VOLTAGE OUTPUT)

ECMP-L1-00-CC-A
70
ECM4-L1
LINEAR AMPLIFIER - SINGLE SOLENOID
GENERAL DESCRIPTION GENERAL SPECIFICATIONS

The ECM4-L2 amplifier is a single channel amplifier Voltage 10 to 30 VDC
for use in any system with a DC power supply. It is 3.1 Amp @ 12 VDC
Current
designed to be used with Continental Hydraulics' 1.6 Amp @ 24 VDC
INPUT
single or double solenoid proportional valves:
POWER Power 41 Watts
EF10C, EF12C, VED03M, EP03M-3, ED05M and
ED08M valves. The ECM4-L1 board is designed for Overload Reverse Supply Protection
applications where the LVDT spool feedback option is Protection Voltage Spike Protection
not required.
Type Analog
Coil temperature changes will not affect output
Voltage 0 - 10 Volts, 0 - 5 Volts
current to the valve because it is a current control INPUT
Analog DC 4 - 20 mA, 0 - 20 mA
device. Also, it is current limited and protected COMMAND
against short circuits. An adjustable dither improves Input Resistance 100 K nominal
valve characteristics over the full range of the pulse
width modulation (PWM) output. TEMPERATURE RANGE
-40° F. to 176° F.
-40° C. to 80° C.
This unit features a built-in DC to DC converter to
provide reference voltages from DC input power AUXILIARY OUTPUT 5 Volts DC up to 100 mA
ranging from 10 to 30 volts. A limited amount of
MOUNTING Panel
regulated DC is available to power sensors and
command controls.
The ECM4-L1 amplifier is packaged in a 3.94 inch CONTROL SPECIFICATIONS
(100.0 mm) by 4.6 inch (116.8 mm) printed circuit ON-BOARD
STANDARD
board. All connections are made through a terminal OPTION
plug at one end. The board is designed to mount OUTPUT
Voltage 24 VDC 12 VDC
with stand-offs on a panel or in a single EURO card POWER
Current 1.5 Amps Max. 3.0 Amps Max.
cage. All adjustments, operating lights and test points
are located on the primary board. PWM Frequency 1400 Hz. Nominal
CAUTION: Do not use radio transmitters or Dither 120 HZ.

60 - 360 Hz.
similar devices that emit radio frequency (RF) 30 Hz. Steps
signals within three (3) feet (91.4 cm) of an Accel/Decel .015 - 1.5 sec. .30 - 30 sec.
exposed amplifier board. If outer loop feedback
is used, consult the feedback device supplier for OUTPUT Command
± 2 VDC ±10 VDC/None
possible RF interference. CONTROL Offset
ADJUSTMENTS Enable Jumper Selected
NULL This adjustment is used to reduce or Disable Jumper Selected
eliminate deadband. LEDs will indicate when the Channels Single

solenoid is being energized.
GAIN This adjustment is used to set maximum
valve current when command is at maximum. This
will result in full command resolution from off to
maximum valve output.
RAMP This adjustment will vary the rate of
increasing or decreasing the command signal. This
will control acceleration and deceleration of the
actuator.
CMD On-board command potentiometer for use
during set-up.
71
ECM4-L1
FUNCTIONAL SCHEMATIC
+ DC PWR OWER
P +5V AUXILIARY
POWER VOLTAGE 5 OUTPUT
DC POWER 3 PROTECTION
SUPPLY REGULATOR +5 VOLTS DC
PWR GND
10-30 VDC 4
COMMAND
INPUT 6 COMMAND
INTERNAL
0-10 VDC, 0-5 VDC + VOLTAGE
4-20 ma, 0-20 ma CMD REGULATOR
INPUT +
P4
CMD AMP
-
P2 PPOWER
ON LED
ON LED
GAIN/
GAIN/
OFFSET
OUTPUT TEST POINT
P5
IOUT
PWM TEST POINT
PWM
PWM PWM CURRENT OUT
RAMP OSC
OS C DRIVE SENSE 1
ACCEL/DECEL
A AND LIMIT
TEST POINT
TP
GND
RAMP RAMP MODE SELECT
.015
015-1.5
. -SEC.
1.5 SEC. GND
2
.3. - 30 SEC.
3-30SEC. GAIN ANDAND
GAIN P7
NULL ADJ.ADJ.
NULL
P8 P9
GAI N
GAIN
LIMIT
LIMIT AMP
AMP
SIGNAL SIG GND NUL L

SOL.
GROUND 7
NULL
SOL
PROPORTIONAL
VALVE
DITHER
OSC
OSC
P6
EXTERNAL P3 DITHER TEST POINT
ENABLE/ E
ENABLE
DISABLE 8 ENABLE =GO ENABLED
ENABLED
GND = GO LED
(GROUND TO STOP
= LE D
OPEN = STOP
ENABLE)
72
ECM4-L1
ECM4-L1 DIMENSIONS Dimensions shown in: Inches

(millimeters)
4.60
(116.8)
.17 .50 4.20
(4.3) (12.7) (106.7)
ECM4-L1-P12P-C-A
Q1
+ +
PWR ON
D13
U5 U6 ENABLED
D14
P1 OUTPUT
1 1 PWM Q2 Q3 TEST
3.94
POINT
2 2 (100.1)
3 3 U1 NULL
GND
4 4 U2 U3 U7
5 5 GAIN
RAMP
3.50
(88.9)
6 6
J1J2 J1
7 7 J2
ACCEL
J3
8 8 J4 J1J2
J1J2 J5
DECEL
TEST
CMD U4 DITHER U8
J1J2
J1J2
MADE IN U.S.A. J1J2J3 CONTINENTAL HYDRAULICS SAVAGE, MN.
P4 P3 P5 P2 P6 P7 P8 P9
TYPICAL ORDERING CODES:

ECM4-L1-P12P-C-A
73
ECM4-L2
LINEAR AMPLIFIER - DOUBLE SOLENOID

The ECM4-L2 amplifier is a dual channel amplifier for Voltage 10 to 30 VDC
use in any system with a DC power supply. It is 3.4 Amp @ 12 VDC
Current
designed to be used with Continental Hydraulics' 1.7 Amp @ 24 VDC
single or double solenoid proportional valves: INPUT
ED03M, EP03M, ED05M and ED08M. The ECM4-L2
board is designed for applications where the LVDT Overload Reverse Supply Protection
spool feedback option is not required. Protection Voltage Spike Protection
Coil temperature changes will not affect output Type Analog

current to the valve because it is a current control
device. Also, it is current limited and protected INPUT Voltage ±10V, ±5V, 0 - +10V, -10V - 0
Analog DC 4 - 20 mA
against short circuits. Coil return wires may be COMMAND
separate or combined. A pre-set dither improves Input Resistance 100 K nominal
valve characteristics over the full range of pulse width
modulation (PWM) output. This holds power loss to a -40° F. to 176° F.
TEMPERATURE RANGE
minimum. -40° C. to 80° C.
This unit features a built-in DC to DC converter to AUXILIARY OUTPUT

± 15 Volts DC @ 50 mA
provide reference voltages from DC input power ± 10 Volts DC @ 10 mA
ranging from 10 to 30 volts. A limited amount of
Panel or Single Euro
regulated DC is available to power sensors and MOUNTING
Card Cage
command controls.
The ECM4-L2 amplifier is packaged in a 4 x 6.3-inch CONTROL SPECIFICATIONS
(100 x 160 mm) printed circuit board. All connections STANDARD
ON-BOARD
are made through a terminal plug at one end. The OPTION
boards come in two forms. OUTPUT
Voltage 24 VDC 12 VDC
Code "P" mounts with stand-offs on a panel. All POWER

Current 2.0 Amps Max. 3.0 Amps Max.
adjustments, operating lights and test points are
PWM Frequency 1400 Hz. Nominal
located on the primary board. This board may also
be mounted in a single EURO card cage. Dither 120 HZ. 0, 60, 180 Hz.
Code "E" mounts into a single EURO card cage. All Accel/Decel 30 - 3000 ms .30 - 30 sec.
adjustments, operating lights and test points are
OUTPUT Command
located on a face panel so that the board does not ± 2 VDC ±10 VDC/None
CONTROL Offset
require removal from the cage for set-up adjustments.
Enable Jumper Selected
CAUTION: Do not use radio transmitters or
similar devices that emit radio frequency (RF) Disable Jumper Selected
signals within three (3) feet (91.4 cm) of an
exposed amplifier board. If outer loop feedback Channels Dual
is used, consult the feedback device supplier for
possible RF interference.
ADJUSTMENTS
RAMP This adjustment will vary the rate of
NULL This adjustment, one for each solenoid, is increasing or decreasing the command signal. The
used to reduce or eliminate deadband. LEDs will controlled acceleration and deceleration for both
indicate which solenoid is being energized. forward and reverse will be the same for a specific
ramp control setting.
GAIN This adjustment, one for each solenoid, is
used to set maximum valve current when command OFFSET On-board command potentiometer for use
is at maximum. This will result in full command during set-up. It can also be used as a fine center
resolution from off to maximum valve output. adjustment.
74
ECM4-L2
a/c
30
32 28
26
POWER + POWER
SUPPLY 24 PROTECTION B B
10 VDC MIN. 22 PWM CURRENT
30 VDC MAX. DRIVE SENSE
SOL. SOL. 20 PWM & LIMIT
A B CURRENT ± 15V +15V OSC
18
PROPORTIONAL LIMIT AND DC/DC TP-B
VALVE
16 PROTECTION CONVERT -15V DITHER
14 OSC IB
+15V +10V -10V -15V OFFSET
POT A
A/B GAIN A
DC POWER OUT PWM CURRENT
FOR COMMAND & NULL ADJ. SENSE
12 CMD DRIVE
& LIMIT
POTENTIOMETER RAMP
INPUT GAIN
ACEL/DECEL
8 AMP .03 - 3 SEC.
±10V IN 10 A B TP-A
.3 - 30 SEC.
±5V IN IA
REF. 6 NULL
(4 - 20 mA) TP SUM AMP
4 - 20 mA IN GND AND
LIMITER
SIGNAL 4 ENABLE CODE P: P3 - J1
GROUND JUMPER CODE E: P8 - J1
COMMAND INPUTS
+, -, ±10 VDC
±5 VDC ENABLE
4 to 20 mA 2 GND GO
OPEN STOP
a/c
TERMINAL 2 MUST
BE GROUNDED
TO MAKE BOARD
OPERATIONAL
75
ECM4-L2
ECM4-L2-P1P-C-C DIMENSIONS Dimensions shown in: Inches

