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Hardfacing PDF
Hardfacing PDF
Hardfacing
2 www.lincolnelectric.com
Lincolnweld® Neutral and Alloy Submerged Arc Fluxes Superior Feedability
Use a particular flux to tailor the resulting wear characteristics Set it and forget it!
for your particular application. • Lincore wire feeds beautifully, so your hardfacing
• Neutral fluxes do not significantly change weld metal operators can concentrate on getting your equipment
composition. back in service instead of on adjustments and restarts.
• Alloy fluxes are used with mild steel wire to make alloy
Backed by the best welding company in the world
weld deposits.
Wearshield, Lincore and Lincolnweld hardfacing products
• Choosing the right flux can be simple with help from the
are designed, manufactured and supported by Lincoln
Welding Experts at Lincoln Electric.
Electric – The world’s most respected name in welding.
We asked welding professionals what they expect.
Why?
Then we exceeded those expectations.
• Total process capability – We understand welding
Industry-leading consistency consumables – and the equipment and systems used to
Consistency matters to you, and it matters to us. We go to apply them.
incredible lengths to ensure that our hardfacing products are • Local support – Our sales engineers and hardfacing
the most consistently performing consumables in the specialists in the field are located at an office near you.
industry. • Technical support – Part analysis and other application
• We check and re-check every pound of raw steel and flux engineering services are available.
ingredients. • Training – The world’s oldest welding school trains
• Our manufacturing processes are the most meticulously individuals or teams in standard or customized classes
designed, diligently monitored and technically advanced in just for you.
the industry, relying on Six Sigma® process controls,
optical emissions spectometry, x-ray analysis and our own
long-studied Performance Development System. Contents . . . . . . . . . . . . . . . . .Page
• Diameter and chemical composition are verified at 19 Product Introduction . . . . . . . . 2-3
individual points throughout manufacturing.
Electrode Selection
Exceptional Composition Control
In test after test, Lincoln’s composition control systems have
Guide . . . . . . . . . . . . . . . . . . . . . 4-8
shown to be significantly superior to that of other electrodes Wearshield Stick Electrode . . 9-22
and wires on the market. Bare Rod for Oxy-Fuel and
• Incredibly tight tolerances – means better and more
consistent wear, less procedural adjusting, less waste and
TIG Hardfacing and
increased efficiency. Coated Electrode for
Stick Welding . . . . . . . . . . . . 23-25
Outstanding Arc Stability
• Consistent and stable arc Lincore Self-Shielded and
behavior makes all the Gas-Shielded Wires . . . . . . . 26-42
difference in cutting time from
procedural set-up and getting
Lincore Submerged Arc
the hardfacing deposit and Wires . . . . . . . . . . . . . . . . . . . 43-48
appearance characteristics Precautions . . . . . . . . . . . . . . . . .49
you expect.
Lincore Submerged Arc
Wires for Roll Rebuilding . . . 50-52
Lincolnweld Fluxes . . . . . . . . . . 53
Packaging . . . . . . . . . . . . . . . . . . 54
Hardfacing
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WEARSHIELD® STICK ELECTRODE SELECTION GUIDE
Electrode Rockwell General Page
Name Hardness (Rc) Polarity Description No.
Wearshield BU-30 31 - 38 DC+ Build-up with slightly higher hardness than Wearshield BU. 10
AC Machinable deposit for build-up on medium carbon and low
alloy materials, or final overlay of medium hardness.
Wearshield T&D 58 - 65 DC+ Deposit similar to Type M-1 tool steel, to resist metal-to-metal 12
AC wear. Rebuilds dies and cutting edges of high speed tool steel.
Wearshield Mangjet 40 - 47(1) DC+ For building up austenitic manganese steel and cladding carbon 14
AC steels. Produces an austenitic manganese deposit that will work
harden in service. Lowest cost austenitic manganese material.
Wearshield Frogmang® 45 - 55(1) DC+ Designed specifically for building up manganese frogs and 16
manganese crossing diamonds in the railroad industry. Provides
a high strength high alloy austenitic manganese deposit to
handle the increased loading of railroad cars.
Wearshield ABR 24 - 55 DC+ Provides good resistance to abrasion, impact and some 17
AC metal-to-metal wear. Good hot forging properties. Hardness will
vary based on cooling rate. Use on carbon, stainless and
manganese steels. Low cost general purpose abrasion and
impact product.
(1) The values shown are for work-hardened ranges. As-welded hardness ranges will be much lower.
Hardfacing
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WEARSHIELD® STICK ELECTRODE SELECTION GUIDE
Electrode Rockwell General Page
Name Hardness (Rc) Polarity Description No.
Wearshield SM80 45 - 60 DC+ Designed specifically for surfacing crushing rolls in the sugar 22
AC cane industry. Chrome carbide deposit resists abrasive wear.
Wearshield 40 DC+ Resists metal-to-metal wear with mild abrasion and erosion at 24
C6 & C6 Bare AC room temperatures and when temperatures exceed the limits
of iron base alloys [1000-1800°F (538-982°C)]. Used for valve
seats any where galling is a problem. Coated electrode for arc
welding or bare rod for TIG or oxy-fuel applications.
Hardfacing
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LINCORE® WIRE SELECTION GUIDE
Electrode Rockwell General Page
Name Hardness (Rc) Polarity Description No.
Lincore BU-G 21 - 33 DC+ Gas-shielded, metal-cored wire delivering deposits with moderate 27
hardness for build-up or as final overlay. Lincore BU-G does provide
some resistance to metal-to-metal wear and moderate impact.
Can be used for the matrix with the Bulk Tungsten Carbide process.
Lincore 55 50 - 60 DC+ Self-shielded, flux-cored wire with higher hardness for metal-to-metal 30
wear and mild abrasion. Used on transfer rollers and guides, crane
wheels and shafts.
Lincore 55-G 50 - 57 DC+ Gas-shielded, metal-cored wire produces a deposit which resists 31
metal-to-metal wear and mild abrasion. The deposit results in an even
harder material when used with the Bulk Tungsten Carbide process.
Lincore M 30 - 48(1) DC+ The deposit of this self-shielded, flux-cored wire resists severe impact 33
as well as moderate abrasion. Produces an austenitic manganese
deposit that work-hardens. Recommended for build-up and repair
of Hadfield-type austenitic manganese materials as well as carbon
and low alloy steels.
Lincore M-1 30 - 48(1) DC+ This self-shielded, flux-cored wire is recommended for the same 34
applications as Lincore M. However, M-1 produces less slag.
Lincore 15CrMn 44 - 55(1) DC+ This self-shielded, flux-cored wire deposits an austenitic manganese 35
deposit which exhibits very good crack resistance. Work-hardens for
overlay or joining austenitic manganese steel to itself or to carbon steel.
Can be used as a build-up layer before capping with abrasion
resistant alloys.
Lincore 44 - 55(1) DC+ This self-shielded, flux-cored wire is intended for the same applications 36
15CrMn LS as Lincore15CrMn. However, 15CrMn LS produces a lighter slag.
Lincore 40 - 50(1) DC+ Self-shielded, flux-cored wire designed for repair of manganese frogs 37
Frogmang and manganese crossing diamonds in the railroad industry. High alloy
austenitic manganese deposit.
(1) The values shown are for work-hardened ranges. As-welded hardness ranges will be much lower.
Hardfacing
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LINCORE® WIRE SELECTION GUIDE
Lincore 60-O 55 - 60 DC+ This self-shielded, flux-cored wire features higher alloy levels than 40
Lincore 50. Its deposits resist both abrasion and moderate impact.
Lincore 60-O can be used at temperatures up to 1300°F (704°C).
Lincore 60-G 57 - 61 DC+ This gas-shielded, metal-cored wire features higher alloy levels than 41
Lincore 50. The deposits resist both higher levels of abrasion and
moderate impact. Lincore 60-G can be used at temperatures up to
1300°F (704°C).
Lincore 65-O 57 - 64 DC+ Deposits of this self-shielded, flux-cored wire resist severe abrasion 42
and light impact. These deposits include higher carbon and chrome
levels than Lincore 60-O. It is recommended for use on wear plate,
coal pulverizer rolls, earth engaging tools, and on slurry pipe
and elbows.
Lincore 32-S 28 - 32 DC+ This metal-cored wire is designed for build-up on 4140 drill stems 44
in the deep hole drilling industry. It is recommended for use with
Lincolnweld 802 flux.
Lincore 35-S 33 - 39 DC+ This metal-cored wire is intended for rolling and sliding metal-to-metal 45
wear with moderate impact and abrasion. Use on crane and mine
car wheels, rollers and shafts. Also can be used for build-up on
continuous caster rolls prior to a stainless overlay.
Recommended flux is Lincolnweld 801.
Lincore 42-S 39 - 42 DC+ This metal-cored wire is designed for rebuilding heavy equipment 47
undercarriages. The deposit exhibits enhanced crack resistance
and toughness compared to Lincore 40-S. It is intended to resist
rolling and sliding metal-to-metal wear.
Recommended flux is Lincolnweld 801.
Hardfacing
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LINCORE® WIRE AND LINCOLNWELD® FLUX SELECTION GUIDE
Electrode Rockwell General Page
Name Hardness (Rc) Polarity Description No.
Lincore 8620 16 - 20 DC+ Metal-cored wire for build-up on worn or undersize rolls. A little
softer than Lincore 20, for easier machining. Recommended flux
is 801.
Lincore 4130 17 - 21 DC+ Metal-cored wire for general build-up. Can be flame hardened to
38 Rc. Also used on mining components such as cable drums,
sheaves, gears and shafts. Recommended flux is 801.
Lincore 410NiMo 32 - 40 DC+ Metal-cored wire with low carbon deposit, which forms softer,
tougher martensite than other roll alloys. Recommended flux is 801.
Lincore 424A 36 - 42 DC+ Metal-cored wire with higher nickel content than 410NiMo alloy.
Flux recommendation is 801.
Lincore 423L 41 - 47 DC+ Metal-cored wire which provides a softer weld deposit than Lincore
420, with more resistance to softening during tempering above 900°F
(482°C). Recommended flux is 802.
Lincore 423Cr 41 - 47 DC+ Metal-cored wire with a higher chrome deposit than Lincore 423L
for improved corrosion resistance. Recommended flux is 802.
Lincore 420 46 - 50 DC+ Metal-cored wire that is most widely used for caster roll rebuilding.
Flux recommendation is 801.
Lincore 96S 48 - 54 DC+ Metal-cored wire with a high carbon, 420 stainless steel deposit. Use
where a higher hardness is required. Can be used on work rolls and
backup rolls, when water spray causes pitting on tool steel deposits.
Flux recommendation is 801.
Lincore 102W 48 - 54 DC+ Metal-cored wire which produces a tool steel deposit that retains
hardness at high working temperatures. Used for guide rolls, and work
rolls. Can also be used as the seat on blast furnace bells and hoppers.
802 flux is recommended.
Lincore 102HC 54 - 60 DC+ Metal-cored wire with a higher carbon content than Lincore 102W.
Will give a higher hardness tool steel deposit. Deposit is “hot” [above
400°F (204°C)] machinable, for easy sizing after welding.
Recommended flux is 802.
