Common Rail Diesel - Repair

Parts
DRS Partner only!

11/2018
Change Management

Version Date Comment

1.4 30.11.2018 Change management and tools per system implemented
 Focused on the future

Focused on the future

Working with us, you can look forward to good business. With our wide range of leading-edge products and
comprehensive distribution network, we are perfectly set up to meet current and future demands. And we're
always interested in hearing our partners' ideas and suggestions.

Our innovative capacity and quality as an original equipment manufacturer are available to you in each product
in the replacement parts range - for vehicle diagnostics, fuel systems, engine actuators and sensors. It's your
guarantee of lasting success in the automotive world of tomorrow.
CR Pumps 5

DW10TD 6

DV4 10

DW10B 14

K9K EU4 / EU5 18

Lynx 22

Lion V6 Base 25

Lion V6 Upgrade / V8 29

VW 32

Puma Conus / Oldham / Keyway 36

DV6C PSA Start/Stop / Ford 38

CR Injectors 40

DV4 41

DW10B 42

K9K 43

Lynx 44

Accessories for CR Injectors 45

Tools for component repair 47

4
 CR Pumps

CR Pumps
 CR Pumps

DW10TD
5WS40018-Z, A2C20000502, 1920CG, 9658195080

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture DW10TD / K9K EU4 / Lynx X39-800-200-005
Mounting Tool Supply DW10TD / DV4 X39-800-200-010
Torque Wrench Adapter PCV/VCV X39-800-200-003
Torque Wrench Adapter VCV X39-800-200-002
Torque Wrench Adapter PCV X39-800-200-001
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

6
 CR Pumps

Image Description Article number

Pressure Control Valve A2C59506225

DW10TD

Volume Control Valve X39-800-300-006Z

ITP X39-800-300-010Z
DW10TD

Cylinder Roller ITP X39-800-300-023Z

DW10TD

7
 CR Pumps

Image Description Article number

High Pressure Elements X39-800-300-008Z

DW10TD

Gasket Kit High Pressure Elements X39-800-300-004Z

DW10TD

Repair Kit Thrust Plate X39-800-300-011Z

DW10TD

Repair Kit Flange X39-800-300-009Z

DW10TD

8
 CR Pumps

Image Description Article number

Gasket Kit Flange X39-800-300-001Z

DW10TD

Set Connectors X39-800-300-002Z

DW10TD

Camshaft A2C59511247
DW10TD

9
 CR Pumps

DV4
5WS40008-Z, 5WS40008, A2C20000727, 1920EP, 430735430, 2S6Q-9A543-A,
2S6Q9A543AF, 9685440880

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
CR Pump Fixture DV4 X39-800-200-006
Mounting Tool Supply DW10TD / DV4 X39-800-200-010
Torque Wrench Adapter VCV X39-800-200-002
Torque Wrench Adapter PCV X39-800-200-001
Torque Wrench Adapter PCV/VCV X39-800-200-003
Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5 X39-800-200-008
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

10
 CR Pumps

Image Description Article number

Pressure Control Valve A2C59506225

DV4

Volume Control Valve X39-800-300-006Z

DV4

ITP X39-800-300-010Z
DV4

Cylinder Roller ITP X39-800-300-023Z

DV4

11
 CR Pumps

Image Description Article number

High Pressure Elements X39-800-300-008Z

DV4

Gasket Kit High Pressure Elements X39-800-300-004Z

DV4

Repair Kit Thrust Plate X39-800-300-011Z

DV4

Repair Kit Flange X39-800-300-021Z

DV4

12
 CR Pumps

Image Description Article number

Gasket Kit Flange X39-800-300-019Z

DV4

Set Connectors X39-800-300-015Z

DV4

Camshaft A2C59511248
DV4

13
 CR Pumps

DW10B
5WS40809-Z, 5WS40163-Z, 5WS40380, A2C59511600, A2C20000598, A2C27100268,
36002487, 9688153080

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture DW10B X39-800-200-007
Fit-up aid Flange DW10B X39-800-200-004
Torque Wrench Adapter PCV/VCV X39-800-200-003
Torque Wrench Adapter VCV X39-800-200-002
Torque Wrench Adapter PCV X39-800-200-001
Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5 X39-800-200-008
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

