Fuji Elevator Installation PDF

Elevator Installation Manual
2015.A
Silver Swallow Series Passenger Elevator with
Machine Room
Table of Contents
Elevator Structure ................................................................................................................................ 1
Chapter 1 Preparations before Elevator Installation ............................................................................ 2
1.1 General ..................................................................................................................................................... 2
1.2 Safety precautions .................................................................................................................................... 2
1.2.1 Inspection before installation ............................................................................................................ 2
1.2.2 Maintenance of the working environment ...................................................................................... 13
1.2.3 Safety precautions for hoistway work ............................................................................................. 13
1.2.4 Protection at the hoistway entrance................................................................................................. 14
1.2.5 Fire prevention ................................................................................................................................ 14
1.2.6 Management of gas ......................................................................................................................... 14
1.2.7 Safety protection ............................................................................................................................. 14
1.2.8 Trial run operation .......................................................................................................................... 14
1.2.9 Safety inspection ............................................................................................................................. 15
1.3 Preparatory work on the construction site.............................................................................................. 15
1.3.1 Consultation with the customer....................................................................................................... 15
1.3.2 Verification of the hoistway ............................................................................................................ 15
1.3.3 Storage of materials ........................................................................................................................ 15
1.3.4 Installation plan confirmation ......................................................................................................... 15
1.3.5 Tool preparation (list) ..................................................................................................................... 16
Chapter 2 Process Specification for Elevator Installation ................................................................... 22
2.1 Material open-package inspection ......................................................................................................... 22
2.2 Erection of scaffolding ........................................................................................................................... 22
2.3 Sample holder and suspension wire ....................................................................................................... 25
2.4 Installation of machine room equipment ............................................................................................... 27
3.4.1 Drive system installation................................................................................................................. 27
2.4.2 Control cabinet positioning and installation ................................................................................... 41
2.4.3 Machine room trunking layout ........................................................................................................ 42
2.5 Navigation system installation ............................................................................................................... 44
2.5.1 Guide rail support installation ......................................................................................................... 45
2.5.2 Guide rail installation ...................................................................................................................... 51
2.5.3 Governor positioning and installation ............................................................................................. 55
2.6 Car System Installation .......................................................................................................................... 57
2.6.1 Car Frame Installation ..................................................................................................................... 58
2.6.2 Installation of Car Cab .................................................................................................................... 71
2.6.3 Installation of Door Operator and Car Door ................................................................................... 83
3.6.4 Installation of Car Roof Guardrail, Cross Flow Fan and Ceiling.................................................... 84
2.7 Installation of Counterweight System .................................................................................................... 89
2.7.1 Installation of Counterweight System ............................................................................................. 90
2.7.2 Installation of Counterweight Protection ........................................................................................ 93
2.8 Installation of Buffer .............................................................................................................................. 94
2.9 Installation of Hoistway Equipment ...................................................................................................... 96
2.9.1 Installation of Traveling Cable and Hoistway Cable ...................................................................... 97
2.9.2 Installation of Ultimate Limit Device and Leveling Device ......................................................... 102
2.9.3 Installation of Counterweight and Weighing Device .................................................................... 109
2.10 Traction Steel Wire Rope................................................................................................................... 110
2.10.1 Installation of Steel Wire Rope ................................................................................................... 110
2.11 Installation of Landing Door System ................................................................................................. 112
2.11.1 Installation of Sill ........................................................................................................................ 112
2.11.2 Installation of Door Pocket and Upper Sill ................................................................................. 114
2.11.3 Installation of Door Leaf ............................................................................................................. 117
2.11.4 Adjustment of Door Lock ........................................................................................................... 119
2.12 Installation of Compensation Device ................................................................................................. 121
2.13 .Assembly of Pit Ladder..................................................................................................................... 127
2.13.1 Installation of Pit Ladder............................................................................................................. 127
2.13.2...................................................................................................................................................... 129
Tension device ....................................................................................................................................... 129
2.13.3 Installation of Pit Electrical Equipment ...................................................................................... 129
2.14 Removal of Scaffold .......................................................................................................................... 130
Appendix: Car Decoration .................................................................................................................131
Elevator Structure
Traction
machine
Control
cabinet
Traction
Machine machine rack
bearing beam
Steel wire Governor

rope
Car
Car door
component
Counterweight
guide rail support
Landing door Counterweight

device Guide rail
Counterweight
device
Leveling frame
Car guide rail

Traveling cable
Rack
Car guide rail
support
Traveling cable
Pit protection device

Hoistway
ladder
Tension device
Buffer Guide rail

Base
Note: 1. The installation positions of main elevator parts are as shown in the figure;
2. Any site assembly in case of a special condition can be carried out only after the
confirmation of our related personnel.
1 / 135
Chapter 1 Preparations before Elevator Installation

1.1 General
The elevator installation is closely associated with customers. To smoothly carry out the work and
enhance the efficiency, the installation personnel shall keep good contact with the customers and try
to obtain their support for the installation work.
Before starting the installation work, the installation schedule shall be confirmed by the customers.
The installation date shall be defined in the schedule. And once the site conditions required are met,
the installation works should be carried out as scheduled.
The installation personnel shall carefully read this installation instruction before installation. When
the actual civil engineering parameters are inconsistent with the parameters in construction layout
drawing, please notify the relevant department to handle it in a timely manner. For any damage
caused by installation personnel’s incorrect installation or failure to meet the installation regulations
or the resulting impact on the product quality, the company will investigate their responsibilities.
1.2 Safety precautions
1.2.1 Inspection before installation
The installation team personnel shall have the installation operation permit of special work.
Before starting the work every day, it is necessary to carry out the safety inspection of the following
items:
Safety devices (such as scaffolding, safety net, etc.);
Mechanical and electric facilities (such as welding machines, lifting equipment etc., in particular
safety devices);
Auxiliary tools (such as oxygen, acetylene);
Other operating devices.
Check equipment warning signs
Material Quan Proposed sign
No. Sign
description tity position
Up and down On the hood of the

1 traveling signs of the 1 pc. main engine traction
traction machine sheave
Paste on the enclosure

Label of the and door panel
2
protective film protective film before
ex-factory
2 / 135

No. Sign
1 pc.
Landing door Triangulation chain of
3 per
warning sign the landing door
floor
Label of Warning! When there is obstacle

4 1 pc.
Stumbling in the machine room
For elevator
Label of Elevator out
5 1 pc. maintenance (ground
of Service
floor)
On the wall of the

6 Elevator leveling 1 pc.
machine room
mark (1-31)
3 / 135

No. Sign
1 pc.
if
there
Elevator leveling are On the wall of the
7
mark (32-62) 32-62 machine room
floors
in
total
Hook above the main

8 Lifting label 1 pc. engine in the machine
room
On the hood of the

Caution! Hand
9 1 pc. main engine traction
pricking
sheave
1 pc. Paste on the landing

No object throwing
10 per door during
into the hoistway
floor installation
4 / 135

No. Sign
Elevator machine Door of the machine

11 1 pc.
room, staff only room
Hoistway At the entrance of the

12 construction, be 1 pc. hoistway under
careful construction
Label\ Electric
Outer side of the
13 Shock Danger 1 pc.
control cabinet door
\80*105
Car roof parts and

machine room
Label\ Avoid
14 trunking of the
Stepping\ 80*105
elevator with machine
room
5 / 135

No. Sign
Label\ Top of Car, On the car roof

15 1 pc.
Fall Hazard\ 80*105 guardrail
Label\ Moving
Equipment Hazard
16 1 pc. On the car roof
in Hoistway \
80*105
Label\ Overhead
On the wall of the top
17 Crash Hazard in 1 pc.
floor
Hoistway \ 80*105
Label\
On the counterweight
18 Counterweight 1 pc.
housing
Hazard\ 80*105
6 / 135

No. Sign
Label\ Pit Hazard\

19 1 pc. On the wall of the pit
80*105
On the power box or

Label\ Lockout a Tag control cabinet in the
20 1 pc.
Required\ 80*105 machine room for
maintenance
Label\ Hard-hat
21 1 pc.
Required\ 80*105
Label\ Voltage
Indication Tag for On the power box of
22 1 pc.
Machine Room\ the machine room
180*180
7 / 135

No. Sign
Label\
Counterweight
23 1 pc. On the pit guardrail
Hazard in Pit\
180*180
Label\ Caution On the car roof

24 Falling Object\ 1 pc. guardrail or the pit
80*105 guardrail
Label\ Caution Drop On the car corner

25 1 pc.
Down \ 80*105 plate
1 pc.
for
Label\ emergency
elevat
rescue work
or Inner side of the door
procedure for
26 witho of control cabinet
traction machine
ut without machine room
without machine
machi
room \200*270
ne
room
8 / 135
Proposed sign
No. Material description Quantity Sign
position
1 pc. for
Label\ emergency
elevator
rescue work
with
procedure for traction
machine On the wall of the
27 machine with
room machine room
machine room (gear
(gear
main engine)\
main
200*280
engine)
1 pc. for
Label\ emergency
elevator
rescue work
with
procedure for traction
machine On the wall of the
28 machine with
room machine room
machine room
(gearless
(gearless main
main
engine)\ 200*270
engine)
Do not open the door The same

by hand / Do dot push as the
29 the door \ L*W: number On the car door
210*85 \ base color: of car
white doors
Elevator safety
instructions \ L*W:
30 1 pc. Inside the car
210*290 \ base color:
white
9 / 135

No. Sign
Safety label for

entering the
31 construction site\ 1 pc. Machine room
L*W: 297*210 \
base color: white
Elevator installation
Caution label\ L*W:
32 1 pc. Ground floor
297*210 \ base
color: white
Project frame
diagram\ L*W:
33 1 pc. Machine room
297*210 \ base
color: white
Up and down
traveling label \ base Traction machine
34 1 set
color: Y07 mid hood
yellow
10 / 135

No. Sign
3 sets
in
total
Label to distinguish
for
elevators in the same Control cabinet, main
35 machi
machine room by engine, power box
ne
number
room
sharin
g
Leveling mark
indication label\
36 L*W: 105*60\ base 1 pc. On the machine rack
color: Y07 mid
yellow
Turning gear On the wall of the

indication label\ machine room (in case
37 L*W: 105*60\ base 1 pc. of elevator failure,
color: Y07 mid move it by
yellow handwheel)
On the toe guard (the

Floor indication
label will be
label\ L*W: 340*
38 1 set fabricated according
665\ base color Y07\
to actual situation on
mid yellow
site)
11 / 135

No. Sign
40 Wear safety belt
Work with certificate

41
(special)
42 Wear safety helmet
Wear protective
43
gloves
12 / 135

No. Sign
44 Wear safety shoes
Wear safety
45
glasses
1.2.2 Maintenance of the working environment

The installation site should be kept clean to prevent stumbling in the work. Pay attention to fire
prevention.
1.2.3 Safety precautions for hoistway work
When installation, removal or alteration of scaffolding is carried out, the personnel with the special
work permit and elevator installation permit shall be present on site. During the installation work, it
is required to wear appropriate protective clothing, such as safety helmet and safety belt etc., as
shown below.
Try to avoid several works on different floors in the hoistway at the same time.
13 / 135
1.2.4 Protection at the hoistway entrance

The hoistway entrance should be well sealed to prevent falling. It is necessary to set up barriers or
warning signs to remind people of danger of falling.
1.2.5 Fire prevention

When using the portable cutting machine or welding equipment and gas cutting equipment, it is
necessary to prevent the fire hazards. Put the combustibles to the safety place.
1.2.6 Management of gas
The dangerous gases such as oxygen, acetylene must be managed by professionals. Dangerous
gases should be stored in well-ventilated place and try to avoid close or prolonged exposure to high
temperatures.
1.2.7 Safety protection
The installation personnel shall follow the safety operation rules and supervise each other in
working. When carrying out welding, gas cutting and drilling, operators must wear the protective
glasses. Before using the electric welders, confirm that there are no faults and ensure safety in
operation.
1.2.8 Trial run operation
Unauthorized personnel are prohibited to access to the machine room and hoistway. Before
operation, it is necessary to confirm that all the safety lines work normally and any work on the
electrical equipments should be carried out only under the power failure condition. The shutoff of
the power supply should be carried out by the professionals, during this period, it is required to set a
warning sign on the power switch box and lock it with a padlock. Remind staff of not switching on
the power switch.
14 / 135
1.2.9 Safety inspection

At the end of the work every day, it is necessary to check whether all electrical switches and gas
valves are turned off and the fire equipment is at good position, whether there is any unsafe factors;
and once any abnormal conditions occur, handle them promptly and eliminate the safety hazards to
ensure normal working on site. The power requirements in construction are as follows.
(1) Each elevator hoistway should be individually equipped with power supply, and the power
switches should be provided near the ground floor of hoistway entrance.
(2) There should be of sufficient brightness in the hoistway. In the middle of the scaffold, install a
floodlight with the shield every 2-2.5 meters along the entire hoistway height, and set up the hand
lamp socket at appropriate position as required.
(3) The metal case of the mobile electrical tools should be reliably grounded. When using the
mobile electrical tools, wear the rubber insulating gloves or use1:1 isolation transformer.
(4) The power supply for elevator should be connected to the machine room to ensure safe use of
the power supply.
1.3 Preparatory work on the construction site
1.3.1 Consultation with the customer
After access to the construction site, comply with the relevant rules and regulations, and consult
with the customers on the relevant installation rules, such as construction program, safety
regulations, etc.
1.3.2 Verification of the hoistway
Check whether the hoistway size and machine room size are consistent with the elevator hoistway
layout chart confirmed by customers and whether the pit is sealed and waterproof.
Determine whether the power supply required meets the installation requirements.
1.3.3 Storage of materials
Confirm whether the material storage area is safe and the size is appropriate.
1.3.4 Installation plan confirmation
After completing the preparation work, confirm the installation plan with the customers.
15 / 135
1.3.5 Tool preparation (list)
Type No. Name Spec. Q’ty Picture
1pc. for
1 Chain block 0.5T,1T,3T,5T
each
2 Pulley 0.5T 1 pc.
3 Lifting jack No. 5 2 pcs.