Hardfacing
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WEARSHIELD BU Hardfacing Stick Electrode
COMPETITIVE PRODUCTS
MECHANICAL PROPERTIES (1) Stoody® McKay®
Buildup 32
Rockwell
Hardness (Rc) NOTES
1 Layer 2 Layers 3 Layers Using a short arc with a slight weave motion,
15 - 20 18 - 23 23 - 28 deposit beads about 1/2” - 3/4” (13-19 mm)
wide with the 5/32” and 3/16” (4.0 - 4.8 mm)
(1) Composition and properties depend upon dilution. electrode diameters, and about 1”(25 mm)
Single layer deposit properties depend upon base wide with the 1/4” (6.4 mm) diameter.
metal and/or build-up material. However, on edges and corners, fast-moving
stringer beads or very narrow weaved beads
are usually preferred. The exact width and
DIAMETERS / PACKAGING thickness of the bead will depend on the
mass of the piece being welded.
Work-hardened base or weld metal should
10 Lb. (4.5 kg) be removed before applying Wearshield BU,
Diameter Carton 50 Lb. (22.7 kg) since such areas are more prone to
Inches (mm) (40 Lb. Master) Carton embrittlement and possible cracking.
The part should be preheated to at least 70°F
5/32 (4.0) ED021991 ED021992 (21°C). Preheating above 100°F (40°C) is
3/16 (4.8) ED021993 ED021994 usually not required. Preheating depends
1/4 (6.4) ED021995 largely on the base metal composition. On
large, complex, or restrained parts, a preheat
of 300°- 500°F (150°- 260°C) may be
necessary.
TYPICAL OPERATING PROCEDURES
IMPORTANT: SPECIAL VENTILATION AND/OR
Current (amps) EXHAUST REQUIRED
Polarity 5/32” (4.0mm) 3/16” (4.8mm) 1/4” (6.4mm) Fumes from the normal use of certain hardfacing welding
products contain significant quantities of components
such as chromium and manganese which can lower the
DC+ 145 - 210 180 - 280 230 - 360 5.0 mg/m3 maximum exposure guideline for general weld-
ing fume.
AC 155 - 225 200 - 290 255 - 375 BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
Preferred polarity is listed first. PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
Hardfacing
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WEARSHIELD BU-30 Hardfacing Stick Electrode
Build-up and Moderate • High operator appeal, with easy TYPICAL APPLICATIONS
Hardness to Resist Shock and restrike and slag removal. FOR BUILD-UP
Metal-to-Metal Wear
• Welds in the flat and horizontal
Build-up with slightly higher
positions as well as horizontal
hardness than Wearshield BU.
beads on a vertical surface.
Machinable deposit for build-up on
medium carbon and low alloy • Unlimited layers with proper
materials, or final overlay of medium preheat, interpass temperatures Pump Impellers Crusher Hammers
hardness. and procedures. • Shovel and Bucket Lips
• Pump Housings
ADVANTAGE LINCOLN • Manufactured under a quality
• Dredge and Shovel Bucket Teeth
• Use on mild, medium carbon, low system certified to ISO 9001 • Mill Hammers
alloy and high tensile steels. requirements.
FOR HARDFACING
Hardfacing
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WEARSHIELD MM Hardfacing Stick Electrode
Resists Metal-to-Metal Wear and • Restrike is easy, slag removes TYPICAL APPLICATIONS
Mild Abrasion very easily and cleanly.
High hardness for metal-to-metal
• Spatter is low, which gives it a
wear with mild abrasion. Weld metal
high operator appeal.
is heat treatable. Provides a marten-
sitic wear-resistant steel deposit. • Unlimited layers with proper pre-
heat, interpass temperatures and Cable Sheaves Sprockets
ADVANTAGE LINCOLN procedures.
• Use on carbon steel and low alloy • Crane wheels
steel applications. • Manufactured under a quality • Skip wheels
system certified to ISO 9001 • Cams
• Designed for all-position welding requirements. • Gear teeth
except vertical-down. • Transfer tables
COMPETITIVE PRODUCTS
(1)
DEPOSIT COMPOSITION Stoody® McKay®
Multipass 22 Hardalloy 58
On Carbon
%C %Mn %Si %Cr %Mo %W
Steel
NOTES
2 Layers 0.55 0.5 1.4 4.5 0.5 0.5 In welding with Wearshield MM, a short arc is
preferred. After welding is completed, the
weldment should be covered and allowed to
cool very slowly to near room temperature.
Then, once cooled, postweld heat treatment
MECHANICAL PROPERTIES (1) can be used to temper martensite and
toughen the deposit.
Rockwell As deposited, Wearshield MM weld metal is
Hardness (Rc) not machinable, although the deposit can be
1 Layer 2 or more Layers shaped by grinding. Tempering to toughen
the deposit is typically accomplished at
45 - 55 52 - 58 about 800°F (427°C), which will leave the
weld metal near 50 Rockwell C. It can be
(1) Composition and properties depend upon dilution. Single
annealed by heating to about 1400°F
layer deposit properties depend upon base metal and/or (760°C) for several hours, followed by slow
build-up material. cooling. Its hardness will then be less than 30
Rockwell C. In this condition, it can be easily
machined.
DIAMETERS / PACKAGING To fully re-harden, it is best to reheat to
about 1750°F (954°C) and hold for several
10 Lb. (4.5 kg) hours to dissolve all carbides and homoge-
Diameter Carton 50 Lb. (22.7 kg) nize the steel. Then it can be water or oil
mm (Inches) (40 Lb. Master) Carton quenched (thin sections can be air cooled) to
harden, followed by tempering.
3.2 (1/8) ED021986 ED021987 A preheat and interpass temperature of
4.0 (5/32) ED021988 ED021989 300-500°F (149-260°C) is usually sufficient
5.0 (3/16) ED021990 to prevent cracking. Higher temperatures
may be necessary in cases of severe
Manufactured in metric diameters, U.S. customary sizes are approximate.
restraint and heavier thicknesses.
Hardfacing
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WEARSHIELD T&D Hardfacing Stick Electrode
Resists Metal-to-Metal Wear • Welds in the flat and horizontal TYPICAL APPLICATIONS
Similar deposit to Type M-1 tool positions as well as horizontal
steel to resist metal-to-metal wear. beads on a vertical surface.
Rebuilds dies and cutting edges of • Unlimited layers with proper pre-
high speed tool steel. heat, interpass temperatures and
ADVANTAGE LINCOLN procedures. Die Cast Guides
• For building up worn tool steel • Manufactured under a quality • Punch dies
dies or applying a wear resistant system certified to ISO 9001 • Trimmers
requirements. • Forging dies
surface to carbon steel or low
alloy steel parts.
• Restrike is easy, spatter is low COMPETITIVE PRODUCTS
and slag removes easily and Stoody® McKay®
cleanly. 102E Hardalloy 61
NOTES
(1) After welding is completed, the weldment
DEPOSIT COMPOSITION should be covered and allowed to cool very
slowly to near room temperature. Once
On Carbon cooled, postweld heat treatment can be used
Steel %C %Mn %Si %Cr %Mo %W %V to temper martensite and toughen the deposit.
Tempering at 1000-1100ºF (538-593ºC)
2 Layers 0.65 0.4 0.7 3.75 6.0 1.8 1.1 normally provides the best combination of
hardness and toughness.
As deposited or tempered, Wearshield T&D
weld metal is not machinable, although the
deposit can be shaped by grinding. It can be
MECHANICAL PROPERTIES (1) annealed by heating to about 1550°F (843°C)
for several hours, then slow cooled.
Rockwell Hardness will then be less than 30 Rockwell C.
Hardness (Rc) In this condition, it can easily be machined.
As Welded Tempered To re-harden fully, it is necessary to reheat to
about 2200°F (1200°C) and hold for several
58 - 62 63 - 65 hours to dissolve all carbides and homoge-
nize the steel. Then it can be air cooled to
(1) Composition and properties depend upon dilution. Single
harden, followed by tempering.
layer deposit properties depend upon base metal and/or
Wearshield T&D cannot be cut with the
build-up material.
oxy-fuel process. Plasma arc and air-carbon
arc processes can cut or gouge the weld
deposit successfully. Preheat similar to that
DIAMETERS / PACKAGING for welding may be necessary to prevent
cracking along the cut edge.
10 Lb. (4.5 kg) Preheat and interpass temperatures of 600°F
Diameter Carton (316°C) or higher may be necessary to avoid
mm (Inches) (40 Lb. Master) cracking.
Current (amps)
Polarity 2.5mm (3/32”) 3.2mm (1/8”) 4.0mm (5/32”)
Hardfacing
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WEARSHIELD MI Hardfacing Stick Electrode
Hardfacing
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WEARSHIELD MANGJET ® Hardfacing Stick Electrode
Resists Moderate and Severe • Restrike is easy, and spatter is TYPICAL APPLICATIONS
Impact low, for high operator appeal.
For building up austenitic • Unlimited layers with proper pre-
manganese steel and cladding heat, interpass temperatures and
carbon steels. Produces an procedures.
austenitic manganese deposit that
• Under high restraint, Wearshield Dragline Pins Bucket Tooth
will work harden in service. Lowest
cost austenitic manganese stick 15CrMn may be more crack • Dipper Teeth and Lips
electrode. resistant than Wearshield Mangjet • Crusher Screens
when joining manganese steel. • Chain Hooks
ADVANTAGE LINCOLN • Should not be used for service • Crusher Rolls
• Rebuilding of manganese parts, • Hammers
temperatures over 500°F (260°C)
as well as joining manganese • Shovel Tracks
due to embrittlement.
steel to itself. • Rolling Mill Parts
• Manufactured under a quality • Parts for Safes and Vaults
• Designed for all-position welding, system certified to ISO 9001 • Manganese Bucket Fronts
except vertical down. requirements. • Drive Sprockets
• Good resistance to moisture pick-
up, which results in resistance to COMPETITIVE PRODUCTS
weld porosity.
Stoody® McKay®
Dynamang Hardalloy 118
DEPOSIT COMPOSITION (1) Nicromang
On Carbon
Steel %C %Mn %Si %Mo %S NOTES
Work-hardened base metal or previously
2 or more deposited weld metal should be ground off
.65 14.5 .14 1.15 .01
Layers before applying a new deposit, since such
areas are more prone to embrittlement and
possible cracking. Areas that cannot be
MECHANICAL PROPERTIES (1) easily indented with a center punch should
be removed.
When joining manganese steel, the joint
Rockwell
should be prepared for 100% penetration. A
Hardness (Rc)
cutting torch may be used to bevel the edges
As-welded Work Hardened
of the plate which can crack if care is not
(2 Layers) (2 Layers)
taken to prevent overheating the base metal.
18 47 Preheat is not necessary unless work is
(1) Composition and properties depend upon dilution. Single
below room temperature, or if the part is
unusually massive or complex in design. In
layer deposit properties depend upon base metal and/or
such cases, heating the piece to about room
build-up material.
temperature, or 100 - 150°F (38 - 66°C) at
the most, should be sufficient.
DIAMETERS / PACKAGING As with all austenitic manganese welding
products, interpass temperatures should be
10 Lb. (4.5 kg) limited to 500ºF (260ºC) maximum. A
Diameter Carton 50 Lb. (22.7 kg) stringer bead, or at most, a slight weave is
Inches (mm) (40 Lb. Master) Carton recommended to limit heat build-up.
Excessive heat build-up causes manganese
5/32 (4.0) ED021975 ED021976 carbide precipitation which damages the
3/16 (4.8) ED021977 ED021978 toughness of austenitic manganese.
