Professional Documents
Culture Documents
E Line KB en
E Line KB en
Akcaburgaz Mahallesi,
3114. Sokak, No:10 34522
Esenyurt-Istanbul-TURKEY
Tel: +90 (212) 866 20 00
Fax: +90 (212) 886 24 20
Please visit our website for the updated version of our catalogues.
www.eae.com.tr
MENTAL MAN
ON
R
AG
ITY A ENVI
s
E
ISO
MENT SYSTE
ND
QU S
www.eae.com.tr
E-LINEKB
CONTENTS
E-LINE KB
Introduction 2
Design & Horizontal Distribution 4
Design & Vertical Distribution 5
Technical Characteristics 6
Order Code System 10
Standard Components 11
Elbows 12
Standard Components 16
Flexibles / Expansions 17
Panel Connections 18
Transformer Connections 23
Proposed Connection Details to EAE Transformer & Panelboard Modules 27
Determination of Special Length 27
Tap-off Boxes 28
Vertical and Horizontal Busbar Applications 30
Feeder Boxes 32
Selection Feeder Boxes 34
Fixing Elements 35
CE Declaration Of Conformity 44
Certificates 45
Product Overview 46
Design Form 47
Please visit our website for the updated version of our catalogues.
www.eae.com.tr
ELINEKB
Introduction
EAE Electric manufactures, designs and provides Fast, flexible engineering
a wide range of busbar systems from 25 A to 6000 A The large number of tap-off points makes it possible
busbar systems have many advantages over wire to engineer the power supply systems at an early stage,
and conduit. even before the final disposition of loads is known.
Wire Systems
2
ELINEKB
Technical Features
pregalvanized sheet metal or
epoxy polyester painted
General pregalvanized sheet metal RAL 7038
The perfect design for high current busbar systems
is the "compact structure" where tin plated and insulated with B
class polyester film and extruded polypropylene sleeve polyester Conductors (Al, Cu)
Tin plated
film on conductors are tightly placed into the sheet metal
housing (Figure 1). extruded
polypropylene
sleeve
Main features of E-Line KB compact busbar systems:
Figure 1
One bolt joint ensures safety and
easy installation
B class
E-Line KB busbars are installed by tightening the polyester film
"one bolt joint". Belleville spring washers on both ends
of the bolt retains the original contact pressure, ensuring
a more secure, reliable and maintenance - free joint.
E-Line busbar systems are easily installed (Figures 2-3).
Figure 2
Heat Transfer Insulators
50
9 KBA1000 Busbar
Section: 700 mm²
6
3
ELINEKB
Design & Horizontal Distribution
Components List
Item Components Quantity
Project Sample
4
ELINEKB
Design & Vertical Distribution
t
oin
e rp
arri
eB
Fir
h= ......
I14
a= ...... 9. Floor
Vertical Expantion
h= ......
( 70 cm. )
I13
a= ...... 8. Floor
lug
.P
2th
h= ......
x
Bo I12
off
( h ) Height of store measured from ceiling to ceiling ( cm. )
-
ap
-i nT a= ...... 7. Floor
g
Plu
Min.
h= ......
lug
.P 200
1th
B
I11
Special Length Plug-in Busbar
150 150
a= ...... 6. Floor
Tap-off Point
h= ......
I10
a= ...... 5. Floor
A
h= ......
I9
I8
int a= ...... 4. Floor
Jo
b ar
us
h= ......
B
I7
I6
a= ...... 3. Floor
h= ......
I5
(a a= ...... 2. Floor
)C
eil
h= ......
ing
thi
ck I4
ne
ss
(c 1. Floor
m. a= ......
)
h= ......
Project Design I3
5
ELINEKB
Technical Characteristics
Aluminium Conductor (Al)
Rated Current In A 800 1000 1250 1600 1600 2000 2500 3100 3200 4000 4250 5000
Busbar Code 8 10 12 13 16 20 25 30 27 40 41 50
6 7
ELINEKBC-
Technical Characteristics
Copper Conductor (Cu)
Rated Current In A 1000 1250 1600 2000 2250 2500 3000 3600 4250 4400 5300 6300
Busbar Code 10 12 16 20 23 25 30 36 42 44 53 63
8 9
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
Order Code System PROTECTION DEGREE
UTILIZATION TYPE
PAINTED
COMPONENT
KB A 16 5 0 B TR41
10
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
Standard Straight Length BUSBAR CODE
PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
Bolt-on
Bolt-on Bolt-on
L1
L2
L3
- STD Bolt-on
N
3000
0
Electrical energy up to 1000 A can be
supplied from the joints of bolt-on type Sample Order:
by bolt-on tap-off boxes. 3000 A, Copper, Bolt-on,
IP 55, 4 Conductors
L1
As feeder or sub-feeder line, 3050 L2
L3
Where a load has to be supplied N
from the busbar.