14
 CR Pumps

Image Description Article number

Pressure Control Valve A2C59506225

DW10B

Volume Control Valve X39-800-300-018Z

DW10B

ITP X39-800-300-010Z
DW10B

Cylinder Roller ITP X39-800-300-023Z

DW10B

High Pressure Elements X39-800-300-008Z

DW10B

15
 CR Pumps

Image Description Article number

Gasket Kit High Pressure Elements X39-800-300-004Z

DW10B

Repair Kit Thrust Plate X39-800-300-011Z

DW10B

Gasket Kit Flange X39-800-300-020Z

DW10B

Camshaft A2C59511249
DW10B

16
 CR Pumps

Image Description Article number

Tank Drive Plate (Oldham coupling) X39-800-300-031Z

DW10B

Repair Kit Flange X39-800-300-022Z

DW10B

Repair Kit Flange X39-800-300-030Z

DW10B Volvo

High Pressure Connection X39-800-300-016Z

DW10B

High Pressure Connection X39-800-300-017Z

DW10B Volvo

17
 CR Pumps

K9K EU4 / EU5

A2C59511605, A2C20000754, 5WS40153, 8200430599, 167008859R, A2C59513595,
A2C53252602, 5WS40565, 167000061R, 167000938R

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture Bosch CP1 X39-800-200-011
Mounting Tool Supply K9K EU4 A2C59512866
Torque Wrench Adapter PCV/VCV X39-800-200-003
Torque Wrench Adapter VCV X39-800-200-002
Torque Wrench Adapter PCV X39-800-200-001
Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5 X39-800-200-008
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

18
 CR Pumps

Image Description Article number

Pressure Control Valve A2C59506225

K9K EU4 / EU5

Volume Control Valve A2C53259841Z

K9K EU4 / EU5

ITP X39-800-300-010Z
K9K EU4 / EU5

Cylinder Roller ITP X39-800-300-023Z

K9K EU4 / EU5

19
 CR Pumps

Image Description Article number

Gasket Kit High Pressure Elements X39-800-300-004Z

K9K EU4 / EU5

Repair Kit Thrust Plate X39-800-300-011Z

K9K EU4 / EU5

Gasket Kit Flange X39-800-300-001Z

K9K EU4 / EU5

Camshaft A2C53282143Z
K9K EU4 / EU5

20
 CR Pumps

Image Description Article number

Set Safety Caps A2C59512192

K9K EU4 / EU5

High Pressure Elements X39-800-300-008Z

K9K EU4 / EU5

Repair Kit Flange A2C20000777Z

K9K EU4

Set Connectors A2C59512191

K9K EU4

Set Connectors 2910001009800

K9K EU5

21
 CR Pumps

Lynx
A2C59511609, 5WS40094, A2C20003032, 4M5Q-9B395-AD, 4M5Q-9B395-AE,
4M5Q-9B395-AF

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture DW10TD / K9K EU4 / Lynx X39-800-200-005
Torque Wrench Adapter PCV/VCV X39-800-200-003
Torque Wrench Adapter VCV X39-800-200-002
Torque Wrench Adapter PCV X39-800-200-001
Torque Wrench To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

