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HA12 26m MM - GB E0611 PDF
HA12 26m MM - GB E0611 PDF
Maintenance book
EN
2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
2 2420333830 E06.11 EN
Maintenance book
CONTENTS
1 - Maintenance book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 - Maintenance book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 - Label colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Manufacturer's warranty . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 - Warranty acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 - Warranty period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 - Conditions of warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 - Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 - Scope of intervention . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 - Instructions for intervention . . . . . . . . . . . . . . . . . . . . . . 12
B
RECOMMENDATIONS
1 - Lubrication diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 - Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 - Fuels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2 - Motor oils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3 - Hydraulic oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 - Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.1 - Red labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.3 - Yellow labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
CONTENTS
C
MAINTENANCE
1 - General program / Recommendations . . . . . . . . . . . . . . 37
2 - Detailed program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3 - Maintenance sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.1 - Placing the machine in maintenance configuration. . . . . . . . . . . . . . . . 91
3.2 - Placing in operating configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.3 - General points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.3.1 - Recommendations on the conditions of maintenance . . . . . . . . 91
3.3.2 - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.3.2.1 - Bolts and Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.3.2.2 - Pins and bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.3.2.3 - Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.3.2.4 - Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.3.3 - Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3.3.3.1 - Oil replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3.3.3.2 - Replacing damaged of hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.3.3.3 - Evaluation of leaks on hydraulic cylinders . . . . . . . . . . . . . . . . . 96
3.3.4 - Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.3.4.1 - Replacing damaged cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3
Maintenance book
D
DIAGNOSIS ASSISTANCE
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
2 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
E
ELECTRIC CIRCUIT
1 - Wiring diagram-Main components . . . . . . . . . . . . . . . . 131
2 - Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
3 - Relays and terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
4 - Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
5 - Diagnosis assistance indicators . . . . . . . . . . . . . . . . . . 152
6 - Locations and functions of the main safety features
............................................... 154
7 - Buzzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
8 - Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
F
HYDRAULIC CIRCUIT
1 - Hydraulic diagram-Main components. . . . . . . . . . . . . . 159
2 - Solenoid valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
2.1 - Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
2.2 - Steering unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
2.3 - Unit TOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
2.4 - Proportional unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
G
INTERVENTION REGISTER
1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
4
Engine-powered articulated lifts, 12 - 26 m
1 - Maintenance book
As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case
supplied on delivery of your machine.
Person using this product must do so in accordance with the instruction provided in this manual.
2420333830 E06.11 EN 5
Engine-powered articulated lifts, 12 - 26 m
3 - Compliance
We would like to remind you that HAULOTTE® complies with the provisions of any applicable
directives applicable to this type of machine.
HAULOTTE advises you that NO modifications carried out without the written permission
of HAULOTTE® will void the HAULOTTE warranty..
HAULOTTE® cannot be held liable for any changes to the technical specifications contained in this
manual.
HAULOTTE® reserves the right to alter technical specifications and to make improvements or
modifications to the machine without modifying this manual.
Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with options fitted, replacing a safety component associated with a
particular options not require any particular precautions other than those associated with the installation
itself (static test).
6 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
A - Safety precautions
Safety precautions A
1 - Recommendations
1.1 - MAINTENANCE BOOK
2420333830 E06.11 EN 7
Engine-powered articulated lifts, 12 - 26 m
A - Safety precautions
Symbols are used to alert the operator to safety precautions or to highlight practical
information.
Symbol meanings
Symbol Meaning
Maintenance sheet
Recommended tools
Recommended part
Safety
8 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
A - Safety precautions
The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.
Familiarize yourself with the labels and their respective color codes.
B
Label color code-CE - AS
Labels Color Meaning
2420333830 E06.11 EN 9
Engine-powered articulated lifts, 12 - 26 m
A - Safety precautions
2 - Manufacturer's warranty
2.1 - WARRANTY ACCEPTANCE
On reception of his machine, the owner or rental company must check the machine's condition
and fill out the machine reception slip provided.
2.2 - WARRANTY PERIOD
The present warranty is granted for a period of 12 months or a limit of 1000 operating hours
for lifting and handling equipment and 2000 operating hours for public works machinery, to run
from delivery and terminating with the first period to be reached.
Spare parts are covered by a 6 month warranty.
2.3 - CONDITIONS OF WARRANTY
HAULOTTE® guarantees its products against defects, faults or manufacturing defects when
the owner or rental company has informed HAULOTTE® of the defect.
The warranty does not cover the consequences of normal wear, nor any defects, failure or
damage resulting from poor maintenance or abnormal usage, in particular overloading, impact
by an external source, faulty installation or any modification made to products marketed
by HAULOTTE® and performed by the owner or rental company.
In case of operation or use which does not comply with the instructions or recommendations
in this maintenance book, claims will not be accepted.
The machine utilisation period must be recorded by reading the engine hour meter whenever
an intervention is made. The engine hour meter must be maintained in good working order to
guarantee maximum working life and to justify maintenance at the recommended time.
Warranty obligations for the time period stated above will cease immediately in situations
where the defect is due to the following reasons :
• Use of spare parts that are not HAULOTTE® originals.
• If elements or products other than those recommended by the manufacturer are used.
• If the HAULOTTE® name, serial numbers or identification marks are removed or altered.
• If the owner or rental company continues to use the machine despite problems.
• If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used.
• If the machine is incorrectly repaired or used by the customer or in case of an accident caused by a
third party.
If no particular agreement has been made, any claims made after the previously established
warranty period has expired will be refused..
10 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
A - Safety precautions
The present warranty does not cover damage that may result directly or indirectly from any
flaws or defects covered by the latter :
A
• Consumables : No claims will be accepted for objects or parts replaced in the context of normal
machine usage.
• Settings : Adjustments of all sorts may become necessary at any time. Therefore adjustments are
considered a part of normal machine usage conditions and are not covered by the warranty. B
• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and
hydraulic liquid delivered is clean. On the other hand, in certain cases it is possible to contaminate fuel
and hydraulic circuits, especially when fuel and lubricants are stored on the work site. Moreover,
irregular or poor cleaning of the decanting device may also cause fuel/hydraulic circuit contamination
and therefore damage the parts in direct contact with these liquids. HAULOTTE® will not accept any
claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct
contact with fuel or lubricants.
C
• Wearing parts (pads, bearings, tyres, connections, etc.) : These parts are, by definition, subject to
deterioration during the period of operation. Wearing parts will therefore not be covered by the
warranty agreement.
2420333830 E06.11 EN 11
Engine-powered articulated lifts, 12 - 26 m
A - Safety precautions
3 - Scope of intervention
The inspection and maintenance table below, identifies the role and the responsibilities of each party
in periodical machine maintenance..
If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.
For any intervention on the power sources, wear glasses and protective clothes (acid spray).
• Do not fill up the fuel tank, when the engine is running and/or close to a naked (open) flame.
12 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
Recommendations A
1 - Lubrication diagram
Diagram HA120PX - HA16X- HA16PX - HA18PX - HA16SPX - HA18SPX
C
5 6 Excepté pour HA120PX,
HA16/18PX
Except for HA120PX,
HA46/51JRT
E
1
Seulement pour HA120PX
Only for HA120PX
F
2 1 2
6 6
Seulement pour HA16/18PX
6 G
Only for HA46/51JRT
2420333830 E06.11 EN 13
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
6 6 6 6
5 6
2 3 6 2 6
2 1 2 6 6
List of ingredients
Marking Ingredient Symbol HAULOTTE® code
Engine oil - Can 20 l(5,3 gal US) 2420801360
1 Engine oil - Barrel 209 l(55,2 gal US) 2420801350
Engine oil (+30° / - 20° ) 2820305670
Box oil - Can 20 l(5,3 gal US) 2420801370
2
Box oil - Barrel 209 l(55,2 gal US) 2420801380
Hydraulic oil (Standard) - Barrel 209 l(55,2 gal US) 2420801310
3
Hydraulic oil (Winter option) 2505002640
7 Molybdenum grease
8 Oil
9 High-pressure lubricant
14 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
2 - Consumables A
List of consumables
Consumable HAULOTTE® code Applicability
• HA120PX
• HA16X
• HA16PX
B
• HA16SPX
Hydraulic filter cartridge 2427002910
• HA18PX
• HA18SPX
• HA20PX
2175165000
• HA260PX
• HA120PX
• HA16X
C
• HA16PX
• HA16SPX
Air filter (system)
2427003170 • HA18PX
• HA18SPX
• HA20PX
• HA260PX D
• HA16X
• HA16PX
• HA16SPX
Diesel pre-filter 2324000620 • HA18PX
• HA18SPX
2427003140
• HA20PX
• HA260PX
• HA120PX
E
• HA16X
• HA16PX
• HA16SPX
Diesel filter
2427003150 • HA18PX
• HA18SPX
• HA20PX
• HA260PX
F
2175131000 • HA120PX
• HA16X
• HA16PX
Engine oil filter
2324000610
• HA16SPX
• HA18PX
• HA18SPX
G
• HA20PX
• HA260PX
KIT250H-LDW1 • HA120PX
• HA16X
Filter pack1
KKIT250H-DEUT1
• HA16PX
• HA16SPX
• HA18PX
H
• HA18SPX
• HA20PX
• HA260PX
1. 1 hydraulic filter cartridge + 1 air filter + 1 diesel pre-filter + 1 diesel filter + 1 engine oil filter
2420333830 E06.11 EN 15
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
2.1 - FUELS
These fuels can be used on any type of mechanical injection engine. Please see machine
configuration.
N.B.-:-THE FUEL TO BE USED IS REGULATED BY NATIONAL LAWS; REFER TO THESE REQUIREMENTS AND TO
THE TABLE BELOW TO DEFINE THE APPROPRIATE FUEL.
HATZ 41C
DEUTZ 2011
DEUTZ 2012
PERKINS 403
PERKINS 804
PERKINS 1104
LOMBARDINI LDW
1404
Compliant
Not compliant
Other fuels :
• Biofuels : According to EN14214 (EU) and ASTM D6751-07a (USA) biofuels are allowed on some
engines and under certain conditions. For more information, please contact HAULOTTE Services®.
• Jet engine fuels (kerosene) : F34 and F35 types under OTAN designation are possible on some
engines and under certain conditions. For more information, please contact HAULOTTE Services®.
16 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
D
2.3 - HYDRAULIC OILS
• HEES type biodegradable oil only according to standards ISO 15380 and VDMA 24568.
• Necessary characteristics
H
Viscosity grade ISO Viscosity grade
Viscosity at + 40 °C(+ 104 °F) 46 +/- 3 mm² / s
Viscosity at + 100 °C(+ 260 °F) > 8 mm² / s
Viscosity index
Flashpoint
> 160
> 220° C (> 572° F)
I
Pour point < - 40° C (> - 104° F)
2420333830 E06.11 EN 17
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
3 - Labels
3.1 - CLASSIFICATION PLAN
Common labels
R7 R3 R4 R6
Composant spécifique à
.F cette machine.
NE PAS INTERCHANGER.
Component specific
.GB to this machine.
DO NOT INTERCHANGE.
7814 518
R5 R8 R2
R1 R9 R17
kg
Kg
10,4
7814 886
18 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
2420333830 E06.11 EN 19
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
R1 R9
5˚
R1 R9
R1 R9 R11 R22
307P230040 a
20 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
Common labels - CE
O1
B
E
Common labels - AS
O1
2420333830 E06.11 EN 21
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
O1
WARNING
RECOMMENDATIONS FOR USE
THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED
.
governmental regulations.
Follow the instructions in the Operating Manual and sections 6, 7 and 8 of
ANSI A92.5-2006 for daily, frequent and annual inspections. These may be obtained
.
from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc.
DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of
different weight or specification because this will affect the stability of the
.
machine.
DO NOT modify or change this machine without written approval from the
.
manufacturer.
Operate this machine with extreme caution. STOP all operation if a malfunction
.
occurs.
.
Test foot switch for proper operation.
.
Test high engine and high drive cut out switches for proper operation.
.
DO NOT wash the electrical components with a washer pressure.
.
DO NOT use the machine as a welding earth.
DO NOT weld on the machine without first disconnecting the battery terminals.
DAILY INSPECTION
. Check the level of diesel fuel (for diesel engine platform).
. Check that there are no apparent defects (hydraulic leaks, loose bolts,
. Check that the tilt indicator operates correctly by sounding the buzzer
loose electric connections).
The machine must not be used while charging the batteries (on electrical machine)
Improper use of this machine could cause death or serious injury. 7814 705 b
22 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
Common labels
J1 J2 J3 J4
B
J6 J10
D
E
a
G
Specific labels for winter weather machines
J26
H
2420333830 E06.11 EN 23
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
J29
Common labels
A1 A5 - A6 A4
A16
A11 A12
7814-393 7814-394
A8 A9 A32
A2 A3
A15
A10
A7 A30
Specific labels AS
WARNING
IF DIRECTIO N OF TRAVEL IS
OBSCURED , ROTATE UNIT
THROUGH 180 DEGREES AND
NOTE COLOUR OF DIRECTION
OF TRAVEL ARROWS ON THE
CHASSI S IN RELATION TO
TRAVEL CONTROL JOYSTIC K
ARROWS
7814 523
24 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
B
including trucks, trailers, railway cars, floating vessels, scaffolds or similar areas.
the instructions in the Operating Manual and sections 6, 7 and 8 of ANSI A92.5-2006 for daily, frequent and annual inspections.
. DO NOT raise platform during high winds.
These may be obtained from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc.
. the . DO NOT drive near drop offs, holes or other hazards. Over 300 V to 50 kV 10 3.05
WARNING
DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of different weight or specification because this will affect
. Make sure all tires are in good condition and air filled tires are properly inflated.
stability of the machine.
. DO NOT modify or change this machine without written approval from the manufacturer. . between
To drive on a slope, boom must be retracted, lowered below horizontal and centered
Over 50 kV to 200 kV 15 4.60
. Operate this machine with extreme caution. STOP all operation if a malfunction occurs. . level
the rear wheels.
Driving with boom above horizontal or extended is restricted to smooth, firm and
Over 200 kV to 350 kV 20 6.10
. Test foot switch for proper operation. surfaces free of obstructions. Over 350 kV to 500 kV 25 7.62
. Test high engine and high drive cut out switches for proper operation. Death or serious injury could result from a tip-over
. DO NOT wash the electrical components with a washer pressure. FALLING HAZARD
. Check
Over 500 kV to 750 kV 35 10.67
. DO NOT use the machine as a welding earth. the condition of the approved fall protection device, lanyard and the designated
Over 750 kV to 1000 kV 45 13.72
. DO NOT weld on the machine without first disconnecting the battery terminals. attachment point to the platform.
. Wear approved fall protection items and attach to marked locations. 3078147890 c
DAILY INSPECTION START-UP
.. Keep both feet on platform floor.
Ensure entrance area is properly closed.
. Check the level of diesel fuel (for diesel engine platform). . Turn the battery isolater switch to the "ON" position. . DO NOT use planks, ladders or similar items in platform to get added reach.
. Check that there are no apparent defects (hydraulic leaks, loose bolts, loose . Unlock the emergency stop button then press the Falling from platform could cause death or serious injury
electric connections). starter button (for diesel engine platform). CRUSHING HAZARD
. Check that the tilt indicator operates correctly by sounding the buzzer (when . If the machine does not start, wait 10 seconds
... Keep
Always look in the direction of movement
J32
machine is raised). then repeat the operation. clear of obstructions.
The machine must not be used while charging Direction of drive and steer functions are opposite to the motion of the controls when the
INSTRUCTION BEFORE USE platform is positionned over the front axle end.
. Remove the rotation locking pin (if there is a turntable). the batteries (on electrical machine)
7815 017 c
Always look at the decals on the chassis and drive / steer control for proper direction.
. IMPORTANT when using the AC power line to the work platform, the power plug Improper use of this machine could . Keep all body parts inside of platform during operation.