1/4 (6.4) ED021979
IMPORTANT: SPECIAL VENTILATION AND/OR
EXHAUST REQUIRED
TYPICAL OPERATING PROCEDURES Fumes from the normal use of certain hardfacing welding
products contain significant quantities of components
Current (amps) such as chromium and manganese which can lower the
5.0 mg/m3 maximum exposure guideline for general weld-
Polarity 5/32” (4.0mm) 3/16” (4.8mm) 1/4” (6.4mm) ing fume.
BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
DC+ 120 - 180 160 - 260 200 - 350 PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
AC 125-210 175-275 225 - 375
Preferred polarity is listed first.
Hardfacing
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WEARSHIELD 15CrMn Hardfacing Stick Electrode
Hardfacing
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WEARSHIELD FROGMANG Hardfacing Stick Electrode
TYPICAL OPERATING PROCEDURES Fumes from the normal use of certain hardfacing welding
products contain significant quantities of components
such as chromium and manganese which can lower the
5.0 mg/m3 maximum exposure guideline for general weld-
Current (amps) ing fume.
Polarity 1/8” (3.2mm) 5/32” (4.0mm) 3/16” (4.8mm) 1/4” (6.4mm) BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
PRODUCT AND SPECIFIC INFORMATION PRINTED ON
DC+ 110 - 140 140 - 175 175 - 215 235 - 280 THE PRODUCT CONTAINER.
Hardfacing
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WEARSHIELD ABR Hardfacing Stick Electrode
On Carbon
Steel %C %Mn %Si %Cr %Mo NOTES
Wearshield ABR can be forged readily
without affecting its mechanical properties.
2 Layers 2.1 1.1 .75 6.5 .40 As deposited, Wearshield ABR weld metal is
not machinable, although the deposit can be
shaped by grinding.
To obtain a deposit that is machinable with
MECHANICAL PROPERTIES (1) carbide tools, heat to about 1380ºF (749ºC)
and hold for one hour per inch of thickness.
Air cool to room temperature.
Rockwell For maximum machinability, heat to
Hardness (Rc) 1600-1650°F (870 - 900°C) and hold for one
1 Layer 2 Layers 3 Layers hour per inch of thickness. Furnace cool to
24 - 53 28 - 53 28 - 55 1200°F (650°C) at a rate not exceeding 50°F
(10°C) per hour, and air or furnace cool to
(1) Composition and properties depend upon dilution. Single room temperature. Variation in welding
layer deposit properties depend upon base metal and/or procedures will have little affect on abrasion
build-up material. resistance.
The abrasion resistance can be restored by
heating to about 1450°F (790°C), quenching
and tempering at 400°F (200°C).
DIAMETERS / PACKAGING
IMPORTANT: SPECIAL VENTILATION AND/OR
10 Lb. (4.5 kg)
EXHAUST REQUIRED
Diameter Carton 50 Lb. (22.7 kg)
Fumes from the normal use of certain hardfacing welding
Inches (mm) (40 Lb. Master) Carton products contain significant quantities of components
such as chromium and manganese which can lower the
1/8 (3.2) ED021996 ED021997 5.0 mg/m3 maximum exposure guideline for general weld-
ing fume.
5/32 (4.0) ED021998 ED021999
BEFORE USE, READ AND UNDERSTAND THE
3/16 (4.8) ED022000 ED022001 MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
1/4 (6.4) ED022002 PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
Hardfacing
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WEARSHIELD 44 Hardfacing Stick Electrode
Resists Abrasion and Impact • High operator appeal, with easy TYPICAL APPLICATIONS
Moderate hardness to resist restrike, and slag removes very
abrasion with impact up to 1100°F easily.
(600°C). Higher alloy results in • Welds in the flat and horizontal
improved spalling resistance than positions as well as horizontal
Wearshield ABR. beads on a vertical surface.
Buckets Chain Links
ADVANTAGE LINCOLN • Limited to 4 layers.
• Can be used on carbon steels, • Rolling Mill Guides
• Manufactured under a quality • Pulleys
low alloy steels, cast irons,
system certified to ISO 9001 • Ingot Tongs
austenitic manganese steels and
requirements. • Scrapers
austenitic stainless steels.
• Blades
• Crack-free welds can be made on • Hammers
lighter materials up to two layers.
COMPETITIVE PRODUCTS
DEPOSIT COMPOSITION (1) Stoody® McKay®
19, 21, 31, 33 Hardalloy 40TIC
On Carbon
Steel %C %Mn %Si %Cr %Mo
NOTES
1 Layer 1.56 .17 .77 19.5 1.92 Wearshield 44 electrodes form a deep cup,
2 Layers 1.96 .16 .87 24.2 2.48 which permits light dragging of the electrode
during welding. The arc is steady with little
4 Layers 2.21 .18 .93 27.1 2.86 spatter in the DC+ mode. During AC
welding, the arc is also steady, but the
usable current range is reduced, and the
MECHANICAL PROPERTIES (1) melt-off rates are reduced at any current.
Since the amount of dilution does not affect
the microstructure, the impact properties and
Rockwell abrasion resistance will be similar from the
Hardness (Rc) first layer to the last.
1 Layer 2 Layers 4 Layers On cast irons, Wearshield 44 deposits
usually check crack. These check cracks
42 47 48 should be closely spaced to prevent spalling.
(1) Composition and properties depend upon dilution. Single
This is obtained by using stringer beads.
layer deposit properties depend upon base metal and/or
build-up material. IMPORTANT: SPECIAL VENTILATION AND/OR
EXHAUST REQUIRED
Fumes from the normal use of certain hardfacing welding
DIAMETERS / PACKAGING products contain significant quantities of components
such as chromium and manganese which can lower the
5.0 mg/m3 maximum exposure guideline for general weld-
ing fume.
10 Lb. (4.5 kg)
BEFORE USE, READ AND UNDERSTAND THE
Diameter Carton MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
Inches (mm) 40 Lb. Master PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
Hardfacing
18 www.lincolnelectric.com
WEARSHIELD ME Hardfacing Stick Electrode
Resists Metal-to-Earth Abrasion carbides and austenite, with • Manufactured under a quality
High alloy produces chrome limited primary carbides. system certified to ISO 9001
carbides and austenite. Provides • High dilution on mild or low alloy requirements.
greater abrasion resistance than steel base metal provides higher
Wearshield ABR or Wearshield 44. toughness and lower abrasion TYPICAL APPLICATIONS
ADVANTAGE LINCOLN resistance.
• Designed for downhand welding • To be used on carbon and low
and horizontal overlay on vertical alloy, austenitic manganese and
surfaces. austenitic stainless steels.
Muller Tires Augers
• Crack-free, single pass welds can • Can easily be used with a drag
be made on lighter materials. technique for high operator
• Low dilution weld metal provides appeal.
eutectic mix of chromium • Limited to 4 layers.
Bucket Teeth Dozer Blades
DIAMETERS / PACKAGING
IMPORTANT: SPECIAL VENTILATION AND/OR
EXHAUST REQUIRED
3 Lb. (1.4 kg) 10 lb. (4.5 kg) Fumes from the normal use of certain hardfacing welding
Diameter Tube Carton 50 Lb. (22.7 kg) products contain significant quantities of components
such as chromium and manganese which can lower the
Inches (mm) (18 Lb. Master) (40 Lb. Master) Carton 5.0 mg/m3 maximum exposure guideline for general weld-
ing fume.
1/8 (3.2) ED025111 ED023323 ED023326 BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
5/32 4.0) ED023324 ED023327 PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
3/16 (4.8) ED023325 ED023328
Hardfacing
19 www.lincolnelectric.com
WEARSHIELD 60 Hardfacing Stick Electrode
Hardfacing
20 www.lincolnelectric.com
WEARSHIELD 70 Hardfacing Stick Electrode
Hardfacing
21 www.lincolnelectric.com
WEARSHIELD SM80 Hardfacing Stick Electrode
Resists Abrasion, Corrosion and • Can be used on carbon and TYPICAL APPLICATIONS
Moderate Impact manganese steels.
Designed specifically for surfacing • Limited to 4 layers.
cane crushing rolls in the sugar
• Manufactured under a quality
industry. Chrome carbide deposit
system certified to ISO 9001
resists abrasive wear.
requirements.
ADVANTAGE LINCOLN
• Primarily used in the flat and Crushing Rolls
horizontal welding positions.
• 2 o’clock position welds,
(45-50° angle, from the horizontal).
DEPOSIT COMPOSITION (1) • Using proper procedures, Wearshield
SM80 is designed to produce high
On Mild spatter levels. This spatter sticks to
%C %Mn %Si %Cr
Steel the surface and offers very high levels
of abrasion resistance.
1 Layer 2.1 1.5 .50 15.0
All applications listed above, apply to
2 Layers 3.2 2.0 .70 23.5
procedures related to the surfacing/
3 Layers 3.8 2.4 .75 28.8 resurfacing of the crushing rolls for the
sugar cane industry.
Hardfacing
22 www.lincolnelectric.com
WEARSHIELD C1 & C1-BARE Hardfacing Coated Electrode and Bare Rod
Resists Abrasion and Corrosion • Can be applied over carbon steel, TYPICAL APPLICATIONS
at High Temperatures low alloy steel, stainless steel and
Highest abrasion resistance of the nickel based alloys.
cobalt alloys. Resists abrasion at • Welds in the flat and horizontal
room temperatures and when positions as well as horizontal • Screw components moving hot
temperatures exceed the limits of beads on a vertical surface. minerals, coke, etc.
iron base alloys [1000-1800°F
• Wearshield C1 is a coated elec-
(538-982°C)]. Can be used on
screw conveyors moving hot
trode for stick welding. COMPETITIVE PRODUCTS
minerals (coke) in a corrosive • Wearshield C1-Bare is an uncoat- Stoody®
environment. Available as a coated ed electrode for oxy-fuel or TIG Stoodite 1
electrode for stick welding and bare hardfacing.
rod for TIG or oxy-fuel applications. • Manufactured under a quality NOTES
system certified to ISO 9001 With preheat and slow cooling, up to two
ADVANTAGE LINCOLN requirements.
layers can be deposited without cracking.
• A near-euctectic deposit of cobalt Coated Stick Electrode
Spatter is slightly less with DC+ polarity. A
alloy and carbides. short arc length or dragging of the electrode
lightly on the workpiece is usually most
suitable.
DEPOSIT COMPOSITION (1) Bare Electrode
Wearshield C1-Bare electrodes can be
Wearshield %C %Cr %Ni %W %Cobalt deposited by TIG or oxy-fuel welding. In
oxy-fuel welding, a carburizing flame is
C1 2.0 28.0 1.0 12.0 Balance recommended, as this promotes superficial
C1-Bare 2.2 29.0 1.0 12.0 Balance base metal melting and improves carbon
recovery in the deposit.
A thoriated tungsten electrode that is one
size larger than would normally be used for
MECHANICAL PROPERTIES (1) joining at the desired welding current, ground
to a sharp point (60° or less), combined with
a 1/8” (3mm) arc length, will result in a soft
Rockwell
diffuse arc which minimizes penetration.
Hardness (Rc)
DC- polarity is recommended for TIG
C1 C1-Bare
welding.