Image Description Article number

Flange Assembly with Camshaft A2C59512972

Lynx

22
 CR Pumps

Image Description Article number

Gasket Kit Flange X39-800-300-001Z

Lynx

High Pressure Elements X39-800-300-008Z

Lynx

Gasket Kit High Pressure Elements X39-800-300-004Z

Lynx

Pressure Control Valve A2C59506225

Lynx

23
 CR Pumps

Image Description Article number

Volume Control Valve X39-800-300-006Z

Lynx

Set Connectors A2C59512242

Lynx

24
 CR Pumps

Lion V6 Base
A2C59511314, A2C20003757, 5WS40157, 1920HJ, 4S7Q-9B395-AL

Required Tools

Description Article number

Basic holder CR Pumps for shaft
Basic CR Pump shaft holder
Pump Fixture Lion V6/DT17
Torque Wrench Adapter PCV/VCV
Torque Wrench Adapter VCV
Torque Wrench Adapter PCV
Torque Wrench
Extractor (for Shaft Seal Ring)
Micrometer Gauge
Inside Calipers
Dial Gauge
Multimeter
2910000854400
2910000417700
A2C59511240
X39-800-200-003
X39-800-200-002
X39-800-200-001
To be purchased in specialized shops
To be purchased in specialized shops
To be purchased in specialized shops
To be purchased in specialized shops
To be purchased in specialized shops
To be purchased in specialized shops

25
 CR Pumps

Image Description Article number

Repair Kit Flange A2C59512212

Lion V6 Base

Gasket Kit Flange A2C59512213

Lion V6 Base

ITP X39-800-300-010Z
Lion V6 Base

Cylinder Roller ITP X39-800-300-023Z

Lion V6 Base

26
 CR Pumps

Image Description Article number

High Pressure Elements A2C20003768Z

Lion V6 Base

Gasket Kit High Pressure Elements A2C59512214

Lion V6 Base

Repair Kit Thrust Plate A2C59513284

Lion V6 Base

Pressure Control Valve A2C59506225

Lion V6 Base

27
 CR Pumps

Image Description Article number

Volume Control Valve A2C20000719Z

Lion V6 Base

Set Connectors A2C59512211

Lion V6 Base

Camshaft A2C59511247
Lion V6 Base

Cable For Straight PCV A2C59513201

Lion V6 Base

Cable For Angled PCV A2C59513376

Lion V6 Base

A2C59513493

28
 CR Pumps

Lion V6 Upgrade / V8
A2C59513482, A2C20003282, 5WS40273, 7H2Q-9B395-CH, LR005549, A2C59513481,
A2C20003180, 5WS40254, 6H4Q-9B395-BG, LR006735

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture Lion V6 Upgrade A2C59513727
Pump Fixture Lion V8 / Puma A2C59513728
Torque Wrench Adapter PCV/VCV X39-800-200-003
Torque Wrench Adapter PCV X39-800-200-001
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

Image Description Article number

Set Safety Caps 2910000449200

Lion V6 Upgrade / V8

29
 CR Pumps

Image Description Article number

Pressure Control Valve A2C2000385980

Lion V6 Upgrade / V8

Volume Control Valve A2C2000382580

Lion V6 Upgrade / V8

Gasket Kit High Pressure Elements A2C5333369280

Lion V6 Upgrade / V8

Gasket Kit Pump A2C5319358880

Lion V6 Upgrade / V8

Cable for VCV A2C2720001980

Lion V6 Upgrade

30
 CR Pumps

Image Description Article number

Toothed Wheel A2C2710034380

Lion V8

High Pressure Connection A2C2720069180

Lion V6 Upgrade

High Pressure Connection (2 pcs.) A2C5340676080

Lion V8

Camshaft A2C5336083880
Lion V6 Upgrade

31
 CR Pumps

VW
A2C59517047, A2C59517049, 03L130755, A2C53341464, 5WS40836, A2C53366731,
5WS40891

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture VW / DV6C 2910000417600
Tool-Set VDO CR Pump - A for VW/DV6C CR Pumps 2910000803300
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