(millimeters)
U7
GAIN
TP-A
D18
C46
D14
3.50
NULL
D15
D16
R112
(88.9) C6 R23 R44 J1 J2 R58 R71 R84 C44 C47
U4 4N32 R59 R72
D3 R45 R85 R94
D4 C20 R47 C24 C30 R73 R86 R95
GAIN
R33 R48 D11 C34 C36 C40 R96
+ +
R113
R34 D7 R60 R74 R87 R97
C8 C14 C25 R98
GND
TP-B
R99
LM339
D1 9
FR2
U5 U9 LMC6034 U11 LCM6482
R100
+ +
3.94 C9 C15
R101
NULL
(100.0) R35
R36
R49
R50 C26
R61
C31
R75
R76
C37
R88
C41 D17
R102
R114
R26 C19 C21 D8 R62 R77 C38 R103
C10 J1 J2 R37 D9 R63 R78 R89 R104
R27 R38 R51 R64 RAMP J1 J2 R105
RAMP
C11 P5 R39 R52 C27 C32 C33 P7 C42 R106
R115
R28 R40 R53 R65 R90 R107
R29 R41 R54 R66 R79 R91 R108
OFFSET
C16
U2
C17
R30
PWM
6.05
(153.7)
6.30
(160.0)

ECM4-L2-P1P-C-C
76
ECM4-L2
ECM4-L2-P15E-C-C DIMENSIONS Inches

Dimensions shown in:
(millimeters)
FEMALE MATING CONNECTOR

DIN 41612 - TYPE D
USE ENTRELEC MODEL NO.

SCM-HE12D-32F OR
QUIVALENT CARD HOLDER
PWM
R9 R37 R47 R95
R10 R38 R48 R96
ENA
BLE
SIG
GND
2
mA
R3
REF
10
R112
R113
12
4.83 +
R114
OUT
3.94
(100.0)
RF1
(122.7) 5
16 -10V
OUT
C42
+10V
+ + 18 OUT
TP2 D21
D26
R23
GND
R35 +DC
R9 PWR
R36
7
U10 1 T1
8
L1 R102 C39
C2 R103 A
C27 C31 30 OUT
RED D29
A-B
TP3
C44 C45
32 GND
Q1 + Q2 + D30
ECM4-L2-P15E-C-C ASSEMBLY 552101
.46 6.30
(11.7) (160.0)
7.36
(186.9)
ENABLED

OFFSET
RAMP
GROUND
ECM4-L2-P15E-C-C
5.05
A (128.3)
NULL
GAIN
TEST POINT
1 VOLT/AMP
B
NULL
GAIN
TEST POINT
1 VOLT/AMP
ECM4-L2-P15E-C
1.60
(40.6)
77
ECM4-L4

The ECM4-L4 is a dual channel amplifier for use in Voltage 10 to 30 VDC
any system with a DC power supply that may vary 3.4 Amp @ 12 VDC
Current
widely. It is designed to be used with Continental 1.7 Amp @ 24 VDC
Hydraulics' VED03M, EP03M-3, ED05M and ED08M INPUT
single or double solenoid proportional valves. The
valves may or may not include a 3-wire LVDT. Overload Reverse Supply Protection
Options are: outer loop position, velocity and Protection Voltage Spike Protection
pressure feedback.
Type Analog
It is a current control device with pulse width
modulation (PWM): this means power loss is held to INPUT Voltage ±10V, ±5V, 0 to +10V, 0 to -10V
Analog DC 4 - 20 mA
a minimum, even when output voltage varies. COMMAND
Coil temperature changes will not affect output Input Resistance 100 K nominal
current to the valve because it is a current control
FEEDBACK Position 4 to 20 mA - LVDT Optional
device. Also, it is current limited and protected against
short circuits. Coil return wires may be separate or Voltage 12 VDC 24 VDC
OUTPUT
combined. A pre-set dither improves valve POWER
characteristics over the full range of PWM output. Current 3.0 Amps Max. 2.0 Amps Max.
Command signals may be ±10 VDC bipolar, 0 to +5 PWM Frequency 1400 Hz. Nominal
VDC unipolar, or 4-20 ma current. For maximum Optional
.
performance, the amplifier is designed to work with Dither 120 HZ 0, 60, 90,
an optional LVDT position feedback sensor. OUTPUT 150,180 Hz.
CONTROL
This unit features a built-in DC to DC converter to Accel/Decel 15 - 1500 ms .15 - 15 sec.
provide reference voltages from DC input power
ranging from 10 to 30 volts. A limited amount of Command Dual
regulated DC is available to power sensors and
-40° F. to 176° F.
command controls. TEMPERATURE RANGE
-40° C. to 80° C.
In normal operation, the output ENABLE is connected
to ground. The green OK LED will light. The board AUXILIARY OUTPUT
can be enabled internally with jumper P2-J1 or
externally by grounding terminal P1-18. When the Terminal block -
18 pin, PC Mtd., .20 centers
ground connection is broken, both outputs are
(Phoenix Header
disabled immediately and the yellow DISABLE LED #MSTBA 1.5/18-G-5.08)
TERMINAL BLOCK
will light. When the ground connection is returned, Connector- 18 pin,
the selected output returns to the commanded value. Right Angle Plug-In
(Phoenix Terminal Block
Safety or panic stop designs should always include
#MSTB 1.5/18-ST-5.08)
redundant shut-off controls.
MOUNTING Panel
The LVDT spool position feedback uses a 4-20 ma
signal. Loss of feedback is sensed if the signal goes
below 2 ma or above 25 ma. This will disable outputs CAUTION: Do not use radio transmitters or
and light the red LVDT FAULT LED. similar devices that emit radio frequency (RF)
The ECM4 amplifier is packaged in a 9.20 by 6.30 signals within three (3) feet (91.4 cm) of an
inch (160.0 by 233.0 mm) printed circuit board. All exposed amplifier board. If outer loop feedback
connections are made via a terminal strip at one end. is used, consult the feedback device supplier for
The circuit board may be mounted with standoffs on a possible RF interference.
panel.
78
ECM4-L4
ADJUSTMENTS LVDT CENTER This adjustment is used to center the

LVDT output to a mechanically centered spool. This
NULL This adjustment, one for each solenoid, is adjustment must be made with the solenoid wire
used to reduce or eliminate deadband. LEDs will disconnected from the valve.
indicate which solenoid is being energized.
COMMAND OFFSET This adjustment is used to
GAIN This adjustment, one for each solenoid, is compensate for offsets in the command signal. This
used to set maximum valve current when command is control may also be used to generate commands for
at maximum. This will result in full command setup or troubleshooting purposes.
resolution from off to maximum valve output.
COMMAND OFFSET SENSITIVITY ± 1 Volt.
RAMP ACCEL. Limits the acceleration rate at which Optional: ±10 Volts.
the valve opens in either direction.
FEEDBACK OFFSET This adjustment is used to
RAMP DECEL. Limits the deceleration rate at which compensate for offsets in the feedback signal.
the valve closes in either direction.
FEEDBACK OFFSET SENSITIVITY ± 1 Volt.
RAMP RATE Each ramp control adjusts over a Optional: ±10 Volts.
range of .015 to 1.5 seconds for 0 to 100% step
input. Optional range is .15 to 15 seconds.
POWER
+DC POWER P1-4 PROTECTION P1-6 +15V
POWER GND P1-5 CURRENT P1-7 +10V AUXILIARY
DC/DC
CONVERT LIMIT AND POWER
CMD 10V P1-10 ACEL. DECL. PROTECTION P1-8 -10V SOURCE
CMD 5V P1-11 - P1-9 -15V
COMMAND CMD
INPUT INV.CMD P1-14 - CMD
- INPUT
AMP RAMP
INPUT ACCEL/DECEL
CMD P1-12 + AMP - .03 - 3 SEC.
.3 - 30 SEC.
A
RAMP A CURRENT
TEST POINT PWM
DRIVE
SENSE AND P1-1 SOL. A OUT
LIMIT
TP-A
OFFSET
CONTROL
OPEN LOOP
IA
TP-C
LOOP ERROR DIFF.
AMPLIFIER
FEEDBACK INV. FEEDBACK P1-16 - FDBK
INPUT
- FDBK
AMP AND
INTEGRATOR BI - A I
INPUT FEEDBACK P1-17 + AMP
AMP
TP-B
PWM
TEST IB
POINT B
PWM B
OSC. + PWM
CURRENT
SENSE AND
P1-3 SOL. B OUT
DRIVE LIMIT
OFFSET
CONTROL
A/B GAIN DITHER TP
AND NULL ADJ. OSC GND
GAIN
DITHER
TEST POINT
P1-2 SOL. A/B GND
SIGNAL GND P1-13 MODE SELECT
OK
(GREEN)
LVDT AMP
NULL AND
LVDT CUR. LIMIT
CENTER LVDT FAULT
LVDT DISABLE (RED)
LVDT LVDT
BUFFER FAULT
LVDT IN P1-15 SENSE
DISABLE
(YELLOW)
ENABLE
ENABLE P1-18 GND = GO
OPEN = STOP OR
79
ECM4-L4
LINEAR AMPLIFIER - DOUBLE SOLENOID W/3 WIRE /LVDT
ECM4-L4-P1P-C-C DIMENSIONS Dimensions shown in: Inches

