DOC NO.

: D-2-01-03-01-04

PRE-COMMISSIONING FORMATS FOR POWER TRANSFORMER

DETAILS

Region: ER1 Sub-Station: 220/132/33KV PGCIL GOBINDPUR

LOA No. : CC-CS/292/ER1/SS-1669/3/G4/NOA-1/4543

Make: IMP POWERS LTD.
DATED 31-12-2012
Sr. No.: PT 7272 Type: POWER TRANSFORMER
HV SIDE- 132 KV
POWER RATING: 50 MVA Voltage rating
LV SIDE- 33KV
HV SIDE- 218.70 AMP
Vector Group: YNyn1 Nominal Current
LV SIDE- 874.77 AMP

Year of Manufacture: 2014 Date of Receipt at site:

Date of Erection: Date of energisation:

Pre-Commissioning Check:

Sta√tus
Sl. Remarks Record
Description
No N Deficiencies, If
YES
O Any
1 AVAILABILITY OF DOCUMENTATION
Erection Drawings including OGA OK
Erection/Maintenance Manual OK
Transport Packing List OK
2 RECEIPT OF TRANSFORMER
Externally Inspected Damage (if any)
Gas pressure on Receipt (Where Applicable) OK
Oil Level (In case of Oil Filled Transformer) OK
Unit Correctly Positioned OK
Core Shield Isolation & Capacitance of Core Shield to be measured OK
3 RECEIPT OF ACCESSORIES
All Materials stored correctly OK
Packing Cases inspected, damage if any OK
Marshalling Box Inspected, damage if any OK
Controls Panel, RTCC Inspected OK
Any Shortages/Wrong Supply OK
4 ERECTION
Transport Rollers Mounted OK
Conservator Mounted OK
Buchholz relay and Oil surge relay mounted (arrow mark should be
OK
towards conservator)
Breather mounted and dully charged OK
HV Bushing Mounted OK
LV Bushing Mounted OK
Tertiary Bushing Mounted OK
HV neutral Bushing Mounted N/A

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LV Neutral Bushing Mounted OK

Bushing Installed at correct angles OK
MOLG Mounted OK
Radiator Mounted OK
Fans Mounted OK
Pressure Relief Valves Mounted OK
Alignment of all pipe Work OK
OLTC Conservator Mounted OK
Heat Exchangers Assembly with pipe work OK
Topping up of Transformer Oil OK
Leakage Observed after 24hrs (if any) OK
Rating Diagram & identification plate fitted OK
Marshalling box aligned OK
Control Panel RTCC Aligned OK
Control Panel OLTC Aligned OK
5 OIL FILLING
All Bushing Oil Level OK
Tap Changer Selector Oil Level OK
Diverter switch Oil Level OK
Auxiliary Unit Oil Level OK
Radiators, Headers, Oil Filled OK
Transformer/ OLTC Conservator Oil Tight OK
Complete Transformer Oil Tight OK
All Air release Plug vented OK
Valves in Service Position OK
All Drain/ filter valves blanked OK
6 MULTICORE CABLE
All Tray Work adequately secured OK
All cables adequately tied/ clipped back to tray OK
Cables Glanded correctly OK
WTI & OTI Satisfactorily installed OK
7 BREATHERS
Transformer Silica Gel Breather Satisfactory OK
Tap Changer Silica Gel Breather Satisfactory OK
Drycol Breather correctly Installed OK
8 FANS
Fans Rotate freely and quickly OK
Pumps installed for correct flow OK
Flow indication visible OK
9 CONTROL PANELS
Cable Termination OK
Cable Glanding OK
Control Cabinet clean & Dry OK
Heater Supplied OK
Locking arrangement OK
10 CLEANING & TOUCHUP PAINTING OF COMPLETE
OK
TRANSFORMER

STATUS REMARKS

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Sr.
No. Check Points OK Not Ok
Direction & mounting angle of O.S.R & Buchholz OK
1.
relay
Dryness of silica gel, seal removal & oil Level in OK
2.
Bottom Cup
3. Oil Level in main conservator OK
4. Oil Filled in OLTC Conservator OK
5. Oil Filled in OTI/WTI Pockets OK
Earthing of main tank, cooler bank, neutral, fans, OK
6.
pumps, etc.
7. Absence of oil seepages/leakages OK
8. Bushing their oil levels & Test cap covering OK
9. Explosion vent & rupture pin settling OK
10. Touch up painting & Washing OK
11. Overall clearances OK
Atmoseal commissioned (top gauge glass show full OK
12.
oil)
13. Sagging of Radiator/pipes OK
14. Tightness of bushing top seal OK
Distortion in expansion bellows/ removal of transit OK
15.
support