32
 CR Pumps

Image Description Article number

Set Safety Caps 2910000435200

VW CR Pumps

Design Cover A2C5329449880

VW CR Pumps

VCV A2C5329064080
VW CR Pumps

Filter for VCV A2C8494170080

VW CR Pumps

ITP A2C5321418380
VW CR Pump Start/Stop

33
 CR Pumps

Image Description Article number

Thrust Plate A2C5335028280

VW CR Pump Start/Stop

High Pressure Connection A2C5327848280

VW CR Pumps

Shaft Sealing Ring A2C5328614180

VW CR Pumps

High Pressure Elements A2C3758910080

VW CR Pump Start/Stop

High Pressure Elements A2C8137060080

VW CR Pump ITP-less

Gasket Kit High Pressure Elements A2C5333369180

VW CR Pump Start/Stop

Gasket Kit High Pressure Elements A2C2000076980

VW CR Pump ITP-less

34
 CR Pumps

Image Description Article number

Cover A2C8494150080
VW CR Pump Start/Stop

Cover A2C8527240080
VW CR Pump ITP-less

Gasket Kit Pump/Cover A2C5332518180

VW CR Pump Start/Stop

Gasket Kit Pump/Cover A2C5321418280

VW CR Pump ITP-less

Camshaft A2C5321418980
VW CR Pump Start/Stop

Camshaft A2C5336672380
VW CR Pump ITP-less

35
 CR Pumps

Puma Conus / Oldham / Keyway

A2C59517043, 5WS40695, 5WS40699, A2C96176300, BK3Q-9B395-AE, FB3Q-9B395-
BB, A2C59517045, A2C96443200, BK2Q-9B395-CA, A2C93217600, FB3Q-9B395-AB,
U203-13-350

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture Lion V8 / Puma A2C59513728
Tool-Set VDO CR Pump - B for Puma/DV6C CR Pumps 2910000851200
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

Image Description Article number

Safety Caps 2910000435800

Puma CR Pumps

36
 CR Pumps

Image Description Article number

Pressure Limiting Valve A2C9318700080

Puma CR Pumps

VCV incl. Filter A2C9318740080

Puma CR Pumps

ITP A2C3839110080
Puma CR Pumps

Temperature Sensor A2C5335467080

Puma CR Pumps

Gasket Kit High Pressure Elements A2C5336196180

Puma Conus / Oldham

Gasket Kit High Pressure Elements A2C5333369280

Puma Keyway

37
 CR Pumps

DV6C PSA Start/Stop / Ford

A2C59513829, 5WS40893, A2C53384062, AV6Q-9A543-CB, A2C59513830,
A2C53381555, 5WS40894, 9670652580

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture VW / DV6C 2910000417600
Tool-Set VDO CR Pump - A for VW/DV6C CR Pumps 2910000803300
Tool-Set VDO CR Pump - B for Puma/DV6C CR Pumps 2910000851200
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

Image Description Article number

Safety Caps 2910000435700

DV6C CR Pumps

38
 CR Pumps

Image Description Article number

Pressure Limiting Valve A2C9318690080

DV6C CR Pumps

Volume Control Valve A2C8761150080

DV6C CR Pumps

ITP A2C5325694680
DV6C CR Pumps

Gasket Kit High Pressure Elements A2C5333369180

DV6C CR Pumps

Shaft Sealing Ring A2C5328614180

DV6C CR Pumps

39
 CR Injectors

CR Injectors
 CR Injectors

DV4

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool A A2C59514886
Pressure Transfer Adapter Letter D A2C59513999
Pressure Transfer Adapter Letter E A2C59514913
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C59513997

DV4 EU3

CR Injector Repair Kit A2C59513998

DV4 EU4

41
 CR Injectors

DW10B

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool Kit B A2C59514001
Pressure Transfer Adapter Letter E A2C59514913
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C59514909

DW10B - all Classes

CR Injector Repair Kit A2C59514910

DW10U

42
 CR Injectors

K9K

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool A A2C59514886
Pressure Transfer Adapter Letter F A2C59506472
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C59506606

K9K EU4

43
 CR Injectors

Lynx

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool A A2C59514886
Pressure Transfer Adapter Letter D A2C59513999
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C59514911