(millimeters)
6.30
(160.0)
.40 5.90 .20

(11.9) (150.0) (5.1)
.47
D1 U5
+
C38
+
C38
(11.9)
D2
C
R48
A C2
OUT 01 R49 L1 U L2
02 T1
D17
U12 TP-A
R163 R186 C101
R121 D18
R122 TP-B
+ +
C34 C39 C102
TP-C
C49
+ + GND
C35 C40
09 C6
PWM R127
4.13
10 (104.7)
GND
11
12 R
R
13
C7
14
15 C8
16
9.20
(233.0)
17
18
C16 C29
R1
FBK
R37 R67
R9 J2
RAMP
J3
R8 C30
J5
U17 J6
J7
J8
R1 J9
J10
J11
R15
J12
J13 4.13
R16 J14
J15
(104.7)
C1 J16
R17
U4 J17
R18 J18
R22 D4 R78 R154 R160
R23 R161 B-OUT R229

D5 D12
A-CMD
TIME
LVDT DISABLE OK A-OUT
FAULT D24
GAIN D28
OFFSET OUT
B A
FEEDBACK DECEL
B-OUT
TIME
D6 D13
R24
.82
(20.8)
.50
(12.7)

ECM4-L4-P1P-C-C
80
ECM4-R2
RAMP AMPLIFIER - DOUBLE SOLENOID

The ECM4-R2 amplifier is a dual channel amplifier for Voltage 24 to 30 VDC
use in any system with a 24-volt DC power supply. It Current 1.7 Amp @ 24 VDC
provides motion control (time and speed) to INPUT
Continental Hydraulics' single or double solenoid POWER Power 41 Watts
proportional valves. There are four adjustable Overload Reverse Supply Protection
(additive) speed settings, two ramp controls Protection Voltage Spike Protection
(acceleration and deceleration) for each direction of
flow, and eight LED's indicating which program input Type Discrete Signal
is selected. INPUT
Voltage 3 to 15 Volts DC
To reduce the effects of temperature changes on the COMMAND
valve solenoid, the output current is regulated so it is Input Resistance 100 K nominal
proportional to the speed setting. The supply voltage
Voltage 24 VDC
is efficiently converted to output current by using OUTPUT
pulse width modulation. Maximum current of each POWER
Current 1.5 Amps
output is limited by the gain control setting and is
PWM Frequency 1400 Hz.
protected against short circuits by internal power
management in the output drives. .
Optional
Dither 120 HZ 0, 60, 90,
The ECM4-R2 is packaged in a 3.94 by 6.30 inch 150,180 Hz.
(100.0 by 160.0 mm) Euro card printed circuit board. OUTPUT
CONTROL Optional
All connections are made via a Form D 32-pin Euro
Accel/Decel 30 - 3000 ms .3 - 30 sec.
connector at one end. The circuit board may be .01 - 1 sec.
inserted into a Euro card cage or individual Euro card
holder. All displays, test jacks, and adjustments are Channels Dual
accessible on the display panel.
-40° F. to 176° F.
CAUTION: Do not use radio transmitters or TEMPERATURE RANGE
-40° C. to 80° C.
similar devices that emit radio frequency (RF)
signals within three (3) feet (91.4 cm) of an AUXILIARY OUTPUT ± 5 Volts DC @ 500 mA
exposed amplifier board. Panel or
MOUNTING
Single Euro Card Cage
ADJUSTMENTS
GAIN This adjustment, one for each solenoid, is
used to set maximum valve current when command is SPEED This adjustment, four (4) for each channel,
at maximum. This will result in full command is used to set desired speed. Speeds 1, 2 and 3 can
resolution from off to maximum valve output. each be adjusted for up to 50% output. Speed 4 can
each be adjusted for up to 100% output. If more than
RAMP ACCEL. Controls the acceleration rate at one speed is selected, the adjustments are additive.
which the valve opens in either direction. Adjustable Speed 1 bypasses the ramp control to ensure rapid
from .03 to 30 seconds with three (3) selectable and consistant stops for actuator positioning. The
ranges. speed select inputs use optoisolators which can allow
RAMP DECEL. Controls the deceleration rate at total isolation from the rest of the board. The speed
which the valve closes in either direction. Adjustable select inputs are compatible with various interfaces,
from .03 to 30 seconds with three (3) selectable such as TTL logic or 4 - 20 mA current loops with
ranges. external shunt resistors. A minimum of 1.3 mA is
required to select the input.
81
ECM4-R2
+5 VOLT
+ DC POWER 24 a,c POWER REGULATOR 20 a, c +5 VOLTS
SUPPLY PROTECTION AND DC
- DC POWER 22 a,c PROTECTION
SUPPLY 4c
SPEED 4 "A" OPTO-
INPUTS 4a ISOLATOR +15V
DC/DC
SPEED 4A CONVERTER -15V
6c ACEL DECL
SPEED 3 "A" OPTO- RAMP TP
INPUTS 6a ISOLATOR TEST TP-A GND
POINT
SPEED 3A RAMP A
ACEL/DECL CURRENT "A"
8c .01 - 1 SEC. SENSE AND 32 a, c
SPEED 2 "A" OPTO- SOLENOID
8a .3 - 30 SEC. FILTER
INPUTS ISOLATOR
.03 - 3 SEC. GROUND
SPEED 2A P4
10c
SPEED 1 "A" OPTO- A "A"
10a PWM 30 a, c SOLENOID
INPUTS ISOLATOR
SPEED 1A GAIN CONTROL DRIVE OUT
12c
SPEED 4 "B" OPTO-
INPUTS 12a ISOLATOR
SPEED 4B WARNING
FAULT (RED)
14c ACEL DECL LOGIC
SPEED 3 "B" OPTO- RAMP
14a TEST AND
INPUTS ISOLATOR THERMAL DISABLED
POINT
SPEED 3B RAMP OVERLOAD
LATCH (RED)
ACEL/DECL
16c .01 - 1 SEC.
SPEED 2 "B" OPTO-
INPUTS 16a ISOLATOR .3 - 30 SEC.
.03 - 3 SEC.
SPEED 2B P5
18c B "B"
SPEED 1 "B" OPTO- PWM 26 a, c
INPUTS 18a ISOLATOR SOLENOID
DRIVE
SPEED 1B GAIN CONTROL OUT
TP
ENABLE TP-B GND
ENABLE 2c ENABLE
INPUT GND = GO
OPEN = STOP B
CURRENT "B"
ENABLE 2a PWM 28 a, c SOLENOID
PWM TEST POINT SENSE AND
GROUND OSC FILTER GROUND
+
DITHER DITHER TEST POINT
OSC
82
ECM4-R2
ECM4-R2-P15E-24C-A DIMENSIONS
FEMALE MATING CONNECTOR
DIN 41612 - TYPE D
USE WITH BACK-PLANE
MODULE ECMA-BPD32-A
OR USE WITH SINGLE CARD
HOLDER ECMA-CHD32-A
ECM4-R2-P15E-24C-A ASSEMBLY 550851 SUB-ASSEMBLY 550853

R11 R28
R12 R29 P6 R64 R74
C3 C8 J1 R65 R75
D1 J2
J3 P2
R1 U1 MPQ2907A J4
PS2505 U6 J1
J5 J2
C4 C9 J3
D2
PANDUIT - TYPE 100-032-053

R13 R30 J4
R14 R31 R44 P7 J5
R2 R32 R45 J1
DITHER
J1 J2 J3 J1 J2 J3 R33 R46 J2
4.83 D3 P4 P5 R34 R47 J3 PWM J3
(122.7) R15 R35 R48 J4 R66 C26
R3 R16 R49 J5 C23
R17 C10 C18 R58 R67 C27
D6 R18 R50 C20 R68 R76
D4
D7 C14 C23 C29
3.94
R4 U2 LF444 U4 LF444 LF444 U7 (100.0)
C15 C24 C30
R5 R19 R36 C19 C21 R69 R77
R20 R37 R51 R70 R78
R6 R21 R52 R71 C28
C11
C5 R72
R7 R22 R38 RAMP GND R73
R23 R39
RED TP1 R24 R40 R59
R25 C12 R53 R60
C1 C6 R41 R54 R61
C2 C16
BLK TP2
R8 U3 LMC6034 U5 LM393
D5 R9 C22
R10 C7 C13 C17 R55 R62 P1
R26 R42 R56 R63
R27 R43 R57
CONTINENTAL HYDRAULICS SAVAGE, MN MADE IN USA
.46 6.30
(11.7) (160.0)
7.36
(186.9)
1.60
(40.6) Inches
(millimeters)
A B
SPEED 1
SPEED 2
SPEED 3 5.05
(128.3)
SPEED 5 TYPICAL ORDERING CODE:
ACCEL
DECEL ECM4-R2-P15E-24C-A
GAIN
TEST POINT
1 VOLT/AMP
GROUND
WARNING DISABLED
83
ECM4-L4
DUAL CHANNEL AMPLIFIER