Plug-in
Feeder
L1 N
L2 L3
L3 L2
N L1
3000
11
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
Elbows BUSBAR CODE
PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
- U Upwards Elbow
400
325
Sample Order:
3000 A, Copper, Bolt-on,
IP 55, 4 Conductors L1
L2
3050 - U L3
N
5
32
0
40
0
40
5
- D Downwards Elbow 32
Sample Order: L1
400
L2
3000 A, Copper, Bolt-on,
325
L3
IP 55, 4 Conductors N
3050 - D
- L Left Elbow
A
B
Sample Order:
2500 A, Copper, Bolt-on,
IP 55, 4 Conductors
2550 - L
L1
L2
L3
B
KBA
Al Cu
Conductor Conductor A B
12
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
Elbows BUSBAR CODE
PROTECTION DEGREE
TYPE
PAINTED
COMPONENTS
KB B
A
B Left Horizontal Offset
X=min:200 mm,
max: *Please see table
Sample Order:
X=600 mm, 3000 A, Copper
Bolton, IP 55, 4 Conductors
3050 - LH600 - LH
x
X
(mm)
B L1
L2
A L3
N
A
Right Horizontal Offset
X=min:200 mm,
B max: *Please see table
Sample Order:
X=600 mm, 3000 A, Copper
Bolton, IP 55, 4 Conductors
3050 - RH600 - RH
x
(mm) L1
X
L2
L3
N
B
A
0
40
5
32
Upwards Vertical Offset
Y=min:150mm / max:640mm
Sample Order:
Y=450mm, 2000 A, Aluminium
Bolt-on, IP 55, 4 Conductors Y
KBA 2050-UV450 - UV
Y
(mm) L1
KBA L2
L3
N
Al Cu
A B X 5
Conductor Conductor 32
0
Rated Busbar Rated Busbar 40
Current Code Current Code
(mm) (mm) (mm)
----- --- 1000 10 420 355 700
800 08 1250 12 420 355 700 0
445 367 730 40
1000 10 1600 16
1250 12 2000 20 475 383 760 Downwards 32
5
1600 13 2250 23 505 398 780 Vertical Offset
1600 16 2500 25 540 415 820
2000 20 3000 30 590 440 870 Y=min:150mm / max:640mm
2500 25 3600 36 650 470 930 Sample Order:
Y=450mm, 3000 A, Copper L1
3200 27 4250 42 710 500 990 L2
3100 30 4400 44 735 512 1020 Bolt-on, IP 55, 4 Conductors L3
N
4000 40 5300 53 825 558 1110 3050 - DV450 - DV
4250 41 6300 63 915 603 1200 Y
5000 50 ------ --- 1000 645 1280 (mm) 5
32
Y
0
40
Please call us for non-standard components. The dimensions given above are minumum values.
13
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
Elbows BUSBAR CODE
PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
A
- K U L Upwards Left B
Combined Offset
Sample Order:
3000 A, Copper
Bolt-on, IP 55, 4 Conductors
3050 - KUL
L1
300
L2
L3
N
5
32
0 0
KUL 4
- K U R Upwards Right A
Combined Offset B
Sample Order:
3000 A, Aluminium
Bolt-on, IP 55, 4 Conductors
KBA 3050-KUR
L1
L2
300
L3
N
5
32
0 0
KUR 4
0
- K D L Downwards Left 40
Combined Offset 32
5
Sample Order:
3000 A, Copper L1
L2
Bolt-on, IP 55, 4 Conductors L3
N
3050 - KDL
300
KBA
B
Al Cu
Conductor Conductor A B KDL A
Please call us for non-standard components. The dimensions given above are minumum values.