Lynx

CR Injector Repair Kit A2C59514912

Lynx V227

44
 CR Injectors

Accessories for CR Injectors

Image Description Article number

Sealing Cap for Injector Plug X39-800-100-040

Copper Rings 1,5mm 3 noses X11-800-002-002Z

DW10TD/B/U / Lion V6/DT17/ V6 UG/
V8

Copper Rings 2mm 3 noses X11-800-002-003Z

Lynx / Lynx V227

Copper Rings 2,5mm 6 noses X11-800-002-004Z

DV4

Copper Rings 2,1mm 6 noses A2C59514036

Puma

Copper Rings 2,5mm 6 noses A2C59516873

VW

Leakage Clips X11-800-001-001Z

DW10TD / DV4

Leakage Clips X11-800-001-002Z

Lion V6/DT17/V6 UG/V8 / K9K EU4/
EU5 / VW

Leakage Clips X11-800-001-003Z

DW10B/U / Lynx / Lynx V227

45
 CR Injectors

Image Description Article number

O-Ring Return Line A2C59514037

K9K EU5 / Gen6 / Puma / DV6C

Protection Cap for Injector Nozzle A2C00012030

46
 Tools for component repair

Tools for component repair

 Tools for component repair

Image Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

Pump Fixture DW10TD / K9K EU4 / X39-800-200-005

Lynx

CR Pump Fixture DV4 X39-800-200-006

48
 Tools for component repair

Image Description Article number

Pump Fixture DW10B X39-800-200-007

Pump Fixture Bosch CP1 X39-800-200-011

Pump Fixture VW / DV6C 2910000417600

49
 Tools for component repair

Image Description Article number

Pump Fixture Lion V6/DT17 A2C59511240

Pump Fixture Lion V6 Upgrade A2C59513727

Pump Fixture Lion V8 / Puma A2C59513728

Fit-up aid Flange DW10B X39-800-200-004

50
 Tools for component repair

Image Description Article number

Mounting Tool Supply DW10TD / DV4 X39-800-200-010

Mounting Tool Supply K9K EU4 A2C59512866

Torque Wrench Adapter PCV/VCV X39-800-200-003

Torque Wrench Adapter VCV X39-800-200-002

51
 Tools for component repair

Image Description Article number

Torque Wrench Adapter PCV X39-800-200-001

Extractor Control Disk DV4 / DW10B / X39-800-200-008

K9K EU4 / EU5

Tool-Set VDO CR Pump - A for VW/ 2910000803300

DV6C CR Pumps

Tool-Set VDO CR Pump - B for Puma/ 2910000851200

DV6C CR Pumps

52
 Tools for component repair

Image Description Article number

Toggle Press A2C59514000

CR Injector Repair Tool A A2C59514886

CR Injector Repair Tool Kit B A2C59514001

Pressure Transfer Adapter Letter D A2C59513999

53
 Tools for component repair

Image Description Article number

Pressure Transfer Adapter Letter E A2C59514913

Pressure Transfer Adapter Letter F A2C59506472

Torque Wrench To be purchased in specialized shops

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

54
 Tools for component repair

Image Description Article number

Inside Calipers To be purchased in specialized shops

Multimeter To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

55
Continental Trading GmbH
Sodener Strasse 9
65824 Schwalbach
Deutschland
Tel: +49 6196 87-0
Fax: +49 6196 86571
www.vdo.de
E-Mail: DRS_HQ@continental-corporation.com
VDO – A Trademark of the Continental Corporation

The information provided in this brochure contains only general descriptions or performance characteristics, which do not always apply as described in case of
actual use or which may change as a result of further development of the products. This information is merely a technical description of the product. This information
is not meant or intended to be a special guarantee for a particular quality or a particular durability. An obligation to provide the respective characteristics shall only
exist if expressly agreed in the terms of contract. We reserve the right to make changes in availability as well as technical changes without prior notice.

Continental Trading GmbH © 2018

Please note:
Application – The products described in
this catalogue are designed for use in
land vehicles, engines and equipment.
Disclaimer – The data in this replacement
parts catalogue has been compiled and
processed for the purpose of presenting
our replacement parts range and is
correct