ONE ONE IF REQ’D ONE LETTER
ECM4 - C
CONTROL OPTIONS SOLENOID VOLTAGE MANUFACTURER

LINEAR AMPLIFIER 12 TURN 12/24 VOLT DC CONTINENTAL
L1 OMIT C
SINGLE SOLENOID POTENTIOMETER (L1, L2, L4 ONLY) HYDRAULICS
P12 24 VOLT DC
LINEAR AMPLIFIER CODE P MOUNTING 24
L2 (R2 ONLY)
DOUBLE SOLENOID (L1 ONLY)
LINEAR AMPLIFIER SINGLE TURN
SINGLE SOLENOID POTENTIOMETER
P1
L4 3 WIRE LVDT WITH CODE P MOUNTING
RAMP & FEEDBACK (L2, L4 ONLY)
CAPABILITY 15 TURN
RAMP AMPLIFIER POTENTIOMETER
R2 P15
DOUBLE SOLENOID CODE E MOUNTING MOUNTING
(L2, R2 ONLY)
CODE DESCRIPTION
SINGLE EURO CARD
W/ FACE MOUNTED
E
ADJUSTMENTS
(L2, R2 ONLY)
SINGLE EURO CARD
SIZE FOR PANEL
P
MOUNTING
(L1, L2 ONLY)
DOUBLE EURO CARD
SIZE FOR PANEL OR
P
EURO CARD
(L4 ONLY)

ECM4-L1-P12P-C-A
ECM4-L2-P1P-C-C
ECM4-L2-P15E-C-C
ECM4-L4-P1P-C-C
ECM4-R2-P15E-C-A
84
ECM5-L2

This dual channel, linear amplifier with built-in power Voltage 117 VAC 60 Hz
supply is designed for use with Continental INPUT
POWER Overload
Hydraulics' single or double solenoid proportional 4- Protection
1.0 Amp
way valves without LVDT.
Type Analog
It is a current control device with pulse width
modulation (PWM) for minimum power loss when A Port 0 to -5 VDC
varying the output voltage. A pre-set dither improves INPUT
Voltage
valve characteristics over the full range of PWM B Port 0 to +5 VDC
COMMAND
output. Potentiometer
5 K Ohms
On-board controls include two null adjustments, two Resistance
gain adjustments and one accel/decel ramp control Input Resistance 100 K Ohms
adjustment. Two LEDs indicate which channel is
being energized. Voltage 0 to 24 VDC PWM
For POSITION feedback control, it is recommended Current 1.5 Amps Max.

that a valve with LVDT be used with a ECM4-L4
amplifier. For velocity feedback control, use the OUTPUT
ECM4-L4 amplifier. CONTROL
Dither 120 HZ Fixed Amplitude
CAUTION: Do not use radio transmitters or Accel/Decel 30 - 3000 ms
similar devices that emit radio frequency (RF)
signals within ten (10) feet (304.8 cm) of an Channels Dual
exposed amplifier board or its wiring to Command
32° F. to 140° F.
stations and valve. TEMPERATURE RANGE
0° C. to 60° C.
ADJUSTMENTS MOUNTING Panel
NULL This adjustment (one for each solenoid)
reduces or eliminates deadband. LEDs indicate which
solenoid is being energized.
GAIN This adjustment (one for each solenoid) sets
maximum valve current when command is at
maximum. This results in full command resolution
from off to maximum valve output.
RAMP This adjustment varies the rate of increasing
or decreasing the command signal. Controlled
acceleration and deceleration (for both forward and
reverse) will be the same for a specific ramp control
setting. Range is 30 ms to 3 seconds.
85
ECM5-L2
INPUT COMMAND
TB2 FUSE = 1A TB 1
1 + 5VDC H 117 VAC HOT
5K OHM
THIS 2 - 5VDC POWER G 117 VAC NEUTRAL
SUPPLY +15 VDC
8
- 15 VDC
±5 VDC
9 + 25 VDC E EARTH GROUND
F NO CONNECTION
OR +
C
DITHER CURRENT
DRIVER SOL. "b"
GND B -
3 RAMP NULL GAIN A
OTHER I I
COMMAND +V
THIS
SOURCES PULSE
±5 VDC -V -V
6 +V +V
WIDTH VALVE
T MODULATOR
-V I I I
+ D
CURRENT
A B A B DRIVER SOL. "a"
4 A - B
NOT USED 5
7
Use of Defeat Terminal #7 of ECM5-L2

If terminal 7 is connected to terminal 3, the output to the
proportional valve will instantly go to zero (0). Opening the
connection will instantly return the output to the level at which the
command is set.
86
ECM5-L2
ECM5-L2-P1P-24C-B DIMENSIONS Dimensions shown in: Inches

(millimeters)
GAIN NULL RAMP NULL GAIN C48

4N32 U10
+
C44
T2
R1 R2 R3 R4 R5 R103
U9 C49
ASSEMBLY 552150
A-PORT B-P0RT D13
+
C46
D1 D2 R88 C45
R6 R32 R47 D14
R33 D25
C2 RAMP C26 D15 R108
R34 C16
R9 R35 R50 R72 C37
C7 C27
S/N
+
U1 LF347 U5 LF347
C8 C28 C38
R36 R51
+
D7 R52 D12
6.88
MADE IN U.S.A.
(179.6) COMMON PWM R53
R54
C29
R73
C39
+
C19 R74
SAVAGE, MN.
C5 R37 R75
R14 R38 R76 C40
C9
+
C30
ECM5-L2-P1P-24C-B
U2 U6
D16
R15 R39 R57 R77
R16 J1 C10 R78 TP-A
R17 J2 R79
P2
R19 J4 DITHER COMMON C31 TP-B
R20 J5
6.25 D8 R58 C32 C41 C42
(158.7) R21 R40

C21
R59
R23 C12 R84 R91

CONTINENTAL HYDRAULICS
R24 R85 R92

C34 R93
C13
U3 LM339 U7 LMC6034 MOV1
R94
FAST ACTING
D21
1 AMP 250V
5 X 20 MM
R25 R42 R62 R86 D17 D22
R26 R43 R63 C35 C36
FUSE
R27 R44 R64 ˇINLET ˇ
R95 D23 MODULE
F
R29 C15 R66 R96
D24
D3 C23 L1 Q3
R97
D4 R45 R67 Q1
R68
TERM. B - NEUTRAL
R69
U8 LMC6482
U4
TERM. A - HOT
R70 D18
D5 R46 C24 L2 C50
AC LINE
+
D6 R71
R30 Q4 C43
COMMON
ENABLE
R31
CMD IN
+5 VDC
SOL B+
SOL A+
R100
-5 VDC
SOL B-
SOL A-
C6
R101
P1 Q2 D19
.31
(7.9) R102 A B
.25 6.25
(6.3) (158.7)
6.75
(171.4)
1.88
(47.8)
.75
(19.1)

ECM5-L2-P1P-24C-B
87
ECM5-R2

This dual channel amplifier with built-in power supply Voltage 117 VAC 60 Hz
provides motion control (time and speed) to INPUT
POWER Overload
Continental Hydraulics' single or double solenoid Protection
1.0 Amp
proportional 4-way valves without LVDT. Six (6) on-
board potentiometers are used to adjust three (3) Type Discrete Signal
speed levels in each direction. There are also four INPUT Voltage 2 to 15 VDC
(4) potentiometers to adjust acceleration and COMMAND
deceleration rates in each direction. Input Resistance 100 K Ohms
It is a current control device with pulse width Voltage 0 to 24 VDC PWM
modulation (PWM) for minimum power loss when
varying the output voltage. A pre-set dither improves Current 1.5 Amps
valve characteristics over the full range of PWM
output. OUTPUT
CONTROL
CAUTION: Do not use radio transmitters or Dither 120 HZ Fixed Amplitude
similar devices that emit radio frequency (RF) Channels Dual
signals within ten (10) feet (304.8 cm) of an
exposed amplifier board or its wiring to Command Ramp Adjustments
.03 to 3 sec.
stations and valve. .01 to 1 sec. (optional)
ADJUSTMENTS TEMPERATURE RANGE

32° F. to 155° F.
0° C. to 68° C.
There are three speed controls for each direction.
MOUNTING Panel
Each control has an adjustment range of
approximately 10 to 90% of the maximum solenoid
output, depending on the span adjustment setting.
Speed No. 1 (Command 6 or 10) is fast on/off as
standard (no acceleration or deceleration). If
acceleration/deceleration of speed No. 1 is desired,
alternate positions to R44 (Port "A") and R52 (Port
"B") are provided and marked on the board.
Speeds do not have to be activated in numerical
order. Settings are additive so that more than three
speeds can be achieved by sequencing the switching
order.
88
ECM5-R2
TB1
C EARTH GROUND
B 117 VAC NEUTRAL

TB2 FUSE = 1A
COMMON POWER A 117 VAC HOT
7 SUPPLY AUXILIARY MODULE POWER
D
1 15 VDC AUXILIARY MODULE POWER
E
+28 -15 +15
SPEED 1 VDC VDC VDC
SW1A SPEED 1 10 SOL. "B"
A + F
DITHER CURRENT
9 SPEED 2 A DRIVER
PORT A SW2A SPEED 2
A A - G
T PULSE
SPEED 3 WIDTH VALVE
SW3A SPEED 3 8 ACCEL DECEL
MODULATOR
A + H
SUMMING CURRENT
SW1B SPEED 1 6 SPEED 1 AMPLIFIER DRIVER
B B - J
SOL. "A"
PORT B SW2B SPEED 2 5 SPEED 2 SPAN
T
B
B
SW3B SPEED 3 4 SPEED 3 ACCEL DECEL
B
COMMAND INPUT
3 COMMAND OUT
2 DEFEAT
89
ECM5-R2
ECM5-R2-P12P-24C-B DIMENSIONS Dimensions shown in: Inches