IV.
Lifting
tools
Made of steel
4 Crow bar 2 pcs.
tube
Steel wire
Y4~Y12,Y5~Y1 10 pcs. for
5 rope tying
5 each
head
Rigging 2 pcs. for

6 1.4,2.1
shackle each
16 / 135
Steel wire 2 sticks

7 0.5,1,3,5m
rope head for each
IV.
Lifting
tools
2 sticks
8 Sling 3T 5T
for each
8m
1 Multimeter 1 pc.
2 Megger 500~2000V 1 pc.
V. Tools
of
electricia
n
Tong-type
3 5~150A 1 pc.
ammeter
4 Electric iron 35W 1 pc.
17 / 135
Wire
5 1 pc.
stripper
V. Tools of
electrician 6 Test pencil 2 pcs.
Electrician’s
7 2 pcs.
knife
Rubber
1 1 pc.
hammer
VI. Special
2 Guide ruler 2 pairs
tools
1pc. for
3 Tape 30,50CM
each
18 / 135
4 Steel ruler 15CM、30CM
5 Sling rack 2 pcs. Self-made
10 pcs. for
6 Plumb line 5kg,10kg
each
VI.
Special
tools
Car operation
7 1 set No scaffolding available
platform
Top operation
8 1 set No scaffolding available
platform
9 Wrench 1 set
19 / 135
Electric AC
10 welding 380V/220V 1 set
machine dual purpose
VI.
1 pc. for
Special 11 Spring scale 0.5N, 30N
each
tools
Power box at
the
12 2 pcs.
construction
site
1 Interphone 1000m 1 pair
VII.
Commissi Tong-type
2 1 pc.
oning ammeter
tools
Noise meter
3 1 set
(A)
20 / 135
Mechanical, 1 set for

4 Tachometer
electronic each
VII.
Commissi
oning
tools
5 Stopwatch 1 pc.
Engine oil and 1 pc. for

1 Oil can
grease each
Others 2 Hand lamp 2 pcs.
1 pc. per
3 Flashlight
person
21 / 135
Chapter 2 Process Specification for Elevator Installation

2.1 Material open-package inspection
Overview: confirm incoming equipment or parts meet the requirements on site so as to ensure
normal implementation of follow-up installation work.
Protective equipment
List: crowbar, hammer, screwdriver, etc.
Steps Operation Remarks
1 Site and channels Confirm that the material piling yard and channels are smooth
2 Appearance Check and ensure well-tended appearance of the packing container
3 Goods verification Verify goods based on the packing list
Materials shall be piled neatly and orderly according to the

4 Material piling standard and protected by proper measures to avoid damage
caused by improper material piling or protection.
5 Cleaning Clean away debris left by package opening on site
6 Confirmation Open-package personnel on site sign for confirmation
2.2 Erection of scaffolding

Overview: determine the form of the scaffolding according to the counterweight specification and
setting of the car. The scaffolding materials include bamboo and steel tube, whichever should ensure
the stability of the scaffolding (each floor should be provided with one cross-bar top beam to avoid
the door) and adequate bearing capacity. Each floor of scaffolding cross beam should be provided
with two or more wood boards and both ends of the boards should be tightened with the cross beam.
The scaffolding position should be convenient for construction work and not affect the setting-out.
22 / 135
Tools
List: tape, wrench, etc.
Confirm plane If there is horizontal pipe of scaffolding at landing door

1 layout of the installation position, the pipe should be 160mm away from the
scaffolding hoistway wall at the inner side of the landing door.
Scaffolding must
2 be erected by a
professional unit
(1)Plane layout requirements
23 / 135
(2)Vertical layout requirements
The vertical space of the scaffolding cross bar is generally less than 1.3m. It is required to meet
the bar space for each landing first in vertical layout. The other parts can be determined according to
the specific size, but not exceeding the space. The cross bar at the entrance of the landing door
should be erected according to the requirements of Fig. For the convenience of climbing, a cross
beam can be added between two adjacent cross beams on one side of the scaffolding. It is required
as below.
Two or more scaffold boards can be laid on the cross beam of each floor to form a platform with the
overall width greater than 400mm, which is able to withstand the load of 2500 N/m2. The two ends
of the scaffold boards should extrude 100~200mm beyond the cross bar and be securely fixed on the
cross bar with the Φ1.2mm or above galvanized wire. The scaffold boards of the adjacent floors
should be arranged in 90° cross form.
24 / 135
2.3 Sample holder and suspension wire

Overview: fabricate sample holder and suspension wire based on layout diagram of the elevator
machine room and construction layout drawing; ensure stable suspension wire and good resistance
of sample holder material from deformation. Ensure accuracy of the installation datum line.
Tools
List: tape, angle rule, leveling instrument, hammer, steel saw, saw, snap line, etc.
Sample holder
1
diagram
B- Car depth
C- Distance of the counterweight guide rail support
D- Distance between the car frame centerline and the
counterweight housing centerline
E- Distance between the car frame centerline and the car rear wall
F- Net width of the door opening
G- Distance of the car guide rail support
1 - Plumb line 2 - Counterweight centerline
3 - Car centerline 4 - Connected nail
25 / 135

Material Process sample holder materials and prepare auxiliary materials
2
preparation based on the drawing.
Sample holder Marked with the car, counterweight guide rail centerline, door
3 fabrication and key centerline, net width line of door-opening and the location of each
size indication setting-out point.
4. Initial fastening of sample holder and plumb
line placement
Nail Sample plate Batten
Saw opening
Plumb line
Plumb
At the positions for hanging plumb lines, saw

1 - Machine room floor 2 - Sample holder them into the bevels with a thin saw and hammer a
3 - Sample holder bracket 4 - Hoistway steel nail nearby to embed the suspension wire
into the bevel to prevent displacement.
Calibrate the civil size of the hoistway, machine room and
landing door entrance: according to the position of the sample
holder plumb line at the hoistway, readjust the sample holder
position when the size deviation is larger, and when necessary,
make amendment to ensure that the elevator parts are installed at
the appropriate locations.
Landing door center
5 Retest
26 / 135
2.4 Installation of machine room equipment

Overview: the drive system, governor, control cabinet, power box and other parts are accommodated
in the machine room; the drive system consists of the traction machine, guide pulley, machine rack,
traction sheave protective device, rope hitch plate, shock pad, rope clip(optional based on the
configuration), bearing beam, etc.; the drive system is an important system of the elevator. Ensure
installation quality of all parts so as to guarantee the elevator’s operation performance and safety
performance.
3.4.1 Drive system installation
Tools
List: chain block, wrench, level ruler, tape, welding machine, etc.

Confirm key points for machine room equipment installation:
Confirm installation positions of the traction machine and guide
pulley based on the car and counterweight center position. Mark
snap line on the ground of the machine room according to the
machine room layout requirements.
Counterweight guide
rail suspension wire
Confirm machine Counterweight guide

rail center
room layout and
1
get familiar with
Car guide rail Preformed hole
the drive system suspension wire of machine
Car guide rail center
Car centerline
Actual size of door
See rope winding method of the drive system as shown on the next
page.
27 / 135
Traction machine
Traction sheave
Traction machine rack
Guide pulley Machine bearing beam
Car rope hitch plate
Counterweight
rope hitch plate
Car guide pulley
Car
Car door
Steel wire rope
Counterweight
guide pulley
Schematic Diagram of Rope Winding Method
28 / 135
Traction
曳引机
machine Machine rack
机架
导向轮装置
Guide pulley device
Shock pad
减震垫
Machine
搁机大梁
Bearing beam
A
Traction
曳引机
machine
Machine
Machine 机架
rack
搁机大梁 Shock pad
减震垫
Bearing beam
Counterweight rope hitch

对重绳头板槽钢导向轮装置
plate steel channel Guide pulley device
Note: AH refers to hoistway width; BH refers to hoistway depth; both A and B are in counterweight postposition
structure.
Schematic Diagram of Counterweight Postposition Drive System
29 / 135
Counterweight rope hitch Machine

plate steel channel Machine rack
Bearing beam Shock pad
Guide pulley device
Note: AH refers to hoistway width; BH refers to hoistway depth.

Schematic Diagram of Side Counterweight Drive System
Bearing beam Lift and install top bearing beam components to the preformed hole
2
installation on the machine room bearing wall as shown in the figure below.
Machine
Machine Bearing beam
Landing door direction Bearing beam Landing door direction
Fig. a (Counterweight postposition type) Fig. b (Side counterweight type)

(1) If machine bearing beam is used for lifting, ensure that the lifting capacity of the hook, sling, electric
hoist and belt must meet safety requirements.
(2) In installation process of machine bearing beam, always keep the upper and lower flanges and web
under vertical (along the plumb line) bending load. Horizontal bending load shall be avoided for lateral
surfaces to prevent deformation.
(3) Due to large self-weight of the machine bearing beam, pay attention to proper force used for its
movement to prevent finger or instep injury when it overturns.
(4) Fix both ends of the machine bearing beam on solid load bearing wall in the machine room. The
bearing length shall be 20mm more than the center of wall thickness and not less than 75mm. Place flat
steel plate on the load bearing wall with levelness not more than 2/1000mm. See the figure below.
30 / 135
Center of load
bearing wall
Machine
Bearing beam
Backing plate
(5) Adjust the levelness and height difference of the machine bearing beams by spacer. After the
installation of a number of machine bearing beams, the levelness of the upper surface shall be not more
than 0.5/1000. The height difference between the upper surfaces of the machine bearing beams shall be
not more than 0.5mm, and the mutual parallelism (observed from top view) shall be not more than 2mm.
※ The traction machine has been assembled, adjusted and inspected

as qualified before delivery from the factory. It shall not be privately
dismantled by the user. Please read the Installation and
Maintenance Manual of Traction Machine before installation.
Lifting point: the chain block should be hung on the hook of the
Traction machine machine bearing beam on the top of the machine room (above the
3
installation traction machine); the sling shall cross the lifting ring of the traction
machine through the shackle; bearing capacity of the sling shall be
slightly larger than the lifting capacity of the chain block. If capacity
of a single sling is not enough, two slings may be used; ensure stable
lifting and avoid bumping in lifting process. Pay attention to
protecting encoders and other wearing parts.
(1) Lift the machine rack and place shock pad at the bottom of the rack, as shown in the figure below.
After assembly, descend the entire rack to the machine bearing beam and place it steadily. Determine the
centerline position of the upper machine rack based on construction layout drawing of the project.
Machine A
rack B
A Bolt M20x55 4 pcs.
C
B Spring washer 20 4 pcs.
C Square taper washer 20 4 pcs.

Shock pad
31 / 135
(2) Lift the traction machine and install it on the machine rack. Connect by bolt set as shown in the figure
below.
Traction machine
E
Applicable to traction machine

Applicable to traction Applicable to traction
model WYT-T/KGT-T/ Quant
No. machine model machine model GETM3.0H、 Shape
WYT-U/GTS/WYT-S/ ity
GETM1.9 GETM3.5H、GTW8、GTW7
GETM6.0H/GETM5.5
A Bolt M16x100 Bolt M24x130 Bolt M20x110 4 pcs.
B Square taper washer 16 Square taper washer 24 Square taper washer 20 4 pcs.
C Flat washer 16 Flat washer 24 Flat washer 20 4 pcs.
D Spring washer 16 Spring washer 24 Spring washer 20 4 pcs.
E
Nut 16 Nut 24 Nut 20 8 pcs.
Adjust positions of the traction machine and the machine rack base so that the traction machine can meet
the following installation technical requirements:
a. Traction machine position deviation: on the horizontal plane, the installation error shall be not more
than 2mm in the traction sheave diameter direction and not more than 1mm in the traction sheave axial
direction; during installation and inspection, hang plumb line in the center rope groove of the traction
sheave; check whether the plumb line coincides with the reference position on the sample holder and
then adjust position of the traction machine accordingly.
b. The parallelism between the end face of the traction sheave and the plumb line shall be not more than
2mm in no-load or full-load working conditions. During installation and inspection, hang two plumbs on
the end face of the traction sheave (the side far away from motor of the traction machine). Measure the
horizontal distance from the same plumb to the two measuring points on the end face of the traction
sheave. The difference value shall be not more than 2mm.
(3) After accurate positioning of the traction machine and the machine rack, install the machine rack
components on the machine bearing beam and fasten them by M16 bolt set and rail clip, as shown in the
figure below:
32 / 135

Shock pad
C Flat washer 16 16 pcs.
A E D Spring washer 16 16 pcs.

Machine
bearing beam B D E Nut M16 16 pcs.
C
(4) Install the guide pulley components on the machine rack and fasten them by M20 bolt set. Hitching legs of the guide
pulley device shall be configured as per the order BOM.
Traction sheave
A
A Nut M20 8 pcs.

B

C Square taper
C washer 20 4 pcs.
Machine rack
A E
C
F
D
G
E
A Nut M20 8 pcs.

E Nut M20 8 pcs.
C Square taper washer 20 4 pcs.
F Spring washer 20 4 pcs.
D Flat washer 20 4 pcs.
G Square taper washer 20 4 pcs.
E Bolt M20x90 4 pcs.
Installation of Guide Pulley Components (installation without hitching leg (above) and installation with hitching leg
(below))
33 / 135
Adjust the guide pulley components (adjusting shim may be added at the junction place) to meet the
following requirements:
a.Guide pulley position deviation: on the horizontal plane, the installation deviation shall be not more
than 2mm in the guide pulley diameter direction and not more than 1mm in the guide pulley axial
direction; the calibration method is the same as that for the traction sheave.
b.The parallelism between the end face of the guide pulley and the plumb line shall be not more than
2mm in no-load or full-load working conditions. During installation and inspection, hang two plumbs
on the end face of the guide pulley. Measure the horizontal distance from the same plumb to the two
measuring points on the end face of the guide pulley. The difference value shall be not more than
2mm.
c.After installation, the guide pulley shall rotate flexibly without abnormal sound during rotation.
Rope hitch plate Confirm the rope hitch plate specification and installation direction as
4
installation below.
The existing rope hitch plate may be in 5 types of specifications with 4-8 holes in specific layout as
below: 4-hole 5-hole 6-hole 7-hole 8-hole
Car rope
hitch plate
Counterweight
rope hitch plate
Note: Serial numbers of hole sites in the figure above are corresponding to the installation positions
of steel wire ropes in the figure below.
The installation direction of rope hitch plate shall follow the principle below: car/counterweight rope
hitch plate shall have the side with more hole sites close to the car roof sheave/counterweight sheave.
Taking 5-hole for example, see the installation direction of rope hitch plate and installation position of
steel wire rope as shown in the figure below. Counterweight
sheave
Guide pulley
Counterweight
sheave
Guide pulley
Traction sheave
Traction sheave
Car roof sheave

Car roof sheave
Fig. a (Schematic Diagram 1 of Installation Direction of Counterweight Postposition Rope Hitch Plate)
Fig. b (Schematic Diagram 2 of Installation Direction of Counterweight Postposition Rope Hitch Plate)
34 / 135
Counterweight
sheave
Crosshead sheave Traction sheave Guide pulley
Fig. c (Schematic Diagram of Installation Direction of Counterweight Side Position Rope Hitch Plate)
I
ΙΙ
Fig. d (Counterweight Postposition Steel Wire Rope Winding Mode 1)
Fig. e (Counterweight Postposition Steel Wire Rope Winding Mode 2)
35 / 135
Fig. f (Counterweight Side Position Steel Wire Rope Winding Mode)

I II III
1: 5 1: 5 1: 5
(1)Car rope hitch plate installation

a) Fasten by means of welding. In structure 1, weld the fixed rope hitch steel channel component on the
supporting steel channel and the machine bearing beam, and then weld the car rope hitch plate on the
fastened steel channel component as shown in Fig. a below. In structure 2, weld the car rope hitch steel
channel component on the machine bearing beam and then weld it on the car rope hitch plate as shown in
Fig. b. In structure 3, weld the fastened steel channel component on the machine bearing beam and then
weld the added rope hitch plate on the fastened steel channel component with the car rope hitch plate
above the added rope hitch plate as shown in Fig. c below.
Full weld Car rope hitch plate
Car rope hitch steel channel component
Car rope hitch plate
Machine bearing beam Full weld
Fastened steel
channel component
Machine bearing beam
Supporting steel channel
Fig. a Fig. b
36 / 135
Added rope
hitch plate
Car rope hitch plate steel channel
Full weld Machine bearing beam
Fig. c
b) Fasten by fastener and welding. Fasten the rope hitch plate and the rope hitch shock pad by M10 nut
as shown below.
C
Rope hitch plate
Rope hitch shock pad
A Flat washer 10 4 pcs.
C Nut M10 4 pcs.
Weld the car rope hitch plate base on the machine bearing beam as shown in Fig. a below, and then
fasten the assembled rope hitch plate and rope hitch shock pad on the car rope hitch plate base by M12
bolt and rail clip as shown in Fig. b below. Direct the center of rope hitch plate at the car. The assembly
diagram is as shown in Fig. a below.
Rope hitch plate and rope

hitch damping Car rope hitch plate base
combination
Full weld
Fig. a
37 / 135
D
C
B A Bolt M12x45 4 pcs.
B Flat washer 12 4 pcs.

Rail
压导板 clip
C Spring washer 12 4 pcs.
D Nut M12 4 pcs.