14
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
Elbows BUSBAR CODE
PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
- K L U Left Upwards
Combined Offset
Sample Order:
3000 A, Aluminium
400
Bolt-on, IP 55, 4 Conductors
325
KBA 3050-KLU
30
0
A
L1
L2
L3 KLU
N
- K R U Right Upwards
Combined Offset
Sample Order:
A
3000 A, Copper
B
Bolt-on, IP 55, 4 Conductors
3050 - KRU
325
400
30
0
L1
L2
L3
N
KRU
- K L D Left Downwards
Combined Offset
30
Sample Order:
0
3000 A, Aluminium
400
KBA 3050-KLD
B
KBA L1
L2
Al Cu L3 KLD
A B N
Conductor Conductor
Rated Busbar Rated Busbar
(mm) (mm)
Current Code Current Code
----- --- 1000 10 420 355
800 08 1250 12 420 355 - K R D Right Downwards
1000 10 1600 16 445 367 Combined Offset
1250 12 2000 20 475 383
1600 13 2250 23 505 398 Sample Order:
A
L3
N KRD
Please call us for non-standard components. The dimensions given above are minumum values.
15
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
Standard Components BUSBAR CODE
PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
End Closer
End Closer - S 1 0
Is used to close the end of busbar run. Sample Order:
2500 A, Copper, Bolt-on, L1
Reduction IP 55, 4 Conductors L2
L3 60
0
N
Is used to change the busbar cross section. 2550 - S10
Reducers Table
End Closer
KBA - Al - S 1 1 L1
Conductor L2
Sample Order: L3
Rated Reduced Busbar Current 2500 A, Copper, Bolt-on, N
0
Current 800 1000 1250 1600 1600 2000 2500 3200 3100 4000 4250 60
IP 55, 4 Conductors
1000 - - - - - - - - - -
2550 - S11
1250 - - - - - - - - -
1600 - - - - - - - - -
1600 - - - - - - - - - - RD Reduction
2000 - - - - - - - - 800 A - 08
2500 - - - - - - - - Sample Order: 1000 A - 10 00
10
3200 - - - - - - - - - 2000A / 1600A, Aluminium, 1250 A - 12
3100 - - - - - - - - - Bolt-on, IP 55, 4 Conductors 1600 A - 13
1600 A - 16 5
4000 - - - - - - - - - KBA 2050-RD16 2000 A - 20 33
4250 - - - - - - - - - 2500 A - 25
NOTE: 3200 A - 27
5000 - - - - - - - - - 5
Decisions and selection of 3100 A - 30 L1 66
reduction module and 4000 A - 40 L2
L3
protection on lower side is 4250 A - 41 N
under the customer's 5000 A - 50
Cu Conductor
responsibility.
Rated Reduced Busbar Current Right Side Feeder "T"
Current 1000 1250 1600 2000 2250 2500 3000 3600 4250 4400 5300
1250 - - - - - - - - - -
A
1600 - - - - - - - - - - T Y R C
B
2000 - - - - - - - - - Sample Order:
2250 - - - - - - - - - 2500 A, Copper, Bolt-on,
2500 - - - - - - - - - IP 55, 4 Conductors
3000 - - - - - - - - -
2550 - TYR L1
3600 - - - - - - - - - L2
L3
4250 - - - - - - - - - N
4400 - - - - - - - - -
5300 - - - - - - - - -
6300 - - - - - - - - - Left Side Feeder "T"
A
KBA C
B
- T Y L
Al Cu Sample Order:
A B C
Conductor Conductor 2500 A, Aluminium, Bolt-on,
Rated Busbar Rated Busbar IP 55, 4 Conductors
Current Code Current Code
(mm) (mm) (mm)
KBA 2550-TYL L1
L2
----- --- 1000 10 420 355 710 L3
800 08 1250 12 420 355 710 N
16
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
Flexibles & Expansions BUSBAR CODE
PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
- Y D T Horizontal Expansion
00
15
2) This module is used on the long busbar
line (>75m.) where line is ended by end
closure and is not fixed on the support
rigidly. Attention!
The total length of the module should be adjusted
3) Horizontal expansion joint has sufficient to 1500 mm. after installation.
movement span of 25mm. max.
- D D T Vertical Expansion
Vertical Expansion Sample Order:
4250 A, Copper, Bolt-on, 4 Conductors
For vertical application in many storey
4250 - DDT
building.
L1
One vertical expansion unit is advised L2
L3
to be used at every floor between N
fixed support points.
0
70
- F Flexibles
Flexible are used for Sample Order: L
800 A, Aluminium (cm)
Transformer - busbar,
KBA 0800-F40
Panel - busbar connections.