A25
must be connected to an electrical installation protected by a circuit breaker. cause death or serious injury. Failure to follow instructions could result in death or serious injury
CAUTION
O3
A27
LOW SULFUR FUEL
OR ULTRA LOW
SULFUR FUEL ONLY
307P225800 a
C
Specific labels HA120PX
A74
E
307P224950 a
A8 R18 A31
2420333830 E06.11 EN 25
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
Common labels
V2
V1
26 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
3.2 - IDENTIFICATION A
Location of the HA120PX labels-Standards CE and AS
A5
R1
R17
J4 B
R6
O1
J6
J3
R4
R7 C
A4
R54
J2
R3
A2
D
R9 R14 A10 A3 R9
A32 A8 - J29
A12
E
A11
F
A1
H
R1
R20
R53
R8
A7
R4
R3 R15
J3
R7 I
R16 R16
R9 A9 J1 R9
2420333830 E06.11 EN 27
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
Location of labels for articulated lifts of less than 20 m(65 ft7 in)-Standards CE and AS
R5
A28
A4
A5 A32
A1
R4 A8 - A9
R1 - R2 - R8
R17 - J10 A4
R14
R20 R3
O1 A2 J6
A7 J26
R6 - J4 R5
R15 A15 A16 R1 J1
R4 R7 - J3
A30 A30
A5 R16 R16
R7 - J3 R9
R3 A3 - A10 J2
A12
A11
A30 A30
R16 R16
R9
Location of labels for articulated lifts between 20 m(65 ft7 in) and 26 m(85 ft3 in)-Standards CE and AS
R3
R11 A1
A5 R1 - R2 - R8 - J10
A28 - R20
R4
A15
R15
A16
A12 A11
A30 A30 A31 A7
R16 R9 J5 J3 J4 J5 R9 R16
A6 A2 R6 O1 A7 A8 R14 A4
A5
R22
R4
R5 J4
A5
J2
J6
A16 R3
R18 R9
R9 R5 R1 A3 A10 R7 J1 A9 J3
28 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
Label descriptions HA120PX - HA16X - HA16PX (HA46JRT) - HA16SPX (HA46SJRT) - HA18PX (HA51JRT) - HA18SPX
(HA51SJRT)-Standards CE and AS
A
Quan
Color Marking Description
tity
For HA120PX : 3078148860
2420333830 E06.11 EN 29
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
Quan
Color Marking Description
tity
For HA120PX : 307P224350
For HA16X : 307P217970
Other A1 Platform control box 1 For HA16PX and HA18PX : 307P217930
For HA16SPX and HA18SPX :
307P217950
For HA120PX : 307P226170
For HA16X : 307P226210
Other A2 Ground control box 1
For HA16(S)PX and HA18(S)PX :
307P225980
Other A3 Identification plate 1 307P218070
For HA120PX : 307P224960
For HA16X : 307P218230
For HA16PX : 307P218190
Other A4 Machine name logo 1
For HA16SPX : 307P2183200
For HA18PX : 307P218220
For HA18SPX : 307P218210
For HA120PX : 307P218180
Other A5 Small format HAULOTTE® logo 2 For HA16X , HA16(S)PX and HA18(S)PX :
307P217080
Other A6 Large format HAULOTTE® logo 1 307P217770
Other A7 Read the operation manual 1 3078143680
Other A8 Hydraulic oil 1 3078143520
Other A8 Biodegradable oil 1 3078148890
Other A9 Upper and lower oil level 1 3078143590
For HA120PX : 3078149740
For HA16X : 307P202240
Other A10 Noise emission level 1
For HA16(S)PX and HA18(S)PX :
3078148700
For HA120PX : 3078137440
Other A11 Front green drive direction arrow 1 For HA16X , HA16(S)PX and HA18(S)PX :
3078143930
For HA120PX : 3078137430
Other A12 Rear red drive direction arrow 1 For HA16X , HA16(S)PX and HA18(S)PX :
3078143940
Other A15 Harness anchor point location 1 307P216290
Other A16 Yellow and black adhesive tape 1 2421808660
Other A28 Risks of electrocution 1 307P226440
Other A30 Machine tie down points 4 3078147930
For HA16X , HA16(S)PX and HA18(S)PX :
Other A31 On-board generator selector 1
3078150500
For HA120PX : 307P224980
Other A32 Vertical machine name logo 1 For HA16SPX : 3078152130
For HA18SPX : 3078152170
Other A74 Emergency lowering 1 For HA120PX : 307P224950
30 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
2420333830 E06.11 EN 31
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
Quan
Color Marking Description HA20PX HA260PX
tity
Other A12 Rear red drive direction arrow 1 3078143940
Other A15 Harness anchor point location 2 307P216290
Other A16 Yellow and black adhesive tape 1 2421808660
Other A28 Risks of electrocution 1 For AS standard only : 307P226440
Other A30 Machine anchorage point 4 3078147930
Other A31 On-board generator selector 1 3078150500
Location of labels for articulated lifts of less than 20 m(65 ft7 in)-Standards ANSI and CSA
R5
A27
A4
A5 A32
A22 - A23
A1
R4 A8 - A9
R1 - R2 - R8
R17 - J10 A4
A25
R3
A29 J32
O1 A2 J6
A7 J2
R6 - J4
R5
A15 A16 R1 J1
R4 R7 - J3
A5 A30 A30
R16 R16
R7 - J3
R9 R9
R3 O3
A3 - A10
A12
A11
A30 A30
R16 R16
R9
32 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
Location of labels for articulated lifts between 20 m(65 ft7 in) and 26 m(85 ft3 in)-Standards ANSI and CSA A
R3
R11 A1
A5
R4 O3
R1 - R2 - R8 - J10
A29 B
A15
A16
A12 A11
A30 A30 A31 A7
R9 J5 J3 J4 J5 R9
C
A6 A2 R6 O1 A8 A25 A4
R22
A5
R4
D
A27 - R5 J4
A5
J2
J6
A16
R18
R3
R9 E
R9 A22 - A23 R5 R1 A3 A10 R7 J1 J32 A9 J3
Red
Red
R1
R2
Height of the floor and load
Travel direction
tity
2
1
307P203470
3078147300
F
Red R3 Risk of crushed hands 2 3078147240
Red R4 Risk of body crushing 2 3078147260
Red R5 Danger of electrocution 1 3078147100
Red
Red
Red
R6
R7
R8
Do not interchange
Do not park in the work area
Close the sliding mid-rail
1
1
1
3078147320
3078147170
3078153630
G
Red R9 Wheel load 4 307P216620 307P216630
Red R18 On-board generator 1 3078149240
Red R50 Socket - 110V 1 3078147580
Orange O1 Operation instructions 1 3078147050
Orange
Yellow
O3
J1
Risks of explosion
Greasing the turntable rotation
1
1
3078148030
3078147190
H
gear
Remove the blocking pin before
Yellow J2 2 3078147700
rotating
Yellow J3 Do not place your foot on the cover 2 3078147270
Yellow
Yellow
J4
J6
Do not use the machine as a
welding earth
Verification of tilt operation
1
1
3078147220
3078147090
I
Yellow J10 Socket 1 3078147580
Yellow J26 Winter grade hydraulic oil 1 307P223700
Yellow J32 Low sulfur 1 307P225800
2420333830 E06.11 EN 33
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
Quan
Color Marking Description HA16PX HA18PX
tity
Other A1 Platform control box 1 307P217930
Other A2 Ground control box 1 307P225980
Other A3 Identification plate 1 307P218170
Other A4 Machine name logo 1 307P219940 307P219960
Other A5 Small format HAULOTTE® logo 3 307P217080
Other A7 Read the operation manual 1 3078147290
Other A8 Hydraulic oil 1 3078147140
Other A8 Biodegradable oil 1 3078148920
Other A9 Upper and lower oil level 1 3078147210
Other A10 Noise emission level 1 3078148700
Other A11 Front green drive direction arrow 1 3078143930
Other A12 Rear red drive direction arrow 1 3078143940
Other A15 Harness anchor point location 2 3078147950
Other A16 Yellow and black adhesive tape 1 2421808660
Other A22 Voltage table 1 3078147890
Other A25 Fuel tank cap 1 3078150020
Other A27 Permissible load 1 307P200080
Other A29 Summary safety instructions 1 3078150170
Other A30 Machine tie down points 4 3078147930
Other A31 On-board generator selector 1 307P203440
Other A32 Vertical machine name logo 1 3078147640 3078147650
34 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
2420333830 E06.11 EN 35
Engine-powered articulated lifts, 12 - 26 m
B - Recommendations
36 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Maintenance A
1 - General program / Recommendations
The design service life of the products covered by this manual is for a period of 10 years. This service
life is based on the machine being maintained within the maintenance regime set down in the
Maintenance Manual supplied with the product. B
It must be noted that should the product be subject to ongoing use in harsh environments, then the
effective service life will be reduced. Contact Haulotte Services for further advice.
The time periods below are recommended for fuel-powered machines in normal use.
Symbol Meaning Symbol Meaning
Systematic replacement
C
Visual inspections Operation requiring HAULOTTE
Services® authorisation
Visual inspection with
2420333830 E06.11 EN 37
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
38 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Intervals A
Area After 250 h After 500 h After 5000 h After 10000 h
Daily (hours) or 1 (hours) or 1 (hours) or 5 (hours) or 10
year(s) year(s) years years
Platform assembly
Structure parts
Platform
B
Guardrail
Floor
Boom assembly
Structure parts
Structure parts
F
Pulleys and wear pads
(1)
Chassis assembly
Structure parts
Anchorage point
Wheel axles
2420333830 E06.11 EN 39
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Intervals
Area After 250 h After 500 h After 5000 h After 10000 h
Daily (hours) or 1 (hours) or 1 (hours) or 5 (hours) or 10
year(s) year(s) years years
Emergency stop buttons (on all
control boxes)
Overload
Horn
Brakes
Emergency lowering
Dumping
Fuel
Exhaust system
Alternator (indicator)
Hydraulic pump
Hydraulic oil
Electrical connections
Common areas
Structure parts
40 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Intervals A
Area After 250 h After 500 h After 5000 h After 10000 h
Daily (hours) or 1 (hours) or 1 (hours) or 5 (hours) or 10
year(s) year(s) years years
Welds
Bearings
(1) C
Cylinders (welds, leakproofness,
(2)
external leak, excessive distortion)
2 - For countries where machines are not subject to controlled periodic maintenance
2420333830 E06.11 EN 41
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
2 - Detailed program
The time periods below are recommended for fuel-powered machines in normal use.
Symbol Meaning Symbol Meaning
Systematic replacement
Visual inspections Operation requiring HAULOTTE
Services® authorisation
Visual inspection with
dismantling and exchange or
Check-Test See user manual or replacement if necessary
machine maintenance book (1) Operation requiring HAULOTTE
Services® authorisation Increase
in periodical inspections
2 - For countries where machines are not subject to controlled periodic maintenance
During the periodic inspection of the 5000 h (visual inspection with dismantling and exchange or
replacement if necessary), a record must be made of all parts that have been dismantled but not replaced
42 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 43
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
44 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 45
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
46 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 47
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
48 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 49
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
50 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 51
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
52 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 53
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
54 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 55
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
56 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 57
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
58 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 59
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
60 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
Limit switch ( PV, radius limit,
Wheel nuts and bolts
weighing)
On-board generator
(1) H
Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature : I
(1) : For machines fitted with.
2420333830 E06.11 EN 61
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
On-board generator
(1)
Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
(1) : For machines fitted with.
62 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 63
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
64 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
H
cleanliness, attachment)
On-board generator
(1)
Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 65
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
66 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 67
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
68 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 69
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
70 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 71
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
72 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 73
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
74 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 75
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
76 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 77
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
78 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 79
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
80 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 81
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Pins, rings and pin stop Pins, rings and pin stop
Bearings Bearings
Power system
Engine See manufacturer's guide
Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
82 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 83
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
84 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 85
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
Cylinders (welds,
leakproofness, external leak, Engine oil filter
excessive distortion)
Hydraulic filter (clogging
Diesel filter (decanting device)
indicator)
Batteries (terminals, cleanliness,
Hydraulic oil
attachment)
Date :
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
86 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 87
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
88 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
Emergency stop buttons (on all
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Circuit breaker and contactors
Overload
D
Revolving joint and commutator Horn
F
weighing)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 89
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Bearings Brakes
90 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
3 - Maintenance sheets A
Each specific procedure is described in the following maintenance instructions.
Before performing any maintenance interventions, place the machine in maintenance configuration.
Report that the machine is under maintenance by tagging the platform and ground control boxes. B
Using the machine during maintenance is strictly forbidden.
Return the machine to operating configuration after maintenance has been completed.
3.1 - PLACING THE MACHINE IN MAINTENANCE CONFIGURATION
C
1. Place the machine on firm, level ground.
2. Stow the machine completely.
3. Push the emergency stop push-button to cut off the
electricity supply.
4. Insert the turntable rotation locking pin. D
F
3.2 - PLACING IN OPERATING CONFIGURATION
1. Remove the turntable rotation locking pin.
2. Pull the emergency stop button. G
3.3 - GENERAL POINTS
• Your safety and the safety of the people around are essential. The handling of parts must be carried
out using appropriate equipment (Chains, Lifting slings, Lifting anchors, ...). H
• Keep the elements of the machine in configuration of maintenance thanks to mechanics devices
(Supports, ...).
• Make sure the work area is clean in order to not to pollute the system of the machine.
• Plug the end of any hoses removed, and cap any open ports to prevent contamination during
maintenance.
I
2420333830 E06.11 EN 91
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
3.3.2 - Mechanical
3.3.2.1 - Bolts and Tightening torques
• Bolts that become damaged and need to be replaced, must be replaced with bolts of identical
specification : Type, Length, Diameter, Class .
• If there are no specific requirements, apply the normalized tightening torques( Section C 3 -
Maintenance sheets E007).
3.3.2.2 - Pins and bearings
Except maintenance schedule, check pins and bearings in the following cases :
• Abnormal noise during the movements of the structure.
• Observance of excessive amounts of foreign material around the bearing extremities during the daily
visual inspections.
• Poor or no maintenance.
• Presence of excessive clearance between the pin and housing(> at 0,5 mm).
• Insert the bearing using a bearing drift, preferably out of mild steel.
• The bearing, the bearing drift and the bearing housing must be correctly aligned during the assembly
process.
• The recommended values for the bearing drift are given on the diagram below :
Recommended Values
C
A D
92 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
Marking Description
A
A At least 0,5 times the nominal diameter
B Make a chamfer
C Nominal diameter of the bearing - 0,2 / - 0,3 mm
D Bearing drift
E
F
Diameter of the bearing guide - 0,20 / - 0,25 mm
Bearing
B
G Housing
Action on bearings needs to be taken outside the normal maintenance schedule if the following
C
occurs :
• Abnormal noise during the movements of the structure.
• Environment of storage and specific uses(Strong moisture and salinity of the air).
D
Checking procedure :
• After disassembling the affected pivot, protect the bearing from external pollutants and potential
damage.
• Presence of abrasions in the bearing housing and/or inside the bearing itself.
• Presence of abrasion, wear, oxidation, deformations of the balls (or rollers) and the ring rollers.
• Fit a bearing in a boring, take support on the external ring of the bearing.
G
• Fit a bearing on a pin, take support on the interior ring of the bearing.
3.3.2.4 - Brakes
The brake system is an important component of the safety of the machine. It is essential to
carry out functional tests periodically (every 6 month).
H
For safety reasons, rensure that the following precautions are taken prior to testing commencing :
• Set up barriers to define the test area.
• Place the machine in transport position(Jib in horizontal position accepted)
• Wearing of a safety harness is essential.
I
2420333830 E06.11 EN 93
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
• Drive forward until the maximum speed is reached (Between 3 km/h (1,9 mph) or 6 km/h (3,7 mph)
depending on the machine being tested(Check the specification in the Operation Manual)).
• Release the joystick when the front wheels make contact with the stopping line previously drawn.
• When the machine comes to a stop, measure the distance between the middle of the front wheels and
the reference mark on the ground :
• If the distance is between 0,2 m(0 ft8 in) and 1,5 m(4 ft11 in), the test validates correct operation.
• Release the joystick when the front wheels make contact with the stopping line previously drawn.
• When the machine comes to a stop, measure the distance between the middle of the front wheels and
the reference mark on the ground :
• If the distance is lower than 0,5 m(1 ft8 in) : the test validates correct operation.
• If the machine goes down again (skids, slips) of a distance higher than 0,5 m(1 ft8 in) :
Contact HAULOTTE Services® to repair the system.
3.3.3 - Hydraulics
3.3.3.1 - Oil replacement
Replace oil after each major intervention, and each time an anomaly has been detected.