50 50
(1) Composition and properties depend upon dilution. Single IMPORTANT: SPECIAL VENTILATION AND/OR
EXHAUST REQUIRED
layer deposit properties depend upon base metal and/or
Fumes from the normal use of certain hardfacing welding
build-up material. products contain significant quantities of components
such as chromium and manganese which can lower the
5.0 mg/m3 maximum exposure guideline for general weld-
ing fume.
DIAMETERS / PACKAGING BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
PRODUCT AND SPECIFIC INFORMATION PRINTED ON
Wearshield C1 & C1-Bare THE PRODUCT CONTAINER.
14” (355mm) Length
1 Lb. (0.45 kg) Tubes 5 Lb. (2.3 kg) Tubes
Inches (mm) Coated Bare Coated Bare
Hardfacing
23 www.lincolnelectric.com
WEARSHIELD C6 & C6-BARE Hardfacing Coated Electrode and Bare Rod
Resists Metal-to-Metal Wear • Welds in the flat and horizontal TYPICAL APPLICATIONS
and/or Erosion at High positions as well as horizontal
Temperatures beads on a vertical surface.
Resists metal-to-metal wear with • Large parts or larger clad areas
mild abrasion and erosion at room will exhibit undesirable check
temperatures and when tempera- cracks unless preheat and slow
tures exceed the limits of iron base cooling are used. Valve Seats Valve Bodies
alloys [1000-1800°F (538-982°C)].
• Wearshield C6 is a coated • Valve seats for self-mated galling
Used for valve seats and where
electrode for stick welding. resistance.
galling is a problem. Coated • Valve faces and valve seats where a
electrode for arc welding or bare • Wearshield C6-Bare is an
tight seal without galling is important.
rod for TIG or oxy-fuel applications. uncoated electrode for oxy-fuel
or TIG hardfacing.
ADVANTAGE LINCOLN COMPETITIVE PRODUCTS
• Manufactured under a quality
• Can be applied over carbon steel, Stoody®
system certified to ISO 9001
low alloy steel, stainless steel and Stoodite 6
requirements.
nickel base alloys.
NOTES
DEPOSIT COMPOSITION (1) Coated Stick Electrode
Spatter is slightly less with DC+ polarity. A
short arc length or dragging of the electrode
Wearshield %C %Cr %Ni %W % Cobalt
lightly on the workpiece is usually most
suitable.
C6 1.0 27.0 1.0 4.0 Balance
Bare Electrode
C6-Bare 1.1 28.0 1.0 4.0 Balance Wearshield C6-Bare electrodes can be
deposited by TIG or oxy-fuel hardfacing. In
oxy-fuel hardfacing, a carburizing flame is
MECHANICAL PROPERTIES (1) recommended, as this promotes superficial
base metal melting and improves carbon
recovery in the deposit.
Rockwell A thoriated tungsten electrode that is one
Hardness (Rc) size larger than would normally be used for
C6 C6-Bare joining at the desired welding current,
ground to a sharp point (60° or less),
40 40 combined with a 1/8” (3mm) arc length, will
result in a soft diffuse arc which minimizes
(1) Composition and properties depend upon dilution. Single
penetration. DC- polarity is recommended
layer deposit properties depend upon base metal and/or
for TIG welding.
build-up material.
Hardfacing
24 www.lincolnelectric.com
WEARSHIELD C21 & C21-BARE Hardfacing Coated Electrode and Bare Rod
COMPETITIVE PRODUCTS
MECHANICAL PROPERTIES (1) Stoody®
Stoodite 21
Rockwell NOTES
Hardness (Rc) Coated Stick Electrode
C21 C21-Bare Spatter is slightly less with DC+ polarity. A
short arc length or dragging of the electrode
25 25 lightly on the workpiece is usually most
suitable.
(1) Composition and properties depend upon dilution. Single
Bare Electrode
layer deposit properties depend upon base metal and/or Wearshield C21-Bare electrodes can be
build-up material. easily deposited by TIG hardfacing. A thoriated
tungsten electrode that is one size larger
than would normally be used for joining at
DIAMETERS / PACKAGING the desired welding current, ground to a
sharp point (60° or less), combined with a
1/8” (3mm) arc length, will result in a soft
Wearshield C21 & C21-Bare
diffuse arc which minimizes penetration.
14” (355mm) Length
DC- polarity is recommended for TIG
1 Lb. (0.45 kg) Tube 5 Lb. (2.3 kg) Tube
hardfacing.
Diameter (5 Lb. Master) (20 Lb. Master)
Oxy-fuel hardfacing is not recommended,
Inches (mm) Coated Bare Coated Bare
because of carbon pickup in the deposit
from the flame.
1/8 (3.2) ED025354 ED025378 ED025355 ED025379
Wearshield C21-Bare may not be suitable for
5/32 (4.0) ED025356 ED025381 ED025357 ED025382 many flame deposition applications due to its
3/16 (4.8) ED025358 ED025384 ED025385 high melting temperature.
Hardfacing
25 www.lincolnelectric.com
LINCORE BU Hardfacing Self-Shielded, Flux-Cored Wire
Moderate Hardness to Resist • Ideal for rebuilding worn parts to TYPICAL APPLICATIONS
Shock and Metal-to-Metal Wear near final dimensions before
Self-shielded, flux-cored wire applying final hardfacing layers
provides a tough machinable which are more wear resistant.
deposit for build-up or final overlay. • Can also be used as the final
Lincore BU delivers non-severe hardfacing layer for non-severe
metal-to-metal wear with metal-to-metal wear applications. Cable Sheaves
outstanding crack resistance. • Crane Wheels
• Especially outstanding for crack
• Drums and Pulleys
ADVANTAGE LINCOLN resistance with little or no preheat.
• For semiautomatic and automatic • Welds in the flat and horizontal
welding. positions as well as horizontal
COMPETITIVE PRODUCTS
beads on a vertical surface. Stoody® McKay®
• Tough, machinable build-up
Build-up BU-0
deposit on carbon steel and low • The number of layers is unlimited.
alloy steel base metal. • Manufactured under a quality
system certified to ISO 9001
DEPOSIT COMPOSITION (1)
requirements.
% 6 Layers
C 0.24
DIAMETERS / PACKAGING Mn 0.50
Si 0.25
125 Lb. (57 kg) Al 1.50
Diameter 25 Lb. (11 kg) 50 Lb. (23 kg) Speed Feed®
(1) Composition and properties depend upon
Inches (mm) Steel Spool Coil Drum
dilution. Single layer deposit properties depend
upon base metal and/or build-up material.
5/64 (2.0) ED031115 ED022064
7/64 (2.8) ED022065 ED022069
IMPORTANT: SPECIAL VENTILATION AND/OR
EXHAUST REQUIRED
Fumes from the normal use of certain hardfacing welding
products contain significant quantities of components
such as chromium and manganese which can lower the
5.0 mg/m3 maximum exposure guideline for general weld-
MECHANICAL PROPERTIES (1) ing fume.
BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
Rockwell PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
Hardness (Rb)
As-welded Work-hardened
78 - 90 86 - 98
Hardfacing
26 www.lincolnelectric.com
LINCORE BU-G Hardfacing Gas-Shielded, Metal-Cored Wire
Hardfacing
27 www.lincolnelectric.com
LINCORE 33 Hardfacing Self-Shielded, Flux-Cored Wire
Build-up Prior to Hardfacing and • Build-up deposit on carbon steel TYPICAL APPLICATIONS
Metal-to-Metal Wear and low alloy steel base metals.
Self-shielded, flux-cored wire • It is ideal for rebuilding worn parts
delivers tough machinable deposits to near final dimensions before
for build-up or final overlay intended applying final hardfacing layers
for metal-to-metal wear. Use for which are more wear resistant. Tractor Rolls Shovel Parts
build-up of steel mill parts such as & Idlers
• Welds in the flat and horizontal
rougher couplings. Also can be
positions as well as horizontal
used as build-up under harder
beads on a vertical surface.
materials.
• The number of layers is unlimited.
ADVANTAGE LINCOLN • Manufactured under a quality Mill & Crusher Mine Car Wheels
• For semiautomatic and automatic Hammers
system certified to ISO 9001
welding build-up. requirements. • Dredge Pumps
• Pulverizer Plows
• Cable Drums
DIAMETERS / PACKAGING • Gears
• Trunnions
14 Lb. (6 kg) 125 Lb. (57 kg) • Shafts
Diameter Coil 25 Lb. (11 kg) 50 Lb. (23 kg) Speed Feed
Inches (mm) (56 Lb. Master) Steel Spool Coil Drum COMPETITIVE PRODUCTS
.045 (1.1) ED031116 Stoody® McKay®
1/16 (1.6) ED031117 Super Buildup 242-O
5/64 (2.0) ED011237 ED031118 ED011238
3/32 (2.4) EDS01197
7/64 (2.8) ED011240 ED011239
DEPOSIT COMPOSITION (1)
3 Layers 3 Layers
MECHANICAL PROPERTIES (1) .045” & 1/16” 5/64” & 7/64”
% (1.1 & 1.6mm) (2.0 & 2.8mm)
.045” (1.1mm), DC+ 200 (5.1) 25 80 3.3 (1.5) IMPORTANT: SPECIAL VENTILATION AND/OR
1-3/4 (45) 350 (8.9) 28 130 6.0 (2.7) EXHAUST REQUIRED
.342 lbs/1000” 500 (12.7) 31 150 8.7 (3.9) Fumes from the normal use of certain hardfacing welding
products contain significant quantities of components
such as chromium and manganese which can lower the
1/16” (1.6mm), DC+ 150 (3.8) 26 125 4.6 (2.1) 5.0 mg/m3 maximum exposure guideline for general weld-
1-3/4 (45) 250 (6.4) 29 180 7.8 (3.5) ing fume.
.633 lbs/1000” 350 (8.9) 32 225 11.1 (5.0) BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
PRODUCT AND SPECIFIC INFORMATION PRINTED ON
5/64” (2.0mm), DC+ 125 (3.2) 23 200 6.9 (3.1) THE PRODUCT CONTAINER.
2 (50) 200 (5.1) 27 290 10.8 (4.9)
1.04 lbs/1000” 250 (6.4) 29 325 13.4 (6.1)
Hardfacing
28 www.lincolnelectric.com
LINCORE 40-O Hardfacing Self-Shielded, Flux-Cored Wire
Resists Rolling, Sliding and • Intended for downhand welding TYPICAL APPLICATIONS
Metal-to-Metal Wear and horizontal stringer beads on
Self-shielded, flux-cored wire with sloped surfaces.
higher hardness for metal-to-metal • Unlimited layers with proper
wear and mild abrasion. Used on preheat and interpass
transfer rollers and guides, crane temperatures and procedures.
wheels and shafts. Tractor Rolls Mine Car Wheels
• Manufactured under a quality
ADVANTAGE LINCOLN system certified to ISO 9001 • Bucket Links • Actuating Cams
• For semiautomatic and automatic requirements. • Bucket Bases • Steel Shafts
welding. • Guide Rollers • Crane Wheels
• Tractor Rollers
• Can be used on low carbon, and
low alloy steels.
