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IS613 Copper & Copper Alloys
IS613 Copper & Copper Alloys
(Reaffirmed 2006)
Edition 4.1
(2004-06)
Indian Standard
COPPER RODS AND BARS FOR
ELECTRICAL PURPOSES — SPECIFICATION
( Third Revision )
(Incorporating Amendment No. 1)
ICS 77.150.30
© BIS 2007
Price Group 4
Copper and Copper Alloys Sectional Committee, MTD 8
FOREWORD
This Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards, after the
draft finalized by the Copper and Copper Alloys Sectional Committee had been approved by the
Metallurgical Engineering Division Council.
This standard was first published in 1954 and subsequently revised in 1964 and 1984. In this
revision the following modifications have been made:
a) Straightness value of 3 mm for every 1 000 mm has been added.
b) Clause on edgewise bending has been deleted.
c) Radius on edges have been modified and now given in detail.
d) In half-hard condition, hardness values specified as 70 to 90 HV.
e) Reference of cathode copper has been deleted.
f) Conductivity and resistivity values for half-hard and hard temper condition have been
modified.
g) Dimensions and tolerances for round, square, rectangular and hexagonal rods/bars have
been included.
h) Table on mechanical properties has been modified.
j) Clause on bend test has been added.
This edition 4.1 incorporates Amendment No. 1 (June 2004). Side bar indicates modification of the
text as the result of incorporation of the amendment.
For the purpose of deciding whether a particular requirement of this standard is complied with the
final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off
in accordance with IS 2 : 1960 ‘Rules for rounding off numerical values ( revised )’. The number of
significant places retained in the rounded off value should be the same as that of the specified
value in this standard.
IS 613 : 2000
Indian Standard
COPPER RODS AND BARS FOR
ELECTRICAL PURPOSES — SPECIFICATION
( Third Revision )
1 SCOPE 4.2 Minimum Cross-Sectional Dimension
This standard covers the requirements for The diameter in the case of round, width across
copper rods and bars for electrical purposes. flats in the case of square and hexagonal
shapes, the smaller side width in the case of
2 REFERENCES rectangular rods.
The following Indian Standards contain 5 PHYSICAL CONSTANTS
provisions which through reference in this text,
constitute provision of this standard. At the 5.1 The constants given in Annex A are based
time of publication, the editions indicated were on standards fixed by the International
valid. All standards are subject to revision and Electrotechnical Commission.
parties to agreements based on this standard 5.2 Coefficient of Linear Expansion
are encouraged to investigate the possibility of The coefficient of liner expansion of annealed or
applying the most recent editions of the hard-drawn high-conductivity copper over a
standards indicated below: range of 0 to 150°C shall be taken as
IS No. Title 0.000 017/°C.
191 : 1980 Copper: 5.3 Mass
(Part 5) : 1980 Electrolytic tough pitch copper At a temperature of 20°C, the density of high-
(ETP) ( third revision ) conductivity copper shall be taken as 8.89 g/cm3.
(Part 6) : 1980 Fire refined high conductivity 5.4 Resistance of a Solid Conductor
copper (FRHC) ( third revision )
440 : 1964 Methods of chemical analysis 5.4.1 For the purpose of calculation, the
of copper ( revised ) resistance at 20°C of a solid conductor of
1387 : 1993 General requirements for the annealed high-conductivity copper, one metre
in length and of a uniform cross-sectional area
supply of metallurgical
of one square millimetre has been taken as
materials ( second revision ) 0.017 241 ohm.
1599 : 1985 Methods for bend test ( second
NOTE — Copper which at 20°C has a resistivity of 1/58 =
revision ) (0.017 241...) ohm mm2/m is said to have a conductivity
1608 : 1995 Mechanical testing of metals — of 100 percent IACS.
Tensile testing ( second 5.4.2 The resistance of hard-drawn
revision ) high-conductivity copper is a function of its
1817 : 1981 Methods of sampling hardness, and the tensile strength is an
non-ferrous metals for approximate indication of the degree of
chemical analysis hardness. Within a range from 305 to 460 MPa
3288 Glossary of terms for copper tensile strength, the following formula has been
and copper alloys: found to express sufficiently close to the results
(Part 1) : 1986 Materials ( third revision ) in practice, and has been adopted in calculating
(Part 3) : 1986 Wrought forms the resistance of hard-drawn copper given in
3635 : 1966 Methods of test for resistance of this standard:
metallic electrical resistance T
P = ----------
material 100
3 SUPPLY OF MATERIAL where
General requirements relating to the supply of P = percentage increase in resistivity of