• Only use oils that that match the technical characteristics that correspond to HAULOTTE®
recommendations ( Section B 1 - Lubrication diagram - List of ingredients) or
contact HAULOTTE Services®.
• Do not mix two oils with different characteristics : If necessary, drain and clean the whole system.
• Check the cleanliness of the oil filter cartridge (no metal shavings, rubber, plastic, …) : If necessary,
drain and clean the whole system.
• The machine must be completely stowed(For machines fitted with : Stabilisers raised).
94 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
• Apparent shielding.
B
• Visible leak in the hose.
• Damage to the outer casing caused by chemical reaction from a foreign source.
To protect personal safety, observe the following conditions when disassembling or reassembling
components :
• Stow and park the machine on level cleared ground(The machine should not be tilted. The boom at
C
horizontal position).
• Stow the machine completely.
• Place barriers around the perimeter of the work area (risk area = maximum height of the machine).
• Locate the faulty hose/s and their end connection points, to ensure proper machine operation after
intervention.
D
• Identify and memorise the hose path of the hose to be replaced.
N.B.-:-SLOWLY UNDO THE HOSE END FITTING TO ALLOW THE RESIDUAL HYDRAULIC PRESSURE TO DISSIPATE.
E
• After hose removal, plug the the hose ends and components the ports from which the hose was removed,
to avoid polluting the hydraulic system.
• Check the cleanliness of the hoses and hydraulic components (no metal cutting, rubber, plastic, …).
• If necessary, drain and clean the whole system (tank included). F
• Tighten to the torque indicated when reassembling.
2420333830 E06.11 EN 95
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
These measures must be taken each time an anomaly has been detected in the hydraulic
cylinder during daily inspection and periodic maintenance checks.
Generic Control :
• Position a load equal to the rated capacity on the cage (or platform).
• Raise the cage (or the platform) using the ground control box. To activate the cylinder to be tested,
proceed as follows :
• Lift Arm hydraulic cylinder : Lift the arm to approximately half full height. The telescopic boom should
be fully extended and in the horizontal position. (For machines fitted with).
• Boom lifting cylinder or Jib cylinder : Lift the concerned equipment (boom or jib) of approximately half
way. Extend the telescope to its maximum.
• Telescoping cylinder : Lift the boom to its maximum angle and telescope approximately 50 cm.
• Measure the distance between the floor of the cage (or of the platform) and the ground.
• Measure the distance between the floor of the cage (or of the platform) and the ground.
• If the difference between two measurements does not exceed 4 cm : the test validates correct
operation.
• If the difference between two measurements exceeds 4 cm, contact HAULOTTE Services® or carry
out the additional tests described below.
• The needle of the comparator must be in contact with the end of the casing of the cylinder.
• If the creep of the cylinder rod is higher than the values indicated in the table below, replace the
cylinder.
Lift cylinder arm or boom (Machine with working After 10 mn, creep After 60 mn, creep <
heights > 26 m(85 ft4 in)) < 0,2 mm 1 mm
Outriggers cylinder, Oscillating axle locking, Lift
After 10 mn, creep After 60 mn, creep <
cylinder arm or boom (Machine with range-limiting
< 0,5 mm 2,5 mm
system)
Lift cylinder arm or boom, Telescoping, After 10 mn, creep After 60 mn, creep <
Compensation, ... < 1 mm 6 mm
After 10 mn, creep After 60 mn, creep <
Steering cylinder
< 1,5 mm 9 mm
96 2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
3.3.4 - Electric
3.3.4.1 - Replacing damaged cables
A
• Locate the faulty wire/s and its/their points of connection to ensure continuity of machine operation
after the wire is replaced.
2420333830 E06.11 EN 97
Engine-powered articulated lifts, 12 - 26 m
C - Maintenance
98 2420333830 E06.11 EN
Control-Oil change
Wheel reducer
15 mn E002
Control-Oil change
Wheel reducer
2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance
configuration
3 - Control
1. Turn the wheel to obtain the following configuration : 2
2. Plug ( 1 ) is on a horizontal line.
3. Plug ( 2 ) is on a vertical line.
4. Loosen and remove plug ( 1 ).
5. Check the oil level. 1
6. Top up the oil level to the hole, if necessary.
7. Refit and tighten plug ( 1 ).
4 - Oil change
1. Turn the wheel until plug ( 2 ) is directed downwards.
2. Loosen and remove plugs ( 1 ) and ( 2 ).
3. Let the oil drain out.
4. Refit and tighten plug ( 2 ). 1
5. Turn the wheel again to the level control position.
6. Fill the wheel reducer with oil up to hole ( 1 )
7. Refit and tighten plug ( 1 ).
2
5 - Additional operation
1. Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
2420333830 E06.11 EN 99
Control-Oil change
Wheel reducer
15 mn E002
15 min E003
Replacement
Hydraulic filter cartridge
2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance
configuration
3 - Replacement
Clogging must be checked when hot. When cold, oil viscosity may simulate filter clogging.
Do not touch the hot parts of the hydraulic power source (engine, filters, etc.).
4 - Additional operation
1. Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
15 min E003
15 mn E004
Filling-up-Oil change
Fuel tank
2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance
configuration
3 - Filling-up
Do not smoke.
Touch the exterior of the filling hole with the pump spout before starting pouring to avoid any risk of static
electricity causing sparks.
Make sure you are standing up-wind to avoid being splashed by the fuel.
4 - Additional operation
1. Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
15 mn E004
15 mn E005
Lubrication-Tightening-Clearance check
Slew ring
2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance
configuration
3 - Lubrication
The illustrations in this paragraph do not necessarily correspond to the range of products designated in
the manual.
The maintenance of the slew ring is essential for the safety of the machine and to guarantee its service
life. Whatever the type of system installed on the machine, interior or external teeth, follow the
recommendations of greasing as indicated in the program.
1. Check for the presence of all the locating bolts.
2. Check that the accessible screws are not loosened. If
necessary, tighten the screws(Refer to the "tightening
torque" table).
3. Visually check the presence of the teeth and gear (if
possible).
4. Check the appearance of the teeth.
5. Oil the (internal and external) crown gear teeth.
6. Oil the raceways (access to greasers via the holes si-
tuated on the turntable, until the oil escapes from the
crown lip seal).
15 mn E005
4 - Tightening
Machine type Metric Imperial
HA16PE 21,5 daN.m (158 lbf.ft)
HA12IP 9 daN.m (66 lbf.ft)
HA15IP 9 daN.m (66 lbf.ft)
HA12CJ 9 daN.m (66 lbf.ft)
HA12CJ+ 9 daN.m (66 lbf.ft)
HA120PX 9 daN.m (66 lbf.ft)
HA16X 21,5 daN.m (158 lbf.ft)
HA16SPX 21,5 daN.m (158 lbf.ft)
HA16PX 21,5 daN.m (158 lbf.ft)
HA18SPX 21,5 daN.m (158 lbf.ft)
HA18PX 21,5 daN.m (158 lbf.ft)
HA20PX 21,5 daN.m (158 lbf.ft)
HA260PX 21,5 daN.m (158 lbf.ft)
HA32PX 21,5 daN.m (158 lbf.ft)
HA41PX-NT 21,5 daN.m (158 lbf.ft)
H14TX 8,7 daN.m (64 lbf.ft)
H16TPX 8,7 daN.m (64 lbf.ft)
H21TX 21,5 daN.m (158 lbf.ft)
H23TPX 32 daN.m (236 lbf.ft)
H25TPX 21,5 daN.m (158 lbf.ft)
H28TJ+ 21,5 daN.m (158 lbf.ft)
H43TPX 21,5 daN.m (158 lbf.ft)
STAR 8 - Ring on plate 13.5 daN.m (100 lbf.ft)
STAR 8 - Plate on mast foot 19.5 daN.m (144 lbf.ft)
STAR 8 - Ring on chassis 13.5 daN.m (100 lbf.ft)
STAR 10 - Ring on plate 13.5 daN.m (100 lbf.ft)
STAR 10 - Plate on mast foot 19.5 daN.m (144 lbf.ft)
STAR 10 - Ring on chassis 13.5 daN.m (100 lbf.ft)
5 - Criteria of replacement
Check the slewing system every 500 h or each major intervention done on the machine.
15 mn E005
• Completely retract the telescope.
• Jib in horizontal position(if fitted).
From the magnetic comparator, note the clearance ( J1) between chassis (or turret) and the slew ring.
Clearance between chassis (or turret) and slew ring
J1
In its new configuration, note the clearance ( J1) between chassis (or turret) and the slew ring as
previously.
• If the difference between two measurements does not exceed 2 mm : the test validates correct operation.
• Otherwise, contact HAULOTTE Services® to repair the system.
6 - Clearance check
Consult the After-Sales Service HAULOTTE Services®.
7 - Additional operation
1. Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
2. Rotate the slew ring by one complete turn.
A tight spot or grinding sound during rotation or the presence of metal particles escaping from the lip seal
are signs of abnormal wear in the raceway (Contact HAULOTTE Services®).
15 mn E005
15 min E006
Replacement-Tightening
Wheel
2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance
configuration
3 - Criteria of replacement
Replace the wheels and the tyres if any of the following conditions exist :
• Presence of cracks, damage, deformations or other faults on the hub
• Damage on the tire :
Cut or hole >at 3 cm (2 in) in the rubber side wall on the whole tire thickness.
Damage or wear on the side wall to the extent that the reinforcing wire become visible.
• Nonlinear wear of the ground contact surface greater than 10 %.
15 min E006
• Consistent wear of the ground contact surface greater than 25 %.
For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer
to the spare parts catalogue.
4 - Replacement
1. Loosen the wheel nuts on the the wheel to be removed.
2. Raise the machine using a jack or a hoist.
3. Remove the wheel nuts.
4. Remove the wheel.
5. Fitt the new wheel.
6. Lower the machine to the ground.
7. Tighten the wheel nuts to the recommended torque
15 min E006
5 - Torque
Machine type Wheel type Torque in N.m - lbf.ft
Drive wheel 210-155
HA12CJ
Steer wheel 210-155
Drive wheel 210-155
HA12CJ+
Steer wheel 210-155
Drive wheel 320-236
HA120PX
Steer wheel 320-236
Drive wheel 320-236
HA16X
Steer wheel 320-236
Drive wheel 320-236
HA16SPX
Steer wheel 320-236
Drive wheel 320-236
HA16PX
Steer wheel 320-236
Drive wheel 320-236
HA18SPX
Steer wheel 320-236
Drive wheel 320-236
HA18PX
Steer wheel 320-236
Drive wheel 320-236
HA20PX
Steer wheel 320-236
Drive wheel 320-236
HA260PX
Steer wheel 320-236
Drive wheel 650-479
HA32PX
Steer wheel 650-479
Drive wheel 570-420
HA41PX-NT
Steer wheel 570-420
Drive wheel 320-236
H14TX
Steer wheel 320-236
Drive wheel 320-236
H16TPX
Steer wheel 320-236
Drive wheel 320-236
H21TX
Steer wheel 320-236
Drive wheel 320-236
H23TPX
Steer wheel 320-236
Drive wheel 320-236
H25TPX
Steer wheel 320-236
Drive wheel 650-479
H28TJ+
Steer wheel 650-479
Drive wheel 570-420
H43TPX
Steer wheel 570-420
Drive wheel 127-94
STAR 6 - STAR 6 P
Steer wheel 127-94
Drive wheel 80-59
STAR 8
Steer wheel 115-85
Drive wheel 80-59
STAR 10
Steer wheel 115-85
6 - Additional operation
1. Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
15 min E006
15 min E007
Tightening
Screws, bolts and nuts
15 min E007
15 mn E013
Control-Lubrication-Replacement
Pulleys and wear pads
2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance
configuration
3 - Control
Check the telescoping friction pad wear indicators. Change the
pad if the indicator is not visible.
4 - Replacement
Replace the friction pads.
5 - Additional operation
1. Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
15 mn E013
10 min E018
Control-Filling-up-Battery charge
Battery
2 - Preliminary procedure
The battery manufacturer's safety instructions must be followed.
3 - Control
Loosen the caps located on the top of the battery.
The level of electrolyte in the battery must be approx. 0,01 m(0 ft39 in) above the plates.
4 - Filling-up
Loosen the caps located on the top of the battery.
5 - Battery charge
Battery discharged :
• Never discharge the batteries to more than than 80 % of their capacity in 5 h (hours).
• Never leave the batteries discharged.
• Do not put off recharging the batteries in cold weather as the electrolyte may freeze.
10 min E018
Battery to be charged :
• When should the batteries be charged ? :
• When the batteries are discharged to between 35 % and 80 % of their nominal capacity.
• After a long period of non-use.
• How to charge the batteries ? :
• Ensure that the mains supply is compatible to the charger's consumption.
• Top up the batteries with distilled water to the minimum electrolyte level if any of the elements are below this
minimum level.
• Work in a clean and well-ventilated area away from naked flames.
• Open the bay.
• Use the machine's on-board charger. The charger has a charge rate compatible to the battery capacity.
• During charging :
• The machine's electric system is automatically deactivated while the external power supply is connected to
the machine.
• Ensure that the battery are at a temperature not exceeding 45 °C(113 °F) (be careful in summer or in places
with a high ambient temperature).
• Do not remove or open the caps on the elements.
• After charging :
• Top up the electrolyte level, if necessary.
• Avoid overflowing.
• Wash the top of the batteries without removing the caps.
• Dry with compressed air or clean cloths.
• Oil the terminals.
10 min E018
6 - Additional operation
Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
To keep your batteries in good condition, test the density of each element once a month using a batttery
hydrometer, according to the temperature indicated in the curves below :
Battery charge status according to density and temperature
10 min E018
30 mn E030
Changing glow plugs
Glow plugs
2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance
configuration
3 - Replacement
1. Remove the power supply lugs from the plugs (1).
2. Unscrew the plugs (2) using a spanner 1''.
3. Change the plugs. 1
4 - Torque
• Plug torque : 55 Nm.
• Power supply lug torque : 5 Nm.
5 - Additional operation
1. Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
30 mn E030
30 min E048
Control
Cable carrier cat track
2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance
configuration
3 - Control
Control carefully the cable carrier chain :
• Check the appearance of the mechanical parts of the the cable carrier chain : Premature wear, excessive
friction
• Ensure that cables slide inside the cable carrier chain.
• Ensure that cables don't leave their socket. Locate them back in the socket if necessary.
• Check the electric wires and cables : Premature wear, excessive friction, non-insulated cable ... Replace
cables if necessary.
4 - Additional operation
1. Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
30 min E048
D - Diagnosis assistance
Diagnosis assistance A
1 - Recommendations
If a malfunction occurs, check the following points :
• There is sufficient fuel.
• Sufficient engine oil.
B
• Sufficient hydraulic oil in the tank.
• Batteries are charging.
• Control box emergency stop push-buttons are pulled out.
• The control box selector key is set to platform or ground control box. C
• Control box relays are engaged.
• Fuse status.
• Ground control box solenoid valve status.
If the malfunction persists, consult the troubleshooting table to identify the problem. D
IF you cannot identify the problem, contact HAULOTTE Services®.