(millimeters)
8.75
(222.3)
.31 8.25 .25
(7.9) (209.6) (6.3)
B
A
14
13
11
10
2
9 Q1 Q2 U13
6
5
TERM. B - NEUTRAL
D16 D22
B+
A+
TERM. A - HOT
COMMON
COMMON
COMMON
SPD2
SPD3
SPD1
SPD2
SPD3
A-
P1
+10Vref
AC LINE
PORT A PORT B SOLENOIDS L1 + L2 + +
+
C2 C3 C4
POWER INLET MODULE

R96
TP-A GND
R110 R141 C5
D29
PIM1
R142
1 AMP 250V
R98 R129
5 X 20 MM
D23
FUSE
U10
S/N
ASSEMBLY 552068
R145
D24
6.25
(158.7)
MADE IN U.S.A.
R147
CONTINENTAL HYDRAULICS
6.88
(174.8)
ECM5-R2-P12P-24C-B
SPD3
ACCL D31
SPD2 C1
+
SPD1 D32
SPEED
D33
TIME
0
TIME
SPEED
SPD1
R5 SPD2
SPD3
1.94 .38
(49.3) (9.5)

ECM5-R2-P12P-24C-B
.38 DIA. (4)

(9.5)
90
ECM5-R2
SELECT SELECT DESIGN

ONE ONE LETTER
ECM5 - 24 C B
CONTROL OPTIONS SOLENOID VOLTAGE MANUFACTURER

LINEAR AMPLIFIER SINGLE TURN 24 24 VOLT DC CONTINENTAL
L2 C
DOUBLE SOLENOID P1P POTENTIOMETER HYDRAULICS
RAMP AMPLIFIER (L2 ONLY)
R2
DOUBLE SOLENOID 12 TURN RAMP,
SINGLE TURN SPEED
POTENTIOMETERS
P12P
(R2 ONLY)

ECM5-L2-P1P-24C-B
ECM5-R2-P12P-24C-B
91
Control Board Accessories
CONTROL
BOARD
ACCESSORIES
92
ECMA-P-24C
24 VOLT POWER SUPPLY
GENERAL SPECIFICATIONS
See AC Connection and
AC INPUT
Fusing Chart on next page.
DC OUTPUT 24 VDC, 2.4 Amps
LINE
±.05% for a 10% change
REGULATION
LOAD
±.05% for a 50% change
REGULATION
OUTPUT
. .02% PK-PK
RIPPLE
TRANSICENT
50µ seconds for 50% load change
RESPONSE
SHORT CIRCUIT
& OVERLOAD Automatic current limit/foldback
PROTECTION
REMOTE Provided on all models, 3 Amps and above,

SENSING open sense lead protection built-in
GENERAL DESCRIPTION STABILITY ±.05% for 24 hours of warm-up
Features: TEMPERATURE 32° to 122° F. (0° to 50° C.) full rated,

RATING derated linearly to 40% @ 158° F. (70° C.)
• Remote sense-most outputs
TEMPERATURE
• ±0.5% regulation ±.01% / °C. maximum
COEFFICIENT
• Industry standard size EFFICIENCY 24 V unit: 60%
• Foldback current limit
Per Mil-Std-810B, Method 514,
VIBRATION
• Full-rated to 122° F. (50° C.) Procedure 1, Curve AB (to 50 Hz)
• UL recognized SHOCK
Per Mil-Std-810B, Method 516,
Procedure 5
• CSA certified
REMOTE Capabilities included on remote sense
• Chassis notches for AC input PROGRAMMING models
Remote Sense
Remote sense terminals may be used to compensate losses may affect current limiting, AC line dropout
for output line losses and to provide for remote point point and OVP margin (if applicable).
of regulation. Figure 1 shows the proper termination
Leads should be sized to drop no more than 5.5 V -
for a power supply with remote sensing.
the less the better. Using a twisted pair or shielded
POINT OF REGULATION pair for the sense lines is recommended for noise
+ OUT immunity. In problem applications, using a small AC
RL
+ SENSE CO decoupling capacitor (.1 to 10 Fd) across the sense
- SENSE terminals is highly recommended. In some
- OUT
applications there may be a tendency for the power
supply to oscillate due to additional phase shift
Figure 1. caused by series resistance and inductance in the
Load lines must be sized to prevent an excessive load leads.
voltage drop from the output to the load. Since the
point of regulation is at the load, the power supply Continued Next Page...
must compensate for line losses. Excessive load line
93
ECMA-P-24C
24 VOLT POWER SUPPLY
Continued From Previous Page
Adding a capacitor Co will reduce output impedance Figure 2 shows an improved connection system in
and provide stability. The recommended value of Co which regulation is maintained at all three loads
is 100 Fd per ampere or 50 Fd per foot and can be because wire losses are not cumulative.
the sum of the distributed decoupling capacitors
found in most systems. + OUT
POWER SUPPLY has open sense lead protection GOOD + SENSE
GROUNDING 1 3
toprotect the load from an overvoltage condition if the - SENSE 2
sense leads are removed. There is no need to strap - OUT
the sense terminals to the output terminals in the
local sense mode. Figure 2.
EMI/RFI Figure 3 shows a simple but undesirable connection

scheme. Regulation at loads 1 and 2 becomes
These linear power supplies have inherently low
progressively worse due to voltage drops in the finite
conducted and radiated noise levels. For most
wire resistance between loads.
system applications they will meet requirements
without additional noise filtering. Consult the factory
+ OUT
for special applications. + SENSE
BAD 1 2 3
Grounding GROUNDING - SENSE
- OUT
Grounding considerations when designing a power
distribution system are often overlooked but can Figure 3.
havea significant impact on overall system
performance. A single point system ground should be
employed where possible to eliminate ground loops
and improve regulation.
AC Connection and Fusing

AC CONNECTION TABLE
INPUT JUMPER APPLY AC FUSE
100 VAC 1-3 2-4 1-5 1.0 A
120 VAC 1-3 2-4 1-4 1.0 A
220 VAC 2-3 1-5 0.5 A
230 VAC 2-3 1-4 0.5 A

4 2 3 1 5
240 VAC 2-3 1-4 0.5 A
94
ECMA-BPD32
BACK PLANE CONNECTOR
FEATURES
• Works with all ECM4 Euro style amplifiers.
• Use with card racks in single or multiple board
applications.
• Matches standard Eurocard rack dimensions.
• Foldback current limit
• Screw terminal wire attachment - no soldering.
ECMA-BPD32 DIMENSIONS Dimensions shown in: Inches

(millimeters)
1.59
(40.4)
.30 1.00 FEMALE CONNECTOR
(7.6) (25.4) DIN 41612 - TYPE D
FRONT
c a
2 2
A2
4 C2 4
A4
5.10 6 C4
(129.5) A6 6
8 C6 8
A8
10 C8 10
A10
12 C10
A12 12
14 C12 14
A14
16 C14 16
A16
4.82 18 C16
(122.4) A18
18
20 C18 20
A20
22 C20 22
A22
24 C22 24
A24
26 C24 26
A26
28 C26 28
A28
30 C28 30
A30
32 C30 32
A32 BACK
C32
EURO BACKPLANE MODULE CONTINENTAL HYDRAULICS
DIN 41612
TYPE D SAVAGE, MN 55378
.14
(3.6)
95
ECMA-CHD32
CARD HOLDER
FEATURES
• Works with all ECM4 Euro style amplifiers.
• Compatible with 100 by 160 mm (3.94” by
6.30”) cards.
• Screw terminal wire attachment - no soldering.
• Cards are retained with mechanical locks.
ECMA-CHD32 DIMENSIONS
Inches
(millimeters)
6.97 FEMALE CONNECTOR

(177.0) DIN 41612 - TYPE D
2.48
(63.0)
5.51
(140.0)
96
ECMA SERIES
OPTIONS
SELECT DESIGN
ONE LETTER
ECMA - A
OPTIONS
CODE DESCRIPTION
POWER SUPPLY
P-24C
24 VOLT - DC
BACK PLANE
CONNECTOR
BPD32
32 PIN - “D” SERIES
DIN - 41612
CARD HOLDER
CHD32 32 PIN - “D” SERIES
DIN - 41612

ECMA-P-24C-A
ECMA-BPD32-A
ECMA-CHD32-A
97
Miscellaneous
MISCELLANEOUS
98
NFPA
Mounting Surfaces
DIMENSIONS: Mounting surfaces must be flat within 0.1 mm per NOTES: A = Cylinder Port B = Cylinder Port T = Tank Port
100 mm (.0004 in. per 4.00 in.) and N8 (63AA) finish. P = Pressure Port X = Pilot Port Y = Drain Port
D03 MOUNTING SURFACE D05 MOUNTING SURFACE

Conforms to NFPA/T3.5.1 R2 - 2002, ISO/DIS 4401 SIZE 03 Conforms to NFPA/T3.5.1 R2 - 2002, ISO/DIS 4401 SIZE 05
M Min. A Min.
L B
K C
J D
H E
G F
G P(4) THD.
F T
E
C D B H
B
J
A A
MIN. K P
N L B
P MIN.
M A
O(4) DIA.
T MAX.
P(4) THREAD N Q DIA. x R DEEP
O DIA.
(4) MAX.
INCH mm INCH mm INCH mm INCH mm INCH mm INCH mm

A 1.70 43.2 G 0.03 0.8 N 1.30 33.0 A 2.84 72.1 F 0.13 3.3 L 1.28 32.5
B 1.25 31.8 H 0.50 12.7 O 0.25 6.3 B 2.13 54.0 G 0.36 9.1 M 1.81 46.0
C 1.22 31.0 J 0.85 21.6 P 10-24UNC-2B C 1.47 37.3 H 0.44 11.2 N 2.28 57.9
D 1.02 25.9 K 1.19 30.2 Q 0.16 4.1 D 1.06 26.9 J 0.25 6.3 O 0.44 11.2
E 0.61 15.5 L 1.59 40.4 R 0.16 4.1 E 0.66 16.8 K 0.84 21.3 P 1/4-20 UNC
F 0.20 5.1 M 2.00 50.8
D08 MOUNTING SURFACE