COMPETITIVE PRODUCTS
Stoody® McKay®
DIAMETERS / PACKAGING 105-G 242-O
Hardfacing
29 www.lincolnelectric.com
LINCORE 55 Hardfacing Self-Shielded, Flux-Cored Wire
Resists Rolling, Sliding, Metal- • May be used with Lincolnweld TYPICAL APPLICATIONS
to-Metal Wear and Mild Abrasion 803 neutral flux to improve bead
Self-shielded, flux-cored wire shape and minimize smoke.
delivers a deposit which resists • Intended for downhand use and
metal-to-metal rolling or sliding wear for horizontal stringer beads on
as well as mild abrasion. Produces sloped surfaces. Crane Wheels Blower Blades
a martensitic deposit.
• Unlimited layers with proper • Rail Ends
ADVANTAGE LINCOLN preheat and interpass • Skip Guides
• For automatic and semiautomatic temperatures and procedures. • Cams
operation. • Manufactured under a quality • Transfer Tables
NOTES
Area to be overlayed should be clean and
TYPICAL OPERATING PROCEDURES free of rust, oil, etc. Any previous hardfacing
deposit that has been embrittled by severe
work hardening should be removed. Cracks
Diameter, Polarity Wire Feed Arc Approx. Deposition and other irregularities should be properly
ESO Inches (mm) Speed Voltage Current Rate
repaired.
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr)
Cold parts should be warmed to at least
.045” (1.1mm), DC+ 200 (5.1) 25 85 3.6 (1.6) 75º F (25º C). Higher preheat of 300-500ºF
1-3/4” (45) 350 (8.9) 28 125 6.6 (3.0) (150-260ºC) may be necessary on thick parts
.354 lbs/1000” 500 (12.7) 31 165 9.4 (4.3) or heavy sections. Interpass temperature
between 300ºF (150ºC) and 400ºF (200ºC)
1/16” (1.6mm), DC+ 150 (3.8) 26 125 4.8 (2.2)
do not affect the hardness of Lincore 55
1-3/4” (45) 250 (6.4) 29 195 8.4 (3.8)
.656 lbs/1000” 350 (8.9) 32 245 12.1 (5.5) significantly.
Cross Checking information can be found on
5/64” (2.0mm), DC+ 125 (3.2) 24 190 7.0 (3.2) page 49.
1-3/4” (45) 200 (5.1) 27 295 11.0 (5.0)
1.06 lbs/1000” 250 (6.4) 30 330 13.7 (6.2) IMPORTANT: SPECIAL VENTILATION AND/OR
EXHAUST REQUIRED
7/64” (2.8mm), DC+ 90 (2.3) 25 280 8.4 (3.8) Fumes from the normal use of certain hardfacing welding
2-3/4” (70) 125 (3.2) 27 350 11.5 (5.2) products contain significant quantities of components
such as chromium and manganese which can lower the
1.97 lbs/1000” 175 (4.4) 30 420 16.0 (7.3) 5.0 mg/m3 maximum exposure guideline for general weld-
ing fume.
BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
Hardfacing
30 www.lincolnelectric.com
LINCORE 55-G Hardfacing Gas-Shielded, Metal-Cored Wire
.045” (1.2mm), DC+ 200 (5.1) 25 145 5.1 (2.3) Cross Checking information can be found on
3/4 (20) 300 (7.6) 27 200 7.5 (3.4) page 49.
98%Ar/2%O2 350 (8.9) 28 225 8.7 (3.9)
400 (10.2) 29 250 9.8 (4.4) IMPORTANT: SPECIAL VENTILATION AND/OR
EXHAUST REQUIRED
1/16” (1.6mm), DC+ 150 (3.8) 28 260 5.8 (2.6) Fumes from the normal use of certain hardfacing welding
5/8 (16) 250 (6.4) 30 340 10.4 (4.7) products contain significant quantities of components
75%Ar/25%CO2 350 (8.9) 32 420 15.1 (6.8) such as chromium and manganese which can lower the
5.0 mg/m3 maximum exposure guideline for general weld-
ing fume.
1/16” (1.6mm), DC+ 150 (3.8) 25 230 6.0 (2.7)
BEFORE USE, READ AND UNDERSTAND THE
3/4 (20) 250 (6.4) 27 315 10.7 (4.9) MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
90%Ar/10%CO2 350 (8.9) 29 400 15.4 (7.0) PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
1/16” (1.6mm), DC+ 150 (3.8) 24 220 6.4 (2.9)
3/4 (20) 250 (6.4) 26 315 11.0 (5.0)
98%Ar/2%O2 350 (8.9) 28 410 15.7 (7.1)
Hardfacing
31 www.lincolnelectric.com
LINCORE T&D Hardfacing Self-Shielded, Flux-Cored Wire
Resists Metal-to-Metal Wear at • Provides a hot work steel deposit • Manufactured under a quality
High Temperatures similar to Type H12 tool steel, for system certified to ISO 9001
Self-shielded, flux-cored wire building up worn tool steel dies or requirements.
delivers a deposit similar to H12 tool applying a wear-resistant surface
steel. For build-up of tool steel dies to carbon steel or low alloy steel TYPICAL APPLICATIONS
and edges, or applying wear parts.
resistance surface on carbon or low • Welds in the flat and horizontal
alloy steels. positions as well as horizontal
beads on a vertical surface.
ADVANTAGE LINCOLN
• Designed for automatic and • Unlimited layers with proper
semiautomatic welding. preheat and interpass
Punch Dies Shear Blades
temperatures and procedures.
• To be used on carbon steel, low
alloy steel or tool steel.
COMPETITIVE PRODUCTS
McKay®
DIAMETERS / PACKAGING Tube Alloy 258-0
Diameter 25 Lb. (11 kg) 50 Lb. (23 kg) DEPOSIT COMPOSITION (1)
Inches (mm) Steel Spool Coil
6 Layers 6 Layers
1/16 (1.6) ED031134 % Open Arc w/802 Flux
7/64 (2.8) ED022057
C 0.65 0.50
Mn 1.5 1.9
Si 0.8 1.0
MECHANICAL PROPERTIES (1) Al 1.8 1.0
Rockwell Cr 7.0 7.0
Hardness (Rc) Mo 1.4 1.4
As Tempered at W 1.6 1.6
Welded 1000ºF (540ºC)
(1) Composition and properties depend upon
NOTES
TYPICAL OPERATING PROCEDURES Minimum preheat and interpass temperatures
of 600º F (315º C) are essential for crack-free
Diameter, Polarity Wire Feed Arc Approx. Deposition welding on mild steel or low alloy steel. For
ESO Inches (mm) Speed Voltage (1) Current Rate crack-free welding on tool steel parts,
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) preheat of 1000º F (538º C) or higher may be
necessary. After welding, very slow cooling
150 (3.8) 22 170 5.4 (2.4) to 250º F (121º C) is usually required. This
1/16”, DC+ 200 (5.1) 23 210 7.9 (3.6) can be followed by post-weld heat treating
1-1/4” (32) 250 (6.4) 24 250 8.9 (4.1) at 1000-1100º F (538-593º C) to develop
.707 lbs/1000” 300 (7.6) 25 270 10.8 (4.9) maximum hardness.
350 (8.9) 26 300 12.0 (5.4)
Hardfacing
32 www.lincolnelectric.com
LINCORE M Hardfacing Self-Shielded, Flux-Cored Wire
Resists Severe Impact and • Lincore M in 5/64” or 7/64” • Lincore M is intended for down-
Moderate Abrasion diameter can be used with hand use, but can also be used
The deposit of this self-shielded, Lincoln 801 or 803 flux for sub- for horizontal stringer beads on
flux-cored wire resists severe merged arc welding in the flat and sloped surfaces.
impact as well as moderate horizontal position. A 1-3/4” ESO • Manufactured under a quality
abrasion. Produces an austenitic is recommended under flux. system certified to ISO 9001
manganese deposit that • For cladding and build-up of requirements.
work-hardens. Recommended for austenitic manganese steel,
build-up and repair of Hadfield-type carbon steel and low alloy steel. TYPICAL APPLICATIONS
austenitic manganese materials as Work-hardens rapidly.
well as carbon and low alloy steels.
• Unlimited layers with proper
preheat and interpass
ADVANTAGE LINCOLN temperatures and procedures.
• Designed for automatic and semi- Hammers Dredge Parts
automatic operation for
• Crushers • Breaker Bars
self-shielded, flux-cored welding. • Buckets
C 0.6 0.5
MECHANICAL PROPERTIES (1) Mn 13.0 13.0
Si 0.4 0.4
Rockwell
Hardness (Rc) Cr 4.9 4.3
As Welded Work-Hardened Ni 0.5 0.5
(1) Composition and properties depend upon
18 - 28 30 - 48
dilution. Single layer deposit properties depend
upon base metal and/or build-up material.
1-1/4” (32) 175 (4.4) 27 300 9.3 (4.2) Fumes from the normal use of certain hardfacing welding
products contain significant quantities of components
1.10 lbs/1000” 250 (6.4) 29 360 13.6 (6.2) such as chromium and manganese which can lower the
5.0 mg/m3 maximum exposure guideline for general weld-
7/64” (2.8mm), DC+ 75 (1.9) 25 240 7.8 (3.5) ing fume.
1-3/4” (45) 125 (3.2) 27 360 13.6 (6.2) BEFORE USE, READ AND UNDERSTAND THE
2.08 lbs/1000” 150 (3.8) 28 395 16.6 (7.5) MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
PRODUCT AND SPECIFIC INFORMATION PRINTED ON
7/64” (2.8mm), DC+ 75 (1.9) 25 240 8.0 (3.6) THE PRODUCT CONTAINER.
2-1/2” (64) 175 (4.4) 30 400 19.5 (8.8)
2.08 lbs/1000” 225 (5.7) 32 455 25.6 (11.6)
Hardfacing
33 www.lincolnelectric.com
LINCORE M-1 Hardfacing Self-Shielded, Flux-Cored Wire
Resists Severe Impact and • Layers are unlimited, with proper TYPICAL APPLICATIONS
Moderate Abrasion preheat and interpass
This self-shielded, flux-cored wire is temperatures and procedures.
recommended for the same • Lincore M-1 is intended for
applications as Lincore M. downhand use, but can also be
However, M-1 produces less slag. used for horizontal stringer beads
on sloped surfaces. Chain Hooks Crusher
ADVANTAGE LINCOLN Hammers & Rolls
• Designed for automatic and • Manufactured under a quality
• Dipper teeth & lips
semiautomatic operation. system certified to ISO 9001 • Manganese bucket fronts
requirements. • Dragline pins & links
• For cladding and build-up of
austenitic manganese steel, • Rolling mill parts
carbon steel and low alloy steel. • Drive sprockets
Work-hardens rapidly. • Dredge parts
COMPETITIVE PRODUCTS
Stoody® McKay®
DIAMETERS / PACKAGING
Dyna Mang 218-O
Nicro Mang
50 Lb. 600 Lb. (272 kg)
Diameter (23 kg) Speed Feed
Inches (mm) Coil Drum
DEPOSIT COMPOSITION (1)
7/64 (2.8) ED028724 ED029926 % 4 Layers
C 0.9
Mn 15.0
MECHANICAL PROPERTIES (1) Si 0.3
Cr 6.0
Rockwell
Hardness (RC) Ni 0.7
As-Welded Work-Hardened Mo 1.1
20 43
(1) Composition and properties depend upon
dilution. Single layer deposit properties depend
upon base metal and/or build-up material.