* B
L
X
Z Y
B=.....mm
X=.....mm
Y=.....mm
Z=.....mm
ø=.....mm
17
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
Panel Connections PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
Panel Connection
250
Panel Feeder -P10
50 150
250
Sample Order:
2500 A, Copper, Bolt-on, N
L3
for Panel Feeder P10 L 2 L1
150
L1 L2
L3
2550 - P10 N
100 100 100
50
Panel Connection
250
Busbar Feeder -P11
50 150
250
Sample Order:
2500 A, Copper, Bolt-on, N
L3
for Busbar Feeder
150
L 2 L1
P11 L1 L2
2550 - P11 L3
N
100 100 100
50
400
0
40
325 5
32
Upwards Panel
Connection
400
325
Panel Feeder -PU20
400
325
150
Sample Order:
50
3600 A, Copper, Bolt-on, N
for Panel Feeder L3
150
L2
L1
3650 - PU20 PU20
100 100 100
50
400
0
40
325 5
32
Downwards Panel
Connection
400
325
50 150
325
Sample Order:
4250 A, Copper, Bolt-on, L1
150
18
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
Panel Connections PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
400
0
40
325 5
32
Upwards Busbar
Connection
400
325
Busbar Feeder -PU21
400
150
325
50
Sample Order:
3600 A, Copper, Bolt-on, N
for Busbar Feeder L3
150
L2
L1
3650 - PU21 PU21
100 100 100
50
400
0
40
325 5
32
Downwards Busbar
400
Connection
325
Busbar Feeder -PD21
400
50 150
325
Sample Order:
4250 A, Copper, Bolt-on, L1
for Busbar Feeder L2
150
L3
N
4250 - PD21 PD21
100 100 100
50
B
A
B
Right Panel
A
Connection B
A
150
Sample Order:
50
B
A
B
Left Panel
Connection
A
A
150
Sample Order:
4250 A, Copper, Bolt-on,
50
150
Distance between conductors can vary in ±5 mm. The "A" and "B" dimensions for PR30 and PL30 are the same dimensions as
Please call us for non-standard components. left and right elbows. Please refer to page 12 for the dimensions.
M12x40 bolts are mounted on panel modules. Panel Connection Units are supplied with suitable flange as standard.
The dimensions given above are minumum values. For connection dimensions please refer to tables on pages 21 and 22.
19
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
Panel Connections PROTECTION DEGREE
A TYPE
PAINTED
COMPONENT
B
KB B
A
A
Right Panel
A
B
Connection
B
Busbar Feeder -PR31
150
150
50
Sample Order:
2500 A, Copper, Bolt-on, L1
L2
50
L3
for Busbar Feeder N
B A
Left Panel B
Connection
A
B
Busbar Feeder -PL31
A
150
B
Sample Order:
50
4250 A, Copper, Bolt-on, N
for Busbar Feeder L3
L2
150
L1
4250 - PL31 PL31
50
855
Panel Connection
5
85
Panel Feeder - P 40
200
200
L1
Sample Order: L2 0
L3 L3 N 11
3000 A, Copper, Bolt-on, N L2
5
165 165 165 110 for Panel Feeder L1 516
6
51
16
3050 - P40 P40
855
Panel Connection
5
85
Busbar Feeder - P 41
200
Sample Order: L1
3000 A, Copper, Bolt-on, L2 N 0
11
200
L3 L3
for Busbar Feeder N L2 5
6
L1 65 1
165 165 165 110 3050 - P41 P41 51
16
Distance between conductors can vary in ±5 mm. The "A" and "B" dimensions for PR31 and PL31 are the same dimensions as
Please call us for non-standard components. left and right elbows. Please refer to page 12 for the dimensions.
M12x40 bolts are mounted on panel modules. Panel Connection Units are supplied with suitable flange as standard.
The dimensions given above are minumum values. For connection dimensions please refer to tables on pages 21 and 22.