A
Fig. b
Fasten the rope hitch plate and the rope hitch shock pad by M10 nut as shown below.
C
Rope hitch plate

B Rope hitch shock pad

Spring washer 10 4pcs.
C Nut M10 4pcs.
(1)Counterweight rope hitch plate installation

There are three structures:
a) Fasten one end of counterweight rope hitch plate steel channel on the solid load bearing wall of the
machine room according to technical requirements the same as that for the installation of machine
bearing beam, and weld the other end on the machine bearing beam. Weld the counterweight rope hitch
plate (counterweight rope hitch steel channel component, as shown in Fig. b) on the counterweight rope
hitch plate steel channel as shown in Fig. a. Align the center of counterweight rope hitch plate
(counterweight rope hitch steel channel component) with the counterweight sheave rim.
Full weld
Full weld
Counterweight rope Machine bearing beam
hitch plate
Counterweight rope
hitch plate steel
channel
Fig. a Fig. b
38 / 135
b) Fasten both ends of the supporting steel channel on the solid load bearing wall of the machine room
according to technical requirements the same as that for the installation of the machine bearing beam.
Weld the counterweight rope hitch plate on the fastened steel channel component and then, weld the
fastened steel channel component on the supporting steel channel and the machine bearing beam. Align
the center of counterweight rope hitch plate with the counterweight sheave rim, as shown in the figure
below.
Full weld
Fastened steel
channel component
Counterweight rope
hitch plate
Machine bearing
Full weld Supporting beam
steel channel
39 / 135

Traction steel wire See the installation method of traction steel wire rope as shown
5
rope installation below.
(1)Install at clean and spacious site; check whether the steel
Rope hitch plate
wire rope has dead bending or strand loosing phenomenon
in rope releasing process.
(2)Install the steel wire rope in disk way to release its twisting
force.
(3)Thread into the car rope hitch first, and then, the car roof
sheave, traction sheave, guide pulley, counterweight
Taper wedge
sheave, counterweight rope hitch (mainly relying on
friction force of the traction groove to save labor and
prevent steel wire rope from falling in releasing process
due to accidental hand loosing).
(4)Thread the end of the steel wire rope downwards, fold and
thread back. Place a taper wedge into the taper sleeve and Rope clip
lift up steel wire rope at the load bearing side by force to

tighten the rope head end as shown in the figure on the
right.
Steel wire rope
(5)Fasten by 3 rope clips at the end of each steel wire rope as
shown in the right figure. Rope clips shall be neatly arranged
and shall be staggered for the two adjacent rope clips to avoid noise caused by rope shaking
in operation. U-shape bolts will be used on the tail of the steel wire rope. Steel rope clips
shall not be alternately arranged on the steel wire rope.
(6)The uneven tension of traction steel wire rope will cause car shaking and wear the traction
sheave; therefore, it is necessary to conduct tension testing after hanging the traction steel
wire rope. After the elevator is put into use, regular testing on the tension of traction steel
wire rope is also required.
a.Move the car to about 1/2 of the whole journey and open one landing door on the car with an emergency
triangle key, press down the red emergency stop switch on the top to access to the car roof.
b.Number the traction steel wire rope in sequences, such as A, B, C, D, E, F, etc. to record the data.
c.Measure the force of each steel wire rope under the equidistant state with a 200N dynamometer; for
example, pull the traction steel wire rope A away from the original place for 150mm along the horizontal
direction, record the value on the dynamometer; similarly, measure the traction steel wire ropes B, C, D, E,
F and make a record. The rope force measurement point should be on the same level. The force bearing
point of each rope should be at the same level during measurement.
Adjust the tension of the traction wire rope that exceeds the standard according to the calculated tension
percentage value (adjust the nuts on the taper sleeve of the steel wire ropes to allow the force of the
traction steel wire rope to be balanced). Fix the taper sleeve when adjusting to prevent the rotation of the
traction steel wire ropes. To meet the satisfactory results, it is required to adjust the tension of the traction
steel wire rope for several times. Since when releasing or tightening the taper sleeve bolts, the traction
steel wire rope cannot be changed in place, and it is required to repeat for several times to adjust the
tension on the traction steel wire rope uniform.
40 / 135
2.4.2 Control cabinet positioning and installation

Tools
List: impact drill, wrench, plumb, etc.
According to the machine room layout and actual situation on site,
Confirm control draw the trunking layout on the ground of the machine room. Ensure
1 cabinet installation being horizontally and vertically straight and having as less turning as
position possible. Pay attention that the encoder line, power line and control
line must be separately laid.
Leading to power
box trunking
Leading to trunkings of
governor, rope clip,
band-type brake switch, Leading to encoder
band-type brake device, box trunking
Leading to hoistway Leading to motor trunking

cable trunking
Note: all trunkings must be well fastened with rubber used at the inner side of turning to protect
cable and wire. No joint of wire inside the trunking and metal hose shall be allowed. When a single
stick of wire is connected to the insert-type terminal blocks, the both ends of the wire shall be
folded, inserted and fastened. If the terminal block is not the insert-type, wire shall be crimped in
circles in forward way. For crimping of more than 2 sticks of wires, apply flat washer among wire
heads before clamping. If the trunking is grounded in welding way, all grounding wires must be well
arranged in the trunking before wire lying.
41 / 135
Fasten the control cabinet through 4 expansion bolt holes at the

bottom. Ensure that:
Expansion bolts 1. The distance from the front side of the control cabinet to doors and
installation on the windows shall be no less than 600mm.
2
ground and control 2. The maintenance side of the control cabinet shall be no less than
cabinet fastening 600mm away from the wall.
3. The control cabinet shall be no less than 500mm away from
machinery equipment.
Expansion bolt
M12×125
Fig. a Fig. b
2.4.3 Machine room trunking layout
Tools
List: impact drill, cutting machine, polishing machine, wrench, small hammer, tape, etc.
Trunking route See detailed requirements as shown below. See the legend on Page
1
arrangement 39.
42 / 135
(1) Be horizontally and vertically straight; eliminate turnings as far as possible.

(2) Lay wire as per the machine room and hoistway wiring diagram and install the trunking as per the
layout diagram of the machine room. Lay power line and control line separately. Connection line
between the main engine encoder and the control cabinet shall be separately laid in the small trunking
which shall be reliably grounded and kept away from other trunking for no less than 200mm. The joints
shall be reliably connected by grounding wire. The trunking shall be laid to 100mm above the engine
base. The end cap with metal hose coupler (metal joint) shall be installed at the trunking leading-out
terminal. Wire of the encoder will go through the metal hose (Φ19) connected to the joint and be
connected to the encoder. Metal hose should be reliably fixed.
(3) Power line between the control cabinet and the motor shall be separately laid in a small trunking. The
trunking shall be laid to 100mm above the engine base. The end cap with metal hose coupler (metal
joint) shall be installed at the trunking leading-out terminal. The power line will go through the metal
hose (Φ29) connected to the joint and be connected to the motor junction box. Metal hose should be
reliably fixed, and the trunking should be well grounded.
(4) The cable between the control cabinet and the governor switch, jigger switch, band-type brake
switch, band-type brake device and the rope clip (configured for the asynchronized main engine) shall be
laid in a small trunking. The governor trunking shall be laid 100mm away from the governor. The end
cap with metal hose coupler (metal joint) shall be installed at the trunking leading-out terminal. The
cable of the governor switch will go through the metal hose (Φ19) connected to the joint and be
connected to the governor switch. Metal hose should be reliably fixed, and the trunking shall be well
grounded. The two sticks of cable of the band-type brake switch and the band-type brake device will be
laid in the same trunking. The trunking shall be laid to 100mm above the engine base. The end cap with
metal hose coupler (metal joint) shall be installed at the trunking leading-out terminal. The cable of the
band-type brake switch and the band-type brake device will go through the metal hose (Φ19) connected
to the joint and be connected to the band-type brake coil junction box. Metal hose should be reliably
fixed, and the trunking shall be well grounded. The cable of the jigger switch shall be laid to the place
100mm above the engine base. The end cap with metal hose coupler (metal joint) shall be installed at the
trunking leading-out terminal. The cable will go through the metal hose (Φ19) connected to the joint and
be connected to the jigger switch. Metal hose should be reliably fixed, and the trunking shall be well
grounded. The cable of the rope clip (optional) shall be laid to the place 100mm above the engine base.
The end cap with metal hose coupler (metal joint) shall be installed at the trunking leading-out terminal.
The cable will go through the metal hose (Φ19) connected to the joint and be connected to the rope clip
switch. Metal hose should be reliably fixed, and the trunking shall be well grounded.
(5) The power cable from the power box to the control box is laid in the large trunking which shall be
well grounded.
(6) The cable from the control cabinet to the hoistway is laid in the large trunking which shall be well
grounded.
43 / 135

(1) Trunking shall be well grounded. Ensure tight trunking joint.
Cross grounding wire on the side of the trunking. The cover of the
trunking should be tight and bolt (if any) shall be firmly tightened.
Gas welding cutting is not allowed for trunking. The turning place
shall not be sawn into straight port but should be processed as 90°
On-site trunking protective port along the wire direction to prevent wire damage. See
2
processing the schematic diagram of trunking right angle and cutting as shown
below:
(2) The total area of wire inside the trunking (including insulation
layer) should be not more than 60% of net area of the tank. Before
wire threading, clean the trunking to remove accumulated water, dirt
and burr.
The trunking cover should be fastened as shown in the figure below.
Trunking cover After cable lying, press cable by press plate and fasten trunking cover
3
fastening and the trunking body by self-tapping screw.
Self-tapping screw
Press plate
Trunking body
Trunking cover
Connection
plates
2.5 Navigation system installation

The guide rail includes the car guide rail and the counterweight guide rail, which are the guide parts for
the operation of the car and the counterweight device. The guide rail is fixed on the guide rail support
bearing surface with a rail clip and the guide rail support is securely fixed on the hoistway wall. When
the safety gear works property, the guide rail is able to support the car and its load or the counterweight
device, so the installation quality of the guide rail is directly associated with the elevator operating
performance. During installation, strictly control the installation of the guide rail support and the guide
rail, and attach importance to the important process of guide rail installation and enhance the elevator
installation quality.
44 / 135
Pay attention to the following requirements for guide rail installation:

(1) When the buffer is compressed by the elevator car and the counterweight respectively, no guide shoe
shall go beyond the guide rail.
(2) The working surface of the guide rail should be free from bump, burr or bending. The straightness
error of each guide rail shall be not more than 1/6000 of its length; the deviation of a single way of
guide rail from the installation base line for every 5m shall be not more than the following values: ①
0.6mm for car guide rail and counterweight guide rail installed with counterweight safety gear; ②
1.0mm for counterweight guide rail without a safety gear.
Car guide rail support Counterweight guide rail support Counterweight guide rail
Car guide rail
Guide rail base
2.5.1 Guide rail support installation

Tools
List: tape, steel ruler, level ruler, impact drill, wrench, welding machine, etc.
Confirm support
Note: the sleeve after being fastened by expansion bolt shall not
1 installation position
stretch out of the hoistway wall.
and fastening mode
45 / 135
Each guide rail should have at least two gears of guide rail support. If the guide rail on the top is less
than 800mm long, it is only necessary to fasten by gear 1 guide rail support. The distance of guide rail
supports should be not more than 2500mm. The specific value will be subject to the construction layout
drawing of the project.
(1) Steel expansion bolts are suitable for cement components only and are inapplicable for brick
structure components. Moreover, cement intensity should be no less than 180kg/cm;
(2) Cement wall thickness should be no less than 120mm;
(3) Please refer to the figure for the requirements for the distance between bolt and cement edge as well
as the distance between the bolts
Bolt Position and Size Drawing
Distance between bolt Distance between

Bolt spec. Hole diameter Hole depth
and cement edge two bolts
M12 No less than 100mm No less than 100mm 18mm 65±2mm
M16 No less than 120mm No less than 120mm 22mm 75±2mm
Construction steps:
(1)Remove the collected dust and uneven positions on the working surface with the iron chisel to
ensure good contact between the fastening component and the cement working surface;
(2)Drill the holes vertical to the cement working surface according to the requirements in the above
table. The drill hole depth shall be controlled by adjusting the distance between the scale bar end on the
impact drill and the drill bit end;
(3)Completely remove cement ash in holes by bamboo pole or small stick;
(4)Put the screw in the hole together with the sleeve;
(5)Use the special bolt sleeve hitting tool till the red marker line on the special sleeve is flush with the
cement surface (the sleeve is sunk into the cement surface with a depth of 10mm);
(6)Fasten M16 bolts by 24# wrench with its arm length no less than 240mm and applied force of
40~57kg; fasten M12 bolts by 19# wrench with its arm length no less than 190mm and applied force of
20~29kg. The two points on the big washer of the expansion bolt shall be welded to the fastening
component after being tightened, as shown in the figure below.
Fastening component
Spot welding on the two points
46 / 135

Car guide rail
2 Car guide rail support should be installed as below.
support installation
Guide rail support is the component to support guide rail. Each guide rail should have at least two
gears of guide rail support. If the guide rail on the top is less than 800mm long, it is only necessary to
fasten by gear 1 guide rail support. The distance of guide rail supports should be not more than
2500mm. The specific value will be subject to the construction layout drawing of the project.
1. Car guide rail support
Car guide rail support may be in angle steel and steel plate bending types as shown in the
figure below.
(1)Installation of angle steel type
a.Fasten the supporting angle steel (fixed support) with the steel expansion bolts;
b.Cut the length of the support feet according to the actual dimension of hoistway on site.
Point weld
Cut part Support feet
Hoistway
wall
Full weld
c.After installation and adjustment without any problem, fully weld the connection, remove
welding slag and paint repair accordingly. See welding position as shown in the figure
above.
d.Guide rail and guide rail support will be fastened through rail clip as shown in the figure
below.
A
Rail clip
Bottom plate
B D Nut M12 2pcs.
C Point weld
D
e.Angle stiffener, if used, should be fastened Full weld

on the support feet and the supporting
angle steel by welding as shown in the
Angle stiffener
right figure.
47 / 135
(1)Installation of steel plate bending type

The structure is composed of two bending steel plates. Length of the guide rail support may be
adjusted by the long waist-shaped hole, or the support may be exchanged for the long and short
sides to meet requirements of different hoistway sizes (unit: mm) as shown in the figure below.
a.Fasten the fixed support on the hoistway wall with expansion bolts and then connect
adjustable support and fixed support with bolts as shown in the figure below.
b.After installation and adjustment without any problem, fully weld the connection, remove
welding slag and paint repair accordingly. See welding position as shown in the figure
below.
B D
A C
D Nut M12 2 pcs.
Full weld on three surfaces

Counterweight
3 guide rail support The counterweight guide rail support should be installed as below.
installation
Supporting
a. Fasten the supporting steel angle (fixed support) with the Steel angle
Support feet Cut part
Steel hilti bolt.
b. Cut the length of the support feet according to the actual Hoistway wall
dimension on site.
c. Connect the support plate and the support feet (fixed
support and adjustable support) by bolts.
48 / 135

D
D Nut M12 2 pcs.
C
A B
d. After installation and adjustment without any problem, fully weld the connection, remove welding
slag and paint repair accordingly. See welding position as shown in the figure below.
Full weld
Full weld
Rail clip
f. Fasten the guide rail and the guide rail support by rail clip.
g. The structure after installation is as shown below.
Guide
rail
满焊Angle stiffener
Expansion bolt
M16x125
(1)Counterweight lateral installation
a.Fasten the supporting angle steel (fixed support) with the steel expansion bolts
b.Cut the length of the support feet according to the actual dimension on site.
c.Connect the support plate and the support feet (fixed support and adjustable support) by
bolts.

A B C D D Nut M12 2 pcs.
49 / 135
d.Adjust position of the support plate and connect the support plate and support feet by bolts as
shown below.
A A Bolt M12x40 1 pcs.