Hardfacing
34 www.lincolnelectric.com
LINCORE 15CrMn Hardfacing Self-Shielded, Flux-Cored Wire
Resists Severe Impact and and horizontal position. A 1-3/4” • Welds in the flat and horizontal
Gouging electrical stickout is recommended positions as well as horizontal
This self-shielded, flux-cored wire under flux. beads on a vertical surface.
deposits an austenitic manganese • Work-hardens rapidly and has • Unlimited layers with proper
deposit which exhibits very good outstanding capabilities for both preheat and interpass
crack resistance. Work-hardens for hardfacing and joining. temperatures and procedures.
overlay or joining austenitic
• Can be used in open arc mode • Can be used to add a tough
manganese steel to itself or to
for joining austenitic manganese build-up deposit over a high
carbon steel. Can be used as a
steel to carbon steel, low alloy abrasion resistant deposit such
build-up layer before capping with
steel, austenitic manganese steel, as Lincore 60-O.
abrasion resistant alloys.
or stainless steel. • Manufactured under a quality
ADVANTAGE LINCOLN • Lincore 15CrMn provides enough system certified to ISO 9001
• Designed for semiautomatic and alloy so that the first layer of requirements.
automatic welding. deposit (even on carbon steel) will
• Lincore 15Cr Mn can be used be austenitic, which makes it TYPICAL APPLICATIONS
with Lincoln 801 flux for resistant to “pull-out” or fusion line
submerged arc welding in the flat separation.
Hardfacing
35 www.lincolnelectric.com
LINCORE 15CrMn LS Hardfacing Self-Shielded, Flux-Cored Wire
Resists Severe Impact and submerged arc welding in the flat TYPICAL APPLICATIONS
Gouging and horizontal position. A 1-3/4”
Self-shielded, flux-cored with with electrical stickout is recommended
the same characteristics as Lincore under flux.
15CrMn but with lighter slag, that • Welds in the flat and horizontal
allows welding additional layer(s) positions as well as horizontal
without removing slag from the prior beads on a vertical surface. Spreader Cones Crusher Hammers
pass.
• Unlimited layers with proper pre-
ADVANTAGE LINCOLN heat and interpass temperatures
• Use on Hadfield manganese and procedures.
Lift Buckets
steels or as overlay on carbon • Manufactured under a quality • Track ends
steels. system certified to ISO 9001 • Railroad switches & crossings
• Lincore 15Cr Mn LS can be used requirements.
with Lincoln 801 flux for COMPETITIVE PRODUCTS
Stoody® McKay®
DIAMETERS / PACKAGING 110 AP-O
18 - 24 40 - 50
NOTES
As with all austenitic manganese welding
products, interpass temperatures should be
limited to 500ºF (260ºC) maximum. A
TYPICAL OPERATING PROCEDURES stringer bead, or at most, a slight weave is
recommended to limit heat build-up.
Wire Feed Arc Approx. Deposition Excessive heat build-up causes manganese
Diameter, Polarity Speed Voltage Current Rate carbide precipitation which damages the
ESO Inches (mm) in/min (m/min) (volts) (amps) lbs/hr (kg/hr) toughness of austenitic manganese.
Hardfacing
36 www.lincolnelectric.com
LINCORE FROGMANG Hardfacing Self-Shielded, Flux-Cored Wire
Rockwell NOTES
Hardness (Rc) Remove all damaged and foreign material by
As Welded Work Hardened the air-carbon arc gouging process and
grinding. Make sure all defective metal is
20 - 30 40 - 50 removed. In the event hairline cracks remain
at flangeway depth, use a 1/8” diameter
E308 stainless product, such as Blue Max or
Red Baron 308L AC-DC to tie up these cracks
and avoid hot cracking during the build-up
TYPICAL OPERATING PROCEDURES process. Use only light amounts and do not
build-up with E308 stainless. It is for use in
emergency situations where no other alternative
Diameter Polarity Wire Feed Arc Approx. Deposition is available to repair flangeway cracks.
ESO Inches (mm) Speed Voltage Current Rate As with all austenitic manganese welding
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) products, interpass temperatures should be
limited to 500ºF (260ºC) maximum. A
1/16”, DC+ 200 (5.1) 27 220 6.7 (3.0)
stringer bead, or at most, a slight weave is
1” (25) 250 (6.4) 29 250 8.7 (4.0)
recommended to limit heat build-up.
.700” lbs/1000” 325 (8.3) 32 300 11.6 (5.3)
Excessive heat build-up causes manganese
5/64”, DC+ 150 (3.8) 27 240 7.4 (3.4) carbide precipitation which damages the
1-1/4” (32) 200 (5.1) 29 290 10.7 (4.9) toughness of austenitic manganese.
1.10 lbs/1000” 250 (6.4) 31 340 14.0 (6.4)
3/32”, DC+ 100 (2.5) 25 240 7.5 (3.4)
IMPORTANT: SPECIAL VENTILATION AND/OR
1-1/2” (38) 150 (3.8) 27 310 11.6 (5.3) EXHAUST REQUIRED
1.60 lbs/1000” 200 (5.1) 29 380 15.6 (7.1) Fumes from the normal use of certain hardfacing welding
products contain significant quantities of components
7/64”, DC+ 75 (1.9) 25 255 6.9 (3.1) such as chromium and manganese which can lower the
1-1/2” (38) 125 (3.2) 27 350 12.2 (5.5) 5.0 mg/m3 maximum exposure guideline for general weld-
ing fume.
2.10 lbs/1000” 150 (3.8) 28 400 14.8 (6.7)
BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
Hardfacing
37 www.lincolnelectric.com
LINCORE FROGMANG-G Hardfacing Gas-Shielded, Metal-Cored Wire
Resists Severe Impact • Spatter and slag are minimal. TYPICAL APPLICATIONS
Gas-shielded, metal-cored wire, • Recommended gas mixture is (On Manganese Castings)
designed for repair of manganese 90% Argon, 10% CO2 or 98%
frogs and manganese crossing Argon, 2% CO2 in the spray
diamonds in the railroad industry. transfer mode.
High alloy austenitic manganese
• Reduced deformation and flow.
deposit.
• Unlimited layers with proper Manganese Crossing Manganese
ADVANTAGE LINCOLN preheat and interpass Diamonds Railroad Frogs
• This higher strength electrode can temperatures and procedures.
easily handle the increased
• Manufactured under a quality
loading of railroad cars, therefore DEPOSIT COMPOSITION (1)
system certified to ISO 9001
reducing the frequency of repairs.
requirements.
% 6 Layers
NOTES
(1) Remove all damaged and foreign material by
MECHANICAL PROPERTIES the air-carbon arc gouging process and
grinding. Make sure all defective metal is
removed if possible. In the event hairline
Rockwell cracks remain at flangeway depth, use a 1/8”
Hardness (Rc) (3.2mm) diameter E308 stainless product,
As Welded Work Hardened such as Blue Max or Red Baron 308L AC-DC
to tie up these cracks and avoid hot cracking
20 - 30 40 - 50
during the build-up process. Use only light
amounts and do not build-up with E308
stainless. It is for use in emergency situations
where no other alternative is available to
TYPICAL OPERATING PROCEDURES repair flangeway cracks.
As with all austenitic manganese welding
products, interpass temperatures should be
Diameter, Polarity Wire Feed Arc Approx. Deposition limited to 500ºF (260ºC) maximum. A
ESO Inches (mm) Speed Voltage Current Rate stringer bead, or at most, a slight weave is
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) recommended to limit heat build-up.
Excessive heat build-up causes manganese
5/64, DC+ 150 (3.8) 27 295 9.1 (4.1) carbide precipitation which damages the
1 (25) 200 (5.1) 29 365 12.5 (5.7) toughness of austenitic manganese.
1.10 lbs/1000” 250 (6.4) 31 430 15.9 (7.2)
90% Ar/10% CO2
IMPORTANT: SPECIAL VENTILATION AND/OR
EXHAUST REQUIRED
3/32, DC+ 125 (3.2) 26 335 10.6 (4.8) Fumes from the normal use of certain hardfacing welding
1 (25) 150 (3.8) 27 379 13.0 (5.9) products contain significant quantities of components
such as chromium and manganese which can lower the
1.600lbs/1000” 200 (5.1) 29 462 17.8 (8.1) 5.0 mg/m3 maximum exposure guideline for general weld-
90% Ar/10% CO2 ing fume.
BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
Hardfacing
38 www.lincolnelectric.com
LINCORE 50 Hardfacing Self-Shielded, Cored Wire
Resists Abrasion and Moderate • Can be used on low carbon, medi- stringer beads on sloped
Impact um carbon, low alloy, manganese surfaces, or where minimum heat
Self-shielded, flux-cored wire and stainless steels. input is required.
delivers an abrasion resistant • The 5/64” & 7/64” (2.0 & 2.8 mm) • Welds in the flat and horizontal
deposit, even under conditions of diameters may be used with positions as well as horizontal
moderate impact. Larger wire Lincolnweld 801, 803 or 860 flux beads on a vertical surface.
diameter sizes may be used for the to improve bead appearance and • Limited to 4 layers.
submerged arc process. to minimize smoke.
• Manufactured under a quality
ADVANTAGE LINCOLN • The .045” & 1/16” (1.1 & 1.6mm) system certified to ISO 9001
• For semiautomatic and automatic diameters are especially suitable requirements.
welding. for overlaying thin gauge materials,
building up edges, horizontal
TYPICAL APPLICATIONS
DIAMETERS / PACKAGING
125 Lb. (57 kg)
Diameter 25 Lb. (11 kg) 50 Lb. (23 kg) Speed-Feed Crusher Rolls Dredge Cutter
Inches (mm) Steel Spool Coil Drum Teeth
.045 (1.1) ED031123 ED020828 • Ore chute baffles
1/16 (1.6) ED031124 ED020829 • Muller plows & tires
5/64 (2.0) ED031125 ED017825 • Coal mining cutting teeth
7/64 (2.8) ED011275 ED011274 • Conveyor buckets • Screw flights
• Drill pipe collars • Rolling mill guides
Hardfacing
39 www.lincolnelectric.com
LINCORE 60-O Hardfacing Self-Shielded, Cored Wire
Resists Severe Abrasion and • To be used on carbon, low alloy, • Manufactured under a quality
Moderate Impact manganese and stainless steels system certified to ISO 9001
This self-shielded, flux-cored wire and cast iron. Deposits check requirements.
features higher alloy levels than crack.
Lincore 50. Its deposits resist both • May be used with Lincolnweld TYPICAL APPLICATIONS
abrasion and moderate impact. 803 neutral flux to improve bead
Lincore 60-O can be used at shape and minimize smoke.
temperatures up to 1300°F (704°C).
• Welds in the flat and horizontal
ADVANTAGE LINCOLN positions as well as horizontal
• For automatic and semiautomatic beads on a vertical surface.