20
ELINEKB
Panel Connections
KBA 08
KBC-II 10 KBA 10 KBA 12 KBA 13
KBC-II 12 KBC-II 16 KBC-II 20 KBC-II 23
150±3
150±3
150±3
150±3
ø14
23
ø14 ø14 ø14
23
23
23
150±3
150±3
150±3
150±3
54
54
54
54
54
54
54
17,5 40 40 17,5 30 40 40 30 25 40 40 40 40 25 20 40 40 40 40 40 40 20
150±3
150±3
150±3
54
54
54
54
54
30 40 30 40 40 30 25 40 40 25 40 40 40 40 25 20 40 40 40 20 40 40 40 40 40 40 20
KBA 50
ø14
54
54
25 40 40 25 40 40 40 40 40 40 25
X X
658
812 (Minimum X= 25 mm)
Distance between conductors can vary in ±5 mm. M12x40 bolts are mounted on panel modules.
Please call us for non-standard components. The dimensions given above are minumum values.
21
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
Panel Connections PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
Flange Dimensions
Panel Connection Units are supplied with suitable flange as standard.
Flange
PE
Flange Housing
PE
Housing
L
L3 N 1L
L1 L L1 NL 2 L
2
3N
L 3
L2 3L
N 2L
1
L1 L2 L3 N L1 L2 L3 N PE
B
A
100
Ø7
12,5
22
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
Transformer Connections BUSBAR CODE
PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
Transformer - T R11
Connection
250
Sample Order:
200
2500 A, Aluminium, Bolt-on, 4 Conductors
KBA 2550-TR11
N
TR11
0
12
20
01 N
L3 12 L3
L 2 L1
L1 L2
L3
N
L2
L 1
0
40
Upwards - T U21 5
32
Transformer Connection
Sample Order:
400
2500 A, Copper, Bolt-on, 4 Conductors
325
2550 - TU21
200
TU21
20
01
0 12 N
12 L3
L2
L1
For transformer and panel connection
applications EAE design and planning
group will prepare your projects upon
request.
TD21
Please call us for non-standard components. The dimensions given above are minumum values.
23
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
Transformer Connections BUSBAR CODE
PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
Right - T R51
Transformer Connection A
Sample Order: B
2500 A, Copper, Bolt-on, 4 Conductors
2550 - TR51
A
B
N
200
L3
L2
L 1 12
01
20
12
L1 0
L2
L3
TR51 N
12
01
20
12
A and B dimensions of TR51 and TL51 are same N 0
L3
L2
as left and right elbows. L1
TL51
Please refer to page 12 for the dimensions.
Please call us for non-standard components. The dimensions given above are minumum values.
24
ELINEKB
Transformer Connections
1 200
2
200
ø13 ø13
E C
E C
B D B 45 B D
A A
3 4
200
200
ø13 ø13
E C
E C
B D B D B 45 B D B 45 B D
A A
5 6 7
200
200
200
E C
E C
B D B D B D B 45 B D B 45 B D B 45 B D B D B D B D B D
A A A
NOTE : The standard distance between conductors is 120mm and 165mm. Please call us for non-standard components.
25
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
Transformer Connections BUSBAR CODE
PROTECTION DEGREE
TYPE
PAINTED
COMPONENT
KB B
Transformer - T R41
00
20
Connection L1 n.
mi0
11
N Sample Order:
2500 A, Copper, Bolt-on, 0
L2 67
4 Conductors
L3
2550 - TR41
0
L3 67
L2 N
0
L1 29
0
25
n. TR41
mi
Transformer - T R61
Connection
200
Sample Order:
3600 A, Copper, Bolt-on,
00
4 Conductors 20
N .
min
3650 - TR61 11
0
0
L3 67
L2 0
67
L1 0 250
29
For transformer and panel connection 10
150
1
applications EAE design and planning n.
mi TR61 200
min.
group may prepare your projects upon 100
request.
For Project;
Sample Order:
86
2550 - TR31
L1
L2 N 0
L 3 L3 11
N L2
TR31 L1 16
5
1 65
1 65
55
n2
mi
Please call us for non-standard components. The dimensions given above are minumum values.
26
ELINEKB
Proposed Connection Details to EAE Transformer & Panelboard Modules
After the installation of standard 3m busbar lengths, you will be in need of special lengths which are smaller than 3m. The minimum
length for these special elements can be 35 cm. Please measure the lengths of these modules as shown below.
"A" length should be indicated in cm. Measure the asistance from one end of the side housing to the other.