B

C
D Nut M12 1 pcs.
D
e.After installation and adjustment without any problem, fully weld the connection and
remove welding slag. See welding position as shown in the figure above.
f.Fasten the guide rail and the guide rail support by rail clip.
g.Fasten the support plate and the car guide rail by rail clip. The structure after installation is as
shown below.
Full weld
The unevenness a of the guide rail support shall not exceed 1.5% regardless of any type or length (see
the figure below).
Guide rail
Guide rail
Horizontal line
Guide rail support

Horizontal line
Guide rail support
FOR CAR FOR COUNTERWEIGHT
50 / 135
2.5.2 Guide rail installation

Tools
List: tape, ruler, plumb, guide ruler, hammer, wrench, laser parallelometer, etc.
(1)Before installation, check whether the guide rail is straight without
Guide rail serious damage so as to ensure good comfort after installation.
1
inspection (2)Trim the guide rail joint and surface and clear away debris and
burr; after cleaning, apply a layer of anti-rust oil.
Guide rail Before handling to the pit, lay wooden board in the pit first to avoid
2 handling to the bump injury of the guide rail ends in handling. Note that all tongues
pit or grooves of the guide rails shall be in the same direction
Remove the base line of the guide rail support and hang the plumb
Guide rail line from the sample holder. The plumb line should be accurately and
3 base line stably fixed on the pit sample holder with the base line of 300mm of
placement the guide rail top surface, and this plumb line will be used as the base
line for the preliminary fixing of the guide rail.
Position the guide rail based on sample plumb line and fastens the
guide rail on the support by rail clip. Block up the first gear of guide
Installation of
rail by about 50mm with wood block or brick. 50mm is the part to be
4 the first guide
removed in unloading and guide rail calibration.
rail in the pit
Note: the guide rail should be placed on solid ground or the guide rail
base during guide rail calibration.
Lift the guide rails one by one through the bolt holes on the
connection plates from the bottom to the top by the hoister or
Installation of
manpower; wipe clean the joint parts with the cotton yarn and then
the second and
5 connect T114/B guide rail by super thick connecting plates (24mm
above guide
thick) (see the thickness of connecting plates used for other guide
rails in the pit
rails as shown in the table). Tighten the nuts till the spring washers are
compressed slightly; fasten them till the alignment of the guide rails.
Cut the most upper guide rails according to the actually measured
Installation of
dimensions to keep the guide rail top 50~100mm away from the
6 the top guide
machine room floor slab bottom, and then fix them on the guide rail
rail
support.
51 / 135
Guide rail connection plate
D B
C
Applicable for guide Applicable for guide

No. Shape Quantity
rail T75, T89, T90 rail TK5A
A Bolt M12x40 Bolt M12x35 8 pcs.
B Flat washer 12 Flat washer 12 8 pcs.
C Spring washer 12 Spring washer 12 8 pcs.
D Nut M12 Nut M12 8 pcs.
Figure: Connection of Guide Rail Connection Plate for Guide Rail
Guide rail
Base plate
Rail clip
C
A B
Applicable for guide Applicable for guide

No. Shape Quantity
rail T75, T89, T90 rail TK5A
A Bolt M12x45 Bolt M12x35 2 pcs.

B Flat washer 12 Flat washer 12 2 pcs.
C Spring washer 12 Spring washer 12
2 pcs.
D Nut M12 Nut M12
2 pcs.
Figure: Fastening of Guide Rail on Guide Rail Support
52 / 135
1. The method of calibrating the guide rail by unloading is applied for the
alignment of guide rail, with the details as follows:
(1) Start the alignment from the lowest guide rail；
(2) Tighten the rail clips for the 2nd and above guide rails while calibrating the
1st guide rail. Knock the wooden blocks (50mm) under the 1st guide rail off by
the hand hammer, and loosen the connecting bolts for the 1st and 2nd guide
rails to lower down the 1st guide rail in order to separate the tongue and
groove at the connection of the guide rails;
(3) Lower down the 2nd guide rail to align it after the 1st guide rail is aligned
(4) Lower down the guide rails in turn from bottom to top for alignment.
2. The aligned position of the guide rail shall be the connection of the guide
rails and the guide rail supports.
3. Align the distance between the guide rails with the guide rail calibrator.
+1
The standard value of the guide rail distance: BG mm for main guide
0
+2
Guide rail rail and WG mm for auxiliary guide rail (BG and WG are standard rail
0
7
calibration distance).
4. When the poor verticality of the support affects the verticalness of the
guide rail, the guide rail spacers shall be used for adjustment
5. Verify that the partial gap a at the connection of the guide rails shall not
exceed 0.5mm, as shown in the following figure as shown in the figure below.
Sleeking length (A) mm

Connectio
Counterwei
n step Car guide
ght guide
(D) mm rail
rail
≤0.5 ≥150 ≥150
6. As shown in the following figure (left), verify if there is any connection

step at the connection of the guide rails. When the connection step is larger
than that required in the table above, the guide rail planer shall be used for
planning and slicking. Please refer to the following figure (right) for the
alignment of slicking length.
53 / 135
7. For the unevenness of the plane at the connection of the guide rails, a 500mm steel ruler can be used against the
guide rail surface to check the positions a, b, c and d with a feeler. The unevenness shall not exceed those specified
in the following table (see the next page for the table).
(1) a and b gap correction: it can be adjusted by the special tool after the bolts of the connection plates are
completely tightened；
(2) c and d gap correction: it can be adjusted by inserting 0.1mm thick spacer at the position marked with “x” in
Figure b.
1—GUIDE
RAIL
2—500MM
STEEL RULER
FIG. A (GUIDE RAIL SIDE WORKING FACE)

FIG. B (GUIDE RAIL END FACE)
Unevenness at the Connection of the Guide Rails
Connection of guide rails a b c d
Not more than (mm) 0.05 0.15 0.15 0.05
Cut the most upper guide rails according to the actually measured dimensions
to keep the guide rail top 50~100mm away from the machine room floor slab
bottom, and then fix them on the guide rail support, as shown in the figure
below. Machine room ground
Installation of the
8 most upper
guide rail Guide rail support
Most upper guide rail
Note: After installation and adjustment of the guide rail without any problem, fully weld the
connection and fasten bolt connection part by spot welding; remove welding slag and paint to
prevent rust.
54 / 135
2.5.3 Governor positioning and installation

Tools
List: impact drill, wrench, plumb, etc.

Place the governor on the ground of the machine room based on the
machine room hoistway layout diagram. Align both sides of the
governor race with preformed holes on machine room slab (with the side
marked with “descending” aligned with the nearest hole from the car
Confirm
guide rail centerline). Lay a plumb line from the governor race (the side
governor
1 marked with “descending”), crossing the slab and stretching down to the
fastening
hoistway pit. The plumb line should go through the center point of pull
position
rod rope head on the car frame. The governor installation position will
be then determined as shown in Fig. a below. Fasten the governor base
on the ground of the machine room by expansion bolt, as shown in Fig.
b below.
Put down a plumb line from the governor race to reach the center point
of pull rod rope head on the car frame through preformed hole on the
slab. Confirm the governor installation position and then chisel and
wash slab of the machine room where the governor is installed. The
Governor
2 governor installation base may be fabricated by cement mortar. Use steel
fastening
expansion bolts to fasten the governor at the correct installation position
and fasten the base securely. No vibration is allowed in linkage with the
safety gears and the perpendicularity tolerance is within 0.5mm. (Please
refer to the figure below for the fastening way)
55 / 135
It is required that the plumb line set in a above shall coincide with the
rope groove center of tension pulley close to the guide rail side; ensure
that the swing arm of the tension device is in horizontal position; keep a
Tension device
3 certain height between the center of the tension pulley and the pit ground
installation
to ensure that the tension pulley switch can act properly before the
tension pulley descends to the limit position. The tension device should
be installed on the car guide rail as shown in Fig. c below.
Machine room ground

Governor
Expansion bolt
Fig. b
M12x125
Rail clip
D Nut M12 2 pcs.

Tension
device D
A B C
Fig. a Fig. c
56 / 135
2.6 Car System Installation
Car roof
guardrail
Car magnetic
Car roof
induction rack
VF door
Car frame
operator
Car door
Car Enclosure
Car platform assembly
Limit collision bow
Schematic Diagram of Car System
57 / 135
2.6.1 Car Frame Installation
Tools
List: chain block, steel wire rope clip, rope shackle, suspender, wrench, level ruler, plumb, hammer,
electric hand drill, etc.
Option 1:
Install two angle steel brackets at corresponding positions on
concrete hoistway wall on the opposite of the top landing door
(100×100 angle steel). Place a wood beam horizontally at the
bracket of the landing door. Erect two 200×200 wood beams (or
two 20# joist steels) on the angle steel bracket and the crossing
wood beam. Then fasten ends of the wood beam.
Angle steel bracket
Wood beam (200*200) (100*100*10)
Hoistway wall
1 Platform erection
Crossing wood beam (200*200)
58 / 135

Option 2:
If the hoistway wall is in brick structure, pick out two holes
suitable for the wood beam at corresponding position on hoistway
wall on the opposite of the landing door to support one end of the
wood beam.
Wall
Wood beam
Door centerline
1 Platform erection
Wall hole
Two wood beams or profile steels
Crossing skid
59 / 135

At the center point of car guide rail, the hanger through the
machine room slab hole and on the bearing beam of the machine
2 Sling preparation:
room is hung with loop-chain chain block with a capacity of over
3 tons, as shown in the figure below.
Machine room
Wood brick
Ground on top floor
60 / 135

Car frame The figures below A, B, C and D show the car frame in two different
3
diagram structures.
Crosshead
Sheave assembly
Upper beam assembly
Upright beam assembly
Stay screw rod assembly
Lower beam assembly
Landing door direction Landing door direction
A B
Landing door direction Landing door direction

C D
Schematic Diagram of Car Frame Structure
61 / 135
Car frame The installation steps introduced below are mainly applicable for car
4
installation frame A and C.
1.Place the lower beam on the erected wood beam or joist steel with one end of the lower beam (the
end with pull rod installed on safety gear) at the same side of the governor. Please refer to
construction layout drawing of the project for governor position, usually in the back. Adjust the gap
between the safety gear jaw and the guide rail top and then stabilize the lower beam to prevent it
from loosening. Adjust the levelness of the bottom beam to ensure horizontal and vertical levelness
to be ≤1/1000.
2.When installing the upright beam, insert M20x50 bolts into screw holes at the bottom beam and
the upright column. The verticality of the upright beam for the entire height should be ≤1.5mm.
Then, tighten connecting bolts of the car upright column and the bottom beam as shown in the figure
below. In B and D car frame structure, there will be no directional washer and 16 pcs of bolt
M16x60, flat washer 16, spring washer 16 and nut M16 respectively.
D C B
E A
A Directional washer 12 pcs.
B Bolt M20x50 12 pcs.

D Spring washer 20 12 pcs.
E Nut M20 12 pcs.

Lower beam assembly
3.Lift up the upper beam by chain block and connect with the upright beams on both sides by bolts.
Adjust horizontal and vertical levelness of the upper beam to be less than 1/2000mm. Check and
ensure the diagonal deviation of car frame to be less than 2mm and finally fasten the bolts, as shown
in the figure below. In B and D car frame structure, there will be no directional washer and 16 pcs of
bolt M16x60, flat washer 16, spring washer 16 and nut M16 respectively.
B
C A
A Directional washer 12 pcs.
D
B Bolt M20x50 12 pcs.
Upper beam assembly
E
E Nut M20 12 pcs.

4.To install upper and lower dust guards, fasten dust guards on upper beam assembly by 8 pcs of
M6x20 flange face bolts, as shown in the figure below. Properly adjust installation position of the
dust guard rubber plate (cable-retaining angle steel) to avoid inference with steel wire rope during
elevator operation.
62 / 135
Upper dust guard
Upper beam assembly
Lower dust guard
Flange face
bolt M6x20
5. Crosshead sheave parts installation.
(1)For car frame structure A, unscrew the nut first and then, insert bolt into the hole connecting to
the upper beam assembly, and tighten it by nut as shown in the figure below.
Crosshead sheave assembly

D
Upper beam assembly B Flat washer 16 8 pcs.
B
C Rubber sheath 4 pcs.
C
D Nut M16 8 pcs.
B
Suspension rubber washer A
(2)For car frame structure B, unscrew the large nut M60x3 and then, insert the upright bolt of the
crosshead sheave device into the hole on the reinforced plate; tighten it by large nut M60x3 as
shown in Fig. 1.
Crosshead sheave assembly
Reinforced plate
Nut M12
Upper beam assembly
Upper beam steel channel
Upright bolt
Suspension rubber washer

Large nut M60x3
Fig. a Fig. b
(3)For car frame structure C and D, adjust nut M12 in the figure below to ensure that the gap
between nut and the upper end face of the upper beam steel channel is 8±1mm as shown in Fig. b
above.
63 / 135
5 Safety gear installation Safety gear installation is introduced as below

(1)Installation of safety gear AQ10
a.AQ10 safety gear device is shown below. For safety gear installation, insert bolt into the
connecting piece of the lifting device and the hole of the upright beam. Ensure the distance between
safety gear fixing wedge block and the working face at the guide rail side to be 2~3mm. For safety
gear braking, the mating surface of the wedge block shall completely contact the guide rail, the side
surface of the wedge block should exceed the guide rail top by X=2mm. Then, tighten the bolts.
Besides, the way for installation of LSG01 safety gear lifting device is the same.
Lifting device
A Upright beam A Bolt M12x45 4 pcs.
B Connecting piece C Spring washer12 4 pcs.

C
b.Insert the plug pin into the hole on the lifting bar and the safety gear handle to fasten the two ends
by the cotter pin to prevent the loosening of the lifting bar in work process. See the figure below.
Lifting device
A Cotter pin 2 pcs.