Conforms to NFPA/T3.5.1 R2 - 2002, ISO/DIS 4401 SIZE 08
A MIN.
B
C
D
E
F INCH mm INCH mm INCH mm
G A 6.00 154.4 J 0.44 11.2 R 4.57 116.1
H B 5.13 130.3 K 0.69 17.5 S 1/2-13 UNC
J C 4.44 112.8 L 0.19 4.8 T 0.44 11.2
D 3.97 100.8 M 0.69 17.5 U 0.28 7.1
J K
L E 3.72 94.5 N 0.75 19.0 V 0.38 9.7
F 3.03 77.0 O 2.88 73.2 W 0.92 23.4
N M G 2.09 53.1 P 2.93 74.4
H 1.16 29.5 Q 3.63 92.2
Q O T P Y
R P
MIN. X A B
S THREAD (6) W DIA. MAX. (4)

T DIA. MAX. (2) U DIA. x V DEEP (2)
99
TERMINOLOGY
TERMINOLOGY
Backlash. The free play between interacting mechanical Pressure Compensator. Devices used to create a
parts such as a lead screw. Occurs when motion is consistent pressure differential between the inlet and the
reversed. outlet of an orifice. The most commonly used in electro-
hydraulic circuits are the restrictive and by-pass types. Care
Compliance. The springiness of an object. Amount of must be taken when applying these components since they
displacement per unit of force. naturally will have inconsistent pressure drops at various
Deadband. The amount the spool must travel from the flow rates through a given valve. However, they will improve
center condition to the point that flow starts. Caused by the the system performance when widely changing loads are
overlap of the spool lands to the valve body lands. seen.
Dither. Used to reduce the effects of friction of the spool to Pressure Drop. In order to have flow, there must be
the body. A small amount of oscillating power added to the differential in pressure between two points. It will also
output power going to the valve coil. This signals rate require some amount of force (pressure) to push the fluid
and/or amplitude is adjustable so the effect will keep the through an orifice. A pressure drop, unlike in standard
spool in motion, but will not affect the output from the valve. hydraulic systems, is a “good thing” and is required.
Pressure drops create stiffness in the system, stiffness =
Flow Gain. Relationship of control flow to input current, controllability. Although pressure drop results in wasted
typically expressed as GPM/ma. energy through heat, it is the cost of getting in control.
Frequency Response. The measurement of how the Pressure Gain. A measure of the change in control port
output responds to an oscillating input signal of varying pressures as the input current is varied about the zero flow
frequency with fixed amplitude. Measured in terms of point.
decibels and/or phase lag. Decibels (dB) is given at the
–3dB point (the point at which the output is approximately Pulse Width Modulation (PWM). An effective method of
70% of the commanded output). Phase lag is given at the controlling electrical power without creating heat. PWM is
–90° point. Phase shift as compared to the input signal the amount or percent of time that power is ON for one
(the output is at 100% shift when the command is at 0%). cycle. If power is on for 25% and off for 75% of a cycle of a
12 volt supply, the average amount would be 3 volts. The
Gain (Current maximum). Sets maximum amperage to frequency must be significantly higher than the valve
the solenoid. Used to set the maximum flow or pressure response.
from the valve to the system. Do not adjust past the
maximum the system can supply or the system may not Ramp Accel. Limits the rate an increasing command can
respond as desired if long ramp times are used. open or increase the valve output.
Hysteresis. The difference in the input current to produce Ramp Decel. Limits the rate a decreasing command can
the same output when going from center to full shift and close or decrease the valve output.
back to center. Typically measured at 50% signal in both Repeatability. The ability to repeatedly return to the same
directions. output for the same input from the same direction.
Inertia. The property of an object that resists change in Resolution. The smallest amount of input that results in a
motion. The inertia of an object is dependent on the mass change in output.
and shape. Simply put, an object at rest tends to stay at
rest; an object in motion tends to stay in motion. Step Response. The amount of time it takes a spool to
shift for a stepped input signal.
Internal Leakage. There are two sources of internal
leakage. The first is the leakage between the main body Symmetry. The degree of equality between the flow gain
and spool and the second is pilot flow (some proportional of one direction and that of the reversed direction.
and servo components require a small pilot flow through a Threshold. The minimum change in reverse output with
hydraulic amplifier known as “quiescent flow”). the reversal of input signal. Percent of command change
Linearity. The maximum deviation of the control flow from required to show a change in output.
the best straight line of flow gain, expressed as a percent of
rated current.
Null Bias (Current minimum). Sets minimum amperage
to the solenoid. Used for deadband reduction, or will set a
minimum flow or pressure. Always adjust null before
adjusting gain.
100
CONCEPTS
CONCEPTS
How Does a Direct Acting Proportional Flow • A smooth acceleration and deceleration is
Control Valve Work desired on the extend stroke.
There are three components or items that are Based on the above information, it will be assumed
required. First, a spool and body assembly that are that a counterbalance valve will be used to prevent
designed to gradually open or close a flow path the cylinder from free falling during the retract mode.
(metering notches or orifice) as it is moved along its A uniform acceleration and deceleration motion profile
distance of travel. The second component is a will be used.
proportional solenoid and spring arrangement that will
Typical Formula and Calculations Required
position the spool to a point, where the
1. Cylinder area for extend for a 2 inch bore =
electromagnetic force developed by the current
(2 x 2) x .7854 = 3.14 sq. in.
applied to the coil is balanced by the resistive force
2. Cylinder effective area for retract a 1 inch rod =
pushing back from the spring. The third component
3.14 - [(1 x 1) x .7854] = 2.36 sq. in.
that makes the proportional valve work is the
3. Average (extend mode) velocity for a uniform
amplifier card. An amplifier card is the component
acceleration and deceleration means that one-
that will convert a low power electrical command
half the time of the extend cycle will be
signal into a higher power controlled current to run
acceleration and half deceleration or .750
the solenoid.
seconds. Therefore, the maximum velocity =
System and Valve Sizing distance/time or 6 inches/.750 seconds = 8
In order to correctly “size” a valve for a given in./sec.
application, you MUST know the application. Start 8 Maximum Velocity
with the load itself and ask the following questions:
• What is the load? Is the load an over running 6
SPEED (in./sec.)
(flywheel) type, restrictive type (always pushing

back) or both in the movement? 4 Average Velocity
• How many hertz or frequency response is

required to do the work? 2
• What amount of time is available to make the

0
move? 0 1 2 3 4 5 6
• How fast is the step response of the valve being DISTANCE (inches)
considered? 4. System peak flow can now be calculated using