Bucket Lips Crusher Ore Chutes
operation. • Deposit is limited to two layers. Hammers
• Dozer blades
• Ripper teeth
DIAMETERS / PACKAGING
COMPETITIVE PRODUCTS
25 Lb. 50 Lb. Speed Feed Drums Stoody® McKay®
(11 kg) (23 kg) 125 Lb. 300 Lb. 600 Lb. 100HC 255-0
Diameter Steel Spool Coil (57 kg) (136 kg) (272 kg)
101HC
.045 (1.1) ED031131
1/16 (1.6) ED031132
5/64 (2.0) ED031133 ED019887 ED020803 DEPOSIT COMPOSITION (1)
7/64 (2.8) ED019888 ED020805 ED020807 ED019890
.120 (3.0) ED020800 ED019889 2 Layers 2 Layers
% Open Arc Under 803 Flux
C 4.2 4.8
MECHANICAL PROPERTIES (1) Mn 1.6 4.1
Si 1.3 1.2
Rockwell
Hardness (Rc) Al 0.6 0.2
Cr 25.4 25.8
55 - 60 (1) Composition and properties depend upon
dilution. Single layer deposit properties depend
upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
NOTES
Diameter, Polarity Wire Feed Arc Approx. Deposition Deposit thickness limit is two layers unless
ESO Inches (mm) Speed Voltage Current Rate high travel speed is used to obtain very closely
Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) spaced check cracks. Many layers can be
used with high travel speed and small bead
.045, DC+ 200 (5.1) 21 125 4.1 (1.9) sizes to ensure close-spaced check cracks.
3/4 (20) 400 (10.2) 25 185 8.2 (3.7) Lincore 60-0 deposit cross cracks (commonly
.364 lbs/1000” 500 (12.7) 27 210 10.3 (4.7) called cross-checking) on cooling. This is
1/16, DC+ 200 (5.1) 28 240 7.6 (3.4) desirable, since cross-cracking of the deposit
7/8 (22) 300 (7.6) 31 300 11.2 (5.1) relieves cooling stresses and prevents
.664 lbs/1000” 450 (11.4) 33 350 16.6 (7.5) spalling.
5/64, DC+ 125 (3.2) 26 250 7.4 (3.4) Additional Cross Checking information can
1-1/4 (32) 200 (5.1) 30 350 12.0 (5.4) be found on page 49.
1.05 lbs/1000” 250 (6.4) 32 400 15.1 (6.9)
IMPORTANT: SPECIAL VENTILATION AND/OR
7/64, DC+ 75 (1.9) 27 250 7.4 (3.4) EXHAUST REQUIRED
1-1/8 (30) 125 (3.2) 30 340 11.9 (5.4) Fumes from the normal use of certain hardfacing welding
1.87 lbs/1000” 175 (4.4) 32 420 16.5 (7.5) products contain significant quantities of components
such as chromium and manganese which can lower the
.120, DC+ 50 (1.3) 28 215 5.8 (2.6) 5.0 mg/m3 maximum exposure guideline for general weld-
1-1/8 (30) 300 (7.6) 36 580 32.5 (14.7) ing fume.
2.23 lbs/1000” 700 (17.8) 42 900 76.0 (34.5) BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
Under Flux PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
7/64, DC+ 100 (2.5) 30 295 9.6 (4.4)
1-1/8 (30) 125 (3.2) 32 340 11.9 (5.4)
1.87 lbs/1000” 175 (4.4) 34 420 16.5 (7.5)
Hardfacing
40 www.lincolnelectric.com
LINCORE 60-G Hardfacing Gas-Shielded, Metal-Cored Wire
Resists Severe Abrasion with • May be used with Lincolnweld TYPICAL APPLICATIONS
Light Impact 803 neutral fluxes to improve
This gas-shielded, metal-cored wire bead shape and minimize smoke.
features higher alloy levels than • Recommended gas mixture is
Lincore 50. The deposits resist both 75% Argon, 25% CO2.
higher levels of abrasion and
• Welds in the flat and horizontal Augers Bucket Lips &
moderate impact. Lincore 60-G Sides
positions as well as horizontal
can be used at temperatures up to • Loaders
beads on a vertical surface.
1300°F (704°C). • Brushing & Grinding Equipment
• Deposit is limited to two layers. • Shaper Sides & Blades
ADVANTAGE LINCOLN • Manufactured under a quality • Tillage Tools
• For automatic and semiautomatic system certified to ISO 9001 • Conveyor Screws
operation. requirements. • Fans & Blades
• To be used on carbon, low alloy,
manganese and stainless steels COMPETITIVE PRODUCTS
and cast iron. Deposits check Stoody® McKay®
crack. 101HC-G 255-G
Rockwell
Hardness (Rc) IMPORTANT: SPECIAL VENTILATION AND/OR
1 Layer 2 Layers EXHAUST REQUIRED
Fumes from the normal use of certain hardfacing welding
products contain significant quantities of components
58 60 such as chromium and manganese which can lower the
5.0 mg/m3 maximum exposure guideline for general weld-
ing fume.
BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
PRODUCT AND SPECIFIC INFORMATION PRINTED ON
TYPICAL OPERATING PROCEDURES THE PRODUCT CONTAINER.
Hardfacing
41 www.lincolnelectric.com
LINCORE 65-O Hardfacing Self-Shielded, Cored Wire
Resists Severe Abrasion with • To be used on carbon, low alloy, TYPICAL APPLICATIONS
Light Impact manganese, stainless steels and
Deposits of this self-shielded, cast iron.
flux-cored wire resist severe • Intended for downhand welding
abrasion and light impact. These and for horizontal stringer beads
deposits include higher carbon and on sloped surfaces.
chrome levels than Lincore 60-O. It Screw Ore Chutes and
• Limited to 4 layers. Augers Wearplates
is recommended for use on wear
plate, coal pulverizer rolls, earth • Manufactured under a quality • Crusher Rolls
engaging tools, and on slurry pipe system certified to ISO 9001 • Ripper Teeth
and elbows. requirements.
COMPETITIVE PRODUCTS
ADVANTAGE LINCOLN
• Highest abrasion resistance and Stoody® McKay®
hardness of all the Lincore 100HD 263-O
flux-cored line. 100XHD
1-1/2 (38) 150 (3.8) 30 360 16.6 (7.5) Fumes from the normal use of certain hardfacing welding
products contain significant quantities of components
1.80 lbs/1000” 200 (5.1) 31 420 19.7 (8.9) such as chromium and manganese which can lower the
250 (6.4) 32 480 24.4 (11.1) 5.0 mg/m3 maximum exposure guideline for general weld-
ing fume.
300 (7.6) 33 500 29.8 (13.5)
BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
75 (1.9) 28 290 10.5 (4.8) PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
1/8”, DC+ 100 (2.5) 30 360 14.0 (6.4)
1-1/2 (38) 150 (3.8) 31 440 20.9 (9.5)
2.3 lbs/1000” 200 (5.1) 32 530 27.9 (12.7)
250 (6.4) 33 600 34.9 (15.8)
Hardfacing
42 www.lincolnelectric.com
LINCORE 30-S Hardfacing Submerged Arc Wire
801. Can also be used with 802 semiautomatic applications; however, they can COMPETITIVE PRODUCTS
be ordered in special sizing.
and 860(1). Stoody® McKay®
104 BU-S
DIAMETERS / PACKAGING
DEPOSIT COMPOSITION (2)
Diameter 50 Lb. (23 kg) Speed Feed Drums
Inches (mm) Coil 300 Lb. (136 kg) 600 Lb. (272 kg) 6 Layers 6 Layers
% Under 801 or 802 Under 860
3/32 (2.4) ED011200 ED015890 ED011199
1/8 (3.2) ED015889 ED015891 C .11 .11
Mn 2.5 2.7
Si .40 .60
Mo .50 .50
Hardfacing
43 www.lincolnelectric.com
LINCORE 32-S Hardfacing Submerged Arc Wire
28 24 33 32
Hardfacing
44 www.lincolnelectric.com
LINCORE 35-S Hardfacing Submerged Arc Wire
Resists Rolling, Sliding and • Recommended flux is Lincolnweld • Manufactured under a quality
Metal-to-Metal Wear 801. Can also be used with 802 system certified to ISO 9001
This metal-cored wire is intended and 880. requirements.
for rolling and sliding metal-to-metal • To be used on mild steel and low
wear with moderate impact and alloy steel parts. TYPICAL APPLICATIONS
abrasion. Use on crane and mine For Build-up:
• Recommended as final overlay
car wheels, rollers and shafts. Also • Idlers
where medium hardness and
can be used for build-up on contin- • Trunnions
good machinability are required.
uous caster rolls prior to a stainless • Crane Wheels
overlay. Recommended flux is • Good resistance to cross • Caster Rolls
Lincolnweld 801. checking. Tractor Roller
• Welds in flat, horizontal and For Hardfacing:
ADVANTAGE LINCOLN circumferential positions only.
• Metal-cored hardfacing wire for
• Deposit thickness is unlimited. • Track Rails
submerged arc applications.
• Lincore 35-S with 801 flux • Shafts
• For automatic and semiautomatic • Bearing Journals
provides excellent resistance to
operation. Mine Car Wheels
impact and cold deformation.
NOTE
Cross Checking information can be found on
page 49.
TYPICAL OPERATING PROCEDURES
IMPORTANT: SPECIAL VENTILATION AND/OR
EXHAUST REQUIRED
Diameter, Polarity Wire Feed Arc Approx. Deposition Fumes from the normal use of certain hardfacing welding
ESO Inches (mm) Speed Voltage Current Rate products contain significant quantities of components
Process in/min (m/min) (volts) (amps) lbs/hr (kg/hr) such as chromium and manganese which can lower the
5.0 mg/m3 maximum exposure guideline for general weld-
ing fume.
3/32”, DC+ 50 (1.3) 25 230 5.0 (2.3)
BEFORE USE, READ AND UNDERSTAND THE
1-1/2” (38) 100 (2.5) 25 350 9.0 (4.1) MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
Under 801 Flux 150 (3.8) 25 460 13.0 (5.9) PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
Hardfacing
45 www.lincolnelectric.com
LINCORE 40-S Hardfacing Submerged Arc Wire
Resists Rolling, Sliding and • If desired, deposit can be made • Manufactured under a quality
Metal-to-Metal Wear more resistant to metal-to-metal system certified to ISO 9001
This metal-cored wire is designed wear with reduced hardness requirements.
(1) 801 and 802 standard flux are not sized for
for rebuilding heavy equipment levels by heat treating.
semiautomatic applications, however, they can
undercarriages. The deposit resists • Use on carbon and low alloy be ordered in special sizing.
rolling and sliding metal-to-metal steels.
wear. It is also machinable and hot
forgeable. Recommended flux is
• Very good puddle control on TYPICAL APPLICATIONS
roundabout welding.
Lincolnweld 801.
• Easy slag removal and good
ADVANTAGE LINCOLN resistance to cross checking.
• Resists metal-to-metal wear in • Welds in flat, horizontal and
rolling and sliding applications. circumferential positions only. Idlers Drive Sprockets
• Subarc tubular wire containing • Limited to 4 layers maximum.
metal alloys and deoxidizers with-
• Deposits can be machined and
in the core.
hot forged.
• Full automatic is recommended.
Mine Car Wheels
• Recommended flux is 801(1). Can
also be used with 802(1) or 880.
COMPETITIVE PRODUCTS
DIAMETERS / PACKAGING Stoody® McKay®
105B/105 242-S
50 Lb. 300 Lb. (136 kg) 300 Lb. (136 kg) 600 Lb. (272 kg)
Diameter (23 kg) Speed Feed Speed Feed Speed Feed
Inches (mm) Coil Drum Reel Drum DEPOSIT COMPOSITION (2)
1/8 (3.2) ED015892 ED015945 ED016262 ED015909
% Under 801 Flux
C 0.12
Mn 2.75
MECHANICAL PROPERTIES (1) Cr 3.30
Rockwell Hardness (Rc) Si .50
3 or More Layers after 2 Hours Post Weld Heat Treat Mo 0.85
NOTE
TYPICAL OPERATING PROCEDURES Cross Checking information can be found on
page 49.