B
B Plug pin 1 pc.
Safety gear handle

A
Steel wire rope clip
c.Install steel wire rope of the governor: hang the upper end on
the governor pulley and the lower end on the tension pulley.
Connect the both ends of the steel wire rope to the governor
Upper end of steel
sheave. The deviation from the plump line should be not more wire rope
Sling ring
than 0.5mm during installation; fasten the lower end of the

governor steel wire rope by steel wire rope clip on pull rod of the
safety gear. Thread the upper end of the governor steel wire rope Safety gear
connecting block
in the sling ring of the safety gear connecting block and finally
fasten by steel wire rope clip. Fasten the steel wire rope clip at the
Safety gear
place nearest to the connecting block and then move forward with Pull rod Lower end of steel
wire rope
the clip pitch of 6-7 times of rope diameter, as shown in the right
figure. The deviation of governor steel wire rope from the guide
rail guiding face and the top face shall not be more than 10mm;
the governor steel wire rope should be tensioned and should not
bump with other parts in operation. Ensure flexible rotation of the
governor sheave.
64 / 135
(1) Installation of safety gear AQZIII

a.What indicated on the safety gear: width of guide rail- whether the acceptable quality suits the
elevator to be installed or not.
b.Whether all seals on the safety gear are intact, however there is no need to adjust the safety gear
that has been well adjusted before leaving factory.
c.Fasten the safety gear and lower beam with bolts as shown in Fig. a below. Install the switch of
safety gear, adjust the two sides to be symmetric and move uniformly, and make sure the switch of
safety gear moves reliably, so that control circuit will be broken off when the safety gear operates.
d.Install governor steel wire rope; hang the upper end on the governor pulley and the lower end on
the tension pulley. Connect the both ends of the steel wire rope to the governor sheave. Make sure
the deviation from plumb line not more than 0.5mm during installation; fasten the governor steel
wire ropes on the pull rod of safety gear with pins and connecting plates. Clamp the rope at the
nearest position to the connecting block for fastening, as shown in Fig. b. When lifting height is
TH>120m, fasten the governor steel wire rope on the pull rod of safety gear with cotter pins and
pulling plates, as shown in Fig. c. The deviation of governor steel wire rope from the guide rail
guiding face and the top face shall not exceed 10mm. The governor steel wire rope should be
tensioned and should not bump with other parts in operation. Ensure flexible rotation of the governor
sheave.
e.Check and adjust it once more at last.
Safety gear base plate
C AQZⅢ safety gear
B A Bolt M12x50 8 pcs.
A B Spring washer 12 8 pcs.
Fig. a
65 / 135
Upper end of steel

wire rope
Governor rope sling
Upper end of steel
wire rope
Pin
Lifting bar Pin
Lifting bar
Lower end of steel Lower end of steel

wire rope wire rope
Fig. b Fig. c
6 Car platform assembly Installation of car platform assembly is as follows

The car platform assembly consists of car platform, car bracket, sill assembly, skirting board, PVC
(marble) floorboard and counterweight block.
PVC (marble) floorboard
Skirting board
Counterweight block
Sill assembly
Car bracket
Car platform
Schematic Diagram of Car Platform Structure of Wide Car
Note: When the floor is made from PVC (3mm thick) material, PVC floorboard will leave
factory after well paved, therefore the paved floorboard should be protected in installation of the
car platform assembly. When the floorboard is marble (20mm thick) material, it should be paved
after installation so as to protect it from damage, and the pre-paving is required beforehand.
66 / 135
A for counterweight side position B for counterweight side position

Center opening structure Center through opening structure
C for counterweight side position D for counterweight side position

Side opening structure Side through opening structure
Schematic Diagram of Car Platform Structure of Deep Car

Note: When the floor is made from PVC (3mm thick) material, PVC floorboard will leave factory
after well paved, therefore the paved floorboard should be protected in installation of the car
platform assembly. When the floorboard is marble (20mm thick) material, it should be paved after
installation so as to protect it from damage, and the pre-paving is required beforehand.
1.Connect the sill bracket on the platform floor with bolts, but do not screw them down. Adjust the
height of sill, make it slightly higher than the platform surface by about 0.5~1.0mm, and screw the
bolts down, as shown in the figure below. Fasteners for platform structure of deep car C and D are
the same as the following figure, both are 7 pieces.
Platform flooring Sill bracket

A
B
D Nut M10 8 pcs.

C
67 / 135
2.Hoist the car platform assembly with chain block and put it on the lower beam, insert bolts
through the lower beam from bottom to top, but do not screw them down, as shown in the figure
below. Adjust the gap between two sides of car platform and car upright columns, ensure the car
platform at center of car frame, adjust the horizontal and longitudinal levelness of car platform when
there is no external force exerted on the car platform, and make sure the deviation of levelness shall
be not more than 1/1000mm, and screw the bolts down after adjustment. Replace bolts among
fasteners of deep car platform structure with M20x60, and add 4 pcs of washer 20 for each steel
channel.
Upright beam
D
C
B
A C Spring washer 20 4 pcs.
D Nut M20 4 pcs.

Car platform bracket Lower beam
steel channel
3.Connect the stay screw rod assembly and tiepiece lugs on the upright beam with bolts, and screw
them down, as shown in the figure below.
B A
C

Tiepiece lug
C Spring washer16 4 pcs.
Stay screw rod assembly Nut M16 4 pcs.

D
Upright beam
4.Adjust nuts at the lower end of stay screw rods, insert the protruded studs of stay screw rods into
the plug holes on the car bracket, and tighten the nuts, as shown in the figure below.
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Stay screw rod

Car bracket
C
B Spring washer16 4 pcs.

A
C Nut M16 20 pcs.
B
5.Insert 5 pieces of slotted countersunk bolts M6x20 into toe guard hole and corresponding slotted
holes of sill bracket, as shown in Fig. a below. Insert bolt into the hole of toe guard support
corresponding to frame plate (welded on the platform floor), and then insert the bolt into the hole
of frame plate (welded on the toe guard) corresponding to toe guard, as shown in Fig. b. Tighten
the bolts one by one finally.
C B
D A
Toe guard
D Nut M10 4 pcs.
Sill bracket Bolt M6x20 Toe guard support Frame plate
Fig. a Fig. b
6.Skirting board is divided into side skirting board and rear skirting board, which are installed in the
same way. First, place the skirting board on the corresponding car platform frame, insert the bolts
into the frame from bottom to top, and tighten them one by one, as shown in the figure below.
69 / 135
D
Skirting guard C
B
A
A Bolt M6x20
B Flat washer 6
C Spring washer 6
D Nut M6
Car platform
Frame
7.Install the car guide shoe on guide shoe installation plate of upper beam assembly with bolts.
There are three types of guide shoes, in which DX10A is standard; DX1 and DX2 are optional, as
shown in the figure below. The car guide shoe of lower beam assembly will be installed in the
same way. There are four car guide shoes in total.
Car guide shoe Car guide shoe

DX10A DX1
A
A Upper beam
assembly
B
B
C
C Guide shoe
installation plate

Car guide shoe DX2

A
Upper beam
Note: standard parts for standard guide shoe DX10A and optional DX1
assembly
B
C
Guide shoe
D C Flat washer 16 8 pcs.
installation plate
D Nut M16 8 pcs.
Note: standard parts for optional guide shoe DX2
70 / 135
2.6.2 Installation of Car Cab (Generally start after installation of steel wire ropes)
Overview: Car enclosure generally consists of single-side single-face punched car wall, double-side
punched car wall, front car wall, operation panel wall, door header and upright column etc.
2
1
4
5
6
7
A1 center opening integrated A2 center opening through A3 center opening embedded
operation panel integrated operation panel operation panel
8
9
A4 center opening through A5 center opening integrated A6 side-mounted center opening
embedded operation panel operation panel side-placed Through integrated operation panel
A7 side-mounted center opening A8 side-mounted center opening

embedded operation panel through embedded operation panel
71 / 135
B1 side-mounted side opening B2 side-mounted side opening through B3 side-mounted side opening
integrated operation panel integrated operation panel embedded operation panel
B4 side-mounted side opening B5 side opening integrated B6 side opening through

through embedded operation panel operation panel integrated operation panel
B7 side opening embedded B8 side opening through embedded

operation panel operation panel
Note: 1. Single-side single-face punched car wall 2. Double-side punched car wall
3. Front car wall 4. Door header 5. Right upright column
6. Integrated operation panel wall 7. Upright column 8. Left upright column
9. Embedded operation panel wall
Schematic Diagram of Car Enclosure Structure
The following installation steps mainly take A1-A4 car enclosures with front-mounted operation panel as example.
72 / 135
Tools
List: wrench, level ruler, plumb, hammer, rubber hammer, safety belt, etc.
Installation of car The following installation steps mainly take A and B car enclosures with
1
wall front-mounted operation panel as example.
1.In accordance with the requirements of different car specifications, connect left, right and rear car
walls, as shown in the figure below. Insert bolts into two punched car walls, adjust the planeness
difference of internal car wall≤1mm and height difference of car wall ≤0.5mm, and tighten bolts
after adjustment.
Single-side Double-side
single-face (or punched car wall
double-side)
punched car wall
A Bolt M6x16
B Flat washer 6
D C Spring washer 6
D Nut M6
C
A B
2.Move the well-connected rear car wall into hoistway and place it on the rear skirting board. Adjust
perpendicularity of rear car wall, and fasten the rear skirting board and rear car wall with bolts
M6x20, as shown in the figure below. Car wall
Skirting board
Bolt M6x20
73 / 135
3.Move the side car wall into hoistway and place it on the side skirting board. Adjust the
perpendicularity of side car wall, and fasten the side skirting board and side car wall with bolts
M6x20 in the same way as (2).
4.Insert bolts into corresponding holes at corner of rear car wall and side car wall, and screw them
down, as shown in the figure below.
Single-side
single-face punched Double-side
car wall punched car wall
A Bolt M6x16
B Flat washer 6
C Spring washer 6
D Nut M6
D
A C
B

Hoist the car roof on the car enclosure, lest that the car roof cannot be
hoisted after the front wall is installed.
Lifting of car roof A Common car roof structure with trunking

2
assembly
B Integrated car roof structure
74 / 135
The operation panel wall includes integrated type and embedded type
Installation of
3 according to the different types of operation panels, in which the
operation panel
integrated operational panel is standard, as shown in the figure below.
Integrated operation panel Embedded operational panel
Fix the left upright column and the operation panel wall with bolts, and screw them down one by one, as
shown in the figure below, and install the right upright column in the same way as the front car wall.
Left upright
column Integrated operation panel
wall (embedded operation
panel wall)
A Bolt M6x16 7 pcs.
D Nut M6 7 pcs.
A D
B C
1.The door header is classified into normal straight door header and inclined door header. The normal straight door
header, as shown below, is featured by simple and elegant design structure and easy fabrication to provide the
elevator a simple elegant and grand profile. Connect the door header in the same way as two kinds of operation
panels.
A B
Note: A - for center opening car structure B - for side opening car structure
75 / 135
(1) Installation of door header for center opening car structure

Insert bolts into corresponding holes of door header and integrated operation panel wall (or left
upright column), but do not screw them down, as shown in the figure below. Connect the door
header in the same way as the right upright column.
Integrated operation panel wall

Door header
A
B
C
A Bolt M6x16 3 pcs.
D
D Nut M6 3 pcs.
(2) Installation of door header for side opening car structure

Insert bolts into corresponding holes of door header and upright column, but do not screw them
down, as shown in the figure below. Connect the door header in the same way as the integrated
operation panel wall (or front car wall).
Upright column
D
C
B
A Bolt M6x16 3 pcs.
A

Door header
D Nut M6 3 pcs.
2.Fix the operation panel and car side wall with bolts, but do not screw them down, as shown in Fig.
a, and install the front car wall and car side wall in the same way. For B1-B4 structure, the front car
wall will be replaced with upright column as shown in Fig. b. D
C
B A
C B
D A
Upright column
Integrated
Car side wall
operation panel Car side wall
Fig. a Fig. b
76 / 135
A Bolt M6x16 7 pcs.
D Nut M6 7 pcs.
(1) Installation of integrated operation panel (which can proceed after car is completely installed)
a.There are 6 hardy holes on the operation panel as shown in Fig. a, and 6 fastened special bolts at
the bottom case of operation panel as shown in Fig. b. During installation, align large hardy hole to
the special bolt, slowly move down the operation panel after compressing it, and clamp the special
bolts with small hardy holes. Thus complete the installation.
Special bolt
Door header
Hardy hole
Car side wall

Bottom case of
integrated
operation panel
Operation panel
Operation panel
图a 图b
b.When operation panel is disassembled, insert the handle of operation panel into the gap between
operation panel and bottom case, as shown in the figure below, and uplift the operation panel about
10mm until to thread bolts through the hardy holes, and finally take the operation panel down.
Operation panel
Bottom case of
Handle of
operation panel
operation panel Handle of operation panel
77 / 135
(2) Installation of embedded operation panel

a.Fix the bottom case of embedded operation panel on the operation panel wallboard with bolts, and
screw them down one by one, as shown in the figure below.
Embedded operation panel wall
Bottom case of
operation panel
A Special bolt M8 6 pcs.
C C Nut M8 6 pcs.
A B
b.Insert bolts into the corresponding holes of embedded operation panel wall and left upright
column, and finally screw them down, as shown in the figure below. Connect the front car wall in
the same way as the right upright column.
Left upright column
Embedded operation panel wall
A Bolt M6x16 7 pcs.

D C Spring washer 6 7 pcs.
D Nut M6 7 pcs.
C
A B
c.Fix the embedded operation panel wall and car side wall with bolts, but do to screw them down, as
shown in the figure below.
C B
D
A
A Bolt M6x16 7 pcs.

Embedded operation
Car side wall panel wall D Nut M6 7 pcs.
d. Install the embedded operation panel in the same way as the integrated operation panel.
78 / 135
3.Connect the car front wall and the operation panel to the car platform with bolts, and tighten the
bolts one by one, as shown in the figure below.
Operation panel or
front car wall
A Bolt M6x20 4 pcs.
D
C
B D Nut M6 4 pcs.
A
Car platform
In addition, the installation way of car enclosure A5-A8, B5-B8 is as follows.
4. A5、A6、B5、B6 For car enclosure structures A5, A6, B5 and B6 with side-mounted integrated
operation panel wall
(1) Fix the operation panel connecting plate and the front car wall with bolts, and tighten the
bolts one by one, as shown in the figure below.
Front car wall
Operation panel
connecting wall
A Bolt M6x16 7 pcs.

B D Nut M6 7 pcs.
C
D
(2)Install the operation panel on the car side wall, fix it on two operation panel connecting plates
with bolts, and tighten the bolts one by one, as shown in the figure below.
79 / 135
C A
B
D Nut M6 14 pcs.
Bottom case of
operation panel wall
Special bolt
Operation panel
connecting wall
Top view
(2) Fix the operation panel connecting wall and car side wall with bolts, and tighten the bolts one by one, as shown
in the figure below. Car side wall Operation panel
connecting wall
A Bolt M6x16 7 pcs.
D Nut M6 7 pcs.
A D
C
B
5. There is no operation panel connecting wall in the car enclosures A7, A8, B7 and B8 with side-mounted
embedded operation panel wall. The other installation way is the same as step 6.
80 / 135
4 Installation of car roof Car roof is fixed as follows:
(1)Insert bolts into car roof at three sides (rear and two sides) and car wall, but do not fasten the
bolts; insert bolts into front side of car roof, operation panel and front car wall without fastening.
Adjust the vertical deviation of car wall and operation panel ≤1.5mm, then tighten the bolts one by
one as well as the bolts in step c of (8), as shown in the figure below, and decide quantity of bolt
assembly according to the car specification.
B C
A Car roof
A Bolt M6x20
B Flat washer 6
C Spring washer 6
Operation panel or
Car enclosure front car wall
(2)Connect the door header on the car roof with bolts, but do not tighten the bolts, as shown in the
figure below.
Car roof

B

C
D Nut M6 3 pcs.
D
Door header
(3) Tighten the bolts connecting the door header to the front car wall, operation panel and car roof.
(4) Tighten the bolts connecting the side wall to the front car wall and operation panel.
Installation of car alignment Keep the car stable by fastening two alignment racks
5 rack, measurement and above the car roof and upright beams of car frame.
adjustment Installation and adjustment are as follows:
81 / 135
(1) Fix the alignment rack on the alignment seat, make rubber ring at the other end contact with
upright beam slightly. Adjust the alignment racks at left and right sides by long waist-shaped hole as
shown in the figure below, make vertical deviation of the car in front, rear, left and right directions in
the whole height≤1.5mm, and tighten the bolts after adjustment, as shown in the figure below.
Alignment rack
Upright beam
A
A Bolt M8x25 8 pcs.
B
C C Bottom plate 4 pcs.