• What are the pump flow and pump response the peak velocity of the cylinder and the extend
time? area. Peak flow in gpm = (Vm x area x 60)/231
• How accurately must the load maintain (plus or or (8 x 3.14 x 60)/231 = 6.53 gpm peak flow.
minus what % of force, rpm, position)? 5. Acceleration is then velocity maximum/time or 8
• What force is required to move the load in the in. per sec/.750 sec. = 10.67 in./sec.2.
time allotted? Force required to move the load =
6. The force of acceleration = load mass x
load mass + force due to acceleration + load
acceleration (mass is weight/gravity) or
friction + external force + seal friction
(5000/386.4) x 10.67 = 138 pounds.
Example: To determine the correct system 7. Total force pressure = force of acceleration +
components, review this typical cylinder application load/extend area = (138 + 5000)/3.14 = 1640
that helps to show the relationships of time, mass, psi.
cylinder size and flow rates. 8. System pressure = total force pressure required
• Cylinder has a 2 inch (50.8 mm) bore, 1 inch at the cylinder + valve pressure drop (see
(25.4 mm) rod and 6 inch (152.4 mm) stroke. performance curve of valve being used) + line
• Load is 5000 lbs. (2268 kg) in the extend mode; loss + seal friction = 1640 + 195 (estimated) +
1000 lbs.(453.6 kg) in the retract mode. 100 + 165 = 2100 psi estimated system
• Cycle time is 1.5 seconds in both the extend and pressure.
retract mode.
Continued Next Page...
• The load is a vertical elevator type lift where a
second operation will remove the load off the
platen.
101
CONCEPTS
CONCEPTS (Continued...)
To show how time, flow or cylinder size affect each Pressure Drop and Flow Relationships
other in the above example: It must be understood that all proportional and servo
• Change the 1.5 second time to 1 second results control valves are orifices. With that stated, the
in 9.8 gpm and an additional 50 psi. relationship between pressure drop (the difference
• Drop the peak flow available to 3.5 gpm results
between the inlet pressure and the outlet pressure) is
in an increase of pressure at the cylinder as the
expressed by general formula for flow through an
load will need to be accelerated to its peak speed
orifice: Q = K(A) ΔP
quicker. This may result in damage to the product
being moved if the g forces are too great. Q = Flow
• Change the cylinder size will change both the K = Orifice Constant
flow rates and pressures required. A = Area
ΔP = Pressure Drop
Spool Selection
Selecting the correct spool is critical for best control An example of this would be a valve rated for passing
in any application. A valve sized incorrectly can be 10 gpm (37.8 lpm) at a pressure drop of 100 psi (6.9
the difference between correct consistent operation bar) will pass about 14 gpm (53.0 lpm) at a pressure
and poor overall control. Continental Hydraulics offers drop of 200 psi (13.8 bar). As you see if the load
not only a wide variety of flow rates, but also offers a required pressure changes or drops by 100 psi (6.9
variety of metering functions. These metering bar), the flow will automatically change by 40%. Care
functions are designed to match the load, actuator must be taken to watch how the load being controlled
and circuit characteristics for the best possible may change. If wide swings are possible, other
control. components may be required to compensate for the
effect.
When selecting a spool for given application, it is
recommended that the spool’s rated flow be as Open Loop Control Systems
closely matched to the maximum flow required. Size The system responds to a command input signal to
the spool for approximately a 200 - 300 pressure drop vary the output accordingly, but there will not be any
across the valve (see flow curve charts) for best corrections made to the output based on what is
overall performance. This pressure drop and/or back happening at the load.
pressure provide system stiffness that is required for Closed Loop Control Systems
optimum control. The system responds to the command input as in the
The metering characteristics of the spool will be open loop system, but the output will be corrected via
based on the load characteristics an/or circuit design. a comparison of the command input signal to a
Spool metering options available are combination negative feedback signal coming from a source at the
metering, meter-in, meter-out, 2:1 ratio, 1.3:1 ratio load.
and position control. An example of open and closed loops would be a car
The flow control range of a valve should be kept going from a flat surface to an incline without
within a 20:1 ratio for the best results. Do not expect adjusting the gas pedal (command input source). This
to have one valve control 0.5 gpm and 50 gpm is open loop. In closed loop, adding cruise control
accurately at either condition. (feedback input signal) will adjust the system output
closing the loop for the desired control. A true closed
Due to external factors like high oil or ambient
loop control system will sense the system output and
temperature, coil power losses may affect the
automatically correct any difference between the
maximum output from the valve used. In situations
desired system reaction and the actual system
where high temperatures may come into play, size
reaction.
the valve so the maximum flow is achieved prior to
the maximum rated current of the coil is used. Continued Next Page...
102
CONCEPTS
Closed loop systems for hydraulic applications can be course using only the rear view mirror. You will not
defined by three methods. Each required a certain travel as fast (Proportional) towards the destination
type of logic to achieve the best performance. as by the time you see the road has curved (Phase
• Position Control Lag), you will need to correct your course. As you
• Velocity Control move along (Time), the curve will cause you to turn
• Force or Pressure Control the wheel more as you note that you are further off
target (your brain multiples the error by the time
The basic concept of position control is to move to a
involved (Integration). At some point you will have
point and stop. This requires a logic system that will
over compensated and you will go off target with the
in essence have a command source (analog) of one
opposite error, and the process will start over again.
polarity and value, and a feedback source that will be
You solve this by slowing down (Proportional) so the
the same in value but opposite in polarity. Once in
effectiveness of the corrections (Integration) are more
position, the two signals will cancel each other
substantial; or add a side view (a little Derivative) so
providing the control valve a zero or off command,
the corrections can be made quicker; or add a
and the valve will close. Digital systems will typically
forward view (a lot of Derivative) that will anticipate
be commanded to a position of X pulses, and once
the corrections based on your eyes seeing the
the system has counted out the correct number of
change allowing to start the corrections quicker as
pulses, it will send an off signal to the control valve.
they come up.
The concept of velocity control is to set an actuator
• Proportional Term - (moderate frequencies). As
speed and hold it constant. Unlike position control
the proportional term is increased, the
where the valve must close to hold position when the
effectiveness of Integration is lowered and the
loop error (position error) is zero, the valve in velocity
effectiveness of Derivative will come into effect
control must hold open when the loop error (velocity
later.
error) is zero to maintain desired velocity. The error,
between the feedback and command, is summed with • Integraton Term - (low frequencies, adds phase
the command resulting in an open valve. When the lag). The primary benefit is the reduction of
velocity error goes to zero, the output to the valve steady state error.
holds steady. Any further errors in velocity will adjust
• Derivative Term - (high frequencies, adds phase
output up or down to correct the loop.
lead). Helps improve responsiveness and
Force or pressure control is similar to velocity control. stability.
In pressure control, the valve must remain energized
Adjusting “PID”
(open) when the loop error (pressure error) is zero to
The adjustment procedure is to reduce the “I” and”D”
maintain desired pressure. The error, between the
term values to minimum so the “P” term value can be
feedback and command, is summed with the
set with little or no effect from the “I” and “D” terms.
command resulting in an energized valve. When the
Increase the “P” term until the system instability
pressure error goes to zero, the output to the valve
occurs. Set the “P” term about 30% less than that
holds steady. Any further errors in pressure will adjust
point. Next, raise the “I” term until the system is about
output up or down to correct the loop.
to go unstable, then increase “D” term to improve
These systems will also require other mathematical system stability. Repeat increasing “I” and then “D” as
calculations to help gain speed and accuracy. These needed.
calculations are done in the “P I D” loop closure part Rule of Thumb - Always select a feedback device
of the control circuit. that measures what you want to measure! An
example of this would be to use a load cell on the
• P Proportional
cylinder rather than a pressure transducer. A
• I Integration
pressure transducer is a device that does not take
• D Derivative
into account seal friction, mechanical friction, etc.
“PID” example: You need to move your vehicle from that will be subtracted from the actual force that is
point A to point B, down the road with several curves being exerted.
using only ”P” and “I”. On the first run, drive the
Continued Next Page...
103
CONCEPTS
Formulas and Reference Material
• Current is measured in Amps (A)
• Voltage is measured in Volts (V)
• Resistance is measured in Ohms (O)
• Inductance is measured in Henries (H)
• Capacitance is measured in Farads (F)
Ohm’s Law: Voltage = Current x Resistance for DC
V=IxR
Power: Power (Watts) = Current x Voltage
W=IxV
Flow through an orifice: Q = K (A) ΔP (see
Pressure Drop and Flow Relationships)
Force due to Acceleration: The force to overcome the
combination of several load and inertia components
can become a large factor in high speed applications.
The following information and mathematical formulas
will be required to calculate the overall
requirements.Force required = load mass +
acceleration + external
force + seal friction.
• Load mass (in pounds) can be total weight or a
percentage (%) of total weight as dictated by
angle of incline and/or coefficient of friction.
• Acceleration Force = load mass x acceleration
• Load Mass = [mass/386.4 (gravity)]
• Acceleration = [Max. velocity (in./sec.)/time
to move (sec.)].
• External Force: Any changes made to the load
due to external sources (example would be an
addition or subtraction of weight due to a box
coming on or off a conveyor).
• Seal Friction: Use 10% of maximum force.
104
FLUID POWER FORMULAS
Basic Formulas
Formula for: Word Formula: Letter Formula:
Flow Rate = Force (pounds) F F
Fluid Pressure P= or psig =
Unit Area (sq. inches) A A
(in pounds per square inch)
Flow Rate = Volume (gallons) V

Fluid Flow Rate Q=
Unit Time (minute) T
(in gallons per minute)
Horsepower = Pressure x Flow P (Q)

Fluid Power HP =
1714 1714
(in horsepower)
Velocity through Piping Velocity = 0.3208 x Flow Rate thru I.D. (gpm) V = .3208 (Q)
Internal Area (sq. Inches) A
(in feet per second)
Volume = Press. x Volume Oil Under Press. P (V)

Compressibility of Oil VA = (See Note 1 Below)
250,000 (approx.) 250,000
(in additional required oil to reach pressure)
1 1
Compressibility of a Fluid Compressiblity = CB = (See Note 2 Below)
Bulk Modulus of Fluid BM
Specific Gravity = Weight of 1 Cu. Ft. of Fluid W

Specific Gravity of a Fluid SG =
Weight of 1 Cu. Ft. of Water 62.4283
(For 32 SUS to 100 SUS) Centistokes = 0.2253 x SUS - 194.4 Cs = 0.2253 (SUS) - 194.4
SUS SUS
Viscosity to Centistokes
(For 100 SUS to 240 SUS) Centistokes = 0.2193 x SUS - 134.6 Cs = 0.2193 (SUS) - 134.6
SUS SUS
Centistokes = SUS SUS

(For 240 SUS and greater) Cs =
4.635 4.635
(SUS to Cs)
Note 1: Use 0.3208333 for greater accuracy. Note 2: Approximately .5 % per 1000 psig.
Pump Formulas
rpm x Pump Displacement (cu. in./rev) n (d)
Pump Outlet Flow Flow = Q=
231 231
Flow Rate (gpm) x Press. (psi) Q (P)

Pump Input Power Horsepower = HPIN =
1714 x Efficiency (Overall) 1714 (Eff.)
(in horsepower required)
Output Horsepower HPOUT

Efficiency Overall (%) = x 100 EFF.OV = x 100
Input Horsepower HPIN
Pump Efficiency
Efficiency (%) = Volumetric Eff. x Mechanical Eff. EFF.OV = Eff.VOL x Eff.MECH
(overall in percent)
Actual Flow Rate Output (gpm) QACT

Pump Efficiency Vol. Eff. (%) = EFF.VOL = x 100
Theoretical Flow Rate Output (gpm) QTHEO
volumetric in percent)
Theoretical Torque to Drive TTHEO

Pump Efficiency Mech. Eff. (%) = x 100 EFF.MECH = x 100
Actual Torque to Drive TACT
(mechanical in percent)
Pump Life Bearing Life =Rated Hrs. x ( Rated RPM

New RPM
x
Rated PSI
New PSI )
3
B10 = Rated Hrs x ( RPMR
RPMN
x
PSIR
PSIN ) 3
(B10 bearing life)
105
FLUID POWER FORMULAS
One British Thermal Unit (BTU) is the amount of heat required to

raise the temperature of one pound of water one degree Fahrenheit.
Thermal Formulas One horsepower = 2545 BTU/hr.