2 - Troubleshooting
Diagnosis HA120PX E
Incident Probable cause Solution
Empty fuel tank Fill the tank
Batteries discharged Recharge the battery or batteries
Faulty printed circuit fuses (ground
Replace the fuse(s)
control box)
Emergency stop push-buttons are
pushed in
Pull the emergency stop buttons
F
Engine cannot
Engine in restricted mode (oil
be started or
pressure indicators, overheating See engine manufacturer's manual or
stopped
indicator, alternator charging indicator contact HAULOTTE Services®
and clogged air filter indicator on)
Charge indicator bulb burnt out
Clogged air filter indicator on
Replace the bulb
Replace the air filter cartridge
G
Faulty engine safety relay Replace the relay(s)
Poor cable/battery terminal contact Loosen and clean the terminals
Clogged air filter Replace the filter
Engine speed too low
Low hydraulic
pump pressure
or power
Oil leak on couplings, hoses or
components
Contact HAULOTTE Services®
D - Diagnosis assistance
D - Diagnosis assistance
D - Diagnosis assistance
Diagnosis HA260PX
Incident Probable cause Solution
Empty fuel tank Fill the tank
Batteries discharged Recharge the battery or batteries
Faulty printed circuit fuses (ground
Replace the fuse(s)
control box)
Emergency stop push-buttons are
Pull the emergency stop buttons
pushed in
Engine cannot
Engine in restricted mode (oil
be started or
pressure indicators, overheating See engine manufacturer's manual or
stopped
indicator, alternator charging indicator contact HAULOTTE Services®
and clogged air filter indicator on)
Charge indicator bulb burnt out Replace the bulb
Clogged air filter indicator on Replace the air filter cartridge
Faulty engine safety relay Replace the relay(s)
Poor cable/battery terminal contact Loosen and clean the terminals
Clogged air filter Replace the filter
Engine speed too low
Low hydraulic
Oil leak on couplings, hoses or Contact HAULOTTE Services®
pump pressure
components
or power
Replace the oil filter cartridge
Clogged oil filter
See maintenance sheet E003
D - Diagnosis assistance
No steering
Not enough hydraulic oil
'Enable Switch' control validation
device is not enabled
Top up the oil level
Enable the device and keep pressed down during
movement
D
No driving,
telescope
extension, Lower the arm and boom
Tilt or slope exceeding the authorised
boom lifting or Do not exceed the authorised limit Section G 1-Main
limit
arm lift/lower
and the buzzer
is on
characteristics
E
No turntable Turntable rotation locking pin is
Remove the pin
rotation inserted in the chassis
Hydraulic pump
is making an Not enough hydraulic oil Top up the oil level
abnormal noise
A drive wheel
does not hold Insufficient load on one wheel Press the differential locking selector
F
the road
Lower the arm and boom
Tilt or slope exceeding the authorised
limit Do not exceed the authorised limit Section G 1-Main
characteristics
Buzzer in
operation
Platform overload indicator
Remove some weight
Do not exceed the authorised limit Section G 1-Main
G
characteristics
Hydraulic oil temperature too high Allow to cool down
Emergency stop buttons are pulled
Push in the buttons
out
Pump not
working
Faulty fuse(s)
Batteries discharged or faulty
Replace the fuse(s)
Recharge or replace the batteries H
Poor contact on the battery cables Clean and tighten the terminals
D - Diagnosis assistance
E - Electric circuit
Electric circuit A
1 - Wiring diagram-Main components
N.B.-:- SEE END OF MANUAL.
FU4
Accelerator circuit fuse
30 A
D
Turntable / platform box power supply circuit fuse
3A
FU5
Turntable movement control circuit fuse
3A
FU6
Platform movement control circuit fuse
FU7
20 A
Solenoid valve power supply circuit fuse
E
5A
FU8
Permanent power supply circuit fuse
20 A
FU9
Accessory power supply circuit fuse
FU10
3A
LS valve circuit fuse
250 A
F
FU11
Emergency pump circuit fuse
FU13 Cooler option circuit fuse
G2 Alternator
HA1 Buzzer
HA2
Buzzer Platform control box :
• Overload
G
Buzzer Ground control box :
• Dumping
• Overload
HA4
• Temperature
HL1
• Driving buzzer option
• Movement buzzer option
Battery charge indicator
H
HL2 Air filter clogging indicator
HL3 Engine overheating indicator
HL4 Engine oil pressure light
HL5 Beacon light option
HL6
HL7
Spotlight option
Power ON indicator
I
HL9 Fault indicator
HL13 Overload indicator
HL20 Preheating indicator
E - Electric circuit
Marking Description
HL21 Preheating indicator
HM1 Turntable 'Enable Switch' pedal (Option)
KA1 Preheating module
KA2 Engine start-up relay
KA43 Alternator output relay
KAK Horn relay
KM4 Emergency pump relay
KMG General power supply relay
KP1 Engine power supply relay
KT2 Accelerator relay
M3 Starter
SA1 Control box selection key selector
SA2 Accelerator
SA3 Differential lock
Platform rotation :
SA4 • SA4a : Left
• SA4b : Right
Platform leveling(Upper control box) :
SA5 • SA5a : Lifting
• SA5b : Lowering
Turntable jib (Lower control box) :
SA6 • SA6a : Lowering
• SA6b : Lifting
Platform jib :
SA7 • SA7a : Lifting
• SA7b : Lowering
Turntable telescope (Lower control box) :
SA8 • SA8a : Retraction
• S8b : Extension
Platform box (or platform) telescope(Upper control box) :
SA9 • SA9a : Retraction
• S9b : Extension
SA11 Speed selection
Boom raising (Lower control box) :
SA13 • SA13a : Lifting
• S13b : Lowering
Arm lifting (Lower control box) :
SA14 • SA14a : Lifting
• S14b : Lowering
Turntable rotation (Lower control box) :
SA15 • SA15a : Right
• SA15b : Left
Platform leveling (Lower control box) :
SA17 • SA17a : Lifting
• S17b : Lowering
SA19 Emergency pump (Upper control box) (Option)
SA20 Emergency pump (Lower control box) (Option)
SB1 Emergency stop button (turntable)
SB2 Emergency stop button (cage)
SB3 Start-up switch (lower control box)
SB4 Platform start-up switch
SB5 Horn switch
SB6 'Enable Switch' pedal
SM2 Arm lifting/lowering joystick
E - Electric circuit
Marking Description A
Drive joystick :
• SM4d : Right
SM4
• SM4g : Left
• SM4ab : Drive setpoint
SM31
SQ1
SQ2
Boom lifting and turntable rotation joystick
Tilt sensor switch
Jib movements cut-off
B
SQ3 Boom movements cut-off
SQ4 Arm movements cut-off
SQ5 - SQ6 Overloaded platform position sensor
SQ20 Right-hand rotation cut-off
SQ21
U
Left-hand rotation cut-off
HEAD electronic module
C
W Frequency
YA1 Engine power supply on
YA2 Accelerator
YV1 Platform movement validation solenoid valve
YV2
YV8
YV9 / YV13
Safety solenoid valve
High-speed drive control solenoid valve
Driving solenoid valve
D
YV10 Telescope extension solenoid valve
YV11 Telescope retraction solenoid valve
YV12 Arm lowering solenoid valve
YV14A Turntable rotation left solenoid valve
YV14B
YV17
Turntable rotation right solenoid valve
Boom lifting solenoid valve
E
YV19A / YV19B Platform rotation control solenoid valve
YV20 Jib lowering control solenoid valve
YV21A / YV21B Forward/reverse travel solenoid valve
YV22A Front right-hand steering control solenoid valve
YV22B
YV23
YV24
Front left-hand steering control solenoid valve
Boom lowering solenoid valve
Differential locking control solenoid valve
F
YV25 High-speed driving solenoid valve
YV9 Medium travel speed control solenoid valve
YV13 / YV30 High-speed drive control solenoid valve
YV40
YV41
YV42
Jib raising solenoid valve
Raising compensation solenoid valve
Descent compensation solenoid valve
G
E - Electric circuit
E - Electric circuit
Marking Description A
KMG2 Control power relay
KP1 Engine power supply relay
KT2 Accelerator relay
LTB01 'Enable Switch' pedal indicator
LTB02
LTB04
LTB05
Power ON indicator
Platform fault indicator
Slope indicator (platform)
B
LTB06 Platform overload indicator
LTB07 Platform radius limitation indicator
SA1 Control box selection key selector
SA2
SA6
SA8
Accelerator
Turntable jib (Lower control box)
Turntable telescope (Lower control box)
C
SA13 Boom raising (Lower control box)
SA14 Arm lifting (Lower control box)
SA15 Turntable rotation (Lower control box)
SA17 Platform leveling (Lower control box)
SA19
SB1
Emergency pump (Lower control box) - Turntable 'Enable Switch' pedal
Emergency stop button (turntable)
D
SB2 Emergency stop button (cage)
SB3 Start-up switch (lower control box)
SB6 'Enable Switch' pedal
SL1 For HA260PX only : Boom angle sensors no. 1
SL2
SL3
SL4
For HA260PX only : Boom angle sensors no. 2
For HA260PX only : Boom length sensors no. 1
For HA260PX only : Boom length sensors no. 2
E
SQ1 Tilt sensor switch
SQ3 Raised arm contactor
SQ4 Lowered arm and boom contactor
SQ7 For HA260PX only : Telescope position limit switch
SQ9
SWB03
Retracted boom telescope position limit switch
Platform leveling(Upper control box) F
SWB05 Speed selection
SWB06 Rear-axle steering
SWB07 Differential lock
SWB08 Horn switch
SWB10
SWB11
SWB13
Platform box (or platform) telescope(Upper control box)
Platform jib
Platform rotation
G
SWB16 Platform start-up switch
SWB17 Emergency pump (Upper control box)
YV1 LS control solenoid valve
YV2 Boom telescoping PVG
YV3
YV4
Boom lifting PVG
Arm lifting PVG
H
YV5 Direction PVG
YV6 Driving PVG
YV8 High-speed drive control solenoid valve
YV9 Differential locking control solenoid valve
YV10
YV11
Medium and high-speed drive control solenoid valve
Brake release control solenoid valve
I
YV12 Medium and high-speed drive control solenoid valve
YV13 High-speed drive control solenoid valve
YV14A Turntable rotation right solenoid valve
E - Electric circuit
Marking Description
YV14B Turntable rotation left solenoid valve
YV15A Compensation lowering control solenoid valve
YV15B Compensation elevation control solenoid valve
YV17 Medium and high-speed drive control solenoid valve
YV18A Jib lowering control solenoid valve
YV18B Jib elevation control solenoid valve
YV19A Right platform rotation control solenoid valve
YV19B Left platform rotation control solenoid valve
YV21A Reverse right-hand steering control solenoid valve
YV21B Reverse left-hand steering control solenoid valve
YV22A Front right-hand steering control solenoid valve
YV22B Front left-hand steering control solenoid valve
YV23 Medium and high-speed drive control solenoid valve
YV25 Generator option
YV26 Boom lifting safety solenoid valve
E - Electric circuit
FU3
Engine power supply circuit fuse
80 A
D
Accelerator circuit fuse
30 A
FU4
Turntable / platform box power supply circuit fuse
3A
FU5
Turntable movement control circuit fuse
FU6
3A
Platform movement control circuit fuse
E
20 A
FU7
Solenoid valve power supply circuit fuse
5A
FU8
Permanent power supply circuit fuse
FU9
20 A
Accessory power supply circuit fuse
3A
F
FU10
LS valve circuit fuse
250 A
FU11
Emergency pump circuit fuse
FU13 Cooler option circuit fuse
FU30
50 A
Preheating fuse (Winter option) G
50 A
FU31
Preheating fuse (Winter option)
G2 Alternator
HA1 Buzzer
HA2
Buzzer Platform control box :
• Overload
Buzzer Ground control box :
H
• Dumping
• Overload
HA4
• Temperature
• Driving buzzer option
HL1
HL2
• Movement buzzer option
Battery charge indicator
Air filter clogging indicator
I
HL3 Engine overheating indicator
HL4 Engine oil pressure light
HL5 Beacon light option
E - Electric circuit
Marking Description
HL6 Spotlight option
HL7 Power ON indicator
HL9 Fault indicator
HL13 Overload indicator
HL30 Preheating indicator (Winter option)
K1 Preheating module (Winter option)
KA2 Engine start-up relay
KA43 Alternator output relay
KM4 Emergency pump relay
KM30 Preheating relay (Winter option)
KMG General power supply relay
KP1 Engine power supply relay
KT2 Accelerator relay
M3 Starter
SA1 Control box selection key selector
SA2 Accelerator
SA3 Differential lock
Platform rotation :
SA4 • SA4a : Left
• SA4b : Right
Platform leveling(Upper control box) :
SA5 • SA5a : Lifting
• SA5b : Lowering
Turntable jib (Lower control box) :
SA6 • SA6a : Lowering
• SA6b : Lifting
Platform jib :
SA7 • SA7a : Lifting
• SA7b : Lowering
Turntable telescope (Lower control box) :
SA8 • SA8a : Retraction
• S8b : Extension
Platform box (or platform) telescope(Upper control box) :
SA9 • SA9a : Retraction
• S9b : Extension
SA11 Speed selection
Rear-axle steering :
SA12 • SA12a : Right
• S12b : Left
Boom raising (Lower control box) :
SA13 • SA13a : Lifting
• S13b : Lowering
Arm lifting (Lower control box) :
SA14 • SA14a : Lifting
• S14b : Lowering
Turntable rotation (Lower control box) :
SA15 • SA15a : Right
• SA15b : Left
Platform leveling (Lower control box) :
SA17 • SA17a : Lifting
• S17b : Lowering
SA19 Emergency pump (Upper control box)
SA20 Emergency pump (Lower control box)
SB1 Emergency stop button (turntable)
SB2 Emergency stop button (cage)
SB3 Start-up switch (lower control box)
E - Electric circuit
Marking Description A
SB4 Platform start-up switch
SB5 Horn switch
SB6 'Enable Switch' pedal
SM2 Arm lifting/lowering joystick
SM4
Drive joystick :
• SM4d : Right
• SM4g : Left
B
• SM4ab : Drive setpoint
SM31 Boom lifting and turntable rotation joystick
SQ1 Tilt sensor switch
SQ2 Jib movements cut-off
SQ3
SQ4
Boom movements cut-off
Arm movements cut-off
C
SQ5 - SQ6 Overloaded platform position sensor
SQ20 Right-hand rotation cut-off
SQ21 Left-hand rotation cut-off
U HEAD electronic module
W
YA1
YA2
Frequency
Engine power supply on