A. Marshalling Box
1. W.T.I
a. Transit lock release OK
b. Switch Setting & Operation OK
c. Connections OK
d. Ambient Reading OK
e. Heater shunt shorting link OK
f. Matching with repeaters OK
g. Power Supply & current converter OK
2. O.T.I
a. Transit lock release OK
b. Switch Setting & Operation OK
c. Connections OK
d. Ambient Reading OK
e. Matching with repeaters OK
3. Space Heater & Thermostat settings OK
4. Cabling, Glanding, Termination etc. OK
5. Earthing& Touch Up Painting OK
6. Stand by supply change over operation OK
7. Timer Settings OK
8. Closure of openings & Tidiness OK

B. FANS (Model, RPM, KW/HP)

1. Glanding&Earthing OK
2. Mounting & Terminal Cover condition OK
3. Direction & Smoothness of operation OK
a. Manual – Local OK
b. Manual – Remote OK
c. Auto & Stand by operation N/A
4. Overload Setting OK
5. Starting Current OK
6. Running Current OK

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7. Megger Values OK

C. O.L.T.C (Sl. No, Make & Type)

1. Alignment of all shafts & drive mechanism OK
2. Oil fill in gear box (where required) OK
3. Mechanical end limits of D.M OK
4. Coupling position & rotating Lag. OK
5. Manual Operation OK
6. Local electrical Operation OK
7. Electrical end Limit Operation OK
8. Remote electrical operation OK
9. Tightness of external shaft coupling OK
10. Bending of lock washer OK
11. Fitment of window & Shaft covers OK
12. Cabling, Termination &Glanding OK
13. Space Heater & Thermostat Setting OK
Continuity check during transition by voltage OK
14.
application
15. Earthing OK
16. TPI Counter reading OK
17. CCU for TPI OK

D. R.T.C.C (Sl. No. & Rating)

1. Installation &Earthing OK
2. Cabling, Glanding& Termination OK
3. Setting of Timers OK
4. Functioning of Indication Lamps OK
5. Functioning of Hooters/ Buzzers OK
Make & Model
7. Tap Position Indicator OK
8. W.T.I Repeater OK
9. O.T.I Repeater OK
10. O.L.T.C Operations OK
a. Individual OK
b. As Master N/A
c. As Follower N/A
11 Emergency Trip OK
12. Out of Step and MP Timer operation OK
13. Operation of A.V.R & L.D.C OK

E. Operation of Pumps, NRV, Flow Indicators

1. Direction of pump operation OK
2. Manual Operation OK
3. Auto Operation OK
4. Stand-by changeover OK
5. Non Return Valve operation OK
6. Overload setting OK
Stability of alarm & Trip contacts of Buchholz relay OK
7.
during oil pump starting by manual/ Auto mode
I. Insulation Resistance Measurement & PI measurement:-

(Resistance values are in GΩ at 5kV)

REF 60 sec. 600 sec. PI REMARKS

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HV to LV+E 2.38 4.28 1.80 OK

LV to HV+E 1.79 4.60 2.84 OK
HV to LV 2.30 6.17 2.70 OK

II. Magnetic Balance Measurement in HV (at Normal Tap):-

Applied Voltage Measured Voltage

1U-1N 1V-1N 1W-1N 1U-1N 1V-1N 1W-1N
238 - - - 230 7.48
- 242 - 134 - 114
- - 239 10.1 230 -

III. Magnetic Current Measurement at HV (at Normal Tap):-

Applied Voltage Measured Current

1U-1N 230V 2.3 AMP
1V-1N 242V 1.3 AMP
1W-1N 239V 2.5 AMP

IV. Vector Group Test:-

Vector Group- YNyn0 (Note: - 1U&2U Shorted)

1U1N = 206 V
1U2n = 51.6 V
1N2n = 155.3 V
1V2v = 278 V
1W2w = 283 V
1V2w =333 V

Conditions to satisfy:

1. 1U1N ≌ 1U2n+1N2n 206V ≌ 51.6V + 155.3V

2. 1V2v ≌ 1W2w 278V ≌ 283V
3. 1V2v < 1V2w 278V < 333V

V. Capacitance & Tan δ Measurement of HV Side Bushing:-

MODE APPLIED AT AT 5 KV AT 10 KV

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CAPACITANCE (F) TAN δ (%) CAPACITANCE (F) TAN δ (%)

UST 1U Phase 311.1 0.255 311.2 0.254
UST 1V Phase 307.3 0.242 307.5 0.242
UST 1W Phase 303.9 0.251 304.1 0.251

VI. Capacitance & Tan δ Measurement of Winding:-

MODE APPLIED AT 5 KV AT 10 KV
BETWEEN CAPACITANCE (F) TAN δ (%) CAPACITANCE (F) TAN δ (%)
UST HV TO LV 6786 pF 0.195 6790 pF 0.197
GST-GND LV TO E 15.94 nF 0.330 15.95 nF 0.336
GST-GND HV TO E 8580 pF 0.332 8592 pF 0.445

Signature: Signature: Signature: Signature:

Name: Name: Name: Name:

Designation: Designation: Designation: Designation:

Organization: (Testing Agency) (POWERGRID Site (POWERGRID

(Supplier ELITE POWERTECH I/C) Commissioning. Team)
Representative) Members:
(Wherever 1.
Applicable) 2.
3.
4.

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