27
ELINEKB RATED CURRENT
BUSBAR TYPE
BOX TYPE
Bolt on- B
Plug in- P
Tap-off Boxes PROTECTION 160 A-16
250 A-25
DEGREE 400 A-40
with Fused Switches (SYK) CONDUCTOR IP-55-5 630 A-63
4-0
5-1
CABLE GLAND PLATES
KB
Cable Gland Plates
B
A
Sheet M32 RP1 25 50
C
Sheet M40 RP2 32
a te
Sheet Special RP3 63 Pl
nd )
L1 la des
G si
L2 L e
3
a bl n 3
N C ( o
AL 2xSpecial RP4 63 KB B 1 650
KB B 2 550
KB B 4 050
AL 4xM25 RP5 18
KB B 6 350
AL 4xM32 RP6 25
Sample Order:
Bolt-on / 630 A / IP-55 /
5 Conductors
AL 4xM40 RP7 32 KBB 6351
70 A 40
AL 8xM32 RP8 25
KB P 4 050
KB P 5 050
KYA 160 A
Sample Order: te
KYA 250 A Pl
a
Plug-in / 400 A / IP-55 /
SYK 160A - 250 A L1 nd s)
5 Conductors L2 laide
G s
SYK 630 A L3
N
e
bl n 3
KBP 4051 Ca (o
28
ELINEKB RATED CURRENT
BUSBAR TYPE
BOX TYPE
Bolt on- B
Plug in- P
Tap-off Boxes PROTECTION DEGREE
IP-55-5
160 A-16
250 A-25
CONDUCTOR 400 A-40
for MCCB's 4 İletken-0
5 İletken-1
630 A-63
800 A-80
1000 A-10
SWITCH TYPE M- MCCB / B- Empty
CABLE GLAND PLATES
KB
Cable Gland Plates
Cable Bolt-on
Order Inner
Mat. Gland Type Tap-off Boxes
Code Diameter
KB B 1 6 5 0 - B1
B
(mm)
A
KB B 2 5 5 0 - B1
Sheet ---- RP0 ----
KB B 4 0 5 0 - B1 50
C
KB B 6 3 5 0 - B1
Sheet M32 RP1 25
e
at
KB B 1 6 5 0 - M1 Pl
nd )
KB B 2 5 5 0 - M1 la des
Sheet M40 RP2 32 G si
e
KB B 4 0 5 0 - M1 a bl n 3
L1 C ( o
L2 L
KB B 6 3 5 0 - M1 3
N
Sheet Special RP3 63
Sample Order:
B
Bolt-on / 630 A / IP-55 /
AL 2xSpecial RP4 63 5 Conductors, empty tap off box
A
KBB 6351 - B1 C
AL 4xM25 RP5 18
50
AL 4xM32 RP6 25 KB B 8 0 4 0 - B1
KB B 8 0 5 0 - B1 a te
Pl
KB B 1 0 4 0 - B1 nd )
la des
KB B 1 0 5 0 - B1 G si
AL 4xM40 RP7 32 e
bl n 3
Ca (o
L1
L2 L
KB B 8 0 4 0 - M1 3
N
AL 8xM32 RP8 25 KB B 8 0 5 0 - M1
KB B 1 0 4 0 - M1
KB B 1 0 5 0 - M1
Special Cable Gland Plates
29
ELINEKB
Vertical and Horizontal Busbar Applications
SLAB
WALL
100
HOLE
L1
L2
L3
BUSBAR
N
WALL
100
EXTERNAL FIRE BARRIER
MATERIAL
FIGURE-1 FLATWISE POSITION FIGURE-5 SAMPLE WALL CROSSING WITH FIRE BARRIER
SLAB
WALL
100
JOINT POINT
100
BUSBAR-2
L1
L2
L3
N
BUSBAR-2
WALL
100 100
A
L1 L2 L3 N L1 L2 L3 N
SLAB
BEAM
100
L1
BUSBAR (FLATWISE POSITION) L2
L3
N
30
ELINEKB
Vertical and Horizontal Busbar Applications
SLAB L1 L2 L3 N L1 L2 L3 N
BEAM
20
SLAB
BUSBAR (EDGEWISE POSITION)
200
L1 L2 L3 N
VERTICAL EXPANSION
COMPONENT
L1 L2 L3 N L1 L2 L3 N
150 200
A
WALL
B
WALL
TAP-OFF
BOXES
PLUG-IN BUSBAR
31
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
Feeder Boxes PROTECTION DEGREE
TYPE
(B10,B11) PAINTED
COMPONENT
KB B
Cable Gland Plates
Feeder Box - B 1 0
Sample Order:
1 3050 A, Aluminium, Bolt-on
KBA 2750 - B10 L1
L2
L3
N B10
PE
L1
Feeder Box B11 - B 1 1 L2
L3
Sample Order: N
PE
3600 A, Copper, Bolt-on
3
-3650 - B11
B11
4
Ampere Ratings
The dimensions given above are minumum values. Please call us for special applications or for applications with MCCB's
32
ELINEKB BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
Feeder Boxes PROTECTION DEGREE
TYPE
(Central Feeder Box BO) PAINTED
COMPONENT
KB B
Cable Gland Plates
L1
Busbar Cable Type L2
Housing Type Gland Plate L3
N
PE
Central - B O
Feeder Box BO