Diameter, Polarity Wire Feed Arc Approx. Deposition
ESO Inches (mm) Speed Voltage Current Rate IMPORTANT: SPECIAL VENTILATION AND/OR
Process in/min (m/min) (volts) (amps) lbs/hr (kg/hr) EXHAUST REQUIRED
Fumes from the normal use of certain hardfacing welding
products contain significant quantities of components
1/8”, DC+ 65 (1.7) 27 330 9.6 (4.4) such as chromium and manganese which can lower the
5.0 mg/m3 maximum exposure guideline for general weld-
1-1/4” (32) 90 (2.3) 28 425 12.9 (5.9) ing fume.
Under 801 Flux 120 (3.0) 29 525 17.3 (7.8) BEFORE USE, READ AND UNDERSTAND THE
MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS
1/8”, DC+ 80 (2.0) 29 345 11.5 (5.2) PRODUCT AND SPECIFIC INFORMATION PRINTED ON
THE PRODUCT CONTAINER.
2-1/2” (65) 110 (2.8) 30 425 16.0 (7.3)
Under 801 Flux 145 (3.7) 31 500 20.8 (9.4)
Hardfacing
46 www.lincolnelectric.com
LINCORE 42-S Hardfacing Submerged Arc Wire
Resists Rolling, Sliding and • Metal-cored hardfacing wire for • To be used on carbon and low
Metal-to-Metal Wear submerged arc applications. alloys steels.
This metal-cored wire is designed for • For automatic and semiautomatic • Manufactured under a quality
rebuilding heavy equipment operation. system certified to ISO 9001
undercarriages. The deposit exhibits requirements.
• Designed for use with Lincolnweld
enhanced crack resistance and
801. Can also be used with 802
toughness compared to Lincore 40-S. TYPICAL APPLICATIONS
or 880 flux.
It is intended to resist rolling and
sliding metal-to-metal wear. • For applications that require a
Recommended flux is Lincolnweld machinable deposit that is resis-
801. tant to rolling and sliding wear.
• Good resistance to cross checking.
ADVANTAGE LINCOLN Tractor Tractor Track
• Welds in flat, horizontal and Rollers Idlers Pads
• Intended primarily for overlaying
circumferential positions only.
tractor undercarriage components
such as tractor rollers, tractor idlers • Unlimited layers with proper COMPETITIVE PRODUCTS
and track pads. preheat and interpass Stoody® McKay®
temperatures and procedures. Thermaclad 42 242-S
Hardfacing
47 www.lincolnelectric.com
LINCORE 60-S Hardfacing Submerged Arc Wire
Resists Severe Abrasion with • To be used on carbon steel, low TYPICAL APPLICATIONS
Light Impact alloy steels, manganese steels,
Metal-cored wire which resists stainless steels and cast iron.
severe abrasion with mild impact. • Lincore 60-S wire will produce an
Can be used on carbon, low alloy, outstanding combination of
manganese and stainless steels as deposit hardness, resistance to Bucket Lips Ore Chutes
well as cast iron. Many layers can abrasion and moderate impact,
be applied using high travel speeds operator appeal and consistent
and small bead sizes, to promote chemistry.
close spaced cross check cracks.
• Welds in flat, horizontal and
Recommended flux is Lincolnweld Crusher Hammers Coal Crusher Rolls
circumferential positions only.
803.
• Many layers can be deposited • Pump Casings
ADVANTAGE LINCOLN using high travel speeds and • Pump Impellers
• Metal-cored hardfacing wire for small bead sizes, to ensure close • Blast Furnace Bells and Hoppers
submerged arc applications. spaced check cracks.
• For automatic and semiautomatic
COMPETITIVE PRODUCTS
• Manufactured under a quality
operation. system certified to ISO 9001 Stoody®
requirements. 103
• Recommended flux is Lincolnweld
803. Can also be used with 802
flux. DEPOSIT COMPOSITION (1)
Under 803 Flux
% 2 Layers 4 Layers 6 Layers
DIAMETERS / PACKAGING
C 4.0 4.5 5.0
Diameter 50 Lb. (23 kg) 600 Lb. (272 kg) Mn 1.7 1.9 2.1
Inches (mm) Coil Speed Feed Drum Si 0.5 0.5 0.5
1/8 (3.2) ED016879 Cr 22.0 26.0 27.0
5/32 (4.0) EDS16880 ED016884 (1) Composition and properties depend upon
dilution. Single layer deposit properties depend
upon base metal and/or build-up material.
Hardfacing
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CROSS CHECKING
Special precautions should be These applications may require one
taken with any build-up or hardfac- or more of the following:
ing product on applications that are • Higher preheat temperatures
inherently crack sensitive, such as • Higher interpass temperatures
high carbon or alloy steels, • Controlled slow cooling between
previously hardfaced parts, highly passes and/or layers
stressed parts, and work hardened • Stress relieving
parts. The hardfacing of heavy • Minimizing layer thickness
cylinders, massive parts and parts
The table below will help determine
having complex shapes are all
if special precautions need to be
examples of applications exhibiting
taken with specific Lincore wires:
high internal stresses that may
result in delayed cracking.
SPECIAL PRECAUTIONS
Lincore Product
Application 55 55-G 65-O 60-O 30-S 32-S 35-S 40-S 42-S 60-S
Controlled Cooling
Between Passes/Layers ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Hardfacing
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LINCORE WIRES FOR ROLL REBUILDING Hardfacing Submerged Wire
Hardfacing
50 www.lincolnelectric.com
LINCORE WIRES FOR ROLL REBUILDING
DIAMETERS / PACKAGING
Product 50 Lb. 600 Lb. (272 kg) Product 50 Lb. 600 Lb. (272 kg)
Diameter (22.7 kg) Speed Feed Diameter (22.7 kg) Speed Feed
Inches (mm) Coil Drum Inches (mm) Coil Drum
Lincore 410
3/32 (2.4) ED018583 ED018586
1/8 (3.2) ED018584 EDS18587
5/32 (4.0) ED018588
RECOMMENDED FLUX
Primary Flux Secondary Flux
Recommendation Recommendation
801 Flux 802 Flux 880 Flux 801 Flux 802 Flux 880 Flux
Lincore 20 ✓ ✓ ✓
Lincore 8620 ✓ ✓ ✓
Lincore 4130 ✓ ✓ ✓
Lincore 102W ✓ ✓
Lincore 102HC ✓ ✓
Lincore 96S ✓ ✓
Lincore 410 ✓ ✓
Lincore 410NiMo ✓ ✓
Lincore 420 ✓ ✓
Lincore 423L ✓
Lincore 423Cr ✓
Lincore 424A ✓ ✓
Hardfacing
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LINCORE WIRES FOR ROLL REBUILDING
Product Product
Dia., Polarity Wire Feed Arc Approx. Deposition Dia., Polarity Wire Feed Arc Approx. Deposition
ESO Speed Voltage Current Rate ESO Speed Voltage Current Rate
Inches (mm) in/min (m/min) (volts) (amps) lbs/hr (kg/hr) Inches (mm) in/min (m/min) (volts) (amps) lbs/hr (kg/hr)
Lincore 20/8620 65 (1.7) 24 270 6.7 (3.0) Lincore 423Cr 65 (1.7) 24 250 6.0 (2.7)
3/32”, DC+ 120 (3.0) 28 400 12.4 (5.6) 3/32”, DC+ 120 (3.0) 28 350 11.0 (5.0)
1-1/2” (38) 175 (4.4) 31 500 18.1 (8.2) 1-1/2” (38) 175 (4.4) 31 450 16.0 (7.3)
Lincore 410 65 (1.7) 24 250 6.5 (2.9) Lincore 424A 65 (1.7) 24 225 5.8 (2.6)
3/32”, DC+ 120 (3.0) 28 375 12.0 (5.4) 3/32”, DC+ 120 (3.0) 28 325 10.7 (4.9)
1-1/2”, (38) 175 (4.4) 31 450 17.5 (7.9) 1-1/2”, (38) 175 (4.4) 31 450 15.6 (7.1)
Lincore 420 65 (1.7) 24 250 6.5 (2.9) Lincore 96S 65 (1.7) 24 250 5.7 (2.6)
3/32”, DC+ 120 (3.0) 28 375 12.0 (5.4) 3/32”, DC+ 100 (2.5) 28 525 15.7 (7.1)
1-1/2” (38) 175 (4.4) 31 450 17.5 (7.9) 1-1/2” (38) 175 (4.4) 31 450 15.5 (7.0)
Lincore 4130 65 (1.7) 24 300 6.5 (2.9) Lincore 102W/102HC 65 (1.7) 24 240 6.2 (2.8)
3/32”, DC+ 120 (3.0) 28 410 12.0 (5.4) 3/32”, DC+ 120 (3.0) 28 400 11.5 (5.2)
1-1/2” (38) 175 (4.4) 31 520 17.5 (7.9) 1-1/2” (38) 175 (4.4) 31 500 16.8 (7.6)
Lincore 423L 65 (1.7) 24 250 6.0 (2.7) 55 (1.4) 27 500 14.2 (6.4)
5/32”, DC+
3/32”, DC+ 120 (3.0) 28 360 11.1 (5.0) 85 (2.2) 30 685 21.9 (9.9)
1-5/8” (40)
1-1/2” (38) 175 (4.4) 31 460 16.2 (7.3) 115 (2.9) 32 850 29.6 (13.4)
60 (1.5) 26 350 9.3 (4.2) Lincore 410NiMo 65 (1.7) 24 250 5.8 (2.6)
1/8”, DC+ 100 (2.5) 28 500 15.5 (7.0) 3/32”, DC+ 120 (3.0) 28 325 10.7 (4.9)
1-5/8” (40) 140 (3.6) 30 610 21.7 (9.8) 1-1/2” (38) 175 (4.4) 31 425 15.6 (7.1)
Hardfacing
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LINCOLNWELD HARDFACING FLUXES
PACKAGING
50 Lb. 50 Lb. 100 Lb. 450 Lb. 550 Lb. 2700 Lb. 3000 Lb.
Product (22.7 kg) (22.7 kg) (45.4 kg) (204 kg) (249 kg) (1225 kg) (1361 kg)
Name Foil Bag Bag Bag Steel Drum Steel Drum Bulk Bag Bulk Bag
Hardfacing
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PACKAGING TYPES
Wearshield
Packaging available includes packages as small as 1 lb.
(.47 kg) tubes to 50 lb. (22.7 kg) cartons.
Lincore
Bulk packaging includes Speed-Feed drums and reels built
to deliver consistent performance in conventional automation
and robotic applications, as well as semiautomatic
applications.
Hardfacing Flux
Bulk packaging consists of steel drums from 450 to 600 lbs.
(204 to 272 kg), and bulk bags in 2700 and 3000 lbs. (1225
and 1361 kg) Also available are 50 lb. (22.7 kg) and
100 lb. (45.5 kg) bags.
Hardfacing
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Hardfacing
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LINCOLN NORTH AMERICA
DISTRICT SALES OFFICES
Hardfacing Catalog
C7.10 2/04