Accelerator
D
YV1 LS control solenoid valve
Boom telescoping PVG :
YV2 • YV2a : Extension
• YV2b : Retraction
YV3
YV4
Boom lifting PVG
Arm lifting PVG E
YV5 Proportional solenoid valve for turntable rotation
YV6 Driving PVG
YV8 High-speed drive control solenoid valve
YV9 Differential locking control solenoid valve (Front axle)
YV10 - YV12 -
YV17 YV23
YV11
Medium and high-speed drive control solenoid valve
Brake release control solenoid valve
F
YV13 High-speed drive control solenoid valve
YV14A Turntable rotation right solenoid valve
YV14B Turntable rotation left solenoid valve
YV15A Compensation elevation control solenoid valve
YV15B
YV18A
Compensation lowering control solenoid valve
Jib lowering control solenoid valve
G
YV18B Jib elevation control solenoid valve
YV19A Left platform rotation control solenoid valve
YV19B Right platform rotation control solenoid valve
YV21A Reverse left-hand steering control solenoid valve
YV21B
YV22A
YV22B
Reverse right-hand steering control solenoid valve
Front left-hand steering control solenoid valve
Front right-hand steering control solenoid valve
H
E - Electric circuit
2 - Fuses
Locations
Locations
E - Electric circuit
FU4
Pre-heating control circuit fuse
30 A
Turntable / platform box power supply circuit fuse
B
3A
FU5
Turntable movement control circuit fuse
3A
FU6
Platform movement control circuit fuse
FU7
20 A
Solenoid valve power supply circuit fuse
C
5A
FU8
Permanent power supply circuit fuse
20 A
FU9
Accessory power supply circuit fuse
FU10
3A
Circuit fuse YV1 D
Description of the components HA16X - HA16PX - HA18PX - HA16SPX - HA18SPX
Marking Description
FU1
10 A
Engine power supply circuit fuse
80 A
E
FU3
Accelerator circuit fuse
30 A
FU4
Turntable / platform box power supply circuit fuse
30 A
FU5
FU6
Turntable movement control circuit fuse
3A
Platform movement control circuit fuse
F
20 A
FU7
Solenoid valve power supply circuit fuse
5A
FU8
Permanent power supply circuit fuse
FU9
20 A
Accessory power supply circuit fuse
G
3A
FU10
LS valve circuit fuse
250 A
FU11
Emergency pump circuit fuse
FU13
FU30
Cooler option circuit fuse
50 A
Preheating fuse (Winter option)
H
50 A
FU31
Preheating fuse (Winter option)
E - Electric circuit
Locations
FU70
E - Electric circuit
KA37
226
B
KT2
119 KA46
KA2
224
KP1
KA43
201
C
14
D
Locations
E - Electric circuit
E - Electric circuit
E - Electric circuit
4 - Connectors
Locations
1 2 6 50 52 3
4
53
11 49
54
10 55 5 16
20 25 26 27 28 29 48 9
56 12
13
14
47
15
21
17
51
18
19 31
22 30
23 24 32 33 34 35 36 37 46 38 39 40 41 42 43 44 45
E - Electric circuit
Marking Description A
• Overload indicator HL13
• Buzzer HA2
• Turntable accelerator control SA2
28
• Orientation control SA15A / SA15B
• Lifting control SA14A / SA14B
• Lifting control SA13A / SA13B
• Horn selectorSB5
B
• Platform rotation cut-off contactor SQ20 / SQ21
• Jib lifting / lowering selector SB8
• Platform rotation selector SB10
• Differential lock control SA3
29
• Travel speed selection SA11A / SA11B
• Orientation joystick setpoint SM31
• Drive joystick setpoint SM4
C
• 'Enable Switch' pedal information
• Left and right front steering control - SM4C / SM4D
• Weighing sensors SQ5 / SQ6
• Platform jib rotation control SA4A / SA4B
30
• Platform/turntable compensation control SA5A / SA5B - SA17A / SA17B
• Platform jib control SA7A / SA7B
• Platform telescope control SA9A / SA9B
D
• Orientation joystick setpoint SM31 (and null position)
• Lifting joystick setpoint SM2 (and null position)
31 Right turning proportional solenoid valve YV14A
34 Left platform rotation proportional solenoid valve YV19B
35
39
40
Right platform rotation proportional solenoid valve YV19A
5 ° tilt sensor SQ1
Hydraulic tank temperature probe B4
E
41 Boom safety SQ3
42 Arm safety SQ4
43 Horn selectorSB5
45 Retracted boom telescope sensor SQ9
49
50
Fault indicator HL9
Turntable 'Enable Switch' pedal HM1 (Option)
F
52 Compensation proportional solenoid valve YV41 / YV42
53 High-speed drive control solenoid valve YV30
54 Jib raising proportional solenoid valve YV40
E - Electric circuit
E - Electric circuit
4
• Turntable telescoping switch SA8
• Start-up switch (lower control box) SB3
• Air filter clogging indicator HL2
B
• Engine overheating indicator HL3
• Engine oil pressure light HL4
• Medium and high-speed drive control solenoid valve YV12 / YV17 ; YV10 / YV23
8 • Brake release control solenoid valve YV11
10
• High-speed drive control solenoid valve YV8
Jib lifting/lowering control solenoid valve YV18B C
• Telescoping indicator HL10
12
• Lifting indicator HL11
14 Turntable buzzer HA4
Chassis solenoid valves :
• YV22A, YV22B (Forward drive solenoid valve)
15 • YV21A, YV21B (Reverse drive solenoid valve)
• YV13 (High-speed drive control solenoid valve)
D
• YV9 (Differential locking control solenoid valve)
17 Jib lifting/lowering control solenoid valve YV18A
18 Compensation control solenoid valve YV15A
19 Compensation control solenoid valve YV15B
20
21
22
LS control solenoid valve YV1
Turntable rotation left solenoid valve YV14B
Boom lifting PVG
E
23 Arm lifting PVG YV4
24 Proportional solenoid valve ''On/Off'' YV5
26 Driving solenoid valve YV6
• Engine air filter clogging pressure switch B1
27
• Engine overheating pressure switch B2
• Engine oil pressure switch B3
• D+ and W
F
• Overload indicator HL13
28
• Buzzer HA2
29 Horn switch SB5
30
• Platform rotation switch SA4
• Platform leveling selector SA5 ; Turntable compensation selector SA17
• Platform jib switch SA7
G
• Platform box telescope switch SA9
• Platform overload SQ5 - SQ6
31 Turntable rotation right solenoid valve YV14A
34 Left platform rotation control solenoid valve YV19B
35
39
40
Right platform rotation control solenoid valve YV19A
5 ° tilt sensor SQ1
Hydraulic tank temperature probe B4
H
41 Retracted boom telescope sensor-Tilt reset contactor SQ3
42 Arm telescope retracted sensor-Tilt reset contactor SQ4
49 Fault indicator HL9
52 Horn HA1
I
E - Electric circuit
E - Electric circuit
8
• High-speed drive control solenoid valve YV8
• Medium and high-speed drive control solenoid valve YV10 / YV23
• Brake release control solenoid valve YV11
B
• Medium and high-speed drive control solenoid valve YV12 / YV17
• Weighing card calibration
10 Jib elevation control solenoid valve YV18B
13 Generator option YV25
14 Turntable buzzer HA4
Chassis solenoid valves : YV21A (Reverse right-hand steering control solenoid valve)- YV21B
C
15 (Reverse left-hand steering control solenoid valve)- YV22A (Front right-hand steering control
solenoid valve)- YV22B (Front left-hand steering control solenoid valve)
• Turntable overload indicator HL16
16
• Turntable radius limitation indicatorHL17
17
18
19
Jib lowering control solenoid valve YV18A
Compensation lowering control solenoid valve YV15A
Compensation elevation control solenoid valve YV15B
D
20 LS control solenoid valve YV1
21 Turntable rotation left solenoid valve YV14B
22 Boom lifting PVG YV3
23 Arm lifting PVG YV4
24
26
Direction PVG YV5
Driving PVG YV6 E
27 Engine looms
For HA260PX only :
• Boom angle sensors no. 1 SL1
29 • Boom angle sensors no. 2 SL2
• Boom length sensors no. 1 SL3
31
• Boom length sensors no. 2 SL4
Turntable rotation right solenoid valve YV14A
F
33 For HA260PX onlyBoom lifting safety solenoid valve YV26
34 Left platform rotation control solenoid valve YV19B
35 Right platform rotation control solenoid valve YV19A
38 For HA260PX onlyBoom telescoping detection SQ7
39
40
5 ° tilt sensor SQ1
Hydraulic tank temperature probe B4 G
41 For HA260PX onlyArm lowered sensor SQ3
42 Arm and boom lowered sensors SQ4
45 Retracted boom telescope sensor SQ9
• Emergency stop line monitoring
50
51
52
• Lower cabin door (Turntable compensation)
Boom telescoping PVG YV2
Horn
H
53 Flashing light option HL8
E - Electric circuit
YV9 YV20
YV18B YV2A
YV18A YV11
YV15B YV10
YV15A YV2B
YV21B YV12
YV21A YV8
YV13A YV23
YV22B YV14B
YV22A YV14A
YV1
E - Electric circuit
YV3
YV4
• YV2b : Retraction
Boom lifting PVG
Arm lifting PVG
B
YV5 Proportional solenoid valve for turntable rotation
YV6 Driving PVG
YV8 High-speed drive control solenoid valve
YV9
YV10 - YV12 -
YV17 YV23
Differential locking control solenoid valve (Front axle)
Medium and high-speed drive control solenoid valve C
YV11 Brake release control solenoid valve
YV13 High-speed drive control solenoid valve
YV14A Turntable rotation right solenoid valve
YV14B Turntable rotation left solenoid valve
YV15A
YV15B
Compensation elevation control solenoid valve
Compensation lowering control solenoid valve D
YV18A Jib lowering control solenoid valve
YV18B Jib elevation control solenoid valve
YV19A Left platform rotation control solenoid valve
YV19B Right platform rotation control solenoid valve
YV21A Reverse left-hand steering control solenoid valve
YV21B
YV22A
Reverse right-hand steering control solenoid valve
Front left-hand steering control solenoid valve
E
YV22B Front right-hand steering control solenoid valve
E - Electric circuit
Locations
SQ1
E - Electric circuit
Locations
C
SL3-SL4
SL1-SL2
D
SQ1
SQ9
E
SQ7
A2
G
SQ4
A1
SQ3
G2 G1
H
E - Electric circuit
E - Electric circuit
7 - Buzzers A
Description of the components HA120PX - HA16X - HA16PX - HA18PX - HA16SPX - HA18SPX - HA20PX - HA260PX
Marking Description
HA1
HA2
Buzzer
Buzzer Platform control box :
• Overload
B
Buzzer Ground control box :
• Dumping
• Overload
HA4
• Temperature
• Driving buzzer option
• Movement buzzer option C
Description of the components HA20PX - HA260PX
Marking Description
HA1
BZB01
Buzzer
Buzzer Platform control box :
D
• Overload
Buzzer Ground control box :
• Dumping
• Overload
HA4
• Temperature
• Driving buzzer option
• Movement buzzer option
E
8 - Indicators
Description of the components HA120PX
Marking Description
F
HL1 Battery charge indicator
HL2 Air filter clogging indicator
HL3 Engine overheating indicator
HL4 Engine oil pressure light
HL5
HL6
Beacon light option
Spotlight option
G
HL7 Power ON indicator
HL9 Fault indicator
HL13 Overload
HL20 Turntable pre-heating indicator
HL21 Platform pre-heating indicator
H
E - Electric circuit
Locations
F - Hydraulic circuit
Hydraulic circuit A
1 - Hydraulic diagram-Main components
N.B.-:- SEE END OF MANUAL.
2 - Solenoid valves
B
Description of the components HA120PX
Marking Description
YV1
YV2
Platform movement validation solenoid valve
Safety solenoid valve C
YV8 Arm lifting solenoid valve
YV9 Medium travel speed control solenoid valve
YV10 Telescope extension solenoid valve
YV11 Telescope retraction solenoid valve
YV12
YV13 / YV30
YV14A
Arm lowering solenoid valve
High-speed drive control solenoid valve
Turntable rotation right solenoid valve
D
YV14B Turntable rotation left solenoid valve
YV17 Boom lifting solenoid valve
YV19A / YV19B Platform rotation control solenoid valve
YV20 / YV40 Jib lifting/lowering control solenoid valve
YV21A / YV21B
YV22A
Forward/reverse travel solenoid valve
Front right-hand steering control solenoid valve E
YV22B Front left-hand steering control solenoid valve
YV23 Boom lowering solenoid valve
YV24 Differential locking control solenoid valve
YV25 High speed travel proportional solenoid valve
YV22B
YV25
YV41
Front left-hand steering control solenoid valve
High-speed drive control solenoid valve
Compensation elevation control solenoid valve
F
YV42 Compensation lowering control solenoid valve
F - Hydraulic circuit
Locations
Marking Description
1 Proportional unit
2 Drive unit
3 Unit TOR
4 Steering unit
F - Hydraulic circuit
F - Hydraulic circuit
YV9 YV8
YV17
YV23
YV11
YV13
YV10
YV12
Marking Description
1 Unit
2 Valve
3 Shuttle valve
4 Pressure relief valve
9 Flow divider
12 Plug
13 Flow divider
YV8 Switching to high-speed
YV9 Differential release
YV10 Medium and high-speed selector switch
YV11 Brake release
YV12 Medium and high-speed selector switch
YV13 Switching to high-speed
YV17 Medium and high-speed selector switch
YV23 Medium and high-speed selector switch
F - Hydraulic circuit
YV22A YV21A
YV22B
B
YV21B
E
Marking Description
1 Unit
2 Plug
3 Shuttle valve
YV21
YV21A - YV21B
YV22
Solenoid valve
Coil
Solenoid valve
F
YV22A - YV22B Coil
6 Valve
Diagram extract
G
F - Hydraulic circuit
Diagram extract
A B C D
Marking Description
A Turntable rotation
B Compensation
C Jib arm
D Cage rotation
F - Hydraulic circuit
1
2
3 B
4
5
C
11 6
10
9 D
8
7
Marking Description
1
2 YV1 - LS control solenoid valve
Anti-impact relief valve
E
3 Valve
4 Manual control
5 Distribution range
6 Slide
YV2 - Boom telescoping PVG :
7 • YV2a : Extension
• YV2b : Retraction
F
8 YV3 - Boom lifting PVG
9 YV4 - Arm lifting PVG
10 YV5 - Proportional solenoid valve for turntable rotation
: Driving
11
YV6 - Driving PVG
G
F - Hydraulic circuit
Proportional unit
Diagram extract
F - Hydraulic circuit
F - Hydraulic circuit
G - Intervention register
Intervention register A
1 - Intervention register
The intervention register keeps a record of maintenance and repair work carried out inside or outside
the maintenance programme.
N.B.-:-IN THE CASE OF A HAULOTTE SERVICES® INTERVENTION, THE QUALIFIED TECHNICIAN MUST
B
INDICATE THE HAULOTTE SERVICES® INTERVENTION NUMBER.