Car roof
(2) Measure the diagonals of car body, and make the deviation smaller than 2mm. Measure the
diagonals of car door frame, and make the deviation smaller than 2mm. Measure the net door
opening width JJ of car and height HH of door header.
(3) Measure the perpendicularities of car front and side in case of no external force, and make the
deviation smaller than 1/1000mm. Measure the perpendicularities of car door frame front and side,
and make the deviation smaller than 1/1000mm.
After cleaning the hoistway and guide rails, fix the oil cup in the
Installation of oil U-groove of car guide shoe (installed on the upper beam assembly)
6
cup with bolts. The guide shoe DX2 is required for 4 pcs of flat washer
8, as shown below.
82 / 135
Oil cup connecting plate

Oil cup
C D
E
B
F
Car guide Car guide

shoe
DX10A shoe DX1
Oil cup Oil cup connecting plate

C
D
B
E
A
F D Bolt M8x30 2 pcs.
G E Spring washer 8 2 pcs.
Car guide F Flat washer 8 2 pcs.

shoe DX2
G Nut M8 2 pcs.
2.6.3 Installation of Door Operator and Car Door

Place door operator and car door guide rail on the car roof.
Protective Equipment
Tools
List: wrench, level ruler, plumb, hammer, tape, etc.
83 / 135

Positioning of door Align the center of door operator with the door centerline and keep
1
operator perpendicular, and keep levelness of the guide rail.
Installation of crossbeam mounting arm: install the crossbeam
Installation of door
2 mounting arm on the straight beam of car, and connect diagonal
operator member and fasten it temporarily.
(1) Make sure that the center of door operator is consistent with
the center of car door.
(2) Control the horizontal distance between the door guide rail and
the front end of car floor, and the height distance between the
Adjustment of door
3 door guide rail and the horizontal plane of car door sill.
operator
(3) Adjust the location and size of door operator, and fasten the
bolts of door operator parts and the bolts of door operator and
car. Refer to the Instructions of installation, use and
maintenance for center opening door system.
Connect the car door plate to the door operator hanging board with
Installation of car bolts. Install door slider, and adjust the perpendicularity of car
4
door door plate and the smoothness of two door plates. Make sure that
there is a gap between the lower part of car door and the car sill.
After the installation of door vane, adjust the perpendicularity of
door vane and the gap between the door vane and the landing door
Installation of door
5 sill, landing door holder until meeting the requirements. Refer to
vane
the Instructions of installation, use and maintenance for center
opening door system.
Make the door panels at two sides flush with the front wall after
Adjustment of door fully opened by mechanical limit adjustment.
6 opening and Make electric adjustment in accordance with the Operation
closing instructions of door operator controller (Xinda door operator
TKP161-05G05 / ZM08-07) until achieving the best condition.
3.6.4 Installation of Car Roof Guardrail, Cross Flow Fan and Ceiling
Tools
List: wrench, level ruler, hammer, screwdriver, tape, etc.
84 / 135
1 Car roof guardrail According to different car structures, there are two types of car roof
guardrails as shown in Fig. A, B, C, D.
Left guardrail Warning sign

Rear toe guard
Rear bracket
Upper beam
Side toe guard
Right guardrail
A B
C Structure Diagram of Car Roof Guardrail D
1. Installation of car roof guardrails A and C in the schematic diagram

(1)Fix the left and right welded side guardrails on the upper beam with bolts, as shown below.
Left guardrail Upper beam assembly

A
B
C
D Nut M10 4 pcs.
D
85 / 135
(2) Connect 2 rear brackets between 2 fixed side guardrails, and fasten a striking warning sign on the upper most
rear bracket with bolts, as shown below.
C B
D A
Left guardrail
Rear bracket
A Bolt M6x20 8 pcs.

Warning sign
D Nut M6 8 pcs.
2. Installation of car roof guardrail B in the schematic diagram

The connection of car roof guardrail B with upper beam is the same as step b in (1). The connection of left (right)
guardrail of car roof guardrail B, rear bracket (2 pcs.) and warning sign is the same as that of car roof guardrail A.
Fix the toe guard and the left (right) guardrail with bolts, and tighten the bolts one by one, as shown in the figure
below.
C B
D A
D Nut M10 2 pcs.
Rear toe guard

Left/right guardrail
3.Installation of car roof guardrail D in the schematic diagram

Fix the left and right welded side guardrails on the upper beam with bolts, as shown in the figure below.
B Square taper
C A washer for steel 8 pcs.
A channel
D B Bolt M10x30 12 pcs.
E
E Nut M10 12 pcs.
86 / 135
(1) Fasten a striking warning sign on the upper most rear bracket of left guardrail with bolts, as shown in the figure
below.
A Bolt M6x20 2 pcs.

D
A C
B D Nut M6 2 pcs.
4.Toe guards on the car roof include a left front toe guard, a right front toe guard, rear toe guards (2 pcs.) and a rear
toe guard. Place the toe guards on the corresponding frame of car roof, insert bolts into the toe guards from top to
bottom, and screw the bolts down, as shown in the figure below.
Toe guard
A
B
A Pan head screw M4x16 16 pcs.
C
D
D Flat head rivet nut M4 16 pcs.
Frame
▲Crass Flow Fan
Install the cross flow fan on the car roof, insert one side of the fan into the long hole of car roof; adjust the
position of fan, place bolts into holes one by one and tighten them, as shown in the figure below (the quantity of
fasteners in brackets is applicable for the integrated car roof).
Cross flow fan
A Bolt M5x20 8(4) pcs.
A B Spring washer 5 8(4) pcs.
C Flat washer 5 8(4) pcs.

B
D Nut M5 0(4) pcs.
C
87 / 135
▲Ceiling
The ceiling has different specifications due to different car specifications, but the installation
way is the same. Before installation, first disassemble the cross recessed pan head tapping screws of
acrylic boards or polycarbonate sheets for temporary fixing of ceiling in transportation, as shown
in Fig. a; then fix the ceiling on the car roof at four corners with bolts, as shown in Fig. b.
Lower ceiling frame
Cross recessed
pan head
tapping screw
Fig. a
C
D B
Car roof
A
B Nut M10 12 pcs.
D Big washer 10 4 pcs.
Car enclosure
Fig. b
88 / 135
2.7 Installation of Counterweight System
Sheave assembly
Guide shoe
Counterweight housing
Counterweight device
Pit protection device
Structure Diagram of Counterweight System
89 / 135
2.7.1 Installation of Counterweight System

Tools
List: tape, wrench, screwdriver, chain block, steel wire rope, shackle, etc.
1.Preparation
(1)Disassemble part of scaffold transom at the bottom until the counterweight housing can
enter the hoistway in position;
(2)Fasten wire line hitches on two opposite counterweight guide rail supports at an
appropriate height (based on convenience for lifting of counterweight housing), and
hang a chain block in the center of wire line hitch. Fasten the wire line hitches on the
guide rail supports, but not on guide rails directly to avoid displacement or deformation
of guide rail under stress;
(3)Support a piece of batten with enough strength at two sides of counterweight buffer
respectively, in which height=height of buffer base + free height of buffer+ height of 2
adjusting base (200)+ buffer distance (refer to the project construction layout drawing),
(as shown in the figure below).
Installation position of
counterweight housing
Adjusting base
Buffer
Batten
Buffer base
Buffer distance is subject to the project construction layout drawing, but not beyond the following
scope: mm
Buffer distance
Type of buffer
(mm)
Polyurethane 200-350
hydraulic 150-400
90 / 135
2.Setup of counterweight frame
Move the counterweight frame into the hoistway (with upper counterweight stretching into the
hoistway), and connect the counterweight guide pulleys and chain block hooks with wire line hitch;
hoist the counterweight frame slowly with chain block to the preset height, hold the counterweight
frame, and push it to the counterweight guide rails; install four counterweight guide shoes up and
down, but do not tighten bolts for the moment, in which the quantity of fasteners is always 8, as
shown in the figure below.
Counterweight Counterweig
A guide shoe ht guide shoe
B A
DXP126-02 DX1
C B
A Bolt M16x30
B Flat washer 16
C Spring washer 16
Counterweight
housing
3.Adjustment of guide shoe

Adjust guide shoes and make the distance from the guide rails at two sides to the edge of
counterweight frame same and the center of guide shoe on the centerline of guide rail, and ensure
shoe guides are perpendicular. Adjust two guide rail end faces of guide shoe, and make the sum of
gap between end face and internal surface of two guide shoes not more than 2.5mm. Mark it after
fixing for replacement afterwards.
4.Placement of counterweight frame: loosen the chain block and place the counterweight frame on
the batten.
5.Installation of oil cup: fix the oil cup on the counterweight guide shoe with bolts.
91 / 135
Oil cup connecting plate

Oil cup
D
C
E
B
F
A
Counterweight Counterweight
guide shoe guide shoe
DXP126-02 DX1
A Bolt M10x16 2 pcs. D Bolt M8x30 2 pcs.
B Spring washer 10 2 pcs. E Spring washer 8 2 pcs.
C Flat washer 10 2 pcs. F Flat washer 8 2 pcs.
6.Placement of counterweight blocks

(1)Set up an operating platform on the corresponding position of scaffold (based on convenience for
installation of counterweight block);
(2)Put one end of counterweight block into the counterweight frame and push it into the inner side of
frame, and lift the other end and put it into the counterweight frame, first place about 2/3 of
counterweight blocks.
7.Installation of counterweight block fixing plate: fix the fixing plate of counterweight block and
counterweight frame with pressing plate, compress the fixing plate tightly to avoid bumping of the
counterweight block during running, as shown in the figure below.
Fixing plate
Bolt
A B Spring washer 12 2 pcs.

B C
8.Follow-up adjustment: start adjustment after the steel wire rope is installed, add counterweight
blocks in proper quantity to meet coefficient of balance, and install spring prevention pressing plate
for counterweight block.
92 / 135
2.7.2 Installation of Counterweight Protection

1. Connect upper, middle and lower protection plates to connecting bracket with bolts.
Upper protective plate
Middle protective plate
D
C B A
Lower protective plate C Spring washer 6 12 pcs.
D Nut M6 12 pcs.
2. Install counterweight protection plate: connect pit protection device on the counterweight guide
rail with rail clips, as shown in the figure below.
Counterweight guide rail

Connecting bracket
Rail clip

B
C
D Nut M12 24 pcs.
D
93 / 135
3. Position adjustment of protection device

Adjust the protection device, with the lower end not more than 300mm away from the pit ground
and the upper end not less than 250mm away from the pit ground, and make the protection plate
perpendicular. Adjust the distance between the protection plate and the counterweight, the
furthermost edge of car, and finally fix the counterweight protection plate, as shown in the figure
below.
2.8 Installation of Buffer

Tools
List: tape, plumb, wrench, screwdriver, level ruler, impact drill, etc.
94 / 135
The buffer is normally installed on the buffer seat in the pit. If the pit is an accessible space for
people, the counterweight buffer bracket shall be extended to the solid ground in the pit if the
counterweight is not provided with safety gear.
The car buffer base is poured with concrete, and concrete height should guarantee the car buffer
distance indicated in the project construction layout drawing after installation of the buffer.
After installation of the buffer, make sure that hydraulic oil is filled into the buffer, with oil
brand and quantity as shown below.
Reference Table of Buffer Oil Quantity
YH1/17 YH1A/17 YH68/21 YH13/23 YH2/42
Type of Buffer YH4/270
5 5 0 0 0
Brand of hydraulic oil N68 N68 N68 N68 N68 N68
Oil Theoretica 1.40
quantity l oil 2.20 1.20 0.63 3.10 4.70
required quantity
to add Current oil 1.52
2.28 1.25 0.65 3.19 4.81
(L) quantity
Switch on the electric switch of buffer.

The piston verticality of the oil pressure buffer shall not exceed 0.5%. The deviation of the
buffer center with the corresponding collision plate center of the car and counterweight shall not
exceed 20mm. The top height difference of two buffers installed on the same foundation shall not
exceed 2mm.
Buffer C
Buffer base B Flat washer 12 8 pcs.

Expansion D Nut M12 4 pcs.
bolt
M12x125
Schematic Diagram of Buffer
95 / 135
2.9 Installation of Hoistway Equipment
A B
C D
Note: A hoistway equipment layout type shall be selected from Methods A, B, C, D according
to the structure of drive system and the position of calling board.
Code description:
1. Governor steel wire rope 2. Fixing rack of traveling cable
3. Fixing rack of hoistway cable 4. Leveling device 5. Ultimate limit device
Layout of Counterweight Postposition Hoistway Equipment
A B C
Note: A hoistway equipment layout type shall be selected from Methods A and B according to
the positions of calling board and counterweight. Method C is applicable to the structure
of 2.5m/s counterweight side position.
Code description:
1. Governor steel wire rope 2. Leveling device 3. Ultimate limit device
4. Fixing rack of traveling cable 5. Fixing rack of hoistway cable
Layout of Counterweight Side Position Hoistway Equipment
96 / 135
2.9.1 Installation of Traveling Cable and Hoistway Cable
Tools
1.Installation and fixing of car platform traveling cable:
The traveling cable includes two types - with steel core or without steel core. Use the traveling
cable without steel core when lifting height TH≤80m; Use the traveling cable with steel core when
lifting height TH>80m. The traveling cable is fixed on the circular steel tube of lower beam.
(1)Fixing method of car platform cable without steel core:
Move the cable round the cable rack circular pipe, and press the lower end with cable clamp
plate rack, as shown in the figure below:
Car platform
cable fixing rack
Binder
Traveling cable
Cable clamp
Video cable
plate rack
Schematic Diagram for Fixing of Traveling Cable (including Video Cable)
97 / 135
When the video cable is provided, the video cable shall be laid beside the traveling cable and
bound with the binder properly. The distance between every two binders in the upper part of the
hoistway shall not exceed 3,000mm. As the video cables in the middle and lower part of the
hoistway move together with the traveling cable, the distance between every two binders shall not
exceed 500mm, as shown in the figure above.
(2)Fixing method of car platform cable with steel core in case of lifting height 80m<TH≤120m:
Car platform cable fixing rack

Cable steel core
Rope cramp 6
Traveling cable
Cable clamp plate
Pull out the steel wire rope of traveling cable, connect head and tail of another steel wire rope,
and fix it with steel wire rope of traveling cable by rope cramp; sleeve it on the steel tube of cable
rack, and finally press the cable with cable clamp plate rack.
(3)Fixing method of car platform cable with steel core in case of lifting height 120m<TH≤150m:
Square steel pressing plate Support rod

Sleeve
Straight pin
Lower beam

B
C
D D Nut M12 4 pcs.
98 / 135
Fix the support rod on the lower beam with square steel pressing plate, cover the sleeve on the
square steel and fix it with pins. Pull out the steel wire rope of traveling cable, connect the head and
the tail of another steel wire rope, and fix it with steel wire rope of traveling cable by rope cramp;
sleeve it on the hanger shaft of cable rack, and finally press the cable with cable clamp plate rack.
Square steel pressing plate

Traveling cable
Support rod
Cable clamp plate rack
Rope cramp 6
Cable steel core
2.Installation and fixing of hoistway traveling cable rack
(1) When lifting height TH≤80m, the hoistway traveling cable is fixed on the guide rail by cable
fixing rack; when TH≤30m, there are 2 sets of cables; when 30<TH≤80m, there are 3 sets of
cables (the third gear added);
Installation position (as shown in the figure below): the first gear: at 1m below the top floor;
the second gear: at 3/4TH (lifting height); the third gear: 1/2TH (lifting height) +1m.
(2) When lifting height TH>80m, the upper traveling cable in the hoistway should be installed on
the steel-core cable fixing rack. The steel-core cable fixing rack is fixed to the concrete wall by 4
pieces of M16 expansion bolts through the holes of the installation support. The middle and lower
cable rack are still installed on the common cable fixing rack (same as above). The rope clamp shall
have spring washer, and the fixing nut shall back to the cable side.
99 / 135
Upper cable
fixing rack
Car guide rail When TH≤80m, adopt the cable

fixing rack as shown in the figure
for the lower cable fixing rack
Middle cable
fixing rack
Lower cable When TH ＞ 80m, adopt the

fixing rack steel-core cable fixing rack as
shown in the figure for the
lower cable fixing rack
100 / 135
The installation method of hoistway traveling cable rack is as follows, the fixing method of
hoistway cable is the same as that of car platform cable.
A
Traveling
cable
Rail clip
Cable clamp
plate rack C Spring washer 12 4 pcs.
B
D C D Nut M12 4 pcs.
Hoistway
traveling
cable rack
Split the traveling cable located at the lower cable fixing rack, pull out and shear the steel wire
rope, and hang it on the hanger shaft of cable fixing rack, as shown in the figure below.
Expansion
bolt
M16x125
Hanger shaft
Steel core
Rope cramp
Traveling cable
Traveling cable rack base Traveling cable

pressing plate base
Precautions:
a.The traveling cable shall not be knotted or curved, and shall not scratch or touch the
hoistway and car articles during the running;
b.The cables shall not touch the pit ground and car bottom frame after the car has
compressed the buffers;
If there is a pit maintenance platform, its distance with the bottom surface of the pit maintenance
platform shall be ≥150mm; if there is not, its distance with the buffer base shall be ≥50mm.
101 / 135
Car
Traveling cable
Suspending diameter of traveling cable 700±50
Buffer
Buffer base
Pit ground
▲ Installation of Hoistway Cable
Install the hoistway cable fixing rack on the top hoistway with expansion bolts, and insert the
hoistway cable between the bottom plate base and the pressing plate base, and finally tighten bolts
M12x60, as shown in the figure below.
Hoistway cable
Expansion bolt
Bolt M12x60
Bottom plate base