Sample Order:
5 2500 A, Aluminium, Bolt-on
KBA 2550 - BO
L1
L2
L3
N
PE
6
BO
X
A
Ampere Ratings
KBA
Aluminium Copper Gland
A B C X
(Al) (Cu) Type
Rated Busbar Rated Busbar
Current Code Current Code
(mm) (mm) (mm) (mm) 250 A 250
The dimensions given above are minumum values. Please call us for special applications or for applications with MCCB's
33
ELINEKB B1
0
Selection Feeder Boxes
B1
0
B1
1
B1
1
B1
0
Application of
Feeder Boxes for the horizontal lines
Application of
Feeder Boxes for the vertical lines
B1
1
front
34
ELINEKB
Fixing Elements
0
24
250
4
40
40
0
33
250
4
40
40
FIXING ELEMENTS
35
ELINEKB
Fixing Elements
Supports Al Cu Order
L A
KB - BRA HANGER SET Conductor Conductor Code
FOR EDGEWISE Rated Busbar Rated Busbar (mm) (mm)
Current Code Current Code
APPLICATION TO
------ --- 1000 10 350 130 3025373
BINRAK CHANNEL
800 08 1250 12 350 130 3025373
1000 10 1600 16 350 155 3025373
1250 12 2000 20 350 185 3025373
1600 13 2250 23 350 215 3025373
22
7,5
41
2
41
22
7,5
41
2
41
36
ELINEKB
Fixing Elements
Supports Al Cu Order
L A
Conductor Conductor Code
KB - UT HANGER SET
Rated Busbar Rated Busbar
FOR EDGEWISE Current Code Current Code
(mm) (mm)
APPLICATION ------ --- 1000 10 350 130 3025348
TO NPU CHANNEL 800 08 1250 12 350 130 3025348
1000 10 1600 16 350 155 3025348
1250 12 2000 20 350 185 3025348
1600 13 2250 23 350 215 3025348
1600 16 2500 25 350 250 3025348
2000 20 3000 30 350 300 3025348
2500 25 3600 36 350 360 3025348
3200 27 4250 42 350 420 3025348
3100 30 4400 44 350 445 3025348
4000 40 5300 53 350 535 3025348
4250 41 6300 63 350 625 3025348
5000 50 ------ --- 350 710 3025348
65
43
4
65
43
4
37
ELINEKB
Fixing Elements
Supports Al Cu Order
L A
KB HANGER SET FOR Conductor Conductor Code
EDGEWISE APPLICATION Rated Busbar Rated Busbar (mm) (mm)
Current Code Current Code
TO STEEL ANGLE
------ --- 1000 10 350 130 3025344
PROFILE 800 08 1250 12 350 130 3025344
1000 10 1600 16 350 155 3025344
1250 12 2000 20 350 185 3025344
1600 13 2250 23 350 215 3025344
50
5 50
50
5 50
38
ELINEKB
Fixing Elements
A
150
Fixing Elements
Supports
Description L Code
(mm)
IDT
IDD
IDT IDT
IDY
40
ELINEKB ORDER CODE
LENGTH L (mm)
Fixing Elements
Supports
UPY
Steel
Dowel
T
L
Threaded
Rod
65
UPY 43
Description T L Code
(mm) (mm)
41
ELINEKB ORDER CODE
LENGTH L (mm)
Fixing Elements
Supports
UDY
Steel
Dowel
L
UDY
Threaded
Rod
65
42
UDY
Description L
Steel (mm) Code
Dowel
UDY 300 300 3008023
UDY 400 400 3008024
UDY UDY 500 500 3008025
Threaded UDY 600 600 3008026
Rod
UDY 700 700 3008027
UDY 800 800 3008028
UDY 900 900 3008029
UDY 1000 1000 3008030
UDY 1100 1100 3008031
UDY 1200 1200 3008032
UDY 1300 1300 3008033
UDY 1400 1400 3008034
42
ELINEKB ORDER CODE
LENGTH L (mm)
Fixing Elements
Supports
Description L Code
(mm)
Threaded Threaded UAS-K5
Rod Rod UAS-K5 SUPPORT (1) 200 3005324
UAS-K5 SUPPORT (2) 250 3005323
L
UAS-K5 SUPPORT (3) 300 3005322
UAS-K5 SUPPORT (4) 350 3005321
50 UAS-K5 SUPPORT (5) 400 3005320
Connection Units
L
Description L Code
(mm)
Washer
FRONT
Vertical Riser Application Proje ve şaft ölçülerinize göre size özel şaft askısı tasarlanmaktadır.