HAULOTTE
Number of Services®
Date Type of intervention Intervenor
hours intervention
number C
G - Intervention register
HAULOTTE
Number of Services®
Date Type of intervention Intervenor
hours intervention
number
G - Intervention register
HAULOTTE
A
Number of Services®
Date Type of intervention Intervenor
hours intervention
number
G - Intervention register
HAULOTTE
Number of Services®
Date Type of intervention Intervenor
hours intervention
number
G - Intervention register
HAULOTTE
A
Number of Services®
Date Type of intervention Intervenor
hours intervention
number
G - Intervention register
HAULOTTE
Number of Services®
Date Type of intervention Intervenor
hours intervention
number
1 - HA120PX
1.1 - FOLIO 1/6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
101 101
03-2
A
120
03-2
242
03-12
117A
B 04-15
117B
04-16
117A
117B
242
FU11 FU3 FU1
101
119
HL20 HL21
D 50 86 30
242
115
242
101
101
242
121
121
120
100
K1
G1
L T 85 87
00
124
option battery cut-off
0
S1 05-20
KA2 KM4 H1 KT2 KP1
03-8 05-19 05-18
122
103 109 05-19
87
H P1
118
H
B+ D+ 1
0
M1 M4 KA43
B5 R1 R2 R3 R4 YA2 YA1
D2 D3
G2
I B-
~ W
2
108 05-20
0
03-2
J Emergency pump Alternator Pre-heating Accelerator
Starter Stop engine Hourmeter
1
Electrical diagram
12 to 26 m engine powered articulated lift
101
02-20
A
120
05-12
SHUNT
KA32
102
FU4
241
120
30A
02-20
C
ES Cage SB2
240 240
Head Node A
215
D
T O N
SA1 F8 F7 F5 F6
216
203
E FU7 FU8 FU9 FU10
240
241
20A 5A 20A 3A 07-1
302
FU5 FU6 02-20 05-10
242
3A 201
3A 201
04-1
F 04-1
212 212
04-1
211
201
212
905
G
SA19A SA19B SA20
A B A B
255
415
620
SA16
2110
04-1
H 06-15 04-19 620
906
KA43 SB6
02-9
0 0
02-20 05-1
J Beacon Spot Light Dead man
ON / OFF Light
pedal
2
Electrical diagram
12 to 26 m engine powered articulated lift
A
03-19 211 211 06-1
SA2 SA3 SA4 SA5 SA17 SA6 SA7 SA8 SA9 SA11 SB3 SB4 SB5 SB7
B A B A B A B A B A B A B A B A
3110
3100
402
401
02-20
C
02-20
117A
605
807
406
405
410
409
412
411
419
418
805
804
901
255
311
310
402
401
D
03-19
28.7 29.11 30.4 30.3 30.6 30.5 4.6 4.9 30.9 30.8 4.14 4.15 30.11 30.10 29.10 29.9 4.12 3.2 29.12 50.3
L R D U U D U D O I O I HS LS
Compensation
Compensation
Cage Rotation
Horn turret
Horn cage
Dead man
Accelerator
LS MS HS
Telescope
Telescope
E
Start up
Stat up
Cage
Turret
Turret
Turret
Turret
Turret
Cage
Cage
Cage
Jib
Jib
Opt. flashing light
Cage Rotation
Compensation
Rotation
MS/HS
Turret
HS
HS
Jib
Head Node A U D D U R L R L
54 9 52.2 52.3 56.1 31 21 35 34 15.4 15.9 53
G
921A
414A
417A
310A
311A
807A
807B
260
261
263
398
262
H
CHASSIS
YV40 YV20 YV41 YV42 YV14A YV14B YV19A YV19B YV9 YV13 YV30
I
201
J 05-1
03-19
3
Electrical diagram
12 to 26 m engine powered articulated lift
03-19 0 0 05-12
SQ1
242
B 04-20
SQ5 M
02-10 02-9
214A
B4 B3 B2 B1
109
108
SQ6 M
205
206
207
232
904
112
111
110
D
214
250
251
222
30.2 39.3 3.3 41.2 42.2 51.2 46.2 47.2 38.2 40.2 27.4 27.3 27.2 27.1 27.7
Oil pressure
temperature
Engine Oil
Oil Temp
Overload
Air Filter
Boom
Dplus
Arm
Jib
Tilt
W
Oil temperature
Oil pressure
Stop engine
Accelerator
Differential
Horn relay
Pressure
Buzzer
Steering
Starter
Drive
Air filter
Horn
Pump
Head Node A REV FWD L R
11 15.8 15.7 15.3 15.6 18 20 14 4.1 4.2 4.3
G 120
303
03-12
401A
111A
110A
605A
112A
399
307
308
304
306
150
146
210
KAK
H 05-9
CHASSIS
120B
CHASSIS
YV1
YV24 YV21A YV21B YV22A YV22B
201 242
04-19 06-1
J 0
05-20 06-1
4
Electrical diagram
12 to 26 m engine powered articulated lift
212
04-20
A
211
04-20
2110
04-20
B 05-140 0
C
SM4C SM4D
SM31 SM2 SM4
SA15 SA14 SA13
X Y Y Y
611A
D
703
705
517
516
511
510
505
504
420A
420B
512
403
506
612
606
611C
611B
29.1 30.7 30.12 30.14 30.15 30.13 29.15 29.4 29.2 29.3 29.5 29.6 28.9 28.4 28.6 28.3 28.2 28.1
E
Head Node A R L LG R D U D U
Turret Rotation
Turret Rotation
Null Position
Null Position
Null Position
Dead Man
Boom
Steering
Drive
Boom
Arm
Arm
F
0
Safety Valve
Telescope
Overload
Alarm
Boom
Drive
Arm
U D U D O I
G 49.2 28.15 13 8.11 8.12 8.3 8.10 8.9 8.6 12.1
903A
253
914
814C
814A
814B
415
813
309
818
H
HA2
HL13
03-7
HL9
CHASSIS
I YV25 YV8 YV12 YV17 YV23 YV10 YV11
YV2
0 0
J 07-1
201
05-11
5
Electrical diagram
12 to 26 m engine powered articulated lift
PH N
X3
0
B 06-19 1P+N+T
240
03-19
240
FU12
C
10A 2
240
0
205
SA5 SA17
0
power
E
TH
1 3
Q2
A
F mA ms
2 4
205A
30.6 30.5
401 A
Head node A
402 A
G
39.3
H X6
1P+N+T
C1 C2 PH N
I
X4
1P+N+T
6
Electrical diagram
12 to 26 m engine powered articulated lift
2 - HA16X
2.1 - FOLIO 1/8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
D FU3 FU1
FU11 80A 10A
E
120
03-2
115
100
101
101
120
119
242 242
GB1
03-13
H
242
I KM4 KA2 HL1 KT2 KP1
03-8 05-20 05-19 05-18
J
103 07-2 109 05-20 119 118 116
H P1
142
116
K
B+ D+
M4 M3 D1 KA43 D2 D4 YA2 D3 D5 YA1
L G2
B-
~ W
108 05-21
M
0
0 0 0 03-2
7
Electrical diagram
12 to 26 m engine powered articulated lift
SHUNT
B
KMG ES Turret SB1
03-10
152
102 08-18
C
241
FU4
D 30A ES Gantry SB2
120
02-20
240 05-1
U1
215
E
240 240
F T O N F8 F7 F5 F6
SA1
FU7 FU8 FU9
240
216
20A 5A 20A
203
G
02-20
242 04-1
FU5 FU6 04-1
201
H 3A 3A 212 04-1
303 05-11
211 211
SA19 SA20
J
620
SA16
2110 04-1
906
KA43 SB6
02-12
0
M 02-20 05-1
0
8
Electrical diagram
12 to 26 m engine powered articulated lift
SA2 SA3 SA4 SA5 SA8 SA9 SA11 SB3 SB4 SB5 SB7 HM1
D 3110
3100
E
117A
117B
605
807
412
411
419
418
805
804
901
255
SQ20 SQ21 402
401
311
310
708
707
406
405
410
409
F
28.7 29.11 30.4 30.3 30.6 30.5 4.6 4.9 30.9 30.8 4.14 4.15 30.11 30.10 29.10 29.9 29.8 29.7 4.12 3.2 29.12 50.3
Head node A
Compensation
Cage Rotation
G Compensation
Horn cage
Accelerator
Horn turret
LS MS HS
Deadman
Telescope
Telescope
Pendular
Start up
Pendular
Turret
Stat up
Turret
Cage
Turret
Turret
Turret
Cage
Cage
Cage
H
Compensation
Cage Rotation
Right Steering
Left Steering
Unbracking
Steering
MS HS
MS HS
MS HS
MS HS
I
HS
Jib
11 13 17 10 18 19 35 34 15.8 15.7 15.6 15.3 33 32 8.3 8.9 8.6 8.12 8.10 8.11
407A
408A
903A
304A
306A
399
307
308
814C
401A
402A
310A
311A
814B
814A
306
304
309
818
813
K
L
YV15A YV15B YV19A YV19B YV22A YV22B YV17 YV12 YV11 YV10 YV23 YV8
9
Electrical diagram
12 to 26 m engine powered articulated lift
03-20 0 06-1
A
SQ1
B
04-21 242
C
SQ5 M
02-13 02-11
214A
205
D
SQ2 SQ3 SQ4
B4 B3 B2 B1
109
108
M
E
206
207
232
904
112
111
110
214
250
251
222
30.2 39.3 3.3 41.2 42.2 51.2 46.2 47.2 38.2 40.2 27.4 27.3 27.2 27.1 27.7
F
Oil Temperature
Head node A Arm
Boom
Temperature
Oil Pressure
Weighing
Tilt Detector
Jib
Motor Oil
Air Filter
Dplus
G
W
opt. flashing light
Oil Temperature
Differential Lock
Oil Pressure
Engine Stop
Accélérator
H
LS Valve
Air Filter
Start up
Buzzer
Horn
Slew
HS
807B
807A
111A
110A
605A
414A
112A
398
150
146
210
J
YV1
K
302
905
04-20 201 201 06-2
3A
03-15 240 07-2 03-20 242
M
10
Electrical diagram
12 to 26 m engine powered articulated lift
04-21 212
A
04-21 211
05-21
0 0
D
SM31 SM2 SM4
SA15 SA14 SA13
X Y Y Y
E
611A
703
705
517
516
511
510
505
504
420A
420B
512
403
506
612
606
611C
611B
F
29.1 30.7 30.12 30.14 30.15 30.13 29.15 29.4 29.2 29.3 29.5 29.6 28.9 28.4 28.6 28.3 28.2 28.1
Head node A
G
Rear Steering
Boom
Null Position
Null Position
Null Position
slew
Arm
Translation
Orientation
Dead Man
Boom
Arm
0
H
Proportional
PVG Supply
PVG Supply
PVG Supply
PVG Supply
Telescope
Translation
Overload
Alarm
Boom
Valve
Arm
I
49.2 28.15 53.2 26.3 54.2 24.3 8.2 23.3 9.2 22.3 12.3 12.1
914
921A
612A
512A
506A
403A
262
263
607
305
415
J
253
HA2
A B
K HL13
HL9
YV6
YV5 YV4 YV3
YV2 TOR
L
M 07-2
0 0 0
05-10 201
11
Electrical diagram
12 to 26 m engine powered articulated lift
101
A 03-3
103
02-9
0 0
06-18 08-1
240 N
05-12 09-1 PH
B
X3
1P+N+T
1 1
F31
C
50A 50A
2 2
KM2 KM2
E 07-9
103
240
0
G
1 3
Q2
A
mA ms
H 2 4
240
K
PH N
HL
L
X4
1P+N+T
300
M
240
12
Electrical diagram
12 to 26 m engine powered articulated lift
0
A 07-14 09-1
120
03-12
T O N
120
KA4
B
1
F1
SA5
15A
2
C
E
30.6 30.5
0
Compensation
Head node A Compensation
Engine Stop
Turret
F
ROUGE
Cage
C1 C2
I
03-12
0
102
J
0
ROUGE
13
Electrical diagram
12 to 26 m engine powered articulated lift
0
B 08-13
240
07-14
240
FU12
10A 2
240
0
D
E 205
0
F power
TH
205A
H
39.3
J
X7
1P+N+T
K
14
Electrical diagram
12 to 26 m engine powered articulated lift
B 101 03-2
101
101
D FU3 FU1
FU13 FU11 80A 10A
15A
E
120
03-2
115
160
101
101
120
119
242 242
GB1
03-13
H
242
I B07 KM4 KA2 HL1 KT2 KP1
03-8 05-20 05-19 05-18
J
103 08-2 109 05-20 116
H P1
116
K
B+ D+
EV M4 M3 D1 KA43 D2 D4 YA2 D3 D5 YA1
L G2
B-
~ W
108 05-21
M
0
0 0 0 03-2
15
Electrical diagram
12 to 26 m engine powered articulated lift
SHUNT
B
152 KMG ES Turret SB1
03-10
102 09-18
C
FU4
241
30A
02-20
D ES Gantry SB2
240 05-1
U1
215
E
240 240
F T O N F8 F7 F5 F6
SA1
FU7 FU8 FU9
240
20A 5A 20A
203
216
G
242 04-1
FU5 FU6 04-1
02-20 201
H 3A 3A 212 04-1
303 05-11
211 211
SA19
J
620
SA16
2110 04-1
906
KA43
02-12
M 02-20 05-1
0
16
Electrical diagram
12 to 26 m engine powered articulated lift
C
SA2 SA3 SA4 SA5 SA17 SA6 SA7 SA8 SA9 SA11 SB3 SB4 SB5 SB7 HM1
3110
3100
402
901
901
401
D
117A
117B
605
807
406
405
410
409
412
411
419
418
805
804
255
SQ20 SQ21
402
E
901
311
310
401
708
707
28.7 29.11 30.4 30.3 30.6 30.5 4.6 4.9 30.9 30.8 4.14 4.15 30.11 30.10 29.10 29.9 29.8 29.7 4.12 3.2 29.12 50.3
F
Turret Deadman
Head node A
Compensation
Compensation
cage Rotation
Horn turret
Horn cage
Accelerator
LS MS HS
Telescope
Telescope
Start up
Stat up
Pendular
Pendular
Turret
cage
Turret
Turret
Turret
cage
cage
cage
G
Compensation
Cage Rotation
Unbracking
H
Steering
MS HS
MS HS
MS HS
MS HS
HS
Jib
13 17 10 18 19 35 34 15.8 15.7 15.3 15.6 33 32 8.3 8.9 8.6 8.12 8.10 8.11
I
903A
307
308
304
306
813
814C
407A
408A
401A
402A
310A
311A
304A
306A
814B
814A
J
309
818
K
YV18A YV18B YV15A YV15B YV19A YV19B YV22A YV22B YV17 YV12 YV11 YV10 YV23 YV8
03-20 05-1
M
17
Electrical diagram
12 to 26 m engine powered articulated lift
03-20 0 06-1
A
SQ1
B
04-21 242 242 07-2
C
SQ5 M
D
SQ2 SQ3 SQ4
218A
B4 B3 B2 B1
109
108
M
E
206
207
232
904
112
111
110
214
250
251
222
30.2 39.3 3.3 41.2 42.2 51.2 37.2 46.2 47.2 38.2 40.2 27.4 27.3 27.2 27.1 27.7
F
Oil Temperature
opt.générator
Head node A
Temperature
Oil Pressure
Tilt Detector
Weighing
Motor Oil
Air Filter
Boom
Dplus
Arm
G
Jib
W
opt. flashing light
Oil Temperature
Differential Lock
opt.générator
Oil Pressure
Engine Stop
Accélérator
H
LS Valve
Air Filter
Start up
Buzzer
Horn
Slew
HS
807B
807A
111A
110A
605A
414A
112A
398
150
146
210
J
07-2
K
YV1
18
Electrical diagram
12 to 26 m engine powered articulated lift
04-21 212
A
04-21 211
04-21 2110
B
05-21
0 0
D
SM31 SM2 SM4
SA15 SA14 SA13
X Y Y Y
E
611A
703
705
517
516
511
510
505
504
420A
420B
512
403
506
612
606
611C