Pressing plate base
2.9.2 Installation of Ultimate Limit Device and Leveling Device
Tools
102 / 135
The ultimate limit device comprises limit collision bow rack and travel switch bracket, and the
switch includes speed reducing switch and ultimate limit switch. The limit collision bow rack is
installed on the upright beam and runs along with the car up and down; the limit collision bow rack
is a structure of double connectors, so it has enough strength.
1.When the speed is 1.0~2.0m/s, the ultimate limit device adopts the structure in the figure below.
When the speed is 1.0~1.75m/s, the lower speed reducing switch 1 is canceled. If a 2nd generation
all-in-one is available, the limit switch is cancelled.
Upper ultimate
limit switch
Upper limit switch
Collision bow rack
Upper speed
reducing switch 2
Upper speed
reducing switch 1
Lower speed
reducing switch 2
Lower speed
reducing switch 1
Lower limit switch
Lower ultimate
limit switch
Installation Layout of Ultimate Limit Device
103 / 135
(1) Fix the limit collision bow rack on the upright beam of car with bolts, as shown in the figure
below.
D
A
C
B
D Nut M10 4 pcs.
(2) Fix the travel switch bracket on the guide rail with rail clip, as shown in the figure below.
A
B
Rail clip
C
D Upper ultimate
limit switch

Lower ultimate C
limit switch Spring washer 12 2 pcs.
D Nut M12 2 pcs.
(3) After installation, check the installation position correctness and working reliability of each
switch by overtravel tests to the top and the bottom.
104 / 135
2.When the speed is 2.5m/s, the ultimate limit device adopts the structure in the following figure.
The limit switch should be canceled when the 2nd generation all-in-one is available.
Upper ultimate
limit switch
Upper limit switch
Upper speed
reducing switch 2
Upper speed
reducing switch 1
Collision bow rack
Lower speed
reducing switch 2
Lower speed
reducing switch 1
Lower limit switch
Lower ultimate
limit switch
Installation Layout of Ultimate Limit Device
105 / 135
(1) Fix the limit collision bow rack on the upright beam of car with bolts, as shown in the figure
below.
Limit collision
bow rack
Upright beam
D A
C
B
D Nut M10 2 pcs.
(2) Fix the travel switch bracket on the guide rail with rail clip, as shown in the figure below.
B
Rail clip
C
D Upper ultimate
limit switch
B Flat washer 12 2 pcs
Lower ultimate C Spring washer 12 2 pcs

limit switch
D Nut M12 2 pcs
(3) After installation, check the installation position correctness and working reliability of each
switch by overtravel tests to the top and the bottom.
106 / 135
▲ Installation of Leveling Device
The leveling device consists of the leveling frame and car magnetic induction frame. The car
magnetic induction frame shall be fixed on the upright beam. The switch fixing plate with the long
waist-shaped hole is used for easy adjustment during the installation.
1.When the speed is 1.0~2.0m/s, the leveling device should be a structure as the figure below.
(1)Installation of car magnetic induction frame
a.Fix the relay on the inductive switch bracket with bolts, as shown in the figure below.
A

B C Spring washer 12 6 pcs.
C D Nut M12 6 pcs.
b.Fix the inductive switch bracket on the upright beam of car with bolts, as shown in the figure
below.
B A
C B
D C
A Bolt M10x30 2 pcs. A Bolt M10x30 2 pcs.
B Flat washer 10 2 pcs. B Flat washer 10 2 pcs.
C Spring washer 10 2 pcs. C Spring washer 10 2 pcs.
D Nut M10 2 pcs. D Nut M10 2 pcs.
(2)Installation of leveling frame: leveling frame is fixed on the car guide rail with rail clip, as shown
in the right figure above, only one leveling frame at each floor.
107 / 135
2.When the speed is 2.5m/s, the leveling device should be a structure as the figure below.
(1)Installation of car magnetic induction frame
a.Fix the relay on the inductive switch bracket with bolts, as shown in the figure below.
Photoelectric switch
D
A Bolt M5x25 8 pcs.
C B Flat washer 5 8 pcs.
D Nut M5 8 pcs.
A
b.Fix the inductive switch bracket on the upright beam of car with bolts, as shown in the figure
below. B C D
A
Upright beam
Car magnetic
induction frame
D Nut M10 3 pcs.
(2)Installation of leveling frame: leveling frame is fixed on the car guide rail with rail clip, as shown
in the figure below, only one leveling frame at each floor.
Rail clip of guide rail A
Guide rail Bolt M12x45 2 pcs.
A
Leveling frame
D D
C Nut M12 2 pcs.
Schematic Diagram after Installation Completed
108 / 135
2.9.3 Installation of Counterweight and Weighing Device

Tools
List: wrench, level ruler, hammer, screwdriver, etc.
▲Counterweight Block
After the installation of car part and other accessories is finished, install the counterweight block.
Hang counterweight block on the rear beam or front beam to keep the car balanced, make sure all
counterweight blocks are installed without missing. Then sleeve the flat bars and nuts on the
double-screw bolts protruded from the counterweight blocks, and tighten the bolts one by one, as
shown in the figure below. Each counterweight block shall have two sets of fasteners, and the
specific number depends on the quantity of counterweight blocks.
C
B
Flat 40x4 A
Rear beam
(front beam) of
car bracket
A Nut M6
B Spring washer 6
C Flat washer 6
Counterweight block
▲Installation of Overload Device

1.Tighten the installation plate and lower beam with bolts at slotted holes of lower beam which is
much closer to the middle of car platform, as shown in the figure below.
Lower beam of
Mounting hole of overload detection device
car platform
Installation plate
A Bolt M8x25 4 pcs.
D Nut M8 4 pcs.
A
B C D
109 / 135
2.Make magnet absorbed at the car platform and the mark directly face the inductive points of
device. There are 2 pcs of ECW-P1 overload detection devices, which are installed at the
mounting holes of overload detection device as shown in the figure above. Each hole is
provided with one overload detection device, make the car platform magnet directly face the
center of upper end face, and ensure upper end face of overload device and end face of magnet
parallel mutually, adjust the detection gap to be 8-15mm, as shown in the figure below.
Magnet Detection gap

8-15mm
Overload detection device
Installation plate Lower beam of car platform
3.When the elevator is overloaded, adjust the device up and down make the indicator light shine
gradually (or vibrate), then fasten the device, and the commissioning is over.
2.10 Traction Steel Wire Rope
2.10.1 Installation of Steel Wire Rope
Tools
List: wrench, cutting machine, tape, turntable, etc.

It shall start on a clean and capacious site, check whether the steel
1 Preparation
wire rope bends or looses strands in the reel-off process.
110 / 135
The installation of steel wire rope must be in the gyradisc form to

release the torsion of steel wire rope.
Reel-off
2
requirement
错误的解法
Wrong
正确的解法
Right
First insert from rope head of car - car roof (platform) diversion
sheave - traction sheave - guide pulley - counterweight diversion
3 Order of setup sheave - counterweight rope head (This way mainly depends on
the friction of traction groove, saves manpower, and can avoid
falling of steel wire rope once release grip in reel-off process).
Insert the head end of steel wire rope into the taper sleeve from the
bottom up, then bend it and insert the head end back, put a taper
wedge into the taper sleeve, uplift the steel wire rope at the stress
side, and then tighten the head end.
Installation of taper
4
sleeve
Each end of steel wire rope should be fixed with 3 rope clips that
are arranged in order, two adjacent rope clips should be staggered
in order not to make noise in operation due to shaking of steel wire
rope; U opening of rope clip should be at the rope head, and then
Installation of rope fasten the rope clip.
5
clip
111 / 135
Insert the taper rod of rope head from the bottom of rope hitch
plate to the top, and sleeve with a spring ring, and screw the nut
Installation of rope down preliminarily. Adjust the tension of steel wire rope to make
6
head the tension difference of steel wire rope not more than 5% of
average value, otherwise readjust it. Then screw the nut down after
adjustment, and insert the cotter pin.
It requires secondary protection from twist of steel wire rope after
installation.
Secondary
7
protection
Steel rope
Rope clip
Rope hitch
After installation of steel wire rope, adjust the gap of guard rods of
main engine, guide pulley, car diversion sheave, counterweight
8 Anti-bouncer
diversion sheave. Make sure the gap is not more than 1/3 of rope
diameter.
Setting of vacant
9 It is subject to technical drawings.
rope slot
2.11 Installation of Landing Door System (Note: Details in Copy of Landing Door Manual)
2.11.1 Installation of Sill
During installation of landing door, first install the top landing door of elevator. Close all gaps to
make sure nothing can fall into the hoistway. Do not install the landing door for transporting 5m
guide rails into the hoistway until all guide rails are placed into the hoistway. If the landing door and
guide rails are installed at the same time, installers shall keep them at the same height.
112 / 135
Tools
List: tape, level ruler, plumb, hammer, impact drill, socket head wrench, wrench, screwdriver,
welding machine, etc.
The adjusting range of center opening landing door sill support
channel is: X (based on real object) the gap from car sill to landing
Civil engineering door sill is 30mm, so the vertical line of car door sill sample to
1 confirmation hoistway wall of landing door D=X+30mm.
before installation Note: A fixed support is required if the distance exceeds the
adjusting range, or part of civil engineering should be
reconstructed if the distance is too small.
(1) Mark lines in accordance with the line of elevation provided by
Confirmation of building contractor in written form and door opening width of
installation position landing door in civil engineering layout drawing.
2
for bracket and (2) At the parallel line of 210±25mm below the line of elevation of
fixed support hoistway landing door, the vertical position is line of net opening
dimension at two sides and line of middle dimension.
Drill 2 (Ø14*100mm) expansion bolt holes, insert M12*110mm
expansion bolts, and install two expansion bolts for each sill
Installation of fixed
3 support channel.
support of bracket
Note: After adjusting the position, install washers by spot welding
at slot hole of bracket, in order to avoid position variation.
Installation of
4 Cover the sill fender into the bottom of sill.
fender
Connect sill and fender on sill bracket with M8 bolts, and tighten
Installation of sill the bolts. Adjust the horizontal and longitudinal levelness of sill,
5 and height then adjust the sill height (by which the sill should be higher about
adjustment 2-5mm than the sill facing to prevent water seepage to the
hoistway), and tighten the bracket bolts after adjustment.
113 / 135
Adjust the horizontal and longitudinal levelness of sill, as well as

the distance between landing door sill and car door sill
Adjustment of sill
6 (30-35mm), adjust center of landing door sill to coincide with
levelness and gap
center of car sill, and tighten sill bolts. (Check it again to make
sure all dimensions above meet the requirement).
Install the toe guard on the sill with bolts, check the levelness of
Installation of toe
7 toe guard, make sure the lower end of toe guard tilts inwards 2mm,
guard
and fix the lower portion of toe guard to prevent shaking.
2.11.2 Installation of Door Pocket and Upper Sill
Tools
List: tape, level ruler, plumb, hammer, impact drill, socket head wrench, wrench, screwdriver,
welding machine, etc.

Fix two upright columns and crossbeam of door pocket on the
landing door floor; make sure no steps at junction. Align the inner
Assembly of door
1 side of upright column to the datum hole of door top, and adjust the
frame
distance between two upright columns to be consistent with the
opening distance.
Installation of door When the assembly of door pocket is over, fix the lower ends of
2
frame upright column with the sill.
Install the connecting bracket of landing door upper sill and door
Installation of
3 pocket on the two ends of door pocket crossbeam with M8 bolts,
upper sill
but do not tighten the bolts for the moment.
114 / 135
Back of bracket
Place the upper sill on the crossbeam of door pocket, insert the bottom edge of upper sill into the
notch of bracket, match screw holes at two ends of upper sill with the screw holes of bracket, and fix
the upper sill and the bracket with two M8 bolts. Adjust the upper sill center and sill center to be on
the same vertical line, and fasten the connecting bolts of bracket and door pocket.
115 / 135
Positioning of
4
upper sill bracket
First connect two upper sill brackets on upper sill with M8 bolts,
and slightly tighten the bolts. Hang the plumb to adjust the
perpendicularity of door pocket, mark the positions of expansion
bolt holes of upper sill bracket and hoistway wall with a marking
pen.
Drill holes on hoistway wall according to the marked hole

positions, insert M12 expansion bolts, place square thick washers
and spring pads, and tighten them.
Installation of
5 Check the meshing levelness of bracket and wall, dismantle the
upper sill bracket
bracket in case of deviation; adjust the 90-degree angle of bracket,
otherwise it is easy to cause distortion of upper sill and affect
smooth sliding of landing door.
Adjust the perpendicularity of door pocket in the left-right and
front-back directions (by adjusting the upper sill in left, right, front
Adjustment of door and back directions), and make sure the distance between door
6 pocket and landing holder and car sill meets the requirement (gap of door holder and
door device car sill is 5-10mm); measure the relative parallelism between
upper sill guide rails and car guide rails, keep the deviation not
more than 2mm, and fix the bolts.
116 / 135

Adjust the perpendicularity of door pocket in the left-right and
front-back directions (by adjusting the upper sill in left, right, front
and back directions), and make sure the distance between door
holder and car sill meets the requirement (gap of door holder and
car sill is 5-10mm); measure the relative parallelism between
upper sill guide rails and car guide rails, keep the deviation not
more than 2mm, and fix the bolts.
Adjustment of door
Left and right
6 pocket and landing deflection:
door device Front and back
deflection:
Upper levelness:
The requirements are as follows:

The horizontal error of upper frame of door pocket shall be not
more than 1/1000mm during installation.
The perpendicularity of straight frame of door pocket shall be not
more than 1/1000mm during installation.
2.11.3 Installation of Door Leaf
Tools
List: tape, ruler, plumb, wrench, screwdriver, etc.
Installation of Install sliding blocks at the lower edge of landing door, meshing
1
sliding block over 10mm.
117 / 135
Installation of
2 Install connecting bolts of landing door and door strap.
landing door
Adjust fixing bolts of landing door and necessary U-type inserts

Adjustment of for adjusting perpendicularity, relative levelness, distances
3
landing door between door leaves, door leaf and door frame, door leaf and sill,
and perpendicularity and levelness of landing door.
区 Item分部 Part 位标Standard