material shall conform to IS 1387. the hard-drawn copper wire over its
resistivity when annealed, and
4 TERMINOLOGY T = tensile strength of the hard-drawn
4.1 For the purpose of this standard, the copper wire in MPa.
definition of terms given in IS 3288 (Parts 1 For the determination of the resistances of
and 3) and the following shall apply. hard-drawn high-conductivity copper by the
1
IS 613 : 2000
Over Upto and Round Square and Rect- Round Square and Rect-
Including Hexagonal angular Hexagonal angular
MPa MPa MPa Percent Percent Percent
(1) (2) (3) (4) (5) (6) (7) (8) (9)
6 10 250 Max — — 32 Min — —
10 12 O 240 Max 240 Max 240 Max 40 Min 40 Min 40 Min
12 50 230 Max 230 Max 230 Max 45 Min 45 Min 45 Min 60 Max
50 90 230 Max 230 Max — 45 Min 45 Min —
Over 90 * * * * * *
6 10 280 Min — — 8 Min — —
10 12 HB 260 Min 260 Min 250 Min 12 Min 12 Min 12 Min
12 25 250 Min 250 Min 230 Min 18 Min 18 Min 18 Min
25 50 230 Min 230 Min 230 Min 22 Min 22 Min 18 Min 70 to 90
50 90 230 Min 230 Min — 22 Min 22 Min —
Over 90 * * * * * *
6 10 330 Min — — — — —
10 12 HD 320 Min 310 Min 270 Min 6 Min 6 Min 8 Min
12 25 290 Min 280 Min 260 Min 8 Min 8 Min 8 Min
90 Min
25 90 260 Min 250 Min 250 Min 12 Min 12 Min 10 Min
Over 90 * * * * * *
NOTE — Hardness values are for information only.
*As agreed to between the purchaser and the manufacturer.
2
IS 613 : 2000
with its centre 14.0 mm from the surface of the Resistance measurements shall be determined
material. For material of smaller diameter or on specimens of the rod after cleaning, but
width which may not be tested in the condition without further processing and annealing.
as manufacture of the test piece shall be turned
If direct measurement of electrical resistivity is
from the centre of the material.
not possible on the sample as received condition
9.1.2 Rectangular Bars/Rods due to higher sample size, alternatively,
The test piece shall be taken from the centre of method of measuring electrical conductivity in
the rod/bar. percent IACS, employing eddy current probe
may be applied in place of electrical resistivity
9.2 Bend Test and the electrical conductivity values as
The material shall be tested for bend test in obtained, must comply with the values given in
accordance with IS 1599, if agreed to between Table 2 ( see 11.2 ).
the purchaser and the manufacturer. 11.1.2 Measurement on Test Sample After
10 DIMENSIONS AND TOLERANCES Annealing
10.1 The dimensions and tolerances for round, Resistance measurement shall be made on
square, rectangular and hexagonal rods/bars specimens of the rod after cleaning and
shall be as given in Table 2. processing down to a diameter of approximately
2.0 mm and annealing at temperature 500°C
10.2 The tolerance on length of bar or rod, if
for 30 minutes. Other equivalent annealing
ordered in exact length, shall be within the
method may be used. Test specimens processed
limits specified in Table 3.
to a diameter other than 2 mm may be used if
10.3 The straightness and/or edgewise so specified.
curvature shall not exceed 3 mm for every
1 000 mm. 11.2 The electrical resistivity when tested in
accordance with IS 3635 shall comply with the
10.4 Radius on Edges (Square and value given in Table 5.
Rectangular Material)
12 SAMPLING AND CRITERIA FOR
If the material is required with radiused edges, CONFORMITY
the radius of curvature shall be as given in
Table 4. 12.1 Lot
11 ELECTRICAL RESISTIVITY TEST In any consignment all the copper rods/bars of
the same grade (chemical composition), size,
11.1 The electrical resistivity shall be
temper and manufactured by a single firm
measured under one of the conditions given in
under essentially similar conditions of
11.1.1 or 11.1.2. production shall be grouped together to
11.1.1 Direct Measurement on the Test Sample constitute a lot.
3
IS 613 : 2000
4
IS 613 : 2000
12.3.2 If the test results on any sample for of manufacture and any such information
tensile test and electrical resistivity test, fail to required by the purchaser.
satisfy the requirements for any of the 14.1.1 The material may also be marked with
mechanical properties and electrical resistivity, the Standard Mark.
two more tests shall be done on the sample
selected from the same lot. If both the test 14.1.2 The use of Standard Mark is governed
results satisfy the relevant requirements the by the provision of the Bureau of Indian
lot shall be considered as conforming to this Standards Act, 1986 and the Rules and
standard, otherwise not. Regulations made there under. The details of
the conditions under which the licence for the
13 PACKING use of Standard Mark may be granted to
The material shall be packed in bundles, boxes, manufacturers or producers may be obtained
cases or crates so as to ensure the safe from the Bureau of Indian Standards.
transporation of the material and avoid 15 INFORMATION TO BE GIVEN BY THE
damage in transit. PURCHASER
14 MARKING This standard contains a number of clauses in
14.1 Each package tagged with suitable metal which the purchaser is allowed to exercise an
tag shall bear the marking made on them with option. The list of information to be given by
the grade of material, name of the the purchaser in respect of these clauses is
manufacturer, the mass, size, lot number, date given in Annex C.