611B
F
29.1 30.7 30.12 30.14 30.15 30.13 29.15 29.4 29.2 29.3 29.5 29.6 28.9 28.4 28.6 28.3 28.2 28.1
Head node A
G
Rear Steering
Boom
Slew
Arm
Dead Man
Null Position
Null Position
Null Position
Translation
Orientation
Boom
Arm
0
H
PVG Supply
PVG Supply
PVG Supply
PVG Supply
Proportional
Telescope
Translation
Overload
Alarm
Boom
Valve
Arm
I
49.2 28.15 53.2 25.3 54.2 24.3 8.2 23.3 9.2 22.3 12.3 12.1
914
612A
512A
506A
403A
921A
305
415
262
263
607
J
253
HA2
A B
K HL13
HL9
YV6
YV5 YV4 YV3
YV2 TOR
L
M
0 0
08-2
05-10 201 201
07-2
19
Electrical diagram
12 to 26 m engine powered articulated lift
05-21 242
A
PH N
B
X3
242
1P+N+T
C U1
G1
G
D SA30
U2
218A
399
1 3
F Q1
A
mA ms
2 4
05-10
G
1 3
Q2
KM1 A
mA ms
H KM1 HA3 2 4
07-4
J
PH N
PH N
201
X1
X2
K 1P+N+T
1P+N+T PH N
L
X4
1P+N+T
M
201 201
05-10
20
Electrical diagram
12 to 26 m engine powered articulated lift
101 101
A 03-3
103
02-9
0 0 0 0 09-1
06-16
240 240 240
B 05-13
1 1 1
F31
0
C FU12 50A
KM2 KM2
240
0
E 08-10
0
103
205
240
0
H
power
TH
205A
X6
J 39.3
1P+N+T
240
K
HL
L
300
M
240
21
Electrical diagram
12 to 26 m engine powered articulated lift
0
A 08-20
29
T O N
KP1
B
1
F1
SA5 SA17
15A
2
C
E
30.6 30.5
401 A
0
Compensation
Compensation
U1
402 A
Engine Stop
Gantry
F Turret
ROUGE
G
C1 C2
I
03-12
0
102
J
0
ROUGE
22
Electrical diagram
12 to 26 m engine powered articulated lift
B 101 03-2
101
101
D FU3 FU1
FU13 FU11 80A 10A
15A
E
120
03-2
115
160
101
101
120
119
242 242
GB1
03-13
H
242
I KM4 KA2 HL1 KT2 KP1
03-8 05-20 05-19 05-18
B07
J
103 08-2 109 05-20 116
H P1
116
K
B+ D+
EV M4 M3 D1 KA43 D2 D4 YA2 D3 D5 YA1
L G2
B-
~ W
108 05-21
M
0
0 0 0 03-2
23
Electrical diagram
12 to 26 m engine powered articulated lift
120 09-1
B
152
C 09-18
102
FU4
30A
02-20
D ES Gantry SB2
240 05-1
U1
215
E
F T O N F8 F7 F5 F6
SA1
FU7 FU8 FU9
240
20A 5A 20A
203
216
G
241
242 04-1
FU5 FU6 04-1
02-20 201
H 3A 3A 212 212 04-1
303 05-10
211 211
SA19
J
620
2110 04-1
906
KA43 SB6
02-12
M 02-20 05-1
0
24
Electrical diagram
12 to 26 m engine powered articulated lift
03-20 05-1
A
03-20 211 211 06-2
211
03-20 2110 2110 06-2
C
SA2 SA3 SA4 SA5 SA17 SA6 SA7 SA8 SA9 SB3 SB4 SB5 SB7 HM1
3110
3100
402
901
901
401
D
117A
117B
605
807
406
405
410
409
412
411
419
418
805
804
708
707
255
SQ20 SQ21
402
901
E
311
310
401
28.7 29.11 30.4 30.3 30.6 30.5 4.6 4.9 30.9 30.8 4.14 4.15 30.11 30.10 29.10 29.9 29.8 29.7 4.12 3.2 29.12 50.3
F
Turret Deadman
Differential Lock
U1
Compensation
Compensation
Cage Rotation
Front Stearing
horn turret
Accelerator
Horn cage
LS MS HS
Telescope
Telescope
Pendular
Start up
Stat up
Turret
Turret
Turret
Turret
Cage
Cage
Cage
Cage
G
Jib
Gantry Rotation
Compensation
Front Steering
Rear Steering
Unbracking
H
MS HS
MS HS
MS HS
MS HS
HS
Jib
13 17 10 18 19 35 34 15.8 15.7 15.3 15.6 33 32 8.3 8.9 8.6 8.12 8.10 8.11
I
903A
304A
306A
814B 814A
407A
408A
401A
402A
310A
311A
814C
307
308
304
306
813
K
814B 814A
YV18A YV18B YV15A YV15B YV19A YV19B YV21A YV21B YV22A YV22B YV17 YV12 YV11 YV10 YV23 YV8
25
Electrical diagram
12 to 26 m engine powered articulated lift
03-20 0 06-2
A
SQ1
B
04-21 07-2
C
SQ5 M
D
SQ2 SQ3 SQ4 SQ30
218A
B4 B3 B2 B1
109
108
M
E
206
207
232
904
112
111
110
214
250
251
222
30.2 39.3 3.3 41.2 42.2 51.2 37.2 46.2 47.2 38.2 40.2 27.4 27.3 27.2 27.1 27.7
F
Oil Temperature
opt. générator
Temperature
Arm
Oil Pressure
Tilt Detector
Jib
Boom
Weighing
Motor Oil
Air Filter
Dplus
G
W
opt. flashing light
Oil Temperature
Differential Lock
opt. générator
Oil Pressure
Engine Stop
Accélérator
H
LS Valve
Air Filter
Start up
Buzzer
Horn
Slew
HS
111A
110A
605A
414A
112A
398
150
146
210
J
807B
807A
K YV1
07-2
302
26
Electrical diagram
12 to 26 m engine powered articulated lift
04-21 212
A
04-21 211
04-21 2110
B
05-21
0 0 0
D
SM31 SM2 SM4
SA15 SA14 SA13
X Y Y Y
E
611A
703
705
517
516
511
510
505
504
420A
420B
512
403
506
612
606
611C
611B
F
29.1 30.7 30.12 30.14 30.15 30.13 29.15 29.4 29.2 29.3 29.5 29.6 28.9 28.4 28.6 28.3 28.2 28.1
U1
G
Rear Steering
Boom
Slew
Null Position
Null Position
Null Position
Boom
Slew
Translation
Arm
Arm
Dead Man
0
H
PVG Supply
PVG Supply
PVG Supply
PVG Supply
Proportional
Telescope
Translation
Overload
Alarm
Boom
Valve
Arm
I
49.2 28.15 53.2 25.3 54.2 24.3 8.2 23.3 9.2 22.3 12.3 12.1
612A
512A
506A
403A
921A
305
415
262
263
607
J
253
914
HA2
A B
K HL13
HL9
YV6
YV5 YV4 YV3
YV2 TOR
L
M 08-2
0
05-8 201 07-2
27
Electrical diagram
12 to 26 m engine powered articulated lift
05-21 242
A
PH N
B
X3
242
1P+N+T
C U1
G1
G
D SA30
U2
218A
399
1 3
F Q1
A
mA ms
2 4
05-11
G
1 3
Q2
KM1 A
mA ms
H KM1 HA3 2 4
07-4
J
PH N
PH N
201
X1
X2
K 1P+N+T
1P+N+T PH N
L
X4
1P+N+T
M
201 201
05-10
28
Electrical diagram
12 to 26 m engine powered articulated lift
101 101
A 03-4
103
02-9
0 0 09-1
06-17
240 240 240
B 05-12
1 1 1
0
C FU12 50A 50A
10A 2 2 2
240
KM2
0
KM2
E 08-10
0
103
205
240
0
power
TH
H
205A
I
39.3
X6
J
1P+N+T
240
K
HL
L
300
M
240
29
Electrical diagram
12 to 26 m engine powered articulated lift
0
A 08-20
120
03-12
T O N
120
KP1
B
1
F1
SA5 SA17
15A
2
C
E
30.6 30.5
401 A
0
Compensation
U1 Compensation
402 A
Turret Engine Stop
F
ROUGE
Cage
C1 C2
I
03-12
0
102
J
0
ROUGE
30
Electrical diagram
12 to 26 m engine powered articulated lift
A
03-19
101 101
C Option
FU3 FU1
FU13 FU50 FU51
80A 10A
250A 50A 50A
D
03-16
271
272
HL50
03-1
E
04-14
100
L 30 R
F
Relais 241
274
120
115
31 15
Deutz
50 03-21
TK H
G KA51
270
275
273
103
0
H
GB1
KM4 R50 KA51 R51 KA2 HL1 KT2 KP1
03-21
I
101
103
101
109
109
119
118
116
142
K B+ D+
M4 KA43 YA1
G2 YA2
M3
B-
~
L
03-1
M 0 0
31
Electrical diagram
12 to 26 m engine powered articulated lift
C Collecteur électrique
Electrical manifold
%&'
F
818
309
814C
814A
814B
807B
807A
307
308
304
306
813
H
1 2 5 6 3 4 10 11 12 9 8 7
#$
#
I YV21B YV22A YV22B YV10 YV23 YV12 YV17 YV11 YV8 YV13 YV9
YV21A
201
0
(*
(
0
*
)
1
)
4
5%
* /
* /
)
%
%
.
)
K
+12V Electrovalves
L Masse châssis
Chassis ground
32
Electrical diagram
12 to 26 m engine powered articulated lift
3:;5
<:
5)
<<:5
240
203
216
C
SA1
FU16 F5 FU6 FU8 FU70 FU10 FU9
01-8 7.5A 3A 3A 5A 20A 3A 20A 01-21
D 241
102
246
242
201
E 201 201 201
+12V Electrovalves
02-4
04-1
211
240
242
201
254
212
! 3 "
G
CNB01 - Connecteur faisceau panier tourelle
%&'
H
201
905
242
302
#'+3 #'+3
S_TOR S_TOR S_TOR Thyristor
Low High R120 GND Low High R120 GND (0-12V) Alim_0V S_PWM S_PWM (0-12V) (0-12V) Fusion FU7
I " - " - ," 2, + + " -! 3 -
D_KMG1
06-2 1001
261
201
253
303
#'5#
260
+
06-2 1002
241_2
=
,
J 04-12
06-2 1000
-
%
(
%
Option 04-13
89
/0>
06-2 00 KA43
#
K 25
??
*
06-2 0
SA16 P1
622
"5-5+5,
06-2 905 116
HA1 H
L 5
KM4 01-21
D_KMG #
5
?
HL5 YV1
+12V Accessoires
KMG1 KMG2
M +12V Accessories
01-21 04-1
0 0
/ 02-3
@
33
34
I
L
F
K
E
B
A
H
D
C
M
1
03-8
04-21
04-21
03-21
03-21
411 Rentrée / In - A
-+
E_TOR
(0-12V)
Télescopage Flèche
2
5.4 - FOLIO 4/7
Electrical diagram
--
E_TOR
(0-12V)
SA8
Sortie / Out - B
0
505 Descente / Down - A
3
E_TOR
(0-12V)
Levage Flèche
Masse / Ground
+12V Permanent
504 Boom lifting
E_TOR
(0-12V)
Montée / Up - B
SA13
+12V Permanent
04-13
Masse / Ground
4
,
E_TOR
(0-12V)
Bruiteur 210A Levage Bras
-
Alimentation tourelle / Turret Alim
S_TOR
(0-12V)
Buzzer 510 Arm lifting
"
E_TOR
(0-12V)
HA4
Montée / Up - B
SA14
5
12 to 26 m engine powered articulated lift
0
!
E_TOR
(0-12V)
Orientation tourelle
242
516 Turret orientation
6
-
E_TOR
(0-12V)
Voyant limitation de portée 914 Gauche / Left - B
SA15
+
S_TOR
(0-12V)
0
406 Montée / up - A
HL17
+
E_TOR
(0-12V)
Levage pendulaire
7
,
"
S_TOR
E_TOR
(0-12V)
(0-12V)
SA6
HL16
255 Descente / Down - A
8
+3"
E_TOR
(0-12V)
Compensation
256
+3-
E_TOR
(0-12V)
-
S_TOR
(0-12V)
Engine oil pression lump
9
HL4
SA2
S_TOR
E_TOR
(0-12V)
(0-12V)
HL3
SB3
117A Démarrage
-
E_TOR
(0-12V)
HL2
03-15
253
SA19
HEAD - Noeud A
Pompe de secours
485 Homme mort
,
12
E_TOR
(0-12V)
DPlus
14
KP1
S_TOR
(0-12V)
01-21
KT2
S_TOR
(0-12V)
KA2
S_TOR
(0-12V)
B2
242
17
Engine overheating
B1
18
Air filter
19
0
242
20
04-1
04-1
05-1
05-1
I
L
F
K
E
B
A
H
D
C
M
03-21
1
05-21
04-21
Sécurité relevage 304A
"+
(0-12V)
S_TOR_
Boom safety valve HA260PX
04-21 Masse
YV26
Ground
205 White
5.5 - FOLIO 5/7
2
Electrical diagram
"!"
E_TOR
(0-12V)
SQ1
Génératrice 306A
"
(0-12V)
S_TOR_
Generator Détecteur de dévers
YV25
Red Slope
Option
Black
3
""
S_TOR
(0-12V)
Flashing light
HL8
4
242
201
SQ4
YV14A
Orientation Droite 414A 232 Bras et flèche posé
12 to 26 m engine powered articulated lift
"
-
5
S_TOR
E_TOR
(0-12V)
(0-12V)
Orientation right Arm and boom down
S_TOR
(0-12V)
Orientation left
SQ9
"2
6
E_TOR
(0-12V)
Boom telescope in
YV14B YV15A
Compensation Descente 401A
S_TOR
(0-12V)
Compensation down
7
!
S_TOR
(0-12V)
Compensation up
SQ7
HA260PX
YV15B
"
E_TOR
(0-12V)
Boom zone
8
407A
YV18A
SQ3
Pendulaire Descente
2
S_TOR
(0-12V)
Jib down 207 Bras non haut
-
E_TOR
(0-12V)
S_TOR
(0-12V)
Jib up
YV18B
HA260PX
+12V Electrovannes
10
310A
YV19A
Orientation Droite
"+
S_TOR
(0-12V)
Orientation right
Orientation Gauche 311A
"-
S_TOR
(0-12V)
Orientation left
Masse / Ground
+12V Permanent
11
HEAD - Noeud A
YV19B
399
3
S_TOR
(0-12V)
12
Translation
612A
+"
YV6
2
S_ANA
(3-6-9V)
SL1
13
601
Orientation
3
S_TOR
(0-12V)
Pendulaire / Jib
2
4
1
1
!+
E_ANA
S_ANA
(3-6-9V)
2
(4-20mA)
HA260PX
YV5
SL2
15
0
0
242
415
HA20PX
S_TOR
(0-12V)
3
2
Levage Bras
Arm lifting
16
2
4
1
1
S_ANA
(3-6-9V)
HA260PX
17
305
"
S_TOR
(0-12V)
3
2
1
HA20PX
E_ANA
(0-12V)
Boom lifting
2
1
18
S_ANA
(3-6-9V)
6
!
E_ANA
(0-12V)
5
3
S_TOR
(0-12V)
Télescope flèche
Boom extension 259
+-
2
1
S_ANA
(3-6-9V)
YV2
20
R100
05-1
5%
1/4W
100kOhms
35
Electrical diagram
12 to 26 m engine powered articulated lift
5
5)
03-4 1 102
5
)
(
Option
(
;B
9
)
=
#
)
89
5%
*
4
B%
A2 *
Faisceau pédale
C
Pedal bundle
6
SWB10 SWB13 SWB03 SWB11 SWB06
D
Sortie - A1
Rentrée - A3
Gauche - A3
Droite - A1
Montée - A1
Descente - A3
Montée - A1
Descente - A3
Gauche - A3
Droite - A1
SB6
SWB16 SWB17 SWB08 SWB05 SWB07 SWB02
A3
215
B128
B129
B106
B111
B107
B116
B110
E
246
B118
B119
B124
B123
B114
B115
B120
B121
B105
B104
03-3 2
B141
F
32 3+" 3+- 3- 3-+ 3-, 3- 3- 3-" 3-- 3- 3-2 3-! 3-3 3-+ 3-, 3+ 3+3 3+
Alim_+12V E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR
/ %&'&'3
'
H
CAN_Low CAN_High R120 GND CAN_Low CAN_High R120 GND ADR0 ADR1 ADR2 K_Line GND S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) Alim_0V
I 3 3 3" 3- 3 3 3 " 3 - 3, 3,! 3, 3 3" 3" 3- 3- 3- " 3- - 3- + 3- , 3- 2 3- 3-"3 3- ! 32
1003
B500
B501
B502
B503
B504
B505
B506
B507
B509
B508
03-5 15 1001
J
03-5 16 1002
03-5 LTB01 LTB02 LTB03 LTB04 LTB05 LTB06 LTB07 LTB08 LTB09
K 14 1000
BZB01
03-5 13 201 +12V Electrovannes / Electrovalves
0
4
4
?
10
C
D0
>
'
.
'
.