2 x Temperature Difference Between
Reservoir Cooling Capacity Heat (BTU/hr.) = Reservoir Walls & Air (F°) x Area of BTU/hr. = 2.0 x Δ F° x A
(based on adequate air circulation)
Reservoir (sq. in.)
Flow Rate (gpm) x 210 x

Heat in Hydraulic Oil (approx.) Heat (BTU/hr.) = BTU/hr. = Q x 210 x Δ F°
(due to system inefficiency (SG = 0.89 - 0.92)
Temperature Difference (F°)
Flow Rate (gpm) x 500 x

Heat in Fresh Water (approx.) Heat (BTU/hr.) = BTU/hr. = Q x 500 x Δ F°
Temperature Difference (F°)
Heat in Hydraulic System Flow Rate (gpm) x 1.485 x

Heat (BTU/hr.) = BTU/hr. = Q x 1.485 x psig
Due to Unused Flow/Pressure Pressure Drop (psig)
Actuator Formulas
Area = π x Radius (inches)
2 A = 3.14 (r2)
Cylinder Area
Area = π x Diameter2 (inches) A = 3.14 (D2)
or A = 0.785 (D2)
(in square inches)
4 4
Cylinder Force Force = Pressure (psig) x Net Area (sq. in.) F = psig x A or F = P (A)
(in pounds, push or pull)
231 x Flow Rate (gpm) 231 (Q) 0.3208 (Q)

Cylinder Velocity or Speed Velocity = V= V=
12 x 60 x Net Area (sq. in.) 720 (A) A
(in feet per second) (See Note 1 Below)
π x Radius (inches) x Stroke (inches)

2 3.14 (S) S = length of stroke
Volume = V=
231 231
Cylinder Volume Capacity
Net Area (sq.in.) x Stroke (inches) A (S)
Volume = V= S = length of stroke
(in gallons of fluid)

231 231
12 x 60 x Vel. (ft./sec.) x Net Area (sq. in.) 720 (V)(A)

Cylinder Flow Rate Flow Rate = Q= Q = 3.117 (V)(A)
231 231 (See Note 2 Below)
Pressure (psig) x Motor Displacement (cu. in.) psig (d) P (d)

Torque = T= T=
2π 2 (π) 2 (3.14)
Horsepower x 63025 63025 (HP)

Fluid Motor Torque Torque = T=
rpm n
Flow rate (gpm) x Pressure (psig) x 36.77 Q (psig) (36.77) Q (P) (36.77)
Torque = T= T=
rpm n n
(in inch-pounds) (See Note 3 Below)
Motor Displacement (cu. in./rev.) d

Fluid Motor Torque/100 psig Torque/100 psig = T/100 psig =
0.0628 0.0628
(in inch-pounds)
231 x Flow Rate (gpm) 231 (Q)

Fluid Motor Speed Speed = n=
(in revolutions per minute)
Motor Displacement (cu. in./rev.) d
Torque Output (inch-pounds) T (n)

Fluid Motor Power Horsepower = HP =
(in horsepower output)
63025 63025
Note 1: Use 0.3208333 for greater accuracy. Note 2: Use 3.116883117 for greater accuracy. Note 3: Use 36.77071 for greater accuracy.
106
About Continental Hydraulics Continental Hydraulics Distributors are located in
every major industrial region in North America, and
Continental Hydraulics grew from the need for highly throughout the world.. They provide assistance in
reliable fluid power components. Because existing selecting components and developing systems. They
hydraulic components couldn t meet the performance also provide a readily available supply of products,
and reliability standards of DoAll saws, Continental parts, after-sale service and training. If you have
Machines began to manufacture pumps, valves and special design requirements, Continental Hydraulics
power units. As the reputation for these components Regional Managers can recommend special products to
spread, so did the demand. Continental Hydraulics meet your specific design or performance criteria.
Division was formed in 1962 to design, manufacture
and sell reliable hydraulic components around the We believe that Continental Hydraulics products are
world. the finest you can buy. We encourage you to ask your
Continental Distributor for a list of references in your
Today, whenever reliable, precise hydraulic power is area. Check our reputation for performance, reliability,
required, Continental Hydraulics products meet the delivery and service. Find out why people who buy
need. They re found in applications as diverse as Continental stay with Continental.
machine tools, plastic molding machines, marine
auxiliary power controls and deck handling equipment,
heavy construction, oil field and farm equipment and
foundry mold handling equipment.
Continental products are born in an extensive research
and design facility. Every product - every new design
undergoes extensive laboratory evaluation. Then field
testing insures that the product or design meets or
exceeds high standards for performance and service
life.
Reliability also comes from our modern automated
production facilities. Sophisticated in-process quality
control and 100% product testing maintain our rigid
quality standards in each and every product.
Why settle for close enough when you
need hydraulics?
Continental Hydraulics offers a complete line of Distributors who know how to help — Anyone can
products to meet your need for reliable, precise fluid say, “Here’s our catalog, take your pick.” Continental
power. Turn to Continental for vane and piston Distributors work with you to find out what you need,
pumps, a full line of control valves, integrated and with our engineers to make sure you get it.
hydraulic circuits, and hydraulic power units.
Service and support — To provide maximum service
Continental’s products are used in diverse applications and assistance, Continental Hydraulics maintains a
such as plastic molding machinery, machine tools, strong distribution network, with representatives
pulp and paper machines, marine auxiliary power throughout North America and around the world. The
controls and deck handling equipment, and masonry average Continental Distributor has been with us for
product production equipment. 15 years. He’s got repair and replacement parts, and
the skill to solve your hydraulics problem.
Our Distributors work hand-in-hand with our Engineers
to select components and build systems that will meet
your toughest specifications. And they’ll suggest
creative solutions that can help save money or
enhance performance.
Whether you need a complete hydraulic power supply
or a single directional control valve, come to
Continental.
Continental Hydraulics Division

5505 123rd Street
Savage, MN 55378 U.S.A. ISO 9001
Phone: (952) 895-6400 Fax: (952) 895-6444 CERTIFIED
www.continentalhydraulics.com
Because Continental Hydraulics is continually improving its products, specifications and appearance
are subject to change without notice.
Form No. 260088 Rev. 9/05 © 2002 Continental Hydraulics Printed in U.S.A.

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Catalog

Your source for electro-hydraulic

Features - “Designed For The Way You Work” . . . . . . . . . . . . . . . . . . 2

PROPORTIONAL DIRECTIONAL CONTROL VALVES

PROPORTIONAL CARTRIDGE VALVES

PRESSURE CONTROL VALVES

ELECTRONIC CONTROL BOARDS

ECMP-L1 Power Plug .................................... 67-68

ECM4-L1 Linear Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-73

ECM5-L2 Linear Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-87

CONTROL BOARD ACCESSORIES

Proportional Valves With On-Board

Electronic Control Boards

DESCRIPTION All set points are factory preset to catalog

TYPICAL PERFORMANCE SPECIFICATIONS* ELECTRICAL/CONTROL SPECIFICATIONS

REPEATABILITY Nominal w/Dither <0.5% NULL ADJUSTMENT in 0.5% increments 0 to 50%

System Control Spools a resisitive load or when a counterbalance valve is

FREQUENCY RESPONSE CURVES

PHASE LAG (Degrees)

LIMITING POWER ENVELOPE CURVES

AC/FC-03, AC/FC-09, AC/FC-16 Spools AC/FC-21, AC/FC-26 Spools

3000 200 3000 200

AI/FI-05, AI/FI-15, AI/FI-20 Spools

AO/FO-15, AO/FO-20 Spools AO/FO-25, AO/FO-31 Spools

FLOW CURVES AT CONSTANT PRESSURE DROP - AC/FC Spools

AC/FC-03 Spool AC/FC-09 Spool

2.0 7.6 5.0 18.9 500 psid

1.5 5.7 4.0 15.1 300 psid

1.0 3.8 145 psid 3.0 11.3 145 psid

AC/FC-16 Spool AC/FC-21 Spool

1000 psid 10.0 37.8 500 psid

FLOW CURVES AT CONSTANT PRESSURE DROP - AI/FI Spools

6.0 22.7 300 psid

AI/FI-20 Spool AI/FI-25 Spool

2.0 7.6 2.0 7.6

FLOW CURVES AT CONSTANT PRESSURE DROP - AC/FC Spools

AC/FC-03 Spool AC/FC-09 Spool

2.0 7.6 5.0 18.9 500 psid

1.5 5.7 4.0 15.1 300 psid

1.0 3.8 145 psid 3.0 11.3 145 psid

AC/FC-16 Spool AC/FC-21 Spool

1000 psid 10.0 37.8 500 psid

SPOOL and SPOOL FLOW RATES CODES

SPOOL SPOOL NOMINAL

DIMENSIONS With On-Board Electronics Dimensions shown in: Inches

1.84 .65 3.00 LOCATING

NOTE: Valve mounting bolts torque: 4 - 5 lbs.-ft. (5.4 Nm - 6.8 Nm).

1.84 .65 3.00

CONNECTION to COMPUTER or PDA 7-PIN CONNECTORS

DIMENSIONS With DIN Connectors Dimensions shown in: Inches

.65 3.00 LOCATING 1.84

NOTE: Valve mounting bolts torque: 4 - 5 lbs.-ft. (5.4 Nm - 6.8 Nm).

.65 3.00 LOCATING 1.84

BASIC VALVE ELECTRICAL OPTIONS SOLENOID MFG.

CODE CODE CODE

TYPICAL ORDERING CODE:

TYPICAL PERFORMANCE SPECIFICATIONS*

FLOW 1O, 1I Spool Nominal 15 gpm 57 lpm

MAXIMUM P, A, B Ports 3500 psi 241 bar

Centered to 90% Spool Travel 125 ms

It is important to properly size a proportional valve to Code 12 18 lbs. 8.2 kg

LIMITING POWER ENVELOPE CURVE

2000 A2C A2O A1C A1O