ANNEX A
( Clause 5.1 )
A-1 STANDARD VALUES NOTE — The above value for the coefficient of linear
expansion may be applied to annealed copper over a
A-1.0 The following values fixed by the temperature range of 0 to 150°C.
International Electrotechnical Commission for A-1.4 At a temperature of 20°C the coefficient
‘Standard Annealed Copper’ have been taken of variation of resistance with temperature of
as standard values for annealed standard annealed copper measure between
high-conductivity copper. two potential points rigidly fixed to the wire,
A-1.1 At a temperature of 20°C the volume the metal being allowed to expand freely,
resistivity of standard annealed copper is 1/58 1
is 0.003 93 or -------------------------
- /°C.
(or 0.017 241......)ohm mm2/m. 254.45.....
A-1.2 At a temperature of 20°C the density of A-1.5 It follows from A-1.1 and A-1.2 that
standard annealed copper is 8.89 g/cm3. at a temperature of 20°C the mass
A-1.3 At a temperature of 20°C the coefficient resistivity of standard annealed copper
of linear expansion of standard annealed 1
is ------ × 8.89 = 0.153 23 ohm g/m/m.
copper is 0.000 017/°C. 58
5
IS 613 : 2000
ANNEX B
( Table 5 )
MULTIPLIER CONSTANTS AND THEIR RECIPROCALS FOR ANNEALED
AND HARD-DRAWN COPPER
B-1 The constants for converting resistance at Table 7 ( Continued )
various temperatures to the standards
temperature of 20°C and reciprocals of these (1) (2) (3)
constants for converting resistance at 20°C to 28 0.969 5 1.031 4
other temperatures for annealed copper of 28.5 0.967 7 1.033 4
conductivity 100 percent IACS are given in 29 0.965 8 1.035 4
Table 7. 29.5 0.964 0 1.037 3
Table 7 Multiplier Constant and Their
Reciprocals for Annealed Copper 30 0.962 2 1.039 3
of Conductivity 100 Percent IACS 30.5 0.960 4 1.041 3
31 0.958 6 1.043 2
( Clause B-1 )
31.5 0.956 8 1.045 2
Temperature Multiplier Reciprocal of 32 0.955 0 1.047 2
°C Constant Constant 32.5 0.953 2 1.049 1
(1) (2) (3) 33 0.951 4 1.051 1
33.5 0.949 6 1.053 1
10 1.040 9 0.960 7
10.5 1.038 8 0.962 7 34 0.947 8 1.055 0
11 1.036 7 0.964 6 34.5 0.946 1 1.057 0
11.5 1.034 6 0.966 6 35 0.944 3 1.059 0
12 1.032 5 0.968 6 35.5 0.942 6 1.060 9
12.5 1.030 4 0.970 5 36 0.940 8 1.062 9
13 1.028 3 0.972 5 36.5 0.939 1 1.064 8
13.5 1.026 2 0.974 5 37 0.937 4 1.066 8
14 1.024 1 0.976 4 37.5 0.935 7 1.068 8
14.5 1.022 1 0.978 4 38 0.933 9 1.070 7
15 1.020 0 0.980 4
38.5 0.932 2 1.072 7
15.5 1.018 0 0.982 3
39 0.930 5 1.074 7
16 1.016 0 0.984 3
39.5 0.928 8 1.076 6
16.5 1.013 9 0.986 2
40 0.927 1 1.078 6
17 1.011 9 0.988 2
40.5 0.925 4 1.080 6
17.5 1.009 9 0.990 2
41 0.923 8 1.082 5
18 1.007 9 0.992 1
41.5 0.922 1 1.084 5
18.5 1.005 9 0.994 1
42 0.920 4 1.086 5
19 1.003 9 0.996 1
42.5 0.918 8 1.088 4
19.5 1.002 0 0.998 0
43 0.917 1 1.090 4
20 1.000 0 1.000 0
43.5 0.915 5 1.092 4
20.5 0.998 0 1.020 0
21 0.996 1 1.003 9 44 0.913 8 1.094 3
21.5 0.994 1 1.005 9 44.5 0.912 2 1.096 3
6
IS 613 : 2000
7
IS 613 : 2000
ANNEX C
( Clause 15 )
C-1 Whether the purchaser wishes to inspect C-3 Dimensional tolerances ( see 10 ).
the material at the supplier’s works ( see 3 ). C-4 Sampling and criteria for conformity
C-2 The chemical composition grade required ( see 12 ).
( see 8 ). C-5 Marking details ( see 14 ).
8
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.
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without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.