准值 (m
value m )
(mm) 图 Figure 示
门门之间
Between doors Between upper and lower ends
Door gap
上下端 100m m 间上端
Upper end
A100mm
=5 1 其它 parts
Other 部分
其他 A =B 5±1
=4～ 6 下端
Lower end
隙 Door门and
和decoration
装饰框frame Others B = 4~6
重
Between doors when full
全闭时门之间
Overlap
amount
叠 closed L 12
门和装饰框frame
Door and decoration
量
一般
Generally A-B 3.0
安
In installation
全 full
When 开时 opened L2 A-B 2.0
装
When
全闭 full时
closed CO C 1.0
时
门
Lifting height
吊
of door
起门和
Door and地sill坎ground
面 h =4～ 6
高
度
偏
Eccentric
clearance
钢制型
心 Steel type g =0.1～ 0.3
间 g =0～ 0.1
树Tree
制 type
型
隙
Plane Inclinatio
倾门上 door
Between 坎架和 sill
upper
a -b = 1
n
frame and door guide rail

斜门导轨之间
differenc
平 Between center
面中分门之间 A 1.0
e
差 opening doors
118 / 135

Connect heavy bob steel wire rope with heavy bob, put the iron
Installation and into heavy bob groove, and adjust the length of heavy bob steel
adjustment of wire rope according to opening distance. Make sure that there is a
4
landing door 10cm gap at the bottom of heavy bob after door leaves are closed,
self-closing device check and ensure landing door can be closed automatically at any
position under the conditions of no external force.
The gap of eccentric wheel and door guide rail is not more than
Gap of eccentric
5 0.5mm, and the door gap should not exceed 30mm when exerting
wheels
150N force at the most unfavorable point after the door is closed.
2.11.4 Adjustment of Door Lock
Tools
List: ruler, wrench, screwdriver, etc.
119 / 135

After door leaves are closed, adjust the gap of latch hook to flush
with scale marks, make latch hook snap in not less than 7mm and
contacts of door lock in good condition. Guarantee the gap of latch
hook not to affect the function of door contact, and check the
function of a triangle lock that opens outside.
Adjustment of door
1
lock
Cross curve of latch hook flushes with peak of lower hook

After the installation of car, adjust the gap of door holder and car
sill, requiring 5-10mm (adjusting floor by floor)
Check and
adjustment of gap
2
between door
holder and car sill
5—10mm
After the installation of car, adjust the snap-in of door holder and
door vane to 8mm at least, keep the door holder in the middle of
main and secondary door vane (adjusting floor by floor)
Check and Left and right gaps
adjustment of gap are consistent, and
3 the effective size
between door vane
and door holder between door vane
and door holder shall
be 8mm at least.
120 / 135
2.12 Installation of Compensation Device
Counterweight postposition Counterweight side position
Installation Diagram of Compensation Device
121 / 135
Tools
List: tape, wrench, screwdriver, etc.

Installation of
1 compensation The installation way of compensation chain is as follows.
chain
1.Installation of car platform suspension system
(1)Installation with counterweight postposition
Fix the upper support (steel channel) of car compensation chain hanger on the upper portion of
car lower beam with M16 bolts, and fix the lower support (angle steel) at the bottom of car lower
beam with M16 bolts, connect the upper and lower supports with pull rods, as shown in the figure
below.
D
Lower beam assembly
C
Upper support
A
Lower support
D
C
D Nut M16 12 pcs.

Pull rod
122 / 135
Connect the crossbeam with the lower support with M12 bolts (which can be finished during
assembly of car frame). Install U bolts on the crossbeam, connect the compensation chain on the U
bolts, and reserve two rings to connect secondary protective steel wire rope which is connected with
the compensation chain bypassing another U bolt, as shown in the figure below.
D
Lower beam assembly Rubber pad
C
Big washer
Crossbeam
D
U bolt
Secondary protective
steel wire rope
D Compensation chain
C

B
A D
Nut M12 18 pcs.
(2)Installation with counterweight side position
Fix two pieces of steel channel of car compensation chain suspension system at the bottom of
car lower beam with M16 bolts, and then fix two pieces of angle steel on two ends of steel channel
with bolts. Reserve two rings at compensation chain for connecting secondary protective steel wire
rope which hangs on the lower support, as shown in the figure below.
D
Upper support
Lower support
D
C B Flat washer 16 20 pcs.

B
D Nut M16 12 pcs.
Pull rod
123 / 135
Connect the crossbeam with the lower support with M12 bolts (which can be finished during
assembly of car frame). Install U bolts on the crossbeam, connect the compensation chain on the U
bolts, and reserve two rings to connect secondary protective steel wire rope which is connected with
the compensation chain bypassing another U bolt, as shown in the figure below.
D
Rubber pad
Lower beam assembly C
Crossbeam
Big washer
U bolt
Compensation chain
D Secondary protective
steel wire rope
C

B
A D Nut M12 18 pcs.
Installation description of compensation chain:
The spirals and windings of the balance compensation chain caused during the reeling shall be
removed during the installation to prevent cracking or stripping of the externally wrapped rubber and
plastic layers due to the twisting.
The method of removing the spirals and windings: when one end of the compensation chain at
the car platform is hung properly, run the elevator slowly to the top and measure the necessary length
of the compensation chain. Cut off the chain, wind and bind the compensation chain properly that
trails on the bottom. Keep it 1m above the ground and suspend it statically for 24 hours. Hang the
other end after the windings are all removed. Double check if the compensation chain has any spiral
or winding during its running several days after the elevator runs. Repeat the operation if there is still
any.
124 / 135
2.Installation of compensation chain with bottom counterweight

Hang the compensation chain with counterweight side position on the hoisting ring that is
connected and suspended on the compensation chain suspending plate with U bolts, as shown in the
figure below. Reserve two rings on the compensation chain for connecting the secondary protective
steel wire rope, and hang the upper end of secondary protective steel wire rope on the U bolts.
Secondary protective
steel wire rope
B
C
A
Compensation chain
A Big washer 12 4 pcs.

U bolt Hoisting ring
C Nut M12 4 pcs.
3.Requirement of installation bending radius

Rated speed Bending radius R
(m/s) value (mm)
1.0~1.75 115≤R≤175
2.0~2.5 280≤R≤355
Counterweight postposition
Rated speed Bending radius R
(m/s) value (mm)
1.0~1.75 115≤R≤175
2.0~2.5 280≤R≤355
Counterweight side position
After installation, the bending radius shall be close to the required value in the table as much as
possible.
125 / 135
4. Installation of compensation chain guide device

The compensation chain guide device comprises guide roller bracket and guide roller assembly.
First, connect the guide roller bracket and the guide roller assembly with bolts, fix the guide roller
bracket on the hoistway wall with M12X125 expansion bolts, as shown in the figure below.
During installation, first try to hang the compensation chain to adjust the position of guide
device, and ensure the centerline of guide device and suspension point at the same straight line, so as
to prevent chance failure of balanced compensation chain and guide device due to increase of
friction.

B
Guide roller assembly B Flat washer 12 6 pcs.
D Nut M12 6 pcs.

Guide roller bracket
Guide rail Compensation chain
Compensation
chain guide device
Schematic Diagram of Compensation Chain Guide Device
126 / 135
2.13 .Assembly of Pit Ladder

2.13.1 Installation of Pit Ladder
Tools
List: wrench, impact drill, hammer, etc.
The hoistway ladder comprises ladder and handrail.
1.Assembly of ladder frame is shown as the figure below.
D
Expansion bolt
D Nut M10 4 pcs.
2.During site installation, set up steel expansion bolts at proper positions according to the drawing,
then install ladder and handrail, and make sure they are in place with reliable firmness.
Buffer seat Buffer seat
Handrail(2PC)
Handrail Ladder
Ladder
Installation Layout Diagram

When the distance between door opening boundary and side wall of hoistway L1 is not less than
475, it is installed separately. The ladder is installed below sill side; the handrail is installed at
hoistway side. The specific installation layout refers to the Installation Layout Diagram (left), and
the installation dimension of steel expansion bolts refers to the Schematic Diagram for Installation
Dimension of Steel Expansion Bolts (left).
127 / 135
When the distance between door opening boundary and side wall of hoistway L1 is less than
475, the ladder and handrail are installed at the side of hoistway. The specific installation layout
refers to the Installation Layout Diagram (right), the installation dimension of steel expansion bolts
refers to the Schematic Diagram for Installation Dimension of Steel Expansion Bolts (right).
Handrail (2pc)
Handrail (1pc)
Ladder
Ladder
Door pocket
upright
column
Schematic Diagram for Installation Dimension of Steel Expansion Bolts
Note: (1) Pay attention to the installation position of handrail during installation, so as to prevent
handrail from interference with sill;
(2) If both installation ways above are unavailable on the site, the handrail can be cancelled, and
the ladder frame can be fixed on the back of landing door toe guard, as shown in the figure (for
special situation).
After final installation, the ladder and the handrail are as shown in the figure below.
Handrail
Handrail
Ladder
Ladder
Ladder
Wide Hoistway Narrow Hoistway Special Situation
128 / 135
(1) The distance height between bottom of governor tension

sheave and pit ground is 250-450mm. In case of special
requirement, it is subject to the requirements of civil engineering
layout drawing on the site;
(2) The gap between broken step chain device and stop dog is
2.13.2 Tension device more than 15mm;
(3)The governor moves freely, with no noise in running;
(4) The installation position must ensure that both deviations of
the governor steel wire rope toward the guide surface of guide rail
and the top surface shall not exceed 10mm in the whole hoistway
height.
2.13.3 Installation of Pit Electrical Equipment
Tools
List: tape, screwdriver, wire stripper, multimeter, etc.
Emergency One emergency stop device easy to touch must be arranged outside the
1
stop device bottom hoistway in the pit and on the pit ground respectively.
2 Repair case It is required to install it at 200mm from the entrance of landing door.
Buffer Adjust the position of switch when buffer switch is installed, so that the
3
switch buffer switch can be triggered during compression of buffer.
Tension First observe the movement direction of tension sheave before installation,
4 sheave ensure the tension sheave switch can be triggered after the governor steel
switch wire rope is broken.
Laying of
5 Refer to the drawing.
circuits
129 / 135
2.14 Removal of Scaffold

Tools
List: safety belt, wrench, etc.
Safety Before removal, safety officer of the Project Department shall give a safety
1
disclosure disclosure to the operators.
Removal
2 From the top down
sequence
(1) The removal work must proceed layer by layer from the top down, and
simultaneous operation is strictly prohibited.
(2) The stay bars must be removed layer by layer along with the scaffold; it
is prohibited removing the scaffold after the whole layer or several layers
Precautions of stay bars are removed.
3
on removal (3) It is prohibited throwing all components to the floor during unloading.
(4) Never change operators during removal of scaffold, or if have to, first
inform new operator of the current situation.
(5) The components transported to the floor must be checked, repaired and
maintained, and stored in no time by type and specification.
130 / 135
Appendix: Car Decoration
Tools
List: screwdriver, wrench, tape, square master, plumb, electric drill, etc. (depending on site
decoration)
Level ruler
Flooring
Installation of car
1
platform
Car platform
(1) Paste the flooring with the car platform firmly;

(2) Slowly move the car platform on the bracket shock absorber;
(3) Adjust the levelness of car platform to not more than 3/1000,
and fasten the car platform with nuts.
Note: Flooring is generally pasted before delivery.
131 / 135
Skirting board 2
Skirting board 3
Installation of car
2
skirting board
Skirting board 1
Connect the skirting boards 1, 2, 3 and the car platform with bolts.
Note: Go to Step③ if there is no skirting board.
Installation of
3
corner wall panel
(1) Remove the protective films at the joints of wall panels before
installation;
(2) Put the corner wall panels ① ② on the skirting boards of car
platform, and insert bolts.
Or fix it directly on the surface of car platform if there is no skirting
board.
Note: Install angle R first if the corner is arc type.
132 / 135
Door
header
Right
front
Operation wall
wall
(This is the Outside View of Car)

(1) All decorative parts on all wall panels should be fixed on car
walls first before installation, decorative parts should be fixed
Installation of other before leaving factory in general case.
4
wall panel (2) Install all wall panels according to the order in the drawing “③
④⑤⑥⑦⑧⑨ - right front wall - operation wall - door header”,
and connect two adjacent wall panels, wall panels and car platform
together with bolts.
(3) In some structure design of decorative part, there is a trim strip
at the joints of wall panels, which should be installed together (See
Fig. I).
(4) If there is decorative part across baseplate. The details of
installation refer to step⑦.
Car wall Car wall
Trim strip
Fig. I
133 / 135
Car roof
Installation of car
5
roof
(1) Move the car roof above the car wall panels, align each
connecting hole, and insert all bolts of connecting hole.
(2) Measure the diagonals of door opening with a tape measure; the
difference is not more than 5MM.
(3) Check the gaps at joints of all wall panels and levelness, and
adjust to make it flat and attractive.
Tighten all bolts finally.
Ceiling
Handrail
Installation of
6
ceiling and handrail
(1) Remove the movable top plate of ceiling if any;

(2) Move the ceiling to the lower surface of car roof, and connect
the ceiling and car roof with double-thread screws.
(3) Adjust the height of nuts and make the ceiling parallel with the
car roof.
(4) Reinstall the movable top plate.
(5) If there are handrail holes reserved on the car wall, connect the
handrails and car wall together with bolts.
(6) Clean all visible surfaces of car if no ⑦⑧.
Note: If the lighting is arranged at the car roof, install it first.
134 / 135
Decorative parts on rear wall
Installation of
7 special decorative
parts
Take KL/K4-3013 for example: First assemble the decorative parts

A, B, C outside the car. After the ceiling is installed, fix them on the
rear wall panel with bolts.
Note: KL/K4-3013/3003/3008/3016 will be installed in the similar
way.
Installation of car
8 secondary
decoration
(1) Take KL/K4-3004 for example: Remove the protective films at

joints of all wall panels;
(2) Install rear middle wall a and side middle wall d;
(3) Install side front wall c and rear side wall b;
(4)Install side rear wall e;
Note: KL/K4-3005/3006 will be installed in the similar way.
135 / 135

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Elevator Installation Manual

Steel wire Governor

Landing door Counterweight

Car guide rail

Pit protection device

Buffer Guide rail

Chapter 1 Preparations before Elevator Installation

Up and down On the hood of the

Paste on the enclosure

Material Quan Proposed sign

Label of Warning! When there is obstacle

On the wall of the

Material Quan Proposed sign

Hook above the main

On the hood of the

1 pc. Paste on the landing

Material Quan Proposed sign

Elevator machine Door of the machine

Hoistway At the entrance of the

Car roof parts and

Material Quan Proposed sign

Label\ Top of Car, On the car roof

Material Quan Proposed sign

Label\ Pit Hazard\

On the power box or

Material Quan Proposed sign

Label\ Caution On the car roof

Label\ Caution Drop On the car corner

Do not open the door The same

Material Quan Proposed sign

Safety label for

Material Quan Proposed sign

Turning gear On the wall of the

On the toe guard (the

Material Quan Proposed sign

40 Wear safety belt

Work with certificate

42 Wear safety helmet

Material Quan Proposed sign

44 Wear safety shoes

1.2.2 Maintenance of the working environment

1.2.4 Protection at the hoistway entrance

1.2.5 Fire prevention

1.2.9 Safety inspection

1.3.5 Tool preparation (list)

Type No. Name Spec. Q’ty Picture

2 Pulley 0.5T 1 pc.

3 Lifting jack No. 5 2 pcs.

Rigging 2 pcs. for

Type No. Name Spec. Q’ty Picture

Steel wire 2 sticks

2 Megger 500~2000V 1 pc.

4 Electric iron 35W 1 pc.

Type No. Name Spec. Q’ty Picture

Type No. Name Spec. Q’ty Picture

4 Steel ruler 15CM、30CM

5 Sling rack 2 pcs. Self-made

Type No. Name Spec. Q’ty Picture

1 Interphone 1000m 1 pair

Type No. Name Spec. Q’ty Picture

Mechanical, 1 set for

Engine oil and 1 pc. for