B%
= 0
=
AA
L
03-5 11/12 905 +12V Accessoires / Accessories 07-1
5
5)
36
Electrical diagram
12 to 26 m engine powered articulated lift
06-21 7
Masse / Ground 0 0
B 6
+5V Régulé / Regulated B400 B400
=0
#
#
#
*#
C
1 5 4 10 2 5 4 10 1 5 4 10 G1 G2
Noir
Black
A2 A1
P P
6G3" 6G3 6G3 U U
D Manipulateur Orien./Relev. Manipulateur Levage bras Manipulateur Translation
Orien./Lift. joystick Arm lifting joystick Translation joystick
Rouge
Red
Blanc
White
12 9 6 9 13 9 13 11
%'(
)
%'0
E
#
H
# G
# G
#
G
%'
D
%'
D
0*
0
B109
B108
B400
B303
B302
B103
B301
B102
B300
8 9 10 11
B100
B101
B305
B304
B306
B307
F
3, 3," 3, 3+! 3, 3+ 3,3 3+, 3+2 3-- 3-" 3,, 3,+ 3, - 3, +
Alim_5V E_ANA E_ANA E_TOR E_ANA E_TOR E_ANA E_TOR E_TOR E_TOR E_TOR E_ANA_(0-12V) E_ANA_(0-12V) E_ANA_(0-5V) E_ANA_(0-5V)
(0.5-2.5-4.5V) (0.5-2.5-4.5V) (0.5-2.5-4.5V) (0.5-2.5-4.5V)
%&'&'3
'
H
Faisceau pédale
J Pedal bundle
K Option
05C)
37
Electrical diagram
12 to 26 m engine powered articulated lift
38
HYDRAULIC DIAGRAM
12 to 26 m engine powered articulated lift
1 - HA120PX
1.1 - FOLIO 1/1
RECEPTEUR / SLAVE
80/40 C315
ROTATION PANIER
BASKET ROTATION
3/8"G 3/8"G
100/50 C210
RECEPTEUR
SLAVE
3l/mn
ROTATION PANIER P A
210b
P A
COMPENSATION 2l/mn
T B MOTO REDUCTEUR
ORINETATION TOURELLE
145b
TURRET SLEWING DRIVE
20b
ORIENTATION
52l/mn maxi P A
210b TOURELLE
7l/mn
TURRET ROTATION T B
80b
LOMBARDINI
LDW 1404
PENDULAIRE P A
21 KW
2400T/MN
MINI 1200T/MN
S
X
TELESCOPAGE P A
LEVAGE FLECHE P A
10l/mn
BOOM LIFTING T B
3/4"
3/4"
PENDULAIRE / JIB
70/40 C650
LEVAGE BRAS P A
70b
220b
7
00
15
C5
C1
TELESCOPAGE / TELESCOP
0
0
/6
/6
90
90
0b
0b
21
21
60/50 C1770
45l/mn 1/2" 1/2"
LEVAGE BRAS
ARM LIFTING
LEVAGE FLECHE
BOOM LIFTING
YV2
52l/mn maxi
4,5b
DIRECTION / STEERING
4
T P LS
63/45 C162
3/4"G 1/2"G 1/4"G
YV1
4,5l/mn YV22b
YV22a
YV9 YV13
YV25 P A
LS
T B
0,5
YV21b T P
YV21a
A B
100b
YV30
1/4"G
1/4"G
M4 M5
1/2"G 1/2"G
1/4"G 1/4"G
M3 M6
1/2"G 1/2"G
0,7
M2 M7
1/2"G 1/2"G
YV24
M1 M8
1/2"G 1/2"G
2 2
PV
ESSIEU MOTEUR
MV DRIVING AXLE
ESSIEU DIRECTEUR
STEERING AXLE
GV
1
HYDRAULIC DIAGRAM
12 to 26 m engine powered articulated lift
2 - HA16X
2.1 - FOLIO 1/1
RECEPTEUR
80/40 C315
LEVAGE RELEVAGE TELESCOPAGE
BRAS FLECHE 60/50 C2550
1/4"G 1/4"G
100/50 C210
3/8"G 3/8"G
V2 V2
EMETTEUR
3/8"G 3/8"G
V2 V1
110/60 C1015
ROTATION PANIER
100/60 C600
3/8"G 3/8"G 3/8"G
V1 V1
CBCA-LHN CBBA-LHN
210b 210b 3/8"G 3/8"G
ORIENTATION
TOURELLE
1/2"G 1/2"G
210b 210b
A B A B A B A B
A 1 B 1
1/2"G 1/2"G
10l/mn 5l/mn
7/16-20UNF-2B A 2 B 2 A 3 B 3 A 4 B 4 A 5 B 5
X
5PVG32 X1670 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G
9655-85L/MN
5113 6200 6200 2000
6230 6230
5952 9524 10l/mn-5l/mn 7101 - 25L/MN 7000 - 10L/MN 7101 - 25L/MN
4734
PVEA
240b 4734
PVEA
4734
PVEA
4734
PVEA
4216
PVEO
20b
YV6 YV5 YV4 YV3 YV2
2 1
2 1
2 1
2 1
100b 100b
2
240b
M
0
M14x1.5
DEUTZ
150 b
1
F3L2011F M2
3191
3193
3193
3193
3173
38CM3 DIRECTION
30 KW
2400T/MN
M 270b
4256
1/4"G
S
GROUPE SOS
T P
7/8-14UNF-2B
3/4"G 3/4"G
10b
1"
1"
Bxx
1/2"
3/4"
1"1/2
YV17
11
1/4"G 1/4"G
Ø0,75 YV11
T
YV23 3/4"G
A B M1 M8 B A
ESSIEU 1/2"G 1/2"G 3/4"G YV9
3/4"G
1/2"G 1/2"G
ESSIEU
DIRECTEUR A B B A MOTEUR
M2 M7
1/2"G 1/2"G 3/4"G
YV10 YV13
3/4"G 1/2"G 1/2"G
1/4"G
1/4"G
100b
M3 M6
YV8
3/4"G 3/4"G
M4 YV12 M5
3/4"G 3/4"G
2
HYDRAULIC DIAGRAM
12 to 26 m engine powered articulated lift
RECEPTEUR PENDULAIRE
TELESCOPAGE 80/40 C315 70/40 C675
LEVAGE RELEVAGE 65/50 C2975
BRAS FLECHE 60/50 C2285
90b CBBA-LHN
1/4"G 1/4"G
3/8"G 3/8"G
100/50 C210
3/8"G 3/8"G
V2 V2
EMETTEUR
3/8"G 3/8"G
V2 V1
110/60 C1015
110/60 C510
100/60 C510
3/8"G 3/8"G 3/8"G ROTATION PANIER
V1 V1
CBCA-LHN CBBA-LHN
210b 210b
3/8"G 3/8"G
ORIENTATION
TOURELLE
1/2"G 1/2"G
210b 210b
A B A B A B A B A B
YV14a P T YV14b YV15a P T YV15b YV18a P T YV18b YV19a P T YV19b YV21a P T YV21b
A 1 B 1
1/2"G 1/2"G
10l/mn 5l/mn
e D
7/16-20UNF-2B A 1 B 1 A 2 B 2 A 3 B 3 A 4 B 4 A 5 B 5
X
5PVG32 X1670 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G
9655-85L/MN
5113 6200 6200 2000
6230 6230
7101 - 25L/MN 7000 - 10L/MN 7101 - 25L/MN
5952 9524 10l/mn-5l/mn
4734
PVEA
240b 4734
PVEA
4734
PVEA
4734
PVEA
4216
PVEO
20b
2 1
2 1
2 1
2 1
100b 100b
2
240b
M
0
DEUTZ
1
F3L2011F M2 M14x1.5
3191
3193
3193
3193
3173
38 CM3 150b DIRECTION
30 KW
2400T/MN
M 3/8"G 270b
4256
1/4"G
S
GROUPE SOS
T P
7/8-14UNF-2B
3/4"G 3/4"G
10b
1"
1"
Bxx
1/2"
3/4"
1"1/2
A B DR
3/4"G 3/4"G 1/2"G
DR1 DR3
3/8"G 3/8"G
DR2 DR4
3/8"G 3/8"G
BR
1/2"G
YV17
Ø0,7
1/4"G 1/4"G
YV11 T
YV23 3/4"G
A B M1 M8 B A
ESSIEU 1/2"G 1/2"G 3/4"G YV9
3/4"G 1/2"G 1/2"G
ESSIEU
DIRECTEUR A B A
MOTEUR
M2 M7 B
1/2"G 1/2"G YV10 YV13 1/2"G 1/2"G
3/4"G 3/4"G
1/4"G 1/4"G
100b
M3 M6
3/4"G
YV8
3/4"G
YV9 : Bloquage différentiel
M4 YV12 M5
3/4"G 3/4"G
YV1 YV6 YV8 YV10 YV11 YV12 YV13 YV17 YV23
PV
MV
GV
3
HYDRAULIC DIAGRAM
12 to 26 m engine powered articulated lift
CBBA-LHN
90b
1/4"G 1/4"G
CBCA-LHN 3/8"G
70b
3/8"G 3/8"G
ROTATION PANIER
100/50 C210
3/8"G 3/8"G
V2 V2
EMETTEUR
3/8"G 3/8"G
V2 V1 3/8"G 3/8"G
110/60 C1015
110/60 C510
100/60 C510
3/8"G 3/8"G 3/8"G
V1 V1
CBCA-LHN CBBA-LHN
210b 210b
ORIENTATION
TOURELLE
1/2"G 1/2"G
210b 210b
A B A B A B A B
A 1 B 1
1/2"G 1/2"G
10l/mn 5l/mn
SAE 6000
A 2 B 2 A 3 B 3 A 4 B 4 A 5 B 5
7-16-20UNF
1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G
1"
X 5PVG32 X1670
B
9655-85L/MN
5113 6200 6200 2000
6230 6230
9524 10l/mn-5l/mn 7101 - 25L/MN 7000 - 10L/MN 7101 - 25L/MN
20b 5952
4734
PVEA
240b 4734
PVEA
4734
PVEA
4734
PVEA
4216
PVEO
DEUTZ
YV6 YV5 YV4 YV3 YV2
F3L2011F 240b
2 1
2 1
2 1
2 1
100b 100b
2
30,9 KW M
0
2300T/MN
3191
3193
3193
3193
3173
38CM3
MINI 850T/MN
MAXI 2400T/MN ou
145b 270b
GM/PSI
M
4256
1/4"G
LS YV1
X
23 KW
L1
L2
7-8-14UNF
GROUPE SECOURS
SAE 3000
T P
1"1/2
3/4"G 3/4"G
PV
MV
Bxx
GV
5 4 3 2 1
A B
3/4"G 3/4"G DR T P
1/2"G 3/8"G 1/4"G
DR1 DR3
3/8"G 3/8"G YV21a YV22a
DR2 DR4
3/8"G 3/8"G A T T A
B P P B
AVANT BR
1/2"G
GAUCHE YV17
ARRIERE
FR AV
1/4"G
YV21b YV22b
FR AR
1/4"G
1/4"G 1/4"G
Ø0,75 YV11
T
GAUCHE FR 4/2
1/4"G
YV23 3/4"G
A B M1 M8 B A
1/2"G 1/2"G 3/4"G
1/2"G 1/2"G
3/4"G YV9
B1 A1 A2 B2
1/4"G 1/4"G 1/4"G 1/4"G
A B M2 M7 B A
1/2"G 1/2"G YV10 YV13
3/4"G 1/2"G 1/2"G
3/4"G
1/4"G 1/4"G
AVANT 100b ARRIERE
DROIT DROIT
M3 M6
YV8
3/4"G 3/4"G
M4 YV12 M5 DIRECTION 80/35 C92 DIRECTION 80/35 C92
3/4"G 3/4"G ARRIERE AVANT
4
HYDRAULIC DIAGRAM
12 to 26 m engine powered articulated lift
125/65 C 812
M2
70b
M8 1015PSI
3/4"
0.7 100b
1450PSI
B A
YV23 2
V1 V2 10L 11L 10L
35
2
3
M1 1/2 1/2
3/4" 3/4"
1
1
A B
P T YV13 A B
T
5
YV17 A B HA20
YV21a YV22a 210b
S1
HA260
S1
210b
BR 1/4" 3045 PSI
1/4" YV21b YV22b 3045 PSI
S2
S2
P T
1/2" AV AR
60L
105/80 C 6915 25L
3/8" 2 4 HA260
DR1
300b
YV11 DR4
3 1 4350 PSI
3/8" 100b
1450PSI
4/2 T P
DR2 DR3 1/4" 3/8" 1/4" V2 100b V1 V2 100b V1
3/8" 1450PSI 3/8"G 1450PSI 3/8"G
3/8" 3/8"G 3/8"G
A B DR
AVANT GAUCHE 3/4" ARRIERE GAUCHE
3/4" 1/2"
FRONT LEFT REAR LEFT MOTOR V1 V2
1/2 1/2
CHASSIS
3/8"G
YV26 B
4 2 1 6 5 3 7
TOURELLE 3/4"G 3/4"G 3/4"G 1/4"G 1/4"G 3/4"G 1/4"G
A
3/8"G
ONLY
HA260PX
A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 1L
PVG 32 Pp
1/4"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G
PENDULAIRE
JIB 80/40 C551
1/4"G
80/55 C388
2.8L 2.1L
RECEPTEUR / SLAVE
1682 1670 6240 6210 6210 6240 2000
B
240b 100b
1/4"G 3480PSI 1450PSI G2
T0
A
YV6 YV2 YV4 YV3 YV5 1/4"G P
U
P
2L 1/4"G U
160b 100b
2320PSI 1450PSI
85L
7 15 2 4 0L
7001 25L
G1
7 00 5 5 L
7040 A
1/4"G
9655
EMETTEUR / MASTER
1/4"G
110/75 C 220
ROTATION PANIER
3191
3193
3193
3193
3193
BASKET ROTATION
270b
3915PSI ORIENTATION 1/4"G
7/16 20UNF
SLEWING
4256
1/4"G
LS YV1 2.1L
P1
SH / CW
2030 P S I
R atio
140 b
3:1
SIH / CCW
T P
3/8"G
3/8"G
FONCTIONS TOR / ORIENTATION
3/8"G
LEVAGE BRAS RELEVAGE FLECHE
3/8"G
3/4"G 3/4"G TRANSLATION TELESCOPE 1/2"G 1/2"G
P2
A
SIH / CCW
B
DRIVE BOOM EXTENSION ARM LIFTING BOOM LIFTING ON/OFF FUNCTIONS / SLEWING A B
SH / CW
239 CM3
7/16 20UNF
100 CM3 180°
M22x1,5
3/8"G
3/8"G
3/8"G
3/8"G
3045 PSI 3045 PSI
A
B
B
M22x1,5
___"G
R=30 a A B
b a A B
b a A B
b a A B
b
3/4"G 290 PSI 7/16-20UNF
20b X OPTION
YV25
REFRIGERANT
14/109 dts P T P T P T P T
3/8"G
M 3/8"G
YV14a
SH
YV14b
SIH
YV15a YV15b YV18a YV18b YV19a
SH
YV19b
SIH P1
3/4"G OIL COOLER P CW CCW CW CCW
OPTION
1" SAE 6000
9/16-18UNF
1/4"G
240b
B T
OPTION GENERATRICE
M2
140b
38 KW
2400 T/MN
M 2030 PSI
1/2"
38CM3 3 CM3
3/8" YV1 YV6 YV8 YV10 YV11 YV12 YV13 YV17 YV23
A 1"1/2
3/8"G PV LOW SPEED 1 1 0 0 1 0 0 0 0
L1 L2 YV9
S
BLOCAGE DIFFERENTIEL
1
DIFFERENTIEL LOCK GV HIGH SPEED 1 1 1 1 1 1 1 1 1
5
HYDRAULIC DIAGRAM
12 to 26 m engine powered articulated lift
125/65 C 812
M2
70b
M8 1015PSI
3/4"
0.7 100b
1450PSI
B A
YV23 2
V1 V2 10L 11L 10L
35
2
3
M1 1/2 1/2
3/4" 3/4"
1
1
A B
P T YV13 A B
T
5
YV17 A B HA20
YV21a YV22a 210b
S1
HA260
S1
210b
BR 1/4" 3045 PSI
1/4" YV21b YV22b 3045 PSI
S2
S2
P T
1/2" AV AR
60L
105/80 C 6915 25L
3/8" 4 2 HA260
DR1
300b
YV11 DR4
3 1 4350 PSI
3/8" 100b
1450PSI
4/2 T P
DR2 DR3 1/4" 3/8" 1/4" V2 100b V1 V2 100b V1
3/8" 1450PSI 3/8"G 1450PSI 3/8"G
3/8" 3/8"G 3/8"G
A B DR
AVANT GAUCHE 3/4" ARRIERE GAUCHE
3/4" 1/2"
FRONT LEFT REAR LEFT MOTOR V1 V2
1/2 1/2
CHASSIS
3/8"G
YV26 B
4 2 1 6 5 3 7
TOURELLE 3/4"G 3/4"G 3/4"G 1/4"G 1/4"G 3/4"G 1/4"G
A
3/8"G
ONLY
HA260PX
A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 1L
PVG 32 Pp
1/4"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G
PENDULAIRE
JIB 80/40 C551
1/4"G
80/55 C388
2.8L 2.1L
RECEPTEUR / SLAVE
1682 1670 6240 6210 6210 6240 2000
B
240b 100b
1/4"G 3480PSI 1450PSI G2
T0
A
YV6 YV2 YV4 YV3 YV5 1/4"G P
U
P
2L 1/4"G U
160b 100b
2320PSI 1450PSI
85L
7 15 2 4 0L
7001 25L
G1
7 00 5 5 L
7040 A
1/4"G
9655
EMETTEUR / MASTER
1/4"G
110/75 C 220
ROTATION PANIER
3191
3193
3193
3193
3193
BASKET ROTATION
270b
3915PSI ORIENTATION 1/4"G
7/16 20UNF
SLEWING
4256
1/4"G
LS YV1 2.1L
P1
SH / CW
2030 P S I
R atio
140 b
3:1
SIH / CCW
P2
T P
3/8"G
3/8"G
FONCTIONS TOR / ORIENTATION
3/8"G
LEVAGE BRAS RELEVAGE FLECHE
3/8"G
3/4"G 3/4"G TRANSLATION TELESCOPE 1/2"G 1/2"G
SIH / CCW
B
DRIVE BOOM EXTENSION ARM LIFTING BOOM LIFTING ON/OFF FUNCTIONS / SLEWING A B
SH / CW
239 CM3
7/16 20UNF
100 CM3 180°
M22x1,5
3/8"G
3/8"G
3/8"G
3/8"G
3045 PSI 3045 PSI
A
B
B
M22x1,5
___"G
R=30 a A B
b a A B
b a A B
b a A B
b
3/4"G 290 PSI 7/16-20UNF
20b X OPTION
YV25 14/109 dts P T P T P T P T
REFRIGERANT 3/8"G
M 3/8"G
YV14a
SH
YV14b
SIH
YV15a YV15b YV18a YV18b YV19a
SH
YV19b
SIH P1
3/4"G OIL COOLER P CW CCW CW CCW
OPTION
1" SAE 6000
9/16-18UNF
1/4"G
240b
B T
OPTION GENERATRICE
M2
140b
38 KW
2400 T/MN
M 2030 PSI
1/2"
38CM3 3 CM3
3/8" YV1 YV6 YV8 YV10 YV11 YV12 YV13 YV17 YV23
A 1"1/2
3/8"G PV LOW SPEED 1 1 0 0 1 0 0 0 0
L1 L2 YV9
S
BLOCAGE DIFFERENTIEL
1
DIFFERENTIEL LOCK GV HIGH SPEED 1 1 1 1 1 1 1 1 1