Sample Order Hanging
(Special to project)
43
ELINEKB
Declaration
CE DECLARATION OF CONFORMITY
Product Group E-Line KB Busbar Energy Distribution System
The objects of the declaration described below is in conformity with the relevant Union harmonisation
legislation. This declaration of conformity is issued under the sole responsibility of the manufacturer.
Standard :
EN 61439-6
Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking
systems
IEC 61439-6
Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking
systems (busways)
CE - Directive
2014/35/EU “The Low Voltage Directive”
11.10.2016
44
ELINEKB
Certificate
45
ELINEKB
Product Overview
800A...6300A
COMPACT BUSBAR PRODUCT OVERVIEW (E-LINE KB)
1- Standards & Certification:
- Busbar systems shall be designed and manufactured as per international IEC 61439-6 standarts . Each busbar rating shall have a separate type test certificate from an independent internationally
accredited laboratory.
2.2- Housing
- Busbar system shall have “Sandwich-Compact” structure as defined above
- 2 or 3 ways busbars should be connected as one piece enclosure .
- Housing shall be 1,50 mm galvanized steel . If required housing shall be RAL7038-Electrostatic painted.
- Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, end closers). Manufacturer shall supply special dimensioned units in short time, if the project
conditions requires.
- For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.
- For vertical applications, a vertical expansion unit shall be used at every floor.
- Phase conductors and neutral conductor shall have the same cross-section and they shall be insulated.
- Al conductors shall be continuously nickel and tin plated and have EC Grade.
- Cu conductors shall be continuously tin plated and electrolytic copper.
2.4- Insulation
- There shall be 2 layers PP (Polypropylene) and 2 layers of “B class” polyester film (Mylar) between neighbour conductors.
3- Tap-off Boxes
- Both, Feeder and Plug-in busbar systems shall be suitable for bolt-on type tap off box connections at the joints up to 1.000A
- Bolt-on tap off boxes shall be installed to the joints without changing or adding any piece.
- Plug-in type busbars should be used for risers and the lines which requires high number of outlets by considering project conditions. Tap-off boxes up to 630A can be mounted to plug-in busbars. Plug-in tap off
boxes shall be suitable to install or removed from busbars without switching off the power on the busbar. Plug-In busbars shall have minimum 2 plug-in points on each 300cm length. Unused plug-in points shall
have covers, which can provide IP55 protection degree.
- Contact areas should be tin plated for plug-in tap-off boxes and tin plated for bolt-on tap-off boxes.
- Tap-off boxes should be manufactured of steel sheet and epoxy painted RAL 3020.
- Plug-in tap off boxes shall have following mechanical and electrical safety conditions.
- Electromechanical interlock mechanism shall ensure that the tap off box cannot be removed mechanically from the busbar, when the switch is at “ON” position. Electromechanical interlock mechanism shall
ensure that, cover of the box can be opened only, when the switch is at “OFF” position. When the cover is opened, inside protection degree shall be minimum IP2X against accessing to live conductors.While
inserting the contacts of plug-in tap off box, earth contact shall make the first touch. While removing, it shall be disconnected last.
- Tap-off boxes should be equipped with SYK or MCCB which prevent opening the door under load.
46
Component List
Company :
Project :
Project No :
Name :
Date :
Signature :
Prepared by
E L E K T R İ K
47
48
Component List
Company :
Project :
Project No :
Name :
Date :
Signature :
Prepared by
E L E K T R İ K
CABLE TRAYS
INDOOR SOLUTIONS
SUPPORT SYSTEMS
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